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VAV

Variable Air Volume Terminal Units


VAV Terminal Units

Contents

Introduction 1

AN Series 2

AE Electric Reheat 4

AW Hot Water Reheat 5

AFIN Fan Assist in Parallel 6

AFCN Fan Assist in Series 7

AFIE Fan in Parallel with Electric Reheat 8

AFCE Fan in Series with Electric Reheat 9

AFIW Fan in Parallel with HHW Reheat 10

AFCW Fan in Series with HHW Reheat 11

DAC-H Dual Duct VAV (Horizontal format) 12

DAC-V Dual Duct VAV (Vertical format) 13

TPO Twin Duct VAV 14

Air Control Features 15

Acoustic Performance 16

Electric Reheat Bank Capacities 17


VAV Maintenance Guide 18

Celmec International Pty Ltd ACN 005 850 546


Melbourne Tel: +61 3 8552 8200 Fax: +61 3 9555 9723
Sydney Tel: +61 2 8436 7200 Fax: +61 2 8436 7211

REF 270416
VAV Terminal Units

Celmec International
Leading the way in Air Control, Heating & Cooling

At Celmec International, it is our belief that working closely


with our clients aids the mutual success of both organisations
and for this reason we have adopted the following mission:

To excel in the commercial and industrial building


industry by setting new standards with innovative
products through leadership, first class customer
service and engineering excellence.

It is with confidence that we at Celmec International offer


our VAV Terminal Units as part of our unqiue Aircontrol
product range.
We trust that this concise brochure will assist all users in the
area of VAV selection, application, design and installation
techniques.

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AN series VAV Terminal Units
Model AN 25 LPS - 2250 LPS No Reheat
Features Model AN
Aerofoil Control Valve, ensuring Non Turbulent Airflow No Heat. Left hand shown.
Low Resistance
Good Response Despite Low Resistance OUTLET
Linear Control
Low Noise
Full shut off facility
Minimal Cold Track Construction of Twin Skin

0.8/0.8mm Galvabond Steel


25mm Acoustic / Thermal Lining, Perforated Steel finish
Poly-Fibre Insulation, GREEN TAG GOLD PLUS Certified 75

Options

100
50mm / R1.4 Thermal Rated Insulation INLET
Insulation with Melinex coating and Perforated Steel finish
Air Velocity Sensors
Actuators and VAV Controls
Min / Max Airflow Limits Preset

H
B
Room Temperature Sensor Controller
Celmec Flanges or Drive Slip Facility
Round / Oval Inlets A
Left and right hand available
W

Pressure Drop Vs. Inlet Velocity


Valve in Fully Open Position.
30
VAV P.D. (Pa)

20

10

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
INLET VELOCITY (m/s)
Capacity and dimensional data
MODEL AN

MODEL AIRFLOW LPS INLET OUTLET DIMENSIONS WEIGHT

AxB WxH WxHxL Est


AN @2.5 m/s @10.0 m/s @12.5 m/s
(mm) (mm) (mm) (kg)

02 25 100 125 100 x 100 150 x 250 150 x 250 x 475 8

03 38 150 185 100 x 150 150 x 250 150 x 250 x 475 8

04 50 200 250 100 x 200 150 x 250 150 x 250 x 475 8

05 75 300 375 150 x 200 200 x 250 200 x 250 x 475 9

06 100 400 500 200 x 200 250 x 250 250 x 250 x 475 10

08 150 600 750 300 x 200 350 x 250 350 x 250 x 475 12

10 200 800 1000 400 x 200 450 x 250 450 x 250 x 475 14

12 250 1000 1250 500 x 200 550 x 250 550 x 250 x 475 16

14 300 1200 1500 600 x 200 650 x 250 650 x 250 x 475 18

16 350 1400 1750 700 x 200 750 x 250 750 x 250 x 475 20

18 400 1600 2000 800 x 200 850 x 250 850 x 250 x 475 22

20 450 1800 2250 900 x 200 950 x 250 950 x 250 x 475 24

Note: - Minimum Inlet Velocity of 2.5 m/s recommended to maintain optimum Velocity Sensing.
- 50mm INSULATION OPTION - height add 50mm / width add 50mm / length reduce by 50mm / shaft 50mm long.

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AN series VAV Terminal Units
Model AN 500 LPS - 4500 LPS No Reheat
Features Model AN
Aerofoil Control Valve, ensuring Non Turbulent Airflow
Low Resistance
OUTLET OUTLET
Good Response Despite Low Resistance
Linear Control
Low Noise
Full shut off facility

L
Minimal Cold Track Construction of Twin Skin
0.8/0.8mm Galvabond Steel
25mm Acoustic / Thermal Lining,
75 Perforated Steel finish 75
Poly-Fibre Insulation, GREEN TAG GOLD PLUS Certified

Options

100

100
INLET INLET
50mm / R1.4 Thermal Rated Insulation
Insulation with Melinex coating and Perforated Steel finish
Air Velocity Sensors
Actuators and VAV Controls
H

H
B

B
Min / Max Airflow Limits Preset
Room Temperature Sensor Controller
Celmec Flanges or Drive Slip Facility A A
Round / Oval Inlets
Left and right hand available W W

Pressure Drop Vs. Inlet Velocity


Valve in Fully Open Position.
30
VAV P.D. (Pa)

20

10

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
INLET VELOCITY (m/s)

MODEL AN

Capacity and dimensional data

MODEL AIRFLOW LPS INLET OUTLET DIMENSIONS WEIGHT

AxB WxH WxHxL Est


AN @2.5 m/s @10.0 m/s @12.5 m/s
(mm) (mm) (mm) (kg)

24 500 2000 2500 1050 x 200 1100 x 250 1100 x 250 x 475 36

28 600 2400 3000 1250 x 200 1300 x 250 1300 x 250 x 475 40

32 700 2800 3500 1450 x 200 1500 x 250 1500 x 250 x 475 42

36 800 3200 4000 1650 x 200 1700 x 250 1700 x 250 x 475 46

40 900 3600 4500 1850 x 200 1900 x 250 1900 x 250 x 475 50
Note: - Minimum Inlet Velocity of 2.5 m/s recommended to maintain optimum Velocity Sensing.
- 50mm INSULATION OPTION - height add 50mm / width add 100mm / length reduce by 50mm / shaft 50mm long.

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AE series VAV Terminal Units
Model AE 30 LPS - 2250 LPS 250W - 10050W Electric Reheat
Features Model AE
Aerofoil Control Valve, ensuring even Air Distribution Electric Reheat. Left hand shown.
over Heating Elements
Linear Control OUTLET

CONTROL CABINET
Low Noise
Full shut off facility
Minimal Cold Track Construction of Twin Skin
0.8/0.8mm Galvabond Steel
25mm Acoustic / Thermal Lining, Perforated Steel finish
Finned Tubular Heaters to Assure Maximum Heat Transfer

Full Range of Heater Options - 1,3 / 1STG, 2STG, 3STG


Side Entry for easy service
Over Temperature Limit Protection - Manual Reset
Prewired to Terminal Strip to Simplify Installation 75

Options
50mm / R1.4 Thermal Rated Insulation INLET

100

Insulation with non-perforated Steel finish


Disconnect Switch / Circuit Breakers
Adjustable Over Temperature Limit Protection
with Manual Reset

H
B
Air Proving Switch Complete with Airflow Sensor
Heater Contactors
A
Heater Solid State Relays
Air Velocity Sensors W
Actuators and VAV Controls
Room Temperature Sensor Controller Pressure Drop Vs. Inlet Velocity
Celmec Flanges
Valve in Fully Open Position.
Round / Oval Inlets Electric Heater Bank Fitted.
140

120

100
VAV P.D. (Pa)

80

60
1 STG - 10
40 2 STG - 10
3 STG - 10
20 1 STG - 30
2 STG - 30
3 STG - 30
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
INLET VELOCITY (m/s)
Capacity and dimensional data

MODEL ELECTRIC AIRFLOW LPS INLET


MODEL AE
OUTLET DIMENSIONS WEIGHT
HEAT

AE RANGE @3.0 m/s @10.0 m/s @12.5 m/s AxB WxH WxHxL Est
(w) (mm) (mm) (mm) (kg)
02 250 - 750 30 100 125 100 x 100 250 x 250 250 x 250 x 825 17
03 250 - 750 50 150 185 100 x 150 250 x 250 250 x 250 x 825 17
04 250 - 750 60 200 250 100 x 200 250 x 250 250 x 250 x 825 17
05 250 - 1500 120 300 375 150 x 200 250 x 250 250 x 250 x 825 17
06 250 - 2250 120 400 500 200 x 200 250 x 250 250 x 250 x 825 17
08 400 - 3600 180 600 750 300 x 200 350 x 250 350 x 250 x 825 21
10 450 - 4050 240 800 1000 400 x 200 450 x 250 450 x 250 x 825 24
12 600 - 5400 300 1000 1250 500 x 200 550 x 250 550 x 250 x 825 28
14 750 - 6750 360 1200 1500 600 x 200 650 x 250 650 x 250 x 825 31
16 850 - 7650 420 1400 1750 700 x 200 750 x 250 750 x 250 x 825 35
18 1000 - 9000 480 1600 2000 800 x 200 850 x 250 850 x 250 x 825 38
20 1150 - 10050 540 1800 2250 900 x 200 950 x 250 950 x 250 x 825 42
Note: - Minimum airflow to be based @ 3.0 m/s inlet velocity, or @ 50 l/s/kW reheat capacity, whichever is the greater.
- 50mm INSULATION OPTION - height add 50mm / width add 50mm / length same as standard unit / shaft 50mm long.

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AW series VAV Terminal Units
Model AW-S 25 LPS - 1700 LPS 1kW-25kW Hot Water Reheat
Features Model AW/AW-S
Aerofoil Control Valve, ensuring even Air Distribution Hot Water Reheat. Left hand shown.
over Heating coil CxD

50
Linear Control
Low Noise H/C
Full shut off facility OUTLET
Minimal Cold Track Construction
1mm Galvabond Steel
25mm Acoustic / Thermal Lining, Perforated Aluminium foil finish
Poly-Fibre Insulation, GREEN TAG GOLD PLUS Certified

L
Heating HW Coils of Seamless Pure Copper Mechanically
Expanded Tube and Ripple Edge Aluminium Fin
Construction to Assure Maximum Heat Transfer 75
Heavy Gauge, Hard Drawn Copper Headers
and Connections complete with Air Vents
Coil Frames of 1.6mm Galvabond Steel

100
INLET

Options AxB
50mm / R1.4 Thermal Rated Insulation
Insulation with Melinex finish
Insulation with non-perforated Aluminium foil finish

H
Air Velocity Sensors
Actuators and VAV Controls
Min / Max Airflow Limits Preset W
Room Temperature Sensor Controller
Celmec Flanges or Drive Slip Facility
Round / Oval Inlets Pressure Drop Vs. Coil Face Velocity
Left or right hand available
Valve in Fully Open Position / HW Coil 472 Fins per m.

100
VAV P.D. (Pa)

80
60

40
1 Row
20
2 Row
1 2 3 4 5
HW COIL FACE VELOCITY (m/s)
Capacity and dimensional data
MODEL AW
SIZE AIRFLOW LPS HEATING INLET OUTLET VAV SECTION WEIGHT
kW
AW Minimum Coil Face Velocity Nominal AxB CxD WxHxL Est
l/s @3.5 m/s @4.0 m/s 1 Row Coil (mm) (mm) (mm) (kg)
02S 25 100 125 2.5 100 x 100 250 x 255 320 x 330 x 500 13
03S 38 150 180 2.5 100 x 150 250 x 255 320 x 330 x 500 13
04S 50 200 250 3.4 100 x 200 250 x 255 320 x 330 x 500 13
05S 75 300 375 5.9 150 x 200 400 x 255 470 x 330 x 500 14
06S 100 360 410 5.9 200 x 200 400 x 255 470 x 330 x 500 15
08S 150 450 510 7.6 300 x 200 500 x 255 570 x 330 x 500 17
10S 200 540 610 9.0 400 x 200 600 x 255 670 x 330 x 500 20
12S 250 630 720 10.6 500 x 200 700 x 255 770 x 330 x 500 23
12SS 250 870 1000 14.7 500 x 200 650 x 380 720 x 455 x 500 25
14S 300 1070 1220 18.1 600 x 200 800 x 380 870 x 455 x 500 27
16S 350 1210 1375 20.3 700 x 200 900 x 380 970 x 455 x 500 29
18S 400 1340 1530 22.5 800 x 200 1000 x 380 1070 x 455 x 500 32
20S 450 1470 1680 24.8 900 x 200 1100 x 380 1170 x 455 x 500 35
Note: - Above Heating Capacities are based on: Air T = 14K (1 Row) / HHW T = 16K
(Alternative Heating Capacities: kW = Design LPS Above LPS x above kW) Minimum LPS based on 2.5 m/s inlet velocity.
- 50mm INSULATION OPTION - overall dimensions and shaft length remain same as for above standard units.

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AFIN series Fan Assisted VAV Units - Fan in Parallel

Model AFIN 50 LPS - 1750 LPS No Reheat


Features Model AFIN
Aerofoil Control Valve, ensuring Non Turbulent Airflow No Reheat. Right hand shown.
Low Resistance to Primary Airflow W
Linear Control CxD
Good Response despite Low Resistance
Low Noise

CONTROL 100
Acoustically Enclosed Fan to Minimise Noise Break-out
Centrifugal Fan - Double Inlet - 240V / 1 / 50Hz

CABINET

NRD
Fan Configured to Blend Smoothly with Primary Airflow
Fan Prewired to Terminal Strip to Simplify Installation
Fan Motor Assembly Resiliently Mounted

L
25mm Acoustic / Thermal Insulation Lining, Perforated
FAN
FAN
Aluminium Facing
Poly-Fibre Insulation, GREEN TAG GOLD PLUS Certified
VALVE 50
Minimal Cold Track Construction of 1mm Galvabond Steel
Non Return Damper Located at Unit Inlet ensuring Stable

100

Fan Operation and no Damper Flutter Noise


One Point Access to Valve Drive, Controls & Electrics
AxB
Options
50mm / R1.4 Thermal Rated Insulation
H
Fan Power Relays
Disconnect Switch/Circuit Breakers
Manual Fan Speed Controller PRIMARY INLET 100
0-10Vdc input Fan Speed Controller
Air Velocity Sensors
Actuators and VAV Controls
Min / Max Airflow Limits Preset
Room Temperature Sensor Controller Pressure Drop Vs. Inlet Velocity
Celmec Flanges or Drive Slip Facility Valve in Fully Open Position.
Round / Oval Inlets 30
Left and right hand available
VAV P.D. (Pa)

20
MODEL AFIN
10

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
INLET VELOCITY (m/s)

Capacity and dimensional data


MODEL AFIN
MODEL PRIMARY LPS FAN FAN INLET OUTLET DIMENSIONS WEIGHT
@2.5 @10.0 @12.5 Motor AxB CxD WxHxL Est
AFIN RANGE
m/s m/s m/s W/Speed (mm) (mm) (mm) (kg)
A03 38 150 185 50-200 110 / 1 100 x 150 350 x 325 1010 x 375 x 850 50
A04 50 200 250 50-200 110 / 1 100 x 200 350 x 325 1010 x 375 x 850 50
A05 75 300 375 50-200 110 / 1 150 x 200 350 x 325 1010 x 375 x 850 50
B06 100 400 500 100-400 190 / 3 200 x 200 350 x 325 1010 x 375 x 850 50
B08 150 600 750 150-600 350 / 3 300 x 200 550 x 325 1210 x 375 x 850 55
B10 200 800 1000 150-600 350 / 3 400 x 200 550 x 325 1210 x 375 x 850 60
B12 250 1000 1250 150-600 350 / 3 500 x 200 550 x 325 1210 x 375 x 850 65
C10 200 800 1000 200-750 350 / 3 400 x 200 600 x 375 1310 x 425 x 850 70
C12 250 1000 1250 200-750 350 / 3 500 x 200 600 x 375 1310 x 425 x 850 75
C14 300 1200 1500 200-750 350 / 3 600 x 200 600 x 375 1310 x 425 x 850 80
D12 250 1000 1250 300-950 600 / 3 500 x 200 700 x 375 1510 x 425 x 850 75
D14 300 1200 1500 300-950 600 / 3 600 x 200 700 x 375 1510 x 425 x 850 80
D16 350 1400 1750 300-950 600 / 3 700 x 200 700 x 375 1510 x 425 x 850 85
Note: - Minimum Inlet Velocity of 2.5 m/s recommended to maintain optimum Velocity Sensing.
- Fan LPS based on 50 Pa external resistance.
- 50mm INSULATION OPTION - height add 50mm / width add 50mm / length add 50mm / shaft 50mm long.

-6- www.celmec.com.au
AFCN series Fan Assisted VAV Units - Fan in Series

Model AFCN 50 LPS - 1250 LPS No Reheat


Features Model AFCN
Aerofoil Control Valve, ensuring Non Turbulent Airflow No Reheat. Right hand shown.
Low Resistance to Primary Airflow W
Good Response Despite Low Resistance CxD
Linear Control
Low Noise

CONTROL 100
Acoustically Enclosed Fan to minimise Noise Break-out
NRD
Centrifugal Fan - Double Inlet - 240V / 1 / 50Hz

CABINET

Fan Prewired to Terminal Strip to Simplify Installation


Fan Motor Assembly Resiliently Mounted
Minimal Cold Track Construction of 1mm Galvabond Steel

L
25mm Acoustic / Thermal Lining with Perforated
FAN
FAN
Aluminium Facing
Poly-Fibre Insulation, GREEN TAG GOLD PLUS Certified
VALVE 50
One Point Acess to Valve Drive, Controls & Electrics

100
Options
50mm / R1.4 Thermal Rated Insulation
Fan Power Relays AxB
Disconnect Switch/Circuit Breakers
Manual Fan Speed Controller
0-10Vdc input Fan Speed Controller H
Air Velocity Sensors
Actuators and VAV Controls PRIMARY INLET 100
Min / Max Airflow Limits Preset
Room Temperature Sensor Controller
Celmec Flanges or Drive Slip Facility
Round / Oval Inlets Pressure Drop Vs. Inlet Velocity
Left and right hand available
Valve in Fully Open Position.
MODEL
30
AFCN
VAV P.D. (Pa)

20

10

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
INLET VELOCITY (m/s)

MODEL AFIN

Capacity and dimensional data


MODEL PRIMARY AIRFLOW LPS FAN FAN INLET OUTLET DIMENSIONS WEIGHT
Motor AxB CxD WxHxL Est
AFCN MIN MAX RANGE
W/Speed (mm) (mm) (mm) (kg)
A03 38 185 50-200 110 / 1 100 x 150 350 x 325 1010 x 375 x 850 50
A04 50 200 50-200 110 / 1 100 x 200 350 x 325 1010 x 375 x 850 50
B05 75 375 100-400 190 / 3 150 x 200 350 x 325 1010 x 375 x 850 50
B06 100 400 100-400 190 / 3 200 x 200 350 x 325 1010 x 375 x 850 50
B08/06 100 400 150-600 315 / 3 200 x 200 550 x 325 1210 x 375 x 850 55
B08 150 600 150-600 315 / 3 300 x 200 550 x 325 1210 x 375 x 850 55
C06 100 500 150-500 315 / 3 200 x 200 600 x 375 1310 x 425 x 850 70
C08 150 600 150-600 315 / 3 300 x 200 600 x 375 1310 x 425 x 850 70
C10 200 750 200-750 315 / 3 400 x 200 600 x 375 1310 x 425 x 850 70
D12 250 1050 300-1050 600 / 3 500 x 200 700 x 375 1510 x 425 x 850 75
E14 300 1200 600-1250 750 / 3 600 x 200 850 x 435 1610 x 485 x 850 85
Note: - Minimum Inlet Velocity of 2.5 m/s recommended to maintain optimum Velocity Sensing.
- Fan LPS based on 50 Pa external resistance.
- 50mm INSULATION OPTION - height add 50mm / width add 50mm / length add 50mm / shaft 50mm long

-7- www.celmec.com.au
AFIE series Fan Assisted VAV Units - Fan in Parallel
Model AFIE 50 LPS - 1750 LPS 250W - 5000W Electric Reheat
Features Model AFIE
Aerofoil Control Valve, ensuring Non Turbulent Airflow Electric Reheat. Right hand shown.
Low Resistance to Primary Airflow W
Good Response Despite Low Resistance CxD
Linear Control
Low Noise

100
Acoustically Enclosed Fan to Minimise Noise Break-out
Centrifugal Fan - Double Inlet - 240V / 1 / 50Hz NRD

CONTROL
CABINET
Fan Configured to Blend Smoothly with Primary Airflow
Non Return Damper Located at Unit Inlet ensuring Stable
Fan Operation and no Damper Flutter Noise
Finned Tubular Heaters to Assure Maximum Heat Transfer

L
25mm Acoustic /Thermal Lining with Perforated FAN
FAN
Aluminium Facing
Full Range of Heater Options - 1, 3 / 1STG, 2STG, 3STG
Slide Entry for easy service VALVE 50

Air Flow Proving Switch

100
Over Temperature Limit Protection - Manual Reset
Fan and Reheat Elements Prewired to Terminal Strip to
simplify Installation AxB
Minimal Cold Track Construction of 1mm Galvabond Steel
One Point access to Valve Drive, Controls & Electrics H

Options
50mm / R1.4 Thermal Rated Insulation
PRIMARY INLET
Fan Power Relays and Contactors 100
Disconnect Switch/Circuit Breakers
Heater Contactors
Heater Solid State Relays
Adjustable Over Temperature Limit Protection - Manual Reset Pressure Drop Vs. Inlet Velocity
Manual Fan Speed Controller Valve in Fully Open Position.
0-10Vdc input Fan Speed Controller 30
Air Velocity Sensors
Actuators and VAV Controls MODEL AFIE
VAV P.D. (Pa)

Electronic Relay 0 - 10Vdc Input / Staged Output 20


Room Temperature Sensor Controller
Celmec Flanges or Drive Slip Facility
Round / Oval Inlets 10
Left and right hand available
One Point access to Valve Drive, Controls & Electrics
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
INLET VELOCITY (m/s)

MODEL AFIN

Capacity and dimensional data


MODEL PRIMARY LPS FAN FAN INLET OUTLET DIMENSIONS WEIGHT
@2.5 @10.0 @12.5 Motor AxB CxD WxHxL Est
AFIE RANGE
m/s m/s m/s W/Speed (mm) (mm) (mm) (kg)
A03 38 150 185 50-200 110 / 1 100 x 150 350 x 325 1010 x 375 x 850 50
A04 50 200 250 50-200 110 / 1 100 x 200 350 x 325 1010 x 375 x 850 50
A05 75 300 375 50-200 110 / 1 150 x 200 350 x 325 1010 x 375 x 850 50
B06 100 400 500 100-400 190 / 3 200 x 200 350 x 325 1010 x 375 x 850 50
B08 150 600 750 150-600 350 / 3 300 x 200 550 x 325 1210 x 375 x 850 55
B10 200 800 1000 150-600 350 / 3 400 x 200 550 x 325 1210 x 375 x 850 60
C10 200 800 1000 200-750 350 / 3 400 x 200 600 x 375 1310 x 425 x 850 70
C12 250 1000 1250 200-750 350 / 3 500 x 200 600 x 375 1310 x 425 x 850 75
D14 300 1200 1500 300-950 600 / 3 600 x 200 700 x 375 1510 x 425 x 850 80
D16 350 1400 1750 300-950 600 / 3 700 x 200 700 x 375 1510 x 425 x 850 85
Note: - Minimum Inlet Velocity of 2.5 m/s recommended to maintain optimum Velocity Sensing.
- Fan LPS based on 50 Pa external resistance.
- 50mm INSULATION OPTION - height add 50mm / width add 50mm / length add 50mm / shaft 50mm long

-8- www.celmec.com.au
AFCE series Fan Assisted VAV Units - Fan in Series
Model AFCE 50 LPS - 1250 LPS 250W - 5000W Electric Reheat
Features Model AFCE
Aerofoil Control Valve, ensuring Non Turbulent Airflow No Reheat. Right hand shown.
Low Resistance to Primary Airflow W
Good Response Despite Low Resistance CxD
Linear Control
Low Noise

100
Acoustically Enclosed Fan to Minimise Noise Break-out
Centrifugal Fan - Double Inlet - 240V / 1 / 50Hz NRD

CONTROL
CABINET
Fan Configured to Blend Smoothly with Primary Airflow
Finned Tubular Heaters to Assure Maximum Heat Transfer
Full Range of Heater Options - 1, 3 / 1STG, 2STG, 3STG

L
Slide Entry for easy service
25mm Acoustic / Thermal Lining with Perforated FAN
FAN
Aluminium Facing
Air Flow Proving Switch VALVE 50
Over Temperature Limit Protection - Manual Reset
Fan and Reheat Elements Prewired to Terminal Strip to

100

simplify Installation
Minimal Cold Track Construction of 1mm Galvabond Steel
One Point Access to Valve Drive, Controls & Electrics AxB

Options
50mm / R1.4 Thermal Rated Insulation
H

Fan Power Relays


Disconnect Switch / Circuit Breakers PRIMARY INLET 100
Heater Contactors
Heater Solid State Relays
Adjustable Over Temperature Limit Protection - Manual Reset
Manual Fan Speed Controller
0-10Vdc input Fan Speed Controller
Air Velocity Sensors
Actuators and VAV Controls Pressure Drop Vs. Inlet Velocity
Room Temperature Sensor Controller

Celmec Flanges or Drive Slip Facility MODEL


30
AFCE
Valve in Fully Open Position.

Round / Oval Inlets


Left and right hand available
VAV P.D. (Pa)

One Point Access to Valve Drive, Controls & Electrics 20

10

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
INLET VELOCITY (m/s)

MODEL AFIN
Capacity and dimensional data
MODEL PRIMARY AIRFLOW LPS FAN FAN INLET OUTLET DIMENSIONS WEIGHT
Motor AxB CxD WxHxL Est
AFCE MIN MAX RANGE
W/Speed (mm) (mm) (mm) (kg)
A03 38 185 50-200 110 / 1 100 x 150 350 x 325 1010 x 375 x 850 50
A04 50 200 50-200 110 / 1 100 x 200 350 x 325 1010 x 375 x 850 50
B05 75 375 100-400 190 / 3 150 x 200 350 x 325 1010 x 375 x 850 50
B06 100 400 100-400 190 / 3 200 x 200 350 x 325 1010 x 375 x 850 50
B08/06 100 400 150-600 350 / 3 200 x 200 550 x 325 1210 x 375 x 850 55
B08 150 600 150-600 350 / 3 300 x 200 550 x 325 1210 x 375 x 850 55
C10 200 750 200-750 350 / 3 400 x 200 600 x 375 1310 x 425 x 850 70
D12 250 1050 300-1050 600 / 3 500 x 200 700 x 375 1510 x 425 x 850 75
E14 300 1200 600-1250 750 / 3 600 x 200 850 x 435 1610 x 485 x 850 85
Note: - Minimum Inlet Velocity of 2.5 m/s recommended to maintain optimum Velocity Sensing.
- Fan LPS based on 50 Pa external resistance.
- 50mm INSULATION OPTION - height add 50mm / width add 50mm / length add 50mm / shaft 50mm long

-9- www.celmec.com.au
AFIW Fan Assisted VAV Units - Fan in Parallel
Model AFIW 50 LPS - 1750 LPS 1kW - 30kW Hot Water Reheat
Features Model AFIW
Aerofoil Control Valve, ensuring Non Turbulent Airflow Fan in parallel. Right hand shown.
Linear Control W
Low Noise CxD
Acoustically Enclosed Fan to Minimise Noise Break-out
HW COIL

CABINET 100
Centrifugal Fan - Double Inlet - 240V / 1 / 50Hz
Fan Configured to Blend Smoothly with Primary Airlow NRD

CONTROL
Non Return Damper Located at Unit Inlet ensuring
Stable Fan Operation and no Damper Flutter Noise
Fan Prewired to Terminal Strip to Simplify Installation
Minimal Cold Track Construction of 1mm Galvabond Steel

L
25mm Acoustic/Thermal Lining with Perforated FAN
FAN
Aluminium Facing
Poly-Fibre Insulation, GREEN TAG GOLD PLUS Certified
VALVE 50
Heating HW Coils of Seamless Pure Copper
Mechanically Expanded Tube and Ripple

100
Edge Aluminium Fin Construction
Heavy Gauge, Hard Drawn Copper Headers and
Connections complete with Air Vents AxB
Coil Frames of 1.6mm Galvabond Steel
One Point Access to Valve Drive, Controls & Electrics

H
Options
50mm / R1.4 Thermal Rated Insulation
PRIMARY INLET
Fan Power Relays 100
Disconnect Switch/Circuit Breakers
Manual Fan Speed Controller
0-10Vdc input Fan Speed Controller Pressure Drop Vs. Coil Face Velocity
Air Velocity Sensors Valve in Fully Open Position / HW Coil 315-394 Fins per m.
Actuators and VAV Controls
Min / Max Airflow Limits Preset 100
Room Temperature Sensor Controller
VAV P.D. (Pa)

Celmec Flanges or Drive Slip Facility 80


Round / Oval Inlets 60
Left and right hand available
40
20 MODEL AFIW 1 Row
2 Row

1 2 3 4 5
HW COIL FACE VELOCITY (m/s)
Capacity and dimensional data
MODEL AFIW
MODEL PRIMARY LPS FAN FAN INLET OUTLET DIMENSIONS WEIGHT
@2.5 @10.0 @12.5 Motor AxB CxD WxHxL Est
AFIN RANGE
m/s m/s m/s W/Speed (mm) (mm) (mm) (kg)
A03 38 150 185 50-200 110 / 1 100 x 150 350 x 325 1010 x 375 x 850 50
A04 50 200 250 50-200 110 / 1 100 x 200 350 x 325 1010 x 375 x 850 50
A05 75 300 375 50-200 110 / 1 150 x 200 350 x 325 1010 x 375 x 850 50
B06 100 400 500 100-400 190 / 3 200 x 200 350 x 325 1010 x 375 x 850 50
B08 150 600 750 150-600 350 / 3 300 x 200 550 x 325 1210 x 375 x 850 55
B10 200 800 1000 150-600 350 / 3 400 x 200 550 x 325 1210 x 375 x 850 60
B12 250 1000 1250 150-600 350 / 3 500 x 200 550 x 325 1210 x 375 x 850 65
C10 200 800 1000 200-750 350 / 3 400 x 200 600 x 375 1310 x 425 x 850 70
C12 250 1000 1250 200-750 350 / 3 500 x 200 600 x 375 1310 x 425 x 850 75
C14 300 1200 1500 200-750 350 / 3 600 x 200 600 x 375 1310 x 425 x 850 80
D12 250 1000 1250 300-950 600 / 3 500 x 200 700 x 375 1510 x 425 x 850 75
D14 300 1200 1500 300-950 600 / 3 600 x 200 700 x 375 1510 x 425 x 850 80
D16 350 1400 1750 300-950 600 / 3 700 x 200 700 x 375 1510 x 425 x 850 85
Note: - Above Heating Capacities are based on: Air T = 14K (1 Row), 21K (2 Row) / HHW T = 16K and Coil Face Velocity
at 3.5 m/s (Alternative Heating Capacities: kW = Design LPS Above LPS x above kW)
- Fan LPS based on 50 Pa external resistance.
- 50mm INSULATION OPTION - height add 50mm / width add 50mm / length add 50mm / shaft 50mm long

- 10 - www.celmec.com.au
AFCW Fan Assisted VAV Units - Fan in Series
Model AFCW 50 LPS - 1300 LPS 1kW - 22kW Hot Water Reheat
Features Model AFCW
Aerofoil Control Valve, ensuring Non Turbulent Airflow Fan in series. Right hand shown.
Linear Control W
Low Noise CxD
Acoustically Enclosed Fan to Minimise Noise Break-out
Centrifugal Fan - Double Inlet - 240V / 1 / 50Hz HW COIL

CABINET 100

Fan Configured to Blend Smoothly with Primary Airlow

CONTROL
Non Return Damper Located at Unit Inlet ensuring
Stable Fan Operation and no Damper Flutter Noise
Fan Prewired to Terminal Strip to Simplify Installation
Minimal Cold Track Construction of 1mm Galvabond Steel

25mm Acoustic/Thermal Lining with Perforated


FAN
FAN
Aluminium Facing
Poly-Fibre Insulation, GREEN TAG GOLD PLUS Certified
VALVE 50
Heating HW Coils of Seamless Pure Copper
Mechanically Expanded Tube and Ripple

100
Edge Aluminium Fin Construction
Heavy Gauge, Hard Drawn Copper Headers and
Connections complete with Air Vents AxB
Coil Frames of 1.6mm Galvabond Steel
One Point Access to Valve Drive, Controls & Electrics
PRIMARY INLET

Options

H
50mm / R1.4 Thermal Rated Insulation
Fan Power Relays PRIMARY INLET 100
Disconnect Switch/Circuit Breakers
Manual Fan Speed Controller
0-10Vdc input Fan Speed Controller Pressure Drop Vs. Coil Face Velocity
Air Velocity Sensors Valve in Fully Open Position / HW Coil 315-394 Fins per m.
Actuators and VAV Controls
Min / Max Airflow Limits Preset
100
Room Temperature Sensor Controller
VAV P.D. (Pa)

Celmec Flanges or Drive Slip Facility 80


Round / Oval Inlets

Left and right hand available


MODEL AFCW 60

40
1 Row
20 2 Row

1 2 3 4 5
HW COIL FACE VELOCITY (m/s)

MODEL AFIW
Capacity and dimensional data
HEATING
MODEL PRIMARY AIRFLOW LPS FAN FAN INLET OUTLET DIMENSIONS WEIGHT
kW
Motor AxB CxD WxHxL Est
AFCW In Series 1 Row RANGE
W/Speed (mm) (mm) (mm) (kg)
A03 40 - 185 6.8 50-200 110 / 1 100 x 150 450 x 320 1010 x 375 x 850 50
A04 50 - 200 6.8 50-200 110 / 1 100 x 200 450 x 320 1010 x 375 x 850 51
B05 75 - 375 8.2 100-400 190 / 3 150 x 200 450 x 320 1010 x 375 x 850 53
B06 100 - 400 8.2 100-400 190 / 3 200 x 200 450 x 320 1010 x 375 x 850 55
B08 150 - 600 10.1 150-600 350 / 3 300 x 200 550 x 320 1210 x 375 x 850 60
C05 75 - 375 12.7 200-750 350 / 3 150 x 200 650 x 320 1310 x 425 x 850 60
C06 100 - 500 12.7 200-750 350 / 3 200 x 200 650 x 320 1310 x 425 x 850 65
C08 150 - 750 12.7 200-750 350 / 3 300 x 200 650 x 320 1310 x 425 x 850 70
C10 200 - 900 16.0 200-900 600 / 3 400 x 200 650 x 380 1310 x 425 x 850 75
D12 250 - 1000 17.1 300-1000 600 / 3 500 x 200 750 x 380 1510 x 425 x 850 85
E14 300 - 1300 22.2 500-1300 750 / 3 600 x 200 850 x 445 1610 x 485 x 850 90
Note: - Above Heating Capacities are based on: Air T = 14K (1 Row), 21K (2 Row) / HHW T = 16K and Coil Face Velocity
at 3.5 m/s (Alternative Heating Capacities: kW = Design LPS Above LPS x above kW)
- Fan LPS based on 50 Pa external resistance.
- 50mm INSULATION OPTION - height add 50mm / width add 50mm / length add 50mm / shaft 50mm long

- 11 - www.celmec.com.au
D series Dual Duct VAV Terminal Units
Model DAC-H 50 LPS - 2000 LPS Horizontal Format
Features Model DAC-H
Dual Aerofoil Control Valve assembly for independant control WxH
Non Turbulent Airflow
Low Resistance
Good Response Despite Low Resistance OUTLET
Linear Control
Low Noise
Full shut off facility
Minimal Cold Track Construction of Twin Skin
0.8/0.8mm Galvabond Steel

L
25mm Acoustic / Thermal Lining, Perforated Steel finish
Poly-Fibre Insulation, GREEN TAG GOLD PLUS Certified
Flange connections
75 75
Options
50mm / R1.4 Thermal Rated Insulation
Insulation with Melinex coating and Perforated Steel finish INLET 1 INLET 2

100

Air Velocity Sensors


Actuators and VAV Controls
AxB 100 AxB 35
Room Temperature Sensor Controller
Round / Oval Inlets
Left and right hand available
Pressure Drop Vs. Inlet Velocity
Valve in Fully Open Position.
30
VAV P.D. (Pa)

20

10

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
INLET VELOCITY (m/s)

MODEL AFIN

Capacity and dimensional data

MODEL AIRFLOW LPS INLETS OUTLET DIMENSIONS WEIGHT

AxB WxH WxHxL Est


DAC-H @2.5 m/s @10 m/s @12.5 m/s
(mm) (mm) (mm) (kg)

03 38 150 185 100 x 150 350 x 250 350 x 250 x 475 19

04 50 200 250 100 x 200 350 x 250 350 x 250 x 475 19

05 75 300 375 150 x 200 450 x 250 450 x 250 x 475 22

06 100 400 500 200 x 200 550 x 250 550 x 250 x 475 24

08 150 600 750 300 x 200 750 x 250 750 x 250 x 475 28

10 200 800 1000 400 x 200 950 x 250 950 x 250 x 475 33

12 250 1000 1250 500 x 200 1150 x 250 1150 x 250 x 475 38

14 300 1200 1500 600 x 200 1350 x 250 1350 x 250 x 475 43

16 350 1400 1750 700 x 200 1550 x 250 1550 x 250 x 475 48

18 400 1600 2000 800 x 200 1750 x 250 1750 x 250 x 475 52

Note: - Nominal LPS based on approx. 10m/s inlet velocity, 5m/s outlet velocity.
- 50mm INSULATION OPTION - height add 50mm / width add 50mm / length same as standard unit / shafts 50mm long.

- 12 - www.celmec.com.au
D series Dual Duct VAV Terminal Units
Model DAC-V 50 LPS - 2000 LPS Vertical Format
Features Model DAC-V
Dual Aerofoil Control Valve assembly for independant control WxH 35
Non Turbulent Airflow

35

Low Resistance
Good Response Despite Low Resistance OUTLET
Linear Control
INLET 1

B
Low Noise
Full shut off facility
Minimal Cold Track Construction of Twin Skin

C
H

L
0.8/0.8mm Galvabond Steel
25mm Acoustic / Thermal Lining, Perforated Steel finish

B
Poly-Fibre Insulation, GREEN TAG GOLD PLUS Certified INLET 2 75
Flange connections
INLET 1

100
Options A

D
35
50mm / R1.4 Thermal Rated Insulation W
Insulation with Melinex coating and Perforated Steel finish
END VIEW PLAN VIEW
Air Velocity Sensors
Actuators and VAV Controls
Room Temperature Sensor Controller
Round / Oval Inlets
Left and right hand available
Pressure Drop Vs. Inlet Velocity
Valve in Fully Open Position.
30
VAV P.D. (Pa)

20

10

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
INLET VELOCITY (m/s)

MODEL AFIN

Capacity and dimensional data

MODEL AIRFLOW LPS INLETS OUTLET DIMENSIONS WEIGHT

AxB WxH WxHxL Est


DAC-V @2.5 m/s @10 m/s @12.5 m/s C D
(mm) (mm) (mm) (kg)

03 38 150 185 100 x 150 150 x 550 150 50 150 x 550 x 475 19

04 50 200 250 100 x 200 150 x 550 100 25 150 x 550 x 475 19

05 75 300 375 150 x 200 200 x 550 100 25 200 x 550 x 475 22

06 100 400 500 200 x 200 250 x 550 100 25 250 x 550 x 475 24

08 150 600 750 300 x 200 350 x 550 100 25 350 x 550 x 475 28

10 200 800 1000 400 x 200 450 x 550 100 25 450 x 550 x 475 33

12 250 1000 1250 500 x 200 550 x 550 100 25 550 x 550 x 475 38

14 300 1200 1500 600 x 200 650 x 550 100 25 650 x 550 x 475 43

16 350 1400 1750 700 x 200 750 x 550 100 25 750 x 550 x 475 48

18 400 1600 2000 800 x 200 850 x 550 100 25 850 x 550 x 475 52

Note: - Nominal LPS based on approx. 10m/s inlet velocity, 5m/s outlet velocity.
- 50mm INSULATION OPTION - height add 50mm / width add 50mm / length same as standard unit / shafts 50mm long.

- 13 - www.celmec.com.au
Twin Duct VAV Terminal Units
Twin Pack - TPO 225 Twin Duct VAV unit
System Description
Twin Pack VAV units are designed to clip directly onto
ductwork carrying two streams of conditioned air, namely
Cold and Neutral air supplies. The ductwork is of a sandwich
configuration.
The VAVs function is to mix the two air supplies in response
to Room Temperature and Prescribed Terminal Airflow
requirements.
As in the case of the standard VAV range, Twin Pack units
employ Celmecs well proven Aerofoil Valve design.
This is a critical feature having a linear flow/stroke
characteristic ensuring precise control response and accurate
mixing of the two air supplies.
SIDE ELEVATION
The Twin Pack system is further enhanced with its unique
airflow sensing station which is independant of upstream and
downstream system pressures and unaffected by turbulent
air entry conditions.
There is no equal to Celmecs patented Twin Pack VAV system.

Features
Latest Technology in VAV Design
Modular VAV Networking Concept
Ultimate Office Space Comfort
Significant Energy Savings
Inexpensive Tenancy Alterations
Lightweight Aluminium Construction
Capacity Range 50 l/s - 250 l/s

Options VIEW A-A


Stand-alone Control System, complete with MOUNTING PLATE
Room Sensor Controller
Factory Calibrated Controls to maintain specified
requirements:
- Max. / Min. Primary Flow (VAV function)
- Secondary Flow / Make-up Air (Constant Terminal Flow
function)
Minimal Site Commissioning requirements

Control signal vs airflow FRONT VIEW

100

80
CONTROL SIGNAL (Pa)

60

40

20

0
100 150 200 250
AIRFLOW l/s
BLOCK END

TPO 225

- 14 - www.celmec.com.au
VAV Terminal Units
Air Control Features
Linear Control
Accurate air flow control is provided by the Aerofoil type
valve, configured to accept a standard 90 stroke, direct drive
actuator.
The valve has a near linear flow/stroke relationship as shown.

AEROFOIL VALVE
AIR FLOW

BLADE DAMPER

DAMPER POSITION

Laminar Flow
The Celmec Aerofoil Valve produces laminar air flow patterns,
in any position, as shown.
This ensures even air distribution across the face area of the
duct, or across the downstream HHW heating coil or electric
element.

AEROFOIL VALVE

Air Resistence
Due to the Aerodynamic nature of the valve, static regain is
achieved, permitting more efficient use of fan energy, as well
as allowing flexibility in future adjustment, should additional air
flow be required.

- 15 - www.celmec.com.au
VAV Terminal Units
Acoustic Performance
Radiated Noise
As a result of exhaustive Research and Development work, testing
and experience with numberous VAV Air Valve configurations
Celmec has developed a method of significantly reducing low to
mid frequency noise and shifting high frequency noise energy
away from Casing Break-out, towards the less critical direction of AEROFOIL VALVE
Unit Discharge, by means of reflection.
Consequently, the above technology and acoustic expertise have
been combined by Celmec to create a full range of VAV Terminal
Units which offer greatly reduced Radiated and Low Frequency
Noise Levels compared to conventional systems.
REFLECTED NOISE PATH
Sound power levels dB re 10 W
A Series Single Duct VAV Terminal Units AN / AW
PD-150Pa Radiated SWL Discharge SWL
AirFlow
Size 125 250 500 1K 2K 4K 125 250 500 1K 2K 4K
(LPS)
06 250 51 45 37 32 29 26 53 53 50 50 52 50
08 350 51 45 37 32 30 26 53 54 51 50 53 50
10 500 52 46 38 33 31 27 55 55 53 52 54 52
12 700 53 48 40 34 32 28 57 57 55 53 56 54
14 1000 55 50 42 35 33 30 59 60 57 56 58 57
16 1250 56 51 43 36 34 31 60 61 59 57 59 59
18 1550 57 52 44 37 34 32 62 62 60 58 60 60
20 1850 58 52 45 38 35 33 63 63 61 59 61 62

A Series Single Duct VAV Terminal Units AE


PD-150Pa Radiated SWL Discharge SWL
AirFlow
Size 125 250 500 1K 2K 4K 125 250 500 1K 2K 4K
(LPS)
06 250 49 44 36 31 29 26 52 51 47 46 47 44
08 350 49 44 36 31 29 26 52 52 48 46 48 44
10 500 50 45 37 32 30 27 54 53 49 48 49 46
12 700 51 46 38 33 31 28 55 55 52 49 51 49
14 1000 53 48 41 34 32 30 58 58 54 52 53 52
16 1250 54 49 42 35 33 31 59 59 56 53 54 53
18 1550 55 50 43 36 34 31 61 60 57 54 55 55
20 1850 55 51 44 37 34 32 62 61 59 55 56 56

D Series Dual Duct VAV Terminal Units DAC


PD-150Pa Radiated SWL Discharge SWL
AirFlow
Size 125 250 500 1K 2K 4K 125 250 500 1K 2K 4K
(LPS)
06 250 49 44 36 31 29 26 52 51 47 46 47 44
08 350 49 44 36 31 29 26 52 52 48 46 48 44
10 500 50 45 37 32 30 27 54 53 49 48 49 46
12 700 51 46 38 33 31 28 55 55 52 49 51 49

AF Series Fan Assistant VAV Units AFIN / AFIE / AFCN / AFCE


PD-150Pa SP-100Pa Radiated SWL Discharge SWL
Primary
Size Fan (LPS) 125 250 500 1K 2K 4K 125 250 500 1K 2K 4K
Range (LPS)
250 62 56 50 46 42 39 58 57 55 52 50 49
B 100-700
350 65 59 53 49 46 45 62 61 57 56 55 57
250 57 59 47 45 42 37 54 62 54 48 46 43
C 200-1000
500 64 65 53 54 53 52 63 68 60 57 58 58
350 58 57 48 45 39 36 59 61 55 53 51 50
D 250-1250
700 69 65 57 58 54 54 70 70 65 64 64 66

- 16 - www.celmec.com.au
"AE" TYPE VAV HEATING SELECTION SCHEDULE
Electric Reheat Bank Capacities
FINNED TUBULAR ELEMENT HEATER BANK CAPACITIES (Watts)

"AE"
"AE"are
NOTE: Heater Bank capacities TYPE VAV
based onTYPE
HEATINGVAV SELECTION
recommendedHEATING
minimumSELECTION
SCHEDULE
inlet SCHEDULE
velocity of 3.0m/s
FINNED
or minimumFINNED
TUBULAR TUBULAR
ELEMENT
of 50 ELEMENT
HEATER
l/s per 1000Watt, HEATER
BANK is BANK
CAPACITIES
whichever CAPACITIES
greater.(Watts) (Watts)

"AE" TYPE VAV


AE03
HEATING
NOTE:
AE04
SELECTION
NOTE:
Heater BankHeater
AE05 Bank
capacities SCHEDULE
capacities
are
AE06 based onare based on
recommended
AE08 recommended
AE10 minimum minimum
inlet
AE12 velocity
AE14inlet velocity
of 3.0m/sAE16of 3.0m/sAE18 AE20
FINNED TUBULAR45-150
Min - Max l/s ELEMENT HEATER90-300
60-200 BANK CAPACITIES
minimum or
or 120-400 (Watts)
of minimum
50 l/s per of
180-600 50 l/s per
1000Watt,
240-800 1000Watt,
whichever iswhichever
300-1000 greater. is greater.
360-1200 420-1400 480-1600 540-1850
1-Ph / 1-Stage 450 600 750 850 1000 1150
AE03
250 AE03
AE04
250 AE04
AE05
250 AE05
AE06
250 AE06
AE08
400 AE08
AE10
525 AE10
AE12
700 AE12
AE14
875 AE14
AE16
1050 AE16
AE18
1200 AE18
AE20
1375 AE20
Min - Max l/s Min - Max45-150
l/s 45-150
60-200 60-200
90-300 90-300
120-400 120-400
180-600 180-600
240-800
900 240-800
300-1000
1200 300-1000
360-1200
1500 360-1200
420-1400
1700 420-1400
480-1600
2000 480-1600
540-1850
2300 540-1850
1-Ph / 1-Stage1-Ph / 1-Stage
500 500 500 500 800 450
1050 450
600
1400 600
750
1750 750
850
2100 850
1000
2400 1000
1150
2750 1150
250
625 250
250
625 250
250
625 250
250
625 250
400
1000 400
525
1300 525
700
1750 700
875
2200 875
1050
2625 1050
1200
3000 1200
1375
3350 1375
1000 1000 1000 1600 900
2100 900
1200
2800 1200
1500
3500 1500
1700
4200 1700
2000
4800 2000
2300
5500 2300
500 500
500 500
500 500
500 500
800
1650 800
1050
2300 1050
1400
3000 1400
1750
3650 1750
2100
4300 2100
2400
5000 2400
2750
5500 2750
625 625
625 625
625
1500 625
625
1500 625
1000
2500 1000
1300
3500 1300
1750
4500 1750
2200 2200
2625 2625
3000 3000
3350 3350
1000 1000
1000 1000
1000
2000 1000
1600
3300 1600
2100
4600 2100
2800
6000 2800
3500 3500
4200 4200
4800 4800
5500 5500
1-Ph / 2-Stage 1650 1650
2300
900 2300
3000
1200 3000
3650
1500 3650
4300
1700 4300
5000
2000 5000
5500
2300 5500
500 500 1500
500 1500
1500
500 1500
2500
800 2500
3500
1050 3500
4500
1400 4500
1750 2100 2400 2750
2000 2000
3300 3300
4600
1800 4600
6000
2400 6000
3000 3400 4000 4600
1-Ph / 2-Stage1-Ph / 2-Stage 1000 1000 1000 1600 2100
900 2800
900
1200 3500
1200
1500 4200
1500
1700 4800
1700
2000 5500
2000
2300 2300
500 500
500 1300
500
500 1300
500
500 2000
500
800 2600
800
1050 3500
1050
1400 4400
1400
1750 5250
1750
2100 6000
2100
2400 6700
2400
2750 2750
2000 3200 4200
1800 5600
1800
2400 7000
2400
3000 8400
3000
3400 9600
3400
4000 11000
4000
4600 4600
1000 1000
1000 1000
1000 3300
1000
1600 4600
1600
2100 6000
2100
2800 2800
3500 3500
4200 4200
4800 4800
5500 5500
1-Ph / 3-Stage 1300 1300
1300 1300
2000 1350
2000
2600 1800
2600
3500 2250
3500
4400 2550
4400
5250 3000
5250
6000 3450
6000
6700 6700
750 750 750 750
2000 1200
2000
3200 1575
3200
4200 2100
4200
5600 2625
5600
7000 3150
7000
8400 3600
8400
9600 4125
9600
11000 11000
3300 2700
3300
4600 3600
4600
6000 4500
6000 5100 6000 6900
1-Ph / 3-Stage1-Ph / 3-Stage 1500 1500 2400 3150
1350 4200
1350
1800 5250
1800
2250 6300
2250
2550 7200
2550
3000 8250
3000
3450 3450
750 750
750 750
750 750
750 750
1200 3900
1200
1575 5250
1575
2100 6600
2100
2625 7875
2625
3150 9000
3150
3600 10050
3600
4125 4125
3-Ph / 1-Stage 1350
2700 1800
2700
3600 2250
3600
4500 2550
4500
5100 3000
5100
6000 3450
6000
6900 6900
750 750 750
1500 750
1500
1500 1200
1500
2400 1575
2400
3150 2100
3150
4200 2625
4200
5250 3150
5250
6300 3600
6300
7200 4125
7200
8250 8250
2700
3900 3600
3900
5250 4500
5250
6600 5100
6600
7875 6000
7875
9000 6900
9000
10050 10050
3-Ph / 1-Stage3-Ph / 1-Stage 1500 1500 2400 3150
1350 4200
1350
1800 5250
1800
2250 6300
2250
2550 7200
2550
3000 8250
3000
3450 3450
750 750
750 750
750 750
750 750
1200 3900
1200
1575 5250
1575
2100 6600
2100
2625 7875
2625
3150 9000
3150
3600 10050
3600
4125 4125
3-Ph / 2-Stage 2700
2700 3600
2700
3600 4500
3600
4500 5100
4500
5100 6000
5100
6000 6900
6000
6900 6900
1500
1500 1500
1500
1500 2400
1500
2400 3150
2400
3150 4200
3150
4200 5250
4200
5250 6300
5250
6300 7200
6300
7200 8250
7200
8250 8250
4050
3900 5400
3900
5250 6750
5250
6600 7650
6600
7875 9000
7875
9000 10350
9000
10050 10050
2250 3600 4725
3-Ph / 2-Stage3-Ph / 2-Stage 2700 2700
3600 3600
4500 4500
5100 5100
6000 6000
6900 6900
Note: Heater Bank capacities are based1500
3-Ph / 3-Stage on recommended
1500
1500
minimum
1500
2400
inlet
4050
2400
3150
velocity4200
of 3.0m/s5250
5400
3150
or minimum
6750
4200 7650of 50 l/s
5250
6300 6300
per 1000Watt,
9000
7200 10350
7200
8250 8250
whichever is greater. 4050 4050
5400 5400
6750 6750
7650 7650
9000 9000
10350 10350
2250
"AFIE / AFCE" TYPE VAV HEATING 2250
3600
SELECTION 3600
4725
SCHEDULE 4725
3-Ph / 3-Stage3-Ph / 3-Stage 4050
4050(Watts) 5400
FINNED TUBULAR ELEMENT HEATER BANK CAPACITIES 5400
6750 6750
7650 7650
9000 9000
10350 10350

"AFIE / AFCE" TYPE


NOTE: VAV
Heater Bank HEATING
capacities are basedSELECTION SCHEDULE
on recommended minimum fan velocity of 3.0m/s
"AFIE
"AFIE / AFCE" / AFCE"
TYPE VAV TYPE VAV SELECTION
HEATING HEATING SELECTION
SCHEDULESCHEDULE
FINNED TUBULAR ELEMENT HEATER
or minimum BANK
of 50 l/s perCAPACITIES
FINNEDELEMENT
FINNED TUBULAR TUBULARHEATER
ELEMENT
(Watts)
1000Watt, whichever
HEATER
BANK
is greater.
BANK CAPACITIES
CAPACITIES (Watts) (Watts)
Element Type (06) (06) (06) (06) (08F) (08F) (08F)
NOTE: Heater NOTE:
BankHeater Bankare
capacities capacities
based onare based on recommended
recommended minimum fanminimum fan3.0m/s
velocity of velocity of 3.0m/s
AFIE/AFCE "B"-Fan "B"-Fan
or minimum orof minimum
50 l/s per of 50 l/s per
1000Watt, 1000Watt,iswhichever
whichever greater. is greater.
FAN Min-Max l/s 150-600 200-600
AFIE/AFCE "C"-Fan "C"-Fan "C"-Fan "C"-Fan "C"-Fan
Element
FAN TypeElement
Min-Max l/s Type
(06) (06)
(06)
200-750 (06)
(06)
200-750 (06)
(06)
200-750 (06)
(08F)
200-750 (08F)
(08F)
250-750 (08F) (08F)
AFIE/AFCE AFIE/AFCE
AFIE/AFCE "A"-Fan "B"-Fan
"D"-Fan "B"-Fan
"B"-Fan
"D"-Fan "B"-Fan
"D"-Fan "D"-Fan "D"-Fan "D"-Fan
FAN Min-MaxFAN
FAN Min-Max l/s Min-Max
l/s 75-200l/s 150-600
300-950 150-600
200-600
300-950 200-600
300-950 300-950 300-950 350-950
AFIE/AFCE
1-Ph AFIE/AFCE250
/ 1-Stage "C"-Fan
250 "C"-Fan
"C"-Fan
250 "C"-Fan
"C"-Fan
250 "C"-Fan
"C"-Fan
400 "C"-Fan
"C"-Fan
400 "C"-Fan
400
FAN Min-Max
Total - Watts FAN
l/s Min-Max 500l/s 200-750
500 200-750
200-750
500 200-750
200-750
500 200-750
200-750
800 200-750
250-750
800 250-750
800
AFIE/AFCE AFIE/AFCE "A"-Fan
625 "A"-Fan
"D"-Fan
625 "D"-Fan
"D"-Fan
625 "D"-Fan
"D"-Fan
625 "D"-Fan
"D"-Fan
1000 "D"-Fan
"D"-Fan
1000 "D"-Fan
1000 "D"-Fan
FAN Min-MaxFAN l/s Min-Max75-200
1000l/s 75-200
300-950
1000 300-950
300-950
1000 300-950
300-950
1000 300-950
300-950
1600 300-950
300-950
1600 300-950
350-950
1600 350-950
1-Ph / 1-Stage 1-Ph / 1-Stage 250 250
250 250
250 250
250 250
400
1650 400
400
1650 400
1650 400
500
Total - Watts Total - Watts 1500 500
500
1500 500
500
1500 500
500
1500 500
800
2500 800
800
2500 800
2500 800
625 625
625
2000 625
625
2000 625
625
2000 625
1000
3300 1000
1000
3300 1000
3300 1000
1-Ph / 2-Stage 1000
500 1000
1000
500 1000
1000
500 1000
1000
500 1000
1600
800 1600
1600
800 1600
800 1600
Total - Watts 1000 1000 1000 1000 1650
1600 1650
1650
1600 1650
1600 1650
1500
1300 1500
1500
1300 1500
1500
1300 1500
1500
1300 1500
2500
2000 2500
2500
2000 2500
2000 2500
2000
2000 2000
2000
2000 2000
2000
2000 2000
3300
3200 3300
3300
3200 3300
3200 3300
1-Ph / 2-Stage 1-Ph / 2-Stage 500 500
500 500
500 500
500 500
800
3300 800
800
3300 800
3300 800
Total - Watts Total - Watts 1000 1000
3000
1000 1000
3000
1000 1000
3000
1000 1000
1600 1600
5000
1600 5000
1600 1600
1300 1300
1300 4000
1300
1300 4000
1300
1300 1300
2000 2000
2000 6600
2000 2000
1-Ph / 3-Stage 2000
750 2000
2000
750 2000
2000
750 2000
3200
1200 3200
3200
1200 3200
1200 3200
Total - Watts 1500 1500 1500 2400
3300 2400
3300
3300 2400
3300 3300
1875
3000 1875
3000
3000 1875
3000
3000 3000
3000 3000
5000 3000
5000 5000
3000 3000
4000 3000
4000
4000 4000 4800 4800
6600 6600
1-Ph / 3-Stage 1-Ph / 3-Stage 750 750
750 750
750 750
1200 4950
1200
1200 4950
1200 1200
3-Ph- /Watts
Total 1-Stage
Total - Watts 750
1500 750
1500
1500 750
1500
1500 1200
1500
2400 1200
2400
2400 1200
2400 2400
Total - Watts 1500
1875 1500
1875
1875 1500
1875
1875 2400
1875
3000 2400
3000
3000 2400
3000 3000
1875
3000 1875
3000
3000 1875
3000
3000 3000
3000 3000
4800 3000
4800 4800
3000 3000 3000 4800
4950 4800
4950 4950
3-Ph / 1-Stage 3-Ph / 1-Stage 750 750
750 750
750 750
1200 4950
1200
1200 4950
1200 1200
3-Ph- /Watts
2-Stage 1500 1500 1500 2400 2400 2400
Note:
Total Heater
Total - Watts
Total -Bank
Watts capacities1500
are
3000
based on
1500
1500
3000
recommended
1500
1500
3000
minimum
1500
2400 fan velocity
2400
2400
4800
of 3.0m/s
2400
4800
2400
or minimum of 50 l/s per 1000Watt, 1875 1875
1875
whichever 1875
1875
is greater.
3750 1875
3000 3000
3000 3000
6000
3000
3000 3000
3000 3000
3000 3000 4800 4800 4800
3-Ph / 3-Stage 4950 4950 4950
3-Ph / 2-Stage 3-Ph / 2-Stage 1500 1500
1500 1500
1500 1500
240016 2400
2400 2400 2400
Total - Watts Total - Watts 3000 3000
3000 3000
3000 3000 4800 4800 4800
3750 3750 6000 6000
3-Ph / 3-Stage 3-Ph / 3-Stage
16 16

- 17 - www.celmec.com.au
VAV MAINTENANCE GUIDE

As with all equipment, periodic checks should be carried out on variable air
volume terminal units. We suggest the following items be attended to at six
monthly intervals.

1. Electrical components:
Isolator / Circuit Breakers, Fan Relays, Heater Relays and Contactors.
Check operation and any sign of overheating, loose terminations, relay/contactor
chatter or excessive switching, fused contact points or signs of deterioration of
contact points.

2. Fans / Fan Motors / Fan Bearings


No maintenance required. Check operating Voltage, to be no less than 130V.

3. Primary Air Damper


No maintenance required. Operate damper from fully closed to fully open.
Check for free operation.

4. Actuator
Check operation and if stroked correctly. Stroking should be carried out, starting
with the damper in fully closed position. Check motor to shaft fixing to ensure
positive response and full closure.

5. Controls
Refer to the control manufacturers recommendations.

6. Velocity Sensor
No maintenance required. Connect a manometer across the velocity sensor
monitoring end connections, manually operate damper and observe changes in the
readings to ensure the velocity sensor is not blocked (reading should be 0 Pa in fully
closed position only).

7. Heating Elements (where applicable)


Check operation and all connections are secure. Check for any signs of cable
overheating, due to possibility of arching from loose terminations.

8. Heating Hot Water Coils (where applicable)


No maintenance required. Check for water leaks.

- 18 - www.celmec.com.au

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