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your global specialist

Industrialsector

KlberEfficiencySupport.
Klber Lubrication Services Success for you from one tool box!
Recognise the potential for efficiency improvement 3

KlberEfficiencySupport Overview 4

KlberEnergy6

KlberMaintain7

KlberMonitor8

KlberRenew 9 Recognise the potential for efficiency improvement

Professional range of services provides Efficiency improvements through


real added value know-how

Manufacturers and operators require their machinery to run reli- With each module we offer appropriate training on lubrication
ably and efficiently for the longest possible service life. Selection and tribology for your staff. We match the curriculum to the
of the most appropriate lubrication solution offers a huge poten- individual functions of your staff in the company enabling them
tial to maximise energy gain with minimum spare part and labour to develop optimised results themselves.
usage while increasing productivity.
Your staff will be able to use their newly acquired skills in
In addition to its high-quality lubricants, the professional services practical terms to increase efficiency and safety of production
provided by Klber Lubrication enable versatile added value so- processes in your plant. Furthermore, engineers will be able to
lutions for companies from various industries. Our range of ser- integrate improvements already in the development stages as
vices come together in one tool box, KlberEfficiencySupport. they obtain valuable knowledge on the tribological system and
associated lubrication issues. Our solutions allow you to imple-
ment and maintain long-term efficiency increases.

A systematic approach to identify and


Your benefits at a glance
optimise savings potential at each site Valuable: We improve the efficiency of your production equip-
ment and processes and provide the necessary tools for your
This Klber Lubrication support matrix is a tried-and-tested staff to become more efficient
multi-stage analytical approach. Customised: We provide solutions tailored to your needs
Measurable: We make added value (savings) calculable
We identify savings possibilities together with you to enable Sustainable: We ensure long-term savings
optimisation. We develop solutions to improve the energy
efficiency of your equipment or the efficiency of your mainte- KlberEfficiencySupport is available to you worldwide.
nance, production processes or components which extend We are where you are!
well beyond a simple lubricant recommendation. In addition
we verify the effects our measures have in practice to provide Just contact us call your personal Klber Lubrication consultant
tangible value from the solutions proposed. This provides the or send an e-mail to: service@klueber.com and we will be pleased
basis for you to multiply the results. to help.

2 B992009002/Edition 09.15 3
KlberEfficiencySupport Overview

KlberEnergy KlberMaintain KlberMonitor KlberRenew


Energy Efficiency Maintenance Efficiency Production Efficiency Working part Efficiency

Services for optimum energy efficiency of your lubricant Support for your lubrication management and mainte- We recommend optimisations to increase your productivity Services to increase the lifetime of your cost-intensive
application. Reports on concrete savings. nance programme/TPM3) considering the necessary lubri- on the basis of tribological analyses of your application and components such as large gear drives and chains includ-
cation maintenance tasks. bench tests. ing appropriate training.

Energy consulting Plant lube chart creation Oil condition analysis (OCA) Consulting
(tribo-system) (applications/lube systems)

Energy measurement Asset register/SOP2) Grease condition analysis (GCA) Commissioning/Running in

Compliance/Labelling Extended analyses Repair lubrication and sealing


Energy evaluation1) (material, component, surface, process)

Reporting Lubrication task management Bench tests Mechanical treatment


(energy/cost savings)

Training Engineering training Renew training


(maintenance/operator)

KlberCollege People Efficiency

1) Patent auditable for internatinal cerification companies 2) Standard Operation Procedure 3) Total Productive Maintenance

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KlberEnergy KlberMaintain

Save money and protect the environment! From measurements to recommendations Optimised processes according to plan Use the right lubricant in the right place
You benefit twice from energy savings: your energy costs de- In agreed applications, the lubricants are changed and the meas- A professionally constructed plant lubrication chart is an invaluable Our labelling service provides you with a consistent and stand-
crease and you reduce your impact on natures resources. You urements repeated to demonstrate the improvements. After our tool to ensure trouble-free maintenance relubrication is implemented ardised system for identification of each lubrication point. Label-
save real money by reducing your energy costs with KlberEnergy. professional data analysis which may require a comprehensive in an efficient manner. ling of lubricant containers, grease guns, storage areas, bearing
methodology according to international measurement and verifi- points helps to avoid production problems from application and
KlberEnergy projects are implemented directly on your ma- cation standards we provide you the finally attained kWh savings. This is particularly true where high utilisation of capacities is an use of the wrong lubricant. Labelling may also help you comply
chinery. We register all savings potentials in your tribo-systems, issue, to avoid unplanned downtime. Increased efficiency of fully with legal requirements in the food-processing industry.
measure power consumption before and after implementing the We will translate the electrical readings as well as reduction of other your maintenance tasks by extended, predictable maintenance
solution, provide professional analyses of the measured data and energy sources like e.g. steam and fuel consumption into cost sav- planning enables better usage of your lubricants and your main- We offer a professional software solution for controlling, monitor-
translate the electrical readings into concrete financial savings. ings or CO2 reduction and also verify these by e.g. thermodynamic tenance capacities, saving you money. ing and documenting lubrication processes with the possibility to
analysis. incorporate lubrication tasks within your internal IT systems.

This is the basis for you to scale up across the site and appre-
Energy savings with lubricants: ciate how simple it is to save money. Optimise product capacities and reduce Your benefits at a glance
Process reliability: Clear and structured planning and docu-
Consultation and measurements maintenance costs support for your mentation of lubrication tasks that can be integrated into IT
Your benefits at a glance TPM1) process systems if required
Initially, our experts identify possible applications together with Cost efficiency: Reduced energy consumption reduces energy Quality assurance: Major contributions to safeguard product
you where a KlberEnergy project is possible. Continuous power and operating costs To ease your work, we analyse your machines, providing an quality, e.g. where lubricants with special registration are
measurements on equipment using the original lubricants are Eco-friendliness: A means to fulfil your environmental objectives asset register and record all friction points and used lubricants required, such as in the food-processing industry
taken as a baseline. Suitable tribological solutions based on Transparency: Before and after monitoring during the energy- within your plant. From this we create a detailed lubrication chart Customised: Consideration of all lubricants and lubrication
Klber Lubrication high-quality synthetic energy-saving lubricants efficiency project explaining the procedure for each lubrication point. This master points in your plant, regardless of the supplier or manufacturer
are proposed as alternatives, illustrating the potential savings. Customised: Tailor-made lubrication solutions based on a lubrication reference document is the starting point for mainte- Measurable: Clear overview of savings and improvements
detailed technical analysis and measurement of individual nance optimisation including: obtained
applications defined lubricant dosage to each point for clean lube point Sustainable: Use the potential to reduce lubricant quanti-
Measurable: Clear overview of savings and improvements are surroundings ties, extend maintenance intervals and ensure long-term
provided optimised lubricant use to prevent wastage, contamination etc. savings/optimisations
Sustainable: Reduced long term energy consumption with yet correctly selected maintenance intervals
further identified savings potentials lubrication via the most appropriate application method
improvements to avoid stopping machinery to re-lubricate

Our experts develop an optimisation plan showing measures to


improve TPM processes, including e.g.: maintenance functions,
training, quality management, environmental, health and safety
aspects. Trainings on maintenance and operation ensure long-
term efficiency increases in your maintenance processes.

1) Total Productive Maintenance


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KlberMonitor KlberRenew

Lubricant monitoring enables reliability Analyses of extreme situations Longer lubricant and component life- Further special services are available:
Analysis and repair of large gear drives
improvement These trend analyses allow to select test rigs showing the same
times save you money Forced running-in lubrication
lubricant behaviour as in your applications. Through our exten- Inspection of large gear alignment
A well-planned and correctly monitored lubrication regime provides sive suite of test equipment we can further investigate lubricant KlberRenew comprises a range of high-quality services to Application-related training
the foundation for reliable machinery operation. KlberMonitor is behaviour in extreme situations, simulating your applications, e.g. increase the lifetime and efficiency of your machines and com- Detailed component failure analysis
the support tool for monitoring each tribological system, like each at high temperatures, without posing a risk to your equipment or ponents, thus reducing maintenance costs and providing the
bearing, chain, compressor or gearbox. processes. We offer the combination of professional surface and necessary return on investment (ROI). Special services provided by Klber Lubrication contribute
material analysis combined with comprehensive recommenda- significantly to operational reliability and increased machine
tions for optimising your tribological systems. lifetime.

Snapshot, how does this monitoring Our tribology experts offer technical consulting advice and lu- Professional lubrication management
brication recommendations to contribute to operational safety Your benefits at a glance
process work? and to save you considerable costs. Trainings on specified The correct use of lubricants has many advantages. Our tribol- Savings: Reduction of spares inventory and stores costs as
topics enable your experts to develop tribological systems for ogy experts will be happy to support you with their knowledge components last longer
Based on experience, our specialists analyse your oils, greases long-term efficiency. and skills, find solutions for lubricant replacement or improved Cost-efficiency: Avoid costs for unplanned production
and lubricated components to determine whether the lubricant operating conditions. We will ensure long-term operation of your downtime and repair costs
can continue to be used or whether replacement is necessary machinery and avoid any damage arising from a change of lubri- Efficient production: Production stoppages may be preventable
due to contamination or for other reasons. This rapid service is Your benefits at a glance cant such as incompatibility with seals or internal gearbox paint. during maintenance relubrication operations
provided through standardised test data compiled within spe- Efficient production: Optimising your production capacities Customised care: Monitoring and prevention of damage dur-
cialist laboratory reports and related to the application. while reducing the risk of unplanned downtime ing lubricant changeovers to ensure full functionality of your
Cost-efficiency: Reduced maintenance costs and maximum machinery
lubricant lifetime Premium service = extended mainte- Measurable: Clear overview of savings and improvements
Customised: Individual recommendations to attain optimum obtained
Expert advice based on trend analyses maintenance intervals and tribo-systems
nance intervals with reduced outages Sustainable: Longer machine running times and postponed
Measurable: Clear overview of analysis results and recom- asset investments, e.g. for spare components
Based on long-term observation of lubrication points our chem- mendations Special services provided by Klber Lubrication contribute sig-
istry, lubrication and application engineering experts are able Sustainable: Long-term productivity due to continuous moni- nificantly to operational reliability and increased machine lifetime.
to provide high-level recommendations by using their complete toring, advice, consultation and training Based on our long-standing experience we help you reduce costs
scope of analytical possibilities. A detailed analysis of this type can for unplanned downtime and achieve improved planning of invest-
show machine condition, achieving the lubricant design lifetime ment for spare parts etc. By professional selection and application
with reduced risk of unplanned maintenance downtime. This may of speciality lubricants our experts can, for example, considerably
also support a better understanding of analysis and sensor data. improve the condition of damaged tooth flanks in large gear drives
and expensive chains can be treated or sealed to increase their
lifetime significantly.

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Publisher and Copyright:
Klber Lubrication Mnchen SE & Co. KG

Reprints, total or in part, are per-


mitted only prior consultation with
Klber Lubrication Mnchen SE & Co. KG
and if source is indicated and voucher
copy is forwarded.

Klber Lubrication Mnchen SE & Co. KG


Geisenhausenerstrae 7
81379 Mnchen
Germany

Local first-instance court Munich, Germany


Certificate of registration 46624

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www.klueber.com

Klber Lubrication your global specialist


Innovative tribological solutions are our passion. Through personal contact and consultation,
we help our customers to be successful worldwide, in all industries and markets. With our
ambitious technical concepts and experienced, competent staff we have been fulfilling
increasingly demanding requirements by manufacturing efficient high-performance
lubricants for more than 80 years.

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