Typical Installation of 'SS' (Spacesaver) Compact System: (Running Procedure)

Typical Installation of
'SS' (SpaceSaver) Compact System

(Running Procedure)
5957/TPD
TYPICAL INSTALLATION OF
SS (CONDUCTOR x 13.3/8 x 9.5/8 x 5.1/2 TBG)
COMPACT EQUIPMENT
INDEX
Installation of Casing Head Housing (13.3/8 slip-on weld) 3

Installation of B.O.P. Tester 5
Installation of Wear Bushing (Combination Tool) 7
Installation of 9.5/8 Casing Hanger 9
Installation of 9.5/8 Casing Hanger Seal Test Tool 11
Installation and retrieval of Bowl Protector 15
Installation of 11 nom Tubing Hanger 17
Termination of Control Line Needle Valve Block 21
Emergency Completions
Installation of Type SB Automatic Casing Hanger 23
Installation of Emergency Casing Head Spool 25
Installation and retrieval of Bowl Protector 29
This document is confidential to, may contain proprietary information of and has copyright vested in the Cooper Cameron Corporation Inc. and Cooper Cameron (UK) Limited.
LOCKDOWN FLANGE.
(WEAR BUSHINGS)
ANNULUS EQUIPMENT
CASING HEAD
HOUSING
TEST PORT
BASE PLATE
(OPTIONAL)
(CONDUCTOR)
13.3/8" CASING.
Installation of Casing Head Housing

(Slip-on Weld)
Installation of Casing Head Housing
(slip-on weld)
1 Run and cut the conductor(s) at the required elevation. The top face of the
conductor should be flat and have internal and external sharp edges removed.
2 Drill out for surface casing.
3 Run the surface casing string to depth.
4 Centralise casing within the conductor and cement the casing in the
conventional manner.
5 Cut off the surface casing to suit elevations.
6 Grind and dress casing, ensure top of casing stub is clean and level.
7 Lift base plate over casing stub and land off on conductor.(Optional).
8 Lift housing and lower over casing stub. Check that the outlet orientation
conforms to site requirements.
9 Weld casing head housing to surface casing (One external weld & test).
10 Install lockdown flange and BOP stack to top of casing head housing.
HANDLING JOINT
B.O.P. STACK.
COMBINATION TOOL.
LOCKDOWN FLANGE.
(BOP TESTER)
(WEAR BUSHINGS)
ANNULUS EQUIPMENT
CASING HEAD
HOUSING
TEST PORT
BASE PLATE
(OPTIONAL)
(CONDUCTOR)
13.3/8" CASING.
Installation of B.O.P.Tester
(Combination Tool)
1 If required run 2 stands of heavy weight pipe into hole.
2 Make up combination tool on to heavy weight drill pipe with seal lowermost
and install landing joint.
3 Ensure the lockscrews in the lockdown flange are fully retracted.
4 Lower B.O.P. tester into the housing, through the B.O.P. stack and riser
and land on the 45o shoulder in casing head housing.
5 Fill stack full of water and close pipe rams around handling joint.
6 Apply test pressure to stack and hold for required hold period and open outlets.
Note : Maximum test pressure equals maximum working pressure of the
lowest rated item in the system.
7 Release pressure and retract B.O.P. rams.
8 Upon completion of test, retrieve tester.
B.O.P. STACK.
COMBINATION TOOL.
(WEAR BUSHING)
LOCKDOWN FLANGE.
(WEAR BUSHINGS)
WEAR BUSHING
ANNULUS EQUIPMENT
CASING HEAD
HOUSING
TEST PORT
BASE PLATE
(OPTIONAL)
(CONDUCTOR)
13.3/8" CASING.
Installation of Wear Bushing

(Combination Tool)
Installation of Wear Bushing (Combination Tool)
1 Make up combination tool onto handling joint. Avoid tonging on seal area.
2 Insert the combination tool into the bowl protector. Rotate tool 90o clockwise to
fully latch into bowl protector.
Note : Ensure the lockscrews are fully retracted in lockdown flange.
3 Lower bowl protector through the B.O.P. stack and riser into the housing
and land off on the 45o shoulder.
4 Lockdown bowl protector in place by engaging the two lockscrews into

the recess of the bowl protector.
5 Rotate running tool anti-clockwise a minimum of 90o to disengage from

the bowl protector. Retrieve running tool vertically.
6 Drill out for casing string.
Retrieval of Bowl Protector
Note: The bowl protector lockscrews in the housing must be fully retracted from the
bore of the housing prior to removal of bowl protector.
1 Lower running tool through B.O.P. stack and riser and land on bowl
protector. Slowly rotate tool clockwise until it drops into retrieval slot.
2 Continue rotating the tool clockwise approx. 90o until it is fully engaged.
3 Ensure lockscrews are fully retracted.
4 Retrieve bowl protector and running tool.
B.O.P. STACK.
HANDLING STRING.
9.5/8" CASING HANGER

RUNNING TOOL
LOCKDOWN FLANGE.
(WEAR BUSHINGS)

ANNULUS EQUIPMENT
CASING HEAD
HOUSING
9.5/8" CASING.
Installation of 9.5/8 Casing Hanger
Installation of 9.5/8 Casing Hanger
1 Make-up running tool to 9.5/8 casing landing joint.

Note : It is recommended that a centraliser be run below the casing hanger.
2 Make-up casing hanger running tool to casing hanger with coarse LH

stub acme thread.
3 Run specified casing to depth.
4 Make up casing hanger and running tool to last joint of casing.
5 Run casing hanger through riser and land on 45 shoulder in casing head housing.
6 Cement in casing, taking cement returns through the lower outlets.
7 Remove running tool (RH turn) and retrieve.
8 Run flushing tool to clear outlets.
Note : If it is a requirement to test casing hanger seals prior to cementing, please

proceed as follows.
1 Back off casing hanger running tool.
2 Test as installation 9.5/8 casing hanger seal test tool (page 11).
3 Re-install casing hanger running tool and cement per standard procedure.
B.O.P. STACK.
LOCKDOWN FLANGE.
(WEAR BUSHINGS)

ANNULUS EQUIPMENT
CASING HEAD
HOUSING

TEST TOOL
9.5/8" CASING.
Installation of 9.5/8 Casing Hanger Seal

Test Tool
10
Installation of 9.5/8 Casing Hanger Seal Test Tool
1 If required run 2 stands of heavy weight drill pipe into hole.
2 Make up combination tool onto heavy weight drill pipe with seal lowermost and
install landing joint, remove blanking plug.
3 Ensure the lockscrews in the lockdown flange and fully retracted.
4 Lower B.O.P. tester into the housing, through the B.O.P. stack and riser and land
on the 45o shoulder in 9.5/8 casing hanger.
5 Close annulus gate valve.
6 Close pipe rams, apply test pressure and hold for required hold period monitoring
any pressure drop.
7 Release pressure.
9 Cement casing hanger as per normal completion.
11
B.O.P. STACK.
LOCKDOWN FLANGE.
(WEAR BUSHINGS)

ANNULUS EQUIPMENT
CASING HEAD
HOUSING

TEST TOOL
9.5/8" CASING.
(Combination Tool)
12
1 If required run 2 stands of heavy weight pipe into hole.
2 Make up combination tool on to heavy weight drill pipe with seal lowermost
and install landing joint.
3 Ensure the lockscrews in the lockdown flange are fully retracted.
and land on the 45o shoulder in 9.5/8 casing hanger.
13
B.O.P. STACK.
COMBINATION TOOL
(WEAR BUSHING)
LOCKDOWN FLANGE.
(WEAR BUSHINGS)
9.5/8" WEAR BUSHING
ANNULUS EQUIPMENT
9.5/8" CASING.

(Combination Tool)
14
Installation of Bowl Protector
2 Insert the combination tool into the bowl protector. Rotate tool 90o clockwise to
fully latch into bowl protector.
3 Lower bowl protector through the B.O.P. stack and riser into spool and land off on
the 45o shoulder in casing hanger.
4 Rotate running tool anti-clockwise a minimum of 90o to disengage from the

bowl protector. Retrieve running tool.
5 Drill out for next casing string.
2 Continue rotation the tool clockwise approx. 90o until it is fully engaged.
15
B.O.P. STACK.
TUBING HANGER
RUNNING TOOL.
LOCKDOWN FLANGE.
(WEAR BUSHINGS)
5.1/2" TUBING HANGER

ANNULUS EQUIPMENT
5.1/2" TUBING 1/4" CONTROL LINE
Installation of 11 nom Tubing Hanger
16
1 Slide split lockdown ring installation tool over hanger body and attach to split
lockdown ring.
2 Make-up tubing hanger running tool to handling joint.
3 Run tubing string (c/w control line(s)).
(tubing hanger can be run with one or more control lines).
4 Make up tubing hanger to last joint of tubing.
5 Spool off enough control line(s) to pass through the hanger plus additional length
for termination through tubing head adaptor (approx. 8-10ft).
6 Insert control line(s) through port in the tubing hanger and make-up compression
fittings top and bottom of exit points.
7 Collapse the split lockdown ring until O/D of ring is flush or below O/D of tubing
hanger body using installation tool.
8 Lift running tool above tubing hanger and feed contol line through dedicated ports
through running tool.
9 Re-attach the spooled control line to the control line exiting through the running
tool.
10 Slowly lower running tool onto the tubing hanger and make-up with the LH stub
acme running thread. Ensure the outer sleeve anti rotation pins are engaged
correctly in their respective slots in the tubing hanger. Continue to make-up
running tool until outer sleeve contacts and retains the split lockdown ring.
11 Dis-engage and remove split lockdown ring over running tool and handling joint.
12 Pressurise control line(s) as required for running.
13 Slowly lower tubing hanger through BOP stack and land off in 9.5/8 casing
hanger on 45 shoulder.
14 Bleed off control line pressure.
15 Slowly back off running tool (approx. 3 turns) to allow split lockdown ring to
expand and engage lockdown groove in the casing hanger.
17
B.O.P. STACK.
TUBING HANGER
RUNNING TOOL.
LOCKDOWN FLANGE.
(WEAR BUSHINGS)

ANNULUS EQUIPMENT
18
16 To confirm expansion of the split lockdown ring, an overpull of 20,000 lbs plus
tubing string weight can be applied to the running tool at this stage. (This must
not exceed hang-off weight of 9.5/8 casing hanger).
17 Install two-way check valve into tubing hanger through landing string.
18 Back-off tubing hanger running tool and retrieve vertically.
19 Nipple down BOP stack and lockdown flange.
19
XMAS TREE
CONTROL LINE EXIT
TEST PORT
TUBING HEAD ADAPTER.

ANNULUS EQUIPMENT
Installation of Tubing Head Adaptor
20
Termination of Control Line Needle Valve Block
1 Remove the control line exit unit from tubing head adaptor.
2 Lift and suspend tubing head adaptor over casing head housing.
3 Install ring gasket to top of casing head flange connection.
4 Wrap control line around tubing hanger neck and feed through control line exit
port in tubing head adaptor.
5 Lower tubing head adaptor slowly over tubing hanger neck & make-up flange
connection.
6 Cut control line to length and install control line exit nipple.
7 Pressure test flanged connection.
8 Install Xmas Tree.
21
CHAMFER
SLIP AND SEAL

CASING HANGER.
CSG CUT-OFF
CASING HEAD
HOUSING
TEST PORT
BASE PLATE
(OPTIONAL)
(CONDUCTOR)
9.5/8" CASING.
Installation of 9.5/8 Emergency Slip/Seal

Assembly
22
EMERGENCY COMPLETIONS
Installation of Type SB Automatic Casing Hanger
1 Run casing to depth.
2 Ensure there is no collar inside the casing head housing, cement the casing in
the conventional manner maintaining concentricity. Open outlet valves in housing
and wash out housing, riser and B.O.P. stack with water. Close the outlet valves.
3 Lift the B.O.P. stack and examine bowl prep for damage or build up
of mud or debris. Thoroughly clean before continuing.
4 Centralise casing and pull tension (15,000 lbs min. required to set slips).
5 Remove both latch screws, one on each side on hanger.
6 Place hanger around casing set it on boards over casing head (or rotary).
7 Replace both latch screws securely.
8 Loosen the four slip retainer screws on O.D. of slip bowl one turn.
These screws hold slips in retracted position in bowl.
9 Lower hanger into position in casing head.
10 Release tension slowly in casing to set slips and packoff automatically.
11 Cut off the casing above the top face of the casing housing. Chamfer
the O.D. and bore and remove all burrs from the casing in the area over
which the crossover seal must pass.
12 Set down B.O.P. stack/riser.
NOTE: The hanger can also be run through preventers on soft line if required.
23
B.O.P. STACK
EMERGENCY TUBING
SPOOL.
TEST PORT.
CASING HEAD
HOUSING
TEST PORT
BASE PLATE
(OPTIONAL)
(CONDUCTOR)
9.5/8" CASING.
Installation of Emergency Tubing Spool
24
Installation of Emergency Tubing Head Spool
1 Thoroughly clean the ring groove in the housing and ring grooves and
seal bore in the casing spool.
2 Ensure correct orientation of the outlets, lower the spool over the casing
stub engaging casing T type seal and make-up the connection.
3 Make-up B.O.P. stack on top connection of the tubing spool.
4 Test T seal by use of cup tester.
25
B.O.P. STACK
B.O.P. TESTER
EMERGENCY TUBING
SPOOL.
CASING HEAD
HOUSING
TEST PORT
BASE PLATE
(OPTIONAL)
(CONDUCTOR)
9.5/8" CASING
(Combination Tool)
26
Installation of B.O.P. Tester
1 If required run 2 stands of heavy weight drill pipe into hole.
2 Make up combination tool onto heavy weight drill pipe with seal lowermost
and install drill pipe landing joint.
and land on the 45o shoulder in emergency casing head spool.
27
B.O.P. STACK
COMBINATION TOOL
(WEAR BUSHING)
WEAR BUSHING
EMERGENCY TUBING
SPOOL.
CASING HEAD
HOUSING
TEST PORT
BASE PLATE
(OPTIONAL)
(CONDUCTOR)
9.5/8" CASING.

(Combination Tool)
28
Installation of Bowl Protector
2 Insert the combination tool into the bowl protector. Rotate tool 90o clockwise
to fully latch into bowl protector.
3 Lower bowl protector through the B.O.P. stack and riser into spool and
land off on the 45o shoulder.
4 Rotate running tool anti-clockwise a minimum of 90o to disengage from the

bowl protector. Retrieve running tool.
5 Drill out for tubing string.
2 Continue rotation the tool clockwise approx. 90o until it is fully engaged.
29

Typical Installation of 'SS' (Spacesaver) Compact System: (Running Procedure)

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Typical Installation of 'SS' (Spacesaver) Compact System: (Running Procedure)

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Typical Installation of

'SS' (SpaceSaver) Compact System

Installation of Casing Head Housing (13.3/8 slip-on weld) 3

Installation of Casing Head Housing

2 Drill out for surface casing.

3 Run the surface casing string to depth.

5 Cut off the surface casing to suit elevations.

1 If required run 2 stands of heavy weight pipe into hole.

3 Ensure the lockscrews in the lockdown flange are fully retracted.

7 Release pressure and retract B.O.P. rams.

8 Upon completion of test, retrieve tester.

Installation of Wear Bushing

4 Lockdown bowl protector in place by engaging the two lockscrews into

5 Rotate running tool anti-clockwise a minimum of 90o to disengage from

6 Drill out for casing string.

Retrieval of Bowl Protector

3 Ensure lockscrews are fully retracted.

4 Retrieve bowl protector and running tool.

9.5/8" CASING HANGER

9.5/8" CASING HANGER

Installation of 9.5/8 Casing Hanger

1 Make-up running tool to 9.5/8 casing landing joint.

2 Make-up casing hanger running tool to casing hanger with coarse LH

3 Run specified casing to depth.

4 Make up casing hanger and running tool to last joint of casing.

6 Cement in casing, taking cement returns through the lower outlets.

7 Remove running tool (RH turn) and retrieve.

8 Run flushing tool to clear outlets.

Note : If it is a requirement to test casing hanger seals prior to cementing, please

1 Back off casing hanger running tool.

9.5/8" CASING HANGER

9.5/8" CASING HANGER

Installation of 9.5/8 Casing Hanger Seal

1 If required run 2 stands of heavy weight drill pipe into hole.

3 Ensure the lockscrews in the lockdown flange and fully retracted.

5 Close annulus gate valve.

8 Upon completion of test, retrieve tester.

9 Cement casing hanger as per normal completion.

9.5/8" CASING HANGER

9.5/8" CASING HANGER

1 If required run 2 stands of heavy weight pipe into hole.

3 Ensure the lockscrews in the lockdown flange are fully retracted.

7 Release pressure and retract B.O.P. rams.

8 Upon completion of test, retrieve tester.

9.5/8" WEAR BUSHING

9.5/8" CASING HANGER

Installation of Wear Bushing

4 Rotate running tool anti-clockwise a minimum of 90o to disengage from the

5 Drill out for next casing string.

Retrieval of Bowl Protector

3 Retrieve bowl protector and running tool.

5.1/2" TUBING HANGER

9.5/8" CASING HANGER

5.1/2" TUBING 1/4" CONTROL LINE

Installation of 11 nom Tubing Hanger

5.1/2" TUBING HANGER

9.5/8" CASING HANGER

5.1/2" TUBING 1/4" CONTROL LINE

Installation of 11 nom Tubing Hanger

CONTROL LINE EXIT

5.1/2" TUBING HANGER

5.1/2" TUBING 1/4" CONTROL LINE

Installation of Tubing Head Adaptor