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PROYEK PEMBANGUNAN

PABRIK MINYAK GORENG


KAP. 600.000 TON CPO/TH
Doc. No. CALCULATION FOR Rev. 1
Page
PMG-ENG-C-CAL-U15-012-W
PFAD EXPORT PUMP (PU-
102 A/B) FOUNDATION 1 of 17

PEMILIK : PT. INDUSTRI NABATI LESTARI


KONTRAKTOR : PT. WIJAYA KARYA (PERSERO) Tbk.& LIPICO
TECHNOLOGIES Pte. Ltd.
NAMA PROYEK : PROYEK PEMBANGUNAN PABRIK MINYAK GORENG
KAPASITAS 600.000 Ton CPO/Tahun
LOKASI : KAWASAN EKONOMI KHUSUS (KEK) SEI MANGKEI
NO. KONTRAK : INL/SPJ/02/2016
STEMPEL

1 11-08-2017 Issued for Construction LAM DRP IS MSP

0 06-11-2017 Issued for Review QWN DRP IS MSP


PPRD BY CHKD BY REVD BY APPRD BY
REV DATE DESCRIPTION
PT. WIJAYA KARYA (PERSERO) Tbk.
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DOCUMENT NO. CALCULATION FOR PFAD Rev. 0


EXPORT PUMP (PU-102 A/B)
PMG-ENG-C-CAL-U18-013-W Page 2
FOUNDATION

REVISION HISTORY

Amender
Date Revision Amendment
Name
Updated design based on lastest mechanical general
11-08-2017 0 LAM
arrangement for PU 102 A/B
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CALCULATION FOR PFAD EXPORT PUMP
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PMG-ENG-C-CAL-U15-012-W (PU102 A/B) FOUNDATION
3

DAFTAR ISI
HALAMAN
1. UMUM 4
1.1. LINGKUP KERJA 4
1.2. REFERENSI 4
1.3. DESIGN CRITERIA 4
2. LAYOUT FONDASI 5
3. DAYA DUKUNG TANAH IZIN 6
4. MATERIAL PROPERTI 6
5. DATA EQUIPMENT 6
6. DATA FONDASI 6
6.1 FONDASI 6
7. DATA BEBAN 6
7.1 BEBAN MATI 6
7.2 BEBAN OPERASI 6
7.3 BEBAN TEST 6
7.4 BEBAN VIBRASI 6
7.5 BEBAN GEMPA 7
7.6 BEBAN ANGIN 8
8. BEBAN PADA PONDASI 9
9. CEK MAKSIMUM DAYA DUKUNG TANAH DI DASAR FONDASI 11
10. CEK SLIDING 12
11. CEK GULING 13
12. DAYA DUKUNG TANAH MAKSIMUM BEBAN TERFAKTOR 13
13. DESAIN TULANGAN 14
13.1 DESAIN TULANGAN FONDASI 14
14. PENURUNAN SEGERA 15
15. CEK DINAMIK 16
16. HASIL 16
17. PENURUNAN KONSOLIDASI 17

LAMPIRAN -1 DATA TANAH


LAMPIRAN -2 DATA POMPA
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CALCULATION FOR PFAD EXPORT PUMP
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PMG-ENG-C-CAL-U15-012-W (PU102 A/B) FOUNDATION
4 .

1. UMUM
1.1. LINGKUP
Perhitungan ini bertujuan untuk merencanakan Pondasi Pompa Proyek Pembangunan Pabrik Minyak Goreng
KAP. 600.000 TON CPO/TH

1.2. REFERENSI
1. Dokumen Proyek
- PMG-ENG-C-SPE-U00-004-W Specification for Concrete Work

2. Peraturan dan Standar


- ACI 318M-11 Building Code Requirements for Structural Concrete
- ACI 351.3R-04 Foundation fo dynamic Equipment
- ASCE 7 -10 Minimum Design Loads for Building and Other Structures
- SNI 03-2847-2013 Tata Cara Perhitungan Struktur Beton Untuk Bangunan Gedung
- SNI 03-1726-2012 Tata Cara Perencanaan Ketahanan Gempa untuk Struktur Bangunan
- SNI 03-1727-2013 Beban Minimum untuk Perencanaan Bangunan Gedung dan Sruktur Lain
- PIP STC01015 Structural Design Criteria

3. Referensi Lain

- Bowles, J. E., " Foundation Analysis and Design: 4th edition", McGraw-Hill,Inc,1997
- Hardiyatmo., H.R , " Teknik Fondasi 1 "
- Final report Soil investigation Project 600000 MTPY Palm Cooking Oil Plant Sei-Mangkei
- Puskim.pu.go.id/Aplikasi/desain_spektra_indonesia2011
- Braja M.Das., "Principles of Foundation Engineering"

1.3. KRITERIA DESAIN


-Dalam kalkulasi ini telah dipertimbangkan beban mati, beban operasi, beban vibrasi dan beban gempa.
-Kombinasi pembebanan terfaktor digunakan untuk perencanaan beton bertulang.
-Kombinasi pembebanan tidak terfaktor digunakan untuk pemeriksaan kapasitas daya dukung fondasi,
stabilitas momen guling dan stabilitas geser
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PMG-ENG-C-CAL-U15-012-W (PU102 A/B) FOUNDATION
Lampiran-1-1 .

LAMPIRAN-1 DAYA DUKUNG IJIN TANAH


PROYEK PEMBANGUNAN PABRIK MINYAK
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PMG-ENG-C-CAL-U15-012-W (PU102 A/B) FOUNDATION
Lampiran-1-2 .

DAYA DUKUNG FONDASI DANGKAL BERDASARKAN N-SPT


Kedalaman Fondasi D = 0.40 m
Lebar Fondasi B = 0.80 m
N-SPT N = 8.00 Bore Hole -3

D N B qultimate SF qall
kd kd used 2 2
(m) value (m) (kN/m ) Faktor Aman (kN/m )
0.40 8 0.80 1.17 1.17 186.40 3 62.13
Catatan:
Untuk B < 1.22 m :
2
q all = 20 N * kd (kN/m ) (by Bowles)

Untuk B > 1.22 m :


q all = 12.5 N {(B+0.35)/B}^2 * kd (kN/m2)

Dimana :
kd = 1 + 0.33 (D/B) 1.33
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PMG-ENG-C-CAL-U15-012-W (PU102 A/B) FOUNDATION
5 .

POMPA COOLING TOWER WATER FONDASI (PU 106 C)


2. LAYOUT FONDASI
DENAH FONDASI
Z X

Weq Bf

Leq

Lf
Leq

heq
Hm

ht
Hf

Y Lf

X TAMPAK SAMPING FONDASI

Weq

He

Heq
Hm

FGL ht
Hf
Dasar Fondasi

Bf
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PMG-ENG-C-CAL-U15-012-W (PU102 A/B) FOUNDATION
6 .

3. DAYA DUKUNG TANAH IZIN


Allowable Soil Bearing Pressure qa
2
with Safety factor =3 qall = 62.13 kN/m

4. MATERIAL PROPERTI
Kuat Tekan Beton f'c = 28 MPa
Kuat Leleh tulangan Baja fy = 390 MPa
3
Berat Jenis Beton gc = 23.5 kN/m
Berat Unit Tanah gs = 26 kN/m 3
Koefisien Friksi Tanah m1 = 0.4 (tanah lempung)

5. DATA EQUIPMENT
Lebar equipment W eq = 0.6 m DATA VENDOR
Panjang equipment Leq = 1.5 m DATA VENDOR
Tinggi equipment He = 0.689 m DATA VENDOR
CoG equipment to TOC Heq = 0.3115 m DATA VENDOR

6. DATA FONDASI
6.1 FONDASI
Lebar Fondasi Bf = 0.8 m
Panjang Fondasi Lf = 1.6 m
Tebal Fondasi Hf = 0.6 m 48344
Top Slab to Top of Grouting ht = 0.34 m 339
Tinggi efektif Fondasi Tertanam hemb = Hf - ht
= 0.26 m
Hm = Heq +Hf
= 0.91 m
Luas Fondasi Af = 1.28 m2

7. DATA BEBAN
7.1 BEBAN MATI
Berat Kosong W empty = 4.938 kN (Dinaikan 10% dari berat kosong
Berat Fondasi akibat beban Pipa dan aksesoris Pompa)
Berat Fondasi Wf = {(Bf*Lf*Hf)}*gc
= 18.05 kN
Total berat Fondasi Wt = Wf
= 18.05 kN
Rasio Berat = W f/W empty
= 3.66
Kriteria jika Wf/W empty 3, maka OK OK

7.2 BEBAN OPERASI


Beban operasi W opr = 4.938 kN (Dinaikan 10% dari berat operasi
akibat beban Pipa dan aksesoris Pompa)

7.3 BEBAN TEST


Beban Test W test = 4.938 kN

7.4 BEBAN VIBRASI


Berat Operasi Wr = 4.938 kN
= 4937.53 N
Kecepatan operasi Equipment f = 1484.00 rpm VENDOR DATA
= 155.40 rad/sec
Unbalanced Force Fo = W r * f/6000 Ref: ACI 351.3R-04
= 1221.216 N
= 1.221 kN
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CALCULATION FOR PFAD EXPORT PUMP
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PMG-ENG-C-CAL-U15-012-W (PU102 A/B) FOUNDATION
7 .

Beban Vibrasi Arah -X


Beban Horisontal Fox = Fo
= 1.22 kN (Rotasi z-z)
Momen di dasar fondasi MTz-z = Fox *Hm
= 1.11 kNm

Beban Vibrasi Arah -Z


Beban Horisontal Foz = Fo
= 1.22 kN
Momen di dasar fondasi MTx-x = Foz *Hm
= 1.11 kNm (Rotasi x-x)

7.5 BEBAN GEMPA


Perhitungan Beban Gempa berdasarkan SNI 1726-2012
" Tata cara perencanaan ketahanan gempa untuk struktur bangunan dan non gedung"
Tipe tanah = Medium Soft
Faktor Keutamaan Ie = 1 Ref. SNI 1726-2012 Sec. 4.1.2
Kelas Situs Class = D
Peak Ground Acceleration PGA = 0.218 g Ref. Puskim.pu.go.id
Parameter percepatan respons SS = 0.474 g Ref. Puskim.pu.go.id
spektral MCE perioda pendek,
redaman 5 %
Parameter percepatan respons S1 = 0.303 g Ref. Puskim.pu.go.id
spektral MCE perioda 1 dt,
redaman 5 %
Koefisien situs untuk perioda Fa = 1.421 Ref. Puskim.pu.go.id
pendek (pada perioda 0,2 detik)
Koefisien situs untuk perioda Fv = 1.795 Ref. Puskim.pu.go.id
panjang (pada perioda 1 detik)
Parameter percepatan respons SMS = Fa*Ss Ref. SNI 1726-2012 Sec. 6.2
spektral MCE pada perioda = 0.674 g
pendek yang sudah disesuaikan
terhadap pengaruh kelas situs

Percepatan percepatan respons SM1 = Fv*S1 Ref. SNI 1726-2012 Sec. 6.2
spektral MCE pada perioda 1 = 0.544 g
detik yang sudah disesuaikan
terhadap pengaruh kelas situs

Parameter percepatan respons SDS = 2/3*SMS Ref. SNI 1726-2012 Sec. 6.3
spektral pada perioda pendek = 0.449 g
redaman 5 %,
Parameter percepatan respons SD1 = 2/3*SM1 Ref. SNI 1726-2012 Sec. 6.3
spektral pada perioda 1 detik, = 0.363 g
redaman 5 %
Tinggi Struktur hn = 1.03 m (ht+He)
Nilai parameter perioda pendekatan Ct = 0.0488 Ref. SNI 1726-2012 Table 15
Nilai parameter perioda pendekatan x = 0.75
Perioda fundamental struktur Ta = Ct*hnx Ref. SNI 1726-2012 Sec. 7.2.8.1
= 0.05 s
Koefisien modifikasi respons R = 1.25 Ref. SNI 1726-2012 Table 21
Koefisien respons gempa Cs = SDS/(R/Ie) Ref. SNI 1726-2012 Sec. 7.8.1.1
= 0.359
Check Cs max
Cs max = SD1/Ta(R/Ie) Ref. SNI 1726-2012 Sec. 7.8.1.1
= 5.818
Check Cs min Cs min 1 = 0.044*SDS* (Ie) 0.01
= 0.020 0.01 OK- Cs min calculate Govern
S1 = 0.303 g
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CALCULATION FOR PFAD EXPORT PUMP
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PMG-ENG-C-CAL-U15-012-W (PU102 A/B) FOUNDATION
8 .

Condition if S1 0.6g Cs min2 = 0.5 *S1/(R/Ie) Ref. SNI 1726-2012 Sec. 7.8.1.1
= 0.121
Cs max = 5.818
Cs min = 0.020
Seismic Response Coefficient Cs = 0.359
V = Cs*W

Beban Gempa Kondisi Operasi


Beban Gempa Arah -X (Rotasi z-z)
Beban Horisontal Vsx = Cs * W opr
= 1.77 kN
Momen di dasar fondasi Msz-z = Vsx *Hm
= 1.62 kNm

Beban Gempa Arah -Z


Beban Horisontal Vsz = Cs * W opr
= 1.77 kN
Momen di dasar fondasi Msx-x = Vsz *Hm (Rotasi x-x)
= 1.62 kNm

Beban Gempa Kondisi Kosong


Beban Gempa Arah -X (Rotasi z-z)
Beban Horisontal Vsx = Cs * W empty
= 1.77 kN
Momen di dasar fondasi Msz-z = Vsx *Hm
= 1.62 kNm

Beban Gempa Arah -Z


Beban Horisontal Vsz = Cs * W empty
= 1.77 kN
Momen di dasar fondasi Msx-x = Vsz *Hm (Rotasi x-x)
= 1.62 kNm

7.6 BEBAN ANGIN


WIND LOAD
Perhitungan Beban Angin Berdasarkan SNI 1727-2013
Kecepatan Angin Dasar V = 33.3 m/sec
Faktor arah Angin Kd = 0.9 Per SNI 1727-2013: Table 26.6-1
Faktor Topografi Kzt = 1 Per SNI 1727-2013: Clause 26.8.2
Koef. eksposur tekanan velositas Kz = 0.85 Depend on Elev. Per SNI 1727-2013: Table 27.3-1
Faktor keutamaan I = 1 Per SNI 1727-2013: Table 1.5-2
Kategori Risiko Case = Case 1 Per SNI 1727-2013: Table 1.5-1
Kategori Eksposur = C Per SNI 1727-2013: Table 26.7.2
Wind Pressure qz = 0.613*Kz*Kzt*Kd*V2*I
= 521.1 N/m2
Faktor efek tiupan angin G = 0.85
Tipe Pemukaan = All
Lebar Efektif 1 De1 = 1.2*W eq
= 0.72 m

Lebar Efektif 2 De2 = (W eq+0.6)


= 1.20 m
D = max(De1, De2)
= 1.2 m
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PMG-ENG-C-CAL-U15-012-W (PU102 A/B) FOUNDATION
9 .

Arah -X
H/D = 1.0
Koefisien Gaya Arah X Cf = 1.300 Per SNI 1727-2013: Figure 29.5-1
Area efektif Arah-X Aex = He * D
= 0.827 m2
P = qz * Cf *G
2
= 575.760 N/m
Hwx = P* Aex /1000
= 0.476 kN
Beban Angin Arah Transversal-X
Horizontal Load Hwx = Hwx
= 0.476 kN
Momen di atas fondasi Mwz-zP = Hwx * Heq
= 0.148 kNm (Rotation z-z)
Arah -Z
Tipe Pemukaan = All
Lebar Efektif 1 De1 = 1.2*Leq
= 1.80 m
Lebar Efektif 2 De2 = Leq+0.6)
= 2.10 m
D = max(De1, De2)
= 2.1 m
H/D = 1
Cf = 1.300 Per SNI 1727-2013: Figure 29.5-1
Area efektif Arah-Z Aez = He*D
= 0.654 m2
P = qz * Cf *G
= 575.760 N/m2
Hwz = P* Aez /1000
= 0.377 kN

Beban Angin diatas Pedestal Arah Longitudinal-Z


Beban Horizontal Hwz = Hwz
= 0.377 kN
Momen di atas fondasi Mwx-xP = Hwz * Heq
= 0.117 kNm (Rotation X-X)

8. BEBAN PADA PONDASI


Beban Mati (De)
Beban Mati Equipment De = W empty
= 4.94 kN
Beban Mati Struktur (Ds)
Beban Mati Struktur Ds = Wt
= 18.05 kN
Beban Test (Dt)
Beban Test Dt = W test
= 4.94 kN
Beban Operasi (Do)
Beban Operasi Do = W opr
= 4.938 kN
Beban vibrasi (J)
Beban Vertical V = 1.221 kN
Beban Horisontal -X Hx = Tx
= 1.221 kN
Beban Horisontal -Z Hz = Tz
= 1.22 kN
Moment rotasi X-X Mx = MTx-x
= 1.113 kNm
Moment rotasi Z-Z Mz = MTz-z
= 1.11 kNm
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PMG-ENG-C-CAL-U15-012-W (PU102 A/B) FOUNDATION
10 .

Beban Gempa Kondisi Operasi (Eo)


Beban Horisontal -X Hx = Vsx
= 1.77 kN
Beban Horisontal -Z Hz = Vsz
= 1.77 kN
Moment rotasi X-X Mx = Msx-x
= 1.62 kNm
Moment rotasi Z-Z Mz = Msz-z
= 1.62 kNm
Beban Gempa Kondisi Kosong (Ee)
Beban Horisontal -X Hx = Vsx
= 1.77 kN
Beban Horisontal -Z Hz = Vsz
= 1.77 kN
Moment rotasi X-X Mx = Msx-x
= 1.62 kNm
Moment rotasi Z-Z Mz = Msz-z
= 1.62 kNm

Beban Angin (W)


Beban Horisontal -X Hx = Hwx
= 0.48 kN
Beban Horisontal -Z Hz = Hwz
= 0.38 kN
Moment rotasi X-X Mx = Mwx-xP
= 0.12 kNm
Moment rotasi Z-Z Mz = Mwz-zP
= 0.15 kNm

Summary Beban Pada Bagian Dasar Fondasi


BEBAN BEBAN
BEBAN MOMEN (Rot Z- MOMEN (Rot
HORISONTAL HORISONTAL (Dir-
VERTIKAL (Dir-X) Z) Z) X-X)
TIPE BEBAN
P HX HZ MZ MX

kN kN kN kNm kNm
Beban mati Equipment (De) 4.94
Beban Mati Fondasi (Ds) 18.05
Beban Operasi Equipment (Do) 4.94
Beban Vibrasi (J) 1.22 1.22 1.22 1.11 1.11
Beban Test (Dt) 4.94
Beban Gempa Operasi (Eo) 1.77 1.77 1.62 1.62
Beban Gempa Kosong (Ee) 1.77 1.77 1.62 1.62
Beban Angin (W) 0.48 0.38 0.15 0.12

Beban Kombinasi Tidak Terfaktor


BEBAN BEBAN
BEBAN MOMEN (Rot Z- MOMEN (Rot X-
HORISONTAL HORISONTAL (Dir-
VERTIKAL Z) X)
(Dir-X) Z)
TIPE BEBAN
P HX Hz Mz MX

kN kN kN kNm kNm
LC.11 Ds+De+0.7Ee 22.99 1.24 1.24 1.13 1.13
LC.12 Ds+Do+J 24.21 1.22 1.22 1.11 1.11
LC.13: Ds+Do+J+0.7Eo 24.21 2.46 2.46 2.24 2.24
LC.14: 0.9*(Ds+Do+J)+0.7Eo 21.79 2.34 2.34 2.13 2.13
LC.15: 0.83 (Ds+Dt) 19.08 0.00 0.00 0.00 0.00
LC.16: Ds+Do+J+W 24.21 1.70 1.60 1.26 1.23
LC.17: 0.9*(Ds+Do+J)+W 21.79 1.58 1.48 1.15 1.12
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CALCULATION FOR PFAD EXPORT PUMP
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PMG-ENG-C-CAL-U15-012-W (PU102 A/B) FOUNDATION
11 .

Beban Kombinasi Terfaktor


VERTICAL HORIZONTAL HORIZONTAL MOMENT (Rot MOMENT (Rot
LOAD LOAD (Dir-X) LOAD (Dir-Z) Z-Z) X-X)
LOAD TYPE
P HX Hz Mz MX

kN kN kN kNm kNm
LC.21: 0.9(Ds+De)+Ee 20.69 1.77 1.77 1.62 1.62
LC.22: 1.2(Ds+Do+J) 29.05 1.47 1.47 1.34 1.34
LC.23: 1.4(Ds+Do+J) 33.89 1.71 1.71 1.56 1.56
LC.24: 0.9(Ds+Do+J)+Eo 21.79 2.87 2.87 2.62 2.62
LC.25: 1.2(Ds+Do+J)+Eo 29.05 3.24 3.24 2.95 2.95
LC.26: 1.4(Ds+Dt) 32.18 0.00 0.00 0.00 0.00
LC.27: 1.2(Ds+Do+J)+ 1.6W 29.05 2.23 2.07 1.57 1.52
LC.28: 0.9(Ds+Do+J)+ 1.6W 21.79 1.86 1.70 1.24 1.19

9. CEK MAKSIMUM DAYA DUKUNG TANAH DI DASAR FONDASI


ANALISIS STATIK BEBAN UNIAXIAL
Kondisi 1
Arah- X
qmax = P/ Af (1+ 6ex/Lf) qall
qmin = P/ Af (1-6ex/Lf) 0

Arah- Z
qmax = P/ Af (1+ 6ez/Bf) qall
qmin = P/ Af (1-6ez/Bf) 0
Rumus in dapat digunakan dengan kondisi :
ex = Mz/P < Lf/6 atau
ez = Mx/P < Bf/6
Kondisi 2
Arah- X
qmax = 2P/ 3*Bf (Lf/2-ex) qall
qmin = 0
Arah- Z
qmax = 2P/ 3*Lf (Bf/2-ez) qall
qmin = 0
Rumus ini dapat digunakan dengan kondisi :
ex = Mz/P >Lf/6 atau
ez = Mx/P> Bf/6
Eksentrisitas
eksentrisitas-X eksentrisitas-Z

Tipe Beban eX= Mz/P Lf/6 ez= MX/P Bf/6


kondisi kondisi Af
m m m m m2
LC.11 Ds+De+0.7Ee 0.049 0.267 1 0.049 0.133 1 1.28
LC.12 Ds+Do+J 0.046 0.267 1 0.046 0.133 1 1.28
LC.13: Ds+Do+J+0.7Eo 0.093 0.267 1 0.093 0.133 1 1.28
LC.14: 0.9*(Ds+Do+J)+0.7Eo 0.098 0.267 1 0.098 0.133 1 1.28
LC.15: 0.83 (Ds+Dt) 0.000 0.267 1 0.000 0.133 1 1.28
LC.16: Ds+Do+J+W 0.052 0.267 1 0.051 0.133 1 1.28
LC.17: 0.9*(Ds+Do+J)+W 0.053 0.267 1 0.051 0.133 1 1.28
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PMG-ENG-C-CAL-U15-012-W (PU102 A/B) FOUNDATION
12 .

CEK MAKSIMUM DAYA DUKUNG TANAH ARAH-X


Cek Tegangan Tanah
qmax qall Kriteria qmin qall Kriteria
LOAD TYPE
qmaxqall qminqall
kN/m2 kN/m2 kN/m2 kN/m2
LC.11 Ds+De+0.7Ee 21.27 62.13 PASS 14.64 0 PASS
LC.12 Ds+Do+J 22.17 62.13 PASS 15.65 0 PASS
LC.13: Ds+Do+J+0.7Eo 25.49 62.13 PASS 12.33 0 PASS
LC.14: 0.9*(Ds+Do+J)+0.7Eo 23.27 62.13 PASS 10.77 0 PASS
LC.15: 0.83 (Ds+Dt) 14.90 62.13 PASS 14.90 0 PASS
LC.16: Ds+Do+J+W 22.61 62.13 PASS 15.22 0 PASS
LC.17: 0.9*(Ds+Do+J)+W 20.39 62.13 PASS 13.65 0 PASS
qmax = 25.49 kN/m2
CEK MAKSIMUM DAYA DUKUNG TANAH ARAH-Z
Cek Tegangan Tanah
qmax qall Kriteria qmin qall Kriteria
LOAD TYPE
qmaxqall qminqall
kN/m2 kN/m2 kN/m2 kN/m2
LC.11 Ds+De+0.7Ee 24.59 62.13 PASS 11.33 0 PASS
LC.12 Ds+Do+J 25.43 62.13 PASS 12.39 0 PASS
LC.13: Ds+Do+J+0.7Eo 32.06 62.13 PASS 5.76 0 PASS
LC.14: 0.9*(Ds+Do+J)+0.7Eo 29.52 62.13 PASS 4.52 0 PASS
LC.15: 0.83 (Ds+Dt) 14.90 62.13 PASS 14.90 0 PASS
LC.16: Ds+Do+J+W 26.12 62.13 PASS 11.70 0 PASS
LC.17: 0.9*(Ds+Do+J)+W 23.58 62.13 PASS 10.46 0 PASS
qmax = 32.06 kN/m2

10. CEK SLIDING


CEK SLIDING ARAH -X

Gaya
Koefisien Friksi Gaya Tahanan Ratio Stabilitas Faktor Safety Kriteria
TIPE BEBAN Horisontal

m1 HR = m1*P Hx SF=HR/Hx
LC.11 Ds+De+0.7Ee 0.4 9.19 1.24 7.41 1.5 PASS
LC.12 Ds+Do+J 0.4 9.68 1.22 7.93 1.5 PASS
LC.13: Ds+Do+J+0.7Eo 0.4 9.68 2.46 3.93 1.5 PASS
LC.14: 0.9*(Ds+Do+J)+0.7Eo 0.4 8.71 2.34 3.72 1.5 PASS
LC.15: 0.83 (Ds+Dt) 0.4 7.63 0.00 0.00 1.5 PASS
LC.16: Ds+Do+J+W 0.4 9.68 1.70 5.70 1.5 PASS
LC.17: 0.9*(Ds+Do+J)+W 0.4 8.71 1.58 5.53 1.5 PASS

CEK SLIDING ARAH -Z

Gaya
Koefisien Friksi Gaya Tahanan Ratio Stabilitas Faktor Safety Kriteria
TIPE BEBAN Horisontal

m1 HR =m1*P Hz SF=HR/Hz
LC.11 Ds+De+0.7Ee 0.4 9.19 1.24 7.41 1.5 PASS
LC.12 Ds+Do+J 0.4 9.68 1.22 7.93 1.5 PASS
LC.13: Ds+Do+J+0.7Eo 0.4 9.68 2.46 3.93 1.5 PASS
LC.14: 0.9*(Ds+Do+J)+0.7Eo 0.4 8.71 2.34 3.72 1.5 PASS
LC.15: 0.83 (Ds+Dt) 0.4 7.63 0.00 0.00 1.5 PASS
LC.16: Ds+Do+J+W 0.4 9.68 1.60 6.06 1.5 PASS
LC.17: 0.9*(Ds+Do+J)+W 0.4 8.71 1.48 5.91 1.5 PASS
PROYEK PEMBANGUNAN PABRIK MINYAK
GORENG KAP. 600.000 TON CPO/TH
PT. INDUSTRI NABATI LESTARI

Document No. Rev.1


CALCULATION FOR PFAD EXPORT PUMP
Page
PMG-ENG-C-CAL-U15-012-W (PU102 A/B) FOUNDATION
13 .

11. CEK GULING


CEK GULING -X
Arah-X
Momen Momen Ratio
LOAD TYPE Lf Faktor
Tahanan Guling Stabilitas Kriteria
Keamanan
m MR = 0.5*Lf*P MOz SF=MR/MOz
LC.11 Ds+De+0.7Ee 1.6 18.39 1.132 16.25 1.5 PASS
LC.12 Ds+Do+J 1.6 19.37 1.113 17.40 1.5 PASS
LC.13: Ds+Do+J+0.7Eo 1.6 19.37 2.245 8.63 1.5 PASS
LC.14: 0.9*(Ds+Do+J)+0.7Eo 1.6 17.43 2.134 8.17 1.5 PASS
LC.15: 0.83 (Ds+Dt) 1.6 15.26 0.000 0.00 1.5 PASS
LC.16: Ds+Do+J+W 1.6 19.37 1.261 15.35 1.5 PASS
LC.17: 0.9*(Ds+Do+J)+W 1.6 17.43 1.150 15.15 1.5 PASS

CEK GULING -Z
Arah-X
Momen Momen Ratio
LOAD TYPE Bf Faktor
Tahanan Guling Stabilitas Kriteria
Keamanan
m MR = 0.5*Bf*P MOx SF=MR/MOx
LC.11 Ds+De+0.7Ee 0.8 9.19 1.132 8.12 1.5 PASS
LC.12 Ds+Do+J 0.8 9.68 1.113 8.70 1.5 PASS
LC.13: Ds+Do+J+0.7Eo 0.8 9.68 2.245 4.31 1.5 PASS
LC.14: 0.9*(Ds+Do+J)+0.7Eo 0.8 8.71 2.134 4.08 1.5 PASS
LC.15: 0.83 (Ds+Dt) 0.8 7.63 0.000 0.00 1.5 PASS
LC.16: Ds+Do+J+W 0.8 9.68 1.230 7.87 1.5 PASS
LC.17: 0.9*(Ds+Do+J)+W 0.8 8.71 1.119 7.79 1.5 PASS

12. DAYA DUKUNG TANAH MAKSIMUM BEBAN TERFAKTOR


Eksentrisitas
Eccentric-X Eccentric-Z
LOAD TYPE eX= Mz/P Lf/6 ez= MX/P Bf/6 Af
Kondisi Kondisi
m m m m m2
LC.21: 0.9(Ds+De)+Ee 0.078 0.267 1 0.078 0.133 1 1.28
LC.22: 1.2(Ds+Do+J) 0.046 0.267 1 0.046 0.133 1 1.28
LC.23: 1.4(Ds+Do+J) 0.046 0.267 1 0.046 0.133 1 1.28
LC.24: 0.9(Ds+Do+J)+Eo 0.120 0.267 1 0.120 0.133 1 1.28
LC.25: 1.2(Ds+Do+J)+Eo 0.102 0.267 1 0.102 0.133 1 1.28
LC.26: 1.4(Ds+Dt) 0.000 0.267 1 0.000 0.133 1 1.28
LC.27: 1.2(Ds+Do+J)+ 1.6W 0.054 0.267 1 0.052 0.133 1 1.28
LC.28: 0.9(Ds+Do+J)+ 1.6W 0.057 0.267 1 0.055 0.133 1 1.28

DAYA DUKUNG TANAH MAKSIMUM BEBAN TERFAKTOR ARAH-X


Daya Dukung Tanah
Terfaktor
Tipe Beban
qumax qumin

2
kN/m kN/m2
LC.21: 0.9(Ds+De)+Ee 20.90 11.43
LC.22: 1.2(Ds+Do+J) 26.61 18.78
LC.23: 1.4(Ds+Do+J) 31.04 21.91
LC.24: 0.9(Ds+Do+J)+Eo 24.69 9.35
LC.25: 1.2(Ds+Do+J)+Eo 31.34 14.04
LC.26: 1.4(Ds+Dt) 25.14 25.14
LC.27: 1.2(Ds+Do+J)+ 1.6W 27.30 18.09
LC.28: 0.9(Ds+Do+J)+ 1.6W 20.65 13.39
2
quz max = 31.34 kN/m
PROYEK PEMBANGUNAN PABRIK MINYAK
GORENG KAP. 600.000 TON CPO/TH
PT. INDUSTRI NABATI LESTARI

Document No. Rev.1


CALCULATION FOR PFAD EXPORT PUMP
Page
PMG-ENG-C-CAL-U15-012-W (PU102 A/B) FOUNDATION
14 .

DAYA DUKUNG TANAH MAKSIMUM BEBAN TERFAKTOR ARAH-Z


Daya Dukung
Tanah Terfaktor
Tipe Beban
qumax qumin

kN/m2 kN/m2
LC.21: 0.9(Ds+De)+Ee 25.63 6.69
LC.22: 1.2(Ds+Do+J) 30.52 14.87
LC.23: 1.4(Ds+Do+J) 35.61 17.34
LC.24: 0.9(Ds+Do+J)+Eo 32.36 1.68
LC.25: 1.2(Ds+Do+J)+Eo 39.99 5.39
LC.26: 1.4(Ds+Dt) 25.14 25.14
LC.27: 1.2(Ds+Do+J)+ 1.6W 31.62 13.77
LC.28: 0.9(Ds+Do+J)+ 1.6W 23.99 10.05
2
qux max 39.99 kN/m

13. DESAIN TULANGAN


13.1 DESAIN TULANGAN FONDASI

Kuat Tekan Beton f'c = 28 MPa


Kuat Leleh tulangan Baja fy = 390 MPa
1 = 0.85
f = 0.9
Selimut Beton c = 0.075 m
= 75 mm
Lebar (arah -Z) Bf = bz = 0.8 m
= 800 mm
Lebar (arah-X) Lf = bx = 1.6 m
= 1600 mm
Diameter Tulangan Dx = 16.00 mm (arah -Z )
Diameter Tulangan Dz = 16.00 mm (arah -X )
Tebal Fondasi Hf = 0.6 m
= 600 mm
Effective depth of foundation d = Hf - c- 0.5 D
= 517.00 mm
= 0.517 m

Desain Tulangan Arah-X


Wu = quz max x Bf
= 25.075 kN/m
Muneg = 1/8 * Wu * Lf2
= 8.024 kNm
= 8023991.2 Nmm
Ru = Mu/ ( x b x d2)
= 0.0208 MPa
m = fy / ( 0.85 x fc' )
= 16.39
required = (1/m) x (1 - (1 - 2m Ru/fy)0.5)
= 0.00005
balanced = 1 x 0.85 f'c x 600
fy 600 + fy
= 0.0314
max = 0.75 balanced
= 0.0236
min = 0.0018 ACI section 10.5.3 and 7.12.2
used = 0.0018 < 0.0236...OK
used = 0.0018 ACI section 10.5.3 and 7.12.2
Asreq = x bz x d
= 744.48 mm2
PROYEK PEMBANGUNAN PABRIK MINYAK
GORENG KAP. 600.000 TON CPO/TH
PT. INDUSTRI NABATI LESTARI

Document No. Rev.1


CALCULATION FOR PFAD EXPORT PUMP
Page
PMG-ENG-C-CAL-U15-012-W (PU102 A/B) FOUNDATION
15 .
Diameter Tulangan = 16 mm
2
As = 201.06 mm

Jumlah tulangan = As req / As


= 3.71 4
Spasi Sreq = bx / (no. of bars-1)
= 766.7 mm
Spasi yang dipakai Sused = 200 mm
Asused = As*((b/Sused)+1)
2
= 1005.31 mm OK
Use D16 - 200 for top & bottom flexural reinforcement

Desain Tulangan Arah-Z

Ultimit Uniform Load Wu = qux max x Lf


= 63.990 kN/m
2
Mu = 1/8 * Wu * Bf
= 5.119 kNm
= 5119181.7 Nmm
2
Ru = Mu/ ( x b x d )
= 0.0133 MPa
m = fy / ( 0.85 x fc' )
= 16.39
required = (1/m) x (1 - (1 - 2m Ru/fy)0.5)
= 0.0000
balanced = 1 x 0.85 f'c x 600
fy 600 + fy
= 0.0314
max = 0.75 balanced
= 0.0236
min = 0.0018 ACI section 10.5.3 and 7.12.2
used = 0.0018 < 0.0236...OK
Asreq = x bx x d
= 1488.96 mm2
Diameter Tulangan = 16.00 mm
2
As = 201.06 mm
Jumlah tulangan = As req / As
= 7.41 8
Spasi Sreq = Width / (no. of bars-1)
= 228.57 mm
Spasi yang dipakai Sused = 200 mm
Asused = As*((b/Sused)+1)
2
= 1809.56 mm OK
Use D16 - 200 for top & bottom flexural reinforcement

14. PENURUNAN SEGERA


Tegangan Tanah Maksimum qmax = 32.06 kN/m 2
= 0.032 MPa
Lebar Fondasi Bf = 0.8 m
= 800 mm
Panjang Fondasi Lf = 1.6 m
= 1600 mm
m = Lf/Bf
= 2.00
(1+m2)0.5+m = 4.24
I5 = (1+m2)0.5-m = 0.24
(1+m2)0.5+1 = 3.24
(1+m2)0.5-1 = 1.24
PROYEK PEMBANGUNAN PABRIK MINYAK
GORENG KAP. 600.000 TON CPO/TH
PT. INDUSTRI NABATI LESTARI

Document No. Rev.1


CALCULATION FOR PFAD EXPORT PUMP
Page
PMG-ENG-C-CAL-U15-012-W (PU102 A/B) FOUNDATION
16 .
I5 = 1.53
Young Modulus Tanah Es = 35 MPa Ref. Tabel. 3 Teknik Pondasi I (Pasir Berlanau)

Poisson ratio Tanah s = 0.3


Se = ((Bf *qmax)/Es)*(1-s2)*I5
= 1.022 mm

15. Cek Dinamik


Tegangan Tanah Maksimum qmax = 32.06 kN/m 2
Faktor Keamanan SF = 2
Luas Fondasi Af = 1.28 m2
Subgrade Modulus Tanah K = 40 x SF xq max
3
= 2565.195 kN/m
Berat Fondasi + Equipment Wo = Ds + Do + J
= 24.21 kN
g = 9.807 m/sec2
Massa Total M = Wo / g
2
= 2.468 kN sec /m
K x Af = 3283.449
0.5
fn = 60 / 2 x (K x Af/M) RPM
fn = 348.29 rpm
fm = 1484.00 rpm
0.8 fm = 1187.20 rpm
Cek Natural frekuensi < 0.8 fm or > 1.2 fm Ref. PIP STC1015 Sec 4.3.8.8
348.29 < 1187.20 OK

16. HASIL
Fondasi
Diskripsi Unit Ukuran
Lebar Fondasi m 0.8
Panjang Fondasi m 1.6
Tebal Fondasi m 0.6

Tulangan
Diskripsi Tulangan
Tulangan Arah Longitudinal atas & bawah 4- D16
Tulangan Arah Tranversal atas & bawah 8- D16
PROYEK PEMBANGUNAN PABRIK MINYAK
GORENG KAP. 600.000 TON CPO/TH
PT. INDUSTRI NABATI LESTARI

Document No. Rev.1


CALCULATION FOR PFAD EXPORT PUMP
Page:
PMG-ENG-C-CAL-U15-012-W (PU102 A/B) FOUNDATION
17 .

17. Penurunan Konsolidasi

Lokasi BH-03
Load qmax = 32.06 kN/m2
Area Ao = 1.28 m2
Bf = 0.8 m
Lf = 1.6 m

H Bf+ zi Lf+zi Ai Pc gs Po Cc Cr eo zi
No Layer
m m m m2 kN/m2 kN/m3 kN/m2 m
1 2.7 2.60 2.95 7.67 104.15 18.73 25.29 0.147 0.0362 0.829 1.35
2 2.8 5.45 5.70 31.07 104.15 18.73 76.79 0.147 0.0362 0.829 4.1
3 7.6 10.30 10.90 112.27 103.47 18.73 174.19 0.164 0.0362 0.72 9.3

DPi P1=Po + DPi De De De Kondisi Sc


No Layer
kN/m2 kN/m2 Normal Over 1 Over 2 mm
1 5.35 30.64 0.01 0.00 -0.06 OV1, P1<Pc 4.46
2 1.32 78.11 0.00 0.00 -0.01 OV1, P1<Pc 0.41
Sc = 4.87

Total Settlement = Sc + Se
= 5.89 mm OK
Penurunan Izin = 25 mm

Catatan:
Normal Konsolidasi Jika Pc Po De = Cc log ((Po+DP)/Po)
Over Konsolidasi Jika Pc >Po
Kondisi Over Konsolidasi :
Over Konsolidasi 1 Jika P1 < Pc De = Cr log ((Po+DP)/Po)
Over Konsolidasi 2 Jika Po<Pc<P1 De = Cr log ((Pc/Po) + Cc log ((Po+DP)/Pc)
DPi = qmax * Ao/ Ai
Sci = H*De / 1+ eo
PROYEK PEMBANGUNAN PABRIK MINYAK
GORENG KAP. 600.000 TON CPO/TH
PT. INDUSTRI NABATI LESTARI
Document No. Rev.1
CALCULATION FOR PFAD EXPORT PUMP
Page:
PMG-ENG-C-CAL-U15-012-W (PU102 A/B) FOUNDATION
Lampiran-1-1 .

LAMPIRAN-2 DATA POMPA


PROYEK PEMBANGUNAN
PABRIK MINYAK GORENG
KAP. 600.000 TON CPO/TH
Document No. Rev. 1
GENERAL ARRANGEMENT DRAWING Page: 3
PMG-KSB-ENG-M-P102AB-002-V

please revise PU 102A/B to


PU102 A/B.
apply it to each tag number.
and please note, this data sheet
PEMILIK : PT. INDUSTRI NABATI LESTARI is intended only for PU102 A/B,
KONTRAKTOR : PT. WIJAYA KARYA (PERSERO) Tbk. & LIPICO
there's no need to specify any
TECHNOLOGIES Pte. Ltd. other tag number.
NAMA VENDOR : PT. KSB INDONESIA
EQUIPMENT : CPO TRANSFER PUMP (PU 106A/B );RBDPO PUMP (PU 103A/B )
PFAD PUMP (PU 102A/B ), OLEIN PUMP (PU 104A/B ), STEARIN PUMP
(PU 107 A/B ) ,DIESEL FUEL TRANSFER PUMP (PU 207 A/B )
NAMA PROYEK : PROYEK PEMBANGUNAN PABRIK MINYAK GORENG
KAPASITAS 600.000 Ton CPO/Tahun
LOKASI : KAWASAN EKONOMI KHUSUS (KEK) SEI MANGKEI,
SIMALUNGUN, SUMATRA UTARA
NO. KONTRAK : TP.02.01/U.DEP.IP.PPB.D.PMG/036/IV/2017
TP.02.01/U.DEP.IP.PPB.D.PMG/030A/IV/2017

STEMPEL

please make sure all technical aspects provided on


GA Drawing are in accordance with latest
datasheet Code B,
Approved as Noted

MNM #ET123021

1 7/8/2017 For Approval RZ RM RM

0 31/05/17 For Approval RZ RM RM

PPR'D CHK'D CHK'D


APPR'D BY APPR'D BY
BY BY BY
REV DATE DESCRIPTION
PT. KSB INDONESIA PT.WIJAYA KARYA
PROYEK PEMBANGUNAN
PABRIK MINYAK GORENG
KAP. 600.000 TON CPO/TH
Document No. Rev. 1
GENERAL ARRANGEMENT DRAWING Page:02
PMG-KSB-ENG-M-P102AB-002-V

REVISION HISTORY

COMMENT FROM
DATE REV AMENDER NAME FEEDBACK FROM KSB
TRUWATER

Change the format from WIKA noted

adding lifting lug Done


inform the allowable force and
24/07/17 1 RZ Done
moments
adding the COG Done
Request to add the blind flange
Done
for N4 concetion
please add some table for MTO (part
name, size and material) if there isn't any
other sheet to be
submitted to WIKA,
change to sheet 1
of 1

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