Professional Documents
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Application
These high performance coolers
equipped with axial fans and
motoinverter are suitable for hydraulic
cooling applications, with both return
line and off line versions available.
Typical applications include: industrial
power units, lubrication systems (i.e.
gearboxes) and machine tools.
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COOLER MAIN COMPONETS
OK-EL10MI OK-EL12MI -EL14MI
OK-EL8MI -EL10MI
OK-EL12MI -EL14MI
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COOLING CAPACITY TECHNICAL DETAILS
Depending on oil flow and the TABLE OF TECHNICAL SPECIFICATIONS, SIZE 8 to 14
temperature differential delta-T between
N of poles[-]/size[-]
continuous working
for the fan motor
COOLER SELECTION
Type of cooler
Weight [kg]
Designation:
pressure
PV = Power loss [kW]
50Hz
P01 = Specific cooling capacity [kW/C]
V = Tank volume [l]
-20
oil = Oil density [kg/l] OK-EL8MI NTC *300 4/100 2.2 77 16 130 1720 2000 65
+40
for mineral oil 0.915 kg/l
Coil = Spec. heat capacity [kJ/kgC] -20
OK-EL10MI NTC *330 4/100 2.2 78 16 130 1430 2000 145
for mineral oil 1.88 kJ/kgC +40
T = Temperature increase *660
2x -20 4/100 2.2
in the system [C] OK-EL12MI (2 cooling 83 16 130 1430 2000 300
NTC +40 (2 motors) (2 mot.)
t = Operating time [min] elements)
T1 = Desire oil temperature [C] *660
2x -20 6/112 2.2
T3 = Ambient temperature [C] OK-EL14MI (2 cooling 88 16 130 1200 2000 360
NTC +40 (2 motors) (2 mot.)
elements)
Example 1: * :max oil flow
Measuring the power loss on existing 1. For direction of fan rotation, please refer to arrow on cooler housing.
units and machinery. 2. Electric fan drive: axial drive with forward flow through cooler element (sucking).
For this method the temperature 3. Cooling fluid: mineral oil to DIN 51524; for other fluids, please contact our sales/
increase of the oil is measured over technical department.
certain period of time. The power loss
can be calculated from the temperature 4. Three-phase motoinverter IP55, conforming to CE norm.
increase 5. Published noise levels can only be used as guidance, as acoustic properties
Parameters: vary and depend on the characteristics of room, connections, viscosity and
The oil temperature increases from resonance.
20C to 60C over 16 minutes. Warning!
The tank contains 400l. When operating a cooler in conditions where the difference in temperature between
Heat to dissipate: ambient air and inlet oil exceeds 50 Celsius [C], care must be taken to avoid
T Coil oil V
cycling of the fan at full speed/air flow. This can cause a rapid change in material
PV = [kW] temperature of the cooling element and may result in a significant reduction of the
t 60 cooler lifetime or direct damage to the cooling element through thermal stress.
40 1.88 0.915 400
PV = = 28.7 [kW] Please contact your HYDAC branch or distributor for speed control solutions.
16 60
Cooler selection:
NTC TEMPERATURE SENSOR
zzDesired oil temperature: 60C
In our case the NTC temperature sensor (called also thermal resistor or thermistor)
zzAmbient temperature (air): 30C
is an electronic component that exhibits a large change in resistance with a change
PV
P01 = [kW/C] in body temperature. Made of ceramic semiconductor and has a large negative
T1 T3 temperature coefficient of resistance (NTC devices).
28.7
P01 = = 0.96 [kW/C]
60 30
NTC MAIN TECHNICAL CHARACTERISTICS:
A 10% safety margin is recommended
Technical
to allow for element contamination and
characteristic
therefore the specific power is:
P01 1.1 = 1.06 [kW/C]
The power loss 1.06 kW/C must be
dissipated by an oil cooler. Working range (NTC) -20 +120C *)
Suggestion: Specific temperature
10k
At dT40C => PV = 42.4kW at 25C
zzCooler OK-EL8MI Measure accuracy 1%
P = 42.4kW at 120l/min and 1200RPM Protection degree IP67
zzCooler OK-EL10MI Temperature inertia 10K in liquid at 2m/s
P = 42.4kW at 60l/min and 750RPM Cartridge holder
Example 2:
The power loss can also be estimated.
With unrestricted flow approx. 15 to 20%
of the drive power.
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MOTOINVERTER MAIN DATA
Motor Type 3 phase single winding with 3 phase frequency inverter on board
Pole nr. 4 or 6
UIN nom 3x 400V 15%
fIN range 40 70 Hz
P nom 2.2 kW @ 50Hz
Protection degree (IP) 55
Isolation class F
Service type S1
Mounting IMB14 D160
Frame Iec 100 (4pole) / 112 (6pole)
Tempsensor
Temp sensor
AC
RR L1
SS L2 M
TT L3
GND
GND
AC
inverter 3ph motor
INVERTER 3ph MOTOR
f [Hz] Description
NOTE
The inverter parameters are set according to the customer requirements before cooler dispatch.
For on site parameters modification HYDAC SA, Switzerland is at your disposal. E 5.810.0/12.08
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PERFORMANCE DIAGRAMS
Cooling capacity depends on oil flow and the temperature differential T between the oil inlet and air inlet.
For calculation of cooling capacity with very low T values (i.e. < 10C), please contact our technical support staff for help.
Tolerance: +/- 8%
OK-EL8MI
70
250 l/min
60
180 l/min
120 l/min
50
Heat dissipation at dT=40C [kW]
90 l/min
40
30
30 l/min
20
10
0
400 600 800 1000 1200 1400 1600 1800
Noise level dB(A) 60.6 76.8 85.8 86.8
@1 meter Limit of OK-EL8S
Values measured at T=40 C, may vary at lower T values.
OK-EL10MI
120
300 l/min
100
180 l/min
150 l/min
Heat dissipation at dT=40C [kW]
80 120 l/min
60
60 l/min
40
20
0
400 600 800 1000 1200 1400 1600
Noise level dB(A) 63.9 70.8 78.4 88.8
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OK-EL12MI
250
600 l/min
200
360 l/min
Heat dissipation at dT=40C [kW]
300 l/min
240 l/min
150
120 l/min
100
50
0
400 600 800 1000 1200 1400 1600
Noise level dB(A) 68.9 75.8 83.4 93.7
@1 meter Limit of OK-EL12S
Values measured at T=40 C, may vary at lower T values.
OK-EL14MI
240
600 l/min
220
360 l/min
200 300 l/min
Heat dissipation at dT=40C [kW]
180
240 l/min
160
140
100
80
60
400 7 00 1000 1300
Noise level dB(A) 63 73 88 98
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Pressure Drop Curves
Differential pressure p measured at 30 mm/s using mineral oil
3.00
EL14MI
2.50
EL12MI
Pressure Drop @ 30 mm/s [bar]
2.00
EL8MI
EL10MI
1.50
1.00
0.50
0.00
0.00 100.00 200.00 300.00 400.00 500.00 600.00 700.00
Oil flow [l/min]
Correction factor K for other viscosities:
Viscosity (mm/s) 10 15 22 30 46 68 100 150
Factor K 0.35 0.5 0.75 1 1.4 1.9 2.5 3.5
MODEL TYPE
(also order example)
OK-EL 8MI / 3.1 / M / 1
Type of cooler
OK-EL = Oil/Air cooler
Fluids
M = Mineral oil to DIN 51524
Other fluids upon request
Paint
1 = RAL 5009 (Standard)
Other paint available upon request
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DIMENSIONS
OK-EL8MI OK-EL12MI and 14MI
Plug
OK-EL10MI
Plug
A1 B C1 D1 D2 D3 E1 E2 E3 F S1 W1 * W2 * Z1 Z3
10 25 10 2 2 2 5 5 5 /Slot Min. Min.
OK-EL8MI 726 634 706 410 560 450 630 58 74 9x20 > 100 1200 600 G1 M22x1.5
OK-EL10MI 1030 767 930 750 700 790 910 75 116 12 > 100 2800 900 G1 M22x1.5
OK-EL12MI 2130 735 1000 750 760 800 910 1080 30x13 > 100 3000 1000 G1 M22x1.5
OK-EL14MI 2300 735 1150 750 900 800 910 1164 30x13 > 100 3000 1000 G1 M22x1.5
* : for smaller distances, please contact our technical office
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Notizen
Notizen
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