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Indian Standard
~~J- USE OF STRUCTURAL STEEL IN OVERHEAD
TRANSMISSION LINE TOWERS -
CODE OF PRACTICE
PART 1 MATERIALS, LOADS AND PERMI~SIBLE STRESSES --"'~
Section 1 Materials and Loads
( Third Revision)
First Reprint MAY 1997
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@ BIS 1995
BUREAU OF INDIAN STANDARDS
MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002
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FOREWORD
This Indian Standard ( Third Revision) was adopted by the Bureau of Indian Standards, after
J'
r the draft finalized by the Structural Engineering Sectional Committee had been approved by the
Civil Engineering Division Council.
The standards under IS 802 series have been prepared with a view to establish uniform practices
for design, fabrication, inspection and testing of ~verhead transmission. li~e towers. Part I of the
standard covers requirements in regard to matenal, loads and permissible stresses apart from
other relevant design provisions. Provisions for fahrication, galvanizing, inspection and packing
have been covered in Part 2 whereas provisions for testing of these towers have been covered
in Part 3.
This standard was first published in 1967 and subsequently revised in 1973 and in 1977. In this
revision, the standard has been'split in two sections, namely Section 1 Materials and loads, and
Section 2 Permissible stresses.
Some of the major modifications made in this Section are a~ under:
a) Concept of maximum working load multiplied by the factors
been replaced by the l!.!!il!!.a~~ ~o~~. of safety as per IE Rules has "" ~ ~
b) For assessing the loads on tower, concept of reliability, security and safety have been.
introduced on the basislines'.
overhead transmissio'n of lEC 826 : 1991 'Technical report on loading and strength of
;7~ c) Basic wind speed ba~ed .on ~eak gust velocity, averaged over 3 seconds duration, as per'
the wind map of (ndla given III IS 875 ( Part 3 ) : 1987 'Code of practice for design loads
( other than earthquake) for buildings and structures: Part 3 Wind loads ( second revision )'
bas been ~ept as the basis of calculating refe~ence wi~d sp~ed. . Terrai~ and topography
charactenstlcs of the ground have been taken mto consideratIOn In worklllg out the design
wind speeds.
d) Wind loads on towers and conductors have been revised. These are based on the modified
wind map of the country. Reference wind speed averaged over 10 minutes duration has
been used for the determination of wind loads.
, .
" e) Provisions for the 'Temp~rature Effects' have been modified. In order to permit additional
,~ current carrying capacity in the conductor the maximum temperature in the ACSR
conductor has now been permitted to be-'lYC)n any part of the country. For aluminium
alloy ( AAAC ) conductor, the corresponding maximum temperature has been permitted
to be 85~
f) Provisions for anti cascading checks have been included f2! angle tower~.
g) Provisions for multi circuit towers have been included. ~~..",,'"
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h) Consequent to the. me!ger of IS 226 : 1975 'Structural steel (Standard quality)' in
IS 2062: 1992 'Specification for weldable structural steel ( third revision)' steels conforming
to IS 2062 : 1992 and IS 8500 : 1992 'Specification for weldable structural steel (Jl1edium
and high strength qualities)' have been included.
j) With the publication of IS 12427 : 1988 'Transmission tower bolts' these bolts ( property
class 5.6) and bolts of prop~rty class 8.8 conforming to IS 3757,: 1985 'High strength
structural bolts ( second revision)' have been included in addition to bolts, of property class
4.6 conforming to IS 6639 : 1972 'H;:xago'1 bolts for steel structures'. .
As transmission line towers are comparatively light structures and also that the maximum
wind pressure is the chief criterion for the design, the Sectional Committee felt that concurrence
of earthquake and maximum wind pressure is unlikely to take place. However in earthquake
prone areas the design of towers/foundations shall b~ checbd for earthquake forces correspond-
ing to nil wind and minimum temperature. in accordance with IS 1893 : 1984 'Criteria for
~~ earthquak~ resistant design of structures (fourth revision)'.
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Indian Standard
( Third Revision)
1 SCOPE
4.2 Reliability
1.1 This standard (Part IjSec 1 ) stipulates
Reliability of a transmission system is the
materials and loads to be adopted in the design
~ of self-supporting steel lattice towers for
ov,)rh~ad tran;mission lines.
probabilty that the system would perform its
functionjtdsk under the designed load condi-
tions for a specifi~d period, In simple terms,
1.1..1 Permissible stresses and other design the reliability may be defined as the probability
parameters are covered in 'IS 802 (Part 11 that a given item will indeed survive a given
Sec 2 ) : 1992 of this standard. service environment and loading for a prescri-
bed period of time.
1.1.2 Provisions on fabrication includi'ng galva- ~
~
nizing, inspection and packing, etc, and testing 4.3 Security
of transmission line towers have been covered
in IS 802 ( Part 2 ) : 1978 and IS 802 ( Part 3 ) ; The ability of a system to be protected from
1978 respectively. any major collapse such as cascading cfft:ct, if
1.2 This standard does not cover river crossing a failure is triggered in a given component.
towers and guyed towers. These will be covered Security is a deterministic concept as opposed
in separate standards. to reliability which is a probabilistic.
2 REFERENCES 4.4 Safety
The Indian Standards listed in Annex A are The ability of a system not to cause human
necessary adjuncts to this standard injuries or loss of life. It relates, in this code,
mainly to protection of workers during construc-
3 STATUTORY REQUIREMENTS tion and maintenance operations.
3.1 Statutory requirements as laid .down in the 5 MATERIALS
'Indian Electricity Rules, 1956' or by any other
fi~ statutory body applicable to such structures as 5.1 Structural Steel
covered in this standard shall be satisfied.
The tower members including cross arms shall
3.2 Compliance with this standard does not be of structural steel conforming to any of the
relieve any user from the responsibility of grade, as appropriate, of IS 2062 : 1992. Steel
observing local and provincial building byelaws, conforming to any of the appropriate grade of
fire and safdy laws and other civil aviation IS 8500 : 1992 may also be used.
requirements appilicable to such structures.
5.1.1 Medium and high strength structural steels
4 TERMINOLOGY with known properties conforming to other
4.1 Return Period national and international standards may also
be used subject to the approval of the purchaser.
Return period is the mean interval between 5.2 Bolts
recurrences of a climatic event of oefined
magnitude. The inverse of the return period 5.2.1 Bolts for tower connections shall conform
gives the probability of exceeding the event in to IS 12427 : 1988 or of property class 4.6 con-
one year. forming to IS 6639 : 1972.
A
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5.3.1 Nuts shall conform to IS 1363 ( Part 3 ) : 5.5.3 Spring washers shall be hot dip galvanized
1992. The mechanical properties shall conform as per service grade 4 of IS 4759: 1984 or
to property class 4 or 5 as the case may be as electro galvanized as per service grade 3 of
specified in IS 1367 ( Part 6 ) : 1980 except that IS 1573 : 1986 as specified by the purchaser.
the proof stress for nuts of property class 5 shall 5.6 Other Materials
be as given in IS 12427 : 1988.
5.3.2 Nuts to be used with high strength bolts Other materials used in the construction of the
shall conform to IS 6623 : 1985. tower shall conform to appropriate Indian
Standards wherever available.
5.4 Washers
6 TYPES OF TOWERS
5.4.1 Washers shall conform to IS 2016 : 1967.
Heavy washers shall conform to IS 6610 : 1972. 6.1 The selection of the most suitable types of
~,"-4,
Spring washers shall conform to type B of tower for transmission lines depends on the
IS 3063 : 1972. actual terrain through which the line traverses.
. 5.4.2 Washers to be used with high strength
bolts and nuts shall conform to IS 6649 : 1985.
Experience has, however, shown that any com-
bination of the following types of towers are
generally suitable for most of the lines:
t-
NOTE - In the selection of suspension tower either (b) above or a combination of (a) and (C) may be
folIowed.
...
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IS 802 ( Part l/Sec 1 ) : 1995
-- ,
--
on a panel hei&ht 'h' applied at the centre of considered separately for the purposes of
gravity of this panel is: calculating wind load on the tower, as shown
in Pig. 2.
Fwt = Pd X Cdt X Ae x GT
Table 6 Gust Response Factor for Towers ( GT )
where
and for Insulators ( Gj )
Pd = design wind pressure, in N/m~;
( Clauses 9.1 and 9.3 )
Cdt = drag coefficient for panel under con-
sideration against which the wind is Height Above Values of Gr and G1 for Treraln
Ground Categories
blowing. Values of Cdt for different , A ,
solidity ratios are given in Table 5. m 1 2 3
Solidity ratio is equal to the effective (1) (2) (3) (4)
area ( projected area of all the indivi- 1.70
dual elements) of a frame normal to Up to IO 1'92/1 2'55
the wind direction -divided by the area 20 1'85 2'2Q 2.82
enclosed by the boundry of the frame ~ 30 1.96 2.30 2.98
normal to the wind direction; 40 2.07 2.40 3'12
Ae = total net surface area of the legs, 50j 2'13 I 2.48 3-24
bracings, cross arms and secondary 60' 2'20 2'55 3,34
members of the panel projected normal 70 2.26 2'63 3.46
to the face in m~. (The projections 80 2.31 2'69 3.58
of the bracing elements of the adjacent
faces and of. the plan-and-hip bracing NOTE- Intermediate. /v<llues may be linearly
interpolated.
bars may be neglected while determ-
ining the projected surface of a face );
and 9.2 Wind Load on Conductor and Grouodwirc
GT = gust resPQnse factor, peculiar to the The load due to wind on each conductor and
ground roughness and depends on the groundwire, Fwe in Newtons applied at suppor-
height above ground. Values of GT for ting point normal to the line shall be determined
the three terrain categories are given by the following expression:
in Table 6. Fwe = Pd X Cde X L x d x Ge
where .----
Table 5 Drag Coefficient, Cdt for Tower
Pd = design wind pressure, in Njm8;
( Clause 9.1 ) Cde = drag coefficient, taken as 1'0 for
conductor and 1'2 for groundwire;
Solidity Drag Coefficient
Ratio Cdl L = wind span, being sum of half the span
(1) (2) on either side of supporting point, in
metres;
Up to 0.05 J.6
0.1 3.4 d = diameter of cable, in metres; and
0'2 2.9 Ge = gust response factor, takes into
0'3 2.5
account the turbulance of the wind
0.4 2.2
and' 1jle dynamic response of the
0.5 and above 2.0 conductor. Values of Ge are given'in
Table 7 for the three terrain catego-
NOTES ries and the average height of the
1 Intermediate values may be linearly interpolated. conductorjgroundwire above the
ground.
:z Drag coefficient takes into account the shielding
effect of wind on the leeward face of the tOwer. NOTE- Tho average height of conductor/ground.
However, in case the bracing on the leeward face is wire shall be taken up to clamping point of top
not shielded from the windward face, then the conductor /groundwi re on tower less two.third the
projected area of the leeward face of the bracing sag at minimum temperature and no wind.
should also be taken into consideration.
~ 9.2.1 The total effect of wind on bundle conduc-
tors shall be taken equal to the sum of the wind
9.1.1 In case of horizontal configuration towers, load on sub-conductors without accounting for
outer and inner faces countering the wind a possible masking effect of one of the subcon-
b.:tween the waist and beam level should be ductors on anothe r.
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80
2'55
2'69
2.46
2.56
2'37
2.48
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2.28
2.41
2.23
2.36
2-20
2-32
2-17
2'28
3 Up to 10 2'05 1-98 1.93 1'88 1-83 1'77 1.73
20 2.44 2'35 2.25 2.15 2.10 2.06 2'03
40 2.76 2.67 2.58 2.49 2'42 2-38 2'34
60- 2-97 2.87 2.77 2.67 2.60 2-56 2.5.l
80 3-19 3'04 2.93 2.85 2'78 2.73 2-69
NOTE - Intermediate values may be linearly interpolated.
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i) 100 percent design wind pressure at i) Wil!d action mFtower structures, conduc-
everyday temperature, or tors, groundwires and insulator strings
computed according to 9.1, 9.2 and 9.3
ii) 36 percent design wind pressure at mini- respectively for both the climatic condi-
mum temperature. tions specified in 11.2.
NOTE- Condition (ii) above is normally not crucial ii) Component of mechanical tension FWd
for tangent tower but shall be checked for angle or of conductor and ground wire due to
dead-endtowers, particularly for short spans. wind computed as per 11.3.2.1.
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TEMPERATURE ISOPLETHSoC
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Based upon Survey of India Outline map printed in 1987.
The territorial waters_of Indi. extend into the sea to a distance of twelve nautical miles measured from the appropriate base line.
Responsibility lor the correctness of internal details shown on the map rests with the publisher. @,GoverrvnentofindiaCopyright 1995
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MAP OF INDIA
../.,s'-',\ SHOWING LOWEST MINIMUM
0
TEMPERATURE ISOPUETHS C
~.",' BASED ON DATA UP TO 1958 SUPPLIED BY
SRINAGAR
INDIA METEOROLOGICAL DEPARTMENT
rf PROJECTION: LAMBERT CONICAL
ORTHOMORPHIC
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The territorial waters of India eXtend Into the sea to a distance of twelve nautlca' miles measu'ed from the appropriate base line, - ""-
Responsibility fo, the correctness of Internal details shown on the map rests with the publlshe" @,Government of India Copy'lght ,995
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Thus, total transverse load = (i) + (ii) weight of insulator strings and accesso-
= Fwt + Fwc + FWI+ FWd ries, and
where
'Fwc', 'Fwl' and 'FWd'are to be applied on ii) Self weight of tower structure up to
point/level uEder consideration.
all conductorsjgroundwire points and 'Fwt'
to be applied on tower at ground wire peak Thc dfective weight of the conductor/ground-
and cross arm levels and at anyone convc- wire should be corresponding to the weight span
nient level between bottom cross arm and on the tower. The weight span is the horizontal
ground level for normal tower. In case of distance between the lowest points of the
tower with extensions, one more application conductor/groundwire on the two spans adjacent
level shall be taken at top end of extension. to the tower under consideration. The lowest
..I
point is defined as the point at which the
12.1.2 Security Requirements tangent to the sag curve or to the sag curve
These loads shall be taken as under: produced, is horizontal.
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i) Suspension towers, I 12.2.2 Security Requirements
'; a) Transverse loads due to wind action" These shall be taken as:
on tower structures. conductors,. i) Same as in 12.2.1 (i) except for _broken
groundwires and insulators shall be ~ 'wire condition where the load due to
taken as nil.. . weight of conductor/ground wire shall be
b) Transverse loads due to line deviation considered as 60 percent of weight span~
shall be based on component of and
mechanical tension of conductors
ii) Same as in 12.2.1 (ii).
~ and ground~ires corresponding to
everyday temperature and nil wind 12.2.3 Safety Reql{irements
/
condition. For broken wire spans the These loads comprise of:
component shall be corresponding to i) Loads as computed in 12.2.2,
50 percent mechanical tension of
conductor and 100 percent mechanical ii) Load of I 500 N considered acting at
tension of groundwire at everyday each cross arm, as a provision of weight
temperature and nil wind. of lineman with tools,
ii) Tension and dead end towers: iii) Load of 3 500 N consIdered acting at
a), Transverse loads due to wind action the tip of cross arms up to 220 kV and
on tower structure, conductors, 5 000 N for 400 kV and higher voltage
groundwires and insulators shall be for design of cross arms, and
computed as per 12.1.1 (i). O percent iv) Following erection loads at lifting poi nts,
wind span shall be considered for
broken wire condition and 100 percent
for 400 kV and higher voltage, assumed
as acting at locations specified below:
.
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wind span for intact span condition. Tension Vertica/
b) Transverse loads due to line deviation Distance,
Tower with Load, N from the
shall be the component of 100 percent
mechanical tension of conductor and Tip of
groundwire as defined in 11.3.2.1. Cross Arm,
mm
12.1.3 Safety Requirements TWill bundle conductor 10 000 . 600
Transverse loads on account of wind on tower Multi bundle conductor 20000 1 000
~ structures, conductors, ground wires, and insula-
tors shal1 "be' taken as nil for normal and All bracing and redundant members of the
brokenwire conditions. transverse loads due to tewers which are horizontal or inclined up to
mechanical tension of conditions and groundwire 15 from horizontal shall be designed to with
at everyday temperature and nil wind condition stand an ultimate vertical loads of I 500 N
on account of line deviation shall be taken for cOllsideI:ed acting at centre independent of all
both normal and broken wire conditions. other loads.
, 12.2 Vertieal Loads 12.3 Longitudinal Loads
Vertical loads shall be computed for reliability, Longitudinal loads shall be computed for relia-
security and safety requirements. bility, security and safety requirements.
12.2.1 Reliability Requirements 12.3.1 Reliability Requirements
These loads comprise of: These loads shall be taken as under:
i) Loads due to weight of conductors/ i) Longitudinal load for dead-end towers
groundwire based on design weight span, to be considered corresponding to
-----.
13
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i) For suspension towers, the longitudinal a) Vertical loads as per 12.2.2 (i) multi-
load corresponding to 50 percent of the plied by the overload f~~~
mechanical tension of conductor and
b) Vertical loads calculated as per
100 percent of mechanical tension of
ground wire shall be considered under 12.2.2 (ii), 12.2.3 (ii), 12.2.3 (iii) and
12.2.3 (iv).
every day temperature and no wind
pressure.. . iii) Longitudinal loads - as per 12.3.3.
"...
ii) Horizontal loads in longitudinal direc- 14 ANTI CASCADING CHECKS
tion due to mechanical tension of Al1 angle towers shall be checked for the
conductors and ground wire shall be following anti-cascading conditions with all
taken as specified in U.3.2.1 for broken conductors and ground wire intact only on one
wires and nil for intact wires for design side of the tower
of tension towers.
a) Transverse loads - These loads shall be
iii) For dead end tower5., horizontal loads in taken under no wind condition.
longitudinal directon due to mechanical
tension of conductor and groundwire b) Vertical loads - These loads shall be the
shall be taken as specified in 11.3.2 for sum of weight of conductorjgroundwire
intact wires. However for broken wires, as per weight span of intact conductorj
these shall be taken as nil. gwund wire, weight of insulator strings
and accessories.
12.3.3 Safety Requirements c) Longitudinal loads - These loads shall be
These loads shall be taken as under: the pull of conductor jgroundwire at
everyday temperature and no wind
i) For normal conditions - These loads for applied simultaneously at all points on
dead end towers shall be considered as one side with zero degree line deviation.
corresponding to mechanical tension of
15 TENSION LIMITS
conductorjgroundwire at every day
temperature and no wind. Longitudinal Conductorjgroundwire tension at everyday
loads due to unequal spans may be temperature and without external load, should
neglt:cted. not exceed the following percentage of the ~
ii) For broken wire conditions ultimate tensile strength of th_econductor:--- I
Initial unloaded tension 35 percent
a) Suspension towers - Longitudinal load
per sub-conductor and ground wire Final unloaded tension 25 percent
shall be considered as 10 000 Nand provided that the ultimate tension under
5000 N respectively. r everyday temperature and 100 percent design
b) Tension towers - Longitudinal load wind pressure, or minimum temperature and
equal to twice the sagging tension 36 percent design wind pressure does not exceed
(sagging tension shall be taken as 70 percent of the ultimate tensile strength of
50 percent of tension at everyday the conductor/ground wire.
temperature and no wind) for wires -
NOTE For 400 leV and 800 kV lines, the final
under stringing and 1'5 times the unloaded tension of conductors at everyday tempe-
sagging tension for all intact wires rature shall not exceed 22 perrent of the. ultimate
tensile strength of conductors and 20 percent of the
( stringing completed ). ultimate tensile strength of groundwire
14
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ANNEX A
( Clause 2 )
LIST OF REFERRED INDIAN STANDARDS
IS No. Title IS No. Title
IS
--
4 B 68 c 72 D 76 E 80 F 84
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LEGEND
WIND
ZONE I SPEED IN tnls
BASIC WIND
33
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ISLAND
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LEGEND
7
WIND
ZONE I BASIC WIND
SPEED IN m,s
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