You are on page 1of 48

HOW TO READ THE STANDARD

OF GROOVING TOOLS
a How this section page is organised
z Classified according to external or internal applications.
x Sub-classified according to product series.
(Refer to the index on the next page.)

[For External Grooving] [For Internal Grooving]


FIGURE SHOWING THE TOOLING APPLICATION MIN. CUTTING DIAMETER
uses illustrations and arrows to depict available machining is colour-coded to let you find,
applications such as cutting off, grooving, copying, and recessing. at a glance, the minimum
cutting diameters for internal
INDICATION OF HOLDER TYPE ACCORDING TO APPLICATION machining.
indicates the holder types, such as the standard type or the L type,
according to machining application.
TITLE OF PRODUCT INDICATION OF EXTERNAL HOLDER POSITION BY GEOMETRY
/INTERNAL APPLICATION HAND OF TOOL
PRODUCT SECTION PRODUCT FEATURES /SPINDLE ROTATION

GRAPH OF MACHINING RANGE STANDARDS FOR


depicts the available machining ranges APPLICABLE INSERTS
according to the holder type. indicates stock status, dimensions,
etc. for applicable inserts.
SPARE PARTS FOR HOLDER
LEGEND FOR
PRODUCT STANDARDS STOCK STATUS MARK
indicates order numbers, stock status is shown on the left hand
(per right/left hand), holders, locators, page of each double-page
clamp bridges, groove widths, maximum spread.
groove depths, maximum cut-off diameters,
dimensions, applicable inserts, and cutting
edge shapes.

a To Order: For holders, please specify order number and hand of the tool (right/left).
For inserts, please specify insert number and grade.

A270
TURNING
GROOVING TOOLS
CLASSIFICATION (EXTERNAL CUTTING).................................................... A272
CLASSIFICATION (INTERNAL CUTTING)..................................................... A273

STANDARD OF GROOVING TOOLS


EXTERNAL CUTTING
CLASSIFICATION OF DG HOLDER............................................... A274
SELECTION OF DG HOLDER......................................................... A275
IDENTIFICATION OF DG HOLDER................................................. A276
DG HOLDER
1 EXTERNAL CUTTING OFF, GROOVING STANDARD TYPE HOLDER.......... A278
2 EXTERNAL CUTTING OFF, COPYING STANDARD TYPE HOLDER.......... A280
3 EXTERNAL CUTTING OFF, GROOVING L TYPE HOLDER....................... A282
4 EXTERNAL CUTTING OFF, COPYING L TYPE HOLDER....................... A283
5 EXTERNAL RECESSING, COPYING HOLDER................................ A284
6 FACE GROOVING STANDARD TYPE HOLDER.......... A286
7 FACE GROOVING, COPYING STANDARD TYPE HOLDER.......... A290
8 FACE GROOVING L TYPE HOLDER....................... A294
9 FACE GROOVING, COPYING L TYPE HOLDER....................... A296
DG INSERTS..................................................................................... A298
UG HOLDER.................................................................................... A300
EG HOLDER..................................................................................... A302
MG HOLDER.................................................................................... A303
SMG HOLDER.................................................................................. A306
INTERNAL CUTTING
MICRO-MINI BORING BARS.................................................................. A307
MICRO-MINI TWIN BORING BARS......................................................... A308
F TYPE BORING BARS.............................................................................. A310
D TYPE BORING HEAD............................................................................. A316

A271
GROOVING

CLASSIFICATION
EXTERNAL CUTTING
Groove Width According
to Cutting Mode (mm)

Recessing
Deep Grooving
Shallow Grooving

Face Grooving
Cutting Off

Copying
Name of Tool Holder Insert Shape Features Page

DG Holder a
a
Clamp-on type.
Various insert types.
2
3
2
3
2
3 3 3
a Insert series for copying is 4 4 4 4 4 4
5 5 5 5 5 5 A274
available. 6 6 6 6 6 6
a Face grooving series with 7 7 7 7
minimum cutting diameter 20mm. 8 8 8 8

UG Holder a
a
Spring clamp type.
Strengthened insert clamping. 2.2 2.2 2.2
a Block and blade type and 3.1 3.1 3.1
solid type series. A300
4.1 4.1 4.1
a Maximum cut off diameter 5.1 5.1 5.1
GROOVING

120mm.

EG Holder a
a
Clamp-on type.
High clamp rigidity due to 3 3 3
integrated clamp bridge. 4 4 4
a Excellent sharpness with A302
5 5 5
CLASSIFICATION

positive inserts. 6 6 6
a Maximum cut off diameter 50mm.

MG Holder a
a
Clamp-on type.
Precision class insert. 1.25
a Positive insert suffers from


negligible chattering and A303
thus produces a good finished 6
surface.

SMG Holder a
a
Screw-on type.
Precision class insert. 0.3
a Positive insert suffers from

negligible chattering and A306


thus produces a good finished 1.3
surface.
a
GTAH a
For gang type tool posts.
Small Shank : 8mm 16mm
GTBH GTCH a Possible to control the back clamping. 0.3
a

High rigidity due to design of vertical A212


insert. 3.0
a Economical due to the design of
three-corner inserts.

CTAH a For gang type tool posts.


a Small Shank : 8mm 16mm 0.7 0.7 0.7
a Due to the design of handed tool holders, 1.0 1.0 1.0
able to minimize accumulation of workpieces. 1.5 A214
1.5 1.5
a High rigidity due to design of vertical insert. 2.0 2.0 2.0
a Maximum cut off diameter : 12mm
SMALL TOOLS

CTBH a For gang type tool posts.


a Small Shank : 10mm 16mm
a Single holder for inserts for back 1.5 1.5 1.5
turning and cutting off. A216
a High rigidity due to design of vertical 2.0 2.0 2.0
insert.
a Maximum cut off diameter : 16mm

CTCH a For gang type tool posts.


a Small Shank : 10mm,12mm
a High cutting edge sharpness and 2.2 2.2 2.2
excellent chip discharge. A217
2.5 2.5 2.5
a Maximum cut off diameter : 20mm

CTDH a For gang type tool posts.


a Small Shank : 16mm
a High cutting edge sharpness and
excellent chip discharge. 2.5 2.5 2.5 A218
a Maximum cut off diameter :
23 35mm

A272
EXTERNAL CUTTING
Groove Width According
to Cutting Mode (mm)

Recessing
Deep Grooving
Shallow Grooving

Face Grooving
Cutting Off

Copying
Name of Tool Holder Insert Shape Features Page

CTEH a For gang type tool posts.


a Small Shank : 16mm
a High cutting edge sharpness and
excellent chip discharge.
a Maximum cut off diameter : 3.0 3.0 3.0 A219
SMALL TOOLS

23 35mm

CSVH a For cam type tool posts.


a Small Shank : 7 12mm
a Single holder for front turning,
back turning, grooving, threading 0.25 0.6

GROOVING


and cutting off operations. A223
a The most suitable for machining of small 1.5 1.5
parts with diameter 5mm or smaller.
a Maximum groove depth : 0.3 2.5mm
a Maximum cut off diameter : 3 5mm

CLASSIFICATION
INTERNAL CUTTING
Min. Max.
Groove
Name of Tool Holder Insert Shape Features Cutting Groove Page
Width
Diameter Depth
(mm) (mm) (mm)

FSL5 a
a
Screw-on type.
Precision class insert. 1.2 1.0
a Holder is capable of performing


10 A310
both grooving and threading.
a Maximum groove depth 3mm. 4.0 3.0

FCL5 a
a
Clamp-on type.
Precision class insert. 2.5
a Holder is capable of performing

23 3 A312
both grooving and threading.
a Maximum groove depth 3mm. 4.0

FCDG4 a
a
Clamp-on type.
Available for grooving and copying. 1 2
a Maximum groove depth 8mm.

25 A314
4 8

DPT4 a
a
Pin lock type.
Precision class insert. 1.25 1.2
a Exchangeable head type.

40 A316
4.5 4.5

MICRO-MINI TWIN a Solid carbide type.


Boring Bars a Economical due to single holder 1.0 1.0
with two cutting edges.

3.0 A308

2.0 3.0

MICRO-MINI a Solid carbide type.


Boring Bars a Insert can be ground to suit the 2.0 1.0
application.

3.2 A307
3.0 2.0

A273
GROOVING

CLASSIFICATION OF DG HOLDER
Shape Type Cutting Mode Page

1 a External cutting off,


grooving A278
Standard type holder

2 a External cutting off,


copying A280
Standard type holder
GROOVING

3 a External cutting off,


grooving A282
L type holder
CLASSIFICATION OF DG HOLDER

4 a External cutting off,


copying A283
L type holder

5 a External recessing,
copying A284
CT type holder

6
a Face grooving
Standard type holder A286

7
a Face grooving, copying
Standard type holder A290

8
a Face grooving
L type holder A294

9
a Face grooving, copying
L type holder A296

A274
SELECTION OF DG HOLDER
Insert
Classification of DG Holder
Type Insert Number Features

Cutting off, Grooving DGM...CE a Insertwidth less than 4mm, groove with
standard type insert is deeper than groove
with CT type insert.
DGJ...CE a Stocked precision class insert (DGJ...CE).

CE
External Grooving

Cutting off, Grooving + Copying DGM...CT a CT type insert has a three dimensional chip

GROOVING
breaker for better chip control.
Enables copying.
DGJ...CT1 a Stocked precision class insert (DGJ...CT1).

SELECTION OF DG HOLDER
CT DGM...CTB

DGM...CTD

DGM...CTR/L

Recessing + Copying DGM...CTB a CT type insert has a three dimensional chip


External Recessing

breaker for better chip control.


Enables recessing and copying.

CT

Grooving DGJ...CFS a Stock precision class insert.


a DGJ...CFS type insert is more suitable for
cutting of small diameters than the CTF type
DGJ...CF insert due to a big clearance angle.

CF
Face Grooving

Grooving + Copying DGM...CTF a CTF type insert has a three dimensional


chip breaker for better chip control.
Enables copying.

CTF

A275
GROOVING

IDENTIFICATION OF DG HOLDER
y DG HOLDER

DGH R 25 25 M F S
z x c c v b n

zDesignation xCutting cShank Size vShank Length


Direction (Height and Width) (mm) bHolder Type nLocator Type

R Right 16 16mm K 124 125 None Standard Locator Type Applicable Insert
L Left 20 20mm M 149 150 F Standard with Off Set None Block Type Length 25mm
25 25mm L L type S Block Type Length 20mm
C Recess type 2G Solid Type Groove Width 2mm / Length 25mm
GROOVING

3G Solid Type Groove Width 3mm / Length 25mm


3 Solid Type Groove Width 3mm / Length 20mm
IDENTIFICATION OF DG HOLDER

y CLAMP BRIDGE y PACK NUMBER

DGK 3 R A 3 50 7 R
z x c z x c v b

zDesignation cCutting
Direction
bCutting
R Right cInsert Width
Direction
L Left 20 2.0mm R Right

xApplicable Insert 30 3.0mm L Left


xShank Size
2 Groove Width 2mm 40 4.0mm
1 16 x 16 50 5.0mm
3 Groove Width 3mm (Except DGJ30CFS and DGJ30CF)
2 20 x 20 60 6.0mm
4 Groove Width 4mm (Except DGJ40CFS and DGJ40CF)
3 25 x 25 70 7.0mm
Groove Width 5mm
4 25 x 25 (Face Grooving) 80 8.0mm
DGJ30CFS (Groove Width 3mm) Insert Shape
5 DGJ30CF (Groove Width 3mm)
DGJ40CFS (Groove Width 4mm)
DGJ40CF (Groove Width 4mm) vApplication
6 Groove Width 6mm
0 Face Grooving Grooving Diameter & 20 & 50
7 Groove Width 7mm
2 Face Grooving Grooving Diameter & 40 & 100 (&50 &100)
8 Groove Width 8mm
4 Face Grooving Grooving Diameter &100 & 250 (&100 &y)
7 External Grooving For Square Insert
8 External Grooving For Other than Square Insert
( ) Diameter is for minimum insert width 5mm.
y STRUCTURE
Holder
Clamp Screw
zDesignation

A,B,C,D Standard Type for External Grooving


Clamp Bridge
E,F L Type for External Grooving
G Recess Type for Recessing and Copying
H,J,K,L,M,N,P,Q Standard Type for Face Grooving
Locator For
External Cutting R,S,T,U L Type for Face Grooving

Locator Screw
Locator for Face Grooving

A276
y LOCATOR [For External Grooving and Recessing]

E A 3 R S
z x c v b

cInsert vCutting
zApplication xShank Size (mm) bApplicable Insert
Width Direction
For External Grooving A 20 x 20 2 2mm R Right Shape Insert Length
E and Recessing B 25 x 25 3 3mm L Left
None 25mm
4 4mm
5 5mm
S 20mm
6 6mm

GROOVING
7 7mm
8 8mm

X 20mm,25mm

IDENTIFICATION OF DG HOLDER
y LOCATOR [For Face Grooving]

F B 5 R 2 D
z x c v b n

cInsert vCutting bCutting Range


zApplication
Width Direction
F Face Grooving 3 3mm R Right
4 4mm L Left
5 5mm D
6 6mm
7 7mm
& D(mm), Groove Width < 4mm & D(mm), Groove Width < 5mm
8 8mm
0 & 20 50
2 & 40 100 & 50 100
4 & 100 250 & 100 y

xShape Seen from the Spindle nApplicable Insert


Shank Size (mm) Right Left Shape Insert Length

A 20 x 20
None 25mm

B 25 x 25

S 20mm

C 20 x 20

Deep Groove
D (Max. Groove Depth 16mm)
D 25 x 25

A277
EXTERNAL GROOVING

DGHOLDER
a Clamp-on type.
a Groove width 2 8mm.

1 External cutting off, Grooving standard holder


Without off set
ap 1
D

F1

H1
H2
W3
L2
27

4
L1
1 DGHR1616KoG
D

H1
H2
Right hand tool holder shown.
Pack Component
Stock
Pack Order Number
*1 R L
Holder Locator Clamp Bridge

A1207R/L a a DGHR/L1616K2G Set on the Holder


A1307R/L a a DGHR/L1616K3G Set on the Holder
A2207R/L a a DGHR/L2020K EA2R/L DGK2R/L
GROOVING

Without Off Set

A2307R/L a a DGHR/L2020K EA3R/L DGK3R/L


A3207R/L a a DGHR/L2525M EB2R/L DGK2R/L
A3307R/L a a DGHR/L2525M EB3R/L DGK3R/L
A3407R/L a a DGHR/L2525M EB4R/L DGK4R/L
DG HOLDER EXTERNAL CUTTING OFF, GROOVING STANDARD HOLDER

3 A3507R/L a a DGHR/L2525M EB5R/L DGK5R/L


* A3607R/L a a DGHR/L2525M EB6R/L DGK6R/L
A3707R/L a a DGHR/L2525M EB7R/L DGK7R/L
A3807R/L a a DGHR/L2525M EB8R/L DGK8R/L
C3207R/L a a DGHR/L2525MF EB2R/L DGK2R/L
C3307R/L a a DGHR/L2525MF EB3R/L DGK3R/L
With Off Set

C3407R/L a a DGHR/L2525MF EB4R/L DGK4R/L


3 C3507R/L a a DGHR/L2525MF EB5R/L DGK5R/L
* a a DGHR/L2525MF
C3607R/L EB6R/L DGK6R/L
C3707R/L a a DGHR/L2525MF EB7R/L DGK7R/L
C3807R/L a a DGHR/L2525MF EB8R/L DGK8R/L
order pack number includes a holder, locators and clamp screws. (Refer to the list below.) To order the parts separately, please refer
*1 The
to their description.
*23 The maximum depth of groove is shown in the diagram on the next page.
Compatible with straight holder for external cutting off and copying.
(*Note) Please set right hand parts for right hand holders and left hand parts for left hand holders.

SPARE PARTS

Tool Holder Number

Clamp Bridge Locator Screw Clamp Screw Spring Wrench


Without Off Set

DGHR/L1616K2G DGK2R/L
HKY40R
DGHR/L1616K3G DGK3R/L
DGS51 MES2 HKY30R
DGHR/L2020K HSC04014
HKY40R
DGHR/L2525M HSC05012 HKY40R
With Off Set

DGHR/L2525MF HSC05012 DGS51 MES2 HKY40R

(Note) Please set right hand parts for right hand holders and left hand parts for left hand holders.

A278
a : Inventory maintained.
Clockwise Anticlockwise

Left Hand (L) Right Hand (R)


ap
With off set

B
F1
W3

S1
L2
L1
1
D
H2

H1
Right hand tool holder shown.

Max. Max. Dimensions (mm)


Groove Width Groove Depth Cut Off Diameter Insert Number Insert Shape
W3 ap 2 D1 H1 B L1 L2 H2 F1 S1
*
2 10.5 32 16 16 125 40 16 16.2 DGM20CE
DGM30CE
3 10.5 32 16 16 125 40 16 16.2 DGJ30CE
DGM...CE
2 10.5 32 20 20 125 40 20 20.2 DGM20CE

GROOVING
DGM30CE
3 10.5 32 20 20 125 40 20 20.2 DGJ30CE
2 16 40 25 25 150 40 25 25.2 DGM20CE
DGM30CE
3 16 40 25 25 150 40 25 25.2 DGJ30CE
4 16 40 25 25 150 40 25 25.2 DGJ40CE

DG HOLDER EXTERNAL CUTTING OFF, GROOVING STANDARD HOLDER


DGJ...CE
5 16 40 25 25 150 40 25 25.2 DGJ50CE
6 16 40 25 25 150 40 25 25.2 DGJ60CE
7 16 40 25 25 150 40 25 25.2 DGJ70CE
8 16 40 25 25 150 40 25 25.2 DGJ80CE
2 16 40 25 25 150 40 25 32 7 DGM20CE
DGM30CE DGM...CE
3 16 40 25 25 150 40 25 32 7 DGJ30CE
4 16 40 25 25 150 40 25 32 7 DGJ40CE
5 16 40 25 25 150 40 25 32 7 DGJ50CE
DGJ...CE
6 16 40 25 25 150 40 25 32 7 DGJ60CE
7 16 40 25 25 150 40 25 32 7 DGJ70CE
8 16 40 25 25 150 40 25 32 7 DGJ80CE

y RANGE OF GROOVING
Max. Groove Depth ap (mm)
Max. Groove Depth ap (mm)

16
15 20
14 19
13 18
12 17

11 16 Groove Depth:16.0
Groove Depth:10.5 when machining
10 when machining 15 diameter is y
diameter is y
0 32 100 200 300 400 0 40 100 200 300 400
Diameter of Workpiece & D (mm) Diameter of Workpiece & D (mm)

DGHR/L1616KoG DGHR/L2525M
DGHR/L2020K DGHR/L2525MF

A279
IDENTIFICATION CUTTING SPARE PARTS TECHNICAL
A276 CONDITIONS A299 F001 DATA G001
EXTERNAL GROOVING

DGHOLDER
a Clamp-on type.
a Groove width 3 6mm.

2 External cutting off, Copying standard holder


Without off set ap
1
D

F1

H2
B

H1
W3
L2
22

4
L1

1 DGHR1616K3
D

H2

H1
Right hand tool holder shown.
Pack Component
Stock
Pack Order Number
*1 R L
Holder Locator Clamp Bridge

B1307R/L a a DGHR/L1616K3 Set on the Holder


B2307R/L a a DGHR/L2020KS EA3R/LS DGK3R/L
Without Off Set

B3307R/L a a DGHR/L2525MS EB3R/LS DGK3R/L


GROOVING

B3407R/L a a DGHR/L2525MS EB4R/LS DGK4R/L


B3408R/L a a DGHR/L2525MS EB4R/LX DGK4R/L
3 A3507R/L a a DGHR/L2525M EB5R/L DGK5R/L
*
a a
DG HOLDER EXTERNAL CUTTING OFF, COPYING STANDARD HOLDER

A3508R/L DGHR/L2525M EB5R/LX DGK5R/L

A3608R/L a a DGHR/L2525M EB6R/LX DGK6R/L


D1307R/L a a DGHR/L1616KF3 Set on the Holder
D2307R/L a a DGHR/L2020KFS EA3R/LS DGK3R/L
D3307R/L a a DGHR/L2525MFS EB3R/LS DGK3R/L
With Off Set

D3407R/L a a DGHR/L2525MFS EB4R/LS DGK4R/L


D3408R/L a a DGHR/L2525MFS EB4R/LX DGK4R/L
3 C3507R/L a a DGHR/L2525MF EB5R/L DGK5R/L
*
C3508R/L a a DGHR/L2525MF EB5R/LX DGK5R/L

C3608R/L a a DGHR/L2525MF EB6R/LX DGK6R/L


1 The order pack number includes a holder, locators and clamp screws. (Refer to the list below.) To order the parts separately, please refer
* to their description.
2 The maximum depth of groove is shown in the diagram on the next page.
* 3 Compatible with straight holder for external cutting off and copying.
*
(Note) Please set right hand parts for right hand holders and left hand parts for left hand holders.

SPARE PARTS

Tool Holder Number

Clamp Bridge Locator Screw Clamp Screw Spring Wrench



Without Off Set

DGHR/L1616K3 DGK3R/L HKY40R


HKY30R
DGHR/L2020KS HSC04014
DGS51 MES2 HKY40R

DGHR/L2525MS
HSC05012 HKY40R
DGHR/L2525M
DGHR/L1616KF3 DGK3R/L HKY40R
With Off Set

HKY30R
DGHR/L2020KFS HSC04014
DGS51 MES2 HKY40R

DGHR/L2525MFS
HSC05012 HKY40R
DGHR/L2525MF
(Note) Please set right hand parts for right hand holders and left hand parts for left hand holders.

A280
a : Inventory maintained.
Clockwise Anticlockwise

Left Hand (L) Right Hand (R)


ap
With off set 1
D

H2

H1
F1
W3
22

4
L2

S1
L1
1 DGHR1616KF3
D

H1
H2

Right hand tool holder shown.

Max. Max. Dimensions (mm)


Groove Width Groove Depth Cut Off Diameter Insert Number Insert Shape
W3 ap 2 D1 H1 B L1 L2 H2 F1 S1
*
3 8.5 23 16 16 125 38 16 16.2 DGM30CT
DGM...CT
3 8.5 23 20 20 125 38 20 20.2 DGM30CT
3 11 30 25 25 150 38 25 25.2 DGM30CT

GROOVING
4 11 30 25 25 150 38 25 25.2 DGM40CT
4 11 30 25 25 150 38 25 25.2 DGM40CTB DGM...CTB
DGM50CT
5 16 40 25 25 150 40 25 25.2 DGJ50CT1
DGM50CTB
DGM50CTDoo

DG HOLDER EXTERNAL CUTTING OFF, COPYING STANDARD HOLDER


5 16 40 25 25 150 40 25 25.2
DGM50CTR/L04
DGJ...CT1
6 16 40 25 25 150 40 25 25.2 DGM60CTB
3 8.5 23 16 16 125 38 16 20 4 DGM30CT
3 8.5 23 20 20 125 38 20 25 4 DGM30CT
3 11 30 25 25 150 38 25 32 7 DGM30CT DGM...CTD
4 11 30 25 25 150 38 25 32 7 DGM40CT
4 11 30 25 25 150 38 25 32 7 DGM40CTB
DGM50CT
5 16 40 25 25 150 40 25 32 7 DGJ50CT1
DGM50CTB DGM...CTR/L
5 16 40 25 25 150 40 25 32 7 DGM50CTDoo
DGM50CTR/L04
6 16 40 25 25 150 40 25 32 7 DGM60CTB

y RANGE OF GROOVING
16
Max. Groove Depth ap (mm)

Max. Groove Depth ap (mm)

Max. Groove Depth ap (mm)

15 20

12 14 19

11 13 18

10 12 17

9 11 Groove Depth:11.0 16 Groove Depth:16.0


when machining when machining
Groove Depth:8.5 when 10 diameter is y 15
8 diameter is y
machining diameter is y
0 32 100 200 300 400 0 30 100 200 300 400 0 40 100 200 300 400
Diameter of Workpiece & D (mm) Diameter of Workpiece & D (mm) Diameter of Workpiece & D (mm)

DGHR/L1616K3 DGHR/L2525MS DGHR/L2525M


DGHR/L1616KF3 DGHR/L2525MFS DGHR/L2525MF
DGHR/L2020KS
DGHR/L2020KFS

A281
IDENTIFICATION CUTTING SPARE PARTS TECHNICAL
A276 CONDITIONS A299 F001 DATA G001
EXTERNAL GROOVING

DGHOLDER
a Clamp-on type.
a Groove width 2 8mm.

3 External cutting off, Grooving L type holder


Clockwise Anticlockwise

Left Hand (L) Right Hand (R)


B
F1

ap
1
D
W3
H2 L2
L1

H1
Right hand tool holder shown.
Pack Component Max. Max.
Groove Groove Cut Off Dimensions (mm)
Width Depth Diameter Insert Insert
Pack Order Stock Holder Locator Clamp Number Shape
1 Number
* R L Bridge W3 ap
2
D1 * H1 B L1 L2 H2 F1
E2207R/L a a DGHR/L2020KL EA2L/R DGK2L/R 2 10.5 32 20 20 125 25 20 45 DGM20CE
E2307R/L a a DGHR/L2020KL EA3L/R DGK3L/R 3 10.5 32 20 20 125 25 20 45 DGM30CE
DGJ30CE DGM...CE
E3207R/L a a DGHR/L2525ML EB2L/R DGK2L/R 2 16 40 25 25 150 25 25 45 DGM20CE
GROOVING

E3307R/L a a DGHR/L2525ML EB3L/R DGK3L/R 3 16 40 25 25 150 25 25 45 DGM30CE


DGJ30CE
E3407R/L a a DGHR/L2525ML EB4L/R DGK4L/R 4 16 40 25 25 150 25 25 45 DGJ40CE
a a DGJ...CE
3 E3507R/L DGHR/L2525ML EB5L/R DGK5L/R 5 16 40 25 25 150 25 25 45 DGJ50CE
*
DG HOLDER EXTERNAL CUTTING OFF, GROOVING L TYPE HOLDER

E3607R/L a a DGHR/L2525ML EB6L/R DGK6L/R 6 16 40 25 25 150 25 25 45 DGJ60CE


E3707R/L a a DGHR/L2525ML EB7L/R DGK7L/R 7 16 40 25 25 150 25 25 45 DGJ70CE
E3807R/L a a DGHR/L2525ML EB8L/R DGK8L/R 8 16 40 25 25 150 25 25 45 DGJ80CE
1 The order pack number includes a holder, locators and clamp screws. (Refer to the list below.) To order the parts separately, please refer
* to their description.
2 The maximum depth of groove as shown in the diagram below.
* 3 Compatible with straight holder for external cutting off and copying.
*
(Note) Please set left hand parts for right hand holders and right hand parts for left hand holders.

SPARE PARTS

Tool Holder Number

Locator Screw Clamp Screw Spring Wrench

HKY30R
DGHR/L2020KL HSC04014
DGS51 MES2 HKY40R
DGHR/L2525ML HSC05012 HKY40R

y RANGE OF GROOVING
16
Max. Groove Depth ap (mm)

Max. Groove Depth ap (mm)

15 20
14 19
13 18
12 17
11 16 Groove Depth:16.0
Groove Depth:10.5 when when machining
10 15
machining diameter is y diameter is y
0 32 100 200 300 400 0 40 100 200 300 400
Diameter of Workpiece & D (mm) Diameter of Workpiece & D (mm)

DGHR/L2020KL DGHR/L2525ML

A282
a : Inventory maintained.
DGHOLDER
a Clamp-on type.
a Groove width 2 8mm.

4 External cutting off, Copying L type holder


Clockwise Anticlockwise

Left Hand (L) Right Hand (R)


B
F1

ap
1
D
W3
H2 L2
L1

H1
Right hand tool holder shown.
Pack Component Max. Max.
Groove Groove Cut Off Dimensions (mm)
Width Depth Diameter Insert Insert
Pack Order Stock Holder Locator Clamp Number Shape
1 Number
* R L Bridge W3 ap *2 D1 H1 B L1 L2 H2 F1
F2307R/L a a DGHR/L2020KLS EA3L/RS DGK3L/R 3 8.5 23 20 20 125 25 20 40 DGM30CT DGM...CT

F3307R/L a a DGHR/L2525MLS EB3L/RS DGK3L/R 3 11 30 25 25 150 25 25 40 DGM30CT


DGM...CTB
F3407R/L a a DGHR/L2525MLS EB4L/RS DGK4L/R 4 11 30 25 25 150 25 25 40 DGM40CT

GROOVING
F3408R/L a a DGHR/L2525MLS EB4L/RX DGK4L/R 4 11 30 25 25 150 25 25 40 DGM40CTB DGJ...CT1

3 E3507R/L a a
DGM50CT
* DGHR/L2525ML EB5L/R DGK5L/R 5 16 40 25 25 150 25 25 45 DGJ50CT1
DGM50CTB DGM...CTD

E3508R/L a a DGHR/L2525ML EB5L/RX DGK5L/R 5 16 40 25 25 150 25 25 45 DGM50CTDoo

DG HOLDER EXTERNAL CUTTING OFF, COPYING L TYPE HOLDER


DGM50CTR/L04 DGM...CTR/L
E3608R/L a a DGHR/L2525ML EB6L/RX DGK6L/R 6 16 40 25 25 150 25 25 45 DGM60CTB
order pack number includes a holder, locators and clamp screws. (Refer to the list below.) To order the parts separately, please refer
*1 The
to their description.
*23 The maximum depth of groove as shown in the diagram below.
Compatible with L type holder for external cutting off and copying.
(*Note) Please set left hand parts for right hand holders and right hand parts for left hand holders.

SPARE PARTS

Tool Holder Number

Locator Screw Clamp Screw Spring Wrench

HKY30R
DGHR/L2020KLS HSC04014
HKY40R
DGS51 MES2
DGHR/L2525MLS
HSC05012 HKY40R
DGHR/L2525ML

y RANGE OF GROOVING
16
Max. Groove Depth ap (mm)

Max. Groove Depth ap (mm)

Max. Groove Depth ap (mm)

15 20
12 14 19
11 13 18

10 12 17

9 11 Groove Depth:11.0 16 Groove Depth:16.0


Groove Depth:8.5 when when machining when machining
8 10 15
machining diameter is y diameter is y diameter is y
0 23 100 200 300 400 0 30 100 200 300 400 0 40 100 200 300 400
Diameter of Workpiece & D (mm) Diameter of Workpiece & D (mm) Diameter of Workpiece & D (mm)

DGHR/L2020KLS DGHR/L2525MLS DGHR/L2525ML

A283
IDENTIFICATION CUTTING SPARE PARTS TECHNICAL
A276 CONDITIONS A299 F001 DATA G001
EXTERNAL GROOVING

DGHOLDER
a Clamp-on type.
a Groove width 4 6mm.

5 External recessing, Copying holder


Clockwise Anticlockwise

Left Hand (L) Right Hand (R)


45

25
32
ap

Cutting Diameter
40

1.6

20
W3

Min.
150

0.5

25
25
Right hand tool holder shown.
Pack Component Max.
Groove
Stock Depth of Insert Insert
Pack Order Width
1 Holder Locator Clamp Bridge Recess Number Shape
* Number R L W3 ap
G3408R/L a a DGHR/L2525MCS EB4L/RX DGK4L/R 4 2.5 DGM40CTB DGM...CTB
G3508R/L a a DGHR/L2525MC EB5L/RX DGK5L/R 5 3.0 DGM50CTB
G3608R/L a a DGHR/L2525MC EB6L/RX DGK6L/R 6 3.5 DGM60CTB
GROOVING

1 The order pack number includes a holder, locators and clamp screws. (Refer to the list below.) To order the parts separately, please refer
* to their description.
(Note) Please set left hand parts for right hand holders and right hand parts for left hand holders.
DG HOLDER EXTERNAL RECESSING, COPYING HOLDER

SPARE PARTS

Tool Holder Number

Locator Screw Clamp Screw Spring Wrench


DGHR/L2525MCS HSC05010
DGS51 MES2 HKY40R
DGHR/L2525MC HSC05012

A284
a : Inventory maintained. IDENTIFICATION CUTTING SPARE PARTS TECHNICAL
A276 CONDITIONS A299 F001 DATA G001
y TRAVERSE MACHINING

Cutting Mode

GROOVING
Cutting Conditions Max. Depth of Cut Max. Feed Depth of Cut X Feed Max. Depth of Cut Max. Feed Depth of Cut X Feed
d (mm) f (mm/rev) df (mm2) d (mm) f (mm/rev) df (mm2)

DG HOLDER TRAVERSE MACHINING


2.0 0.20 2.0 0.15
Insert Width (mm)

3 (< Groove Width 65%) (< Groove Width 6.5%) < 0.20 (< Groove Width 65%) (< Groove Width 5%) < 0.16
Insert Number 3.0 0.26 2.6 0.20
DGM...CT 4 (< Groove Width 75%) (< Groove Width 6.5%) < 0.39 (< Groove Width 65%) (< Groove Width 5%) < 0.26
DGM...CTD 4.0 0.33 3.0 0.25
5 (< Groove Width 80%) (< Groove Width 6.5%) < 0.65 (< Groove Width 60%) (< Groove Width 5%) < 0.38
DM...CTF 5.0 0.39 3.3 0.30
6 (< Groove Width 85%) (< Groove Width 6.5%) < 0.98 (< Groove Width 55%) (< Groove Width 5%) < 0.50

5.0 4

4.0
Depth of Cut (mm)

Depth of Cut (mm)

3.0
2
2.0

1
Range of Cutting 1.0

0.1 0.2 0.3 0.4 0.1 0.2 0.3


Feed (mm/rev) Feed (mm/rev)

Insert Width Insert Width


3.0mm 3.0mm
4.0mm 4.0mm
5.0mm 5.0mm
6.0mm 6.0mm

(Note) Above conditions are used for cutting DIN Ck45 at vc=120m/min. Wet cutting is recommended.

A285
FACE GROOVING

DGHOLDER
a Clamp-on type.
a Groove width 3 8mm.

6 Face grooving standard type holder


Without off set ap ap

F1

F1
B
W3

W3
L2 L2
1
L1 L1 D
D 1

H2
H1
H2

H1
FA,FB type Right Hand Left Hand FA,FB type

Pack Component Range of Groove Max.


Cutting Dimensions (mm)
Pack Order Stock Diameter Width Groove
Depth
1 Clamp
Holder Locator
* Number R L Bridge & D1 3 W3 ap H1
* B L1 L2 H2 F1 S1
H2300R/L a a DGHR/L2020K FA3R/L0 DGK5R/L 20 50 3 6 20 20 125 40 20 19.2
H2302R/L a a DGHR/L2020K FA3R/L2 DGK5R/L 40 100 3 6 20 20 125 40 20 19.2
FA type

H2304R/L a a DGHR/L2020K FA3R/L4 DGK5R/L 100 250 3 6 20 20 125 40 20 19.2


H2400R/L a a DGHR/L2020K FA4R/L0 DGK5R/L 20 50 4 6 20 20 125 40 20 19.7
GROOVING

H2402R/L a a DGHR/L2020K FA4R/L2 DGK5R/L 40 100 4 6 20 20 125 40 20 19.7


H2404R/L a a DGHR/L2020K FA4R/L4 DGK5R/L 100 250 4 6 20 20 125 40 20 19.7
H3300R/L a a DGHR/L2525M FB3R/L0 DGK5R/L 20 50 3 6 25 25 150 40 25 24.2
H3302R/L a a DGHR/L2525M FB3R/L2 DGK5R/L 40 100 3 6 25 25 150 40 25 24.2
H3304R/L a a DGHR/L2525M FB3R/L4 DGK5R/L 100 250 3 6 25 25 150 40 25 24.2
DG HOLDER FACE GROOVING STANDARD TYPE HOLDER

H3400R/L a a DGHR/L2525M FB4R/L0 DGK5R/L 20 50 4 6 25 25 150 40 25 24.7


H3402R/L a a DGHR/L2525M FB4R/L2 DGK5R/L 40 100 4 6 25 25 150 40 25 24.7
H3404R/L a a DGHR/L2525M FB4R/L4 DGK5R/L 100 250 4 6 25 25 150 40 25 24.7
Without Off Set

2 H3502R/L a a DGHR/L2525M FB5R/L2 DGK5R/L 50 100 5 10 25 25 150 40 25 25.2


*
2 H3504R/L a a DGHR/L2525M FB5R/L4 DGK5R/L 100 y 5 10 25 25 150 40 25 25.2
*
2 H4502R/L a a DGHR/L2525M FB5R/L2D DGK5R/L 50 100 5 16 25 25 150 40 25 25.2
*
2 H4504R/L a a DGHR/L2525M FB5R/L4D DGK5R/L 100 y 5 16 25 25 150 40 25 25.2
*
FB type

2 H3602R/L a a DGHR/L2525M FB6R/L2 DGK6R/L 50 100 6 10 25 25 150 40 25 25.2


*
2 H3604R/L a a DGHR/L2525M FB6R/L4 DGK6R/L 100 y 6 10 25 25 150 40 25 25.2
*
2 H4602R/L a a DGHR/L2525M FB6R/L2D DGK6R/L 50 100 6 16 25 25 150 40 25 25.2
*
2 H4604R/L a a DGHR/L2525M FB6R/L4D DGK6R/L 100 y 6 16 25 25 150 40 25 25.2
*
H3702R/L a a DGHR/L2525M FB7R/L2 DGK7R/L 50 100 7 10 25 25 150 40 25 25.2
H3704R/L a a DGHR/L2525M FB7R/L4 DGK7R/L 100 y 7 10 25 25 150 40 25 25.2
H4702R/L a a DGHR/L2525M FB7R/L2D DGK7R/L 50 100 7 16 25 25 150 40 25 25.2
H4704R/L a a DGHR/L2525M FB7R/L4D DGK7R/L 100 y 7 16 25 25 150 40 25 25.2
H3802R/L a a DGHR/L2525M FB8R/L2 DGK8R/L 50 100 8 10 25 25 150 40 25 25.2
H3804R/L a a DGHR/L2525M FB8R/L4 DGK8R/L 100 y 8 10 25 25 150 40 25 25.2
H4802R/L a a DGHR/L2525M FB8R/L2D DGK8R/L 50 100 8 16 25 25 150 40 25 25.2
H4804R/L a a DGHR/L2525M FB8R/L4D DGK8R/L 100 y 8 16 25 25 150 40 25 25.2
M3300R/L a a DGHR/L2525MF FB3R/L0 DGK5R/L 20 50 3 6 25 25 150 40 25 31 6
M3302R/L a a DGHR/L2525MF FB3R/L2 DGK5R/L 40 100 3 6 25 25 150 40 25 31 6
M3304R/L a a DGHR/L2525MF FB3R/L4 DGK5R/L 100 250 3 6 25 25 150 40 25 31 6
M3400R/L a a DGHR/L2525MF FB4R/L0 DGK5R/L 20 50 4 6 25 25 150 40 25 31.5 6.5
M3402R/L a a DGHR/L2525MF FB4R/L2 DGK5R/L 40 100 4 6 25 25 150 40 25 31.5 6.5
M3404R/L a a DGHR/L2525MF FB4R/L4 DGK5R/L 100 250 4 6 25 25 150 40 25 31.5 6.5
2 M3502R/L a a DGHR/L2525MF FB5R/L2 DGK5R/L 50 100 5 32 7
*
2 M3504R/L a a DGHR/L2525MF FB5R/L4 DGK5R/L 100 y 5
10 25
10 25
25
25
150 40 25
32 7
*
2 M4502R/L a a DGHR/L2525MF FB5R/L2D DGK5R/L 50 100 5 16 25 25
150
150
40
40
25
25 32 7
*
With Off Set

2 M4504R/L a a DGHR/L2525MF FB5R/L4D DGK5R/L 100 y 5 16 25 32 7


* 25 150 40 25
FB type

2 M3602R/L a a DGHR/L2525MF FB6R/L2 DGK6R/L 50 100 6 10 25 25 150 40 25 32 7


*
2 M3604R/L a a DGHR/L2525MF FB6R/L4 DGK6R/L 100 y 6 10 25 25 32 7
*
2 M4602R/L a a DGHR/L2525MF FB6R/L2D DGK6R/L 50 100 6 16 25 25
150
150
40
40
25
25 32 7
*
2 M4604R/L a a DGHR/L2525MF FB6R/L4D DGK6R/L 100 y 6 16 25 32 7
*
M3702R/L a a DGHR/L2525MF FB7R/L2 DGK7R/L 50 100 7 10 25
25
25
150
150
40
40
25
25 32 7
M3704R/L a a DGHR/L2525MF FB7R/L4 DGK7R/L 100 y 7 10 25 25 150 40 25 32 7
M4702R/L a a DGHR/L2525MF FB7R/L2D DGK7R/L 50 100 7 16 25 25 150 40 25 32 7
M4704R/L a a DGHR/L2525MF FB7R/L4D DGK7R/L 100 y 7 16 25 25 150 40 25 32 7
M3802R/L a a DGHR/L2525MF FB8R/L2 DGK8R/L 50 100 8 10 25 25 150 40 25 32 7
M3804R/L a a DGHR/L2525MF FB8R/L4 DGK8R/L 100 y 8 10 25 25 150 40 25 32 7
M4802R/L a a DGHR/L2525MF FB8R/L2D DGK8R/L 50 100 8 16 25 25 150 40 25 32 7
M4804R/L a a DGHR/L2525MF FB8R/L4D DGK8R/L 100 y 8 16 25 25 150 40 25 32 7
(Note) Please set right hand parts for right hand holders and left hand parts for left hand holders.

A286
a : Inventory maintained.
With off set ap ap
Right Hand Left Hand
Clockwise Anticlockwise

B
F1

F1
W3

W3
S1

S1
L2 L2 D
1 L1 L1
D 1
H2

H1

H2
H1
FB type Right Hand Left Hand FB type FA, FB Type FA, FB Type

SPARE PARTS
Insert Number Insert Shape

Tool Holder Number


DGJ30CFS 4
DGJ30CF * Locator Screw Clamp Screw Spring Wrench
DGJ30CF
With Off Set Without Off Set

DGJ40CFS HKY30R
DGHR/L2020K HSC04014

GROOVING
DGJ40CF DGS51 MES2 HKY40R
DGJ40CF DGHR/L2525M HSC05012 HKY40R
DGJ30CFS
DGJ30CF
DGJ30CF DGHR/L2525MF HSC05012 DGS51 MES2 HKY40R

DG HOLDER FACE GROOVING STANDARD TYPE HOLDER


DGJ40CFS
DGJ40CF
DGJ40CF
DGJ50CF
DGJ50CF
DGJ50CF
DGJ50CF
DGJ60CF
DGJ60CF
DGJ60CF
DGJ60CF
DGJ70CF
DGJ70CF
DGJ70CF
DGJ70CF
DGJ80CF
DGJ80CF
DGJ80CF
DGJ80CF
DGJ30CFS
DGJ30CF *4
DGJ30CF
DGJ40CFS
DGJ40CF y REFERENCE DATA
DGJ40CF The order pack number includes a holder, locators and clamp screws. (Refer to the above list.)
DGJ50CF
DGJ50CF
*1 To order the parts separately, please refer to their description.
Compatible with standard type holder for face grooving and copying.
DGJ50CF
DGJ50CF
*2
The table above shows maximum
DGJ60CF
DGJ60CF
*3 and minimum achievable diameters y

for initial cut when face recessing.


DGJ60CF
D
DGJ60CF
DGJ70CF 0

DGJ70CF Initial pass Subsequent passes


DGJ70CF
Operational guidance for facing tool holder.
DGJ70CF
*4 Inserts of 4 are not suited to machine the two forms shown
Internal Obstacle External Obstacle
DGJ80CF
DGJ80CF
*
due to collision problems.
DGJ80CF
DGJ80CF

A287
IDENTIFICATION CUTTING SPARE PARTS TECHNICAL
A276 CONDITIONS A299 F001 DATA G001
FACE GROOVING

DGHOLDER
a Clamp-on type.
a Groove width 3 8mm.

6 Face grooving standard type holder


Without off set ap ap

F1

F1
B

B
W3

W3
L2 L2
L1 L1
D 1
1 D

H1

H2
H2

H1
FC,FD type Right Hand Left Hand FC,FD type

Pack Component Range of Groove Max.


Cutting Dimensions (mm)
Stock Diameter Width Groove
Depth
Pack Order Clamp
1 Number Holder Locator
* R L Bridge & D1 3 W3 ap H1
* B L1 L2 H2 F1 S1
J2300R/L a a DGHR/L2020K FC3R/L0 DGK5R/L 20 50 3 6 20 20 125 40 20 19.2
J2302R/L a a DGHR/L2020K FC3R/L2 DGK5R/L 40 100 3 6 20 20 125 40 20 19.2
FC type

J2304R/L a a DGHR/L2020K FC3R/L4 DGK5R/L 100 250 3 6 20 20 125 40 20 19.2


J2400R/L a a DGHR/L2020K FC4R/L0 DGK5R/L 20 50 4 6 20 20 125 40 20 19.7
GROOVING

J2402R/L a a DGHR/L2020K FC4R/L2 DGK5R/L 40 100 4 6 20 20 125 40 20 19.7


J2404R/L a a DGHR/L2020K FC4R/L4 DGK5R/L 100 250 4 6 20 20 125 40 20 19.7
J3300R/L a a DGHR/L2525M FD3R/L0 DGK5R/L 20 50 3 6 25 25 150 40 25 24.2
J3302R/L a a DGHR/L2525M FD3R/L2 DGK5R/L 40 100 3 6 25 25 150 40 25 24.2
J3304R/L a a DGHR/L2525M FD3R/L4 DGK5R/L 100 250 3 6 25 25 150 40 25 24.2
DG HOLDER FACE GROOVING STANDARD TYPE HOLDER

J3400R/L a a DGHR/L2525M FD4R/L0 DGK5R/L 20 50 4 6 25 25 150 40 25 24.7


J3402R/L a a DGHR/L2525M FD4R/L2 DGK5R/L 40 100 4 6 25 25 150 40 25 24.7
J3404R/L a a DGHR/L2525M FD4R/L4 DGK5R/L 100 250 4 6 25 25 150 40 25 24.7
Without Off Set

2 J3502R/L a a DGHR/L2525M FD5R/L2 DGK5R/L 50 100 5 10 25 25 150 40 25 25.2


*
2 J3504R/L a a DGHR/L2525M FD5R/L4 DGK5R/L 100 y 5 10 25 25 150 40 25 25.2
*
2 J4502R/L a a DGHR/L2525M FD5R/L2D DGK5R/L 50 100 5 16 25 25 150 40 25 25.2
*
2 J4504R/L a a DGHR/L2525M FD5R/L4D DGK5R/L 100 y 5 16 25 25 150 40 25 25.2
*
FD type

2 J3602R/L a a DGHR/L2525M FD6R/L2 DGK6R/L 50 100 6 10 25 25 150 25.2


*
2 J3604R/L a a DGHR/L2525M FD6R/L4 DGK6R/L 100 y 6 10 25 25 150
40
40
25
25 25.2
*
2 J4602R/L a a DGHR/L2525M FD6R/L2D DGK6R/L 50 100 6 16 25 25 150 40 25 25.2
*
2 J4604R/L a a DGHR/L2525M FD6R/L4D DGK6R/L 100 y 6 16 25 25 150 40 25 25.2
*
J3702R/L a a DGHR/L2525M FD7R/L2 DGK7R/L 50 100 7 10 25 25 150 40 25 25.2
J3704R/L a a DGHR/L2525M FD7R/L4 DGK7R/L 100 y 7 10 25 25 150 40 25 25.2
J4702R/L a a DGHR/L2525M FD7R/L2D DGK7R/L 50 100 7 16 25 25 150 40 25 25.2
J4704R/L a a DGHR/L2525M FD7R/L4D DGK7R/L 100 y 7 16 25 25 150 40 25 25.2
J3802R/L a a DGHR/L2525M FD8R/L2 DGK8R/L 50 100 8 10 25 25 150 40 25 25.2
J3804R/L a a DGHR/L2525M FD8R/L4 DGK8R/L 100 y 8 10 25 25 150 40 25 25.2
J4802R/L a a DGHR/L2525M FD8R/L2D DGK8R/L 50 100 8 16 25 25 150 40 25 25.2
J4804R/L a a DGHR/L2525M FD8R/L4D DGK8R/L 100 y 8 16 25 25 150 40 25 25.2
N3300R/L a a DGHR/L2525MF FD3R/L0 DGK5R/L 20 50 3 6 25 25 150 40 25 31 6
N3302R/L a a DGHR/L2525MF FD3R/L2 DGK5R/L 40 100 3 6 25 25 150 40 25 31 6
N3304R/L a a DGHR/L2525MF FD3R/L4 DGK5R/L 100 250 3 6 25 25 150 40 25 31 6
N3400R/L a a DGHR/L2525MF FD4R/L0 DGK5R/L 20 50 4 6 25 25 150 40 25 31.5 6.5
N3402R/L a a DGHR/L2525MF FD4R/L2 DGK5R/L 40 100 4 6 25 25 150 40 25 31.5 6.5
N3404R/L a a DGHR/L2525MF FD4R/L4 DGK5R/L 100 250 4 6 25 25 150 40 25 31.5 6.5
2 N3502R/L a a DGHR/L2525MF FD5R/L2 DGK5R/L 50 100 5 10 25 25 32 7
*
2 N3504R/L a a DGHR/L2525MF FD5R/L4 DGK5R/L 100 y 5 10 25
150 40 25
32 7
*
2 N4502R/L a a DGHR/L2525MF FD5R/L2D DGK5R/L 50 100 5 16 25
25
25
150
150
40
40
25
25 32 7
*
With Off Set

2 N4504R/L a a DGHR/L2525MF FD5R/L4D DGK5R/L 100 y 5 16 25 32 7


* 25 150 40 25
FD type

2 N3602R/L a a DGHR/L2525MF FD6R/L2 DGK6R/L 50 100 6 10 25 25 150 40 25 32 7


*
2 N3604R/L a a DGHR/L2525MF FD6R/L4 DGK6R/L 100 y 6 10 25 25 150 40 25 32 7
*
2 N4602R/L a a DGHR/L2525MF FD6R/L2D DGK6R/L 50 100 6 16 25 32 7
*
2 N4604R/L a a DGHR/L2525MF FD6R/L4D DGK6R/L 100 y 6 16 25
25
25
150
150
40 25
32 7
*
N3702R/L a a DGHR/L2525MF FD7R/L2 DGK7R/L 50 100 7 10 25 25 150
40
40
25
25 32 7
N3704R/L a a DGHR/L2525MF FD7R/L4 DGK7R/L 100 y 7 10 25 25 150 40 25 32 7
N4702R/L a a DGHR/L2525MF FD7R/L2D DGK7R/L 50 100 7 16 25 25 150 40 25 32 7
N4704R/L a a DGHR/L2525MF FD7R/L4D DGK7R/L 100 y 7 16 25 25 150 40 25 32 7
N3802R/L a a DGHR/L2525MF FD8R/L2 DGK8R/L 50 100 8 10 25 25 150 40 25 32 7
N3804R/L a a DGHR/L2525MF FD8R/L4 DGK8R/L 100 y 8 10 25 25 150 40 25 32 7
N4802R/L a a DGHR/L2525MF FD8R/L2D DGK8R/L 50 100 8 16 25 25 150 40 25 32 7
N4804R/L a a DGHR/L2525MF FD8R/L4D DGK8R/L 100 y 8 16 25 25 150 40 25 32 7
(Note) Please set right hand parts for right hand holders and left hand parts for left hand holders.

A288
a : Inventory maintained.
With off set ap ap Right Hand Left Hand
Clockwise Anticlockwise

B
F1

F1
W3

W3
S1

S1
L2 L2
D L1 L1 1
1 D

H1

H2
H2

H1
FC,FD type Right Hand Left Hand FC,FD type FC, FD Type FC, FD Type

SPARE PARTS
Insert Number Insert Shape

Tool Holder Number


DGJ30CFS 4
DGJ30CF * Locator Screw Clamp Screw Spring Wrench
DGJ30CF
With Off Set Without Off Set

DGJ40CFS HKY30R
DGHR/L2020K HSC04014

GROOVING
DGJ40CF DGS51 MES2 HKY40R
DGJ40CF DGHR/L2525M HSC05012 HKY40R
DGJ30CFS
DGJ30CF
DGJ30CF DGHR/L2525MF HSC05012 DGS51 MES2 HKY40R

DG HOLDER FACE GROOVING STANDARD TYPE HOLDER


DGJ40CFS
DGJ40CF
DGJ40CF
DGJ50CF
DGJ50CF
DGJ50CF
DGJ50CF
DGJ60CF
DGJ60CF
DGJ60CF
DGJ60CF
DGJ70CF
DGJ70CF
DGJ70CF
DGJ70CF
DGJ80CF
DGJ80CF
DGJ80CF
DGJ80CF
DGJ30CFS
DGJ30CF *4
DGJ30CF
DGJ40CFS
DGJ40CF y REFERENCE DATA
DGJ40CF The order pack number includes a holder, locators and clamp screws. (Refer to the above list.)
DGJ50CF
DGJ50CF
*1 To order the parts separately, please refer to their description.
Compatible with standard type holder for face grooving and copying.
DGJ50CF
DGJ50CF
*2
The table above shows maximum
DGJ60CF
DGJ60CF
*3 and minimum achievable diameters y

for initial cut when face recessing.


DGJ60CF
D
DGJ60CF
DGJ70CF 0

DGJ70CF Initial pass Subsequent passes


DGJ70CF
Operational guidance for facing tool holder. Internal Obstacle External Obstacle
DGJ70CF
*4 Inserts of 4 are not suited to machine the two forms shown
DGJ80CF
DGJ80CF
*
due to collision problems.
DGJ80CF
DGJ80CF

A289
IDENTIFICATION CUTTING SPARE PARTS TECHNICAL
A276 CONDITIONS A299 F001 DATA G001
FACE GROOVING

DGHOLDER
a Clamp-on type.
a Groove width 3 6mm.

7 Face grooving, Copying standard type holder


Without off set ap ap

F1

F1
B

B
W3

W3
L2 L2
L1 L1
1 D
D 1

H2
H1
H2

H1
FA,FB type Right Hand Left Hand FA,FB type

Pack Component Range of Groove Max.


Cutting Dimensions (mm)
Pack Order Stock Clamp Diameter Width Groove
Depth
1 Holder Locator
* Number R L Bridge & D1 3 W3 ap H1
* B L1 L2 H2 F1 S1
K2302R/L a a DGHR/L2020KS FA3R/L2S DGK3R/L 40 100 3 6 20 20 125 38 20 20.2
FA type

K2304R/L a a DGHR/L2020KS FA3R/L4S DGK3R/L 100 250 3 6 20 20 125 38 20 20.2


K2402R/L a a DGHR/L2020KS FA4R/L2S DGK4R/L 40 100 4 6 20 20 125 38 20 20.2
GROOVING

K2404R/L a a DGHR/L2020KS FA4R/L4S DGK4R/L 100 250 4 6 20 20 125 38 20 20.2


K3302R/L a a DGHR/L2525MS FB3R/L2S DGK3R/L 40 100 3 6 25 25 150 38 25 25.2
K3304R/L a a DGHR/L2525MS FB3R/L4S DGK3R/L 100 250 3 6 25 25 150 38 25 25.2
Without Off Set

K3402R/L a a DGHR/L2525MS FB4R/L2S DGK4R/L 40 100 4 6 25 25 150 38 25 25.2


DG HOLDER FACE GROOVING, COPYING STANDARD TYPE HOLDER

K3404R/L a a DGHR/L2525MS FB4R/L4S DGK4R/L 100 250 4 6 25 25 150 38 25 25.2


2 H3502R/L a a DGHR/L2525M FB5R/L2 DGK5R/L 50 100 5 10 25 25 150 40 25 25.2
*2 H3504R/L
FB type

a a DGHR/L2525M FB5R/L4 DGK5R/L 100 y 5 10 25 25 150 40 25 25.2


*2 H4502R/L a a DGHR/L2525M FB5R/L2D DGK5R/L 50 100 5 16 25 25 150 40 25 25.2
*2 H4504R/L a a DGHR/L2525M FB5R/L4D DGK5R/L 100 y 5 16 25 25 150 40 25 25.2
*2 H3602R/L a a DGHR/L2525M FB6R/L2 DGK6R/L 50 100 6 10 25 25 150 40 25 25.2
*2 H3604R/L a a DGHR/L2525M FB6R/L4 DGK6R/L 100 y 6 10 25 25 150 40 25 25.2
*2 H4602R/L a a DGHR/L2525M FB6R/L2D DGK6R/L 50 100 6 16 25 25 150 40 25 25.2
*2 H4604R/L a a DGHR/L2525M FB6R/L4D DGK6R/L 100 y 6 16 25 25 150 40 25 25.2
* P2302R/L a a DGHR/L2020KFS FA3R/L2S DGK3R/L 40 100 3 6 20 20 125 38 20 25 5
FA type

P2304R/L a a DGHR/L2020KFS FA3R/L4S DGK3R/L 100 250 3 6 20 20 125 38 20 25 5


P2402R/L a a DGHR/L2020KFS FA4R/L2S DGK4R/L 40 100 4 6 20 20 125 38 20 25 5
P2404R/L a a DGHR/L2020KFS FA4R/L4S DGK4R/L 100 250 4 6 20 20 125 38 20 25 5
P3302R/L a a DGHR/L2525MFS FB3R/L2S DGK3R/L 40 100 3 6 25 25 150 38 25 32 7
P3304R/L a a DGHR/L2525MFS FB3R/L4S DGK3R/L 100 250 3 6 25 25 150 38 25 32 7
P3402R/L a a DGHR/L2525MFS FB4R/L2S DGK4R/L 40 100 4 6 25 25 150 38 25 32 7
With Off Set

P3404R/L a a DGHR/L2525MFS FB4R/L4S DGK4R/L 100 250 4 6 25 25 150 38 25 32 7


2 M3502R/L a a DGHR/L2525MF 100
FB5R/L2 DGK5R/L 50 5 10 25 25 150 40 25 32 7
*2 M3504R/L a a DGHR/L2525MF FB5R/L4 DGK5R/L
FB type

y 100 5 10 25 25 150 40 25 32 7
* M4502R/L a a DGHR/L2525MF FB5R/L2D DGK5R/L 100 50 5 16 25 25 150 40 25 32 7
*22 M4504R/L a a DGHR/L2525MF FB5R/L4D DGK5R/L y 100 5 16 25 25 150 40 25 32 7
*2 M3602R/L a a DGHR/L2525MF FB6R/L2 DGK6R/L 100 50 6 10 25 25 150 40 25 32 7
*2 M3604R/L a a DGHR/L2525MF FB6R/L4 DGK6R/L y 100 6 10 25 25 150 40 25 32 7
*2 M4602R/L a a DGHR/L2525MF FB6R/L2D DGK6R/L 100 50 6 16 25 25 150 40 25 32 7
*2 M4604R/L a a DGHR/L2525MF FB6R/L4D DGK6R/L y 100 6 16 25 25 150 40 25 32 7
*
(Note) Please set right hand parts for right hand holders and left hand parts for left hand holders.

A290
a : Inventory maintained.
With off set ap ap
Right Hand Left Hand
Clockwise Anticlockwise

B
F1

F1
W3

S1

W3
S1
L2 L2 D
1 L1 L1
D 1
H2

H1

H1

H2
FA,FB type Right Hand Left Hand FA,FB type FA, FB Type FA, FB Type

SPARE PARTS
Insert Number Insert Shape

Tool Holder Number


DGM30CTF
Locator Screw Clamp Screw Spring Wrench
DGM30CTF
Without Off Set

DGM40CTF HKY30R
DGHR/L2020KS HSC04014

GROOVING
DGM40CTF HKY40R
DGS51 MES2
DGM30CTF DGHR/L2525MS
HSC05012 HKY40R
DGM30CTF DGHR/L2525M
DGM40CTF

DG HOLDER FACE GROOVING, COPYING STANDARD TYPE HOLDER


With Off Set

HKY30R
DGM40CTF DGHR/L2020KFS HSC04014 HKY40R
DGM50CTF DGS51 MES2
DGHR/L2525MFS
DGM50CTF HSC05012 HKY40R
DGHR/L2525MF
DGM50CTF
DGM50CTF
DGM60CTF
DGM60CTF
DGM60CTF
DGM60CTF
DGM30CTF
DGM30CTF
DGM40CTF
DGM40CTF
DGM30CTF
DGM30CTF
DGM40CTF
DGM40CTF y REFERENCE DATA
DGM50CTF The order pack number includes a holder, locators and clamp screws. (Refer to the above list.)
DGM50CTF *1 To order the parts separately, please refer to their description.
DGM50CTF Compatible with standard type holder for face grooving and copying.
DGM50CTF
*2
The table above shows maximum
DGM60CTF *3 and minimum achievable diameters
y

DGM60CTF for initial cut when face recessing.


D
DGM60CTF 0
DGM60CTF Initial pass Subsequent passes

A291
IDENTIFICATION CUTTING SPARE PARTS TECHNICAL
A276 CONDITIONS A299 F001 DATA G001
FACE GROOVING

DGHOLDER
a Clamp-on type.
a Groove width 3 6mm.

7 Face grooving, Copying standard type holder


Without off set ap ap

F1

F1
B

B
W3
L2

W3
L2
L1 L1
D 1
1 D

H2
H1
H2

H1
FC,FD type Right Hand Left Hand FC,FD type

Pack Component Range of Groove Max.


Cutting Dimensions (mm)
Pack Order Stock Width Groove
Clamp Diameter Depth
1 Holder Locator
* Number R L Bridge & D1 3 W3 ap H1
* B L1 L2 H2 F1 S1
L2302R/L a a DGHR/L2020KS FC3R/L2S DGK3R/L 40 100 3 6 20 20 125 38 20 20.2
FC type

L2304R/L a a DGHR/L2020KS FC3R/L4S DGK3R/L 100 250 3 6 20 20 125 38 20 20.2


L2402R/L a a DGHR/L2020KS FC4R/L2S DGK4R/L 40 100 4 6 20 20 125 38 20 20.2
GROOVING

L2404R/L a a DGHR/L2020KS FC4R/L4S DGK4R/L 100 250 4 6 20 20 125 38 20 20.2


L3302R/L a a DGHR/L2525MS FD3R/L2S DGK3R/L 40 100 3 6 25 25 150 38 25 25.2
L3304R/L a a DGHR/L2525MS FD3R/L4S DGK3R/L 100 250 3 6 25 25 150 38 25 25.2
Without Off Set

L3402R/L a a DGHR/L2525MS FD4R/L2S DGK4R/L 40 100 4 6 25 25 150 38 25 25.2


DG HOLDER FACE GROOVING, COPYING STANDARD TYPE HOLDER

L3404R/L a a DGHR/L2525MS FD4R/L4S DGK4R/L 100 250 4 6 25 25 150 38 25 25.2


2 J3502R/L a a DGHR/L2525M FD5R/L2 DGK5R/L 50 100 5 10 25 25 150 40 25 25.2
*
FD type

2 J3504R/L a a DGHR/L2525M FD5R/L4 DGK5R/L 100 y 5 10 25 25 150 40 25 25.2


*2 J4502R/L a a DGHR/L2525M FD5R/L2D DGK5R/L 50 100 5 16 25 25 150 40 25 25.2
*2 J4504R/L a a DGHR/L2525M FD5R/L4D DGK5R/L 100 y 5 16 25 25 150 40 25 25.2
*2 J3602R/L a a DGHR/L2525M FD6R/L2 DGK6R/L 50 100 6 10 25 25 150 40 25 25.2
*2 J3604R/L a a DGHR/L2525M FD6R/L4 DGK6R/L 100 y 6 10 25 25 150 40 25 25.2
*2 J4602R/L a a DGHR/L2525M FD6R/L2D DGK6R/L 50 100 6 16 25 25 150 40 25 25.2
*2 J4604R/L a a DGHR/L2525M FD6R/L4D DGK6R/L 100 y 6 16 25 25 150 40 25 25.2
* Q2302R/L a a DGHR/L2020KFS FC3R/L2S DGK3R/L 40 100 3 6 20 20 125 38 20 25 5
FC type

Q2304R/L a a DGHR/L2020KFS FC3R/L4S DGK3R/L 100 250 3 6 20 20 125 38 20 25 5


Q2402R/L a a DGHR/L2020KFS FC4R/L2S DGK4R/L 40 100 4 6 20 20 125 38 20 25 5
Q2404R/L a a DGHR/L2020KFS FC4R/L4S DGK4R/L 100 250 4 6 20 20 125 38 20 25 5
Q3302R/L a a DGHR/L2525MFS FD3R/L2S DGK3R/L 40 100 3 6 25 25 150 38 25 32 7
Q3304R/L a a DGHR/L2525MFS FD3R/L4S DGK3R/L 100 250 3 6 25 25 150 38 25 32 7
Q3402R/L a a DGHR/L2525MFS FD4R/L2S DGK4R/L 40 100 4 6 25 25 150 38 25 32 7
With Off Set

Q3404R/L a a DGHR/L2525MFS FD4R/L4S DGK4R/L 100 250 4 6 25 25 150 38 25 32 7


2 N3502R/L a a DGHR/L2525MF 100
FD5R/L2 DGK5R/L 50 5 10 25 25 150 40 25 32 7
*
FD type

a a DGHR/L2525MF
2 N3504R/L FD5R/L4 DGK5R/L y 100 5 10 25 25 150 40 25 32 7
*2 N4502R/L a a DGHR/L2525MF FD5R/L2D DGK5R/L 100 50 5 16 25 25 150 40 25 32 7
*2 N4504R/L a a DGHR/L2525MF FD5R/L4D DGK5R/L y 100 5 16 25 25 150 40 25 32 7
*2 N3602R/L a a DGHR/L2525MF FD6R/L2 DGK6R/L 100 50 6 10 25 25 150 40 25 32 7
*2 N3604R/L a a DGHR/L2525MF FD6R/L4 DGK6R/L y 100 6 10 25 25 150 40 25 32 7
*2 N4602R/L a a DGHR/L2525MF FD6R/L2D DGK6R/L 100 50 6 16 25 25 150 40 25 32 7
*2 N4604R/L a a DGHR/L2525MF FD6R/L4D DGK6R/L y 100 6 16 25 25 150 40 25 32 7
*
(Note) Please set right hand parts for right hand holders and left hand parts for left hand holders.

A292
a : Inventory maintained.
With off set ap ap
Right Hand Left Hand
Clockwise Anticlockwise

B
F1

F1
W3

W3
S1

S1
L2 L2
D L1 L1 1
1 D

H1

H2
H2

H1
FC,FD type Right Hand Left Hand FC,FD type FC, FD type FC, FD type

SPARE PARTS
Insert Number Insert Shape

Tool Holder Number


DGM30CTF
Locator Screw Clamp Screw Spring Wrench
DGM30CTF
Without Off Set

DGM40CTF HKY30R
DGHR/L2020KS HSC04014

GROOVING
DGM40CTF HKY40R
DGS51 MES2
DGM30CTF DGHR/L2525MS
HSC05012 HKY40R
DGM30CTF DGHR/L2525M
DGM40CTF

DG HOLDER FACE GROOVING, COPYING STANDARD TYPE HOLDER


With Off Set

HKY30R
DGM40CTF DGHR/L2020KFS HSC04014 HKY40R
DGM50CTF DGS51 MES2
DGHR/L2525MFS
DGM50CTF HSC05012 HKY40R
DGHR/L2525MF
DGM50CTF
DGM50CTF
DGM60CTF
DGM60CTF
DGM60CTF
DGM60CTF
DGM30CTF
DGM30CTF
DGM40CTF
DGM40CTF
DGM30CTF
DGM30CTF
DGM40CTF
DGM40CTF y REFERENCE DATA
DGM50CTF The order pack number includes a holder, locators and clamp screws. (Refer to the above list.)
DGM50CTF *1 To order the parts separately, please refer to their description.

DGM50CTF Compatible with standard type holder for face grooving.


DGM50CTF
*2
The table above shows maximum
DGM60CTF *3 and minimum achievable diameters
y

DGM60CTF for initial cut when face recessing.


D
DGM60CTF 0
DGM60CTF Initial pass Subsequent passes

A293
IDENTIFICATION CUTTING SPARE PARTS TECHNICAL
A276 CONDITIONS A299 F001 DATA G001
FACE GROOVING

DGHOLDER
a Clamp-on type.
a Groove width 3 8mm.

8 Face grooving L type holder

F1
F1

ap

ap
H2 W3 W3 H2
L2 L1 L1 L2
D1
D1 D1
D1

H1

H1
FA,FB type FC,FD type Right Hand Left Hand FC,FD type FA,FB type
Pack Component Range of Groove Max.
Cutting Groove Dimensions (mm)
Pack Order Stock Diameter Width Depth
Clamp
1 Number Holder Locator
* R L Bridge & D1 3 W3 ap
* H1 B L1 L2 H2 F1
R2300R/L a a DGHR/L2020KL FA3L/R0 DGK5L/R 20 50 3 6 20 20 124 24 20 45
R2302R/L a a DGHR/L2020KL FA3L/R2 DGK5L/R 40 100 3 6 20 20 124 24 20 45
FA type

R2304R/L a a DGHR/L2020KL FA3L/R4 DGK5L/R 100 250 3 6 20 20 124 24 20 45


R2400R/L a a DGHR/L2020KL FA4L/R0 DGK5L/R 20 50 4 6 20 20 124.5 24.5 20 45
GROOVING

R2402R/L a a DGHR/L2020KL FA4L/R2 DGK5L/R 40 100 4 6 20 20 124.5 24.5 20 45


R2404R/L a a DGHR/L2020KL FA4L/R4 DGK5L/R 100 250 4 6 20 20 124.5 24.5 20 45
R3300R/L a a DGHR/L2525ML FB3L/R0 DGK5L/R 20 50 3 6 25 25 149 24 25 45
R3302R/L a a DGHR/L2525ML FB3L/R2 DGK5L/R 40 100 3 6 25 25 149 24 25 45
R3304R/L a a DGHR/L2525ML FB3L/R4 DGK5L/R 100 250 3 6 25 25 149 24 25 45
DG HOLDER FACE GROOVING L TYPE HOLDER

R3400R/L a a DGHR/L2525ML FB4L/R0 DGK5L/R 20 50 4 6 25 25 149.5 24.5 25 45


R3402R/L a a DGHR/L2525ML FB4L/R2 DGK5L/R 40 100 4 6 25 25 149.5 24.5 25 45
R3404R/L a a DGHR/L2525ML FB4L/R4 DGK5L/R 100 250 4 6 25 25 149.5 24.5 25 45
2 R3502R/L a a DGHR/L2525ML FB5L/R2 DGK5L/R 50 100 5 10 25 25 150 25 25 45
* 2 R3504R/L a a DGHR/L2525ML FB5L/R4 DGK5L/R 100 y 5 10 25 25 150 25 25 45
* 2 R4502R/L a a DGHR/L2525ML FB5L/R2D DGK5L/R 50 100 5 16 25 25 150 25 25 45
* 2 R4504R/L a a DGHR/L2525ML FB5L/R4D DGK5L/R 100 y 5 16 25 25 150 25 25 45
*
FB type

2 R3602R/L a a DGHR/L2525ML FB6L/R2 DGK6L/R 50 100 6 10 25 25 150 25 25 45


* 2 R3604R/L a a DGHR/L2525ML FB6L/R4 DGK6L/R 100 y 6 10 25 25 150 25 25 45
* 2 R4602R/L a a DGHR/L2525ML FB6L/R2D DGK6L/R 50 100 6 16 25 25 150 25 25 45
* 2 R4604R/L a a DGHR/L2525ML FB6L/R4D DGK6L/R 100 y 6 16 25 25 150 25 25 45
* R3702R/L a a DGHR/L2525ML FB7L/R2 DGK7L/R 50 100 7 10 25 25 150 25 25 45
R3704R/L a a DGHR/L2525ML FB7L/R4 DGK7L/R 100 y 7 10 25 25 150 25 25 45
R4702R/L a a DGHR/L2525ML FB7L/R2D DGK7L/R 50 100 7 16 25 25 150 25 25 45
R4704R/L a a DGHR/L2525ML FB7L/R4D DGK7L/R 100 y 7 16 25 25 150 25 25 45
R3802R/L a a DGHR/L2525ML FB8L/R2 DGK8L/R 50 100 8 10 25 25 150 25 25 45
R3804R/L a a DGHR/L2525ML FB8L/R4 DGK8L/R 100 y 8 10 25 25 150 25 25 45
R4802R/L a a DGHR/L2525ML FB8L/R2D DGK8L/R 50 100 8 16 25 25 150 25 25 45
R4804R/L a a DGHR/L2525ML FB8L/R4D DGK8L/R 100 y 8 16 25 25 150 25 25 45
S2300R/L a a DGHR/L2020KL FC3L/R0 DGK5L/R 20 50 3 6 20 20 124 24 20 45
S2302R/L a a DGHR/L2020KL FC3L/R2 DGK5L/R 40 100 3 6 20 20 124 24 20 45
FC type

S2304R/L a a DGHR/L2020KL FC3L/R4 DGK5L/R 100 250 3 6 20 20 124 24 20 45


S2400R/L a a DGHR/L2020KL FC4L/R0 DGK5L/R 20 50 4 6 20 20 124.5 24.5 20 45
S2402R/L a a DGHR/L2020KL FC4L/R2 DGK5L/R 40 100 4 6 20 20 124.5 24.5 20 45
S2404R/L a a DGHR/L2020KL FC4L/R4 DGK5L/R 100 250 4 6 20 20 124.5 24.5 20 45
S3300R/L a a DGHR/L2525ML FD3L/R0 DGK5L/R 20 50 3 6 25 25 149 24 25 45
S3302R/L a a DGHR/L2525ML FD3L/R2 DGK5L/R 40 100 3 6 25 25 149 24 25 45
S3304R/L a a DGHR/L2525ML FD3L/R4 DGK5L/R 100 250 3 6 25 25 149 24 25 45
S3400R/L a a DGHR/L2525ML FD4L/R0 DGK5L/R 20 50 4 6 25 25 149.5 24.5 25 45
S3402R/L a a DGHR/L2525ML FD4L/R2 DGK5L/R 40 100 4 6 25 25 149.5 24.5 25 45
S3404R/L a a DGHR/L2525ML FD4L/R4 DGK5L/R 100 250 4 6 25 25 149.5 24.5 25 45
2 S3502R/L a a DGHR/L2525ML FD5L/R2 DGK5L/R 50 100 5 10 25 25 150 25 25 45
* 2 S3504R/L a a DGHR/L2525ML FD5L/R4 DGK5L/R 100 y 5 10 25 25 150 25 25 45
* 2 S4502R/L a a DGHR/L2525ML FD5L/R2D DGK5L/R 50 100 5 16 25 25 150 25 25 45
* 2 S4504R/L a a DGHR/L2525ML FD5L/R4D DGK5L/R 100 y 5 16 25 25 150 25 25 45
*
FD type

2 S3602R/L a a DGHR/L2525ML FD6L/R2 DGK6L/R 50 100 6 10 25 25 150 25 25 45


* 2 S3604R/L a a DGHR/L2525ML FD6L/R4 DGK6L/R 100 y 6 10 25 25 150 25 25 45
* 2 S4602R/L a a DGHR/L2525ML FD6L/R2D DGK6L/R 50 100 6 16 25 25 150 25 25 45
* 2 S4604R/L a a DGHR/L2525ML FD6L/R4D DGK6L/R 100 y 6 16 25 25 150 25 25 45
* S3702R/L a a DGHR/L2525ML FD7L/R2 DGK7L/R 50 100 7 10 25 25 150 25 25 45
S3704R/L a a DGHR/L2525ML FD7L/R4 DGK7L/R 100 y 7 10 25 25 150 25 25 45
S4702R/L a a DGHR/L2525ML FD7L/R2D DGK7L/R 50 100 7 16 25 25 150 25 25 45
S4704R/L a a DGHR/L2525ML FD7L/R4D DGK7L/R 100 y 7 16 25 25 150 25 25 45
S3802R/L a a DGHR/L2525ML FD8L/R2 DGK8L/R 50 100 8 10 25 25 150 25 25 45
S3804R/L a a DGHR/L2525ML FD8L/R4 DGK8L/R 100 y 8 10 25 25 150 25 25 45
S4802R/L a a DGHR/L2525ML FD8L/R2D DGK8L/R 50 100 8 16 25 25 150 25 25 45
S4804R/L a a DGHR/L2525ML FD8L/R4D DGK8L/R 100 y 8 16 25 25 150 25 25 45
(Note) Please set left hand parts for right hand holders and right hand parts for left hand holders.

A294
a : Inventory maintained.
Clockwise Anticlockwise

Left Hand (L) Right Hand (R)


FC, FD Type FA, FB Type

FA, FB Type FC, FD Type

SPARE PARTS
Insert Number Insert Shape

Tool Holder Number


DGJ30CFS 4
DGJ30CF * Locator Screw Clamp Screw Spring Wrench
DGJ30CF
DGJ40CFS F DGHR/L2020KL HSC04014 HKY30R

GROOVING
DGJ40CF A HKY40R
DGJ40CF DGS51 MES2
DGJ30CFS F DGHR/L2525ML HSC05012 HKY40R
DGJ30CF B
DGJ30CF

DG HOLDER FACE GROOVING L TYPE HOLDER


DGJ40CFS
DGJ40CF
DGJ40CF
DGJ50CF
DGJ50CF
DGJ50CF
DGJ50CF
DGJ60CF
DGJ60CF
DGJ60CF
DGJ60CF
DGJ70CF
DGJ70CF
DGJ70CF
DGJ70CF
DGJ80CF
DGJ80CF
DGJ80CF
DGJ80CF
DGJ30CFS
DGJ30CF *4
DGJ30CF
DGJ40CFS
DGJ40CF
DGJ40CF
DGJ30CFS
DGJ30CF
DGJ30CF y REFERENCE DATA
DGJ40CFS
DGJ40CF The order pack number includes a holder, locators and clamp screws. (Refer to the above list.)
1
DGJ40CF * To order the parts separately, please refer to their description.
DGJ50CF Compatible with L type holder for face grooving and copying.
DGJ50CF *2
DGJ50CF The table above shows maximum
DGJ50CF *3 and minimum achievable diameters
y
DGJ60CF for initial cut when face recessing.
DGJ60CF D
DGJ60CF 0
DGJ60CF Initial pass Subsequent passes
DGJ70CF
DGJ70CF
Operational guidance for facing tool holder. Internal Obstacle External Obstacle
DGJ70CF
*4 Inserts of 4 are not suited to machine the two forms shown
DGJ70CF
DGJ80CF
*
due to collision problems.
DGJ80CF
DGJ80CF
DGJ80CF

A295
IDENTIFICATION CUTTING SPARE PARTS TECHNICAL
A276 CONDITIONS A299 F001 DATA G001
FACE GROOVING

DGHOLDER
a Clamp-on type.
a Groove width 3 6mm.

9 Face grooving, Copying L type holder

B
B

F1
F1

ap
ap
H2 W3 W3 H2
D1 L2 L1 L1 L2
D1 D1
D1

H1
H1
FA,FB type FC,FD type Right Hand Left Hand FC,FD type FA,FB type
Pack Component Range of Groove Max.
Cutting Groove Dimensions (mm)
Pack Order Stock Diameter Width Depth
Clamp
1 Number Holder Locator
* R L Bridge & D1 3 W3 ap
* H1 B L1 L2 H2 F1
T2302R/L a a DGHR/L2020KLS FA3L/R2S DGK3L/R 40 100 3 6 20 20 125 25 20 40
FA type

T2304R/L a a DGHR/L2020KLS FA3L/R4S DGK3L/R 100 250 3 6 20 20 125 25 20 40


T2402R/L a a DGHR/L2020KLS FA4L/R2S DGK4L/R 40 100 4 6 20 20 125 25 20 40
GROOVING

T2404R/L a a DGHR/L2020KLS FA4L/R4S DGK4L/R 100 250 4 6 20 20 125 25 20 40


T3302R/L a a DGHR/L2525MLS FB3L/R2S DGK3L/R 40 100 3 6 25 25 150 25 25 40
T3304R/L a a DGHR/L2525MLS FB3L/R4S DGK3L/R 100 250 3 6 25 25 150 25 25 40
T3402R/L a a DGHR/L2525MLS FB4L/R2S DGK4L/R 40 100 4 6 25 25 150 25 25 40
DG HOLDER FACE GROOVING, COPYING L TYPE HOLDER

T3404R/L a a DGHR/L2525MLS FB4L/R4S DGK4L/R 100 250 4 6 25 25 150 25 25 40


2 R3502R/L a a DGHR/L2525ML FB5L/R2 DGK5L/R 50 100 5 10 25 25 150 25 25 45
*2
FB type

R3504R/L a a DGHR/L2525ML FB5L/R4 DGK5L/R 100 y 5 10 25 25 150 25 25 45


*2 R4502R/L a a DGHR/L2525ML FB5L/R2D DGK5L/R 50 100 5 16 25 25 150 25 25 45
*2 R4504R/L a a DGHR/L2525ML FB5L/R4D DGK5L/R 100 y 5 16 25 25 150 25 25 45
*2 R3602R/L a a DGHR/L2525ML FB6L/R2 DGK6L/R 50 100 6 10 25 25 150 25 25 45
*2 R3604R/L a a DGHR/L2525ML FB6L/R4 DGK6L/R 100 y 6 10 25 25 150 25 25 45
*2 R4602R/L a a DGHR/L2525ML FB6L/R2D DGK6L/R 50 100 6 16 25 25 150 25 25 45
*2 R4604R/L a a DGHR/L2525ML FB6L/R4D DGK6L/R 100 y 6 16 25 25 150 25 25 45
* U2302R/L a a DGHR/L2020KLS FC3L/R2S DGK3L/R 40 100 3 6 20 20 125 25 20 40
FC type

U2304R/L a a DGHR/L2020KLS FC3L/R4S DGK3L/R 100 250 3 6 20 20 125 25 20 40


U2402R/L a a DGHR/L2020KLS FC4L/R2S DGK4L/R 40 100 4 6 20 20 125 25 20 40
U2404R/L a a DGHR/L2020KLS FC4L/R4S DGK4L/R 100 250 4 6 20 20 125 25 20 40
U3302R/L a a DGHR/L2525MLS FD3L/R2S DGK3L/R 40 100 3 6 25 25 150 25 25 40
U3304R/L a a DGHR/L2525MLS FD3L/R4S DGK3L/R 100 250 3 6 25 25 150 25 25 40
U3402R/L a a DGHR/L2525MLS FD4L/R2S DGK4L/R 40 100 4 6 25 25 150 25 25 40
U3404R/L a a DGHR/L2525MLS FD4L/R4S DGK4L/R 100 250 4 6 25 25 150 25 25 40
2 S3502R/L a a DGHR/L2525ML FD5L/R2 100
DGK5L/R 50 5 10 25 25 150 25 25 45
*2 S3504R/L a a DGHR/L2525ML FD5L/R4 DGK5L/R
FD type

y 100 5 10 25 25 150 25 25 45
*2 S4502R/L a a DGHR/L2525ML FD5L/R2D DGK5L/R 100 50 5 16 25 25 150 25 25 45
*2 S4504R/L a a DGHR/L2525ML FD5L/R4D DGK5L/R y 100 5 16 25 25 150 25 25 45
*2 S3602R/L a a DGHR/L2525ML FD6L/R2 DGK6L/R 100 50 6 10 25 25 150 25 25 45
*2 S3604R/L a a DGHR/L2525ML FD6L/R4 DGK6L/R y 100 6 10 25 25 150 25 25 45
*2 S4602R/L a a DGHR/L2525ML FD6L/R2D DGK6L/R 100 50 6 16 25 25 150 25 25 45
*2 S4604R/L a a DGHR/L2525ML FD6L/R4D DGK6L/R y 100 6 16 25 25 150 25 25 45
*
(Note) Please set left hand parts for right hand holders and right hand parts for left hand holders.

A296
a : Inventory maintained.
Clockwise Anticlockwise

Left Hand (L) Right Hand (R)


FC, FD Type FA, FB Type

FA, FB Type FC, FD Type

SPARE PARTS
Insert Number Insert Shape

Tool Holder Number


DGM30CTF
Locator Screw Clamp Screw Spring Wrench
DGM30CTF
DGM40CTF F HKY30R
DGHR/L2020KLS HSC04014

GROOVING
DGM40CTF A HKY40R
DGS51 MES2
DGM30CTF F DGHR/L2525MLS
HSC05012 HKY40R
DGM30CTF B DGHR/L2525ML
DGM40CTF

DG HOLDER FACE GROOVING, COPYING L TYPE HOLDER


DGM40CTF
DGM50CTF
DGM50CTF
DGM50CTF
DGM50CTF
DGM60CTF
DGM60CTF
DGM60CTF
DGM60CTF
DGM30CTF
DGM30CTF
DGM40CTF
DGM40CTF
DGM30CTF
DGM30CTF
DGM40CTF y REFERENCE DATA
DGM40CTF
The order pack number includes a holder, locators and clamp screws. (Refer to the above list.)
DGM50CTF *1 To order the parts separately, please refer to their description.
DGM50CTF Compatible with L type holder for face grooving and copying.
DGM50CTF *2
The table above shows maximum
DGM50CTF *3 and minimum achievable diameters
y
DGM60CTF for initial cut when face recessing.
DGM60CTF D

DGM60CTF 0
Initial pass Subsequent passes
DGM60CTF

A297
IDENTIFICATION CUTTING SPARE PARTS TECHNICAL
A276 CONDITIONS A299 F001 DATA G001
EXTERNAL GROOVING

DGINSERTS Application

Stock Dimensions (mm)

UTi20T Carbide
NX2525 Cermet
Coated CBN W3
Geometry Order Number

UE6020

VP20MF
UP20M

MB820
MB825
L1 S1 Re, R B4 B6

US735
Groove
Tolerance
Width

DGM...CE (M class) DGM20CE r a r a a 2 e0.05 25 3 0.2 7 230


B 6
W3
Re
30CE r a r a a 3 e0.05 25 5 0.2 7 230
B4 B4
B6

L1
S1
Cutting Off, Grooving CE Type

12

DGJ...CE (G class) DGJ30CE a r a a 3 e0.05 25 5 0.2 2 2


B6

e0.05
W3

Re 40CE a r a a 4 25 6 0.2 2 2
B4 B4 50CE a r a a 5 e0.05 25 6 0.2 2 2
B 6

L1
60CE a r a a 6 e0.05 25 6 0.2 2 2
S1

70CE a r a a 7 e0.05 25 8 0.2 2 2


GROOVING

12 80CE a r a a 8 e0.05 25 8 0.2 2 2


DGJ...CE (G class) DGJ40CE s s 4 e0.05 25 6 0.2 2 2
W3
B 6

Re
50CE s s 5 e0.05 25 6 0.2 2 2
B4 B4
DG INSERTS

60CE s s 6 e0.05 25 6 0.2 2 2


B6

L1
S1

12

DGM...CT (M class) DGM30CT a a a a a 3 e0.05 20 5 0.4 3 130


W3
B6

Re
40CT a a a a 4 e0.05 20 5 0.4 5 2
External Grooving

B4 B4
a a a a 5 e0.05 25 6 0.4 5 2
B6

L1 50CT
S1

12

DGJ...CT1 (G class) DGJ50CT1 a a a 5 e0.05 25 6 0.2 2 2


W3
B6

Re

B4 B4
B 6

L1
S1
Cutting Off, Copying CT Type

12
DGM...CTB (M class) DGM40CTB a a 4 e0.05 20 5 2 5 7
W3
B 6

R 50CTB a a 5 e0.05 25 6 2.5 6 10


B4 B4
60CTB a a 6 e0.05 25 6 3 9 10
B6

L1
S1

12
DGM...CTD (M class) DGM50CTD04 a a 5 e0.05 25 6 0.4 6
W3

Re 50CTD08 a a 5 e0.05 25 6 0.8 6


55

B4 B4
L1
S1

12
DGM...CTR/L... (M class) DGM50CTR04 a a 5 e0.05 25 6 0.4 5 3
W3

Re
50CTL04 a a 5 e0.05 25 6 0.4 5 3
B4 B4
B6

45 L1
S1

12 Right hand insert shown.

A298 a : Inventory maintained. s : Inventory maintained in Japan.


r : Non stock, produced to order only. [ : Inventory maintained. To be replaced by new products.
Stock Dimensions (mm)
Application

UTi20T Carbide
Coated Cermet W3
Face Grooving
Geometry Order Number

VP20MF
UE6020

NX2525
Diameter

UP20M
L1 S1 Re B4 B6

US735
Groove

NX55
Tolerance
Width

DGJ...CFS/CF (G class) DGJ30CFS a a a 3 e0.05 25 3 0.2 15 2 20 50

B6
W3
L2

Re L3
30CF a a a 3 e0.05 25 5 0.2 10 2 40
B 4 B4
40CFS a a a 4 e0.05 25 3 0.2 15 2 20 50
B 6
L1
Grooving CF Type

S1
40CF a a a 4 e0.05 25 5 0.2 10 2 40
12
DGJ...CF (G class) e0.05 25 50
Face Grooving

DGJ50CF a r a a 5 5 0.2 10 2
B 6
W3

Re
60CF a r a a 6 e0.05 25 5 0.2 10 2 50
B 4 B4
L1 70CF a r a a 7 e0.05 25 6 0.2 10 2 50
B 6

80CF a r a 8 e0.05 25 6 0.2 10 2 50


S1

12

GROOVING
DGM...CTF (M class)
Grooving, Copying CTF Type

DGM30CTF a a 3 e0.05 20 3 0.4 10 2 40


B 6
W3

Re
40CTF a a 4 e0.05 20 3 0.4 10 2 50
B4 B4
50CTF a a e0.05 25 40
B 6

L1 5 5 0.4 9 2

DG INSERTS
e0.05 25
S1

60CTF a a 6 5 0.4 9 2 50
12 (W3 > 5mm)
15 (W3 < 4mm)
DG...BE s [ 3.5 e0.1 25.55 5
* DG35BE 0.2 0 0
B 6

Re a [ 4.5 e0.1 25.55 6


* 45BE 0.2 0 0
Blank Type

W30.1

a [ 5.5 e0.1 25.55 6


B B
* 55BE 4 4 0.2 0 0
B 6

L 1
a [ 6.5 e0.1 25.55
* 65BE 6 0.2 0 0
S1

a [ 7.5 e0.1 25.55 8


12
* 75BE 0.2 0 0
85BE a [ 8.5 e0.1 25.55 8 0.2 0 0
*
Blank inserts to be ground by customers. Please take care with relief angle grinding.
*

RECOMMENDED CUTTING CONDITIONS a For Cutting off, Grooving


Maximum Feed f (mm/rev)
Grade Cutting Speed
Work Material Hardness (m/min) Groove Width W3 (mm)
Continuous Interrupted 2 3,4 5,6 7,8
P < 150HB NX2525 VP20MF 160 (120 200) 0.1 0.2 0.25 0.3
150 250HB UE6020 VP20MF 120 (100 150) 0.1 0.15 0.2 0.25
Steel
> 250HB UE6020 VP20MF 120 (100 150) 0.08 0.15 0.15 0.2
> 50HRC MB820 MB820 100 ( 80 120) 0.06 0.1
M Stainless Steel US735 VP20MF 120 (100 140) 0.1 0.15 0.2 0.2
K Cast Iron UE6020 VP20MF 120 (100 140) 0.1 0.2 0.25 0.3
(Note) Wet cutting is recommended, lower the feed rate 15 20% for face turning.

A299
EXTERNAL GROOVING

UG HOLDER
a Strengthened insert clamping force.
a Block and blade type and solid type series.
a Groove width 2.2 5.1mm.

UGHN External cutting off, Grooving

W30.1

H1
H2
B 7
L1

150

Max. Dimensions (mm)


Order Number Stock Insert Number Cutting Width Cut off Max.
Tool Block
Diameter Groove Depth
W3 B H2 H1 L1 Wrench

UGHN262 a 2o 2.2 50 20 1.60 21.4 26 110 UGS1


263 a 3o 3.1 75 32.5 2.35 21.4 26 110 UGS1 KGBN26-20
GROOVING

264 a 4o 4.1 80 35 3.20 21.4 26 110 UGS1 KGBN26-25


265 a 5o 5.1 80 35 4.00 21.4 26 110 UGS1
KGT
322 a 2o 2.2 50 20 1.60 25.0 32 150 UGS1
UG HOLDER

323 a 3o 3.1 100 45 2.35 25.0 32 150 UGS1 KGBN32-20


324 a 4o 4.1 100 45 3.20 25.0 32 150 UGS1 KGBN32-25
325 a 5o 5.1 120 55 4.00 25.0 32 150 UGS1

TOOL BLOCK 60
55
Max.Groove Depth (mm)

100 50
45 Groove Depth:35 when
UGHN264/5
40 machining diameter is y
35
UGHN263
30 Groove Depth:32.5 when
25 machining diameter is y
20 UGHN262
Groove Depth:20 when
15 machining diameter is y

0 50 100 150 200 250 300


Clamp Screw Diameter of Workpiece (mm)

Set Bolt Groove Depth:55 when


UGHN325 machining diameter is y
60
Clamp Bridge
Shank 55
Max.Groove Depth (mm)

UGHN323/4 Groove Depth:45 when


50 machining diameter is y
45
H

h2
h1

40
35
30 Groove Depth:20 when
UGHN322 machining diameter is y
25
h3

l1 20
Block 15
L 110
0 50 100 150 200 250 300
Diameter of Workpiece (mm)

Spare Parts (Block) Spare Parts (Shank)

Dimensions (mm)
Order Number Stock

h1 h2 h3 H l1 L Block Clamp Bridge Clamp Screw Wrench Shank Set Bolt Wrench
KGBN26-20 a 20 20 11 45 20 43 KGBN26 KGC1 LS15T TKY25R KGS20 HSC08016 HKY60R
26-25 a 25 25 6 45 25 48 KGBN26 KGC1 LS15T TKY25R KGS25 HSC08016 HKY60R
32-20 a 20 20 15.6 52 20 43 KGBN32 KGC1 LS15T TKY25R KGS20 HSC08016 HKY60R
32-25 a 25 25 10.6 52 25 48 KGBN32 KGC1 LS15T TKY25R KGS25 HSC08016 HKY60R
(Note) zWhen ordering a block, clamp bridge and clamp screw are included.
xWhen ordering a shank, set bolts are included.

A300
a : Inventory maintained. s : Inventory maintained in Japan.
UGH External cutting off, Grooving

F1
D

F1
B
1(
Ma D
1(
x. ) Ma
L1 x. ) L1
W30.1 L2 W30.1
L2

H2

H1

H2
H3
Right hand tool holder shown. UGHR/L1616
Stock

Max.
Cut off Dimensions (mm)
Max.
Order Number Insert Number Cutting Width Diameter Groove Depth
R L W3 D1 B H2 L1 L2 H1 F1 H3 Wrench

UGHR/L1616H2 a a 2o 2.2 32 16 16 100 24 16 16.3 20 UGS1


1616H3 a a 3o 3.1 36 16 16 100 24 16 16.4 20 UGS1

GROOVING
2020K2A a a 2o 2.2 32 20 20 125 24 20 20.3 UGS1
2020K2 a a 2o 2.2 42 8 20 20 125 25 20 20.3 UGS1
KGT
2020K3A a a 3o 3.1 36 20 20 125 24 20 20.4 UGS1

UG HOLDER
2020K3 a a 3o 3.1 58 21 20 20 125 32 20 20.4 UGS1
2525M3 a a 3o 3.1 76 29 25 25 150 42 25 25.4 UGS1
2525M4 a a 4o 4.1 76 29 25 25 150 42 25 25.5 UGS1

40
INSERTS
Max.Groove Depth (mm)
35
30
Stock Dimensions (mm)
25
Coated Cermet Carbide 20
Order Number Geometry
UE6020

NX2525

15
UTi20T

UGHR1616H2
US735

W3 Re 10 Groove Depth:0 when


UGHR1616H3 machining diameter is y
5
0
50 100 150 200 250 300
KGT2N a a s 2.2 0.2 W30.1
Re Diameter of Workpiece (mm)
3N a a a s 3.1 0.2
40
Max.Groove Depth (mm)

4N a a a s 4.1 0.2 35
30 Groove Depth:21 when
5N a a a s 5.1 0.2 UGHR2020K3 machining diameter is y
25
a a a s 20
KGT2R 2.2 0.2 Groove Depth:8 when
15 UGHR2020K2 machining diameter is y
2L a a a s 2.2 0.2 10
UGHR2020K2A Groove Depth:0 when
W30.1 5 UGHR2020K3A machining diameter is y
3R a a a s 3.1 0.2 Re 0
8 50 100 150 200 250 300
3L a a a s 3.1 0.2 Diameter of Workpiece (mm)

4R a a a s 4.1 0.2 40
Max.Groove Depth (mm)

35 UGHR2525M3/4
4L a a a s 4.1 0.2
30
Groove Depth:29 when
5R a a a s 5.1 0.2 25 machining diameter is y
20
5L a a s 5.1 0.2 Left hand tool holder shown. 15
(Note) Above insert is not compatible with other manufacturers holders. 10
5
0
50 100 150 200 250 300
Diameter of Workpiece (mm)

RECOMMENDED CUTTING CONDITIONS


Cutting Speed Feed (mm/rev)
Work Material Hardness Grade (m/min) Groove Width 2.2mm Groove Width 3.1mm Groove Width 4.1mm Groove Width 5.1mm
UE6020NX2525 120 (100 140) 0.08 (0.06 0.1) 0.1 (0.08 0.12) 0.12 (0.1 0.14) 0.12 (0.1 0.14)
P Mild Steel < 180HB UTi20T
UE6020NX2525 100 ( 80 120) 0.05 (0.04 0.06) 0.08 (0.06 0.1) 0.1 (0.08 0.12) 0.1 (0.08 0.12)
Carbon Steel 180 280HB UTi20T
Alloy Steel 280 350HB UTi20T 80 ( 60 100) 0.05 (0.04 0.06) 0.08 (0.06 0.1) 0.1 (0.08 0.12) 0.1 (0.08 0.12)
M Stainless Steel < 200HB US735 80 ( 60 100) 0.05 (0.04 0.06) 0.08 (0.06 0.1) 0.1 (0.08 0.12) 0.1 (0.08 0.12)
(Note) Please the set cutting edge height 0.1 0.2mm higher than centre.

A301
SPARE PARTS TECHNICAL
F001 DATA G001
EXTERNAL GROOVING

EG HOLDER
a High clamp rigidity due to integrated clamp bridge. a Max. cut off diameter : 50mm.
a Groove width 3 6mm.
a Max. depth of groove : 20mm.
a Excellent sharpness with positive inserts.

EGHR External cutting off


ap

W3
F1

B
L2
6

H2 10
1
D

H1
L1 Right hand tool holder only.
Stock

Max. Max.
Cutting
Cut off Groove Dimensions (mm)
Order Number Insert Number Width
Diameter Depth
R W3 D1 ap H1 B L1 L2 H2 F1 Clamp Screw Wrench

EGHR2020K3 a 3 3 32 10 20 20 125 33 20 20.3 EGS06019 HKY30R


2525M3 a 3 3 32 10 25 25 150 33 25 25.3 EGS06019 HKY30R
GROOVING

2525M4 a EGT 4 4 40 15 25 25 150 44 25 25.3 EGS08024 HKY40R


2525M5 a 5 5 50 20 25 25 150 48 25 25.3 EGS08024 HKY40R
*
* 2525M5 a 6 6 50
Compatible with this holder for inserts of 5mm and 6mm width.
20 25 25 150 48 25 25.3 EGS08024 HKY40R
EG HOLDER

25

Max.Groove Depth (mm)


INSERTS 20
Stock Dimensions (mm)
Groove Depth: 9.6
Cermet Carbide 15 when machining
Insert Number Geometry EGHR2020K3 diameter is y
UTi20T
NX2525

L1 W3 B2 10
NX55

0 50 100 150 200 250 300


2 W3 2

EGT3 a [ a 9 3 10 Diameter of Workpiece (mm)


6 6
120

4 a [ a 9 4 10
B2

25
Max.Groove Depth (mm)

5 a [ a 9 5 10 EGHR2525M5 Groove Depth:19.7 when


machining diameter is y
6 r a 9 6 20 6 L1 20
EGHR2525M4 Groove Depth:14.6 when
machining diameter is y
15
Groove Depth:9.6 when
EGHR2525M3 machining diameter is y
10

0 50 100 150 200 250 300


Diameter of Workpiece (mm)
RECOMMENDED CUTTING CONDITIONS a Cutting Off

Cutting Speed Feed (mm/rev)


Work Material Hardness Grade (m/min) Groove Width 3mm Groove Width 4mm Groove Width 5mm Groove Width 6mm
P Carbon Steel 180 280HB NX2525 100 (80 120) 0.08 (0.06 0.1) 0.1 (0.08 0.12) 0.1 (0.08 0.12) 0.1 (0.08 0.12)
UTi20T
Alloy Steel 280 350HB UTi20T 80 (60 100) 0.08 (0.06 0.1) 0.1 (0.08 0.12) 0.1 (0.08 0.12) 0.1 (0.08 0.12)
M Stainless Steel < 200HB UTi20T 80 (60 100) 0.08 (0.06 0.1) 0.1 (0.08 0.12) 0.1 (0.08 0.12) 0.1 (0.08 0.12)

(Note) Wet cutting is recommended.

aTraverse Machining
Cutting Mode Cutting Insert Width Range of Cutting
These conditions are used for cutting Conditions
Depth of Cut (mm)

3mm 4mm 5mm 6mm 5mm,6mm


DIN Ck45 (180 280HB) at Max.
1.5

vc=100m/min. 1.0 4mm


Depth of Cut 0.5 1.0 1.5 1.5
Wet cutting is (mm) 0.5 3mm
recommended.
Max. Feed
(mm/rev) 0.1 0.15 0.2 0.2 0.05 0.1 0.15 0.2
Feed (mm/rev)

A302 a : Inventory maintained. s : Inventory maintained in Japan.


r : Non stock, produced to order only. [ : Inventory maintained. To be replaced by new products.
MGHOLDER
a Clamp-on type.
a Positive insert suffers from negligible chattering
and thus produces good finished surface.
a Groove width 1.5 4.7mm.

MG1 External grooving


ap

B
F1
L2

W3
L1

H2

H1
Right hand tool holder shown.

Stock Max. Dimensions (mm)


Order Number Insert Number Cutting Width Groove Depth

R L W3 ap H1 B L1 L2 H2 F1

MG1R/L2020K4315 s s 1.5 < W3 < 2.3 3 20 20 125 30 20 25


2020K4323 s s 2.3 < W3 < 3.3 4.5 20 20 125 30 20 25

GROOVING
2020K4333 s s 43150 3.3 < W3 < 4.7 4.5 20 20 125 30 20 25

MGTR/L
2525M4315 s s 1.5 < W3 < 2.3 3 25 25 150 30 25 32
43470
2525M4323 s s 2.3 < W3 < 3.3 4.5 25 25 150 30 25 32
2525M4333 s s 3.3 < W3 < 4.7 4.5 25 25 150 30 25 32

MG HOLDER
SPARE PARTS

Tool Holder Number

Clamp Bridge Clamp Screw Spring Wrench

MG1R/L2020K4315

MTK1R/L HBH06020 MES3 HKY40R


MG1R/L2525M4333

RECOMMENDED CUTTING CONDITIONS


Work Material Hardness Grade Cutting Speed (m/min) Feed (mm/rev)

P Carbon Steel VP20MF 120 (100 140) 0.14 (0.03 0.25)


180 280HB
Alloy Steel NX2525 130 (100 160) 0.12 (0.03 0.2)
M Stainless Steel < 200HB VP20MF 120 (100 140) 0.12 (0.03 0.18)
K Cast Iron Tensile Strength< 350N/mm 2 VP20MF 120 (100 140) 0.12 (0.03 0.18)
(Note) For machining a narrow groove, apply a lower feed within the recommended range.

A303
SPARE PARTS TECHNICAL
F001 DATA G001
EXTERNAL GROOVING

MGHOLDER
a Clamp-on type.
a Positive insert suffers from negligible chattering
and thus produces good finished surface.
a Groove width 1.25 6.0mm.

MGH External grooving


ap

B
F1
W3
L1
5

H1
H2
6
Right hand tool holder shown.

Stock Max. Dimensions (mm)


Order Number Insert Number Groove Width Groove Depth

R L W3 ap H1 B L1 H2 F1

1.25 1.2
MGHR/L2020K3315 a a 1.45 1.5 20 20 125 20 20.2
GROOVING

1.5 < W3 < 2.3 3.0


2020K3323 a a
33125 2.3 < W3 < 3.3 3.0 20 20 125 20 20.2

MGTR/L 1.25 1.2


a a
33470 25 25 150 25 25.2
2525M3315 1.45 1.5
MG HOLDER

1.5 < W3 < 2.3 3.0


2525M3323 a a 2.3 < W3 < 3.3 3.0 25 25 150 25 25.2
2525M3333 a a 3.3 < W3 < 4.7 3.0 25 25 150 25 25.2
1.25 1.2
2020K4315 a a 1.45 1.5 20 20 125 20 20.2
1.5 < W3 < 2.3 3.0
2020K4323 a a 2.3 < W3 < 3.3 4.5 20 20 125 20 20.2
2020K4333 a a 43125 3.3 < W3 < 4.7 4.5 20 20 125 20 20.2

MGTR/L
43470 1.25 1.2
2525M4315 a a 1.45 1.5 25 25 150 25 25.2
1.5 < W3 < 2.3 3.0
2525M4323 a a 2.3 < W3 < 3.3 4.5 25 25 150 25 25.2
2525M4333 a a 3.3 < W3 < 4.7 4.5 25 25 150 25 25.2
44500
a a 4.7 < W3 < 6.3

2525M4447 MGTR/L 4.5 25 25 150 25 25.2


44600

SPARE PARTS

Tool Holder Number

Clamp Bridge Clamp Screw Spring Wrench


MGHR/L2020K3315

MTK1R/L HBH06020 MES3 HKY40R


MGHR/L2525M4447

A304 a : Inventory maintained. s : Inventory maintained in Japan.


r : Non stock, produced to order only. [ : Inventory maintained. To be replaced by new products.
INSERTS
Stock Dimensions (mm)
Coated Cermet Carbide
Groove

VP20MF

NX2525

UTi20T
Order Number Geometry

NX55
Width L3 D1 S1 Re

R L R L R L R L W3
MGTR/L33125 s r r a a 1.25 1.2 9.525 4.76 0.2 MGTR/L...
33145 s r r a r 1.45 1.5 9.525 4.76 0.2
33150 s s s r a a 1.5 3 9.525 4.76 0.2
33175 s s r r a a 1.75 3 9.525 4.76 0.2
33200 s s s s a a 2 3 9.525 4.76 0.2
33230 s r a a 2.3 3 9.525 4.76 0.2
33250 s s s r a a 2.5 3 9.525 4.76 0.3

GROOVING
33270 s r a r 2.7 3 9.525 4.76 0.3
33280 s r a r 2.8 3 9.525 4.76 0.3
33300 s s r r a a 3 3 9.525 4.76 0.3

MG HOLDER
33320 s r a 3.2 3 9.525 4.76 0.3
33330 s r a r 3.3 3 9.525 4.76 0.3
33350 s r r a s 3.5 3 9.525 4.76 0.3
33400 s r s r a a 4 3 9.525 4.76 0.3
33470 s r r r 4.7 3 9.525 4.76 0.4
43125 s s s r [ a a 1.25 1.2 12.7 4.76 0.2
43145 s r r r [ a r 1.45 1.5 12.7 4.76 0.2
43150 s s s a [ [ a a 1.5 3 12.7 4.76 0.2 L3

S1
Re

W30.025
43175 s s s r [ a a 1.75 3 12.7 4.76 0.2
43200 s s s a [ [ a a 2 3 12.7 4.76 0.2
43230 s s a s [ [ a a 2.3 3 12.7 4.76 0.2
43250 s s s s [ [ a a 2.5 4.5 12.7 4.76 0.3

D1
43260 s r r a a 2.6 4.5 12.7 4.76 0.3
43270 s r [ a r 2.7 4.5 12.7 4.76 0.3
43280 s s s r [ [ a a 2.8 4.5 12.7 4.76 0.3
43300 s s s s [ [ a a 3 4.5 12.7 4.76 0.3
43320 s s r [ [ a a 3.2 4.5 12.7 4.76 0.3
43330 s s s r [ a a 3.3 4.5 12.7 4.76 0.3
43350 s r s r [ [ a a 3.5 4.5 12.7 4.76 0.3
43400 s s s [ a a 4 4.5 12.7 4.76 0.3
43420 s r r a a 4.2 4.5 12.7 4.76 0.4
43430 s r r [ [ a a 4.3 4.5 12.7 4.76 0.4
43450 s s a s [ a a 4.5 4.5 12.7 4.76 0.4
43470 s r r r a r 4.7 4.5 12.7 4.76 0.4
44500 s s [ a s 5 4.5 12.7 6.35 0.4
44550 s r a a 5.5 4.5 12.7 6.35 0.4
44600 s r [ a a 6 4.5 12.7 6.35 0.4
56600 s 6 6 15.875 9.525 0.4
56700 a 7 6 15.875 9.525 0.4
56800 a 8 6 15.875 9.525 0.4
56900 s 9 6 15.875 9.525 0.4 Right hand insert shown.

A305
SPARE PARTS TECHNICAL
F001 DATA G001
EXTERNAL GROOVING

SMG HOLDER
a Screw-on type.
a Positive insert suffers from negligible chattering.
a Applicable to narrow grooving and threading.
a Groove width 0.3 1.3mm.

SMGH External grooving, Threading

B
1.5 F1

1.5 F1

2.5
L2 L2

2.5
5 5

H2

H1
H1
H2

H3
6 3.5 L1
L1 6
Right hand tool holder only.

Stock Insert Number Dimensions (mm)


Order Number

R Grooving Threading H1 B L1 L2 H2 F1 H3 Clamp Screw Wrench

SMGHR1010E16 s 10 10 70 16.5 10 12 14 FC400890T TKY10F


1212F16 s 12 12 80 16.5 12 16 14 FC400890T TKY10F
SMGTR
SMTTR
GROOVING

1616H16 s 162ooo 16 16 100 20 16 20 FC400890T TKY10F


160360oo
s 162oooC
2020K16 20 20 125 20 20 25 FC400890T TKY10F
2525M16 s 25 25 150 20 25 32 FC400890T TKY10F
SMG HOLDER

SMG INSERTS (GROOVING)


Stock Dimensions (mm)
Cermet Carbide
Groove
Order Number Geometry
Width L3 D1 S1 C
NX2525

UTi20T
HTi10

W3
SMGTR16X2030 s s s 0.3 1 9.525 2
16X2040 r r r 0.4 1 9.525 2
16X2050 s s s 0.5 1.5 9.525 2
16X2060 r r r 0.6 1.5 9.525 2
16X2070 s s s 0.7 2 9.525 2
4.5
16X2050C s s s 0.5 1.5 9.525 2 0.05 L3
W3 +0.05

S1
C
16X2060C r r r 0.6 1.5 9.525 2 0.05
0

16X2070C r r r 0.7 2 9.525 2 0.05


16X2075C s s s 0.75 2 9.525 2 0.05
D1

16X2080C s s s 0.8 2 9.525 2 0.1


16X2090C r r r 0.9 2 9.525 2 0.1
16X2095C s s s 0.95 2 9.525 2 0.1
16X2100C s s s 1 2.5 9.525 2 0.1
16X2110C r r r 1.1 2.5 9.525 2 0.1
16X2120C s s s 1.2 2.5 9.525 2 0.1
16X2130C r r r 1.3 2.5 9.525 2 0.1

SMT INSERTS (THREADING) RECOMMENDED CUTTING CONDITIONS


Stock Dimensions Work Cutting Speed Feed
Material Hardness Grade (m/min) (mm/rev)
(mm) Thread
UTi20T Carbide
Cermet

Order Number Pitch Geometry P Carbon Steel UTi20T 100 0.07


(80 120) (0.03 0.1)
(mm) Alloy Steel 180 280HB
NX55

Re NX2525 130 0.07


(100 160) (0.03 0.1)
M 130 0.1
SMTTR160360V5 s s 0.05 0.8 Stainless Steel < 200HB UTi20T (100 160) (0.05 0.15)
3.18

60
s s Re
16036001 0.1 1.0 1.5 K Cast Iron Tensile Strength
2
UTi20T 100
(80 120)
0.1
(0.05 0.15)
9.525

< 350N/mm HTi10


16036002 s s 0.2 1.75 2.0 N Aluminium
350 0.1
Alloy HTi10 (300 400) (0.05 0.15)
Brass HTi10 250 0.1
(200 300) (0.03 0.15)
(Note) Wet cutting is recommended. 250 0.1
Acrylic HTi10 (200 300) (0.03 0.15)

A306
s : Inventory maintained in Japan. r : Non stock, produced to order only.
MICRO-MINI
a Solid carbide type with min. cutting diameter 3.2mm.
a l/d is 5 times the diameter.
a Insert can be ground to suit the application.
a Suitable for a wide range of tooling including threading and grooving.

MICRO-MINI STANDARD (SOLID CARBIDE BORING BAR)


Stock
Min. Max.
Dimensions (mm) Cutting Groove
Order Number Micro Geometry
Grain Carbide Diameter Depth
TF15 W3 D4 L1 L2 F2
C03FR-BLS s 2.0 3 80 15 3.2 1.0 4
D4 Shank Diameter

D4
C04FR-BLS s 2.5 4 80 20 4.2 1.5 Flat Area

D4
C05HR-BLS s 3.0 5 100 25 5.2 2.0 W3

F2
Flat Area
L2
L1

Right hand tool holder only.

GROOVING
RECOMMENDED CUTTING CONDITIONS
Cutting Speed Feed Depth of Cut Excrescence Quantity Edge Condition
Work Material (m/min) (mm/rev) (mm) (l /d) Corner Radius or C Honing
* *

MICRO-MINI
P Steel 40 (30 50) 0.05 ( 0.1) 0.2 (0.1 0.3) 5 0.1 0.5 0.01 0.05
< 0.03
M Stainless Steel 40 (30 50) 0.05 ( 0.1) 0.2 (0.1 0.3) 5 < 0.4 (No honing is okay.)
K Cast Iron 40 (30 50) 0.05 ( 0.05) 0.2 (0.1 0.3) 5 0.1 0.5 0.01 0.05
< 0.03
N Non-Ferrous 80 (60 100) 0.05 ( 0.1) 0.3 (0.1 0.5) 5 0.1 0.5 (No honing is okay.)

*Cutting edge is not honed. Please hone according to the workpiece before machining.
y GRINDING THE CUTTING EDGE OF MICRO-MINI
a MICRO-MINI can be used for boring and grooving as it is. But, it can also be reground as shown below.
a For shaping and regrinding, use diamond whetstone approximately #250 #400. Please grind according to application using the figure below as a reference.

Boring Grooving Threading


Application

12 Groove Width
Thread Angle
(Grinding)

Grinding
12
Grinding Examples

25
25 20 35
20
Grinding 0.5 0.8 4 4 Grinding Grinding
0. 5 0.8 W3 60
0.3 0.5 Corner Radius 4
(Grinding)

Double Sided Relief 19 19


6 6

A307
SPARE PARTS TECHNICAL
F001 DATA G001
INTERNAL GROOVING

MICRO-MINI TWIN
y CG TYPE (Internal Grooving)

F1

F2
D1 W30.03 Re Re D4 H1
L10
L1
L2

Stock Min. Max.


Order Number Cutting Groove
Breaker Diameter Width Groove
Dimensions (mm)
Micro Grain Carbide Coated Depth
TF15 VP15TF D1 W3 F2 Re D4 L1 L10 L2 F1 H1
CG03RS-10 a a Without 3 1 1 0.05 3 50 10 6 1.3 2.7
03RS-10B a a With 3 1 1 0.05 3 50 10 6 1.3 2.7
03RS-20 a a Without 3 2 1 0.1 3 50 11 6 1.3 2.7
03RS-20B a a With 3 2 1 0.1 3 50 11 6 1.3 2.7
04RS-10 a a Without 4 1 1.5 0.05 4 60 15 7 1.8 3.6
04RS-10B a a With 4 1 1.5 0.05 4 60 15 7 1.8 3.6
04RS-20 a a Without 4 2 1.5 0.1 4 60 16 7 1.8 3.6
04RS-20B 4 2 1.5 0.1 4 60 16 7 1.8 3.6
GROOVING

a a With
05RS-10 a a Without 5 1 2 0.05 5 70 20 8 2.3 4.5
05RS-10B a a With 5 1 2 0.05 5 70 20 8 2.3 4.5
05RS-20 a a Without 5 2 2 0.1 5 70 21 8 2.3 4.5
05RS-20B a a With 5 2 2 0.1 5 70 21 8 2.3 4.5
MICRO-MINI TWIN

06RS-10 a a Without 6 1 2 0.05 6 75 20 8 2.8 5.4


06RS-10B a a With 6 1 2 0.05 6 75 20 8 2.8 5.4
06RS-20 a a Without 6 2 2 0.1 6 75 21 8 2.8 5.4
06RS-20B a a With 6 2 2 0.1 6 75 21 8 2.8 5.4
07RS-10 a a Without 7 1 2 0.05 7 85 25 8 3.3 6.4
07RS-10B a a With 7 1 2 0.05 7 85 25 8 3.3 6.4
07RS-20 a a Without 7 2 2 0.1 7 85 26 8 3.3 6.4
07RS-20B a a With 7 2 2 0.1 7 85 26 8 3.3 6.4

RECOMMENDED CUTTING CONDITIONS


Feed (mm/rev) Recommended Tool Overhang
Work Material Cutting Speed (m/min) (mm)
CG03RS/CG04RS CG05RS/CG06RS/CG07RS
P Steeel 80 (40 120) 0.02 (0.01 0.03) 0.03 (0.01 0.05) CG Type Micro-Mini Twin

M Stainless Steel 80 (40 120) 0.02 (0.01 0.03) 0.03 (0.01 0.05)
K Cast Iron 80 (40 120) 0.03 (0.01 0.05) 0.03 (0.01 0.05)
L10+2(mm)
N Non-Ferrous 120 (80 160) 0.03 (0.01 0.05) 0.05 (0.01 0.08) Holder
(Note) Wet cutting is recommended.

y PRECAUTIONS WHEN USING THE MICRO-MINI TWIN


a When using a holder for general purpose / small automatic lathe:
a To avoid chipping of the 2nd cutting edge take care when inserting the boring bar into the holder. fig.1
Refer to fig.1. If the 2nd edge contacts the internal face of the holder there is a possibility that it Internal Face of the Holder
may chip.

Cutting Edge
Insert Direction

s When using this type of holder, there is a possibility that damage to the shank and the 2nd cutting fig.2 3rd Clamping Screw
edge can occur. Make sure that the clamping screws are tightened to the set torque value.
Additionally make sure that there is no clamping screw near the 2nd cutting edge as this can 1 2 3
break the boring bar.
e When using Mitsubishi holders
Insert Point 2nd Cutting Edge
When using holders with a tool overhang of recommended quantity, ensure that the 3rd clamping
screw is removed prior to machining. The set torque value for clamping screw is 2.0 Nm.

a When using a square type holder:


fig.3
a When installing the boring bar into the holder, tighten the clamp screws after ensuring the flats on
the tool holder are parallel to the reference flats on the micro-mini bar. Refer to fig.3.
s Make sure that the clamping screws are tightened to the recommended values.
d Do not tighten the clamp screw without a bar in place, otherwise the bridge will be deformed.
Insert The Reference Plane of
Square Type Holder

A308
a : Inventory maintained. s : Inventory maintained in Japan.
5 S1 S2 3-M4 x 0.7
y ROUND TYPE HOLDER
5 S1 S2 3-M4 x 0.7

D5
D8 RBH20ooN
RBH25ooN 10
z 20 L1 x c

D5

D4
5 S1 S2 3-M4 x 0.7

D5
z 10 x c
L1 RBH22ooN 10
z S3 x c
20 v L1
RBH16ooN, RBH19ooN

Dimensions (mm) Clamp Screw


Order Number Stock MICRO-MINI
C
MICRO-MINI TWIN
CG
* Wrench
Torque
(Nm)
D4 D8 D5 L1 S1 S2 S3 zxc v
RBH1630N a 16 3 15 100 10 10 03FR-BLS 03RS-oo, 03RS-ooB A A A HKY20F 2.0
1640N a 16 4 15 100 15 15 04FR-BLS 04RS-oo, 04RS-ooB A A A HKY20F 2.0
1650N a 16 5 15 100 15 15 05HR-BLS 05RS-oo, 05RS-ooB A A A HKY20F 2.0
1660N a 16 6 15 100 20 20 06RS-oo, 06RS-ooB A A A HKY20F 2.0
1670N a 16 7 15 100 20 20 07RS-oo, 07RS-ooB A A A HKY20F 2.0
RBH19030N a 19.05 3 18 125 10 10 03FR-BLS 03RS-oo, 03RS-ooB B B B HKY20F 2.0

GROOVING
19040N a 19.05 4 18 125 15 15 04FR-BLS 04RS-oo, 04RS-ooB B B B HKY20F 2.0
19050N a 19.05 5 18 125 15 15 05HR-BLS 05RS-oo, 05RS-ooB B B B HKY20F 2.0
19060N a 19.05 6 18 125 20 20 06RS-oo, 06RS-ooB B B B HKY20F 2.0

MICRO-MINI TWIN
19070N a 19.05 7 18 125 20 20 07RS-oo, 07RS-ooB B B B HKY20F 2.0
RBH2030N s 20 3 12 125 10 10 03FR-BLS 03RS-oo, 03RS-ooB A A B HKY20F 2.0
2040N s 20 4 13 125 15 15 04FR-BLS 04RS-oo, 04RS-ooB A B B HKY20F 2.0
2050N s 20 5 14 125 15 15 05HR-BLS 05RS-oo, 05RS-ooB A B B HKY20F 2.0
2060N s 20 6 15 125 20 20 06RS-oo, 06RS-ooB A B B HKY20F 2.0
2070N s 20 7 16 125 20 20 07RS-oo, 07RS-ooB A B B HKY20F 2.0
RBH2230N s 22 3 12 125 10 10 10 03FR-BLS 03RS-oo, 03RS-ooB A B C A HKY20F 2.0
2240N s 22 4 13 125 15 15 12.5 04FR-BLS 04RS-oo, 04RS-ooB A B B A HKY20F 2.0
2250N s 22 5 14 125 15 15 12.5 05HR-BLS 05RS-oo, 05RS-ooB A B B A HKY20F 2.0
2260N s 22 6 15 125 20 20 15 06RS-oo, 06RS-ooB A B B A HKY20F 2.0
2270N s 22 7 16 125 20 20 15 07RS-oo, 07RS-ooB A B B A HKY20F 2.0
RBH2530N s 25 3 12 150 10 10 03FR-BLS 03RS-oo, 03RS-ooB A B C HKY20F 2.0
2540N s 25 4 13 150 15 15 04FR-BLS 04RS-oo, 04RS-ooB A C C HKY20F 2.0
2550N s 25 5 14 150 15 15 05HR-BLS 05RS-oo, 05RS-ooB A C C HKY20F 2.0
2560N s 25 6 15 150 20 20 06RS-oo, 06RS-ooB A C C HKY20F 2.0
2570N s 25 7 16 150 20 20 07RS-oo, 07RS-ooB A C C HKY20F 2.0

* Order number of clamp screw A=HSS04004, B=HSS04006, C=HSS04008


y SQUARE TYPE HOLDER 45
8
S2
F1

20
10(Clamp)

L3 100
10

10

Dimensions (mm)
MICRO-MINI TWIN CG MICRO-MINI TWIN Clamp Torque
Order Number Stock Wrench ( )
L3 CG Screw Nm
B F1 Width of Cutting
*
Width of Cutting S2
Edge 1mm Edge 2mm
SBH1030R a 13.8 13.8 13 17.5(14) 14 16.5(15) 14 03RS-10, 03RS-10B, 03RS-20, 03RS-20B HSC05012 HKY40R 9.5
1040R a 14.7 14.8 18 22.5(19) 19 21.5(20) 15 04RS-10, 04RS-10B, 04RS-20, 04RS-20B HSC05012 HKY40R 9.5
1050R a 15.6 15.8 23 27.5(24) 24 26.5(25) 16 05RS-10, 05RS-10B, 05RS-20, 05RS-20B HSC05012 HKY40R 9.5
1060R a 16.5 16.8 23 32.5(24) 24 31.5(25) 17 06RS-10, 06RS-10B, 06RS-20, 06RS-20B HSC05012 HKY40R 9.5
1070R a 17.4 17.8 28 38(29) 29 37(30) 18 07RS-10, 07RS-10B, 07RS-20, 07RS-20B HSC05012 HKY40R 9.5

* L3 is the length of overhang for sufficient clamping, and ( ) is the recommended length for steel machining and for general purpose.
A309
SPARE PARTS
F001
INTERNAL GROOVING

F TYPE
a Min. cutting diameter 10mm.
a Screw-on type.
a Usable for various applications.
a Max. groove depth : 3mm.

FSL51 Internal grooving, Threading, Boring


1 Corner type (FSL5108R,5110R) 2 Corner type (FSL5112R,5114R,5116R)

F1

F1
2 2 2 2
W3 H1 H1
10 L2 W3
L1 D4 5 L2
L1 D4

Right hand tool holder only.

Stock Insert Number Dimensions (mm) Min. Max.


Order Number Cutting Groove
Diameter Depth
R Grooving Threading Boring D4 L1 L2 F1 H1 W3 Clamp Wrench
Screw
FSL5108R a 10ooL 1001L 1004L 8 125 30 4.8 7 1.2 10 1.0 TS25 TKY08F
MLG MLT MLP 1.5
5110R a 10ooL 1001L 1004L 10 150 40 5.8 9 2.0 12 1.0 TS25 TKY08F
GROOVING

5112R a 14ooL 1401L 1404L 12 180 50 6.8 10.8 1.5 14 2.0 TS32 TKY08F
MLG MLT MLP 2.0
5114R a 14ooL 1401L 1404L 14 180 60 7.8 12.4 3.0 16 2.0 TS32 TKY08F
2.0
5116R a MLG 20ooL MLT 2001L MLP 2004L 16 200 70 9.7 14 3.0 20 3.0 TS43 TKY15F
F TYPE

4.0

FSL52 (Carbide shank) Internal grooving, Threading, Boring


1 Corner type (FSL5208R,5210R) 2 Corner type (FSL5212R,5214R,5216R)
F1

F1

2 2 2 2
W3 H1
10 L2 W3 H1
L1 D4 5 L2
L1 D4

Right hand tool holder only.

Stock Insert Number Dimensions (mm) Min. Max.


Order Number Cutting Groove
Diameter Depth
R Grooving Threading Boring D4 L1 L2 F1 H1 W3 Clamp Wrench
Screw
FSL5208R a 10ooL 1001L 1004L 8 125 60 4.8 7 1.2 10 1.0 TS25 TKY08F
MLG MLT MLP 1.5
5210R a 10ooL 1001L 1004L 10 150 70 5.8 9 2.0 12 1.0 TS25 TKY08F
5212R a 14ooL 1401L 1404L 12 180 80 6.8 10.8 1.5 14 2.0 TS32 TKY08F
MLG MLT MLP 2.0
5214R a 14ooL 1401L 1404L 14 180 85 7.8 12.4 3.0 16 2.0 TS32 TKY08F
2.0
5216R a MLG 20ooL MLT 2001L MLP 2004L 16 200 115 9.7 14 3.0 20 3.0 TS43 TKY15F
4.0

A310 a : Inventory maintained. s : Inventory maintained in Japan.


r : Non stock, produced to order only.
INSERTS
Application

Coated Carbide Dimensions (mm)


Groove Width/

UP20M

UTi20T
Thread Pitch Order Number Geometry
L1 L2 L3 S1 Re C
W3
1.2 MLG1012L r a 7 5 1 2.38 0.1 MLG...L

W30.025
1.5 1015L r a 7 5 1 2.38 0.1
L3
2 1020L r a 7 5 1 2.38 0.1

2
S1

2
C
L1
15

L2
Grooving

1.5 MLG1415L a 11.8 6.5 2 4.76 0.1 MLG...L

GROOVING
W30.025
2 1420L a 11.8 6.5 2 4.76 0.1
3 1430L a 11.8 6.5 2 4.76 0.1 L3

2
S1
2 2020L a 16.8 9.03 3 6.35 0.1

F TYPE
2
C
3 2030L a 16.8 9.03 3 6.35 0.1
L1
4 2040L a 16.8 9.03 3 6.35 0.1 20

L2
Pitch 1.5 2.0 MLT1001L s s 7 5 2.38 0.1 MLT MLP
Pitch 1.5 2.5 1401L s s 11.8 6.5 4.76 0.1

Pitch 1.5 3.5 2001L s s 16.8 9.03 6.35 0.1

60
Threading

S1
Re
L1
15

L2
MLP1004L s 7 5 1 2.38 0.4
L3
1404L s 11.8 6.3 2 4.76 0.4
S1

60

2004L s 16.8 9.03 3 6.35 0.4


Boring

Re
L1
20
L2

MLT MLP14, 20

RECOMMENDED CUTTING CONDITIONS


Cutting Speed Feed (mm/rev)
Work Material Hardness Grade
(m/min) 1.2, 1.5mm 2.0mm 3.0mm 4.0mm
P Carbon Steel 180 280HB UP20M UTi20T 90 (60 120) 0.05 (0.02 0.08) 0.05 (0.02 0.08) 0.05 (0.02 0.08) 0.05 (0.02 0.08)
Alloy Steel 280 350HB UP20M UTi20T 80 (50 100) 0.03 (0.02 0.04) 0.03 (0.02 0.04) 0.03 (0.02 0.04) 0.03 (0.02 0.04)

A311
SPARE PARTS TECHNICAL
F001 DATA G001
INTERNAL GROOVING

F TYPE
a Min. cutting diameter 23mm.
a Clamp-on type.
a Precision class insert.
a Max. depth of groove : 3mm.

FCL51 Internal grooving, Threading

F1

ap
H1
(Max. Groove Width 4)
L3
L1 D4

(Note) Cutting in the opposite direction is impossible. Right hand tool holder shown.

Stock Insert Number Dimensions (mm) Min. Max. Standard


Order Number Cutting Groove Corner
Diameter Depth Radius
R L Grooving Threading D4 L1 L3 F1 H1 ap Clamp Bridge Clamp Screw Wrench

FCL5116R/L a a 16 200 35 11.5 14 23 3 0.1 LK1 HBH04012 HKY25R


5120R/L a a 20 200 35 14.5 18 29 3 0.1 LK1 HBH04012 HKY25R
1250
GROOVING

1600
5125R/L a a
1320
(4 Sides Flat Shank)
LGL/R LTL/R 1601 25 250 40 17.0 22 34 3 0.1 LK1 HBH04012 HKY25R
1390
1602
1400
5132R/L a a 32 300 45 20.0 29 40 3 0.1 LK1 HBH04012 HKY25R
(4 Sides Flat Shank)
F TYPE

(Note) When using inserts with right or left hand chip breakers, please use left hand inserts for right hand holders and right hand inserts
for left hand holders.

INSERTS
Cermet Carbide Dimensions (mm)
Application

Groove Width
UTi20T
NX2525

Order Number Thread Pitch Geometry


NX55

W3 L1 L2 L3 S1 Re C
(mm)
LGR1250 r a 2.5 10 5 3.1 4 0.25 LGR/L
s a L3
L1250 2.5 10 5 3.1 4 0.25 3

W3
R1320 a 3.2 10 5 3.1 4 0.25
Grooving

S1

L1320 r a 3.2 10 5 3.1 4 0.25


C
R1390 a 3.9 10 5 3.1 4 0.25 57

L1390 r a 3.9 10 5 3.1 4 0.25


L2

R1400 a 4 10 5 3.1 4 0.25


L1
L1400 r s 4 10 5 3.1 4 0.25
LTR1600 a a 0 0.8 10 5 4 0 LTR/L(60)
L1600 s a 0 0.8 10 5 4 0 Re
60

a s 1.0 1.75 10 5 4 0.1


S1

R1601
Threading

L1601 s a 1.0 1.75 10 5 4 0.1

R1602 a a 2.0, 2.5 10 5 4 0.2 57

L1602 s a 2.0, 2.5 10 5 4 0.2


L2

L1

A312 a : Inventory maintained. s : Inventory maintained in Japan.


r : Non stock, produced to order only.
y TRAVERSE MACHINING
Cutting Cutting Width
Cutting Mode Conditions Application Range
2.5mm 3.2mm 3.9, 4.0mm

Max.
Depth of Cut 1.3 1.6 2.0 2.0 3.9, 4.0mm

Depth of Cut (mm)


(mm) 3.2mm
1.5
2.5mm
1.0

0.5
Max. Feed
(mm/rev) 0.03 0.06 0.1
0.02 0.06 0.1
Feed (mm/rev)

GROOVING
a Relationship between prepared hole and groove depth for FCL5 type
ap
3.5
W3
D1

F TYPE
Groove Depth ap(mm)

3.0

Insert :
LGR/L1250 (W3=2.5),1320 (W3=3.2)
(W3=3.9),1320 (W3=4.0)
2.5
Range of Grooving

25 30 35 40
Diameter of Prepared Hole D1(mm)

RECOMMENDED CUTTING CONDITIONS


Cutting Speed Feed (mm/rev)
Work Material Hardness Grade (m/min) Groove Width 2.5mm Groove Width 3.2mm Groove Width 3.9, 4.0mm
P NX2525 NX55 120 (80 160)
Mild Steel < 180HB 0.1 (0.05 0.15) 0.15 (0.1 0.2) 0.2 (0.1 0.3)
UTi20T 100 (80 120)
NX2525 NX55 120 (80 160)
180 280HB 0.08 (0.05 0.10) 0.12 (0.1 0.15) 0.15 (0.15 0.2)
Carbon Steel UTi20T 100 (80 120)
Alloy Steel NX2525 NX55 100 (80 120)
280 350HB 0.08 (0.05 0.10) 0.1 (0.08 0.12) 0.12 (0.1 0.15)
UTi20T 100 (80 120)
N Aluminium Alloy HTi10 150 (120 180) 0.1 (0.05 0.15) 0.15 (0.1 0.2) 0.2 (0.1 0.3)
(Note) Wet cutting is recommended.

A313
SPARE PARTS TECHNICAL
F001 DATA G001
INTERNAL GROOVING

F TYPE
a Clamp-on type.
a Available for grooving and copying
or grooving only.
a Max. groove depth : 8mm.

FCDG4..M Grooving, Copying

90

F1
D1

ap

F2
RR
L3 H1
L1 D4
Right hand tool holder shown.

Stock Dimensions (mm) Min.


Cutting Groove Depth
Order Number Insert Number
Diameter
R L D4 L1 L3 F1 H1 RR D1 ap F2 Clamp Set Wrench

FCDG4120R/L3M a a 20 180 32 13 18 5 25 5 2.5 BC5 TKY20R


4125R/L3M a a DGM30CT 25 200 40 17 23 3 32 7 4.0 BC5 TKY20R
GROOVING

4132R/L3M a a 32 250 50 22 30 1 40 8 5.5 BC5 TKY20R


4120R/L4M a a 20 180 32 13 18 5 25 5 2.5 BC5 TKY20R
a a
DGM40CT
4125R/L4M 25 200 40 17 23 3 32 7 4.0 BC5 TKY20R
DGJ40SN
4132R/L4M a a
F TYPE

32 250 50 22 30 1 40 8 5.5 BC5 TKY20R

FCDG4..J Grooving

90
F1

D1
ap

F2

RR
L3 H1
L1 D4
Right hand tool holder shown.

Stock Dimensions (mm) Min.


Cutting Groove Depth
Order Number Insert Number
Diameter
R L D4 L1 L3 F1 H1 RR D1 ap F2 Clamp Set Wrench

FCDG4120R/L4J a a 20 180 32 13 18 5 25 5 2.5 BC5 TKY20R


a a
DGJoooSNL/R
4125R/L4J 25 200 40 17 23 3 32 5 4.0 BC5 TKY20R
DGJ40SN
4132R/L4J a a 32 250 50 22 30 1 40 5 5.5 BC5 TKY20R
(Note) When using inserts with right or left hand chip breakers, please use left hand inserts for right hand holders and right hand inserts
for left hand holders.

A314 a : Inventory maintained. r : Non stock, produced to order only.


[ : Inventory maintained. To be replaced by new products.
INSERTS
Stock Dimensions (mm)
Coated Cermet Carbide Groove

VP20MF
Order Number Width Geometry

UTi20T
UE6020

NX2525
US735
L1 L3 S1 Re B4 B6

NX55
W3

DGM30CT a a a a a 3 20 5 0.4 3 130 DGM...CT

B6
Re

W30.05
40CT a a a a 4 20 5 0.4 5 2
B4 B4

B6
L1

S1
12

DGJ40SN r [ a 4 20 5 0.2 2 2 DGJ...SN

B6
Re

W30.05
B4 B4

B6
L1

S1

GROOVING
12

DGJ100SNR [ a 1 20 2 5 0.2 2 2 DGJ...SNR/L


100SNL r [ a 1 20 2 5 0.2 2 2

F TYPE
150SNR [ a 1.5 20 3 5 0.2 2 2
150SNL r [ a 1.5 20 3 5 0.2 2 2

3.3

B6
Re

W30.05
200SNR r [ a 2 20 4 5 0.2 2 2
L3
200SNL r [ a 2 20 4 5 0.2 2 2

B 6
L1 B4 B4
250SNR [ a 2.5 20 4 5 0.2 2 2

S1
250SNL r [ a 2.5 20 4 5 0.2 2 2 12
300SNR [ a 3 20 5 5 0.2 2 2
300SNL r [ a 3 20 5 5 0.2 2 2
350SNR [ a 3.5 20 5 5 0.2 2 2
350SNL [ a 3.5 20 5 5 0.2 2 2

RECOMMENDED CUTTING CONDITIONS


Cutting Speed Feed (mm/rev)
Work Material Hardness Grade (m/min) Groove Width 3mm Groove Width 4mm Groove Width 5mm
UE6020 NX2525
P Mild Steel < 180HB
UTi20T 120 (100 150) 0.08 (0.05 0.1) 0.1 (0.08 0.15) 0.15 (0.1 0.2)
UE6020 NX2525
Carbon Steel Alloy Steel 180 280HB UTi20T 100 (80 120) 0.08 (0.05 0.1) 0.1 (0.08 0.15) 0.12 (0.1 0.15)
M Stainless Steel < 200HB US735 UTi20T 80 (60 100) 0.08 (0.05 0.1) 0.1 (0.08 0.15) 0.12 (0.1 0.15)
K Tensile Strength
Cast Iron 2 UTi20T 80 (60 100) 0.08 (0.05 0.1) 0.1 (0.08 0.15) 0.15 (0.1 0.2)
< 350N/mm

(Note) Wet cutting is recommended.


a TRAVERSE MACHINING
Cutting Mode Cutting Cutting Width Application Range
Conditions
Depth of Cut (mm)

These conditions are used in cutting 3mm 4mm 5mm 2.5 5mm
DIN Ck45 (180 280HB) at
2.0 4mm
vc=100m/min. Max. Depth
of Cut 1.5 3mm
Wet cutting is 1.5 2.0 2.5
(mm) 1.0
recommended.
0.5
Max. Feed
(mm/rev) 0.1 0.15 0.2 0.05 0.1 0.15 0.2
Feed (mm/rev)

A315
SPARE PARTS TECHNICAL
F001 DATA G001
INTERNAL GROOVING

D TYPE
a Min. cutting diameter : 40mm.
a Pin lock type.

BORING HEAD a
a
Exchangeable head type.
Groove width 1.25 4.7mm.

DPT4 Internal grooving

D4
F1
(Max. Groove Width) 4.7

L1

Right hand tool holder only.

Stock Dimensions (mm) Min.


Order Number Insert Number Cutting
Diameter
R D4 L1 F1 Lock Pin Lock Screw Stop Ring Wrench

DPT4132R s 32 40 20 40 P21S HSP08014 E01 HKY40R


MGTL43ooo
4140R s 40 50 25 50 P21S HSP08014 E01 HKY40R
GROOVING

(Note) Please use left hand insert.


D TYPE BORING HEAD

STANDARD ARBOR FOR D TYPE BORING HEAD


z x c v

zDesignation xArbor Length (mm) cArbor Diameter (mm) vHead Diameter (mm)
Symbol D4 L1 S1 Symbol Diameter (D4) Symbol Diameter (D4)
32 260 300 32 32 32 32
1
40 310 360 40 40 40 40

Dimensions (mm)
Stock

Order Head
Set Bolt Wrench
Number D4 L1 H1 S1 Order Number

B13232 s 32 260 29 300 SD32 HKY60R Doooo32


D4
B14040 s 40 310 37 360 SD40 HKY60R Doooo40
1.5 H1 D4
L1
S1

y Relationship between prepared hole and groove depth for DPT4 type
ap

W3
D1

5.0

4.0
Insert :
Groove Depth ap(mm)

MGTR/L43250-43470 (W3=2.5 4.7) Range of grooving

3.0

Insert :
MGTR/L43150-43230 (W3=1.5 2.3) Range of grooving

2.0

Insert : MGTR/L43145 (W3=1.45) Range of grooving

1.0 Insert : MGTR/L43125 (W3=1.25) Range of grooving

40 60 80 100 120 140 160 180 200


Diameter of Prepared Hole D1(mm)

A316 a : Inventory maintained. s : Inventory maintained in Japan.


r : Non stock, produced to order only. [ : Inventory maintained. To be replaced by new products.
INSERTS
Stock Dimensions (mm)

UTi20T Carbide
VP20MF Coated
Cermet Groove
Order Number Width Geometry

NX2525
L3 D1 S1 Re

NX55
W3

MGTL43125 s r a 1.2 12.7 4.76 0.2 1.25 MGTL...


43145 r r r 1.5 12.7 4.76 0.2 1.45
43150 s a [ a 3.0 12.7 4.76 0.2 1.5
43175 s r a 3.0 12.7 4.76 0.2 1.75
43200 s a [ a 3.0 12.7 4.76 0.2 2
43230 s s [ a 3.0 12.7 4.76 0.2 2.3
43250 s s [ a 4.5 12.7 4.76 0.3 2.5

W30.025

GROOVING
43260 r a 4.5 12.7 4.76 0.3 2.6 L3
Re
43270 r [ r 4.5 12.7 4.76 0.3 2.7

S1
43280 s r [ a 4.5 12.7 4.76 0.3 2.8

D TYPE BORING HEAD


43300 s s [ a 4.5 12.7 4.76 0.3 3

D1
43320 s [ a 4.5 12.7 4.76 0.3 3.2
43330 s r [ a 4.5 12.7 4.76 0.3 3.3
43350 r r [ a 4.5 12.7 4.76 0.3 3.5
43400 s a 4.5 12.7 4.76 0.3 4
43420 r a 4.5 12.7 4.76 0.4 4.2
43430 r [ a 4.5 12.7 4.76 0.4 4.3
43450 s s [ a 4.5 12.7 4.76 0.4 4.5
43470 r r r 4.5 12.7 4.76 0.4 4.7

RECOMMENDED CUTTING CONDITIONS


Work Material Hardness Grade Cutting Speed (m/min) Feed (mm/rev)

P Carbon Steel VP20MF 120 (100 140) 0.14 (0.03 0.25)


180 280HB
Alloy Steel NX2525 130 (100 160) 0.12 (0.03 0.2)
M Stainless Steel < 200HB VP20MF 120 (100 140) 0.12 (0.03 0.18)
K Cast Iron Tensile Strength< 350N/mm 2
VP20MF 120 (100 140) 0.12 (0.03 0.18)
(Note) For machining a narrow groove, apply a lower feed within the recommended range.

A317
SPARE PARTS TECHNICAL
F001 DATA G001

You might also like