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Torque = F x r
F - tangential force
r - radius of shaft
Torsion
Torque
Torque is a moment that tends to twist a member about its
longitudinal axis. Its effect is of primary concern in the design of
axles or drive shafts used in vehicles and machinery. We can
illustrate physically what happens when a torque is applied to a
circular shaft by considering the shaft to be made of a highly
deformable material such as rubber, When the torque is applied,
the circles and longitudinal grid lines originally marked on the
shaft tend to distort.
Torsion
The torsion formula in solid shaft - derivation
Consider a bar in torsion
We know the relationship between shear modulus (Modulus of Rigidity, G), Shear stress () and
shear strain () (see Lecture 3).
What is the relationship between shear stress and the radius of the
shaft if the modulus of rigidity is not known?
Torsion
Maximum shear stress in shaft under torsion
Consider a shaft with area (A) and radius (r),
A=
r
Shear stress is related to the area by,
Therefore,
F
Since T = Fr
J
Torsion
Maximum shear stress in shaft under torsion
Therefore,
Determine J,
4 kNm
6 kNm
c
Torsion
Example 2 - torsion
The solid shaft is fixed to the support at C and subjected to the torsional loadings shown.
Determine the shear stress at points A and B.
Since
P = Power (Watts)
T = Torque (Nm)
N = Speed (Revolutions per minute)
Torsion
Example 1: Torque - Power transmission
The pump operates using the motor that has a power of 85 W. If the impeller at B is turning at 150
rev/min, determine the maximum shear stress developed in the 20-mm-diameter transmission shaft at A.
To determine the torque, Since shear stress cannot be greater than 500 kPa,
Maximum shear stress = 500 kPa.
Occasionally the design of a shaft depends on restricting the amount of rotation or twist when
a shaft is subjected to a torque.
The angle of twist is also important when analysing the reaction torques of statically indeterminate
shaft.
Torsion
Angle of twist
If a shaft is subjected to several different torques, or the cross-sectional area or shear modulus changes
abruptly from one region of the shaft to the next, the angle of twist equation can be applied to each
segment of the shaft where these quantities (e.g. Cross-sectional area, shear modulus) are all constant.
The angle of twist of one end of the shaft with respect to the other is then found from the vector addition
of the angles of twist of each segment.
In order to apply this equation, we must develop a sign convention for both the internal torque and the
angle of twist of one end of the shaft with respect to the other end. This can be summarized by the
torque diagram.
Remember the right-hand rule! Whereby both the torque and angle will be positive, provided the thumb
is directed outward from the shaft when the fingers curl to give the tendency for rotation.
Torsion
Example 1. Angle of twist
Find the total angle of twist for the following shaft.
60Nm
90 Nm
300 = TA + TB
Note that the corner points of the shaft must be subjected to zero
shear stress and therefore zero shear strain.
Torsion
Solid non-circular shaft
The results of the analysis for square cross sections, along with other
results from the theory of elasticity, for shafts having triangular and
elliptical cross sections, are reported in the table. In all cases the
maximum shear stress occurs at a point on the edge of the cross
section that is closest to the center axis of the shaft. These points are
indicated as dots on the cross sections. Also given are formulas for
the angle of twist of each shaft. By extending these results to a shaft
having an arbitrary cross section, it can also be shown that a shaft
having a circular cross section is most efficient, since it is subjected
to both a smaller maximum shear stress and a smaller angle of twist
than a corresponding shaft having a noncircular cross section and
subjected to the same torque.
Torsion
Example 1. Solid non-circular shaft
If a = 25mm and b = 15mm, determine the maximum shear stress in the circular and elliptical shafts when
the applied torque is T = 80 Nm. By what percentage is the shaft of circular cross section more efficient at
withstanding the torque than the shaft of elliptical cross section?
In each case the maximum shear stress will occur at the point (dot) indicated on the cross section.
Torsion
Stress concentration
The necessity to perform a complex stress analysis at a shaft discontinuity to obtain the maximum shear
stress can be eliminated by using a torsional stress-concentration factor, K. As in the case of axially
loaded members, K is usually taken from a graph based on experimental data. An example, for the shoulder-
fillet shaft. To use this graph, one first finds the geometric ratio to define the appropriate curve, and then
once the abscissa is calculated, the value of K is found along the ordinate. Note from the graph that an
increase in fillet radius r causes a decrease in K. Hence the maximum shear stress in the shaft can be
reduced by increasing the fillet radius.