Wellhead Assembly

1-BOP 2-Casing head housing (+Casing hanger) 3-Pack-off (where increasing pressure)

4-Casing head spool (+bushing & Casing hanger) 5-Tubing head spool (+bushing & tubing hanger)

6-Adaptor & Tubing head 7-Master valve 8-Tee 9-X-Mas Tree

X-Mas Tree Assembly

Gate valve Choke valve Check valve Sweep bend (V type) Stuffing box-Tree cap

API 6A

Total description

Pressure Class: 2000, 3000, 5000, 10000, 15000, 20000 (30000 in Cameron catalog)

If internal thread there is change in pressure class: Line pipe: 3000, 5000, 10000

Tubing: 5000

Casing; 2000, 3000, 5000

Size: 1-13/16, 2-1/16, 2-9/16, 3-1/16, 3-1/8, 4-1/16, 5-1/8, 7-1/16, 9, 11, 13-5/8, 16-3/4, 21-1/4

(Cameron valve size: 1-13/16, 2-1/16, 2-9/16, 3-1/16, 3-1/8, 4-1/8, 4-1/16, 5-1/8, 6-1/8, 6-3/8, 7-1/16, 9)

Temperature Rating: K, L, N, P, R, S, T, U, V and X & Y for high temperature rating

Material class: For general service: AA, BB, CC

For sour service: DD, EE, FF, HH, ZZ

Material: 36K, 45K, 60K,75K

PSL (Product specification level): for general service: 1 & for sour service: 2, 3, 3G (gas testing), 4

(for PSL4 casting is not permitted)

PR (Performance requirement): 1, 2(for safety valve)

Stress levels need to be check

Requirements and tests Material designation: 36K, 45K, 60K, 75K (tensile, elongation, yield,
area reduction)

Tensile test

Impact test
 Processing (casting, hot working, melting)

Heat treating (temperature, quenching)

Chemical composition (material mass fraction)

Hardness

**There are quality requirement and equipment specification for body & bonnet material, welding
parts, gasket rings, stem, valve bore sealing mechanisms, choke trim, studs and nuts, all kind of
valves, Christmas tree, hangers, bullplug and valve removal pressure

Design specifications

Flange: 6B, 6BX, dual segmented (there are tables for flange dimension)

Gasket: R-RX, BX (dimension of ring groove and gasket ring is accessible)

Thread: length form ISO 10422 and Table 48

Internal and external thread from ASME B1.20.1

Stud and nuts (bolting)

Valves dimension: Face to Face & Bore is required (have been seen when the pressure goes up there
is some smaller size capable)

Casing and tubing head (size from 7-1/16 to 21-1/4): full opening, reduced opening, increased
opening (with wear bushing & packing) (bore table is required and flange like before)

Casing and tubing hanger (size from 7-1/16 to 21-1/4 and pressure from 2000 to 15000): Group 1 to 5
(different from sealing), 2 kinds of hanger are required: 1-slip hanger 2-mandrel hanger (out side
diameter and working pressure rate are in tables)

Tubing head adaptor: this part can be merged with Master valve

Group1: tubing head adaptor seal the wellbore from annulus (performance
requirements)

Group2: tubing head adaptor seal the wellbore from annulus and suspend the tubing

Choke: Positive (fixed orifice without stem) end connections: equal rated working

Adjusted (variable orifice with stem) different rated working

Disc type (tear drop, half moon) (Size 1, 2, ?)

Trim types: needle and seat - plug and cage external sleeve multistage positive bean

If needed noise calculation confirm to IEC 60534-8-3

Tee and Crosses: studded (smaller center to face)

Flanged (bore size and center to face dim)

Test & Gauge connection for 15000, 20000: (the lower pressure is different in 4.4.4 part)

Type I, II ,III connection

Fluid sampling devise: shall be design for material classes CC, FF, HH

Cross over connectors: (dimensions are like casing head & tubing head)

Adaptor (different end size) & spacer spool (same end size)

Actuator: hydraulic, pneumatic, electric power which are 2 type single acting & double acting

Surface and under water safety valve (SSV & USV)

BullPlugs and valve removal plug (there is dimension and requirement)

**There are some performance requirements for all above

Annex:

A: purchasing guideline: PSL & sour gas definitions and different + Wellhead parts data sheets

B: US customary unit table changes the sizes

C: Method of calculating stud bolt torque (there are tables by the flange type)

D: Recommended flange bolt torque (there are tables which gives torque needed)

E: Recommended weld groove design dimension & weld repair

F: Performance verification (there are complete explanation of tests and acceptable criteria)

G: Design and rating of equipment for elevated temperature above X & Y

H: Testing tools, clean out tolls & wear bushing

I: Performance verification for SSV & USV acc to API 14D (there is test explanation and its test
section details)

J: ?(there was nothing written )

K: top connectors for Christmas tree (body, blanking plug, bonnet nut, seal, backup ring & O-ring
dimensions)

L: valve removal & valve removal plug dimension

M: list of figures

N: API monogram and test agency licensing (API Q1: Quality Management System Requirements)

O: ZZ material and N temperature class (and also some editing and replacements needed)

P: heat treatment of parts and QTC(qualification test coupon) and thermocouple locations
 Cameron Gate Valves:

Figures F FC FL FLS FLS-R

1 Piece
Seat design 2 Pieces (min leak location & protect seat, gate , from
damage)
Number of sealing 4 (4 seal ring)
(2 seal ring) 6 (4 seal ring) (2 seal ring)
surfaces (seal ring) (eliminate seat to body bushing leak path)
spring-loaded, pressure Dual spring-loaded, pressure energized, non-
Separate body bushing energized, non- elastomeric lip-seals between seat and body
Seat seals
and seat ring seals elastomeric lip-seals (protects from damage & assists in quality low
between seat and body pressure damage)
Elastomer with Teflon Non-elastomer stem seal as standard
Stem seals Metal to metal sealing (metal to metal bonnet seal which enhance
shell as standard environmental protection & longer life)
ACME thread gate
movement Ball screw design
ACME thread gate
Valve assembly Rectangular gate entry More efficient one Balancing stem
movement
piece seat reduced leak (reduced thread friction)
paths
Body bushing No Yes No No
Retainer plate Yes (2 pieces) Yes (2 pieces) Yes (1 pieces) Yes (1 pieces) Yes (2 pieces)
Guide No Yes No No
Lower stem balances
pressure thrust on upper
stem to reduce operating
Simple and easy usage Less trim part and best for
Less leakage vs FC type torque & prevents body
because of size and maintenance
More trim parts cavity pressure buildup
weight but difficult in
Pressure up to 20,000 psi during operation &
production Pressure up to 10,000 psi
provides position
indication
Pressure up to 30,000 psi
* in MCM catalogue hydraulic valves have lower stem.

* in Cameron catalogue FLS-S type is like FLS except having 2 slab gates in the same valve cavity allows the flow line seal test to be performed simultaneously in both flow direction.

* in Cameron catalogue M Row-R-seal & M-HT have expanding gate design with material class to FF and PSL 1, 2 and eliminate turbulence and pressure drop