Professional Documents
Culture Documents
Instrumentation
Contents
1. Control center .............................................. 5
1.1. Electrical area classification (NEC or IEC): 5
1.2. Utility power: .......................................... 5
1.3. Control System:..................................... 5
1.4. PLC Communication: ............................ 5
2. Field ............................................................. 5
2.1. Area classification (NEC or IEC): .......... 5
2.2. Protection Method: ................................ 6
2.3. Instrument Summary: ............................ 6
2.4. Approval agencies (NEC or CENELEC):7
3. Wiring ........................................................... 7
3.1. Wiring protection (Conduit or Armored Cable) I/O Room to Field Junction Box: 7
3.2. Wiring protection (Conduit or Armored Cable) Field Junction Box to Field Instrument: 7
3.3. Electrical connection: ............................ 7
3.4. Termination (instrument): ...................... 7
3.5. Distance: ............................................... 8
4. Instrument .................................................... 8
4.1. Flow Measurement: ............................... 8
4.2. Temperature Measurement: ................. 8
4.3. Level Measurement:.............................. 8
4.4. Transmitter communication protocol: .... 8
4.5. Heat Tracing or Freeze protection: ....... 8
4.6. Control valve allowable noise level: ...... 8
4.7. Fugitive emissions packing: .................. 9
5. Piping Requirements ................................... 9
5.1. MINIMUM flange size and class: .......... 9
5.2. Tubing: .................................................. 9
5.2.1. Process: 9
5.2.2. Pneumatic: 10
6. Cabling Requirements ............................... 10
6.1. Instrument Cable - Shielded Single Pair10
Page 2 of 22
Instrumentation
6.1.1. Conductor: 10
6.1.2. Insulation: 10
6.1.3. Color: 10
6.1.4. Sheath: 12
7. Instrument Cable - Shielded Single Triad .. 12
7.1.1. Conductor: 12
7.1.2. Insulation: 12
7.1.3. Color: 12
7.1.4. Sheath: 13
7.2. Thermocouple Cable - Shielded Single Pair 13
7.2.1. Conductor: 13
7.2.2. Insulation: 13
7.2.3. Sheath: 13
7.3. Solenoid and Control Cable - Nonshielded Single Pair 14
7.3.1. Conductor: 14
7.3.2. Insulation: 14
7.3.3. Color: 14
7.3.4. Sheath: 14
7.3.5. Sheath: 14
7.4. Grounding: .......................................... 15
7.5. Multi-pair (by client): ............................ 15
8. Vendors List ............................................... 15
8.1. Pressure and Differential Pressure Transmitters 15
8.2. The project requires five (5) High Speed Pressure and Differential Pressure Transmitters
(Update Frequency <= 50 ms) ..................... 15
8.3. Manifold Valves ................................... 15
8.3.1. Vendors 15
8.3.2. Construction 16
8.4. Temperature Transmitters................... 16
8.5. Level Displacer .................................... 16
Page 3 of 22
Instrumentation
8.6.2. Construction 16
8.7. DP Indicator ........................................ 16
8.8. Digital Positioners ............................... 16
8.9. Globe Valves ....................................... 16
8.9.1. Low Cv (<3) Globe Valves 16
8.19.2. Construction 18
8.20. RTDs ................................................... 18
8.20.1. Vendors 18
8.20.2. Construction 18
8.21. Nuclear Level Instruments .................. 18
8.22. Vibration Monitoring ............................ 19
8.23. Thermal Dispersion Flowmeter ........... 19
8.24. Mass Flowmeter .................................. 19
8.25. Vortex Flowmeter ................................ 19
8.26. Non Contacting Ultrasonic Level ......... 19
8.27. Capacitance Level (CCR only) ............ 19
8.28. O2 Analyzer (CCR) ............................. 19
8.29. O2 Analyzer (portable) ........................ 19
8.30. pH Analyzer ......................................... 20
Page 4 of 22
Instrumentation
8.31.2. Construction 20
Instrumentation
1. Control center
1.1. Electrical area classification (NEC or IEC):
NEC Article 500 Class I, Division 2, Groups B, C, D
Class I, Division 2, Groups C, D
General purpose
IEC 79 -10, 12 Zone 1 Zone 2 General purpose
Gas grouping: IIA IIB IIC
IIB + H2
Temp class: T1 T2 T3
T4 T5 T6
1.2. Utility power:
Inst (loop): 24 VDC
Other: Volts Hz
Other: Volts Hz
2. Field
2.1. Area classification (NEC or IEC):
1. Electrical area classification (NEC or IEC):
Page 6 of 22
Instrumentation
Manufacturer:
Model:
Instrumentation
3. Wiring
3.1. Wiring protection (Conduit or Armored Cable) I/O Room to Field
Junction Box:
Conduit: Galvanized Aluminum
Armored cable: Interlocked Served (SWA) Braided
Cable tray: Galvanized Fiberglass Aluminum
Covered Fireproof
Other:
Other:
Other:
Instrumentation
3.5. Distance:
I/O room and UOP supplied field equipment: ~ 300 Ft.
Control room and UOP supplied field equipment:
4. Instrument
4.1. Flow Measurement:
Primary method: Orifice Vortex
4.2. Temperature Measurement:
Primary method: Thermocouple RTD ( -100 to 450 C)
General Service: J And K E T
Other:
Other:
Other:
Electric: Voltage Hz
Instrumentation
5. Piping Requirements
5.1. MINIMUM flange size and class:
Vessel level: NPS 1 NPS 1-1/2 NPS 2
Class 150 Class 300
5.2. Tubing:
Type: Imperial Metric
5.2.1. Process:
Material: 316 SS Other:
Instrumentation
5.2.2. Pneumatic:
Material: 316 SS Other:
Supply Size: 3/8 8 mm Other:
Signal Size: 1/4 6 mm Other:
Construction: Seamless
0.035 wall Other:
Fittings:
Tapered Straight
Swagelok Parker CPI
Other:
6. Cabling Requirements
6.1. Instrument Cable - Shielded Single Pair
6.1.1. Conductor:
Material: Copper Other:
6.1.2. Insulation:
Material: Polyvinyl chloride Polyethylene
Other:
Temp Rating: 70 C 90 C 105 C
6.1.3. Color:
Non-IS: Black + / White - White + / Black -
Black + / Blue - Red + / Black -
Other: + -
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Instrumentation
Other: + -
Page 12 of 22
Instrumentation
6.1.4. Sheath:
1. Inner (Armored cable ONLY):
Material: Polyvinyl chloride Polyethylene
Other:
Other:
7.1.2. Insulation:
Material: Polyvinyl chloride Polyethylene
Other:
7.1.3. Color:
Non-IS: A Black / B White / b Red
Other: A B b
IS: A Black / B White / b Red
Other: A B b
Page 13 of 22
Instrumentation
7.1.4. Sheath:
1. Inner (Armored cable ONLY):
Material: Polyvinyl chloride Polyethylene
Other:
Other:
7.2. Thermocouple Cable - Shielded Single Pair
7.2.1. Conductor:
Material: Copper Other: per TE Type
Design: Stranded Solid
7.2.2. Insulation:
Material: Polyvinyl chloride Polyethylene
Other:
Other:
7.2.3. Sheath:
1. Inner (Armored cable ONLY):
Material: Polyvinyl chloride Polyethylene
Other:
2. Outer - Flame retardant:
Instrumentation
7.3.3. Color:
Solenoid: Black Positive (or ungrounded conductor)
White Positive (or grounded conductor)
Positive: BLACK Negative: WHITE
AC Power: Black Hot / White Neutral / Green Ground
Hot: Neutral: Ground:
7.3.4. Sheath:
1. Inner (Armored cable ONLY):
Material: Polyvinyl chloride Polyethylene
Other:
Other:
7.3.5. Sheath:
1. Inner (Armored cable ONLY):
Material: Polyethylene Polyvinyl chloride
Other:
Page 15 of 22
Instrumentation
Other:
Other:
10 Triad 20 Triad
6 Triad 12 Triad 24 Triad
Other:
8. Vendors List
The vendors list in the Contract should be reviewed such that, for each type of
instrument listed in the UOP Project Specifications, a suggested vendor(s) is
shown. Identify any vendors which are mandatory, otherwise vendors who meet
the UOP performance specifications will be considered equal. If non-listed
vendors are preferred, please list as other.
8.1. Pressure and Differential Pressure Transmitters
Yokogawa - Dp Harp Rosemount - 3051 Series
Honeywell 100/900 Series Foxboro I/A Series
Other:
8.2. The project requires five (5) High Speed Pressure and Differential
Pressure Transmitters (Update Frequency <= 50 ms)
Rosemount - 3051 Series (special application)
8.3. Manifold Valves
8.3.1. Vendors
D/A Mfg Safti-Fold Parker
AGCO Swagelok
Page 16 of 22
Instrumentation
8.6.2. Construction
Flanged cage Sealed cage
Side-Side Side-Bottom
Other:
8.7. DP Indicator
ITT Barton Orange Research
Other:
Instrumentation
Other:
Instrumentation
8.19.2.Construction
1/4 OD 6 mm OD
Other:
Grounded Ungrounded
Fixed length sheath with pipe nipple and union construction, integral head
Sheath with 36 (1 m) TFE or PVC coated armored extension, remote head
Other:
8.20. RTDs
8.20.1.Vendors
By UOP
Gayesco Thermocouple Products
All-Temp Daily Thermetrics
Other: TSC
8.20.2.Construction
1/4 OD 6 mm OD
Other:
Fixed length sheath with pipe nipple and union construction, integral head
Sheath with 36 (1 m) TFE or PVC coated armored extension, remote head
8.21. Nuclear Level Instruments
ThermoMeasure Tech Endress Hauser
Berthold Ohmart
Other:
Page 19 of 22
Instrumentation
Instrumentation
8.30. pH Analyzer
Rosemount Other:
8.31.2.Construction
Conduit Bottom entry Side entry
Gland plates Bottom Side
EEx e 10% Spare 20% Spare
Other:
8.33. Terminals
Vendors
By UOP
Phoenix Contact Wago Weidmuller
Other:
8.33.1.Construction
Screwclamp Tensionclamp
Open Closed
9. Additional Comments:
Special thermocouples such as reactor multipoint or retractable type are selected by
UOP.
Page 21 of 22
Instrumentation
9. See attached drawings for typical junction box construction details and
junction box wiring details.
Page 22 of 22
Instrumentation