Professional Documents
Culture Documents
AIR DRYERS
FOR SUPERIOR
PRODUCTIVITY
CD+ series (25-1400 l/s, 53-2968 cfm)
BD+ series (100-3000 l/s, 212-6360 cfm)
XD+ series (550-3600 l/s, 1165-7628 cfm)
COMPLETE
PROTECTION
FOR YOUR
APPLICATION
Dry and clean compressed air is essential for a broad
range of industrial applications. Yet it must be produced
reliably, energy-efficiently and cost-effectively.
AtlasCopcos desiccant dryers protect your systems
and processes. Their robust design ensures they operate
with total reliability and deliver a constant, stable
dewpoint in full load conditions and even during a
temporary overload.
Protecting your reputation
and production
Compressed air entering the air net is always 100% saturated.
When it cools, this moisture will condense, causing damage to
your air system and finished products. Removing moisture from
compressed air with a pressure dewpoint (PDP) as low as
-70C/-100F, Atlas Copco desiccant dryers eliminate system
failures, production downtime and costly repairs.
Highest reliability
A constant pressure dewpoint down to -70C/-100F
at 100% load conditions.
A proven, durable design for the switching valves significantly
improves the dryer lifetime.
An advanced control and monitoring system ensures
production efficiency.
Electronics
High-quality dry compressed air is a must to remove microscopic debris
from the surfaces of computer chips and boards.
Moisture contamination is avoided: no oxidation of micro-terminal strips.
A continuous flow of dry compressed air at a dewpoint as low as -70C/100F.
Pharmaceuticals
A consistent flow of high-quality dry compressed air is vital in the processing
and manufacturing of most pharmaceuticals.
Eliminating any moisture is critical to produce pharmaceuticals as some
materials have a physical affinity for moisture.
SUPERIOR ENERGY EFFICIENCY
A dryers energy consumption mainly goes to internal pressure drops and the regeneration process.
The key for designing desiccant dryers is therefore to keep the pressure drop as low as possible, and
to develop technologies that allow regeneration to be as efficient as possible. Atlas Copco's dryers are
designed to have a very low internal pressure drop below 0.2 bar/2.9 psi, and provide the most efficient
regeneration process.
The principle is simple. Although the regeneration time remains constant, the delay before switching from one tower to the other
is controlled via the PDP sensor. This is connected to a hygrometer which precisely measures the remaining humidity in the outlet
compressed air. As soon as the target PDP is reached, the dryer cycle that was on hold will resume by switching to the dry tower.
Delaying cycles in this way leads to major energy savings. This occurs when operating conditions are lower than reference,
or the flow fluctuates below maximum nominal load.
Pressure drop (on average 10%) Reduced pressure drop below 0.2 bar/2.9 psi
Switching
4 Wet air 4 After regeneration, the functions of both towers are switched.
BD+
The drying process
1 Wet compressed air flows upward through the desiccant which adsorbs
the moisture, from bottom to top.
HEATED BLOWER
The regeneration process PURGE DESICCANT
2 The blower takes ambient air DRYERS
3 and blows it over the external heater.
4 The heated air is then sent through the saturated desiccant, forcing the adsorbed Dry air
moisture out, from top to bottom.
Switching
3
5 After regeneration, the functions of both towers are switched.
1 4
Cooling
Zero purge: After the heating, the hot tower desiccant is cooled. Cooling is done 2
by sending air from the hot vessel over a cooler and back into the hot tower,
from bottom to top.
5
Purge: After the heating, the hot tower desiccant is cooled. Cooling is done by
expanding dry compressed air from the outlet of the adsorbing vessel over the
hot re-activated tower, from top to bottom.
Wet air
Atlas Copcos XD+ adsorption dryers use the heat of compression from oil-free compressors to dry
compressed air. This heat is used effectively to regenerate the high quality desiccant, significantly reducing
energy and operating costs. As any need for outside energy supply can be eliminated, adsorption is by far
the most economical method of compressed air drying.
XD + HEAT OF COMPRESSION
DESICCANT DRYERS
(WITH ZERO PURGE COOLING)
Dry desiccant
Compressor
Cold air
A V23
Out B
Valve
Cooler
V5 V13 V14
Actuator
V16 V8 V9 V17
Water separator
XD+-G XD+-S
MODELS: MODELS:
Combine heat of compression re-activated adsorption and Use the heat of compression for regeneration and feature
internal heaters to achieve a constant pressure dewpoint of dewpoints of -10C to -20C, dependent upon ambient conditions.
-40C / -70C or lower, regardless of ambient conditions. When combined with the high outlet temperatures of a ZR
compressor, XD+-S Purge models can achieve a dewpoint of -40C.
Both models are available as single inlet and double inlet variant.
80%
Maintenance
Purge
40%
Electricity
20%
Purchase
0%
CD+ BD+ XD+ G ZP
CD 25+-145+:
RELIABLE AND COMPACT
1
Filters
Pre-filter(s) protect desiccant against oil contamination, increasing desiccant lifetime.
After-filter protects network against desiccant dust, avoiding network contamination.
Can be mounted directly on the inlet and outlet of the dryer, for low pressure drop. 2
Easy to assemble and maintain as no extra piping or filter connections are required.
1
2
High-quality valve block with few moving parts
Designed to minimize pressure drop and increase reliability.
3
Overfilled and spring-loaded
high-performance desiccant
cartridges
Pressure dewpoint of -40C/-40F as standard
(-70C/-100F as option).
Filter mat increases silencer lifetime by
3
preventing dust exiting during regeneration.
Overfilled cartridges protect against desiccant
ageing and overflow peak.
Horizontal operation possible.
4
4
Up-sized silencers with integrated safety valves
Advanced mufflers avoid back-pressure, increase purge efficiency, offer protection in case
of clogging via the integrated safety valve, and reduce noise level during blow-off.
5
6 5
Advanced control and monitoring system
Timer control variant cycles defined to reach PDP target even at 100% load.
Auto restart after power failure function with cycle status memory.
Full status annunciation on LEDs, display and pressure gauges.
Remote alarm and remote control.
1 Purge Saver contact: the dryer can freeze purge cycle in case of unload/stop signal.
All controls are protected from water and dust thanks to the IP54 cubicle.
6
Dewpoint Dependent
Switching (optional)
Real PDP monitoring (hygrometer).
PDP display on controller (and alarm).
The dryer will only switch to the next tower
when the desiccant is saturated (based on
3 PDP input). During that period, the dryer
consumes no purge.
1
Up-sized silencers with
integrated safety valves
Advanced mufflers avoid back-pressure,
increase purge efficiency, offer protection in
case of clogging via the integrated safety
valve, and reduce noise level during blow-off.
Filters
Pre-filter(s) protect desiccant against oil contamination,
increasing desiccant lifetime.
After-filter protects network against desiccant dust,
avoiding network contamination.
Can be mounted directly on the inlet and outlet of
the dryer, for low pressure drop.
Easy to assemble and maintain as no extra piping
or filter connections are required.
High-quality desiccant
Pressure dewpoint of -40C/-40F as standard (-70C/-100F as option).
Up to 30% extra desiccant overfill to deliver consistent performance even
in harsh conditions such as high temperatures and temporary overloads.
5
Stainless steel valves
Fully stainless steel high-performance butterfly
valves with actuators ensure long lifetime.
BD 100+-3000+: ROCK-SOLID
RELIABILITY & COST-EFFICIENCY
3
1
Stainless steel valves
Fully stainless steel high-performance butterfly
valves with actuators ensure long lifetime.
2
Advanced control and monitoring system
Fitted inside a real IP54 cubicle for easy cabling and safety.
Monitoring all parameters to ensure maximum reliability of installation.
3
Low-wattage density heater
Stainless steel design ensures long lifetime.
Nickel-plated heater pipe protects against corrosion.
Heater is installed in an insulated heater pipe for most energy-efficient setup. 1
Optionally insulated vessels are available to further reduce heat losses and
increase overall efficiency (standard on the -70C/-100F variant).
4
Dewpoint Dependent Switching
Real PDP monitoring (hygrometer).
PDP display on controller (and alarm).
The dryer will only switch to the next tower when the desiccant is saturated
(based on PDP input). During that period, the dryer consumes no energy.
5 4
5
Galvanized piping with flanged connections
Flanged piping simplifies maintenance and minimizes
the chance of leakage.
Pipe sizing is optimized to ensure a low pressure drop,
resulting in energy savings.
Filters
Pre-filter(s) protect desiccant against oil
contamination, increasing desiccant lifetime.
After-filter protects network against desiccant dust,
avoiding network contamination.
Can be mounted directly on the inlet and outlet
of the dryer, for low pressure drop.
Easy to assemble and maintain as no extra piping
or filter connections are required.
1
Stainless steel internal heaters*
1
By generating heat only when needed, energy losses are limited.
Overheating protection and control by Elektronikon on each heater bundle.
The heated air does not need to pass through any valves,
ensuring a reduced chance of valve failure.
* Only for G-variants.
3
2
Advanced control and monitoring system
Fitted inside a real IP54 cubicle for easy cabling and safety.
Monitors all parameters to ensure maximum reliability of the installation.
3
Drying towers
Reduced pressure drop.
Built-in water separator to reduce desiccant load and extend the drying cycle.
Oversized.
Full size stainless steel strainer.
Reversed internal flow for optimal flow distribution.
4 4
Dewpoint Dependent Switching
Real PDP monitoring (hygrometer).
PDP display on controller (and alarm).
The dryer will only switch to the next tower when
the desiccant is saturated (based on PDP input).
During that period, the dryer consumes no energy.
Hot air inlet
Heat of compression used for regeneration.
No energy consumption.
5
Electronic water drains with
standard alarm
No loss of compressed air.
Maintenance-free and trouble-free operation.
Manual drains allow for easy servicing while in operation.
User-friendly interface
Available in 32 languages, this graphical
3.5-inch high-definition color display
with pictograms and LED indicators for
key events is easy to use. The keyboard
is durable to resist tough treatment in
demanding environments.
Comprehensive
maintenance display
Valuable items of information displayed
include the ServicePlan indicator and
preventive maintenance warnings.
Internet-based visualization
The Elektronikon system monitors and displays key
parameters such as dewpoint, vessel pressure and inlet
temperature, and includes an energy-savings indicator.
Internet-based visualization of your dryer is possible
by using a simple Ethernet connection.
SMARTLINK*
Remote monitoring system that helps you optimize your compressed
air system and save energy and costs.
Provides a complete insight in your compressed air network.
Anticipates on potential problems by warning you up-front.
* Please contact your local sales representative for more information.
OPTIMIZE YOUR SYSTEM
Scope of supply
Stainless steel butterfly valves
Galvanised in- and outlet piping
In- and outlet air flanges
Air circuit Insulated heater pipe and connection pipe to vessels*
*Not on CD +
After-filter package - - - - - - -
Sonic nozzle - -/
GSM connect - - - - -
CD 1+ - 1400+
BD 100+ - 3000+
BD 330+ - 3000+ *
XD 550+ - 3600+ *
l/s
25 100 400 2010 3000
CD 1.5 + 1.5 5 3 0.2 2.90 1/4" N.A. PD3 Integrated 106 172 590 7 4 23 8 17
CD 2.5 + 2.5 9 5 0.2 2.90 1/4" N.A. PD3 Integrated 106 172 830 7 4 32 10 22
CD 12+ 12 43 25 0.2 2.90 " N.A. PD17 UD 15+ Integrated 149 295 1015 11 6 40 29 63
CD 22+ 22 79 47 0.35 5.08 " N.A. PD17 UD 25+ Integrated 149 295 1505 11 6 59 44 97
CD 30 + 30 108 64 0.085 1.23 " DD32 PD32 UD 45+ DDp32 550 201 1233 21.7 7.9 48.5 50 110
CD 35+ 35 126 74 0.095 1.38 " DD32 PD32 UD 45+ DDp32 550 201 1478 21.7 7.9 58.2 60 132
CD 50+ 50 180 106 0.35 5.08 1" DD60 PD60 UD 60+ DDp60 550 201 1846 21.7 7.9 72.7 80 176
CD 70+ 70 252 148 0.16 2.32 1" DD60 PD60 UD 60+ DDp60 550 364 1479 21.7 14.3 58.2 120 265
CD 100 + 100 360 212 0.35 5.08 1" DD120 PD120 UD 100+ DDp120 550 364 1846 21.7 14.3 72.7 160 353
CD 145+ 145 522 307 0.35 5.08 1" DD150 PD150 UD 140+ DDp150 550 526 1846 21.7 20.7 72.7 240 529
CD 110+ 110 396 233 0.12 1.74 1" DD120 PD120 UD 100+ DDp120 950 728 1695 37.4 28.7 66.7 340 750
CD 150 + 150 540 318 0.16 2.32 1" DD150 PD150 UD 140 +
DDp150 1089 848 1731 42.9 33.4 68.1 415 915
CD 185+ 185 666 392 0.2 2.90 1" DD175 PD175 UD 180+ DDp175 1089 848 1731 42.9 33.4 68.1 445 981
CD 250+ 250 900 530 0.14 2.03 2" DD280 PD280 UD 310+ DDp280 1106 960 1816 43.5 37.8 71.5 600 1323
CD 300 + 300 1080 636 0.19 2.76 2" DD280 PD280 UD 310+ DDp280 1173 1116 1854 46.2 43.9 73.0 650 1433
CD 330+ 330 1188 700 0.1 1.45 DN80 DD425+ PD425+ UD 425+ DDp425+ 1088 1776 2537 43 69.92 99.88 950 2109
CD 550+ 550 1980 1166 0.1 1.45 DN80 DD550+ PD550+ UD 550+ DDp550+ 1091 1884 2592 43 74.17 102 1310 2908
CD 1100+ 1100 3960 2332 0.1 1.45 DN100 DD1100+ PD1100+ UD 1100+ DDp1100+ 1259 2472 2637 50 97.32 103.8 2600 5772
Purge Cooling
BD 100+ 100 360 212 2.2 2.97 0.2 2.9 1 1/2" DD120 PD120 UD 100+ DDp120 1250 770 1720 49.2 30.3 68 640 1421
BD 150+ 150 540 318 3.3 4.5 0.2 2.9 1 1/2" DD150 PD150 UD 140+
DDp150 1300 870 1770 51.2 34.3 70 680 1510
BD 185+ 185 666 392 3.5 4.7 0.2 2.9 1 1/2" DD175 PD175 UD 180+
DDp175 1300 870 1770 51.2 34.3 70 710 1576
BD 250+ 250 900 530 4.8 6.5 0.2 2.9 2" DD280 PD280 UD 310+ DDp280 1345 955 1816 53.0 37.6 71 775 1721
BD 300+ 300 1080 636 5.7 7.7 0.2 2.9 2" DD280 PD280 UD 310+ DDp280 1425 1010 1853 56.1 39.8 73 820 1821
BD 330+ 330 1188 700 9.3 12.6 0.12 1.74 80 DD425+ PD425+ UD 425+ DDp425+ 1764 1024 2558 69.4 40.3 101 1190 2642
BD 400+ 400 1440 848 10.2 13.8 0.12 1.74 80 DD425+ PD425+ UD 425+ DDp425+ 1764 1024 2558 69.4 40.3 101 1300 2886
BD 550+ 550 1980 1166 12 16.2 0.12 1.74 80 DD550+ PD550+ UD 550+ DDp550+ 1884 1024 2612 74.2 40.3 103 1620 3597
BD 850+ 850 3060 1802 17.1 23.1 0.12 1.74 100 DD850+ PD850+ UD 850+ DDp850+ 2359 1175 2702 92.9 46.3 106 2600 5773
BD 1100+ 1100 3960 2332 24.2 32.7 0.12 1.74 100 DD1100+ PD1100+ UD 1100+ DDp1100+ 2472 1175 2681 97.3 46.3 106 3040 6750
BD 1800+ 1800 6480 3816 39 52.65 0.16 2.32 150 DD1800+ PD1800+ UD 1800+ DDp1800+ 2793 2199 2548 110.0 86.6 100 4700 10435
BD 2200+ 2200 7920 4664 55 74.25 0.22 3.19 150 DD2200+ PD2200+ UD 2200+ DDp2200+ 2993 2199 2548 117.8 86.6 100 5600 12433
BD 330+ 330 1188 700 8.6 11.6 0.12 1.74 80 DD425+ PD425+ UD 425+ DDp425+ 1764 1024 2558 69.4 40.3 101 1420 3153
BD 400+ 400 1440 848 10.7 14.4 0.12 1.74 80 DD425+ PD425+ UD 425+ DDp425 1764 1024 2558 69,4 40.3 101 1545 3430
BD 550+ 550 1980 1166 13.2 17.8 0.12 1.74 80 DD550+ PD550+ UD 550+ DDp550+ 1884 1024 2612 74.2 40.3 103 1910 4241
BD 850+ 850 3060 1802 23.4 31.6 0.12 1.74 100 DD850+ PD850+ UD 850+ DDp850+ 2359 1175 2702 92.9 46.3 106 2960 6572
BD 1100+ 1100 3960 2332 32.4 43.7 0.12 1.74 100 DD1100 +
PD1100 +
UD 1100 +
DDp1100 +
2472 1175 2681 97.3 46.3 106 3490 7745
BD 1400+ 1400 5040 2968 37 50.0 0.1 1.45 150 DD1400+ PD1400+ UD 1400+ DDp1400+ 2720 2639 2548 107.1 103.9 100 4450 9880
BD 1800+ 1800 6480 3816 45 60.8 0.16 2.32 150 DD1800+ PD1800+ UD 1800+ DDp1800+ 2793 2663 2548 110.0 104.8 100 5050 11213
BD 2200+ 2200 7920 4664 62 83.7 0.22 3.19 150 DD2200+ PD2200+ UD 2200+ DDp2200+ 2993 2775 2548 117.8 109.3 100 5950 13211
BD 3000+ 3000 10800 6360 79 106.7 0.18 2.61 150 DD3000+ PD3000+ UD 3000+ DDp3000+ 3350 2923 2893 131.9 115.1 114 7950 17651
XD 550+ 550 1980 1166 3.4 4.59 0.39 5.655 80 DDp550+ 1884 1589 2612 74.2 62.6 103 2196 4876
XD 850+ 850 3060 1802 5.1 6.9 0.39 5.655 100 DDp850 +
2359 1936 2752 92.9 76.2 108 3320 7371
XD 1100+ 1100 3960 2332 6.5 8.8 0.39 5.655 100 DDp1100+ 2473 1936 2734 97.4 76.2 108 3835 8515
XD 1400+ 1400 5040 2968 8.4 11.3 0.35 5.075 150 DDp1400+ 4120 2290 2556 162 90.2 101 5921 13146
XD 1800+ 1800 6480 3816 10.8 14.6 0.35 5.075 150 DDp1800 +
4120 2292 2560 162 90.2 101 6550 14543
XD 2200+ 2200 7920 4664 13.2 17.8 0.35 5.075 150 DDp2200+ 4120 2292 2680 162 90.2 105.51 7365 16353
XD 3000+ 3000 10800 6360 18 24.3 0.35 5.075 200 DDp3000+ 5617 2724 2866 221 107 112.83 9531 21162
XD 3600+ 3600 12960 7632 21.6 29.2 0.35 5.075 200 DDp4000+ 5617 2724 2866 221 107 112.83 10390 23069
Reference conditions:
Compresser air inlet temperature: 35C / 100F.
Inlet relative humidity: 100%.
Dryer inlet pressure for 11 bar variants, after inlet filtration
2935 0628 12 2016, Atlas Copco, Belgium. All rights reserved. Designs and specifications are subject to change without notice or obligation. Read all safety instructions in the manual before usage.
www.atlascopco.com
OIL-INJECTED ROTARY
SCREW COMPRESSORS
GA 200-500 / GA 315 VSD / GR 110-200 50-60 Hz
The Total Energy Saving concept
The thorough needs assessment The right core technology The best drive arrangement
Real savings rely on facts. Atlas Copco consultants Atlas Copco masters every compression principle Fixed speed machines are fine when they can
assess the air demand profile of your application and and provides the most energy efficient technology run at full load most of the time. But when air
suggest the best compressor selection for the job. for the required pressure and flow. demand fluctuates, the Variable Speed Drive
can achieve substantial savings of up to 35%.
investment
maintenance
THE HIGHEST RELIABILITY energy
Recoverable
energy
94%
Excellence by design
GR 110-200
GR 200 FF
Two-stage high pressure version
Included as standard
Air intake filter Built-in electrical starters
Air intake valve (not on VSD units) Flexible vibration dampers
Aftercooler/Oil cooler (air or water-cooled) Air/oil separator
Cooling fan for air-cooled units Elektronikon control system
Ventilation fan for water-cooled units Full load/no load regulation system (not on VSD units)
Water separators Silencing canopy
Oil filters Single point inlet and outlet connections
Complete air/oil/water circuit Structural steel skid no foundations needed
IP55, Class F drive motor
Available options
GA 315 VSD
GA 200-315
GR 110-200
GA 315-500
Full Feature: integrated ID refrigerant dryer (1) na
Integrated DD pre-filter (only with integrated dryer) (2) na
Energy recovery na
Modulation control na na
OSD oil separator (for pack/FF units) (3)
Oil containing frame na
Electronic water drain (EWD) (2) (4)
Heavy duty air intake filter na
HAT version (50C ambient temperature) (5) na na na
Phase sequence relay na
PT 1000 thermal protection for main motor na
Anti condensation heater for main motor na
HD oil - 8000 h oil (instead of RIF oil) (4)
NPT connections (6) na na
ANSI flanged connections (7) na
Anchor pads
Performance test certificate
Witnessed performance test certificate
Material test certificate for pressure vessel approvals
Sea-worthy packaging
Rain protection na
IT/NT system na na na
Tube cooler na na
SPM monitoring
(1) Integrated VSD refrigerant dryer (3) Effluent purity of 10 mg oil/liter (5) Not available for 13 bar versions and FF units (7) Applies only to GA 200-315
(2) Only for GR 13 bar (4) Standard (6) Applies only to GA 90-160 na: not applicable
GA 250 - 315 FF
twin element series
GA 250 FF
Air-cooled Full Feature model
3
1
Simple and efficient regulation system
4
reliable, efficient load/no load or optional modulating control
6
5
twin fans for optimal cooling compressor protection from foreign particles
axial cooling fans driven by separate TEFC electric motors (99.9% for 3 micron SAE fine)
(IP55 protection) extends system lifetime
Full Feature variant for dry air with integrated ID dryer Advanced Elektronikon control and monitoring system
by-pass system as standard overall system performance status with pro-active service
R404A refrigerant meets environmental regulations indications, alarms for malfunctions and safety shutdowns
quality end product and system protection multi-language selectable display
incoming air
outgoing air
air/oil mixture
water
oil
rotors and gears to 94% of the compressors shaft power as hot water
highly efficient motor IP55 protection, class F insulation the main module of the recovery system is integrated in
the compressor
recovered hot water can be used as preheated boiler
2
The GR range selection
GR 110 and GR 200 available in 20 bar version
incoming air
GA 90-315 series
wet air built for high pressure applications
refrigerant liquid dry air very complete pack unit - options available
refrigerant gas/liquid air/oil mixture
refrigerant gas air or water-cooled version
condensate
refrigerant compressed gas oil
GA 315 VSD-FF
with Variable Speed Drive ...
GA 315 VSD-FF
Air-cooled Full Feature model Most efficient element performance
longer active rotor length allows larger air volume
to be compressed
higher built-in pressure ratio for higher efficiency
* on GA 315 VSD-FF
incoming air
wet air
refrigerant liquid dry air
refrigerant gas/liquid air/oil mixture
refrigerant gas condensate
refrigerant compressed gas oil
... for the lowest cost compressed air
Because a VSD compressor precisely follows Low load operation of a VSD compressor does not result
the varying air demand that is typical in most in energy losses.
production facilities, it dramatically reduces the
energy bill and provides many additional benefits.
Load/no load transition losses are eliminated.
The result is a fast payback of the investment and
The precise pressure control of the VSD compressor allows
for a tighter and often lower discharge working pressure,
huge yearly savings long after that.
resulting in reduced energy consumption.
Because energy constitutes the biggest portion of
the life cycle cost of a compressor, these savings
have a significant impact on the operational costs
of your compressed air system.
Stable net pressure
0.5
bar
Process pressure
maintenance
energy
Indirect savings
The constant net pressure provides stability for all No current peaks
processes making use of compressed air. Star Delta
Current peaks during start-up are eliminated 800 DOL
Soft Starter
VSD compressors can be started and stopped
1 2 All Atlas Copco VSD compressors are EMC tested and certified.
External sources do not influence the compressor operation, nor
does the compressor disturb other equipment via emissions or via
the power supply line.
non-integrated 100 %
solution
Atlas Copco
integrated solution integrated VSD
non-integrated VSD
speed windows
The machine is tested for the complete speed range to eliminate all Special attention is given to the electric motor, which is specifically
speed windows that can jeopardize the energy savings and the designed for VSD operation (inverter duty motors). Bearings are
stable net pressure. protected against induced bearing currents and both motor and
converter are perfectly tuned to obtain the best efficiency over the
entire speed range.
Optimize Global presence -
your installation local service
Some applications may need or benefit from Atlas Copcos Aftersales Service operation is
additional options and more refined control unrivaled in the compressed air industry.
and air treatment systems. Tailored to the
need, Atlas Copco has developed compatible
equipment, further enhancing system reliability
High quality service is delivered locally: Atlas Copcos
and quality.
Aftersales is present in over 170 countries around
the world.
Maximum working pressure Capacity FAD (1) Installed motor Noise Weight
Compressor level (2)
type Pack Full Feature Pack / Full Feature Pack Full Feature
bar(e) psig bar(e) psig l/s m3/ min cfm kW hp dB(A) kg lb kg lb
GA 200-500 Twin
GA 200 7.5 109 7.25 105 603 36.1 1278 200 270 75 4727 10421 5127 11303
8.5 123 8.25 120 568 34.0 1204 200 270 75 4727 10421 5127 11303
10 145 9.75 141 513 30.7 1087 200 270 75 4727 10421 5127 11303
13 189 12.75 185 436 26.1 924 200 270 75 4727 10421 5127 11303
GA 250 7.5 109 7.25 105 730 43.7 1548 250 335 75 5017 11060 5417 11942
8.5 123 8.25 120 697 41.7 1477 250 335 75 5017 11060 5417 11942
10 145 9.75 141 631 37.8 1338 250 335 75 5017 11060 5417 11942
13 189 12.75 185 530 31.7 1124 250 335 75 5017 11060 5417 11942
GA 315 7.5 109 - - 928 55.8 1966 315 420 72 7510 16559 - -
8.5 123 - - 864 51.9 1831 315 420 72 7510 16559 - -
10 145 - - 784 47.1 1661 315 420 72 7510 16559 - -
GA 355 7.5 109 - - 1050 63.1 2225 355 475 73 7760 17110 - -
8.5 123 - - 969 58.2 2053 355 475 73 7760 17110 - -
10 145 - - 890 53.5 1886 355 475 73 7760 17110 - -
13 189 - - 731 43.9 1549 355 475 73 7760 17110 - -
GA 400 7.5 109 - - 1175 70.6 2490 400 535 74 8360 18433 - -
8.5 123 - - 1109 66.6 2350 400 535 74 8360 18433 - -
10 145 - - 1011 60.8 2142 400 535 74 8360 18433 - -
13 189 - - 844 50.7 1788 400 535 74 8360 18433 - -
GA 450 7.5 109 - - 1298 78.0 2750 450 600 75 8360 18433 - -
8.5 123 - - 1240 74.5 2628 450 600 75 8360 18433 - -
10 145 - - 1144 68.8 2424 450 600 75 8360 18433 - -
13 189 - - 960 57.7 2034 450 600 75 8360 18433 - -
GA 500 7.5 109 - - 1410 84.7 2988 500 670 76 7960 17551 - -
8.5 123 - - 1347 80.9 2854 500 670 76 7960 17551 - -
10 145 - - 1257 75.5 2664 500 670 76 7960 17551 - -
13 189 - - 1068 64.2 2263 500 670 76 7960 17551 - -
GA 500 figures are for medium voltage IP 23 motor
* W = Water-cooled
A = Air-cooled
GA compressor range - 60 Hz: air and water-cooled variants
Maximum working pressure Capacity FAD (1) Installed motor Noise Weight
Compressor level (2)
type Pack Full Feature Pack / Full Feature Pack Full Feature
bar(e) psig bar(e) psig l/s m3/ min cfm kW hp dB(A) kg lb kg lb
GA 200-315 Twin
GA 200-100 7.4 107 7.15 104 586 35.1 1242 185 250 76 4957 10928 5357 11810
GA 200-125 9.1 132 8.85 128 532 32.0 1128 185 250 76 4957 10928 5357 11810
GA 200-150 10.8 157 10.55 153 483 29.0 1024 185 250 76 4957 10928 5357 11810
GA 250-100 7.4 107 7.15 104 683 41.0 1448 225 300 76 5057 11149 5457 12030
GA 250-125 9.1 132 8.85 128 620 37.1 1314 225 300 76 5057 11149 5457 12030
GA 250-150 10.8 157 10.55 153 569 34.1 1206 225 300 76 5057 11149 5457 12030
GA 250-200 13.8 200 13.55 196 477 28.6 1011 225 300 76 5057 11149 5457 12030
GA 315-100 7.4 107 7.15 104 777 46.5 1647 260 350 76 5257 11590 5657 12470
GA 315-125 9.1 132 8.85 128 707 42.3 1499 260 350 76 5257 11590 5657 12470
GA 315-150 10.8 157 10.55 153 660 39.5 1399 260 350 76 5257 11590 5657 12470
GA 315-200 13.8 200 13.55 196 555 33.2 1177 260 350 76 5257 11590 5657 12470
GA 355-100 7.4 107 - - 1032 62.1 2191 335 450 73 7760/7860 17110/17331 - -
GA 355-125 9.1 132 - - 940 56.5 1992 335 450 73 7760/7860 17110/17331 - -
GA 355-150 10.8 157 - - 831 49.9 1761 335 450 73 7760/7860 17110/17331 - -
GA 355-200 13.8 200 - - 692 41.6 1466 335 450 73 7760/7860 17110/17331 - -
GA 400-100 7.4 107 - - 1128 67.9 2394 372 500 74 8360/7960 18433/17551 - -
GA 400-125 9.1 132 - - 1042 62.6 2208 372 500 74 8360/7960 18433/17551 - -
GA 400-150 10.8 157 - - 935 56.2 1981 372 500 74 8360/7960 18433/17551 - -
GA 400-200 13.8 200 - - 784 47.1 1661 372 500 74 8360/7960 18433/17551 - -
GA 450-100 7.4 107 - - 1334 80.4 2835 447 600 75 8360/8620 18433/19007 - -
GA 450-125 9.1 132 - - 1222 73.4 2589 447 600 75 8360/8620 18433/19007 - -
GA 450-150 10.8 157 - - 1126 67.7 2386 447 600 75 8360/8620 18433/19007 - -
GA 450-200 13.8 200 - - 943 56.7 1998 447 600 75 8360/8620 18433/19007 - -
GA 500-100 7.4 107 - - 1518 91.2 3217 522 700 76 7960 17551 - -
GA 500-125 9.1 132 - - 1404 84.4 2975 522 700 76 7960 17551 - -
GA 500-150 10.8 157 - - 1296 77.9 2746 522 700 76 7960 17551 - -
GA 500-200 13.8 200 - - 1114 66.9 2361 522 700 76 7960 17551 - -
GA 500W figures are for medium voltage IP 23 motor. GA 355W - GA 400W - GA 450W: two different motor types used for IEC/CSA-UL at 60Hz low voltage
* W = Water-cooled
A = Air-cooled
2935 0368 18 2015, Atlas Copco, Belgium. All rights reserved. Designs and specifications are subject to change without notice or obligation. Read all safety instructions in the manual before usage.
www.atlascopco.com
Oil-free rotary screw
compressors
Optimal use
Central control of a multi-compressor installation reduces
vthe pressure band and achieves the lowest overall energy cost.
Heat of compression can be recovered and put to good use
in industrial processes like pre-heating of boiler feed water,
heating of buildings etc.
Oil-free compression
Our oil-free screw compressors have compressor chambers
completely free of oil. This is possible because there is no metal
contact between the precision cut rotors and hence no need for
lubrication. Process, products and environment are safeguarded
from contamination. The first air compressors TUV-certified as
oil-free (ISO 8573-1 CLASS 0).
Electronics
Clean, dry, high-quality air is essential, produced
with optimal energy efficiency.
Applications include the removal of microscopic debris
from the surfaces of computer chips and computer boards.
Petrochemicals
A dependable stream of 100% certified oil-free compressed
air is crucial to keep the production up and running.
Operation in extreme temperatures and humidity conditions
where high performance levels and reliability are essential.
Pharmaceuticals
100% oil-free air is vital to prevent contamination of
processes (e.g. fermentation, aeration, tablet coating,
packing and bottling, automated production lines).
CLASS 0 eliminates risks and maintains high product
quality and professional brand reputation.
Class 0: the industry standard
Oil-free air is used in all kinds of industries where air quality is paramount for the end product and
production process. These applications include food and beverage, pharmaceutical, chemical and
petrochemical, semiconductor and electronics, the medical sector, automotive paint spraying, textile and
many more. In these critical environments, contamination by even the smallest quantities of oil can result
in costly production downtime and product spoilage.
3 <1
4 <5
Current ISO 8573-1 (2010) classes (the five main classes and the associated maximum
concentration in total oil content).
ZR (water-cooled) version: the full feature,
compact, all-in-one solution
1
Energy recovery
With our integrated energy recovery system,
it is feasible to recover up to 90% of the power
input as hot air or hot water.
Important energy cost savings and a high return
on investment through efficiency usage of the
recovered energy.
Applications: preheated boiler feed water for industrial
processes, space heating by circulation in radiators or
for showers and other industrial applications like dyeing
textiles, operation of absorption chillers and others.
2
Water separator
The labyrinth design efficiently separates
the condensate from the compressed air.
Low moisture carry-over protects
downstream equipment.
Long high pressure element lifetime.
Better dryer performance.
1
3
2
3
Efficient & reliable water cooling (ZR)
Corrosion resistant stainless steel tubing.
Highly reliable robot welding; no risk of leaks.
Aluminium star insert increases heat transfer.
4
Full Feature
Compact, all-in-one quality air solution.
Integrated package offering the highest quality air at the
lowest possible cost.
IMD adsorption dryer:
- Eliminates the moisture before it enters the air net, ensuring
a reliable process and an impeccable end product.
- No external energy is needed to dry the air, resulting in
large savings in comparison to conventional dryers.
- The pressure drop through the dryer is minimal,
4 which again cuts down the operating cost.
5
Totally enclosed motor
IP55 TEFC protection against dust and humidity.
Highly efficient fixed speed motor according to IE3
(equal to NEMA Premium).
6
Effective electronic
regulating drains
Reliable solid state actuation, no loss of air.
Alarm for malfunction on the Elektronikon display.
ZT (air-cooled) version:
superior design in every detail
1
High efficiency
air cooling (ZT) 1
Stainless steel pre-cooler with fins.
Excellent heat transfer.
Easy access for cleaning.
Low noise + low energy radial cooling fans.
2 2
World class oil-free
compression element 3
100% oil-free rotary screw compression
for high quality air.
High overall efficiency thanks to superior
rotor coating and element cooling jackets.
3
Superior element bearings
High stability under varying load conditions.
4
4
Advanced Elektronikon unit controller
One integrated control system for compressor and dryer.
Overall system performance status with pro-active service
indications, alarms for malfunctions and safety shutdowns.
Multi-language selectable display.
Designed for interfacing with the ES system level control and
6 5
Integrated VSD
Direct energy savings up to 35% with
Variable Speed Drive (VSD) motor.
Unload losses are reduced to a minimum.
No blow-off of compressed air to the atmosphere.
Full regulation between 30 to 100% of the maximum capacity.
6
AGMA A5/DIN Class 5 gears
in the main drive
Long lifetime.
Low transmission losses, low noise and vibration.
VSD: driving down energy costs
Over 80% of a compressors lifecycle cost is taken up by the energy it consumes. Moreover, the generation
of compressed air can account for more than 40% of a plants total electricity bill. To cut your energy costs,
Atlas Copco pioneered Variable Speed Drive (VSD) technology in the compressed air industry. VSD leads
to major energy savings, while protecting the environment for future generations. Thanks to continual
investments in this technology, we offer the widest range of integrated VSD compressors on the market.
12%
Energy savings of up to 35%
Our VSD technology closely follows the air demand by
automatically adjusting the motor speed. This results in
11% large energy savings of up to 35%.
35%
The Life Cycle Cost of a compressor can be cut by
an average of 22%. In addition, lowered system
pressure with VSD minimizes energy use
across your production dramatically.
SMARTLINK*:
Data Monitoring Program
A remote monitoring system that helps you optimize your
compressed air system and save you energy and cost.
It offers you a complete insight in your compressed air network
and anticipates on potential problems by warning you up-front.
*Please contact your local sales representative for more information.
Protect your compressed air system
A dry compressed air system is essential to maintain the reliability of production processes and the quality
of the end products. Untreated air can cause corrosion in the pipe work, premature failure of pneumatic
equipment and product spoilage.
1
The Full Feature compressor: The IMD drying
a compact, all-in-one quality principle 4
air solution Hot air in for
1
Our Full Feature concept stands for a compact, regeneration
all-in-one quality air solution. Integrating the IND
or IMD dryer and its Variable Speed Drive on VSD 2 Cold wet air in 3
models, this complete package offers the highest
3 Cold dry air out
quality air at the lowest possible cost.
4 Regeneration area
5 Drum rotation
Refrigerant dryer: FD
Use of cooling circuit for cooling down compressed air.
Guaranteed pressure dew points.
Lowest energy consumption in all operating conditions.
Air and water-cooled variants.
Optimize your system
With the ZR/ZT, we provide an all-in-one standard package incorporating the latest technology in a built-to-
last design. To further optimize your ZR/ZTs performance or to simply tailor it to your specific production
environment, optional features are available.
Options ZR 55-90
ZR 75-90
VSD
ZR 55-90 FF
ZR 75-90
VSD FF
ZT 55-90
ZT 75-90
VSD
ZT 55-90 FF
ZT 75-90
VSD FF
PDP sensor - -
- -
Low load kit - -
- -
Earthing system IT, TT or TN network - -
-
-
High ambient temperature version (required when ambient
temperature is above 40C) - - - -
- - -
Please note the availability of the option depends on the chosen configuration. : Optional - : Not available
Engineered solutions
We recognize the need to combine our serially produced compressors and dryers with the specifications
and standards applied by major companies for equipment purchases. Strategically located departments
within the Atlas Copco Group take care of the design and manufacturing of customized equipment to
operate at extreme temperatures, often in remote locations.
Weight
Free air delivery (1) Installed motor Noise level (2)
Type Standard Full Feature
l/s m3/min cfm kW hp dB(A) kg lb kg lb
50 Hz
ZT 55 - 7.5 146.3 8.8 310 55 75 76 1900 4189 2520 5556
ZT 55 - 8.6 132.7 8,0 281 55 75 76 1900 4189 2520 5556
ZT 55 - 8.6 HAT (3) 122.5 7.4 260 55 75 76 1900 4189 2520 5556
ZT 55 - 10 122.3 7.3 259 55 75 76 1900 4189 2520 5556
ZT 75 - 7.5 200.9 12.1 426 75 100 76 2000 4409 2600 5732
ZT 75 - 8.6 186.7 11.2 396 75 100 76 2000 4409 2600 5732
ZT 75 - 8.6 HAT (3) 178.8 10.7 379 75 100 76 2000 4409 2600 5732
ZT 75 - 10 178.7 10.7 379 75 100 76 2000 4409 2600 5732
ZT 90 - 7.5 236.0 14.2 500 90 120 76 2050 4519 2650 5842
ZT 90 - 8.6 223.3 13.4 473 90 120 76 2050 4519 2650 5842
ZT 90 - 8.6 HAT (3) 211.4 12.7 448 90 120 76 2050 4519 2650 5842
ZT 90 - 10 211.3 12.7 448 90 120 76 2050 4519 2650 5842
60 Hz
ZT 55 - 7.25 157.8 9.5 334 55 75 76 1900 4189 2520 5556
ZT 55 - 8.6 HAT (3) 129.5 7.8 274 55 75 76 1900 4189 2520 5556
ZT 55 - 9 139.2 8.4 295 55 75 76 1900 4189 2520 5556
ZT 55 - 10.4 129.3 7.8 274 55 75 76 1900 4189 2520 5556
ZT 75 - 7.25 212.8 12.8 451 75 100 76 2000 4409 2600 5732
ZT 75 - 8.6 HAT (3) 189.2 11.4 401 75 100 76 2000 4409 2600 5732
ZT 75 - 9 196.7 11.8 417 75 100 76 2000 4409 2600 5732
ZT 75 - 10.4 189.1 11.3 401 75 100 76 2000 4409 2600 5732
ZT 90 - 7.25 261.3 15.7 554 90 120 76 2050 4519 2650 5842
ZT 90 - 8.6 HAT (3) 226.9 13.6 481 90 120 76 2050 4519 2650 5842
ZT 90 - 9 236.1 14.2 500 90 120 76 2050 4519 2650 5842
ZT 90 - 10.4 226.8 13.6 481 90 120 76 2050 4519 2650 5842
(1) Unit performance measured according to ISO 1217, (2) A-weighted emission sound pressure level at the
Annex C, Edition 4 (2009). work station (LpWSAd).
Reference conditions:
- Relative humidity: 0%. Measured according to ISO 2151: 2004 using
- Absolute inlet pressure: 1 bar (14.5 psi). ISO 9614/2 (sound intensity scanning method).
- Intake air temperature: 20C/68F. The added correction factor (+/- 3 dB(A)) is the total
FAD is measured at the following working pressures: uncertainty value (KpAd) conform with the test code.
Fixed speed:
- 7.25/7.5/7 bar versions at 7 bar. (3) Maximum intake/cooling air temperature is
- 8.6/9 bar versions at 8 bar. 50C/122 F for HAT versions.
- 10/10.4 bar versions at 9 bar.
For VSD: at their maximum working pressure.
Technical specifications
ZR 75-90 VSD (FF) (50/60 Hz)
Weight
Working pressure (1) Free air delivery (2) Noise level (3)
Type Standard Full Feature
bar(e) l/s m3/min cfm dB(A) kg lb kg lb
Minimum 4 76 - 259 4.6 - 15.5 161 - 548
ZR 75 VSD - 8.6
Effective 7 75 - 222 4.5 - 13.3 158 - 470 74 1925 4244 2170 4784
bar (e)
Maximum 8.6 74 - 201 4.4 - 12.1 157 - 426
Minimum 4 76 - 259 4.6 - 15.5 161 - 549
ZR 75 VSD - 10.4
Effective 9 74 - 196 4.4 - 11.8 157 - 415 74 1925 4244 2170 4784
bar (e)
Maximum 10.4 96 - 178 5.8 - 10.7 203 - 377
Minimum 4 76 - 259 4.6 - 15.5 161 - 548
ZR 90 VSD - 8.6
Effective 7 75 - 258 4.5 - 15.5 158 - 548 74 1970 4343 2220 4894
bar (e)
Maximum 8.6 74 - 240 4.4 - 14.4 157 - 509
Minimum 4 76 - 259 4.6 - 15.5 161 - 549
ZR 90 VSD - 10.4
Effective 9 74 - 237 4.4 - 14.2 157 - 502 74 1970 4343 2220 4894
bar (e)
Maximum 10.4 96 - 221 5.8 - 13.3 203 - 469
Technical specifications
ZT 75-90 VSD (FF) (50/60 Hz)
Weight
Working pressure (1) Free air delivery (2) Noise level (3)
Type Standard Full Feature
bar(e) l/s m3/min cfm dB(A) kg lb kg lb
Minimum 4 75 - 252 4.5 - 15.1 160 - 534
ZT 75 VSD - 8.6 bar (e) Effective 7 75 - 217 4.5 - 13.0 158 - 460 76 2030 4475 2630 5798
Maximum 8.6 74 - 198 4.4 - 11.9 157 - 420
Minimum 4 75 - 252 4.5 - 15.1 159 - 534
ZT 75 VSD - 10.4
Effective 9 74 - 193 4.4 - 11.6 157 - 409 76 2030 4475 2630 5798
bar (e)
Maximum 10.4 96 - 176 5.7 - 10.6 203 - 373
Minimum 4 75 - 252 4.5 - 15.1 160 - 535
ZT 90 VSD - 8.6 bar (e) Effective 7 75 - 252 4.5 - 15.1 158 - 534 76 2100 4630 2700 5952
Maximum 8.6 74 - 235 4.4 - 14.1 157 - 498
Minimum 4 75 - 252 4.5 - 15.1 159 - 534
ZT 90 VSD - 10.4
Effective 9 74 - 232 4.4 - 13.9 157 - 492 76 2100 4630 2700 5952
bar (e)
Maximum 10.4 96 - 217 5.7 - 13.0 203 - 460
(1) For the working pressure of the FF variant, (3) A-weighted emission sound pressure level at the
please consult Atlas Copco. work station (LpWSAd).
(2) Unit performance measured according to ISO 1217, Measured according to ISO 2151: 2004 using
Annex C, Edition 4 (2009). ISO 9614/2 (sound intensity scanning method).
Reference conditions: The added correction factor (+/- 3 dB(A)) is the total
- Relative humidity 0%. uncertainty value (KpAd) conform with the test code.
- Absolute inlet pressure: 1 bar (14.5 psi).
- Intake air temperature: 20C/68F.
FAD is measured at the following working pressures:
Fixed speed:
- 7.25/7.5/7 bar versions at 7 bar.
- 8.6/9 bar versions at 8 bar.
- 10/10.4 bar versions at 9 bar.
For VSD: at their maximum working pressure.
Dimensions
Standard Full Feature
A B
2935 0438 20 2017, Atlas Copco, Belgium. All rights reserved. Designs and specifications are subject to change without notice or obligation. Read all safety instructions in the manual before usage.
www.atlascopco.com