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Wire Description

SENR8579-01
Component Location
Wire Wire Description Wire Wire Description Schematic Machine Schematic Machine Module Identifiers (MID) April 2012
Number Color Number Color Component Component
Power Circuits Lighting Circuits (Cont'd)
Location Location Location Location MID No. Module
102 BU HD LMP 620 WH FLOOD LAMP - FRONT (ENG. FLOOD LAMP)
Alarm - Action F-3 B Sensor - Right Rear Strut Press (Payld) A-14 27 27 Transmission Control (EPTCII only)
103 YL DOME, STOP, AND TURN LAMPS 622 PU FLOOD LAMP 3-WAY SW JUMPER Alternator B-7 2 Sensor - Right Turbo Inlet Press (Eng) B-4 44 36 Engine Control
105 BR KEY SW 623 BU FLOOD LAMP 3-WAY SW JUMPER 49 VIMS Main Module
Batteries A-2 3 Sensor - Throttle Position (Eng) F-8 A
107 WH STEERING BLEED 631 GY FOG LAMP - RIGHT
Breakers - Circuit G-10,G-11 D Sensor - Torque Converter Oil Temp D-6 20 57 VIMS Interface Module #1
109 OR ALT OUTPUT(+) TERM. 632 WH FOG LAMP - LEFT
Control - Automatic Retarder I-4 E Sensor - Transmission Oil Temp A-10 53 58 VIMS Interface Module #2
112 PU MAIN POWER RLY OUTPUT 635 BU PAYLOAD MON RED LAMP
113 OR OPR MON PANEL VMIS B+ SWITCHED 636 GN PAYLOAD MON GREEN LAMP
59 VIMS Interface Module #3
Control - Engine A-6 2 Sensor - Turbo #1 Exhaust Temp D-7 44
115 PK FRONT FLOOD LAMP 639 WH LEFT HAND STOP/TAIL LAMP 60 VIMS Interface Module #4
Control - Start Aid A-9 23 Sensor - Turbo #2 Exhaust Temp D-7 59
120 YL CONVERTER 640 GN RIGHT HAND STOP/TAIL LAMP 65 VIMS Interface Module #5
Control - Steering Bleed F-11 C Sensor - Turbo Outlet Press (High) B-4 19 57
121 YL BCKP ALARM TO LAMP Control Circuits 66 VIMS Interface Module #6
122 BU AIR DRYER 700 PK AETA TEST SW Control - Traction Aid D-14 E Sensor - Turbo Outlet Press (Low) B-4 19
67 VIMS Interface Module #7
123 WH GAUGES 703 BU XMSN UP SOL Control - Transmission I-11 E Solenoid - Automatic Retarder G-5 F

(Dimensions: 48 inches x 35 inches)


124 GN A/C 704 GY XMSN DOWN SOL 3 68 VIMS Interface Module #8
Converter - 24/12 Volt F-14 E Solenoid - Automatic Retarder Supply G-5 F 81 Transmission Control
126 PK XMSN CTRL 705 PK XMSN LOCKUP CLUTCH SOL BASIC
132 PK AETACTRL 706 BR XMSN RETARDER SW Distributor - Transmission G-11 G Solenoid - 4 Way C-14 28 83 Automatic Retarder Control
135 BU RADIO / LIGHTER 707 PU XMSN BED RAISE SW Dryer-Air B-12 4 Solenoid - Air Conditioner Compressor B-9 29
139 OR BRAKE RETRACT SW 709 OR SENSOR POWER SUPPLY
149 PU LADDER LAMP 710 GN XMSN SPEED PICKUP SIGNAL
Flasher E-11 C Solenoid - Air Start A-11 30 62

SENR8579-01
150 OR BAT(+) 711 BR XMSN LEVER CODE 1
Fuses H-11 D Solenoids - Cylinder Head (1 per cyl) A-3, B-3 32
170 YL VIMS 712 WH XMSN LEVER CODE 2 Fuses - (240V AC Wiring) E-16 5 Solenoid - Downshift C-14 31
176 OR AUTOMATIC RETARDER CONTROL 713 OR XMSN LEVER CODE 3
Ground - Cab G-7 E Solenoid - Ether 1 A-8 23
7
714 YL XMSN LEVER CODE 4 26
Ground - Cab/Frame D-10 6 Solenoid - Ether 2 A-7 23 21
Ground Circuits 715 GN XMSN LEVER CODE 5
200 BK MAIN CHASSIS 716 BU XMSN LEVER CODE 6 Ground - Engine A-5 C Solenoid - Fan Brake B-10 19
43 70 Failure Mode Identifiers (FMI) List
201 BK OPR MON PANEL VMIS 720 PU XMSN BRAKE SW Ground - Engine (Alternator) B-7 2 Solenoid - Fan Drive A-10 19 53 FMI No. Failure Description
202 BK XMSN CTRL 721 BR XMSN GEAR CODE 1
Ground - Frame A-16 7 Solenoid - Lockup C-14 31 50 27
203 BK CHASSIS DIAGNOSTIC 722 WH XMSN GEAR CODE 2 35 33 58 0 Data valid but above normal operational range.
Ground - Frame B-2 7 Solenoid - Lube D-16 E 1 Data valid but below normal operational range.

793B Off-Highway Truck with VIMS


207 BK STARTER DIAGNOSTIC 723 OR XMSN GEAR CODE 3
212 BK AETA CODING PIN 16 724 YL XMSN GEAR CODE 4 Ground - Frame C-9 7 Solenoid - Proportional C-14 28
61 2 Data erratic, intermittent, or incorrect.
78 46 18 71
213 BK AETA CODING PIN 17 725 GN XMSN GEAR CODE 5
Ground - Frame (240V AC Wiring) D-16 8 Solenoid - Shutter B-10 36 44 47 3 Voltage above normal or shorted high.
2 31
Electrical System
214 BK AETA CODING PIN 18 726 BU XMSN GEAR CODE 6 4 Voltage below normal or shorted low.
Ground - Frame/Engine A-13 8 Solenoid - Steering Bleed A-11 35 12 10 14 52
215 BK AETA CODING PIN 19 767 WH AETA PICKUP POWER 37 20 5 Current below normal or open circuit.
216 BK AETA CODING PIN 20 768 OR AETA PICKUP XMSN Ground - Fuse Box (240V AC Wiring) E-16 5 Solenoid - Upshift C-14 31 5 75 42 1 6 Current above normal or grounded circuit.
217 BK XMSN ID CODE 2 769 BU WHEEL SPEED PICKUP LEFT Heater - Engine Oil (240V AC Wiring) E-15 9 Suppressor - Arc B-9 29 32 7 Mechanical system not responding properly.
218 BK XMSN ID CODE 1 770 GN WHEEL SPEED PICKUP RIGHT 23 17 15
219 BK XMSN ID CODE 0 772 BR AETA RETARDER SW
Heater - Engine Oil (240V AC Wiring) E-15 10 Switch - A/C Press A-9 29
11 59
8 Abnormal frequency, pulse width, or period. 1HL195-322
Heater - Jacket Water (240V AC Wiring) E-15 11 Switch - A/C Refrigerant Press B-9 29 9 Abnormal update.
227 BK XMSN ID CODE 3 773 GY AETA SERVOVALVE 36 19
229 BK BAT (-) 774 YL AETA SOL - LEFT Heater - Jacket Water (240V AC Wiring) E-15 12 Switch -~Backup Lamp E-10 C 39 10 Abnormal rate of change.
9 13 30 38 48
230 BK XMSN SW 775 BR AETA SOL - RIGHT
Heater - Jacket Water (240V AC Wiring) E-15 13 Switch - Blower E-5 A 72 11 Failure mode not identifiable.
280 BK XMSN CTRL IDENT CODE 4
45 28
777 PU BRAKE RELEASE MOTOR
16 60 12 Bad device or component.
Heater - Jacket Water (240V AC Wiring) F-15 14 Switch - Body Raise (Trans) F-16 D 8 81
A215 BK AUTO RETARDER CTRL HARNESS CODE 0 801 PK AUTO LUBE SOL OR MOTOR 29 76 25 13 Out of calibration.
A216 BK AUTO RETARDER CTRL HARNESS CODE 1 858 GY PAYLOAD MON RIGHT FRONT SENSOR Lamp - Action G-13 B Switch - Brake Cooling Filter A-12 53 H 4
A217 BK AUTO RETARDER CTRL HARNESS CODE 2 859 YL PAYLOAD MON LEFT FRONT SENSOR Switch - Brake Master Cyl Overstroke
Lamp - Payload Monitor (Red) C-3 57 A-13 38 51
A218 BK AUTO RETARDER CTRL HARNESS CODE 3 860 PK PAYLOAD MON RIGHT REAR SENSOR Front Outside 6 22
A251 BK VIMS 861 PU PAYLOAD MON LEFT REAR SENSOR Switch - Brake Master Cyl Overstroke 24
Lamp - Payload Monitor (Green) C-3 57 A-12 38

36 Page,
Front Inside
A252 BK VIMS 875 BU VMIS RS 232 PORT TRANS
Switch - Brake Master Cyl Overstroke
J
A254 BK ARC 876 OR VMIS RS 232 PORT RECEIVE Lamp - Payload Monitor (Red) I-7 56 A-13 39 56
A255 BK AETA VMIS INTERFACE MODULE RIGHT (-) COMM
Rear Inside C
882 PK Switch - Brake Master Cyl Overstroke
Basic Machine Circuits
PORT Lamp - Payload Monitor (Green) I-8 56 A-13 39 B 41
883 BY
VMIS INTERFACE MODULE RIGHT (+) COMM Rear Outside
STARTER RLY COIL TO NEUT START SW OR KEY
306 GN
SW
PORT
VMIS START MOD RIGHT (-) PORT/CAT
Lamp - Retarder G-13 B Switch - Brake Retract F-9 C
A E Component Identifiers (CID) For
307 OR
KEY SW TO NEUT START SW OR VMIS 892 BR
DATA LINK (-) Lamp - VIMS Service G-3 43 Switch - Disconnect B-2 43 F
INTERFACE MODULE VMIS START MOD RIGHT (+) PORT/CAT Transmission Control EPTC ll
893 GN
DATA LINK (+) Meter - Service F-11 C Switch - Dome Lamp G-4 G G
308 YL MAIN POWER RLY COIL
894 BR TEHC STORE SW
(Only For MID No. 27)
Module - Gage Cluster H-14 B Switch - Dome Lamp H-6 A CID No. Component
310 PU START AID SW TO START AID SOL 972 BU TRANS SOL 6 SW TO GND D 168 Electrical System Voltage
311 WH START AID SOL TO TEMP. SW 993 BR ANALOG SENSOR COMMON Module-Keypad G-14 B Switch - Engine Coolant Flow B-5 42
315 GN START AID BRKR TO START AID RLY 994 BY OIL PRESSURE (FILTERED)
190 Engine RPM Sensor
Module - Message Center Cluster G-14 B Switch - Engine Flood Lamp H-2 43
317 YL START AID PLY TO START AID SOL 995 BU COOLANT TEMPERATURE
248 CAT Data Link
Module - Speedometer/Tach Cluster G-14 B Switch - Engine Oil Level D-7 19 269 Sensor Power Supply
321 BR BCKP ALARM LAMP TRAVEL ALARM 997 OR ANALOG SENSOR POWER (+ 5V)
326 PU KEY START SW "C" TERM 999 WH PRIMARY CAMSHFT SPEED/TIMING Module - Stop/Tail Lamp 6-15 15 Switch - Engine Shutdown B-5 43 627 Parking Brake Switch
650 Harness Code
327 PK STEERING BLEED SOL A701 BY INJECTOR #1 Module - VIMS Interface #2 C-12 46 Switch - Fan Brake Coolant Temp B-10 2
337 WH PRELUBE PUSHBUTTON SW TO PRELUBE TIMER A702 PU INJECTOR #2
672 Torque Converter Output Speed Sensor
Module - VIMS Interface #1 D-5 38 Switch - Fog Lamp G-4 G 700 Actual Gear Switch
360 GN ENGINE SHUTDOWN SIGNAL C A703 BR INJECTOR #3
Module - VIMS Main I-16 E Switch - Fuel Filter Press B-5 45 701 Transmission Output Speed Sensor
361 OR ENGINE SHUTDOWN SIGNAL D A704 GN INJECTOR #4
Monitoring Circuits A705 BU INJECTOR #5 Motor - Brake Retract B-13 16 Switch - Headlight Dimmer I-3 A 702 Shift Lever Switch
403 GN ALTERNATOR (R) TERM. A706 BY INJECTOR #6
704 Service Brake Pressure Switch
Motor - Prelube Pump B-7 9 Switch - Key E-11 C
405 GY OPR MON OIL PRESS. (LO SETTING) A707 PU INJECTOR #7
705 Body Raise Switch
Motors - Blower D-4 A Switch - Ladder Lamp G-4 G 706 Body Up Switch
406 PU OPR MON COOLANT TEMP A708 BR INJECTOR #8
407 PK OPR MON CONVERTER/RETARDER OIL TEMP A709 OR INJECTOR #9 Pickup - Engine Speed (Tach/ARC) B-7 17 Switch - Ladder Lamp G-3 43 707 Up Solenoid
708 Down Solenoid
410 WH OPR MON ACTION ALARM A710 GY INJECTOR #10 Port - Serial H-16 E Switch - Left Hoist Screen Press A-11 46
709 Lockup Solenoid
411 PK OPR MON MASTER ACTION LAMP A711 PU INJECTOR #11
Port - Telemetry H-16 E Switch - On/Off (Auto Retarder) H-5 B 66 69
412 BU OPR MON COOL FLOW A712 BR INJECTOR #12 2012 Caterpillar, All Rights Reserved Printed in U.S.A.
Port - VIMS G-2 43 Switch - Panel Dimmer G-4 G 68 83
413 BR OPR MON FUEL PRESS. A713 GN INJECTOR #13 65
417 GY PRIMARY STER SW A714 BU INJECTOR #14 Relay - Backup G-12 E Switch - Prelube E-14 G
419 YL OPR MON PARKING BRAKE A715 GY INJECTOR #15 Relay - Either Aid A-8 23 Switch - Prelube Oil Press A-7 44
79
426 BR OPR MON POWER TRAIN OIL FILTER A716 PU INJECTOR #16
Relay - Fan Clutch B-9 29 Switch - Retarder Press (Auto Retarder) G-5 F
64 63
428 OR OPR MON XMSN OIL TEMP A729 YL INJECTOR COMMON #9
Relay - Main G-12 E Switch - Retarder Press G-5 F 73
429 YL OPR MON BRAKE OIL TEMP A730 OR INJECTOR COMMON #10 74
430 BU OPR MON AIR FILTER A731 WH INJECTOR COMMON #11 Resistor - Blower Speed D-5 A Switch - Right Hoist Screen Press A-11 46 77 80 82
437
438
BR
YL
OPR MON FUEL LEVEL TO FUEL FILTER JUMPER
OPR MON COOLANT TEMP JUMPER
A732
A733
YL
OR
INJECTOR COMMON #12
INJECTOR COMMON #13
Resistor - Dimmer - G-3 G Switch - Running Lamp H-4 G REAR COMPARTMENT
441 OR ENG COOLANT TEMP GAGE A734 P6 INJECTOR COMMON #14
Resistor - Ether Aid A-9 23 Switch - Secondary Brake Press (Trans) D-16 E REAR COMPARTMENT SIDE WALL (AREA J)
447 PK FUEL LEVEL GAGE A735 WH INJECTOR COMMON #15 Resistor - Ether Aid A-9 23 Switch - Service Clear (Auto Retarder) H-5 E (AREA E) REAR VIEW RIGHT SIDE VIEW Harness And Wire Electrical Schematic Symbols
450 YL TACH SENDER (+) A736 YL INJECTOR COMMON #16 Sender - Transmission Input Speed D-7 20 Switch - Service Clear (Trans) I-8 D
451 BR TACH SENDER (-) A746 PK TURBO OUTLET PRESSURE
Sender - Transmission Speed C-14 20 Switch - Service Set (Auto Retarder) H-5 E
452 PU TORQUE CONVERTER A747 GY ATMOSPHERIC PRESSURE Symbols
454 GN RETARDER INDICATOR LAMP A748 BY EUI TIMING WHEEL CAL Sender - Wheel Speed (Tractn) A-16 21 Switch - Service Set (Trans) I-8 D
473 GY OVERSTROKE SW TO OVERSTROKE SW A980 BY SERVICE METER B+ TO ENG OIL PRESS. SW Sender - Wheel Speed (Tractn) B-16 22 Switch - Service/Retarder Press (Tractn) D-16 E
474 WH OVERSTROKE SW TO OVERSTROKE SW A983 BU ENG THROTTLE CONT - SIGNAL
Sensor - Aftercooler Temp (Front) D-6 37 Switch - Service/Retarder Press (Trans) D-15 E
481 GN CONVERTER TEMP SW TO BRAKE OIL TEMP SW B771 BR FAN CONTROL SOLENOID RET T
Sensor - Aftercooler Temp (Rear) D-6 19 Switch - Shift Lever F-10 C
A430 OR EUI CONT ACTION OUTPUT B926 BY START AID TIMER OUTPUT Pressure Temperature Level Flow Circuit Breaker
A447 PK PRELUBE PRESS. SW TO PRELUBE TIMER Sensor - Ambient Temp G-1 A Switch - Start Aid F-13 C Symbol
B948 BR ENG OVERSPEED CONT TO INDICATOR LAMP G Symbol Symbol Symbol Symbol
TRANS SUPPLY SW TO TORQUE CONV INLET
A491 WH C915 BY ENG CONTROL DIAGNOSTIC CODES Sensor - Atmospheric Pressure (Engine) F-8 E Switch - Start Aid Temp B-8 19
FILTER SW
A492 OR HOIST FILTER SW TO HOIST FILTER SW C940 GN EUI THROTTLE BYPASS - LO Sensor - Body Up B-13 60 Switch - Steering High Press A-12 33 Symbols and Definitions
A493 YL HOIST FILTER SW TO T.C. SW C972 YL ELEVATED LOW IDLE ENABLE SW TO EUI Component Identifiers (CID) For
B406 GY AFTERCOOLER TEMP GAGE
Sensor - Brake Air Pressure E-14 E Switch - Steering Low Press A-12 50 A Fuse: A component in an electrical circuit that will open the circuit if too much current flows
D740 BR HYDRAULIC LOAD SOL
Sensor - Brake Oil Cooler Temp A-10 18 Switch - Stop Lamp Press (Module) D-14 E
Engine Control
B428 OR ENGINE OIL LEVEL SW D741 YL OIL COOLER DIVERTER SOL through it.
(Only For MID No. 36)
B433 PU BRAKE TEMP
D963 BU VMIS INTERFACE MODULE #1 +8V SUPPLY
Sensor - Differential Oil Temp D-11 61 Switch - Thermostat (240V AC Wiring) E-15 10 B H CID No. Component
STEERING (HIGH) PRESS SW TO LOW PRESS
B447 PU
(STEERING) D964 BR VMIS INTERFACE MODULE #2 +8V SUPPLY Sensor - Engine Coolant Temp (Engine) B-5 19 Switch - Thermostat (A/C) E-5 A J 001 Cylinder 1 Injector Solenoid
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
C413 YL VMIS DISPLAY DATA D966 GY VMIS AFTERCOOLER COOLANT LEVEL Sensor - Engine Oil Pressure (Engine) B-5 44 Switch - Throttle Bypass (Eng) F-9 B C D 002 Cylinder 2 Injector Solenoid
C414 BU VMIS DISPLAY LOAD D967 OR VMIS JACKET WATER COOLANT LEVEL 003 Cylinder 3 Injector Solenoid
Sensor - Engine Speed (Engine) B-5 17 Switch - Torque Converter Inlet Filter A-13 53 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
C415 WH VMIS DISPLAY KEYDATA D969 PU VMIS T/C OIL TEMP SENSOR
Sensor - Fuel Level C-7 41 Switch - Torque Converter Outlet Screen C-7 51
F 57 56 E 004 Cylinder 4 Injector Solenoid
No circle indicates that the wire cannot be disconnected from the component.
C419 BU LOAD SHARE SELECT INPUT D970 WH VMIS SYSTEM AIR PRESS SENSOR 62 005 Cylinder 5 Injector Solenoid
C420 YL DIODE TO LAMP TEST RELAY D971 YL VMIS XMSN LUBE FILTER SW Sensor - Jacket Water Coolant A-10 44 Switch - Traction Aid Test F-11 C 3 75 006 Cylinder 6 Injector Solenoid
C429 GY DIFFERENTIAL OIL TEMP D974 BY VMIS INTERFACE MOD#2 RIGHT(+) 6 007 Cylinder 7 Injector Solenoid
Ground (Wired): This indicates that the component is connected to a grounded wire. The
Sensor - Jacket Water Level D-3 62 Switch - Transmission B-14 52
grounded wire is fastened to the machine.
C453 YL AMBIENT TEMP D975 OR VMIS INTERFACE MOD#2 RIGHT(-)
Sensor - Left Front Brake Oil Temp C-3 58 Switch - Transmission Charge Filter A-13 53 26 24 008 Cylinder 8 Injector Solenoid
C466 YL LF BRAKE OIL TEMP D976 P6 VMIS TURBO #1 EXHAUST TEMP 009 Cylinder 9 Injector Solenoid
C467 BU LR BRAKE OIL TEMP D977 PU VMIS TURBO #2 EXHAUST TEMP Sensor - Left Front Strut Press (Payld) A-7 24 Switch - Transmission Lube Filter A-13 53 010 Cylinder 10 Injector Solenoid
Ground (Case): This indicates that the component does not have a wire connected to ground.
Accessory Circuits D982 PK ElIl TIMING CALIB
32 It is grounded by being fastened to the machine.
Sensor - Left Rear Brake Oil Temp B-11 48 Switch - Turn Signal I-7 A 7 19 45 37 011 Cylinder 11 Injector Solenoid
513 OR A/C COMPRESSOR/REFRIGERANT PRESS. SW D942 BN VMIS RS232 PORT 2 TRANS
Sensor - Left Rear Strut Press (Payld) A-14 25 Switch - VIMS Service Key G-3 43 44 012 Cylinder 12 Injector Solenoid
515 GY BLOWER MOTOR (HI) D943 YL VMIS RS232 PORT 2 RECEIVE Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
Sensor - Left Turbo Inlet Press (Eng) B-4 19 Tachograph I-12 D 36 42 59 78 17 53 013 Cylinder 13 Injector Solenoid
516 GN BLOWER MOTOR (MEDIUM) D984 GN AUTO RETARD CONT RESUME SW 2 39 014 Cylinder 14 Injector Solenoid
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
38 81 47 60
517 BU BLOWER MOTOR (LO) D985 BR AUTO RETARD ON SW Sensor - Right Front Brake Oil Temp C-3 58 Timer - Prelube B-6 9
14 4 46 61 1 015 Cylinder 15 Injector Solenoid
11 51 16 Sender: A component that is used with a temperature or pressure gauge. The sender
521 YL A/C SW TO REFRIGERANT SW D986 PK AUTO RETARD OFF SW
Sensor - Right Front Strut Press (Payld) A-7 26 33 8 18 31
016 Cylinder 16 Injector Solenoid
522 WH A/C CLUTCH TO THERMOSTAT SW D988 WH AUTO RETARD AIR CONT VALVE 48 15 091 Throttle Position Sensor measures the temperature or pressure. Its resistance changes to give an indication to
Sensor - Right Rear Brake Oil Temp A-11 47 50 58 25 T
the gauge of the temperature or pressure.
537 GN TURN SIGNAL SW TO FLASHER D989 BU AUTO RETARD AIR SUPPLY VALVE
23 12 30 28 71 100 Engine Oil Pressure Sensor
539 BU TURN SIGNAL INDICATOR BASIC/RIGHT D991 OR AUTO RETARD PRESSURE SW Machine locations are repeated for components located close together. 72 13 76 110 Coolant Temperature Sensor
540 WH TURN SIGNAL INDICATOR LEFT D992 PU AUTO RETARD MANUAL RETARDER SW A = Components in operators compartment. E = Components in rear compartment. 35 41 52 27 168 Electrical System Voltage Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
9 10 20 It has a coil that makes an electromagnet when current flows through it. The
592 BU DC/DC CONVERTER POWER OUTPUT D994 BU AUTO RETARD SERVICE CLEAR
B = Components in dash. F = Components in front compartment. 29 22 190 Engine RPM Sensor
Lighting Circuits D996 PU XMSN CONT SERVICE SET 248 CAT Data Link electromagnet can open or close the switch part of the relay.
C = Components in console. G = Components in overhead console. 21
601 GY DASH LAMP HI D997 YL XMSN CONT SERVICE CLEAR 253 Personality Module Mismatch
602 WH DOME LAMP E707 GN VMIS DISPLAY +V D = Components behind seat. J = Components in rear compartment (right-hand side wall). 5 261 Timing Calibration Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
43 coil that makes an electromagnet when current flows through it. The electromagnet
604 OR STOP LAMP E708 PK VMIS DISPLAY CLOCK 262 Analog Sensor Power Supply
70 can open or close a valve or move a piece of metal that can do work.
605 YL TURN LAMP - LEFT E709 WH VMIS SERVICE LAMP 263 Digital Sensor Power Supply
606 GY TURN LAMP - RIGHT E710 BU VMIS LCD LAMP DRIVER 267 Shutdown Inputs Are Incorrect
607 PK FLOOD LAMP - FRONT E750 PU BODY POSITION SENSOR SIGNAL 268 Programmed Parameter Fault Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
610 OR HEAD LAMP BASIC E776 RN INTERFACE-MODULE #3 - CAT DATA LINK-RGT + 272 Turbo Outlet Pressure Calibration activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
611 PU HEAD LAMP HI E777 YL INTERFACE MODULE #3 - CAT DATA LINK RGT - 273 Turbo Outlet Pressure Calibration that make electromagnet when current flows through them. It also has an internal switch that places
612 GY BACKUP LAMP E791 YL LFT AETA RLY SOL TO VMIS 274 Atmospheric Pressure Calibration the latch coil circuit open at the time the coil latches.
614 PU PARK/TAIL/DASH LAMP E792 BR Rt AETA RLY SOL TO VMIS 275 Turbo Inlet Calibration
619 GN HEAD LAMP LO E972 BU SPI DATA LINK END 276 Turbo Inlet Calibration Harness and Wire Symbols
F975 OR VIMS - INTERFACE MOD 2 + 8V SUPPLY 281 Engine Lamp
Wire, Cable, or Harness Harness Identification Letter(s):
282 Overspeed Lamp Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
283 Filter Restrict Lamp Harness Identification Letters and
Harness Connector Serialization Code:
284 EMS Engine On Harness Connector Serialization
The "C" stands for "Connector" and the
285 EMS Coolant Lamp Codes (see sample).
number indicates which connector in the
286 EMS Oil Lamp AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS Plug Receptacle
Pin or Socket Number
5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
Connector Location 325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
Schematic Machine
Connector Number of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
Location Location 2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
CONN 1 A-6 *
CONN 2 D-8 63
CONN 3 D-10 64
CONN 4 D-5 *
CONN 5 C-12 *
CONN 6 I-16 *
CONN 7 I-11 *
CONN 8 I-4 *
CONN 9 D-9 65
CONN 10 I-12 D
CONN 11 D-14 *
CONN 12 C-14 66 Component Identifier (CID) For Component Identifier (CID) For
CONN 13 H-9 69 VIMS VIMS (Continued)
(Only For MID No.'s 49, 57, 58, 59, 60, 65, 66, 67, 68) (Only For MID No.'s 49, 57, 58, 59, 60, 65, 66, 67, 68)
CONN 14 H-14 B
CID No. Component CID No. Component
CONN 15 D-7 70
CONN 16 F-11 * 0075 Steering Oil Tank Temperature Sensor
0458 Tilt Cylinder Pressure Sensor
CONN 17 B-14 71 0096 Fuel Level Sensor
0459 Impeller Clutch System Switch
CONN 18 F-3 72 0098 Engine Oil Level Sensor
0533 Auto Retarder Control
CONN 19 I-2 72 0100 Engine Oil Pressure Sensor
0590 Engine Control
CONN 20 H-4 * 0102 Boost Pressure Sensor
0600 Implement Oil Tank Temperature Sensor
CONN 21 B-14 * 0110 Jacket Water Temperature Sensor
0627 Parking Brake Switch
CONN 22 I-10 * 0168 Electrical System Voltage
CONN 23 E-6 73 0650 Harness Code
0171 Ambient Air Temperature Sensor
CONN 24 E-6 74 0672 Torque Converter Output Speed Sensor
0177 Transmission Oil Temperature Sensor
CONN 25 I-9 B 0800 VIMS Main Module
Off Machine Switch Specification 0190 Engine RPM Sensor
CONN 26 I-3 75 0801 VIMS Interface Module #1
Part No. Function Actuate Deactuate Contact Position 0248 CAT Data Link
CONN 27 H-4 F 0802 VIMS Interface Module #2
45 kPa MAX 5 kPa MIN 0262 5 Volt Sensor Power Supply
2M-9346 Brake Air Pressure (Stop Lamp) Normally Open CONN 28 B-16 76 0803 VIMS Interface Module #3
(6.5 psi MAX) (0.5 psi MIN) Component Identifiers (CID) For
CONN 29 G-11 77 0263 8 Volt Sensor Power Supply
640 kPa 530 40 kPa 0804 VIMS Interface Module #4
3E-2033 Secondary Brake Air Pressure (Trans) Normally Open CONN 30 I-3 75 Automatic Retarder Control 0271 Action Alarm
(93.0 psi) (77.0 6.0 psi) 0805 VIMS Interface Module #5
CONN 31 G-4 F (Only For MID No. 83) 0279 Aftercooler Coolant Temperature Sensor (Front)
3E-2034
Service/Retarder Press (Tractn) 80 kPa Max 55 20 kPa
Normally Closed Resistor, Sender and Solenoid Specifications CONN 32 F-11 * CID No. Component 0280 Gear Box Temperature Sensor
0806 VIMS Interface Module #6
Service/Retarder Press (Trans) (11.5 psi Max) (8.0 3.0 psi) Part No. Component Description Resistance (Ohms) 0807 VIMS Interface Module #7
091 Throttle Position Sensor
CONN 33 G-11 * 0291 Engine Cooling Fan Valve
60 kPa Max 28 15 kPa 168 Electrical System Voltage 0808 VIMS Interface Module #8
3E-2035 Brake Retarder Normally Open 9G-1950 Resistor - Blower Motor Speed Overall 2.0 .1; Tap 1.0 .05 CONN 34 A-7 78
(8.5 psi Max) (4.0 2.0 psi) 190 Engine RPM Sensor 0292 Hydraulic System Cooling Fan Valve
CONN 35 C-6 78 0809 Speedometer/Tachometer #1
11000 kPa MAX 9000 350 kPa Pins B-C (N.C.) 3T-3437 Resistor - Panel Dimmer 10.0 0.1 248 CAT Data Link 0295 Machine Control Module
3E-6461 Steering Press (Steering Action) CONN 36 C-7 78 0810 Speedometer/Tachometer #2
(1600 psi MAX) (1300 51 psi) Pins B-A (N.O.) 627 Parking Brake Switch 0296 Transmission Control
9G-9988 Solenoid - 4 Way 24.90 CONN 37 F-12 79 650 Harness Code 0811 Gauge Cluster Module #1
1900 kPa MAX 1400 140 kPa Pins B-C (N.C.) 0324 Action Lamp
3E-7809 Steering Press (Steering Action)
Related Electrical Service Manuals (275 psi MAX) (205 20 psi) Pins B-A (N.O.) CONN 38 G-8 79 700 Actual Gear Switch 0812 Gauge Cluster Module #2
5T-4434 Solenoids - Air Start and Lube 42.0 4.0 702 Shift Lever Switch 0341 Hydraulic Control Valve Warm Up Solenoid #4
Title Form Number Fuel Filter Press (VIMS) 119 14 kPa CONN 39 H-7 B 0813 Gauge Cluster Module #3
7N-4447 Normally Closed 710 ARC Supply Solenoid 0350 Lift Linkage Angle Sensor
Torque Converter Inlet Filter (VIMS) (17.0 2.0 psi) 3E-8691 Solenoid - Auto Retarder 29.8 1.5 CONN 40 H-15 80 0814 Gauge Cluster Module #4
Alternator; 30-SI Series SENR7508 711 ARC Control Solenoid
82.2 2.8C 74.0C Mm CONN 41 C-4 81 0364 Lift Cylinder Head End Pressure Sensor
Automatic Electronic Traction Aid SENR2986 7N-7848 Aftercooler Temp (VIMS) Normally Open 712 Retarder Lamp 0815 Message Center Module #1
(180.0 5.0F) (1 65.0F Mm) 7X-1120 Solenoid - Down Shift, Up Shift, Lockup 33.70 CONN 42 C-11 81 0370 Boom Float Solenoid
Automatic Retarder Control System SENR5683 713 ARC On/Off Switch 0816 Message Center Module #2
21.1 2.8C 12.8C MIN CONN 43 A-15 71 714 Auto Retarder Pressure Switch 0371 Horn Solenoid
Electronic Troubleshooting 7X-5988 Engine Coolant Temp (Start Aid) Normally Closed 9X-7137 Solenoid - Ether 3.3 1 0817 ECM Internal Backup Battery
SENR5597 (69.8 5F) (55F MIN) CONN 44 I-2 72 715 Retarder Pressure Switch 0372 Bottom Open Solenoid
3512 And 3516 EUI Engine
0819 Display Data Link
48.2 13.8 kPa 24.1 kPa MIN 3T-0062 Solenoid - Proportional 16.00 CONN 45 B-6 * 0373 Bottom Close Solenoid
EPTC II For 1CM Transmissions SENR5666 9W-0263 Auto Retarder Press Normally Closed
(7.0 2.0 psi) (3.5 psi MIN) 0820 Keypad Data Link
CONN 46 H-14 * 0374 Swing Brake Solenoid
Starting And Charging Systems SENR2947 9X-9482 Solenoid - Shutter 68.00
362 29 mN (45.6 mm ID 303 mN MIN CONN 47 G-14 * 0821 Display Power Supply
Vital Information Management System SENR6059 9X-3040 Engine Coolant Flow (VIMS) point) Normally Open 0376 Travel Alarm
(1.3 .1 oz, 1.8 in ID point) (1.1 oz MIN) 0822 LCD Back Light Power Supply
6T-8046 Solenoid - Steering Bleed 20.1 1.0 CONN 48 H-14 *
0377 Travel Solenoid
Left Hoist Screen Bypass Press (VIMS) 210 70 kPa CONN 49 D-12 82 0823 Service Lamp
9X-7781 Normally Open At room temperature unless otherwise noted. 0378 Autolube Solenoid
Right Hoist Screen Bypass Press (VIMS) (30 10 psi)
CONN 50 H-16 E 0824 TPMS Lamp #1 (green)
Torque Converter Outlet Screen (EMS) 210 79 kPa 0379 Autolube Pressure Sensor
9X-7781 Normally Open CONN 51 H-16 E 0825 TPMS Lamp #2 (red)
Transmission Supply (EMS) (30 10 psi) 0423 Front Brake Accumulator Pressure Switch
CONN 52 H-4 E 0826 Torque Converter Oil Temperature Sensor
30 7 kPa 30 7 kPa 0424 Rear Brake Accumulator Pressure Switch
105-9152 Prelube Oil Pressure Normally Closed CONN 53 G-2 70 0827 Left Exhaust Temperature Sensor
(4.5 1.0 psi) (4.5 1.0 psi)
CONN 54 E-5 H 0425 Front Brake Pressure Sensor
275 to 1750 kPa 0828 Right Exhaust Temperature Sensor
114-5334 Refrigerant Pressure (A/C) Normally Closed CONN 55 A-10 * 0426 Rear Brake Pressure Sensor
(40 to 255 psi) 0829 Rear Aftercooler Coolant Temperature Sensor
CONN 56 A-10 * 0427 Front Axle Oil Temperature Sensor
N.O. Normally Open 0830 Front Brake Oil Temperature Sensor
N.C. Normally Closed CONN 57 E-4 H 0428 Rear Axle Oil Temperature Sensor
0833 Rear Brake Oil Temperature Sensor
CONN 58 I-2 75 0429 Steering Pressure Sensor
A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed
0835 Differential Oil Temperature Sensor
condition can be maintained down to 170 kPa (25psi). CONN 59 C-6 * 0430 Steering Pilot Pressure Sensor
CONN 60 C-14 * 0838 Left Front Suspension Pressure Sensor
Contact position at the contacts of the harness connector. 0431 Steering Oil Level Switch
CONN 61 F-16 83 0839 Right Front Suspension Pressure Sensor
0432 Steering Filter By-Pass Switch
CONN 62 A-13 81 0840 Left Rear Suspension Pressure Sensor
0433 Implement Filter Switch
CONN 63 C-11 81 0841 Right Rear Suspension Pressure Sensor
0434 Implement Pilot Pressure Sensor
CONN 64 B-15 * 0849 System Air Pressure Sensor
CONN 65 G-15 * 0435 Implement Oil Level Switch
0851 Gear Box Pressure Sensor
CONN 66 A-9 72 0436 Torque Converter Output Pressure Sensor
0852 Right Front Brake Temperature Sensor
0437 Power Train Filter Switch
0853 Left Front Brake Temperature Sensor
0438 Hydraulic Control Valve Warm Up Solenoid #1
Machine locations are repeated for Connectors located close together. 0854 Right Rear Brake Temperature Sensor
E = Connectors in rear compartment. 0439 Hydraulic Control Valve Warm Up Solenoid #2
* = Connector is located at the component. F = Connectors in front compartment. 0855 Left Rear Brake Temperature Sensor
0440 Hydraulic Control Valve Warm Up Solenoid #3
B = Connectors behind dash. G = Connectors behind air conditioning controls. 0901 Transmission Pump Pressure Sensor
C = Connector in console. H = Components in rear compartment (left-hand side wall). 0457 Brake Oil Temperature Sensor
0920 Tilt Cylinder Pressure Sensor
D Connector behind seat. J = Components in rear compartment (right-hand side wall).
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L72 L72 A254-BK
L72 LH PARK/
L73 L73 L73 L72 200-BK HEAD LAMP
L99 L99 TURN
203-BK 203-BK 454-GN DIMMER SW Z
CONN 6 CONN 30 LAMP
307-OR 307-OR 611-PU-14 2H-1855 A 540-WH 1 RD

L99
3T-3967 LH PARK/
+BATTERY 1 170-YL-16 L99 L99 610-OR-14 611-PU-14 A L L Z 614-PU 2 BR
L99 TURN
ACTION ALARM 24 410-WH 410-WH DIAGNOSTIC CONNECTOR A 611-PU-14 1 614-PU 614-PU 1 614-PU 2 BR
L48 L48 LAMP
GROUND 2 A251-BK A251-BK A251-BK A 6 540-WH 540-WH 2 540-WH 1 RD 3T-3967
CONN 10

12
8
1
16
9
20
17
13
14
3
10
11
5
6
2
4
15
18
19
7

BACKUP ALARM RELAY


32 A251-BK-14 A251-BK-14 PAYLOAD PAYLOAD L46 614-PU 614-PU 3 611-PU-14 Z

START/BKUP RETURN
A MONITOR MONITOR L46
30 A251-BK A251-BK 631-GY-14 631-GY-14 2 619-GN-14 QQQ

GEAR GND VERIFY

CAT DATA LINK +


CAT DATA LINK -
EPTC-II

NEUTRAL (TPMC)
15 A251-BK A251-BK GREEN RED 632-WH-14 632-WH-14 4 631-GY-14 619-GN-14

112-PU
308-YL
101-RD

109-OR

207-BK
203-BK
310-PU
311-WH
105-BR
307-OR
307-OR
307-OR

PART THROTTLE

NEUTRAL (EMS)

SERVICE CLEAR
TRANSMISSION LAMP (LH) LAMP (LH)

START SWITCH
33 A251-BK A251-BK L74 619-GN-14 619-GN-14 5 632-WH-14

START RELAY

SERVICE SET
L73 CONTROL L74

XMSN SPEED
8T-9684 8T-9683

GND VERIFY

FRONT GR 5
37 E972-BU A251-BK 622-PU-14 7 539-BU

BODY UP SW
A251-BK

FRONT GR 3
FRONT GR 2
FRONT GR 1
FRONT GR 4
INSTRUMENT GROUND

ID CODE 4
BED RAISE

ID CODE 1

+ BATTERY
TCO SPEED

ID CODE 0

ID CODE 2
ID CODE 3
36 A251-BK 3E-5390 614-PU

RETARDER
601-GY 623-BU-14 539-BU 200-BK-14

DOWN SOL
LKUP SOL

BK
RD

BK
RD
LEVER 5
LEVER 4
LEVER 3
LEVER 2
LEVER 1
10 TACHOGRAPH 892-BR 607-PK-14 L47 540-WH A L QQQ LOW BEAM

GEAR 4
GEAR 3
GEAR 2
GROUND

UP SOL

GEAR 5

GEAR 1

BRAKE
11 7D-1513 892-BR 3 149-PU-14 HEAD LAMP
E972-BU
E972-BU
E972-BU
E972-BU

HOLD
+10V
L59 L47

2
1

2
1
EOS
9X-7169

L77
12 893-GN L47 607-PK-14 607-PK-14
I 13 DD CONN 7 893-GN
A A
623-BU-14
2
6 622-PU-14 611-PU-14
QQQ I
1

L99
14 601-GY 307-OR 202-BK 893-GN A 622-PU-14 5 623-BU-14 CONN 44

892-BR
892-BR
L99 L78 F

2
16
15
14
13
12
11
7
30
29
33
32
31
34
36
10
19
18
17
37
5
4
3
26
25
24
23
22
21
9
1
27
20
6
35
28
8
2

307-OR
CAT DATA LINK RH - 7 892-BR L82 123-WH 202-BK 202-BK-18 105-BR A 4 203-BK CONN 58
L82 3

4
5
6
7
8
9
10
1
2
3
CAT DATA LINK RH + 6 893-GN 202-BK 202-BK A251-BK B F L74 1 200-BK-14 200-BK-14

A251-BK

A251-BK
L69 F 2 L44 L44

714-YL-18
SERVICE

636-GN

635-BU
716-BU-18

711-BR-18
27 C413-YL A254-BK 202-BK 202-BK 202-BK D997-YL 200-BK-14 QQQ

715-GN-18
713-OR-18
7

724-YL
DATA C

712-WH-18

L76 450-YL
202-BK-18

452-PU

703-BU
707-PU
CONN 22

202-BK

721-BR
280-BK

219-BK
218-BK

227-BK
705-PK

726-BU

126-PK

720-PU
217-BK

704-GY

L71 706-BR
E750-PU
723-OR
710-GN

725-GN

709-OR
1 CONN 19

722-WH
TOOL F HIGH BEAM

893-GN
SERVICE

D997-YL
28 C414-BU 454-GN 893-GN 8 200-BK-14

892-BR
LOAD D

D996-PU
306-GN
321-BR

307-OR
TURN

L69
L72 L72 QQQ

202-BK
202-BK
KEYPAD DATA 29 C415-WH 200-BK 202-BK 892-BR E CONNECTOR CLEAR SW HEAD LAMP
SIGNAL SW

202-BK
L

MANUAL RETARD PRESS SW


202-BK
CONN 26 L

3
2
1
6
4
5
25 E707-GN 611-PU-14 207-BK 9D-3721 9X-7170

UNUSED SINKING DRIVER


UNUSED SINKING DRIVER
UNUSED SINKING DRIVER
UNUSED SINKING DRIVER

UNUSED SINKING DRIVER


+V DISPLAY F 9G-5589
CONN 25

10
6
1
3
9
8
7
4
5
2
AUTO RETARD PRESS SW

UNUSED PWM, FREQ, SW

1
2
3
4
CLOCK 26 E708-PK G Q
L76 L76 T Q B

+10V SENSOR SUPPLY

SECONDARY BRAKE SW

611-PU-14
619-GN-14
200-BK-14
200-BK-14
200-BK-14
893-GN
892-BR
892-BR
893-GN
892-BR

893-GN
9 601-GY 601-GY L76

D963-BU

C453-YL
201-BK
LAMPS ON SENSE H

AIR CONTROL VALVE


L77 L77 F 2 F

UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SW TO GND

UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SW TO GND

AIR SUPPLY VALVE

AUTO RETARD LAMP


1 4
D996-PU

200-BK-14
35

620-WH-14
601-GY

620-WH-14

614-PU
539-BU
149-PU-14
623-BU-14
622-PU-14
607-PK-14
632-WH-14
631-GY-14

611-PU-14
620-WH-14
L75

203-BK

619-GN-14
L77 J

635-BU
636-GN
202-BK

CAT DATA LINK +


CAT DATA LINK -

AUTO RETARD OFF

OIL PRESSURE SW
L67 L70 1

L74
540-WH L99
L67

AUTO RETARD ON

HARNESS CODE 0
HARNESS CODE 2
HARNESS CODE 1
HARNESS CODE 3

ACCELERATOR SW
T
(Dimensions: 48 inches x 35 inches)

L74
ACTION LAMP 20 411-PK L67 202-BK SERVICE

SERVICE BRAKE
L68 L68

CLEAR SWITCH

ENGINE SPEED
3 E710-BU SET SW

611-PU-14
LCD LAMPS (-) L68 L69 L69

SET SWITCH

UNUSED PWM
UNUSED PWM
31 202-BK 202-BK 9D-3721

E710-BU

A251-BK
L70 L70

+ BATTERY

UNUSED SW
411-PK

601-GY
454-GN

539-BU

113-OR
200-BK
L70 202-BK

L81
34 200-BK L81 202-BK
L71 L83 L82 L101

5
6

2
3
L71

L56

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED

RESUME

GROUND
CAT DATA LINK LH + 4 E776-GN 720-PU 126-PK A251-BK

A254-BK
L90 T T T T

SPARE
L90 L60
601-GY
601-GY

5 E777-YL L71 L76 L76 710-GN

L40
CAT DATA LINK LH - 706-BR 710-GN L60
RS-232 PORT 2 RECEIVE 18 D943-YL 200-BK 200-BK 200-BK FOG
L82 L82 L101 LAMP
RS-232 PORT 2 TRANSMIT 19 D942-GN L82 L82 L101
L83 L83 L101 T AUTO RETARDER 9X-7169
RS-232 PORT 1 TRANSMIT 16 875-BU L83 L83
CONN 39

1
4
5
6
2
3

1
9
8
11
26
22
23
24
25
31
32
33
34
20
6
7
19
17
18
37
14
13
3
4
10
12
5
15
16
21
2
27
28
29
30
35
36
RS-232 PORT 1 RECEIVE 17 876-OR A 105-BR 105-BR CONTROL
CONN 40 Q

BU
GN
BR
RD
PU
PK
WH
BK
OR
YL
A L60 A
1

M
2
3
4
5
6

SERVICE LAMP 21 E709-WH QQ A 109-OR 109-OR 3E-3663 632-WH-14


L91 L91 CONN 14 L75 L75

10
SENR8579-01

L65 CONN 8

3
7
9

5
2
1

4
L65

8
H A

6
23

537-GN
604-OR
606-GY
605-YL
539-BU
540-WH
635-BU L65

D984-GN
D985-BR
D986-PK
TPMS RED LAMP

A215-BK
A217-BK
A216-BK
A218-BK
176-OR
2

450-YL

454-GN
D988-WH
D989-BU

D991-OR
D992-PU
A254-BK
SSS SSS A H SERVICE SET SW
E972-BU

C415-WH
C413-YL
C414-BU

E708-PK
E707-GN

22 636-GN RADIO/LIGHTER 135-BU-14

632-WH-14
TPMS GREEN LAMP 592-BU-10 15A 135-BU-14 9

1
2
3
4
5
6
7
8
9
10
+BATTERY (KEYSWITCH) 8 113-OR 112-PU-14 H 121-YL 1 9D-3721 M 200-BK-14
H Q
VIMS MODULES 113-OR M

601-GY
113-OR
A251-BK
E710-BU
539-BU
454-GN
411-PK
611-PU
540-WH
200-BK
123-WH
A 112-PU-14 10A L64 122-BU 2 M CONN 20

L47
VIMS MAIN L64 FOG

D994-BU

892-BR
893-GN
A A 123-WH 3 A254-BK D993-YL
MODULE LAMP

L94
112-PU-12 20A CONVERTER 120-YL-12 126-PK 6 540-WH

OPERATOR STATION
6V-6702 L47 SERVICE CLEAR SW 9X-7169
L90

L90 170-YL-14 8 539-BU A254-BK

L75
115-PK-14 5 M 9D-3721
CONN 46 L75 M Q
124-GN-14 4 A254-BK D994-BU 632-WH-14

619-GN-14
611-PU-14
CONN 52

5
1
3
2
4
QQ L99 M

L45
150-OR-14 7 L60

L99
FUSES: 15A 8M-8948 H H L99 BB
E707-GN 1 +V DISPLAY GAGE 112-PU-14 10A BACKUP ALARM 121-YL 104-YL 10 PANEL
CLUSTER 20A 8M-0456

A254-BK

A254-BK
LAMP

A254-BK
E972-BU 2 GROUND 112-PU-14 H 200-BK-14

202-BK
126-PK
202-BK
H

710-GN
10A 3K-8782
H CONN 51 100-4984 7N-5876 H

105-BR
E708-PK 3 112-PU-14 10A AIR DRYER 122-BU Q
E707-GN
E707-GN

CLOCK
A C413-YL 4 DATA LAMPS FUSE HOLDER 112-PU-14 H L64 H A 601-GY
7N-5876 4K-5122 H J
1 C414-BU 5 LOAD 112-PU-14 10A GAGES 123-WH L65 7 107-WH

L56
592-BU-10

120-YL-12
170-YL-16

L39
2 E972-BU 6 LEFT H 4 105-BR L46
TELEMETRY H XMSN CONTROL L56 L46 PANEL
3 876-OR TURN 112-PU-14 10A 126-PK 5 105-BR

202-BK

207-BK
L49 L62 L49 L45 L45

632-WH-14
632-WH-14
200-BK-14
200-BK-14
PORT 4 875-BU 112-PU-14 103-YL-14 103-YL-14 892-BR A M LAMP

L101
SSS LAMP H 3 L100 L100 L55
L101 7N-5876

D963-BU
C453-YL
540-WH TRACTION AID 113-OR-14 149-PU-14 893-GN 103-YL

L81
5 107-1983 112-PU-14 10A 6 6

L75

L83

L48
L76

L67
L77
L100

201-BK
SSS SSS SSS H L55
E972-BU
E972-BU
E972-BU
E708-PK

C414-BU
C413-YL
E708-PK

200-BK 200-BK SOCKET 112-PU-12 H 132-PK 8 132-PK 135-BU-14 176-OR A NOTE C 7 102-BU-14 601-GY
E707-GN

L50
E707-GN
E707-GN

A 200-BK SSS 107-1984 112-PU-14 10A ARC 176-OR 10 176-OR 115-PK-14 L50 DOME D984-GN 5 176-OR J
VIMS BREAKER LAMP SW A 2 1 J
601-GY 112-PU-14 102-BU-14 2 102-BU-14 102-BU-14 307-OR A254-BK D985-BR D984-GN 610-OR-14

102-BU-14
A H J J 4
SERIAL B E972-BU CONN 48 601-GY HIGH 112-PU-14 10A SHUTTERS 104-YL 6N-8589 1 149-PU-14 9D-4068 3 D986-PK 3 D985-BR 6 5

A254-BK
QQ NOTE B A J RUNNING

103-YL
PORT C D943-YL BEAM H 9 150-OR-14 2 D986-PK

149-PU-14
L78 GG 121-YL J9

103-YL

602-WH
SPEED/ SSS L78 AUTO RETARD LAMP SW
601-GY

L41
D D942-GN E707-GN 1 +V DISPLAY LAMP 101-RD-10 170-YL-14 L63 L63 1 D988-WH 619-GN-14
2 TACH A GG H 15A CONN 13 121-YL OFF/ON SW 8 J 6T-3989 ENGINE FLOOD
E E972-BU GROUND 611-PU 107-1983 315-GN-12 101-RD-10 101-RD-10 102-BU-14 8
E708-PK 3 CLUSTER 200-BK
20A 15A
115-PK-14 6T-3991 J LAMP SW

150-OR-14
CLOCK SOCKET ETHER GG A LADDER
CONN 50 HEAD LAMP CONN 27 3 8D-2676

150-OR-14
C413-YL C413-YL 4 DATA 6V-6457 SSS 107-1984 BREAKER 124-GN-14 NOTE C FLOOD
2 J

601-GY
(HIGH) BREAKER

601-GY
LAMPS
200-BK

C414-BU C414-BU 5 3T-8728 LAMP

614-PU
LOAD
D942-GN
D943-YL
E972-BU

7N-5876 3T-2662 BRAKE RETRACT L94 Q

614-PU
202-BK
306-GN
710-GN
126-PK

307-OR
321-BR
6 TACH SPEED VIMS 9X-1439
GG BREAKER A 12 Q
E708-PK
C414-BU
C413-YL

ACTION 101-RD-10 101-RD-10 H 601-GY ARC CONTROL Q


3T-8728 L44 L44 11

103-YL
SSS LAMP 107-WH 107-WH 101-RD-10 101-RD-10 115-PK-14 A251-BK VALVE 1 D988-WH
H 10A 15A 620-WH-14

L73
411-PK 107-1983 ENGINE GG A A251-BK L73 3E-8691 2 A254-BK D988-WH PANEL
SSS SSS SSS FRONT FLOOD A A L41 L41

321-BR
113-OR A251-BK SOCKET SHUTDOWN 112-PU-10 139-OR-10 A251-BK 6 450-YL DIMMER SW
E710-BU

6
4
1
2
5
3
20A

L45
113-OR

SSS LAMP BREAKER


601-GY
601-GY

E710-BU 107-1984 BREAKER A251-BK 7 D989-BU J 6T-3991

607-PK-14
F

L65
200-BK 3T-2662 DOME 454-GN 614-PU 2 1 600-BR
9G-9487 Q

L65
A251-BK-14 5
L91

GG
CONN 47 3
L90

601-GY RETARDER 105-BR 105-BR 101-RD-10 ALT BREAKER LAMP ARC SUPPLY A 4 J 601-GY

A254-BK
A254-BK
GG H
101-RD-10 GG 15A

200-BK-14
101-RD-10 GG

607-PK-14
QQ INDICATOR 105-BR 105-BR 101-RD-10 149-PU-14 3E-7294 200-BK-14 7X-6399 VALVE 1 D989-BU 3 D991-OR J 601-GY 623-BU-14

L62
A 10A
E707-GN 1 MESSAGE A 103-YL-14 H 101-RD-10 GG 200-BK-14 2 A254-BK

L62
+V DISPLAY SSS LAMP 101-RD-10 101-RD-10 GG LADDER LAMP A 200-BK J 3E-8691 1 D992-PU 601-GY 622-PU-14
CENTER A

601-GY
600-BR
E972-BU 2 GROUND 454-GN 107-1983 A 612-GY KEY BREAKER 101-RD 109-OR 200-BK 200-BK-14 1 WH-18 2 A254-BK J2 3 J Q
E708-PK 3 CLUSTER 123-WH 612-GY L66 101-RD-4 A 105A A
200-BK 200-BK-14 2 BK-18 602-WH 607-PK-14
CLOCK SOCKET BREAKER 6N-8589 A M
C413-YL 4 6V-6643 SSS A L66 9G-9487 109-OR-4 200-BK-8 200-BK-14 DOME Q Q
DATA 107-1984
LAMPS BACKUP CONN 38 L44 CONN 31 LADDER

200-BK
LAMP SW

122-BU
C414-BU 5 200-BK-10 200-BK-14 A254-BK
113-OR
200-BK

LOAD LAMP SW LADDER

607-PK-14
E710-BU

GG H H J
7N-5876 RELAY

121-YL
121-YL
6 RIGHT 103-YL-14 101-RD-10 112-PU-14 124-GN-14 201-BK-14 A254-BK-14 A254-BK-14 6T-3991 J 1 6T-3990 LAMP SW

2
1
3T-0376 15A GG 15A 2 J

103-YL

200-BK
H ADEM BREAKER

602-WH
112-PU-10 202-BK-14
L68

TURN 101-RD-10 AIR CONDITIONER A253-BK-14 VIMS

A254-BK
L95 L85 3 4D-1836
6N-8589

592-BU-10

120-YL-12
170-YL-16

200-BK
308-YL
308-YL
308-YL
112-PU

A254-BK
DOME, STOP & 202-BK A252-BK-14

315-GN-12
SSS LAMP BREAKER SERVICE

A251-BK

L95
CAB J

200-BK

103-YL
G 539-BU 107-1983 TURN LAMP 6N-8589 LAMP

A255-BK
H
A A A H G

L88
308-YL
A GROUND AUTO RETARD PRESS SW

207-BK
202-BK

308-YL
307-OR

614-PU
E710-BU 200-BK SOCKET BREAKER 112-PU-10 150-OR-14 149-PU-14 107-2282

150-OR-14
15A 9W-0263

150-OR-14
E710-BU E710-BU SSS 107-1984 112-PU-12 6N-8589 150-OR-14
L81
L83

L67
CONN 53
L75

L76

L48

L63
L77

L54
113-OR 112-PU-10 149-PU-14 DIMMER

710-GN
121-YL
105-BR
A AA A A 2 J VIMS
36 Page,

113-OR 113-OR 107-WH A A J 3 RESISTOR


A 105-BR SERIAL AMBIENT TEMP

L59
113-OR 113-OR-14 A A254-BK D991-OR 3T-3437

RD-18
BK-18
L91 H

L40
QQ 113-OR 112-PU-12 PORT SENSOR
L107 L107 H 112-PU-10 L85 L85 11 QQQ P P 118-3909
E707-GN 1 +V DISPLAY 113-OR VIMS
H

109-OR-4
OR-18

B
C
D
E
123-WH D963-BU

A
E972-BU 113-OR
L76

2 GROUND 109-OR-4 1 D963-BU A +V


D942-GN
D943-YL

E709-WH
E972-BU

L76 L63 L63 SERVICE Q

C OFF
12 B Q
635-BU
636-GN

C415-WH 113-OR MAIN L63 201-BK 2 201-BK BK-18

B ST
3 DATA B GROUND

S ON
8 J 115-PK-14 KEY SW

308-YL
308-YL
D943-YL
1
2

1
2
3
4
E972-BU
DD A

D942-GN
4 RELAY 112-PU-10 Q 9G-7641 C453-YL 3 C453-YL C WH-18 SIGNAL

1
2
3
KEYPAD L78 L78 J 9 TT L

R
3T-0376 601-GY 6 601-GY 450-YL 450-YL
CONN 65
L77

6V-6455 Q Q

A251-BK
450-YL A

631-GY-14
450-YL

E709-WH
CONN 29 23 202-BK

C453-YL
201-BK
D963-BU
200-BK-14
614-PU
620-WH-14

539-BU
200-BK-14

620-WH-14
LAMP CONN 33 A RETARDER 5

170-YL-14
308-YL
113-OR-14 XMSN BK-18 1 D922-PU 115-PK-14

L55
7N-5876 PRESS SW J 6

203-BK
132-PK SPEED SPEEDOMETER GY-18 7 449-BU 4 200-BK BK-18 2 A254-BK J

L63
DISTRIBUTOR BK-18 2 202-BK 5 105-BR 105-BR 3E-2035
FOG LAMP SW
L89

A L63 GROUND
311-WH
310-PU

L41
200-BK-14

L39
200-BK-14
170-YL-14

201-BK-14

200-BK-10
450-YL

200-BK-14
3T-5438
L67

200-BK PK-18 5 123-WH 1 123-WH 123-WH

124-GN-14
200-BK-8
6T-3989
601-GY SPEED IN GN-18 6 710-GN 7 449-BU 115-PK-14

306-GN

537-GN

601-GY
601-GY L67 + BATTERY WH-18 1 123-WH 123-WH

L106
L81
E710-BU TRACTN AID OR-18 4 768-OR

L85

L95
L88

L50

L49

L94
L90 L76 L76

L56
L90

L46
L90 PYLD MNTR YL-18 3 710-GN
202-BK L55
L89 L89
L89
L75 L75
202-BK
707-PU

200-BK-14
102-BU-14

610-OR-14
619-GN-14

623-BU-14
622-PU-14
149-PU-14
631-GY-14
632-WH-14
115-PK-14
135-BU-14
L76 CONN 37 12V AUX
+ BATTERY RD-18 1 107-WH TO HYDRAULIC TO DIVERTER 135-BU-14 1

A251-BK
A STEERING POWER

602-WH
200-BK
103-YL

103-YL

200-BK

614-PU
601-GY

410-WH
+24V INPUT 120-YL-12 GROUND BK-18 2 200-BK LOAD SOLENOID SOLENOID 200-BK-14 2
A 120-YL-12 F BLEED BU-18 3 327-PK
ENG SOL J

1
2
3
4
5
6
F 120-YL-12 CONTROL ATMOSPHERIC
+24V ING A 4
CONN 61

1
2

2
1
9G-9287 PRESSURE
4
2
1
3

+12V OUTPUT 592-BU-10 RESET YL-18 5 306-GN 306-GN A A 321-BR


893-GN
WH-18 326-PU SENSOR
892-BR
450-YL
452-PU
709-OR
A OFF (KEY) 6
A 6V-1926

D741-YL
GROUND

B771-BR
D740-BR
OR-18 410-WH 1 RD

B771-BR
OFF 7
BK
PU
PU
BU

200-BK-10 L68
L68
170-YL-16
200-BK-10

997-OR A OR-18 +V A251-BK 2 BK

L46
24/12 VOLT L67 CONN 32 993-BR B YL-18 GROUND
L54 L54
CONVERTER L66 A

L41
L67
310-PU

L66
308-YL
207-BK

BRAKE A747-GY C GN-18 SIGNAL ACTION


1 2 3E-8646 RETRACT SW ALARM
L89
L83
L81
L90

L48

F 3 4 9D-3721 THROTTLE 9G-9813 F

327-PK
A 2 L59

200-BK-14
200-BK-14
306-GN
3 POSITION

711-BR-18
712-WH-18
713-OR-18
714-YL-18
715-GN-18
716-BU-18
202-BK-18
BODY 1 A TRACTION SHIFT LEVER A 2 1 A 139-OR-10 SENSOR

707-PU
L83 L83 768-OR 777-PU-10 200-BK-14

L66
RAISE SW L102 L92 L92 700-PK AID TEST SW SW A 3E-5400 200-BK-14

D741-YL
B771-BR
D740-BR
8C-5681 767-WH 4D-1836 9W-0681 A700-OR A RD-18 +B 200-BK-14
310-PU 2 1 A CONN 16 998-BR B BK-18 GROUND
310-PU 308-YL A983-BU C WH-18 SIGNAL 610-OR-14 L Q
A 3 SERVICE A F THROTTLE L59 622-PU-14
240VAC WIRING SYSTEM 307-OR 4 200-BK-14
+ -

612-GY
612-GY

3
4
5
8
9
1
2
10
6
7
A METER BK 2 200-BK BYPASS SW 632-WH-14 200-BK-14 200-BK-14

101-RD-4
5

C940-GN

A747-GY
A700-OR
A983-BU
3T-8325 6T-6066

892-BR
893-GN
892-BR
893-GN

998-BR
997-OR
993-BR
START AID SW RD 1 403-GN 631-GY-14 6 200-BK-14

450-YL
306-GN
200-BK
L46

LEVER 1
LEVER 2
LEVER 3
LEVER 4
LEVER 5
GND VERIFY
GROUND
NEUTRAL
EEE 614-PU A251-BK

L58
8C-9812 A 1 2 A L56 1
JACKET WATER

200-BK-14
1 RD-14 202-BK 998-BR C940-GN 619-GN-14 2 308-YL

200-BK-14
4-BK-14 HEATER 202-BK 202-BK-14 135-BU-14 607-PK-14 3 170-YL-14

200-BK-10
9X-1292 202-BK L95 (12V) L14
GN-14 202-BK 623-BU-14 D942-GN

200-BK-14
7
310-PU
308-YL

135-BU-14 A

L52
CIGAR LIGHTER

L57
202-BK 410-WH D943-YL

L96
L52 L48 L48 8
200-BK-14 HOUSING A251-BK E709-WH
L96 9
L96 L57 A 116-4700 A J 10 E972-BU

L50
1 RD-14 JACKET WATER KNOB AS. 102-BU-14 1
4-BK-14 HEATER 306-GN L50
4K-1245 L50 115-PK-14 7 CONN 18
L102

GN-14 9X-1292 PRELUBE SW L97 L95 L95 135-BU-14


L102 8
3T-3947 200-BK 200-BK-14 200-BK-14 2 C453-YL
KEY START SW L51 L51
RR RR 200-BK 623-BU-14 3 201-BK
FFF 9G-7641 BACKUP L58 L58 L58 200-BK 607-PK-14 L106 L106
337-WH 308-YL 308-YL L48 9 D963-BU
2 RD-14 JACKET WATER 308-YL A LAMP SW L48 L48 619-GN-14
L48 4
5-BK-14 HEATER 308-YL A R 6T-3991 L85 L85 L85 L85 200-BK 200-BK 200-BK 200-BK-14
A 1 6 L46
GN-14 9X-1292 308-YL RR 612-GY 2 A 202-BK 201-BK-14 601-GY 611-PU-14
5
337-WH
307-OR

149-PU-14
BLOCK - FUSE A C OFF 3 L39

614-PU
L51
CONN 23 A

103-YL-14
FUSE 326-PU 121-YL 200-BK 619-GN-14
L51
15A 5N-5536 1- RD-14 307-OR RR 608-GN A 200-BK 200-BK-14 J
315-GN-12

RD-10
KKK
1- RD-14 DDD 307-OR A S ON 200-BK L102
200-BK-10
109-OR-4

5N-5534 15 200-BK-10 8
207-BK

311-WH

L97

B ST L102
L107

JACKET WATER A

539-BU
614-PU
611-PU-14
2- RD-14 2 RD-14 307-OR 170-YL-14 170-YL-14

619-GN-14
200-BK-14
2
L68

170-YL-16
L89

709-OR

132-PK

OPERATOR STATION
KKK HEATER A
RD-10 15 2- RD-14 5-BK-14 105-BR 200-BK-8 614-PU 3
L88 L88

124-GN-14
KKK 9X-1292
L92

JJJ GN-14 103-YL 149-PU-14 149-PU-14 9


L89

2 RD-10 RD-10 3- RD-14 L86 L86 103-YL 103-YL 103-YL 103-YL


15 L56 7 TT
L56

L86
3 GGG JJJ L56 622-PU-14 5

614-PU
GGG L86

1
2
E 1 BK-10 BK-10 15 4- BK-14 103-YL 632-WH-14 6 E

2 200-BK-14
Y Q N
G GN-10 BK-10 4- BK-14 A 631-GY-14 1
HHH THERMOSTAT A

1
2
3
MMM 15 5- BK-14 3 RD-14 537-GN 103-YL 201-BK-14 610-OR-14 4 X
7-RD-14 SWITCH BRAKE AIR 521-YL-14
BK-10 5- BK-14
GN-14
T
9W-3797 PRESSURE FLASHER L53
L53
CONN 24 L53 522-WH-14
6- BK-14

631-GY-14
HHH
15 108-0358 L94
BOX GROUND 6- BK-14 SENSOR L94
TERMINAL BLOCK 100-4311 A A
L97

315-GN-12 315-GN-12 614-PU


CONN 57

4
1
3
4K-6498 AAA OR-18 D963-BU L97 L97 L97 522-WH-14
VS A L93 L93 R Q
7-RD-14 7-RD-14 ENGINE OIL SIGNAL WH-18 C D970-WH L93 201-BK L96 537-GN 200-BK-14 BK-14 631-GY-14
HEATER L98 L98 L85 L85 BLOWER SW FOG
7-RD-14 6-BK-14 BK-18 B 201-BK L98 801-PK 200-BK-14

522-WH-14
124-GN-14
521-YL-14
200-BK-14
GROUND THERMO SW

L88
GN-14 GN-14 9X-9753 122-BU 6P-3236 S S 200-BK-14 LAMP
GN-14 200-BK
L88 3E-5465 CONN 54 MOTOR 631-GY-14 200-BK-14 9X-7169
L81 L81 S R Q
GN-14 109-OR-4 109-OR-4 R 631-GY-14
JUMPERS GN-14 BBB L80 L017 113-OR-14 T 522-WH-14 200-BK-14 1 631-GY-14 Q FOG
5 BLOWER

L94
9X-8194 GN-14 7-RD-14 ENGINE OIL L89 L89 L89 L107 200-BK-14 515-GY-14 2 WH/RD-14 LAMP
L80 L94 1S 2 9G-8693
GN-14 6-BK-14 HEATER BRAKE 9 772-BR 207-BK 124-GN-14 1 124-GN-14 9X-7169
9X-9753 2
GN-14 GN-14 + 12V 5 767-WH 311-WH 311-WH 521-YL-14 4 521-YL-14 BK-14 200-BK-14
GN-10 LLL LEFT SP 6 769-BU 537-GN
5
515-GY-14 515-GY-14 Q
3 X
PROPN SOL 10 773-GY L93 L93 515-GY-14 611-PU-14 HIGH BEAM

607-PK-14
L89 4
GN-10 LEFT SOL 12 774-YL L89 L89 516-GN-14 MOTOR HEAD LAMP
L90

L53
MMM LLL L90 S S R 9X-7170
STRAP AS. 6Y-6584 RIGHT SOL 13 775-BR L90 3 517-BU-14 S

L58

L57
STRAP AS. 8X-6645 STOP RIGHT SP 7 770-GN RESISTOR 200-BK-14 2 200-BK-14

201-BK-14
L79 L79 L52 BLOWER
LAMP SW ID CODE 4 20 216-BK S 9G-1950 515-GY-14 1 WH/RD-14 X
9G-8697 X

200-BK-14
521-YL-14
522-WH-14
2M-9346 TRACTION LOW BEAM

150-OR-14
150-OR-14
201-BK
201-BK

201-BK
ID CODE 0 16 212-BK 619-GN-14
AID J HEAD LAMP

D741-YL

C940-GN
A747-GY
A700-OR
A983-BU
B771-BR
D740-BR
ID CODE 1 17 213-BK

311-WH

539-BU
614-PU
311-WH
A A

311-WH
202-BK

450-YL
893-GN
892-BR

998-BR
993-BR
997-OR
403-GN

2
1
201-BK
L56
CONTROL ID CODE 2 18 214-BK 9X-7169
FRONT FRONT 3T-0529 D L89
ID CODE 3 19 215-BK A 200-BK-14
ENGINE ENGINE L107 N N X
4 1 132-PK OPERATOR STATION PARK/TURN

635-BU
636-GN
636-GN

635-BU
FRAME SUPPORT SUPPORT TEST 11 700-PK 201-BK RD 1 539-BU 539-BU 1 RD ABBREV COLOR
2 A255-BK L14 L14 LAMP PARK/TURN
L85

GROUND BEAM MOUNTING GROUND 2 A255-BK RRR RRR BR 2 614-PU 614-PU 2 BR RD RED
3 768-OR 3T-3967 LAMP
TURBO #1 AFTERCOOLER LADDER WH WHITE
604-OR
103-YL

240VAC WIRING SYSTEM XMSN SP 3 768-OR 5 700-PK +V RD-18 A D963-BU 201-BK B BK-18 GROUND 3T-3967

AFTERCOOLER TEMP (FRONT) (PWM2)


L93

L90

AFTERCOOLER TEMP (REAR) (PWM7)


EXHAUST TEMP TEMP SENSOR FLOOD OR ORANGE
L92

L81 + BATTERY 1 132-PK 4 767-WH GROUND BK-18 B 201-BK D965-GN C WH-18 SIGNAL

RH FRNT STRUT SENSOR (SPEED2)


LH FRNT STRUT SENSOR (SPEED3)
L81 L96

L94
LUBE

310-PU L97
3E-7826 (FRONT) LAMP YL YELLOW

LH TURBO EXHAUST TEMP (PWM6)

RH TURBO EXHAUST TEMP (PWM5)


C D977-PU OR-18

777-PU-10
15 SIGNAL YL-18 D963-BU A +V

109-OR-4

STEERING OIL HI PRESS (SW8)


STEERING OIL LO PRESS (SW7)

JACKET WATER LEVEL SW (SW4)


L89
A253-BK-14

SOLENOID
A252-BK-14

201-BK
CONN 49 100-3055 3T-4411 PK PINK

T/C OIL TEMP SENSOR (PWM4)

AUTO LUBE SOLENOID (SOL1)

T/C OUTLET SCREEN SW (SW1)

AMBIENT TEMP SENSOR (PWM8)


315-GN-12
777-PU-10
113-OR

170-YL-14
201-BK-14
14

201-BK
L80

D741-YL
D740-BR
B771-BR
L80

ENGINE OIL LEVEL SW (SW5)

BRAKE AIR PRESSURE (PWM1)

ENGINE COOLANT FLOW (SW6)


109-OR-4

101-RD-4

200-BK-8
5T-4434 BK BLACK

202-BK

FUEL LEVEL SENSOR (PWM3)


8

A251-BK

E972-BU
E709-WH
D942-GN
D943-YL
E776-GN
E777-YL
D963-BU
D970-WH

D D

113-OR

201-BK
104-YL
200-BK
858-GY
859-YL

308-YL

311-WH

858-GY
859-YL

635-BU
636-GN
122-BU
893-GN
892-BR

A GY GRAY
801-PK
202-BK
709-OR
452-PU
207-BK
604-OR

612-GY
306-GN
327-PK

113-OR
113-OR
113-OR
608-GN

614-PU
606-GY
605-YL
604-OR
CONN 11 D L98

CAT DATA LINK RIGHT -


CAT DATA LINK RIGHT +
CAB RRR PU PURPLE

CAT DATA LINK LEFT -


CAT DATA LINK LEFT +

FUEL FILTER SW (SW2)


BK 1 801-PK RRR
BK 2 201-BK L98 GROUND A TURBO #2 +V RD-18 D963-BU D963-BU OR-18 AFTERCOOLER VIMS INTERFACE BR BROWN
B B A A +V MODULE #1

+8V SENSOR SUPPLY


EXHAUST TEMP BK-18 BK-18 TEMP SENSOR GN GREEN
A A CONN 2 GROUND B 201-BK 201-BK B GROUND 6V-6649

3
1
24
26
31
32
14
40
16
21
6
7
13
39
10
8
20
29
37
12
22
35
25
38
18
34
33
23
15
17
11
2
19
4
30
5
9
36
28
27
OPERATOR STATION 3E-7826 SIGNAL YL-18 C D976-PK B406-GY C WH-18 SIGNAL (REAR) BU BLUE

2
11
22
18
19
9
17
5
6
13
1
23
25
21
3
12

20
7
24
14
4
15
16
8
10
SECONDARY/PARKING CONN 3 100-3055
28
38
35
33
32

36
6
16
2
21
22
4
8
14
18
3
19
20
15
29
25
37
26
27
5
40
39
1
23
24
10
11
12
13
9
30
31
7
17
34

SERVICE/RETARDER XX C XX SYMBOL DESCRIPTION


C L9 B

201-BK
201-BK
201-BK
BRAKE TEE

777-PU-10

109-OR-4
311-WH
993-BR
997-OR

892-BR
893-GN

430-BU

407-PK
150-OR-14
150-OR-14

481-GN
521-YL-14
522-WH-14
200-BK-14
405-GY
413-BR

201-BK
C972-YL

C940-GN
C915-GY
B948-BR

A747-GY

A983-BU
A700-OR
A430-OR

201-BK
412-BU

451-BR
450-YL
BRAKE TEE

406-PU

437-BR

403-GN
441-OR
998-BR
L68 ENGINE OIL BLADE, SPADE, RING,

ID CODE 0
ID CODE 1
ID CODE 2
+BATTERY
L68 CONN 5 CONN 9 LEVEL SW RRR RRR JACKET WATER OR SCREW TERMINAL

GROUND
SECONDARY SERVICE/ SERVICE/ 3E-9342 BK-18 1 B428-OR D963-BU A OR-18 +V T/C OIL LEVEL SENSOR
L79
201-BK-14

CIRCUIT CONNECTED
A252-BK-14

A253-BK-14
605-YL

859-YL
BRAKE SW RETARDER SW RETARDER SW K TEMP SENSOR 111-3794
207-BK
327-PK
E777-YL
122-BU
202-BK

K TTT TTT
452-PU

892-BR

801-PK
858-GY

B447-PU
K 417-GY
306-GN
200-BK

BK-18
614-PU
606-GY

604-OR
608-GN
612-GY

709-OR

113-OR
113-OR

709-OR
893-GN
113-OR

201-BK
E776-GN
D963-BU

859-YL
858-GY
201-BK
636-GN
635-BU
310-PU
311-WH

308-YL
777-PU-10

200-BK-8

315-GN-12

170-YL-14
E709-WH
D942-GN
D943-YL

101-RD-4
109-OR-4
113-OR
104-YL
A251-BK

E972-BU
BK-18 2 201-BK B GROUND
D970-WH

3E-2033 3E-2034 3E-2034 100-3055


E750-PU

767-WH ID CODE 2 39 A252-BK F975-OR A OR-18 +V D969-PU C WH-18 SIGNAL D963-BU 1 D963-BU A RD-18 +V
126-PK
202-BK
280-BK
709-OR
710-GN
721-BR
722-WH
723-OR
724-YL
725-GN
726-BU
705-PK
704-GY
703-BU
219-BK
217-BK
218-BK
227-BK
202-BK

F F D CIRCUIT NOT CONNECTED


214-BK

L16
213-BK
212-BK
216-BK

BK-18 BK-18 GROUND


215-BK

ID CODE 3 40 A252-BK A252-BK B GROUND 201-BK 2 201-BK B

3
4

9
5
6

7
1

2
L80 L80 CONN 4

26
14
15

10
18
11

22
21
31
29
13
25
20

19

24
23
16

37
38
39

17
12

27
28
30
32
33
34
35
36
40
L18

L25
1 720-PU 1 706-BR 1 767-WH DIFF OIL TEMP SENSOR (PWM6) 14 C429-GY C429-GY C WH-18 SIGNAL D967-OR 3 D967-OR C GN-18 SIGNAL

L19
B L XMSN RRR C ELECTRICAL CONNECTION
2 202-BK 2 202-BK 2 772-BR OPERATOR STATION 27

D963-BU
D963-BU
D963-BU
DIFFERENTIAL OIL L19

859-YL

A493-YL

C453-YL
417-GY
INPUT TO MACHINE STRUCTURE

892-BR
893-GN
801-PK
858-GY

447-PK

412-BU
437-BR
882-PK
883-GY

201-BK
201-BK
201-BK
201-BK
D963-BU
D976-PK
B406-GY

D969-PU
B428-OR
D977-PU

B447-PU

113-OR

D967-OR
E709-WH

D965-GN
202-BK

D963-BU
D963-BU
28 B

D970-WH
4 WAY F D TEMP SENSOR 1 GROUND
CONN 12 RR SPEED
L17
L28

D943-YL

L26

L24
30 2 SIGNAL C 452-PU INTERNAL ELECTRICAL

L23

L13
SOLENOID
11
18
20
16
19
10

15
14
13

17
12

100-3055
1
2
3
4
5
6

9
7
8

8
12
13
10
6
7
9
4
3
2
1
5
14
11

SENDER RIGHT FRONT


L10
L27

D942-GN
1
2

9G-9988 31 L24 L24 3 +V A 709-OR CONNECTION TO SURFACE


PROPORTIONAL G PP E 32 170-YL-14 5 3E-6955 CONN 35 BRAKE OIL
L11

(R) (L) L14 OF COMPONENT


SOLENOID 308-YL CONN 36 RRR C TEMP SENSOR
337-WH
307-OR

33
774-YL
775-BR

A255-BK

6
769-BU

767-WH
770-GN
A255-BK

A255-BK

767-WH
773-GY
231-BK
202-BK
709-OR
710-GN
721-BR
722-WH
723-OR
724-YL
725-GN
726-BU
705-PK
704-GY
703-BU

202-BK

202-BK

L81 L81 S-1 S-2 L14 L14 L CONNECTOR


3T-0062 C RRR D963-BU D977-PU K 100-3055
L31

34 E972-BU 9 1 620-WH-14
35 A251-BK 7 L7 437-BR 1 D969-PU 2 D976-PK L8 L7 L6 C K F975-OR A OR-18 +V ATCH WIRE, CABLE,
L15 L15

L10
36 C453-YL 10 412-BU 2 B406-GY 3 B406-GY D967-OR 5 A252-BK B BK-18 GROUND COMPONENT

L14
452-PU L14 200-BK-14
37 201-BK 4 L17 3 D965-GN 4 D965-GN 6 L103 B433-PU C WH-18 SIGNAL
CONN 42 L17 L# CIRCUIT GROUPING
L37

207-BK
+8V SENSOR SUPPLY 26 F975-OR D963-BU 8 709-OR 4 D977-PU 5 D969-PU D963-BU 3 K L
BK
WH

BK
WH
BK
WH

DESIGNATION

620-WH-14
OPERATOR STATION LH & RH HOIST SCREEN SW (SW4) 17 A492-OR K C L6 202-BK 5 D976-PK 6 B428-OR L5 201-BK 4 F975-OR A OR-18 +V LH ENGINE
L31 L6 CONN 15
CAT DATA LINK LEFT - 22 882-PK 1 882-PK 6 B428-OR 7 D963-BU E776-GN 1 A252-BK B BK-18 GROUND FLOOD
CONN 60
A255-BK
3
2
4
1
3
2
1

L5 IDENT PART NO. CHG LOC NOTE


767-WH
770-GN

883-GY D963-BU
769-BU

CAT DATA LINK LEFT + 21 2 883-GY L10 7 L10 E777-YL 2 C466-YL C WH-18 SIGNAL LAMP
E E 113-OR L10
113-OR 201-BK

200-BK-14
+ BATTERY 1 3 L11 L10 CONN 41 9X-1439
B C LEFT FRONT HARNESS AS.
774-YL

L11
A255-BK

A252-BK-14
A255-BK
773-GY

775-BR

19 D971-YL 4 L11 D963-BU


A255-BK

XMSN LUBE FILTER SW (SW6)

L5
C C B 200-BK-8 L11 L5 VVV K BRAKE OIL A 115-7505 01 D-8
CAT DATA LINK RIGHT + 23 D974-GY 5 A253-BK-14 200-BK-10 NNN D963-BU 1 D963-BU E776-GN E776-GN
TT

201-BK
201-BK
TEMP SENSO R RH ENGINE B 115-7504 01 B-11

201-BK

201-BK
201-BK
CAT DATA LINK RIGHT - 24 D975-OR 6 113-OR 200-BK STRAP AS. 4M-7146 201-BK 2 201-BK E777-YL E777-YL 1
12 A491-WH 200-BK-12 C453-YL C453-YL D974-GY E776-GN 100-3055 FLOOD C 115-7502 01 D-10
L29

T/C INLET FILTER SW (SW3) 3 113-OR 2


A252-BK-14

K VVV B FRAME L3 L3 LAMP D 115-7487 00 D-12


XMSN OIL TEMP SENSOR (PWM4) 10 428-OR L104 201-BK-14 201-BK-14 D975-OR 3 E777-YL
C 774-YL BRK OIL (RREAR) TEMP SENSOR (PWM3) 5 429-YL
L33 L33
113-OR 1 L17 GROUND L104 L14
L14 L14 UU 9X-1439 E 117-9663 00 B-13 C
A252-BK
A252-BK

L37 L37 L17 L7 L7 PAYLOAD TT F 115-7506 00 I-10


A255-BK 775-BR BRAKE COOLING FILTER SW (SW5) 18 C428-GN A253-BK 2 L17 L7 L7 A251-BK 1 RD
L6
L6

L104
773-GY 7 D974-GY 3 L6 L6 L6 635-BU 2 BK MONITOR G 107-0787 01 B-14
L3 L3 RED LAMP (RH) H 115-7040 00 G-9
9 D975-OR 4 L13 L3 L3 L3
L3 635-BU L4 8T-9683 J 117-1369 00 E-6
XMSN CHARGE FILTER SW (SW2) 8 426-BR CONN 63 L3 L13 L16 L16
BRAKE OVERSTROKE SW (SW1) 6 419-YL 201-BK L13 636-GN D963-BU UU K 115-7500 00 C-4
A252-BK A251-BK A251-BK L105 L15 L15 L104 A251-BK PAYLOAD L 115-7467 00 I-3
UP SHIFT DOWN SHIFT LOCKUP GROUND 2 A251-BK 1 RD
XMSN ID CODE 1 38 A252-BK A251-BK A251-BK 201-BK 636-GN 2 BK MONITOR M 115-7447 00 H-3
SOLENOID SOLENOID SOLENOID SPEED L103 L103 GN LAMP (RH) N 8X-5868 01 E-2
7X-1120 7X-1120 7X-1120 LEFT REAR STRUT SENSOR (SPEED3) 13 861-PU L103 L103 L103
SENDER RIGHT REAR STRUT SENSOR (SPEED2) 29 860-PK L36 L36 201-BK 201-BK 8T-9684 P 118-0822 00 D-3
B GROUND
C SIGNAL

3E-6955 BRK OIL (RFRONT) TEMP SENSOR(PWM1) 3 B433-PU 101-RD-4 101-RD-4 101-RD-4 Q 115-7457 00 F-3
A252-BK
A252-BK
A252-BK
A252-BK
A491-WH
D971-YL

L105 R 6T-4301 02 E-5


419-YL
426-BR

BRK OIL (LFRONT) TEMP SENSOR(PWM2) 4 C466-YL L104 C453-YL


A +V

L105 CONN 59 C S 6T-4300 02 E-5


BK
BK

BRK OIL (LREAR) TEMP SENSOR (PWM5) 11 C467-BU L104 L104


BK
BK

BK
BK

BRAKE C420-BU 777-PU-10 FUEL 1 113-OR 113-OR 113-OR CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER T 6G-9462 02 H-7
BRK (LREAR) PRESS SENSOR (PWM7) 15 BATTERY OR

101-RD-4
RETRACT T/C OUTLET LEVEL HEAD HEAD HEAD HEAD HEAD HEAD HEAD HEAD U 115-7469 00 A-15
BRK (RREAR) PRESS SENSOR (PWM8) 16 C419-GN GROUND BK 2 201-BK 201-BK

109-OR-4
G 8C-9514 SCREEN SW SENSOR L8 SOL 16 SOL 14 SOL 12 SOL 10 SOL 8 SOL 6 SOL 4 SOL 2 V 7T-3418 03 B-14
1
2

L8
1
2

1
2

AETA- RIGHT SOL (SW7) 20 E792-BR SIG OUT(SHALLOW) BU 4 447-PK


G G G 9X-7781 111-2094 L8 ENGINE RIGHT TURBO LEFT TURBO W 7I-4822 02 B-5
E791-YL L9 YL 3
L32

709-OR 25 SIG OUT(DEEP)


F975-OR
F975-OR

AETA- LEFT SOL (SW8)


F975-OR

F975-OR

ENGINE ENGINE
L26 L26 COOLANT INLET INLET TURBO OUTLET X 2A-6909 00 D-2/I-2
202-BK 202-BK 710-GN C VIMS INTERFACE C C RRR RRR SPEED/ OIL
202-BK 705-PK MOTOR 5 C420-BU 777-PU-10 ALTERNATOR 201-BK A493-YL A493-YL 201-BK 201-BK 437-BR TIMING TEMP PRESSURE PRESSURE PRESSURE PRESSURE (HIGH) B Z 8X-4077 02 I-2
MODULE #2 L23 L23 9X-7803 YY YY YY YY YY YY YY YY YY YY YY YY YY YY YY YY BB 115-7449 00 H-4
704-GY C 4 C419-GN 113-OR L16 201-BK FUEL SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR
6V-6649 L22 FILTER SW 102-7532 6V-1926 6V-1926 105-1875 TURBO OUTLET DD 5T-9326 00 G-11 ATCH
202-BK E791-YL ALT
A252-BK

113-OR
F975-OR

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR
F975-OR

102-9029
B433-PU
C466-YL

A252-BK

6V-1964 SS
703-BU E792-BR 113-OR L22 403-GN + PRELUBE TIMER 437-BR RRR 7N-4447 PRESSURE (LOW) HH 115-7454 00 B-16
777-PU-10
200-BK-10

2 R

101-RD-4
200-BK-10
777-PU-10

U COOLANT SENSOR YY YY YY YY YY YY YY YY PP 116-7154 00 B-6 ATCH


122-BU

202-BK 1 F975-OR XX XX 116-7151 L15 412-BU 412-BU 1 BK-18

BK-18 ANALOG RET

BK-18 ANALOG RET

YL-18 ANALOG RET

YL-18 ANALOG RET

YL-18 ANALOG RET

YL-18 ANALOG RET


WHEEL FLOW SW 6V-1944 QQ 115-7445 01 H-15

OR-18 +V ANALOG

OR-18 +V ANALOG

OR-18 +V ANALOG

OR-18 +V ANALOG

OR-18 +V ANALOG

OR-18 +V ANALOG
200-BK

SIGNAL C 769-BU 202-BK 202-BK 6 A252-BK 201-BK 2 BK-18

1
2

2
YL-18 ANALOG RET
KK
L28

SPEED LL 9X-3040 RR 117-1355 00 E-12 ATCH

OR-18 +V ANALOG
GROUND B A255-BK 202-BK 202-BK 200-BK-2 RD-4 RD-2 + BATTERY
L104

WH-18 SIGNAL

WH-18 SIGNAL

GN-18 SIGNAL

GN-18 SIGNAL

GN-18 SIGNAL

GN-18 SIGNAL
SENDER LL NN XX XX XX XX XX XX XX XX TT 118-5266 00 G-2
L27

+V A 767-WH 202-BK RD-4 PUMP B+


F975-OR
F975-OR
F975-OR

L4
L9

GN-18 SIGNAL
3T-2470

A732-YL
A716-PU

A734-PK

A706-GY

A730-OR

A730-OR
A736-YL

A714-BU
A736-YL

A710-GY

A732-YL

A704-GN

A702-PU
PP UU 118-8486 01 C-4

A708-BR
PP

A712-BR
A734-PK
TO 201-BK
B NNN BLOCK MOTOR 200-BK 200-BK 4 GROUND 437-BR L4 XX 106-1772 00 A-5
L36

LH TURN HH GROUND 10 231- BK-18 G 231-BK 104-YL 1 113-OR L25 XX NN BK-2 A447-PK 3 PRESS SW YY 7E-5342 05 A-3

201-BK
LAMP 605-YL GND VERIFY 1 726- BU-18 H 726-BU 2 451-BR 2 WH-18 FF 337-WH 1 PRELUBE SW 201-BK JJ ZZ 8C-9677 02 B-9
BODY UP L36 XX XX NNN 106-4688 03 B-10 ATCH
6V-1119 200-BK 9 I 450-YL 1 BK-18 PRELUBE PUMP 307-OR 2 KEY SW NOTE F A716-PU

481-GN
HH GEAR 5 2 725- GN-18 F 725-GN SENSOR 200-BK-10 FAN BRAKE 113-OR 116-7153 5 A736-YL PPP 102-8644 01 B-10 ATCH

A447-PK
3E-0461 ENGINE SPEED QQQ 118-0821 00 I-2

200-BK

337-WH
307-OR
STOP/TAIL GEAR 4 3 724- YL-18 E 724-YL SOLENOID 113-OR 6 A714-BU FRAME
CONN 64 LAMP MODULE G 8Q-9408 MAG PICKUP 441-OR RRR 105-4319 00 C-6

B
A

B
A

B
A

B
A

B
A

B
A
777-PU-10

C
NOTE G

BK-2
GEAR 3 6 723- OR-18 C 723-OR L31 CONN 45 XX XX XX XX XX XX A712-BR GROUND
L28 L28
B HH 7X-1670 3E-7886 XX SSS 115-7446 00 H-14 B

B
A
C
LH STOP/ HH GEAR 2 7 722- WH-18 B 722-WH 126-PK 1 RD-18 + BATTERY BU A E729-GN XX RD-2 A734-PK
TRANSMISSION SW L31 L27 L27 437-BR TTT 115-7464 01 D-3

999-WH
998-BR

993-BR

A980-BU
996-GN

995-BU
993-BR
997-OR

994-GY

997-OR

993-BR
997-OR

993-BR
997-OR

993-BR
997-OR
TAIL 639-WH 639-WH WH LEFT LAMP A 721-BR E750-PU 2 BU-18 SOLENOID RD B E728-PK 407-PK A710-GY

D772-PU

E734-GN
3 GEAR 1 8 721- BR-18 L104 L104
6V-5828 A/C REFRIGERANT 441-OR VVV 111-4610 01 C-4

993-BR
XX

997-OR
200-BK GN 202-BK BK-18 GROUND 200-BK A708-BR

A746-PK
201-BK
201-BK
LAMP 640-GN 4 RIGHT LAMP 5 D 3 C L9 C
108-1289 HH PU 122-BU L9 PRESS SW NOTE E 412-BU 412-BU 1 A732-YL
614-PU 2 TAIL IN 4 J
604-OR 1 OR STOP IN T SHUTTER 114-5334 201-BK 201-BK 201-BK 2 A706-GY WIRE AS.
V V G SOLENOID NOTE A 999-WH A704-GN GG 115-7107 00 G-11
CONN 21 CONN 17 AIR DRYER 9X-9482 L18 L18 406-PU
XX XX
B446-BU
XX XX XX RRR
998-BR A730-OR LL 4E-0718 01 B-8
2G-2159 LEFT REAR L23 L23 NOTE H NOTE J Y 8X-7198 02 E-15 ATCH
BK 1 E728-PK XX 996-GN A702-PU
L1
A510-OR

HH BRAKE OIL 2 E729-GN BK 995-BU AAA 8X-7196 03 E-15 ATCH


113-OR

L32 WH 3 1 521-YL-14 L20 A701-GY


L32 2
200-BK
200-BK

608-GN TEMP SENSOR BK 513-OR-14 998-BR 994-GY BBB 8X-7212 02 E-15 ATCH

L20
NNN 2 A729-YL
200-BK

L28 L28 K FAN L19 L105

101-RD-4
LH BACK-UP 100-3055 1 A980-BU A703-BR CCC 8X-7205 03 E-15 ATCH
L104

LAMP HH C L29 L29 CLUTCH NOTE D L105 L19 DISCONNECT SW DDD 8X-7210 02 E-15 ATCH

203-BK
A252-BK B BK-18 GROUND RELAY D772-PU A705-BU
9X-4381 200-BK NNN L22 L22 XX W 7N-0718 EEE 8X-7200 02 F-15 ATCH
3 614-PU 767-WH C467-BU C WH-18 SIGNAL 113-OR E734-GN A731-WH
L28

86 85 3E-5239
201-BK
201-BK

HH 608-GN 1 608-GN F975-OR A OR-18 +V ZZ ZZ XX XX 113-OR 360-GN A A746-PK A707-PU FFF 8X-7204 03 E-15 ATCH
L28 NNN L23 GGG 8X-7207 02 E-16 ATCH
7 605-YL 419-YL
RIGHT REAR NNN 87 NNN 513-OR-14 1 1 513-OR-14 200-BK-14 2 BK 858-GY 361-OR B W 2 1 W 360-GN A709-OR Q HHH 8X-6058 00 E-16 ATCH
E730-BU BK 859-YL 998-BR

998-BR
8 606-GY K K K K K K L32 +V RD A 113-OR 522-WH-14 2 2 522-WH-14 311-WH 1 998-BR C A733-OR JJ
BACK-UP HH K K BRAKE OIL 30 87A E729-GN ZZ 3 361-OR 993-BR JJJ 8X-7208 02 E-16 ATCH
4 604-OR 419-YL 474-WH A490-GN 473-GY A252-BK SIGNAL BU B E728-PK A711-PU BK-2
ALARM 612-GY 5 612-GY A252-BK TEMP SENSOR BK C 200-BK NNN T START AID GROUND LEVEL W 997-OR A713-GN AA BK-2 KKK 8X-6635 00 E-16 ATCH
GROUND TEMP SW
3T-1815 200-BK BRAKE MASTER BRAKE MASTER BRAKE MASTER BRAKE MASTER 426-BR K 100-3055 A/C COMPRESSOR ARC SUPPRESSOR SHUTDOWN SW 993-BR A735-WH FF LLL 8X-6634 00 E-16 ATCH
6 L21

101-RD-4
L35 FAN BRAKE 7X-5988 L19 4D-1836 L21

201-BK

201-BK
CYLINDER CYLINDER CYLINDER CYLINDER CLUTCH SOLENOID 105-8827 MMM 8X-7209 02 E-16 ATCH

113-OR

859-YL

113-OR

858-GY
HH 200-BK 2 A491-WH F975-OR A OR-18 +V 997-OR A715-GY
200-BK
200-BK

OVERSTROKE SW OVERSTROKE SW OVERSTROKE SW OVERSTROKE SW COOLANT 7N-4287


HH D971-YL A252-BK B BK-18 GROUND 200-BK L105

A733-OR
A733-OR

A709-OR

A729-YL
A711-PU
L9

A707-PU
A715-GY

A713-GN
A735-WH

A731-WH

A731-WH

A703-BR
A729-YL

A701-GY
CONN 28

A735-WH

A705-BU
(REAR INSIDE) (REAR OUTDSIDE) (FRONT OUTSIDE) (FRONT INSIDE) TEMP SW CABLE AS.
RH BACK-UP

BK-2
608-GN A252-BK 429-YL C WH-18 SIGNAL 8Q-9799 200-BK-12 L1 L1

997-OR
993-BR
LAMP 7V-5647 7V-5647 7V-5647 7V-5647 L33 B L20 AA 117-7129 00 A-2
200-BK 428-OR L26 311-WH 317-YL CC BK-2
9X-4381 LEFT REAR L26 B UU CONN 34 CC 117-5883 01 A-2 ATCH
C428-GN A510-OR 310-PU 317-YL RD-2 RD-2
CONN 62

1
2
3

1
2
3
AA CC SS JJ 117-7128 00 B-2/A-13

7
2
1
3
4
5
6
200-BK 200-BK STRUT SENSOR NNN NNN RESISTOR 315-GN-12 317-YL-12 KK

1
2
HH HH K T UU XX RECEPT AS. (16) XX XX XX XX XX XX XX XX EE 7X-6035 01 A-5
HH HH 101-9980 HH 9X-9584 B NEG POS NEG POS

150-OR-14
150-OR-14

229-BK-14
229-BK-14
RIGHT
200-BK
200-BK

OR-18
BK-18

WH-18
WH-18

OR-18
BK-18

A251-BK
A251-BK
113-OR
9X-0352

201-BK
858-GY
635-BU
636-GN
317-YL
200-BK
RD FF 117-6073 01 B-2 ATCH
B447-PU

317-YL

1 317-YL
2 200-BK
+V OR-18 1 113-OR 1 113-OR 200-BK 2

A748-GY
D982-PK

A700-OR
A983-BU
A430-OR

C940-GN

B948-BR

A747-GY
C915-GY
C972-YL

A980-BU
A746-PK

A701-GY
A702-PU
A703-BR
A704-GN
A705-BU
A706-GY
A707-PU
A708-BR
A709-OR
A710-GY
A711-PU
A712-BR
A713-GN
A714-BU
A715-GY
A716-PU
A729-YL
A730-OR
A731-WH
A732-YL
A733-OR
A734-PK
A735-WH
A736-YL
TO
E730-BU
E731-BR

B771-BR
B770-YL

D772-PU
E734-GN
E731-BR

AFTERCOOLER

1
2

2
L29 HOIST SCREEN SW
201-BK

417-GY
201-BK

430-BU

892-BR
893-GN

405-GY
413-BR

438-YL

998-BR
996-GN
999-WH
995-BU

997-OR
993-BR
994-GY

360-GN
361-OR
113-OR

113-OR

KK 117-6074 00 A-2 ATCH


200-BK

FRAME GROUND BK-18 2 A252-BK 2 A252-BK 9X-7781 TEMP SW RD 1 310-PU


L36 L27 YY YY YY YY YY YY YY YY 12V BATTERY 12V BATTERY MM 8X-5740 00 C-14
L35

L21
RH STOP/ SIGNAL WH-18 3 861-PU 3 861-PU K 7N-7848
HH 4 860-PK L36 L35 A492-OR B427-BU B 3T-5760 3T-5760 NN 116-7159 00 B-7 ATCH

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR
A255-BK

A255-BK

TAIL B B L1 L1 SS 118-5483 00 A-2


200-BK
327-PK

200-BK
306-GN

200-BK K RD 317-YL
767-WH
769-BU
767-WH

770-GN

LAMP 2
1
2

C C NNN NNN XX XX YY YY YY YY YY YY YY YY YY YY YY YY YY YY YY YY
108-1289 640-GN RIGHT REAR L35 K K RD 1 310-PU CONN 1
LEFT CONN 56

TIMING CAL + 20
TIMING CAL - 6
5
57
70
51
10
18
3
25
19
33
4
63
35
50
52
12
46
32
11
49
34
38
9
37
24
7
8
64
65
23
22
36
21
53
39
69
58
55
44
41
30
27
16
68
59
54
45
40
31
26
17
56
43
42
29
28
15
14
1
47
48
60
61
62
66
67
2
13
B
A
C

B
A
C

INJECTOR GP (16)
A
B
C
D
E

A
B
C
D
E

HH STRUT SENSOR 426-BR A252-BK L4

GROUND
SIGNAL

GROUND
SIGNAL
RESISTOR
317-YL-12

HH HH HOIST SCREEN SW NNN XX ENGINE


310-PU

RH TURN 101-9980 7E-8836


XMSN C C CONN 55 9X-9584

+ BATTERY
+ BATTERY
+V THROTTLE
THROTTLE SIGNAL
DIAGNOSTIC LAMP
AIR FILTER LAMP
THROTTLE BYPASS
CAT DATA LINK -
CAT DATA LINK +
OVERSPEED LAMP
OIL PRESS (EMS)
ENGINE ON (EMS)
ATMOSPHERIC PRESS
DIAGNOSTIC ENABLE
ELEV IDLE ENABLE

COOL TEMP (EMS)

DIGITAL RETURN
+V TIMING
ENGINE SPEED
COOL. TEMP SIG.
TURBO INLET RIGHT
TURBO OUTLET LOW
+V ANALOG SUPPLY
ANALOG RETURN
OIL PRESS. SIGNAL
TURBO INLET LEFT
TURBO OUTLET HIGH
SHUTDOWN SIGNAL C
SHUTDOWN SIGNAL D
SOLENOID 1 POWER
SOLENOID 2 POWER
SOLENOID 3 POWER
SOLENOID 4 POWER
SOLENOID 5 POWER
SOLENOID 6 POWER
SOLENOID 7 POWER
SOLENOID 8 POWER
SOLENOID 9 POWER
SOLENOID 10 POWER
SOLENOID 11 POWER
SOLENOID 12 POWER
SOLENOID 13 POWER
SOLENOID 14 POWER
SOLENOID 15 POWER
SOLENOID 16 POWER
SOL 1&3 RETURN
SOL 2&4 RETURN
SOL 5&7 RETURN
SOL 6&8 RETURN
SOL 9&11 RETURN
SOL 10&12 RETURN
SOL 13&15 RETURN
SOL 14&16 RETURN

-BATTERY
-BATTERY
9X-7781 START AID GROUND
A LAMP 200-BK 113-OR 1 A
A252-BK

521-YL
310-PU

+V OR-18 1
A252-BK

+V

+V
XMSN LUBE CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER
1

CHARGE
2
1

E CONTROL
BK
BK

BU
BU

6V-1119 606-GY GROUND BK-18 2 A252-BK 513-OR 2


CONN 43 HEAD HEAD HEAD HEAD HEAD HEAD HEAD HEAD
RD
BK
OR
BU

BATTERY RD
BK
OR
SIG OUT(SHALLOW) BU

B770-YL
B771-BR
SIG OUT(DEEP) YL

K
YL

FILTER SW FILTER SW K
3
4
2
1
6
5

HH SIGNAL WH-18 3 860-PK B427-BU 9X-3207 B LEFT FRONT RIGHT FRONT


A255-BK

STEERING SW STEERING SW SOL 15 SOL 13 SOL 11 SOL 9 SOL 7 SOL 5 SOL 3 SOL 1
U 9X-7781 9X-7781 NOTE D THIS SCHEMATIC IS FOR THE 793B VIMS (115-6508 CHG 00)
767-WH

BK-18 1
BK

311-WH
GN

SIG OUT(DEEP)

K HI PRESS LO PRESS GROUND STRUT SNSR STRUT SNSR


SIG OUT(SHALLOW)

B
BATTERY

K
GROUND

GROUND

D971-YL A252-BK 3E-6461 3E-7809 SOLENOID WH-18 3 B926-GY B926-GY 101-9980 101-9980
+ BATTERY RD-18 2 310-PU 86 B 85 COMPONENTS ARE SHOWN INSTALLED ON A FULLY
U A252-BK A252-BK OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
STEERING B B 87 ETHER ETHER AND XMSN SHIFTER IN NEUTRAL
+V A 767-WH 767-WH K K A252-BK A252-BK AIR NNN NNN PPP 315-GN-12
C
B
A

BLEED PPP 1B B SOLENOID 1 SOLENOID 2


GROUND B A255-BK A255-BK A491-WH A252-BK A252-BK A252-BK START 513-OR 1 BK/WH-14 30 307-OR
SIGNAL C 770-GN A252-BK A252-BK SOLENOID SOLENOID 521-YL 2 BK-14 87a 9X-7137 9X-7137 337-WH UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
6T-8046 XMSN OIL PPP NOTE F: TAPE BACK AND ISOLATE CIRCUITS 437-BR NOTE A: NORMALLY CLOSED AT PROPER REFRIGERANT CHARGE
BK
WH

A255-BK 5T-4434 200-BK 3 YL-14 2B PP TO MOUNTING


WHEEL SPEED JJ JJ T/C INLET BRAKE COOLING TEMP SENSOR OR-14 ETHER AID ENGINE 9 GA AND 201-BK NOTE B: NORMALLY CLOSED WHEN DOOR OPEN
767-WH BK-2 A510-OR 4 1 A447-PK BOLT
SENDER FILTER SW FILTER SW 100-3055 PPP 3B RELAY 2 200-BK CONTROL EE EE TO FRONT NOTE G: TAPE BACK AND ISOLATE CIRCUIT 441-OR NOTE C: TAPE BACK AND ISOLATE CIRCUITS D984-GN AND 202-BK
K
3T-2470 FRAME ENGINE 7N-4447 7N-4447 F975-OR A OR-18 +V JACKET WATER BRAKE OIL CONN 66 A/C 3E-5239 RD-2 9X-9971 HOUSING NOTE H: TAPE BACK AND ISOLATE CIRCUITS 406-PU NOTE D: WITH VARIABLE SPEED FAN USE HARNESS AS.
K
GROUND GROUND A252-BK C428-GN A252-BK B BK-18 GROUND COOLANT COOLER TEMP PPP 4B PRESSURE SW PRELUBE OIL BK-2 AND B446-BU NNN AND PPP
K FAN DRIVE L4 L4
428-OR C WH-18 SIGNAL SENSOR SENSOR SOLENOID 101-0912 PRESS SW NOTE J: TAPE BACK AND ISOLATE CIRCUITS 438-YL NOTE E: TAPE BACK AND ISOLATE CIRCUITS 407-PK
100-8099 100-8095 105-9152 AND B446-BU AND 481-GN
101-0329

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

WIRE GROUP COLOR DESCRIPTIONS


WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
STARTING CIRCUIT
GROUND CIRCUIT
START AID CIRCUIT
VIMS CIRCUIT
ENGINE CONTROL CIRCUIT
PAYLOAD CONTROL CIRCUIT
TRANSMISSION CONTROL CIRCUIT
TRACTION AID CONTROL CIRCUIT
AUTOMATIC RETARDER CONTROL CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT
TURN SIGNAL/WIPER/WASHER CIRCUIT

OTHER COLOR DESCRIPTIONS


HIGHWAYS
ALL DASHED LINES ARE ATTACHMENTS.

THIS SCHEMATIC IS FOR THE 793B OFF-HIGHWAY TRUCK WITH VIMS ELECTRICAL SYSTEM
MEDIA NUMBER: SENR8579-01
SCHEMATIC PART NUMBER: 115-6508, CHANGE: 00
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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