You are on page 1of 784

LMS FALANCS User

Manual

A Part of the
LMS FALANCS Documentation
F-ii LMS FALANCS User Manual

Copyright Notice
Copyright 1998-2002 by LMS Deutschland GmbH. All rights reserved.
No part of this publication may be reproduced, stored in a retrieval system, or transmit-
ted, in any form or by any means, electronically, mechanicallly, by photocopying, re-
cording or otherwise, without the written permission of LMS Deutschland GmbH, Lux-
emburger Strae 7, D-67657 Kaiserslautern, Germany.

Registered Trademarks
TecWare, LMS TecWare FatiCount, LMS TecWare AutoAnalyze, LMS TecWare RainE-
dit, LMS TecWare RainExtra, LMS TecWare MultiRain, LMS TecWare CombiTrack,
LMS TecWare RP-Filter, LMS FALANCS LifeStat, LMS TecWare GIDAS, LMS FAL-
ANCS, LMS FALANCS/FEM, LMS FALANCS/FSE and LMS TecWare TimeEdit are
registered trademarks of LMS International NV.
ANSYS is a registered trademark of ANSYS Inc.
I-DEAS and I-DEAS Master Series are registered trademarks of Structural Dynamics
Research Corporation.
NASTRAN is a registered trademark of the National Aeronautics and Space Administra-
tion.
PATRAN and MSC/NASTRAN are registered trademarks of MacNeal-Schwendler Cor-
poration.
Pro/MECHANICA is a registered trademark of Parametric Technology Corporation.
CATIA is a trademark of Dassault Systmes.
Open Software Foundation, OSF, OSF/Motif and Motif are trademarks of The Open
Software Foundation, Inc.
UNIX is a registered trademark of Novell Inc.; licensed exclusively through X/Open
Company, Ltd.
DEC, VAX, VMS are registered trademarks of Compaq Computer.
HP and HP 9000 are registered trademarks of Hewlett.Packard Company.
SGI and IRIX are registered trademarks of Silicon Graphics Inc..
SUN and Solaris are registered trademarks of Sun Microsystems Inc..
All other product names mentioned in this document are trademarks or registered
trademarks of their respective manufacturers.

Preliminary Notice
LMS Deutschland GmbH aims to deliver software of high quality which conforms to the
specifications agreed with licensees, but cannot guarantee that all features will perform
exactly as described. Those who use the program do so on the understanding that the
results from analysis software are dependent on the inputs. In any case, the program
should be used in accordance with the instructions contained in the documentation and
other information provided with the program supplied by LMS Deutschland GmbH. LMS
Deutschland GmbH does not warrant that any specific feature will produce specific re-
sults, and does not accept liability for any losses, direct, consequential or otherwise, re-
sulting from the use of the program.

Authoring notes
Prof. M.E. Barkey, Ph.D., University of Alabama: author
Dr. Michael Hack, LMS Deutschland GmbH: author
Dr. Michael Speckert, LMS Deutschland GmbH: author
Dr. Frank Zingsheim, LMS Deutschland GmbH, author
Gabi Schfer, LMS Deutschland GmbH, author and editor
LMS FALANCS features and benefits F-iii

LMS FALANCS features and benefits

Features
z Import of FEM results from all popular packages; loads
from kinematic simulations, test environments.
z Calculates fatigue-life using stress-life and strain-life ap-
proaches.
z Supports both uniaxial and multiaxial loading and calcu-
lates response for local multiaxial stress states using critical
plane approaches and local plasticity models.
z Provides dedicated approaches for both seam welds and spot
welds.
z Modal superposition to handle situations in which the low-
est natural frequency of the component is close to the load-
ing frequency.
z Automatic node-elimination and clustering.
z Displays results in your FEM post-processor as damage con-
tours.
z Supports multiple platforms and parallel processing.

Benefits
z Helps the design team to find critical locations and time to
failure without guesswork.
z Identifies potential fatigue problems and evaluates the fa-
tigue performance between design changes before hard
prototyping.
z Advanced yet proven technology validated by test.
z Open solver that works with most FEM packages no need
to learn new post-processor.
z Easy to use for occasional user, yet sophisticated enough to
handle the most advanced applications.
z Handles industrial-size tasks with 1,000,000+ nodes and
100+loads.
F-iv LMS FALANCS User Manual

z Speed of calculation enables practical design troubleshoot-


ing.
z Allows test and analytical departments to work together.
Overview of the LMS FALANCS documentation F-v

Overview of the LMS FALANCS


documentation
The documentation of the LMS FALANCS fatigue analysis tool
is split in several manuals:

Remark: Some of the manuals are available as printable Adobe


pdf files and/or as a online html version, only.

LMS FALANCS User Manual (this manual)


The LMS FALANCS User Manual describes the fatigue
analysis tool LMS FALANCS developed by LMS Deutsch-
land GmbH. This users manual is addressed to new LMS
FALANCS users as well as to persons who already have
worked with former versions of LMS FALANCS. It is in-
tended to explain the basic steps as well as to give detailed
information on the user interaction.

LMS FALANCS Theory Manual


The objective of the theory manual is to present and define
the fatigue analysis approaches and methods that are avail-
able in LMS FALANCS. The reader is assumed to have
some prior background with basic fatigue analysis methods.
For readers interested in an in-depth discussion about fa-
tigue analysis, there are several introductory and advanced
texts on fatigue analysis listed in the reference section in
addition to citations to relevant literature.

LMS FALANCS Examples & Verification


The intention of the Examples & Verification manual is to
assist the user in the first steps with LMS FALANCS. It
guides the user from standardized fatigue tests to complex
analysis runs.
Each example explains particular fatigue analysis tasks and
describes the necessary steps in detail.
The verification parts explain in detail how the individual
results are calculated by hand. It is clear that those verifi-
F-vi LMS FALANCS User Manual

cation parts are only available for examples with simple


loads.
Getting started F-vii

Getting started
The LMS FALANCS User Manual describes the fatigue analysis
tool LMS FALANCS developed by LMS Deutschland GmbH. It
guides the user from standardized fatigue tests to complex
analysis runs.
This users manual is addressed to new LMS FALANCS users
as well as to persons who already have worked with former
versions of LMS FALANCS. It is intended to explain the basic
steps as well as to give detailed information on the user inter-
action.
The manual describes the capabilities of a full LMS FALANCS
installation. Some of the features may be not available in your
installation. See the part about licensing options in Part 1.

Part 1 Purpose of LMS FALANCS and related tools


gives an introduction to LMS FALANCS and fatigue analy-
sis.

Part 2 First Steps


helps the user who already has worked with fatigue analy-
sis tools how to perform his requests with LMS FALANCS.

Part 3 Reference Graphical User Interface


explains the graphical user interface of LMS FALANCS in
detail including the error and information messages.

Part 4 Reference Batch Mode Interface


gives detailed information about the batch mode and the
batch command files of LMS FALANCS.

Part 5 Reference General Settings


describes the contents of the configuration files and explains
the use of some additional programs provided by the LMS
FALANCS installation.
F-viii LMS FALANCS User Manual

Part 6 Reference Interfaces to Finite Element Tools


helps the user of LMS FALANCS/FEM in the use of his fi-
nite element tool in connection to LMS FALANCS.

Part 7 Databases
gives detailed information on the configuration of databases
in LMS FALANCS and the used database formats..

Part 8 Seam Weld Databases


describes the provided seam weld catalogues.

Part 9 Installation
gives hints on the installation of LMS FALANCS

Part 10 Frequently Asked Questions


answers some of the most commonly ask questions.

Part 11 LMS FALANCS for Microsoft Windows


describes the peculiarities of the Microsoft Windows version
of LMS FALANCS.

Appendix: File Formats


Here some ASCII data formats are described in detail.

Appendix: Data Representations of Stress-Life Curves


and Dang Van Data
gives detailed information on the relations between the dif-
ferent data representations.

Appendix: Windows in LMS FALANCS


describes the windows used in LMS FALANCS in detail

Appendix: References, Glossary, Index


contains references on further readings on fatigue and
welding, a glossary and the index of the LMS FALANCS
User Manual and the LMS FALANCS Theory Manual.
Table of Contents F-xiii

Table of Contents
LMS FALANCS features and benefits ..................................... F-iii
Overview of the LMS FALANCS documentation ......................F-v
Getting started .......................................................................... F-vii
Table of Contents ...................................................................... F-ix
Table of Illustrations ............................................................... F-xix

Part 1 Purpose of LMS FALANCS and related tools F-1

Virtual Prototyping for Durability........................................... F-3


3 steps for durability processing ................................................ F-3
LMS FALANCS: basic product and optional parts,
licensing .......................................................................................... F-5

Interactive and batch mode ....................................................... F-7

Related LMS FALANCS tools..................................................... F-9


LMS FALANCS LifeStat ............................................................ F-9
Related LMS TecWare tools ..................................................... F-11
LMS TecWare MultiRain ......................................................... F-11
LMS TecWare Time Edit and TimeView................................. F-13
LMS TecWare RainView .......................................................... F-14

Part 2 First Steps F-17

Introduction to LMS FALANCS............................................... F-19


Starting LMS FALANCS ......................................................... F-19
Exiting LMS FALANCS ........................................................... F-21
Concepts of the Graphical User Interface ............................... F-22
Geometry Work Sheet............................................................... F-24
Common Analysis Steps ............................................................ F-27
Parameter Databases ............................................................... F-27
Database selection .................................................................... F-28
F-xiv LMS FALANCS User Manual

File selection.............................................................................. F-29


Channel selection...................................................................... F-29
A standard Non-FEM stress life analysis .............................. F-31
Collecting Input Data for Non-FEM Analyses........................ F-32
Starting and Modifying the GWS for a non-FEM stress-
life analysis................................................................................ F-40
Starting an analysis from the Geometry Work Sheet ............ F-49
Interpreting results for the Non-FEM stress approach .... F-53

A standard Non-FEM strain life analysis.............................. F-57

Interpreting results for the Non-FEM strain approach .... F-61

Basic concepts of FEM-based analysis .................................. F-65


FEM concepts: element sets, node vs. element stresses......... F-65
A standard FEM-based stress life analysis........................... F-67
Collecting Input Data for FEM-based Analyses ..................... F-68
Starting and Modifying the GWS for a FEM-based stress-
life Analysis ............................................................................... F-75
Starting a FEM-based Analysis ............................................... F-77
A standard FEM-based Strain-life Analysis ......................... F-79

Interpreting results for the FEM-based analysis................ F-81

Estimating Cyclic Material Properties.................................. F-83

Which data needs to be used for which process ................. F-85


Stress-life Approach.................................................................. F-86
Strain-life Approach ................................................................. F-87

Part 3 Reference Graphical User Interface F-89

Overview ....................................................................................... F-91

Menus............................................................................................. F-93
Overview.................................................................................... F-93
Menu: File ................................................................................. F-95
Menu: Stress-life Approach ...................................................... F-98
Menu: Strain-life Approach.................................................... F-103
Menu: Tools ............................................................................. F-108
Table of Contents F-xv

Menu: Configuration............................................................... F-113


Menu:Help ............................................................................... F-114
Common Operations ................................................................ F-117
Selection Windows in LMS FALANCS.................................. F-118
Working with Databases ........................................................ F-131
Operations on Data Sets......................................................... F-132
Viewing Load Channels.......................................................... F-154
Fatigue Analysis with the windows "Geometry Work
Sheet" and "Geometry Cell" ................................................... F-157
Monitoring Analysis Progress with Computation Status .... F-170
Printing Datasheets or Graphs .............................................. F-177
Management of Non-FEM Results ........................................ F-183
Loading Non-FEM Results..................................................... F-186
Saving Non-FEM Results ....................................................... F-187
Removing Non-FEM Results from the Result
Management............................................................................ F-188
Exporting the List of Non-FEM Results................................ F-189
Management of FEM Results ................................................. F-193

Viewing Results......................................................................... F-197


Viewing Non-FEM Results..................................................... F-198
Viewing FEM Results ............................................................. F-214
LMS FALANCS Methods ......................................................... F-221
Local Time Series (LTS) ......................................................... F-222
LTS Tensor Analysis............................................................... F-224
Transient Analysis.................................................................. F-225
History Reduction ................................................................... F-226
Data Sheets................................................................................. F-231

The Data Sheet for Stress-Life Curves and Dang Van


Data .............................................................................................. F-233
The Data Sheet ....................................................................... F-235
Window "Define Stress-life Data Sheet" ............................... F-236
The Data Sheet for Solution Parameters............................ F-251
Window "Define Solution Parameter Set"............................. F-252
The Data Sheet for Material Data......................................... F-273
The Window "Define Material Data Sheet" .......................... F-274
F-xvi LMS FALANCS User Manual

The Data Sheet for Method Parameters ............................. F-283


Window "Define Method parameter"..................................... F-285
Error and Information Messages.......................................... F-305
LMS FALANCS Main Program and Graphical User
Interface .................................................................................. F-306
Geometry Work Sheet and Cell.............................................. F-309
Non FEM methods .................................................................. F-314
FEM based analysis................................................................ F-317
Licensing problems ................................................................. F-319
Process communication problems .......................................... F-320

Part 4 ReferenceBatch Mode Interface F-321

Starting a Batch Process......................................................... F-323


Start from the command line ................................................. F-323
Start from the Geometry Work Sheet.................................... F-324
Generating Batch Command Files ....................................... F-327
Using the Geometry Work Sheet File menu ......................... F-327
Converting Geometry Worksheets to a Batch Command
File ........................................................................................... F-327
Write a new or edit an old Batch command File................... F-328
The Batch Command File ....................................................... F-329
Path Specification ................................................................... F-329
Job Section [Job]................................................................... F-330
Task Section [Tasks] ........................................................... F-332
Method Parameter Section [MethodParam]....................... F-333
SN-Curve section [SNCurve]............................................... F-346
Material Section [Material] .............................................. F-356
Solution Parameter Section [SolParam]................................ F-366
Element Sets Section [ElementSets]................................. F-385
Channel Definition Section [Channels].............................. F-387
Test Schedule Definition Section [TSD] ............................... F-391
Calibration Section [Calibration] .................................... F-392
Load Case section [LoadCases]........................................... F-393
SigmaE section [SigmaE] .................................................... F-396
Le section [Le] ...................................................................... F-397
Table of Contents F-xvii

Differences between Interactive and Batch


Processing................................................................................... F-398
The database handling for the references only version........ F-398
The database handling for the full version. .......................... F-399
Lack of job control ................................................................... F-399
License needed for parallel batch jobs................................... F-399

Part 5 Reference General Settings F-401

System Level and User Specific Settings............................ F-403


Structure of a TecWare installation ...................................... F-403
The different locations for configuration files ....................... F-404
The Syntax of the Configuration Files .................................. F-405
The most important settings .................................................. F-406
Settings Specific to LMS FALANCS: falancs.ini ................ F-407
Overview.................................................................................. F-408
Parameters directly influencing the fatigue analysis........... F-410
Parameters for spot weld calculation .................................... F-418
Database configuration........................................................... F-419
Parameter Section for LMS FALANCS Methods result
specification............................................................................. F-422
LMS FALANCS Data Formats .............................................. F-429
Graphic Display Parameters.................................................. F-432
Parameters for multi processing controllers ......................... F-443
Parameters that should only be changed by system
administrators......................................................................... F-444
Parameters that should only be changed by your LMS
support person......................................................................... F-445
General TecWare Settings ...................................................... F-447

Shell Scripts ............................................................................... F-449


The tecware shell script.......................................................... F-449
Logging LMS FALANCS operations ..................................... F-451
FEM related shell scripts ....................................................... F-454

Part 6 ReferenceInterfaces to Finite Element Tools F-457

Overview on Supported Interfaces ...................................... F-459


F-xviii LMS FALANCS User Manual

NASTRAN.................................................................................... F-461
Supported Versions, Analysis Types and Elements ............. F-461
Limitations and solutions....................................................... F-462
Sample-Load deck ................................................................... F-462
Output written by LMS FALANCS ....................................... F-463
Procedures for post-processing............................................... F-465
Using the PATRAN Tool Menu.............................................. F-467
Modal Transient Analysis ...................................................... F-471
Spot Weld Analysis ................................................................. F-472
ANSYS .......................................................................................... F-475
Supported Versions, Analysis Types and Elements ............. F-475
Output written by LMS FALANCS ....................................... F-476
Spot Weld Analysis ................................................................. F-477
Procedures for post processing............................................... F-478
Generating element sets......................................................... F-480
I-DEAS ......................................................................................... F-481
Supported Versions, Analysis Types and Elements ............. F-481
Limitations .............................................................................. F-482
Output written by LMS FALANCS ....................................... F-483
Spot Weld Analysis ................................................................. F-484
Generating element sets......................................................... F-485
Pro/MECHANICA ...................................................................... F-487
Supported Versions, Analysis Types and Elements ............. F-487
Limitations ...........................................................................FF--488
Output written by LMS FALANCS ....................................... F-488
Generating element sets......................................................... F-489
ABAQUS ...................................................................................... F-491
Supported Versions, Analysis Types and Elements ............. F-491
Sample input file..................................................................... F-492
Output written by LMS FALANCS ....................................... F-493
Spot Weld Analysis ................................................................. F-495
Generating element sets......................................................... F-496
CAT/FALANCS ........................................................................... F-497
Supported Versions, Analysis Types and Elements ............. F-497
The CAT/FALANCS philosophy ............................................ F-498
The CAT/FALANCS command window................................. F-499
Viewing Results ...................................................................... F-501
Table of Contents F-xix

Generating Element Sets ....................................................... F-503

Part 7 Databases F-505

Shared or Private Databases ................................................. F-507

The Database Configuration Tool ........................................ F-509


Starting the DCT from LMS FALANCS ............................... F-510
Starting the DCT as stand alone program ............................ F-511
The window "Database Configuration Tool" ......................... F-513
Syntax of Database Definition ............................................... F-518
Description of The Database Formats................................. F-525
SN-Curves ............................................................................... F-526
Material Data.......................................................................... F-528
Method Parameter .................................................................. F-530
Solution Parameter................................................................. F-532

Part 8 Seam Weld Databases F-535

Seam Weld Database Types .................................................... F-537


R1MS Materials Properties.................................................... F-538
Eurocode 3 ............................................................................... F-540
Structures and Detail Categories ......................................... F-543
Non-welded details ................................................................. F-544
Welded build up sections ........................................................ F-545
Transverse butt welds ............................................................ F-547
Welded attachments with non load carrying welds.............. F-549
Welded joints with load-carrying welds ................................ F-551
Hollow sections........................................................................ F-554
International Institute of Welding ....................................... F-559
Structures and Fatigue Classes ............................................. F-561

Part 9 Installation F-587

Installation Instructions ......................................................... F-589

Operating Systems: Supported Versions ............................ F-591


F-xx LMS FALANCS User Manual

UNIX Systems......................................................................... F-591


Microsoft Windows.................................................................. F-591
Installation of CAT/FALANCS ............................................... F-593
Installation .............................................................................. F-594
Special Features for FEM Postprocessors.......................... F-595
ANSYS Post Processing Toolbar ............................................ F-595
Installing the PATRAN Tool Menu ....................................... F-598
Predefined Directories for Temporary Storage and for
Input Files .................................................................................. F-601
LMS FALANCS Temporary Directory .................................. F-601
Predefined Directories for Input Data................................... F-602
Necessary Storage Space ........................................................ F-603
Storage Space Needed for LMS FALANCS Software........... F-603
Temporary Storage Space Needed During LMS
FALANCS Execution .............................................................. F-603
Permanent Storage Needed for LMS FALANCS Results .... F-604
Prepare Batch Processing ...................................................... F-605
Queuing outside of LMS FALANCS ...................................... F-606
Queuing from the graphical user interface ........................... F-607

Part 10 Frequently Asked Questions F-609

What is the polarity (sign) of load channels?..................... F-611

There are different entries in the Rainflow matrix and


the corresponding Damage matrix. Is that possible? ...... F-612

I increase the eL settings in my FEM analysis but the


damage gets smaller................................................................. F-613

I have made an ANSYS static analysis then performed


a fatigue calculation and can no longer find my static
stress results. Where are they?.............................................. F-614

I get high stresses at the points where the loads are


applied. Does this have influence on the fatigue
analysis? ...................................................................................... F-615
Table of Contents F-xxi

Part 11 LMS FALANCS for Microsoft Windows F-617

LMS FALANCS for Microsoft Windows ............................... F-619


Installation .............................................................................. F-619
Starting LMS FALANCS ....................................................... F-619
Pathnames for databases ....................................................... F-619
Global and local configuration ............................................... F-620
Restrictions.............................................................................. F-620

Appendix: File Formats F-621

Directory names........................................................................ F-623


Unix ......................................................................................... F-623
Supported Data Formats ........................................................ F-625
List of load data formats ........................................................ F-625
List of FEM result data formats ............................................ F-626
List of FEM set file formats ................................................... F-626
List of GWS file formats ......................................................... F-627
The Data Format ASCII for Time Series ............................. F-629

ASCII File Format of Load-Notch Strain Curves.............. F-631

The ASCII Data Format For Element Sets ......................... F-633

Appendix: Data Representations of Stress-Life Curves and Dang


Van Data F-635

Data Representation of SN curves (Woehler type ............ F-637

Data Representation of Stress-Life Bastenaire Curves .. F-639

Data Representation of Dang Van Data .............................. F-641

Appendix: Windows in LMS FALANCS F-643

Window "Computation status" ............................................... F-645

Window "Constant Amplitude Life-curve(s) / Stress-


strain curve(s)" .......................................................................... F-647
F-xxii LMS FALANCS User Manual

Window "Creation of synthetic SN curves"......................... F-651

Window "Damage Selection"................................................... F-655

Window "Estimation Based on Uniform Material Law"... F-659

Window "Exit LMS FALANCS" ............................................... F-661

Window "Geometry Cell" ......................................................... F-663

Window "Geometry Work Sheet" ........................................... F-667

Window "History Reduction ................................................... F-685

Window "Info"............................................................................. F-689

Window "Job Setup Window................................................... F-691

Window "Load History Calibration" ..................................... F-693

Window "Load History Channel Information" ................... F-695

Window "Test Schedule Segments - Info" ............................ F-697

Window "Options"...................................................................... F-699

Window "result selection"........................................................ F-703

Window "Setup information" .................................................. F-707

Window "Stress-life Approach - Stress-life Curve(s)" ....... F-709

Appendix: References, Glossary, Index F-713

References .................................................................................. F-715


General textbooks on fatigue ................................................. F-715
General references on fatigue ................................................ F-716
Fatigue of Welds ..................................................................... F-717
Glossary....................................................................................... F-719

LMS FALANCS - General Index ............................................ F-731


Table of Illustrations F-xxiii

Table of Illustrations
Fig. 1: Display of a rainflow matrix: "bubbles" and "3D solid
bars".......................................................................................F-15
Fig. 2: Display of a rainflow matrix: "3d lines" and "numbers"......F-16
Fig. 3: Starting LMS FALANCS on Microsoft Windows ................F-20
Fig. 4: The message window when exiting LMS FALANCS ..........F-21
Fig. 5: The Geometry Work Sheet (non-FEM stress-life
analysis).................................................................................F-40
Fig. 6: The window "Geometry Cell" (non-FEM stress-life
analysis).................................................................................F-41
Fig. 7: Editing a task number in the GWS......................................F-42
Fig. 8: Editing a channel geometry in the GWS .............................F-43
Fig. 9: Editing a channel calibration in the GWS ...........................F-43
Fig. 10: Changing a stress-life curve in the GWS .............................F-44
Fig. 11: The analysis in the window "Computation status" .............F-49
Fig. 12: The jobs in the window "Info"...............................................F-50
Fig. 13: The Geometry Work Sheet (FEM-based stress-life
analysis).................................................................................F-75
Fig. 14: The window "Geometry Cell" (FEM-based stress-life
analysis).................................................................................F-76
Fig. 15: LMS FALANCS main window..............................................F-93
Fig. 16: Window "LMS FALANCS File Menu"..................................F-95
Fig. 17: Menu Stress-life Approach ...................................................F-98
Fig. 18: Menu Strain-life Approach .................................................F-103
Fig. 19: Menu Tools ..........................................................................F-108
Fig. 20: Window "Starting FALANCS tool: ASCII fil file ->
FALANCS Element sets"....................................................F-108
Fig. 21: Window "Starting FALANCS tool: I-DEAS static
groups -> FALANCS Element sets" ...................................F-109
Fig. 22: Window "Starting FALANCS tool: ABAQUS ->
FALANCS Element sets"....................................................F-109
Fig. 23: Window "Starting FALANCS tool: Time Series
NASTRAN bulk data" .........................................................F-110
Fig. 24: Window "Starting FALANCS tool: NASTRAN Punch
file Time Series ".............................................................F-110
Fig. 25: Window "Starting FALANCS tool: Time series ->
ABAQUS input" ..................................................................F-111
Fig. 26: Window "Starting FALANCS tool: ABAQUS .fil
Time Series " .......................................................................F-111
F-xxiv LMS FALANCS User Manual

Fig. 27: Window "Starting FALANCS tool: IDEAS unv file


Time Series " .......................................................................F-112
Fig. 28: Window "Computation Status "..........................................F-112
Fig. 29: Menu Configuration............................................................F-113
Fig. 30: Menu Help ...........................................................................F-114
Fig. 31: The window giving information on the LMS FALANCS
version .................................................................................F-115
Fig. 32: The file selection window (single file) ................................F-119
Fig. 33: The file selection window (several files) ............................F-120
Fig. 34: The Directory Selection window.........................................F-121
Fig. 35: Channel selection window ..................................................F-123
Fig. 36: The Lower list box in the window "Selection of load
cases" ...................................................................................F-124
Fig. 37: Database selection window.................................................F-127
Fig. 38: Database selection window.................................................F-133
Fig. 39: The menu item Method Parameters... after loading
a parameter set ...................................................................F-135
Fig. 40: The menu item Load Histories... in the Stress-life
Approach..............................................................................F-136
Fig. 41: The window "Load History Selection"................................F-137
Fig. 42: The menu item is ticked off. ...............................................F-137
Fig. 43: The menu item FEM: Load Cases... in the Stress-life
Approach..............................................................................F-138
Fig. 44: The window "Selection of load cases". ................................F-139
Fig. 45: The selected load cases .......................................................F-140
Fig. 46: The load history channels are added .................................F-140
Fig. 47: The menu item is ticked off. ...............................................F-141
Fig. 48: The window "Test Schedule Segments" .............................F-142
Fig. 49: The menu item Test Schedule Segments... is ticked
off. ........................................................................................F-143
Fig. 50: The window "Selection of element sets".............................F-144
Fig. 51: The menu item FEM: Sets... is ticked off..........................F-145
Fig. 52: Defining a new data set ......................................................F-147
Fig. 53: Updating the data sheet of the SN-curve "Sample
Steel" in the database Default............................................F-150
Fig. 54: Viewing the data sheet of the SN-curve "Sample Steel"
in the database Default ......................................................F-153
Fig. 55: Start viewing load channels ...............................................F-154
Fig. 56: Viewing three time series ...................................................F-155
Fig. 57: Viewing a rainflow matrix ..................................................F-156
Fig. 58: The GWS of a Non FEM - fatigue analysis ........................F-158
Fig. 59: The GWS of a Non FEM - tensor analysis .........................F-158
Table of Illustrations F-xxv

Fig. 60: The GWS of a FEM - fatigue analysis................................F-159


Fig. 61: The GWS of FEM - local time series ..................................F-159
Fig. 62: The window "Geometry Cell" in the FEM approach .........F-169
Fig. 63: The window "Computation status".....................................F-170
Fig. 64: Information on jobs .............................................................F-171
Fig. 65: The window "Print" in Microsoft Windows ........................F-177
Fig. 66: Window "Print" ...................................................................F-180
Fig. 67: Window "List of Printers" ...................................................F-180
Fig. 68: Management of Non-FEM results......................................F-184
Fig. 69: list of results........................................................................F-184
Fig. 70: The window "Export(csv)..."................................................F-189
Fig. 71: The list of results in a result management window ..........F-190
Fig. 72: The list of results exported into a csv-file (Excel)..............F-190
Fig. 73: The window "Computation status" for a FEM-based
analysis................................................................................F-193
Fig. 74: The window "Info" for a FEM-based analysis....................F-194
Fig. 75: Selecting two Non-FEM result tasks for viewing ..............F-198
Fig. 76: Displaying a Non-FEM result task ....................................F-199
Fig. 77: overlayed material property curves ...................................F-201
Fig. 78: cumulative load amplitude histograms..............................F-202
Fig. 79: variable amplitude life curves ............................................F-203
Fig. 80: Design points of Non-FEM result tasks.............................F-204
Fig. 81: List of life points .................................................................F-205
Fig. 82: Displaying weighted results of Non-FEM result tasks .....F-207
Fig. 83: Displaying the block version of Non-FEM result tasks.....F-208
Fig. 84: Displaying a Non-FEM result task as Rainflow-matrix ...F-209
Fig. 85: Displaying the damage matrix of a Non-FEM result
task ......................................................................................F-211
Fig. 86: Displaying the load-notch strain relations of Non-FEM
result tasks..........................................................................F-212
Fig. 87: Displaying the P constant amplitude life curves of
Non-FEM result tasks ........................................................F-213
Fig. 88: Pressing Down adds the selected task to the lower list
box........................................................................................F-227
Fig. 89: The window "Damage selection" ........................................F-227
Fig. 90: Defining the damage reduction ..........................................F-228
Fig. 91: Defining the result directory ..............................................F-228
Fig. 92: The window "Define Stress-life Data Sheet" .....................F-236
Fig. 93: The area General Data for SN-Curves in the
window "Define Stress-life Data Sheet".............................F-239
Fig. 94: The window "Define Solution Parameter Set" in the
Stress-life Approach............................................................F-252
F-xxvi LMS FALANCS User Manual

Fig. 95: The area Element in the window "Define Solution


Parameter Set"....................................................................F-253
Fig. 96: The area Strain-life Approach in the window
"Define Solution Parameter Set"........................................F-254
Fig. 97: The area Stress-life Approach in the window
"Define Solution Parameter Set"........................................F-257
Fig. 98: The area Spot welds in the window "Define Solution
Parameter Set"....................................................................F-260
Fig. 99: The area General in the window "Define Solution
Parameter Set"....................................................................F-262
Fig. 100: The area Design Point in the window "Define
Solution Parameter Set" .....................................................F-264
Fig. 101: The area Computed Points in the window "Define
Solution Parameter Set" .....................................................F-266
Fig. 102: The area FEM/LTS: Local Stress State in the
window "Define Solution Parameter Set" ..........................F-268
Fig. 103: The window "Define Material Data Sheet"........................F-274
Fig. 104: The area Element in the window "Define Material
Data Sheet" .........................................................................F-275
Fig. 105: The area Manson-Coffin-Morrow Relation in the
window "Define Material Data Sheet" ...............................F-276
Fig. 106: The area Static Failure Data in the window "Define
Material Data Sheet" ..........................................................F-277
Fig. 107: The area Endurance Limit in the window "Define
Material Data Sheet" ..........................................................F-278
Fig. 108: The area Ramberg-Osgood Relation in the window
"Define Material Data Sheet".............................................F-279
Fig. 109: The area Measurement in the window "Define
Material Data Sheet" ..........................................................F-280
Fig. 110: The area Multiaxial material model (Jiang) in the
window "Define Material Data Sheet" ...............................F-281
Fig. 111: The panel General in the window "Define Method
parameters" .........................................................................F-285
Fig. 112: The panel NP FEM in the window "Define Method
parameters" .........................................................................F-288
Fig. 113: The panel FEM Results in the window "Define
Method parameters" ...........................................................F-291
Fig. 114: The panel RP Filter in the window "Define Method
parameters" .........................................................................F-296
Fig. 115: The panel Hot Spots in the window "Define Method
parameters" .........................................................................F-298
Fig. 116: The panel LTS in the window "Define Method
parameters" .........................................................................F-300
Fig. 117: Window "Job Setup Window" .............................................F-324
Table of Illustrations F-xxvii

Fig. 118: Links to the description of supported elements.................F-461


Fig. 119: The PATRAN 75 Stress Result Menu ................................F-465
Fig. 120: The PATRAN 75 Plot Option submenu..............................F-466
Fig. 121: PATRAN Tool Menu ...........................................................F-467
Fig. 122: PATRAN Tool Menu: Groups Wizard ................................F-467
Fig. 123: PATRAN Tool Menu: Properties Wizard ...........................F-468
Fig. 124: PATRAN Tool Menu: Materials Wizard ............................F-469
Fig. 125: Links to the description of supported elements.................F-475
Fig. 126 ANSYS Toolbar ...................................................................F-478
Fig. 127: Links to the description of supported elements.................F-481
Fig. 128: Links to the description of supported elements.................F-487
Fig. 129: Links to the description of supported elements.................F-491
Fig. 130: Links to the description of supported elements.................F-497
Fig. 131: The CAT/FALANCS command window .............................F-499
Fig. 132: The images available in CAT/FALANCS ...........................F-502
Fig. 133: Database directory does not exist ......................................F-510
Fig. 134: Error message when starting the DCT stand alone
without parameter ..............................................................F-511
Fig. 135: The window "Database Configuration Tool" ......................F-513
Fig. 136: Define names of databases used in listings .......................F-524
Fig. 137: Links to the description of supported elements.................F-593
Fig. 138: FULL FILE SPECIFICATION of a path name under
UNIX....................................................................................F-623
Fig. 139: The simple Dang Van approach .........................................F-641
Fig. 140: The multiple points Dang Van definition ..........................F-642
Fig. 141: Window "Computation Status"...........................................F-645
Fig. 142: Window "Constant Amplitude Life-curve(s) / Stress-
strain curve(s) .....................................................................F-647
Fig. 143: Window "Creation of synthetic SN curves"........................F-651
Fig. 144: Window "Damage Selection" ..............................................F-655
Fig. 145: Window "Estimation Based on Uniform Material Law" ...F-659
Fig. 146: Window: Exit Confirmation................................................F-661
Fig. 147: Window "Geometry Cell Non FEM" ...................................F-663
Fig. 148: Window "Geometry Cell FEM" ...........................................F-663
Fig. 149: Window "Geometry Work Sheet Non FEM" ......................F-667
Fig. 150: Window "Geometry Work Sheet FEM" ..............................F-668
Fig. 151: The menu File in the window "Geometry Work Sheet"....F-668
Fig. 152: The menu Initialize in the window "Geometry Work
Sheet"...................................................................................F-669
Fig. 153: The window "Parameter Definition" ..................................F-669
Fig. 154: The window "Taskname initialization" ..............................F-670
F-xxviii LMS FALANCS User Manual

Fig. 155: Window "Strain gage rosettes" ...........................................F-670


Fig. 156: The menu Edit in the window "Geometry Work Sheet" ...F-672
Fig. 157: The menu Check in the window "Geometry Work
Sheet"...................................................................................F-674
Fig. 158: The menu Navigate in the window "Geometry Work
Sheet"...................................................................................F-675
Fig. 159: The menu Select in the window "Geometry Work
Sheet"...................................................................................F-676
Fig. 160: The menu OptionsTable Layout in the window
"Geometry Work Sheet" ......................................................F-678
Fig. 161: The menu OptionsGeometry Cell Window in the
window "Geometry Work Sheet" ........................................F-678
Fig. 162: The menu OptionsCheck for Duplicates in the
window "Geometry Work Sheet" ........................................F-679
Fig. 163: The menu OptionsEdit Orientation in the
window "Geometry Work Sheet" ........................................F-679
Fig. 164: The icon bar in the window "Geometry Work Sheet" ........F-680
Fig. 165: The table field in the window "Geometry Work Sheet
Non FEM"............................................................................F-682
Fig. 166: The table field in the window "Geometry Work Sheet
FEM"....................................................................................F-683
Fig. 167: The window "history reduction" .........................................F-685
Fig. 168: list of results........................................................................F-686
Fig. 169: The window "Info" ...............................................................F-689
Fig. 170: Window "Job Setup Window" .............................................F-691
Fig. 171: Window "Load History Calibration"...................................F-693
Fig. 172: Window "Load History Channel Information"...................F-695
Fig. 173: The window "Test Schedule Segment- Info" ......................F-697
Fig. 174: Panel "General" ...................................................................F-699
Fig. 175: Panel "FEM"........................................................................F-701
Fig. 176: Window "result selection " ..................................................F-703
Fig. 177: Window "Setup information" ..............................................F-707
Fig. 178: Window "Stress-life Curve(s)" ............................................F-709
Purpose of LMS FALANCS and related tools F-1

Part 1

Purpose of LMS FALANCS and


related tools
F-2 LMS FALANCS User Manual - Purpose of LMS FALANCS and related tools
Virtual Prototyping for Durability F-3

Virtual Prototyping for Durability


This chapter describes the three steps for durability processing
expected by LMS FALANCS.

3 steps for durability processing


LMS FALANCS supports the engineer during the virtual
prototyping process by indicating the critical parts in the struc-
ture with respect to durability, so that fatigue analysis can be
taken into account in early stages of development.
This helps to shorten the durability development process by
avoiding physical tests during the design phase.

Step 1: From external loads to internal forces


To be able to perform a fatigue analysis on virtual components,
it is necessary to know the forces that will act on the compo-
nents.
This means, that as a first step in virtual prototyping for dura-
bility internal forces acting on the components have to calcu-
lated from given external loads (e.g. spindle forces).
At this point nonlinear effects in geometry and elements such
as dampers and springs have to be considered.
For this first step a multi body simulation of a dynamic finite
element analysis (FEA) has to be performed.

Step 2: From internal forces to local stress tensor


histories
The forces acting on the component lead to local pseudo stress
tensor histories that are based on the theory of elasticity. In
this step two cases have to be identified:
F-4 LMS FALANCS User Manual - Purpose of LMS FALANCS and related tools

z The loading frequency lies below the lowest natural fre-


quency:
Use quasi static superposition.
z The loading frequency lies above the lowest natural fre-
quency:
Use modal superposition.

Step 3: From stress tensor histories to damage


Fatigue damage is caused by initiation and the growth of short
cracks in the structure. But the given application determines
the individual damage model to be used.
LMS FALANCS supports the following approaches/fatigue
models
z Stress-life approach for long life (high-cycle fatigue)
z Strain-life approach for shorter life (low-cycle fatigue)
z Seam weld analysis
z Spot weld analysis
LMS FALANCS: basic product and optional parts, licensing F-5

LMS FALANCS: basic product and


optional parts, licensing
LMS FALANCS and related LMS products for virtual
prototyping serve the engineer in different places and for dif-
ferent purposes. Therefore you may decide which parts you
need and want to license.
In this manual the basic component and all the options of LMS
FALANCS are described.
Please refer to your local LMS office for individual options we
can offer you and the pricing of the different modules.
F-6 LMS FALANCS User Manual - Purpose of LMS FALANCS and related tools
Interactive and batch mode F-7

Interactive and batch mode


The calculation times for non-FEM or proportional analysis
runs are short. In these cases, it is most convenient to use LMS
FALANCS interactively by starting the analysis and immedi-
ately analyzing the results. However, the non-proportional
FEM analysis runs for large structures may take some time
and require more computational resources. Hence these runs
may be put in batch queues and the results may be analyzed
after completion.
LMS FALANCS offers batch processing from the command
line, e.g. for standard analysis runs. But the batch process may
also be initiated from an interactive LMS FALANCS run. This
means you can define your analysis using the graphical user
interface just the same way as in the interactive analysis. The
only difference is that the analysis job is not started immedi-
ately but instead is queued as a batch process. The queuing
process may be customized to your local computing facilities.
F-8 LMS FALANCS User Manual - Purpose of LMS FALANCS and related tools
Related LMS FALANCS tools F-9

Related LMS FALANCS tools


This chapter contains general information on the tool LMS
FALANCS LifeStat.

LMS FALANCS LifeStat


LMS FALANCS LifeStat is a program to administrate, present
and evaluate data, which are documented within the scope of
durability tests.
The data types supported by the LMS FALANCS LifeStat in-
clude
z Fatigue-life data
z Stress-life data
z strain-life material data.

For the different data types several selection methods are


available in LMS FALANCS LifeStat. E. g., stress-life data is
used to calculate SN-Curves.
With the LMS FALANCS LifeStat the data and the calculated
distributions and the SN-Curves can be displayed graphically
as 2D diagrams. The data can be revised and printed with the
linked program LMS GIDAS.
SN-Curves, calculated with LMS FALANCS LifeStat can be
exported directly into the LMS FALANCS data base. The SN-
Curves can be used in the "stress-life approach for fatigue-life
data in LMS FALANCS.
F-10 LMS FALANCS User Manual - Purpose of LMS FALANCS and related tools
Related LMS TecWare tools F-11

Related LMS TecWare tools


This chapter gives general inforation on the LMS TecWare
tools used in LMS FALANCS.

LMS TecWare MultiRain


LMS TecWare MultiRain provides methods for analysis and
synthesis of multiaxial, non-proportional load histories using
rainflow methods, which account for the phasing between load
channels to maintain proper crack initiation locations and fa-
tigue life in complex structures.
The methods provided in LMS TecWare MultiRain are based
on the unique rainflow counting. This method, which is the
most accurate data reduction method available for durability
load data analysis, has been extended to account for the phas-
ing between load channels by monitoring cycles not just for the
load channels itself, but also for linear combinations of the load
channels (rainflow projections) - effectively monitoring loca-
tions on a virtual component.
F-12 LMS FALANCS User Manual - Purpose of LMS FALANCS and related tools

Based on this approach, rainflow counting methods for up to 6


input channels are available in LMS TecWare MultiRain. The
multiaxial rainflow matrices can be used for analysis, moni-
toring and comparison of multiaxial loading events. Interactive
visual analysis of the load data is made possible with overview
displays - the unique LMS Load Influence Sphere or a bar
chart display - and a drill down capability showing rainflow
matrices for any linear combination of the load channels as
well as range-pair and level crossing displays and damage dis-
tribution by load level.

LMS TecWare MultiRain Extension allows extrapolation, su-


perposition and reconstruction of multiaxial rainflow matrices.
Based on short measurements, the corresponding rainflow ma-
trices can be extrapolated to more repetitions of the same
event. Different sets of multiaxial rainflow matrices can be
combined (superposition) and the resulting matrices can be
used for reconstructing representative time histories for multi-
axial fatigue testing.
Related LMS TecWare tools F-13

LMS TecWare Time Edit and TimeView


LMS TecWare TimeEdit is a tool for viewing and editing time
series. LMS TecWare TimeView is a restricted version of LMS
TecWare TimeEdit. In LMS FALANCS the tools are used to
visualize load history channels when loading them (see the
paragraph Viewing Load Channels).
You may scale the axis using the mouse or enter the scaling in
windows.
You may page though the data or scroll through it.
The colors, line thickness, line type, maker type and the size of
the markers may be changed.

If you updated your Kernel to the LMS TecWare Kernel, you get the tool LMS
TecWare TimeEdit that enables you to not only view but also to alter the
loads.

For further information on LMS TecWare TimeEdit and


TimeView see the paragraph LMS TecWare TimeEdit in the
manual LMS TecWare - Volume II. You may view this chapter
in the online-help or in the pdf-version. The online-help is
opened by selecting the menu item HelpOverview in the
LMS FALANCS main window "LMS FALANCS" and choosing
the corresponding entry. The pdf-version is located in the sub-
directory manual of your LMS TecWare installation directory
and is named tecware_volume_2_en.pdf.
F-14 LMS FALANCS User Manual - Purpose of LMS FALANCS and related tools

LMS TecWare RainView


LMS TecWare RainView is a restricted version of LMS
TecWare RainEdit for displaying rainflow matrices. In LMS
FALANCS it is used to view single input rainflow matrices and
to visualize the result of a Non-FEM analysis as rainflow ma-
trix in the window "RAINFLOW Matrix"(see the paragraphs
Viewing Load Channels and Rainflow-Matrix).
There are a variety of features for displaying rainflow matrices
including
z zooming
z scrolling
z display of residue
z several marker types
z 3D-display
The rainflow matrix is surrounded by two sets of axes with dif-
ferent scales. The left and the upper axis are scaled according
to the number of bins. The right and the lower axis are scaled
according to the physical units of your data. The unit is also
displayed next to these axes, if it was stored together with your
data.
The available display modes of rainflow matrix elements are as
follows:
z Squares
z Bubbles of different sizes in color or b/w
z 3D solid bars in color or b/w
z 3D grid bars in color or b/w
z 3D lines in color or b/w
z numbers.

You can also have the residue displayed. It is displayed by


means of asterisks at the corresponding positions.
Related LMS TecWare tools F-15

Fig. 1: Display of a rainflow matrix: "bubbles" and "3D solid bars"


F-16 LMS FALANCS User Manual - Purpose of LMS FALANCS and related tools

Fig. 2: Display of a rainflow matrix: "3d lines" and "numbers"

If you updated your Kernel to the LMS TecWare Kernel, you get the tool LMS
TecWare RainEdit that enables you to not only view but also to alter the
loads

The part Visualization of Rainflow Matrices in the manual


LMS TecWare - Volume II describes the window "RAINFLOW-
Matrix" in detail. You may view this chapter in the online-help
or in the pdf-version. The online-help is opened by selecting the
menu item HelpOverview in the LMS FALANCS main
window "LMS FALANCS" and choosing the corresponding en-
try. The pdf-version is located in the subdirectory manual of
your LMS TecWare installation directory and is named
tecware_volume_2_en.pdf.
Related LMS TecWare tools F-17

Part 2

First Steps

This part introduces the main concepts of the LMS FALANCS


user interface.
F-18 LMS FALANCS User Manual - First Steps
Introduction to LMS FALANCS F-19

Introduction to LMS FALANCS


This chapter contains information on
z starting and exiting LMS FALANCS
z the Graphical User Interface and
z the Geometry Work Sheet..

For a more detailed description of the user interface refer to


the Part 3 Reference Graphical User Interface of this man-
ual; for the background of fatigue refer to the LMS FALANCS
Theory Manual and textbooks on this topic.

Starting LMS FALANCS


LMS FALANCS can be started in different ways:
z from the LMS TecWare Desktop by selecting the entry
FALANCS in the menu Modules.
z from the command line by using the tecwareshell script by
entering:
tecware falancs
once an alias to the script or a path has been set to the
tecware home directory (this is typically set during the in-
stallation process). For a detailed description of the tecware
shell script see section Shell Scripts.
It is important to use the supplied shell script to start LMS
FALANCS, since the program relies on a specific environ-
ment to run in.
z from Finite Element Tools by clicking on the LMS FAL-
ANCS button in available finite element codes such as AN-
SYSor postprocessors like MSC/PATRAN
z from the CAT/FALANCSpackage by applying the Start
FALANCS button.
F-20 LMS FALANCS User Manual - First Steps

z by batchfiles, which are discussed in detail in Part 4


ReferenceBatch Mode Interface, by entering
tecware falbatch <batch-file-name> [<program>]

z on Microsoft Windows by pressing the Start button and se-


lecting the menu entry ProgramsLMS TecWareLMS
FALANCS:

Fig. 3: Starting LMS FALANCS on Microsoft Windows


Introduction to LMS FALANCS F-21

Exiting LMS FALANCS


You exit LMS FALANCS by selecting the menu item File
Exit and confirming your choice in the appearing message win-
dow.

Fig. 4: The message window when exiting LMS FALANCS

Using the radio buttons you can decide what to do with the
created temporary results:
z Select the default value Remove temporary data, if you
want to delete all the result files that have been written
during the LMS FALANCS run.
z If you want to use the data outside of LMS FALANCS
choose the option Keep temporary data.

Remark: The temporary files are described in the section Parameter Sec-
tion for LMS FALANCS Methods Result Specification in Part 5 Reference
General Settings of this manual. The directory where these files are writ-
ten to is displayed by choosing the Setup item in the Help menu (See the
paragraph Menu item Help->Setup).

Select Yes on the message window to close all currently opened


windows of LMS FALANCS and exit the program, or select No
to return to the main window.
F-22 LMS FALANCS User Manual - First Steps

Concepts of the Graphical User Interface


The Graphical User Interface (GUI) of LMS FALANCS is de-
signed to support various types of usersto perform a fatigue
life analysis. The main idea is to give a uniform and easy ac-
cess to the necessary data. Material and analysis parameters
are stored in databases such that it is possible to define them
once and just reuse them for an analysis.
The same type of GUI is provided for the stress-life and the
strain-life approach for both non-FEM and FEM analysis. The
database entries can be used for both analysis types.

Different types of usage


The LMS FALANCS GUI is designed to support both the ex-
pertand the non-expert user. The different approaches are
shown in this section.

Perform the same analysis for different loads


In this case the complete analysis should be defined once and
the Geometry Work Sheet should be saved. To perform an
analysis with new loads, the user only has to
1. load the new load histories from the menu File
2. load this Geometry Work Sheet from the menu File and
3. replace the load channels by using the Geometry Cell.

Reuse material, solution and method parameters


In this case the LMS FALANCS main window supports the
user to choose all the necessary data.
1. follow the File menu:
load the necessary load histories and for FEM analysis
the FEM result and set files. A bullet before the menu items
indicates which selections are already done. For these file
selections the same GUI-window is used for all the selec-
tions.
Introduction to LMS FALANCS F-23

2. follow the menu of the approach to use for the analysis (i.e.
stress-life approach or strain-life approach):
The parameter sets are selected by the database selection
windows, and the load histories by the channel selection.
Again, the bullets indicate which sets have already been
selected.
3. After all necessary data has been chosen, it is possible to
open a Geometry Work Sheet initialized with the selected
data by selecting the menu item for the desired analysis.
Edit the Geometry Work Sheet using the Geometry Cell if
necessary and start the fatigue analysis by selecting the OK
or Apply button in the Geometry Work Sheet.

Perform a new analysis with different material and


fatigue parameters
In this case, you have to follow the same steps as above but in-
stead of reusing the same parameter sets, other database en-
tries have to be selected or generated.
First check in the chapter Which data needs to be used for
which process which parameters are necessary for a fatigue
analysis. After collecting the entries, select the according pa-
rameter sets in the databases or create them following the in-
structions in the chapter Operations on Databases in this
manual.
F-24 LMS FALANCS User Manual - First Steps

Geometry Work Sheet


Selecting one of the menu items
z Non-FEM: Fatigue Analysis
z Non-FEM: LTS Tensor Analysis
z FEM: Fatigue Analysis
z FEM: Local Time Series (LTS)
z FEM: transient analysis
brings up the windows "Geometry Work Sheet" and "Geometry
Cell".

GWS for Non FEM Fatigue Analyses


For a non FEM fatigue analysis, the Geometry Cell contains
one row listing the task, material data file name, solution pa-
rameter set and load influence factor c for the analysis. The c
factor can be thought of as a stress concentration factor that
multiplies the load sequence file after the offset and factor
have been applied. This can be modified by -clicking on the cell
and changing the values in the "Geometry Cell" window.
Applying the factor and the to the load sequence in the window
"Load History Calibration" can be thought of as converting a
load sequence (that is proportional to elastic stress) with any
units, into a nominal stress history with units of MPa. The c
factor is then the stress concentration factor that is used to
relate the nominal stress history to the local stress history,
which is then used in the fatigue analysis.

GWS for FEM Fatigue Analyses


The interface for an FEM fatigue analysis is quite similar. In
this case the stresses induced by normalized loads are read
from a result file written by an FEM analysis tool. The whole
structure can be analyzed for fatigue even if the structure con-
tains several parts made of different materials, or is connected
by seam welds. The individual parts are put into element sets
and individual material parameters and solution parameters
can be applied.
Introduction to LMS FALANCS F-25

Starting an Analysis from the GWS


Select OK in the "Geometry Work Sheet" to start the fatigue
analysis. You will be asked if you would like to keep the geome-
try table field. You may find it useful to keep the geometry ta-
ble field until you have viewed the results.

Saving GWS
Geometry work sheets can be saved and reused for similar
analysis runs.
See the paragraphs Perform the same analysis for different
loads and Perform a new analysis with different material and
fatigue parameters for further information.
F-26 LMS FALANCS User Manual - First Steps
Common Analysis Steps F-27

Common Analysis Steps


Analyses are defined by a set of parameters and performed on
a couple of load history channels. The according Geometry
Work Sheets (GWS) may be saved for further usage and
printed for documentation. All analysis results may be saved
and on Non-FEM results a history reduction may be per-
formed.
The selection of load histories, parameter sets, Geometry Work
Sheets (GWS) and computed results is done in several selection
windows. In the following general information on parameter
databases and the various selection types in LMS FALANCS is
given.

Parameter Databases
In LMS FALANCS the parameters that define an analysis are
organized in parameter databases.
LMS FALANCS delivers some default databases located in the
subdirectory \pdb of your TecWare installation directory. Ad-
ditionally the user may create his own databases and save
them in any directory. He may use the parameter data sets of
the default databases, modify existing parameter data sets and
define new parameter data sets.
The solution parameters and the material parameters (resp.
SN curves) are assigned to individual tasks, whereas the
method parameters are the same for a complete analysis run.
The parameters used may be stored and printed with the Ge-
ometry Work Sheet to document the analysis.
There are three categories of parameter databases:
z General global databases
F-28 LMS FALANCS User Manual - First Steps

are defined in the file falancs.ini located in the subdirec-


tory \data of your LMS TecWare installation directory.
They are available for all LMS FALANCS users on your
system. Here you find the standard databases delivered by
LMS Deutschland GmbH.
z Global databases
are defined in the file falancs.ini located in the subdirec-
tory \custom of your LMS TecWare installation directory.
They are available for all LMS FALANCS users on your
system.
z Local databases
are defined in your personal file falancs.ini located in
your local directory (as defined in the general global initiali-
zation file tecware.ini located in the subdirectory \data
of your LMS TecWare installation directory). They are
available for your access only.
See the Part 7 Databases for detailed information on database
configuration

Database selection
The selection procedures of stress-life curves, material parame-
ters, solution parameters and method parameters have a uni-
form user interface.
The data set management is done from the database selection
windows
z loading existing data sets
z creating new data sets
z editing existing data sets
z saving data sets
z viewing the properties of a data set in a data sheet
z displaying stress-live curves and material data graphically
z deleting data sets
Common Analysis Steps F-29

See the paragraphs Selection of Data from a Database and


Operations on Data Sets for a detailed description of the data-
base selection windows and the data set management.

File selection
The file selection is used for all operations that need to read or
write to the file system. It has facilities to check the input for-
mat of the load and the directory browser can handle standard
directories that can be defined in the tecware.ini configura-
tion file. There exist versions for single file selection and mul-
tiple file selection.
For each file type (i.e. load history files, FE result files, etc.)
you can specify your favorite file format that is preselected
when entering the file selection window.
See the paragraph Selection Windows in LMS FALANCS for a
detailed description of the file selection windows.

Channel selection
The channel selection, load case selection, test schedule seg-
ment selection and element set selection have a uniform user
interface. Channels to select can also be previewed.
See the paragraph Selection Windows in LMS FALANCS for a
detailed description of the channel selection windows.
F-30 LMS FALANCS User Manual - First Steps
A standard Non-FEM stress life analysis F-31

A standard Non-FEM Stress-life


Analysis
To perform a non-FEM stress-life analysis you
1. collect the input data
2. start the Geometry Work Sheet (GWS)
3. modify the GWS if necessary
4. start the calculation.

The following paragraphs describe these steps in detail for a


very simple damage calculation. The used data is stored in
subdirectories of your LMS TecWare installation directory:
data subdirectory
load histories \demo\general
stress-life curves \pdb\examples\snc
method parameter sets \pdb\examples\mparam
solution parameter sets \pdb\examples\sp_stress

Remark: This chapter describes only a very simple damage calculation. See
the LMS FALANCS Examples & Verification Manual for additional and
more advanced example calculations.
F-32 LMS FALANCS User Manual - First Steps

Collecting Input Data for Non-FEM Analyses


A non-FEM stress-life analysis requires the following input:
load history channels
one or more stress-life curves
one method parameter set
one or more solution parameter sets

See the chapter Which data needs to be used for which proc-
ess for a more detailed list.
The analysis is performed on all possible combinations (tasks)
of the loaded input channels, solution parameters and stress-
life curves using the selected method parameter set.

How to load some load history channels


Load history channels are stored in load history files. Thus you
have to load a load history file before you may select one or
more of its channels. You may mix channels of time series and
Rainflow matrices.
You load a load history channel by performing the following
steps:
1. Select the menu item FileOpen Load History Files in
the window "LMS FALANCS".
The file selection window "Load History File Selection" ap-
pears.
2. Select:
File type RPC-III
Search in DEMO_General
File plate_high_frq.rsp
A standard Non-FEM stress life analysis F-33

3. Press Open

The file selection window is closed and the menu item File
Open Load History Files is ticked off.
4. Select the menu item Stress-life ApproachLoad Histo-
ries in the window "LMS FALANCS"
The channel selection window "Load History Selection" ap-
pears.
5. Select:
File plate_high_frq.rsp
Channel 001_ANTISYM
F-34 LMS FALANCS User Manual - First Steps

6. Press OK

The channel selection window is closed and the menu item


Stress-life ApproachLoad Histories is ticked off.
A standard Non-FEM stress life analysis F-35

How to load a stress-life curve


You load a stress-life curve by performing the following steps:
1. Select the menu item Stress-life ApproachStress-life
Curves in the window "LMS FALANCS"
The database selection window "Selection of Stress-life Data
Sheets" appears.
2. Select:
Database Examples
SN Curve plate_example

3. Press OK
The database selection window is closed and the menu item
Stress-life ApproachStress-life Curves is ticked off.
F-36 LMS FALANCS User Manual - First Steps

How to load solution parameters


You load a solution parameter set by performing the following
steps:
1. Select the menu item Stress-life ApproachSolution
Parameters in the window "LMS FALANCS"
The database selection window "Selection of Solution Pa-
rameter Sets" appears.
2. Select:
Database Examples
Solution parameter Default
A standard Non-FEM stress life analysis F-37

3. Press OK
The database selection window is closed and the menu item
Stress-life ApproachSolution Parameters is ticked
off.
F-38 LMS FALANCS User Manual - First Steps

How to load method parameters


You load a method parameter set by performing the following
steps:
1. Select the menu item Stress-life ApproachMethod Pa-
rameters in the window "LMS FALANCS"
The database selection window "Selection of Method Pa-
rameter Sets" appears.
2. Select:
Database Examples
Method parameter Default
A standard Non-FEM stress life analysis F-39

3. press OK
The database selection window is closed and the menu item
Stress-life ApproachMethod Parameters is ticked off.
F-40 LMS FALANCS User Manual - First Steps

Starting and Modifying the GWS for a non-


FEM stress-life analysis
After collecting the input data for an analysis you
z start the GWS
z may modify the input data if necessary (e.g. the channel
calibration)
z may add and delete tasks and columns if required
z may define the job name
z may save the GWS for further usage if desired
z may print the GWS for job documentation if desired.

How to start the GWS for a non-FEM stress-life analysis


1. Select the menu item Stress-life ApproachNon-FEM:
Fatigue Analysis in the window "LMS FALANCS"
The windows "Geometry Work Sheet" and "Geometry Cell"
appear. The selected load history file and channel, stress-
life curve and solution parameter set are entered at the cor-
responding fields in the GWS and the tasks are numbered:

Fig. 5: The Geometry Work Sheet (non-FEM stress-life analysis)

The method parameters are not listed in the GWS but the
channel calibration is additionally given. The window title
A standard Non-FEM stress life analysis F-41

"Stress life Approach - Geometry Work Sheet" indicates the


used approach.
Marking a table entry or the fourth column head fills the
according fields in the window "Geometry Cell":

Fig. 6: The window "Geometry Cell" (non-FEM stress-life analysis)

The method parameters are not listed in the window "Ge-


ometry Cell" but the channel calibration and the Geometry
are given for each channel.

How to change entries in the GWS


To modify an entry in the GWS you
1. select the entry
The background color of the selected field changes to black
and the corresponding field in the window "Geometry Cell"
is filled accordingly and gets sensitive.
2. perform the changes in the window "Geometry Cell"
by entering directly the new value in the sensitive text
box
(the background color of a sensitive text box is white)

or
by pressing the sensitive Search button near the field
F-42 LMS FALANCS User Manual - First Steps

and selecting another data in the appearing selection


window (data sets and load histories) or setting new val-
ues in appearing parameter windows (e.g. for channel
calibration)
3. press Apply
The GWS is updated.

Remark: The currently selected method parameter is applied to all tasks of a


GWS. It's name is not displayed in the GWS. You change the method pa-
rameter by selecting the menu item InitializeMethod parameter... and
selecting another data set in the appearing database selection window "Se-
lection of Method Parameter Sets".

Examples for editing the GWS


Two examples for modifying GWS entries by editing the corre-
sponding text boxes:
z task number
old entry new entry
1 nonFEMstress1

Fig. 7: Editing a task number in the GWS

z channel geometry
old entry new entry
1 2
A standard Non-FEM stress life analysis F-43

Fig. 8: Editing a channel geometry in the GWS

Two examples for modifying GWS entries by selecting other


values or data in selection windows:
z channel calibration
old entry new entry
O:0 F:1 O:100 F:1

Fig. 9: Editing a channel calibration in the GWS


F-44 LMS FALANCS User Manual - First Steps

z stress-life curve
old entry new entry
plate_example Sample Steel

Fig. 10: Changing a stress-life curve in the GWS

How to add a column to the GWS


To add a column to a GWS you
1. activate the selection mode Column Selection by choosing
Single the menu item SelectSingle Column or selecting the
Column
corresponding icon Single Column.
2. click at a column
The column is marked.
3. copy the marked column into the clipboard by selecting the
Copy menu item EditCopy or selecting the corresponding icon
Copy
4. define the insert mode by selecting the menu item Edit
Insert Before or EditInsert After
A standard Non-FEM stress life analysis F-45

5. insert the copied column by clicking on a column and se-


Paste lecting the menu item EditPaste or selecting the corre-
sponding icon Paste Selection
Depending on your selection in step 4 the copied column is
inserted before or after the marked column.
6. change the entries of the inserted column to desired values
as described above.
Adding several columns by performing the described steps for
each of them may take a lot of time. Creating a new GWS by
collecting the desired input data and starting the GWS may be
the shorter way.

How to add a task to the GWS


To add a task to a GWS you
1. activate the selection mode Row Selection by choosing the
Single menu item SelectSingle Row or selecting the corre-
Row
sponding icon Single Row
2. click at a task row
The task is marked.
3. copy the marked task into the clipboard by selecting the
Copy menu item EditCopy or selecting the corresponding icon
Copy
4. define the insert mode by selecting the menu item Edit
Insert Before or EditInsert After
5. insert the copied task by clicking on a task and selecting the
Paste menu item EditPaste or selecting the corresponding icon
Paste Selection
Depending on your selection in step 4 the copied task is in-
serted before or after the marked task.
6. change the entries of the inserted task to desired values as
described above.
Adding several tasks by performing the described steps for
each of them may take a lot of time. Creating a new GWS by
collecting the desired input data and starting the GWS may be
the shorter way.
F-46 LMS FALANCS User Manual - First Steps

How to delete tasks from a GWS


To remove a task from the GWS you
1. activate the selection mode Row Selection by choosing the
Single menu item SelectSingle Row or selecting the corre-
Row
sponding icon Single Row
2. click at the task row
The task is marked.
3. select the menu item EditDelete Row or the corre-
Cut sponding icon Cut
The marked task is removed from the GWS.

How to define the job name for an analysis


The job name of a just opened GWS depends on the GWS:
GWS job name
new GWS unnamed
reopened GWS with specified job name saved job name
reopened GWS without specified job name unnamed

z If you define resp. redefine a job name before starting the


analysis, this name is used to identify the analysis in the
result management (window "result selection") and dis-
played in the window "Computation status".
z Without defining a job name the default name unnamed is
used.

You specify the job name by


1. selecting the menu item InitializeJob
The window "Job Setup Window" appears.
2. entering a name at the text box Job Name
A standard Non-FEM stress life analysis F-47

3. pressing OK
The entered text is added to the title of the GWS.

How to save the GWS

You save a new GWS the first time by


1. selecting the menu item FileSave as ...
The file selection window "Save Geometry Work Sheet" ap-
pears where you define the path and name for saving the
GWS.

You save a formerly saved GWS (i.e. a loaded GWS) by


1. selecting the menu item FileSave
The GWS is saved under the formerly defined path and
name.
F-48 LMS FALANCS User Manual - First Steps

How to print the GWS

You print a GWS by


1. pressing Print
The window "Print" appears where you define the printer
device and the print properties.
See the paragraph Printing the Geometry Work Sheet for fur-
ther information on the printed data.
A standard Non-FEM stress life analysis F-49

Starting an analysis from the Geometry


Work Sheet
You may start an analysis several times with different combi-
nations of parameters and load channels. In the following it is
described
z how to start an analysis in general
z how to start an analysis several times with the same load
channels but different parameters
z how to start an analysis several times with the same pa-
rameters on different load channel sets
z how to start an analysis several times with the same load
channels and parameters but different method parameter
sets.

Starting an Analysis
An analysis is started from the GWS by pressing OK. The
GWS is closed and a question window asks for permission to
delete it's table field entries. The analysis is started on all
tasks of the GWS.

Remark: Alternatively you may press Apply. In this case the analysis is
started without closing the GWS.

After starting the analysis the job is entered at the window


"Computation status". If no job name is defined the default un-
named is used to identify the analysis.

Fig. 11: The analysis in the window "Computation status"


F-50 LMS FALANCS User Manual - First Steps

Pressing Info opens the window "Info" where more detailed in-
formation on the job is given. You may save it for job documen-
tation. This is espescially usefull for FEM-calculations, where
more details are given.

Fig. 12: The jobs in the window "Info"

See the chapter Monitoring Analysis Progress with Computa-


tion Status for detailed information.
If the job is finished the results are available in the Result
Management for interpreting them.

Starting an analysis with the same load channels


but different parameters
If you want to check the parameter influence on the results of
an analysis you may perform the analysis several times on the
same set of load channels but with different parameter combi-
nations.
This paragraph explains how to work with different combina-
tions of solution parameter sets and stress-life curves. How to
start analyses with different method parameter sets is de-
scribed below.
To perform an analysis several times on the same load channel
set with different parameters you
1. load the method parameter set and the load history chan-
nels for the analysis
A standard Non-FEM stress life analysis F-51

2. load all stress-life curves and solution parameter sets that


are to be checked
3. start the GWS
All possible combinations of load channels and loaded pa-
rameters are entered as tasks. You may delete some tasks if
the according parameter combination is not to be checked.
4. define a unique job name and unique task names
Unique and self-explanatory names ease the identification
of the jobs and tasks in the result management when view-
ing the results.
5. save the GWS with the menu item FileSave as... under a
unique name and print it for job documentation if desired
6. start the analysis from the GWS with Apply
The job is added to the computation status
If the job is finished you may interpret the task results and
save the job information displayed in the Window "Info" for
documentation.
This procedure creates a single job with a lot of tasks that is
running for a long time. Alternatively you may split the job by
repeating the steps 2 to 6 with smaller subsets of the parame-
ters.

Starting an analysis with different load channels


but the same parameters
To perform an analysis several times with the same parame-
ters on different load channel sets you
1. load the method parameter set, solution parameter sets and
stress-life curves for the analysis
2. load the first set of load channels
3. start the GWS
4. define a unique job name and unique task names
Unique and self-explanatory names ease the identification
of the jobs and tasks in the result management when view-
ing the results.
F-52 LMS FALANCS User Manual - First Steps

5. save the GWS with the menu item FileSave as... under a
unique name and print it for job documentation if desired
6. start the analysis from the GWS with Apply
The job is added to the computation status
7. repeat the steps 2 to 6 for all load channel sets that are to
be checked
If all jobs are finished you may interpret the results and save
the job information displayed in the Window "Info" for docu-
mentation.

Starting an analysis with different method


parameter sets
To perform an analysis several times with different method pa-
rameter sets you
1. load the solution parameter sets, load history channels and
stress-life curves for the analysis
2. load the first method parameter set
3. start the GWS
4. define a unique job name and unique task names
Unique and self-explanatory names ease the identification
of the jobs and tasks in the result management when view-
ing the results.
5. save the GWS with the menu item FileSave as... under a
unique name and print it for job documentation if desired
6. start the analysis from the GWS with Apply
The job is added to the computation status.
7. repeat the steps 2 to 6 for all method parameter sets that
are to be checked
If all jobs are finished you may interpret the results and save
the job information displayed in the Window "Info" for docu-
mentation.
Interpreting results for the Non-FEM stress approach F-53

Interpreting Results for the Non-FEM


Stress Approach
At this point, you should have already performed a Stress-life
Approach fatigue analysis. The results are kept as temporary
data and available in the result management.
1. Open the window "result selection" (menu item Stress-life
ApproachNon-FEM: Results...) , select up to four tasks
to be displayed and open the display window "Results" by
pressing Apply or OK.
2. The initial plot will have load amplitude on the vertical axis
and cycles on the horizontal axis, with three curves for each
task selected. Each curve will be discussed in detail.
The constant amplitude life curve is the material prop-
erty curve defined via the menu Stress-life Approach
Stress-life Curves. It has units of cycles on the horizon-
tal axis and the input unit on the vertical axis. For the
stress-life approach, the input unit may or may not be
units of stress, depending on how the constant ampli-
tude life curve was defined. It is plotted to serve as a ref-
erence line.
The cumulative load amplitude histogram is a histogram
of load amplitudes, that is, one-half the range of a cycle.
It is plotted for one repeat of the load history.
The histogram has units of cycles on the horizontal axis
and load sequence on the vertical axis. Units of load are
obtained by applying the offset and factor to the load
history. The value of the c factor, which is specified in
the window "Geometry Cell", does not affect the scaling
of the vertical axis.
The variable amplitude Life Curve is composed of the
Design Point and other Computed Points as specified
in the Solution Parameter set. It has units of cycles on
the horizontal axis and units of load on the vertical axis.
These cycles are the accumulated number of cycles in all
F-54 LMS FALANCS User Manual - First Steps

repeats of the load sequence at that load amplitude level.


The load amplitude in this case refers to the maximum
load amplitude in the load sequence, that is, one-half the
maximum cycle range in the load sequence. Units of load
are obtained by applying the offset and factor to the
load history. The value of the c factor, which is specified
in the "Geometry Cell" window, does not affect the scal-
ing of the vertical axis. It is, however, applied when per-
forming the fatigue calculation (the result of e~ (t) =
c*(factor*(original history + offset))).
Basically, the calibration factor can be thought of as
converting a time history with any units (directly propor-
tional to elastic stress) into a nominal stress history. The
c factor can then be thought of as a stress concentration
factor. The units of the nominal stress history are plotted
on the vertical axis for the cumulative load histogram
and for the Life Curve.
3. From the Action menu, select Blocks to view a plot of the
Life Curve in blocks (repeats) of the stress history.
4. The design point that you specified will appear on the plot
with a symbol (you can modify the symbol type in the ini-
tialization file falancs.ini). If you specified the life in
blocks with the intent to back-calculate the stress, it is
possible that your design point can not generate a cyclic
failure. In this case, the point on the Life Curve closest to
your design point is marked with a symbol, and during the
calculation an Information box will appear to inform you if
this happens. For multiple channel analyses, the stress
level shown in the curve will be based on the first contrib-
uting channel.
5. Using the mouse, click on some positions along the Life
Curve. The load Amplitude and the corresponding number
of Blocks will appear in the fields near the bottom of the
window (on UNIX only).
Recall that the Load Amplitude is one-half the maximum
cycle range of the load sequence after the offset and factor
have been applied (but before the c factor was applied).
Thus, the value in the Amplitude field is related to how
much the factor could be increased or decreased for a given
Interpreting results for the Non-FEM stress approach F-55

number of blocks to failure with a given c factor (or stress


concentration), with reference to your design point.
Or, an alternative interpretation is that for a given value for
the factor, the value in the Amplitude field is related to
how much the c factor (stress concentration) could be in-
creased or decreased for a given number of blocks to failure,
with reference to your design point.
6. The Weighted Results, Rainflow Matrix and Damage-
matrix can be also be viewed.
See the chapter Management of Non-FEM Results for further
information on loading and saving Non-FEM result folders and
the chapter Viewing Non-FEM Results for additional informa-
tion on the result plots.
F-56 LMS FALANCS User Manual - First Steps
A standard Non-FEM strain life analysis F-57

A standard Non-FEM Strain-life


Analysis
Using the strain-life approach in LMS FALANCS is very simi-
lar to the stress-life approach:
z In the strain-life approach so called "cyclic material data" is
required as input for calculating the fatigue life. Thus no
stress-life curves are to be loaded as input data but material
data sets (see instruction How to load material data sets
below).
z The load history files are still selected via the menu item
FileOpen Load History Files....
z All other input data are loaded by selecting the corre-
sponding items in the menu Strain-life Approach (e.g.
Strain-life ApproachMethod Parameters instead of
Stress-life ApproachMethod Parameters).
z The Geometry Work Sheet (GWS) of a Non-FEM strain life
analysis is started by selecting the menu item Strain-life
ApproachNon-FEM: Fatigue Analysis.... You may
modify the GWS in the same way as in the stress-life ap-
proach (see paragraph Starting and Modifying the GWS for
a non-FEM stress-life analysis).
z Also starting the analysis is done as in the stress-life ap-
proach (see paragraph Starting a non-FEM stress-life
analysis from the Geometry Work Sheet).
F-58 LMS FALANCS User Manual - First Steps

For an example calculation


z load the following data:
Load history file File type RPC-III
Search in DEMO_General
File race.rsp
Load channels Channel 001_FORCE_vert
002_FORCE_vert
003_FORCE_vert
Solution parameter Database Examples
Data set Default
Method parameter Database Examples
Data set Default

z load the material data set as described below.


z define the job name nonFEMstrain in the GWS
z save the GWS as ex-nonFEM-strain.fal
z start the analysis from the GWS.

Remark: See the LMS FALANCS Examples & Verification Manual for ad-
ditional example calculations.

How to load material data sets


You load a material parameter set by performing the following
steps:
1. Select the menu item Strain-life ApproachMaterials
Data in the window "LMS FALANCS"
The database selection window "Selection of Material Data
Sheets" appears.
2. Select:
Database Examples
Material data 30_CrMo_2
A standard Non-FEM strain life analysis F-59

3. Press OK
The database selection window is closed and the menu item
Strain-life ApproachMaterials Data is ticked off.
F-60 LMS FALANCS User Manual - First Steps
Interpreting results for the Non-FEM strain approach F-61

Interpreting Results for the Non-FEM


Strain Approach
At this point, you should have already performed a Strain-life
Approach fatigue analysis. The results are kept as temporary
data and available in the result management.
1. Open the window "result selection" (menu item Strain-life
ApproachNon-FEM: Results...) , select up to four chan-
nels to be displayed and open the display window "Results"
by pressing Apply or OK.
2. The initial plot will have load amplitude on the vertical axis
and cycles on the horizontal axis, with two curves for each
channel selected. Each curve will be discussed in detail.
The cumulative load amplitude histogram is a histogram
of load amplitudes, that is, one-half the range of a cycle.
It is plotted for one repeat of the load history.
The histogram has units of cycles on the horizontal axis
and load sequence on the vertical axis. Units of load are
obtained by applying the offset and factor to the load
history. The value of the c factor, which is specified in
the "Geometry Cell" window, does not affect the scaling
of the vertical axis.
The variable amplitude Life Curve is composed of the
Design Point and other Computed Points as specified
in the Solution Parameter set. It has units of cycles on
the horizontal axis and units of load on the vertical axis.
These cycles are the accumulated number of cycles in all
repeats of the load sequence at that load amplitude level.
The load amplitude in this case refers to the maximum
load amplitude in the load sequence, that is, one-half the
maximum cycle range in the load sequence. Units of load
are obtained by applying the offset and factor to the
load history. The value of the c factor, which is specified
in the "Geometry Cell" window, does not affect the scal-
ing of the vertical axis. It is, however, applied when per-
F-62 LMS FALANCS User Manual - First Steps

forming the fatigue calculation (the result of e~ (t) =


c*(factor*(original history + offset))). For the superpo-
sition of multiple time histories, e~ (t)=
ci*(factori*(original history + offseti)).
Basically, the calibration factor can be thought of as
converting a time history with any units (directly propor-
tional to elastic stress) into a nominal stress history. The
c factor can then be thought of as a stress concentration
factor. The units of the nominal stress history are plotted
on the vertical axis for the cumulative load histogram
and for the Life Curve.
3. From the Action menu, select Blocks to view a plot of the
Life Curve in blocks (repeats) of the stress history.
4. The design point that you specified will appear on the plot
with a symbol (you can modify the symbol type in the ini-
tialization file falancs.ini). If you specified the life in
blocks with the intent to back-calculate the stress, it is
possible that your design point can not generate a cyclic
failure. In this case, the point on the Life Curve closest to
you design point is marked with a symbol. For multiple
channel analyses, the stress level shown in the curve will be
based on the first contributing channel.
5. Using the mouse, click on some positions along the Life
Curve (on UNIX only). The load Amplitude and the corre-
sponding number of Blocks will appear in the near the bot-
tom of the window.
Recall that the Load Amplitude is one-half the maximum
cycle range of the load sequence after the offset and factor
have been applied (but before the c factor was applied).
Thus, the value in the Amplitude field is related to how
much the factor could be increased or decreased for a given
number of blocks to failure with a given c factor (or stress
concentration), with reference to your design point.
Or, an alternative interpretation is that for a given value for
the factor, the value in the Amplitude field is related to
how much the c factor (stress concentration) could be in-
creased or decreased for a given number of blocks to failure,
with reference to your design point.
Interpreting results for the Non-FEM strain approach F-63

6. The Weighted Results, Rainflow Matrix, Damagema-


trix, Load-notch strain relation and Damage parame-
ter life curve can also be viewed by selecting the corre-
sponding items in the menu Action.
See the chapter Management of Non-FEM Results for further
information on loading and saving Non-FEM result folders and
the chapter Viewing Non-FEM Results for additional informa-
tion on the result plots.
F-64 LMS FALANCS User Manual - First Steps
Basic concepts of FEM-based analysis F-65

Basic concepts of FEM-based


Analysis
This chapter explains the basic concepts of FEM-based calcula-
tions.

FEM concepts: element sets, node vs.


element stresses
In case of static FE analyses, the stress results are organized
in load cases, for modal analyses they are organized in modes.
For the fatigue analysis the correct combination of loads and
load cases resp. modal participation factors and modes have to
be defined.
In order to be able to restrict the fatigueanalysis to a part of
the structure element sets can be used. For each set a task can
be defined and individual material data or solution parameters
ca be assigned to a task.

Materials, Solution Parameters and Element Sets


An element set is a group of elements from a finite element
mesh.
A complete structure may be made up of several parts, each
with different material properties. The elements in these parts
must be separated in different element sets and the individual
properties must be assigned to the corresponding sets.
Element sets can also be used to distinguish parts of a struc-
ture in which solution parameters for fatigue analysis might
differ. Important examples are for different materials at differ-
ent locations in the structure, or for welded joints.
F-66 LMS FALANCS User Manual - First Steps

Spot welds having different fatigue behavior may also be sepa-


rated into different element sets.
The user can split the finite element model into as many ele-
ment sets as necessary. The individual procedure to produce
element sets depends on the finite element tool and is de-
scribed in Part 6 Reference - Interfaces to Finite Element
Tools of this manual.

Element Sets and Point Loads


If the loads in an FEM analysis are concentrated to a small set
of nodes, the results around these loads are usually unreliable
and too high. If a non proportional fatigue analysis is con-
ducted using LMS FALANCS these regions may mislead the
automatic detection of fatigue critical locations.
In this case these regions should be excluded from a fatigue
analysis by defining element sets for the analysis that exclude
the elements around point loads.

Stress results
When an FEM based analysis is to be done, the results that are
stored in the finite element result files are used.
Element stresses have been averaged by the finite element
program, and in general, have less resolution than element
nodal stresses. Fatigue calculations with element stresses will
generally take less time than with element nodal stresses be-
cause elements typically have multiple nodes.
If calculations are done using element nodal stresses, fatigue
damage at each node is calculated. In cases where elements
share nodes, the graphical post-processor will do averaging of
the fatigue damage at the time the data is displayed.

LMS FALANCS expects nodal stresses at elements. Nodal averaged


stresses may not be processed.
A standard FEM-based stress life analysis F-67

A standard FEM-based Stress-life


Analysis
To perform a stress-life analysis on FE-results you
1. collect the input data
2. start the Geometry Work Sheet (GWS)
3. modify the GWS if necessary
4. start the calculation.

The following paragraphs describe these steps in detail for a


damage calculation. The used data is stored in subdirectories of
your LMS TecWare installation directory:
data subdirectory
load histories \demo\general
stress-life curves \pdb\examples\snc
method parameter sets \pdb\examples\mparam
solution parameter sets \pdb\examples\sp_stress
FE-result files \demo\falancs\qstat
FE-set files \demo\falancs\qstat
F-68 LMS FALANCS User Manual - First Steps

Collecting Input Data for FEM-based


Analyses
A FEM-based stress-life analysis requires the following input:
load history channels or test schedule segments
one or more stress-life curves
one method parameter set
one or more solution parameter sets
as for a non-FEM analysis and additional
one or more FE-result files
none or more FE-set files.

See the chapter Which data needs to be used for which proc-
ess for a more detailed list.
The number of accepted stress-life curves and solution parame-
ter sets depends on the number of loaded element sets:
z if no FE-set is loaded exactly one stress-life curve and one
solution parameter set are accepted. A single task is created
combining the stress-life curve and the solution parameter
set with the selected load components (load channel and
load cases).
z if one FE-set is loaded exactly one stress-life curve and
one solution parameter set are accepted. A single task is
created combining the element set, the stress-life curve and
the solution parameter set with the selected load compo-
nents (load channel and load cases).
z if several element sets are loaded, the same number of
stress-life curves and of loaded solution parameter sets have
to be loaded. The element sets, stress-life curves and solu-
tion parameter sets are combined with the load components
according the selection order:
first element set, first stress-life curve and first solution
parameter set with all load components
second element set , second stress-life curve and second
solution parameter set with all load components
etc. For each combination a task is created.
A standard FEM-based stress life analysis F-69

The selection of
z load history files and channels
z stress-life curves
z method parameter sets and
z solution parameter sets
is done in the same way as for a Non-FEM analysis and is de-
scribed in detail in the paragraph Collecting Input Data for
Non-FEM Analyses.

For an example calculation load the following data:


Load history file File type RPC-III
Search in DEMO_General
File plate_high_frq.rsp
Load channels Channel 001_ANTISYM
Stress-life curves Database Examples
Data set plate_example
Solution parameter Database Examples
Data set Default
Method parameter Database Examples
Data set Default
and the FE-result files, element sets and load cases as de-
scribed in the following instructions.

Remark: See the LMS FALANCS Examples & Verification Manual for ad-
ditional example calculations.

How to load FE-load cases


Load cases are stored in FE-result files. Thus you have to load
a result file before you may select one or more of its load cases.
You load FE load cases by performing the following steps:
1. Select the menu item FileOpen FE-Result Files... in the
window "LMS FALANCS"
The database selection window "Selection of result file" ap-
pears.
F-70 LMS FALANCS User Manual - First Steps

2. Select:
File type ANSYS (*.rst)
Search in DEMO_FALANCS_qstat
File plate_quasistatic_ansys.rst
The File type depends on your FE interface. If you use an-
other interface select the corresponding File type entry and
an according result file.

3. Press Open

The file selection window is closed and the menu item File
Open FE-Result Files... is ticked off.
4. Select the menu item Stress-life ApproachFEM: Load
Cases in the window "LMS FALANCS"
The selection window "Selection of load cases" appears.
A standard FEM-based stress life analysis F-71

5. Select:
File plate_quasistatic_ansys.rst
Channel Plate/force_antimetric

6. Press get load histories

All currently selected load history channels and rainflow


matrices are entered in the left part of the Lower Listbox.
If test schedule segments are selected use the button get
F-72 LMS FALANCS User Manual - First Steps

test sched. to insert them. Each row in the Lower Listbox


defines the assignment of a load channel or test schedule
segment to a load case.
7. Press OK

How to load element sets


Element sets (node sets) are stored in FE set files. Thus you
have to load a FE set file before you may select one or more of
its element sets.
You load a element set by performing the following steps:
1. Select the menu item FileOpen FE Set Files in the win-
dow "LMS FALANCS".
The file selection window "Selection of component file" ap-
pears.
2. Select:
File type ELEMENT SETS (*.tsi)
Search in DEMO_FALANCS_qstat
File plate_quasistatic_ansys.tsi
A standard FEM-based stress life analysis F-73

3. Press Open

The file selection window is closed and the menu item File
Open FE Set Files is ticked off.
4. Select the menu item Stress-life ApproachFEM: Sets
in the window "LMS FALANCS"
The selection window "Selection of element sets" appears.
5. Select:
File plate_quasistatic_ansys.tsi
Element set I_RIGHT (196 elements)
F-74 LMS FALANCS User Manual - First Steps

6. Press OK

The channel selection window is closed and the menu item


Stress-life ApproachFEM: Sets is ticked off.
A standard FEM-based stress life analysis F-75

Starting and Modifying the GWS for a FEM-


based stress-life Analysis
After collecting the input data for an analysis you
z start the GWS
z modify the input data if necessary
z delete tasks if required
z define the job name
z save the GWS for further usage
z print the GWS for job documentation.

How to start the GWS for a FEM-based stress-life analysis


1. Select the menu item Stress-life ApproachFEM: Fa-
tigue Analysis in the window "LMS FALANCS"
The windows "Geometry Work Sheet" and "Geometry Cell"
appear. The selected element set, stress-life curve and solu-
tion parameter set and the load history file and channel
with the assigned load set are entered at the corresponding
fields in the GWS:

Fig. 13: The Geometry Work Sheet (FEM-based stress-life analysis)

The method parameters are not listed in the GWS but the
channel calibration is additionally given. The window title
"Stress life Approach FEM prop.- Geometry Work Sheet"
indicates the used approach.
F-76 LMS FALANCS User Manual - First Steps

Marking a table entry or the fourth column head fills the


according fields in the window "Geometry Cell":

Fig. 14: The window "Geometry Cell" (FEM-based stress-life analysis)

The method parameters are not listed in the window "Ge-


ometry Cell" but the channel calibration is given for each
channel.

How to modify the GWS for a FEM-based analysis


In the GWS of a FEM-based analysis you may edit table en-
tries, define the job name and save and print the GWS. You
modify it in the same way as the GWS of a non-FEM analysis.
See the paragraphs:
z How to change entries in the GWS
z Examples for editing the GWS
z How to define the job name for an analysis
z How to save the GWS
z How to print the GWS

in the chapter Starting and Modifying the GWS for a non-FEM


stress-life analysis for detailed information on these modifica-
tions.
In a GWS of a FEM-based analysis you can not delete, copy
and insert tasks and columns!
A standard FEM-based stress life analysis F-77

Starting a FEM-based Analysis


A FEM-based analysis is started from the GWS by pressing
OK or Apply like a non-FEM analysis (see the paragraph
Starting an Analysis).
The analysis may be started several times with different com-
binations of parameters, element sets, load channels and load
cases. The paragraphs
z Starting an analysis with the same load channels but dif-
ferent parameters
z Starting an analysis with different load channels but the
same parameters
and
z Starting an analysis with different method parameter sets
describe some possible combinations.
Additionally, in FEM-based analyses the same set of load
channels may be combined with different load cases and ele-
ment sets accordingly.
F-78 LMS FALANCS User Manual - First Steps
A standard FEM-based Strain-life Analysis F-79

A standard FEM-based Strain-life


Analysis
As in the Non-FEM analyses using the strain-life approach for
FEM based analyses is very similar to the stress-life approach:
z In the strain-life approach so called "cyclic material data" is
required as input for calculating the fatigue life. Thus no
stress-life curves are to be loaded as input data but material
data sets (see the instruction How to load material data
sets for Non-FEM analyses).
z The load history files (or test schedules), result files and
element sets are still selected via the menu items File
Open Load History Files..., FileOpen FE Result
Files... and FileOpen FE Set Files....
z All other input data are loaded by selecting the corre-
sponding items in the menu Strain-life Approach (e.g.
Strain-life ApproachFEM: Load Cases... instead of
Stress-life ApproachFEM: Load Cases...).
z The Geometry Work Sheet (GWS) of a FEM-based strain
life analysis is started by selecting the menu item Strain-
life ApproachNon-FEM: Fatigue Analysis.... You may
modify the GWS in the same way as in the stress-life ap-
proach (see paragraph How to modify the GWS for a FEM-
based analysis).
z Also starting the analysis is done as in the stress-life ap-
proach (see paragraph Starting a non-FEM stress-life
analysis from the Geometry Work Sheet).

See the LMS FALANCS Examples & Verification Manual for


detailed example calculations.
F-80 LMS FALANCS User Manual - First Steps
Interpreting results for the FEM-based analysis F-81

Interpreting Results for the FEM-


based Analysis
After a fatigue calculation based on finite element analysis is
started, the window "Computation status" appears that shows
information on the current analysis. From that window you
may open the info box "Info" displaying the location and value
of the element or node with the maximum damage and the lo-
cation of the written results as well. See the chapter
Management of FEM Results for further information.
Damage results for fatigue analyses based on finite element
analysis for all elements can be displayed by your graphical
post-processor. Results are typically written into a dummy load
case of the static FE analysis as pseudo stress results. There-
fore you have to view the individual components of this result
tensor.
The property sheet [FEM Results] of the method parameters
is used to adapt the written output to your needs. All results
computed by LMS FALANCS are arranged in four groups (Re-
sult 1,..., Result 4). You specify for each of these result groups
the one that is written:
z Result 1: the Miner sum, the value 1.0 / (number of sus-
tainable repetitions) or the number of sustainable repeti-
tions.
z Result 2:the ratio of the design life value (N_Design) and
the computed life (N) or the elimination run number
z Result 3: the load design factor, the maximum absolute
stress encountered during the loading, the maximum stress
amplitude encountered during the loading or the safety fac-
tor
z Result 4: the RF-norm, the task numbers or the hot spot
number.
Since the common postprocessors distribute the bins for con-
tour plotting linearly, LMS FALANCS writes by default the
F-82 LMS FALANCS User Manual - First Steps

base 10 logarithm of the damage to the result file. The user can
define a value that marks elements below the endurance limit.
This value is given by the parameter Value to indicate
infinite life in the property sheet [FEM Results] of the
method parameters.
N design
Typically, values for , the Rainflow-Projector-Norm, ,
design N
damage on the top of shell elements, damage on the bottom of
shell elements, maximum damage, the filter run at which
nodes were eliminated can be selected for graphical display.
For more information about the structure of the result vector
for your finite element program, see the appropriate section in
Part 6 Reference - Interfaces to finite Element Tools of this
manual. For information on how to plot results, refer to the
manuals for your graphical post-processor.
Please refer to section Viewing FEM Results in Part 3
Reference Graphical User Interface for a detailed explana-
tion of the individual plots.
Estimating Cyclic Material Properties F-83

Estimating Cyclic Material Properties


LMS FALANCS offers the option to estimate strain life mate-
rial properties from empirically derived relations instead of
selecting existing material properties from a material data-
base.
You have to specify the Ultimate Tensile Strength and
Youngs Modulus of the material in MPa and to chose the ap-
proximation for Unalloyed or Low-Alloy Steel or for Alu-
minum or Titanium Alloy. Using these basic parameters
LMS FALANCS estimates the corresponding values of the
other material parameters and displays an according material
data sheet. You may edit this data sheet and save it for further
usage or delete it.
This method is described in detail in the LMS FALANCS The-
ory Manual

How to estimate cyclic material properties


Perform the following steps to estimate strain-life material
properties:
1. Select the menu item Strain-life ApproachMaterials
Data ... in the LMS FALANCS main window.
The database selection window "Selection of Material Data
Sheets" appears.
2. Select the menu item ActionUniform Material Law.
The database selection window "Estimation Based on Uni-
form Material Law" appears.
3. Enter the tensile strength and the Young's modulus of the
given material to the corresponding fields.
4. Decide whether to use the approximation for Unalloyed or
Low-Alloy Steel or for Aluminum or Titanium Alloy by
applying the corresponding radio button.
5. Press OK.
F-84 LMS FALANCS User Manual - First Steps

The data sheet "Define Material Data Sheet" opens with the
data approximated by the uniform material law.
6. Specify a name in the field Material and make some
changes to the data if you feel it to be necessary.
7. Accept the data by pressing OK.
The data sheet is saved under the specified name and
closed. It is now available in the database selection window
"Selection of Material Data Sheets" to be selected as mate-
rial data for an anlaysis.
When pressing Apply the data sheet is saved but not
closed.
Which data needs to be used for which process F-85

Which Data needs to be used for


which Process
In this section, the input for each non FEM method is de-
scribed. The only difference in input between the FEM and non
FEM methods is that the FEM methods require FE Result
Files and possibly FE Set Files, in addition to the information
described below. Please refer to the LMS FALANCS Theory
Manual for the description of the individual parameters.
F-86 LMS FALANCS User Manual - First Steps

Stress-life Approach
The data needed for a Stress-life Approach analysis is listed
below:
z A Load History File, with at least one Channel or Rainflow
matrix.
z A stress-life curve, with the following information:
Tensile Strength,
Compressive Strength,
and the physical units of each;
the R-ratio at which the S-N curve was determined,
the slopes of the S-N curve, or defining points of the S-N
curve.
z A Solution parameter set, with the following information:
Mean stress correction method,
damage accumulation rule,
surface correction factor,
size correction factor,
limit damage sum,
local stress state parameters (FEM or LTS-analysis
only),
and how to handle situations involving multiple channels
with different channel lengths;
for Design Curve and Design Point calculations, the Load
Variable, Unknown Variable, and Life Load Level can be
specified.
z A method parameter set, with the following information
Number of rainflow bins
FEM result information (FEM only)
Nonproportional FEM filter information (FEM nonpro-
portional only)
z In the Geometry Work Sheet and Cell,
the offset and factor that should be applied to the load
history,
and the values of e~ (non FEM only) and e L~ for the load
history.
Which data needs to be used for which process F-87

Strain-life Approach
The data needed for a Strain-life Approach analysis is listed
below:
z A Load History File, with at least one Channel.
z A strain-life material parameter set, with the following in-
formation:
Manson-Coffin-Morrow relation
Fatigue Strength Coefficient,
Fatigue Ductility Coefficient,
Fatigue Strength Exponent, and
Fatigue Ductility Exponent.
Endurance Limit specified by one of
Number of Cycles,
Stress Amplitude,
Strain Amplitude.
Stress-Strain relation (Ramberg-Osgood)
Youngs Modulus,
Cyclic Hardening Coefficient,
Cyclic Hardening Exponent,
Tensile Strength,
Compressive Strength, and
the Strain Ratio of the test data.

Remark: The above material data can also be estimated by using the uni-
form material law.

z A Solution parameter set, with the following information:


Load-notch strain curve,
Limit-load ratio,
Damage Parameter, and
Residual stress level.
The surface correction factor,
size correction factor,
limit damage sum,
F-88 LMS FALANCS User Manual - First Steps

local stress state parameters (FEM or LTS-analysis


only),
and how to handle situations involving multiple channels
with different channel lengths;
for Design Curve and Design Point calculations, the Load
Variable, Unknown Variable, and Life Load Level can be
specified.
z A method parameter set, with the following information
Number of rainflow bins
FEM result information (FEM only)
Nonproportional FEM filter information (FEM nonpro-
portional only)
z In the Geometry Work Sheet and Cell,
the offset and factor that should be applied to the load
history,
and the values of e~ (non FEM only) and e L~ for the load
history.
Reference Graphical User Interface F-89

Part 3

Reference Graphical User


Interface

In this part of the manual the main parts of the Graphical


User Interface (GUI) and basic operations are introduced.
F-90 LMS FALANCS User Manual - Reference Graphical User Interface
Overview F-91

Overview
The part Reference Graphical User Interface contains the
chapters:
z Menus
The functions of every menu item in the LMS FALANCS
main window "LMS FALANCS" are explained.
z Common Operations
Commonly used user interaction is described, such as file
operations, operations on data sets, selecting input data,
monitoring, printing and working with the Geometry Work
Sheet.
z Management of Non-FEM Results
The loading, saving and exporting of Non-FEM results is
described in detail.
z Management of FEM Results
The handling of FEM results is described.
z Viewing Results
The windows for viewing Non-FEM and FEM results are
explained.
z LMS FALANCS Methods
LMS FALANCS offers some methods beside the Fatigue
Analysis. These methods are described in this chapter. Ad-
ditionally the procedure for performing the history reduc-
tion on results is described.
z Data Sheets
General information on data sheets in LMS FALANCS is
given. The data sheets for defining, updating and viewing
data sets are explained in detail.
z Error and Information Messages
The major information and error messages of LMS FAL-
ANCS and some hints for solving the respective problems
and failures are listed.
F-92 LMS FALANCS User Manual - Reference Graphical User Interface
Menus F-93

Menus
When LMS FALANCS is started, the main window titled "LMS
FALANCS" appears.

Fig. 15: LMS FALANCS main window

Overview
The menu items from the main window are:
z File
z Stress-life Approach
z Strain-life Approach
z Tools
z Configuration
z Help.

Each of these menu items and subsequent sub-menus will be


described in detail.
The basic way to perform a fatigue calculation is outlined be-
low:

How to perform a fatigue calculation


1. Open load sequence files (such as time histories or rainflow
matrices) and any finite element results and set files that
may be needed by using the File menu.
2. Select either the stress-life approach or strain-life ap-
proach for fatigue analysis.
F-94 LMS FALANCS User Manual - Reference Graphical User Interface

3. Select the appropriate material property data for the analy-


sis in the Stress-life Curves or Materials Data sub-
menus.
4. Select the channels from the load sequence files using the
Load Histories sub-menu.
5. Select the appropriate solution parameters (for example,
damage parameters) from the Solution Parameters sub-
menu.
6. Select the appropriate method parameters (for example, for
spot weld calculation) from the Method Parameters sub-
menu.
7. If using finite element data, select the FEM:Load Cases
and FEM:Sets to define what load cases or finite element
sets to use in the analysis.
8. Select either a non FEM: Fatigue Analysis or FEM: Fa-
tigue Analysis.
9. Modify the Geometry Work Sheet and start the calculation.
10.View the results with the Results sub-menu.
11. Conduct fatigue sensitive editing with History Reduction
if the fatigue sensitive editing option was selected in the
fatigue analysis.
Menus F-95

Menu: File
The purpose of the File menu item is to access sub-menus that
allow the user to select the name, location and type of files that
contain load sequence information and finite element results,
or to exit the program.

Fig. 16: Window "LMS FALANCS File Menu"

Menu item FileOpen Load History Files...


The file selection window "Load History File Selection" ap-
pears where you specify name, location and type of files that
contain load sequence information to be used for either the
Stress-life Approach or the Strain-life Approach fatigue
analysis methods. You can select one or several files.
Possible file types are FUNKTION, RPC-III, TDF, ASCII,
IDX, IBMI2, Pias, RIGSYS, Universal Binary,
Skalar20, EDASWIN and STRUKTUR. Which of these types
are available depends on your system and the configuration
in the file tecware.ini.

Menu item FileOpen Test Schedule File...


The file selection window "Test Schedule Definition" ap-
pears. Its purpose is to specify name, location and type of a
file that contains test schedule information to be used for ei-
ther the Stress-life Approach or the Strain-life Approach fa-
tigue analysis methods. You can select one file.
The only available file type is Test schedule defini-
tion (*.tsd).
F-96 LMS FALANCS User Manual - Reference Graphical User Interface

Menu item FileOpen FE Result Files...


The file selection window "Selection of result file" appears.
Its purpose is to specify name, location and type of files that
contain finite element load case information to be used for
either the Stress-life Approach or the Strain-life Approach
fatigue analysis methods for FE (finite element) data.
Possible FE data formats are ANSYS, NASTRAN, I-DEAS,
Pro/MECHANICA., ABAQUS and CATIA.The selected files
are checked to make certain they conform to the format that
has been specified.

Remark: If you use the CAT/FALANCS tool within CATIA this step is not
necessary since the information is transferred during the writing process.

Only those formats the user has licensed are available. See
section LMS FALANCS: basic product and operational
part, licensing for more information on licensing. The sup-
ported element types and methods to obtain these result
files are described in the corresponding section of Part 6
Reference - Interfaces to Finite Element Tools.

Menu item FileOpen FE Set Files...


The file selection window "Selection of component file" ap-
pears. Its purpose is to specify the name, location and type
of files that contain finite element node or element set in-
formation to be used for either the Stress-life Approach or
the Strain-life Approach fatigue analysis methods for FE
(finite element) data.
The only available file type is ELEMENT SETS (*.tsi).
The selected files are checked to make certain they conform
to the format. See the section about your FE-interface in
Part 6 Reference - Interfaces to Finite Element Tools on
how to produce such set-files.

Menu item FileOpen GWS File ...


The file selection window "Load Geometry Work Sheet" ap-
pears. Its purpose is to reopen a Geometry Work Sheet
stored in a former analysis run. LMS FALANCS automati-
cally detects whether this folder was created in the stress-
life approach or in the strain-life approach and opens the
corresponding folder.
Menus F-97

Available file types are GWS-Folder(Binary) (*.fol)


and GWS-Folder(ASCII) (*.fal). The binary format is
the internal format of LMS FALANCS. The ASCII format is
user readable and editable. The procedure reading the AS-
CII-folder automatically detects, whether the folder was
stored in the full or in the references only version.

Menu item FileExit...


The menu item FileExit is selected to exit LMS FAL-
ANCS and close the "LMS FALANCS" main window. If this
item is selected, a message window appears to confirm the
choice to quit the program. Select Yes on the message win-
dow to exit LMS FALANCS, or select No to return to the
main window.
Using the radio buttons the user can decide what to do with
the created temporary results. Select the default value Re-
move temporary data, if you want to delete all the result
files that have been written to the tempory directory during
the LMS FALANCS run. The files are described in the sec-
tion Parameter Section for LMS FALANCS Methods Result
Specification in Part 5 of this manual. If you want to use
the data outside of LMS FALANCS choose the option Keep
temporary data. The directory where the temporary files
are written to is displayed by choosing the Setup item in
the Help menu (See the paragraph Menu "HelpSetup").
F-98 LMS FALANCS User Manual - Reference Graphical User Interface

Menu: Stress-life Approach


The purpose of the Stress-life Approach menu item is to ac-
cess sub-menus that allow the user to select stress-life material
properties, load history channels and stress-life solution pa-
rameters from databases. The stress-life fatigue calculations
are also executed from this menu, the results can be displayed
and exported and history reduction can be performed, if appli-
cable.
Some of the options available in this menu will not initially be
accessible, until the user has specified the appropriate infor-
mation, such as completing panels in the menu FileOpen
FE Result Files or selecting Stress-life Curves.

Fig. 17: Menu Stress-life Approach

Menu item Stress-life ApproachStress-life Curves..."


The database selection window "Stress-life Approach - Se-
lection of Stress-life Data Sheets" appears.
Its purpose is to choose an existing material property file
from a database, or to Define, Update and Erase stress-life
material properties through the Action sub-menu. In this
panel, the user is also able to graphically display and inter-
rogate up to four stress-life curves at the same time.
Menus F-99

You can use the Database Configuration Tool to define the


databases where you select the SN curves from or specify
them manually in the section [DB:SNCurve] of the con-
figuration file falancs.ini. See the chapters The Data-
base Configuration Tool and Settings Specific to LMS
FALANCS:FALANCS.INI for further information.

Menu item Stress-life ApproachSolution Parameter...


The database selection window "Stress-life Approach - Se-
lection of Solution Parameter Sets" appears.
Its purpose is to choose an existing solution parameters file,
or to Define, Update and Erase solution parameter files.
You can use the Database Configuration Tool to define the
databases where you select the solution parameter sets
from or specify them manually in the section
[DB:SolpStress] of the configuration file falancs.ini.
See the chapters The Database Configuration Tool and
Settings Specific to LMS FALANCS:FALANCS.INI for fur-
ther information.

Remark: The solution parameter database directories have the subdi-


rectories stress and strain. The parameters for the stress-life ap-
proach are stored in the subdirectories stress.

Menu item Stress-life ApproachMethod Parameters...


The database selection window "Selection of Method Pa-
rameter Sets" appears.
Its purpose is to choose an existing method parameters set,
or to Define, Update and Erase method parameter sets.
See the paragraph Selecting Method Parameters for fur-
ther information on selecting method parameters.
You can use the Database Configuration Tool to define the
databases where you select the method parameters from or
specify them manually in the section [DB:MethodParam]
of the configuration file falancs.ini. See the chapters The
Database Configuration Tool and Settings Specific to LMS
FALANCS:FALANCS.INI for further information.
F-100 LMS FALANCS User Manual - Reference Graphical User Interface

Menu item Stress-life ApproachLoad Histories...


The channel selection window "Stress-life Approach - Load
History Selection" appears.
Its purpose is to choose channels in files (previously speci-
fied from the File menu) to use in the next fatigue analysis.
In this panel, the user is also able to graphically display and
interrogate the time histories.
See the paragraph Channel Selection to find out how this
window works.

Menu item Stress-life ApproachTest Schedule Seg-


ments...
The channel selection window "Stress-life Approach - Selec-
tion of Test Schedule Segments" appears.
Its purpose is to choose a sequence of segments out of the
selected test schedule definition file (previously specified
from the File menu) to use in the next fatigue analysis. In
this panel, the user is also able to get further information on
the selected test schedule.
See the paragraph Selecting a Test Schedule Sequence for
further information.

Menu item Stress-life ApproachNon FEM: Fatigue


Analysis
The windows "Geometry Work Sheet" and "Geometry Cell"
appear.
In this case the purpose of these windows is to execute a fa-
tigue analysis without referring to finite element data.

Menu item Stress-life ApproachNon FEM: LTS Tensor


Analysis
The windows "Geometry Work Sheet" and "Geometry Cell"
appear.
In this case the purpose of these windows is to start a tensor
analysis on the selected triples of load channels.
See the paragraph LTS Tensor Analysis for further infor-
mation.
Menus F-101

Menu item Stress-life ApproachNon FEM: Results


The window "result selection" appears where you select
computation results for displaying, exporting or saving
them.

Menu item Stress-life ApproachNon FEM: History re-


duction
The window "history reduction" appears.
Its purpose is to interactively edit the load sequence by
eliminating cycles that do not contribute much to the total
damage of the history.

Remark: The history reduction is performed only on results based on


method parameter sets for that the option fatigue sensitive editing is
set. This option is set in the window "Method parameter" that appears
after selecting the method parameter set in the selection window "Selec-
tion of Method Parameter Sets" and selecting the menu item Action
Define.

Menu item Stress-life ApproachFEM: Load Cases...


The selection window "Selection of load cases" appears.
Its purpose is to choose which finite element load cases from
the finite element results file (previously specified from the
File menu) are to be used in the fatigue analysis.

Menu item Stress-life ApproachFEM: Sets..."


The selection window "Selection of element sets" appears.
Its purpose is to choose which finite element sets from the
finite element set files (previously specified from the File
menu) are to be used in the fatigue analysis.
If no finite element sets are chosen, the fatigue calculation
will be done on all elements in the finite element results file
(refer to the Part 6 Reference - Interfaces to Finite Element
Tools for a list of supported elements).
F-102 LMS FALANCS User Manual - Reference Graphical User Interface

Menu item Stress-life ApproachFEM: Fatigue Analy-


sis"
The windows "Geometry Work Sheet" and "Geometry Cell"
appear.
In this case the purpose of these windows is to execute a fa-
tigue analysis without based on finite element data.

Menu item Stress-life ApproachFEM: Local time series


(LTS)"
The windows "Geometry Work Sheet" and "Geometry Cell"
appear.
In this case the purpose of these windows is to write local
results of the FEM Analysis and external loads to new local
time series.
See the paragraph Local Time Series (LTS) for further in-
formation.

Menu item Stress-life ApproachFEM: transient analy-


sis"
The windows "Geometry Work Sheet" and "Geometry Cell"
appear.
In this case the purpose of these windows is to execute a
transient damage analysis.
See the paragraph Transient Analysis for further informa-
tion.
Menus F-103

Menu: Strain-life Approach


The purpose of the Strain-life Approach menu item is to ac-
cess sub-menus that allow the user to select strain-life material
properties, load history channels and strain-life solution pa-
rameters. The strain-life fatigue calculations are also executed
from this menu, the results can be displayed and exported and
history reduction can be performed, if applicable.
Some of the options available in this menu will not initially be
accessible, until the user has specified the appropriate infor-
mation, such as completing panels in the menu FileOpen
FE Result Files or selecting Materials Data.

Fig. 18: Menu Strain-life Approach

Menu item Strain-life ApproachMaterials Data...


The database selection window "Strain-life Approach - Se-
lection of Material Data Sheets" appears.
Its purpose is to choose an existing material property file
from a database, or to Define, Update and Erase strain-life
material properties through the Action sub-menu.
You can use the Database Configuration Tool to define the
databases where you select the material data from or spec-
ify them manually in the section [DB:Material] of the
configuration file falancs.ini. See the chapters The Da-
tabase Configuration Tool and Settings Specific to LMS
FALANCS:FALANCS.INI for further information.
F-104 LMS FALANCS User Manual - Reference Graphical User Interface

Menu item Strain-Life...Solution Parameters...


The database selection window "Strain-life Approach - Se-
lection of Solution Parameter Sets" appears.
Its purpose is to choose an existing solution parameters file,
or to Define, Update and Erase solution parameter files.
You can use the Database Configuration Tool to define the
databases where you select the solution parameter sets
from or specify them manually in the section
[DB:SolpStrain] of the configuration file falancs.ini.
See the chapters The Database Configuration Tool and
Settings Specific to LMS FALANCS:FALANCS.INI for fur-
ther information.

Remark: The solution parameter database directories have the subdi-


rectories stress and strain. The parameters for the strain-life ap-
proach are stored in the subdirectories strain.

Menu item Strain-Life...Method Parameters...


The database selection window "Selection of Method Pa-
rameter Sets" appears after selecting the menu item
Strain-life ApproachMethod Parameters....
Its purpose is to choose an existing method parameters set,
or to Define, Update and Erase method parameter sets.
See the paragraph Selecting Method Parameters for fur-
ther information on selecting method parameters.
You can use the Database Configuration Tool to define the
databases where you select the method parameters from or
specify them manually in the section [DB:MethodParam]
of the configuration file falancs.ini. See the chapters The
Database Configuration Tool and Settings Specific to LMS
FALANCS:FALANCS.INI for further information.

Menu item Strain-Life...Load Histories...


The channel selection window "Strain-life Approach - Load
History Selection" appears.
Its purpose is to choose channels in files (previously speci-
fied from the File menu) to use in the next fatigue analysis.
In this panel, the user is also able to graphically display and
interrogate the time histories.
Menus F-105

See the paragraph Channel Selection to find out how this


window works.

Menu item Strain-life ApproachTest Schedule Seg-


ments...
The channel selection window "Strain-life Approach - Selec-
tion of Test Schedule Segments" appears.
Its purpose is to choose a sequence of segments out of the
selected test schedule definition file (previously specified
from the File menu) to use in the next fatigue analysis. In
this panel, the user is also able to get further information on
the selected test schedule.
See the paragraph Selecting a Test Schedule Sequence for
further information.

Menu item Strain-life ApproachNon FEM: Fatigue


Analysis
The windows "Geometry Work Sheet" and "Geometry Cell"
appear.
In this case the purpose of these windows is to execute a fa-
tigue analysis without referring to finite element data.

Menu item Strain-life ApproachNon FEM: LTS


The windows "Geometry Work Sheet" and "Geometry Cell"
appear.
In this case the purpose of these windows is to write local
results of the FEM Analysis and external loads to new local
time series.
See the paragraph Local Time Series (LTS) for further in-
formation.

Menu item Strain-life ApproachNon FEM: LTS Tensor


Analysis
The windows "Geometry Work Sheet" and "Geometry Cell"
appear.
In this case the purpose of these windows is to start a tensor
analysis on the selected triples of load channels.
See the paragraph LTS Tensor Analysis for further infor-
mation.
F-106 LMS FALANCS User Manual - Reference Graphical User Interface

Menu item Strain-life ApproachNon FEM: Results


The window "result selection" appears where you select
computation results for displaying, exporting or saving
them.

Menu item Strain-life ApproachNon FEM: History re-


duction
The window "history reduction" appears.
Its purpose is to interactively edit the load sequence by
eliminating cycles that do not contribute much to the total
damage of the history.

Remark: The history reduction is performed only on results based on


method parameter sets for that the option fatigue sensitive editing is
set. This option is set in the window "Method parameter" that appears
after selecting the method parameter set in the selection window "Selec-
tion of Method Parameter Sets" and selecting the menu item Action
Define.

Menu item Strain-life Approachsynthetic stress-life


curve
The purpose of the sub-menu synthetic stress life curve
is to produce stress-life material data sheets using strain-
life material parameters. The stress-life curves are created
for all combinations of strain-life solution parameters set
and material data sets selected for an analysis (either an
FEM or non FEM analysis).
The window "Creation of synthetic SN curves" appears that
informs you of how many stress-life curves will be created.
At this point you can create the curves or cancel the opera-
tion.

Menu item Strain-life ApproachFEM: Load Cases...


The selection window "Selection of load cases" appears.
Its purpose is to choose which finite element load cases from
the finite element results file (previously specified from the
File menu) are to be used in the fatigue analysis.

Menu item Strain-life ApproachFEM: Sets..."


The selection window "Selection of element sets" appears.
Menus F-107

Its purpose is to choose which finite element sets from the


finite element set files (previously specified from the File
menu) are to be used in the fatigue analysis.
If no finite element sets are chosen, the fatigue calculation
will be done on all elements in the finite element results file
(refer to the Part 6 Reference - Interfaces to Finite Element
Tools for a list of supported elements).

Menu item Strain-life ApproachFEM: Fatigue Analysis


The windows "Geometry Work Sheet" and "Geometry Cell"
appear.
In this case the purpose of these windows is to execute a fa-
tigue analysis based on finite element data.

Menu item Strain-life ApproachFEM: Fatigue Analysis


The purpose of the sub-menu FEM: Fatigue Analysis is to
execute a fatigue analysis using data obtained directly from
reading finite element data. When this item is selected, the
windows "Geometry Work Sheet" and "Geometry Cell" ap-
pear.

Menu item Strain-life ApproachFEM: Local time series


(LTS)"
The windows "Geometry Work Sheet" and "Geometry Cell"
appear.
In this case the purpose of these windows is to write local
results of the FEM Analysis and external loads to new local
time series.
See the paragraph Local Time Series (LTS) for further in-
formation.

Menu item Strain-life ApproachFEM: transient analy-


sis
The windows "Geometry Work Sheet" and "Geometry Cell"
appear.
In this case the purpose of these windows is to execute a
transient damage analysis.
See the paragraph Transient Analysis for further informa-
tion.
F-108 LMS FALANCS User Manual - Reference Graphical User Interface

Menu: Tools
The entries of the menu Tools depend on your configuration.
Some converting tools for the FEM analysis may be accessed
from the Tools menu. You can also view the window
"Computation Status" from this menu.

Remark: When starting the tools from the Tools menu exact one file is con-
verted. Use the corresponding shell script for converting several files.

Fig. 19: Menu Tools

Menu item ToolsASCII fileFALANCS Element sets


Selecting this item will open the LMS FALANCS tool start
window to select an ASCII element file to be converted into
a element file in the LMS FALANCS internal format. The
name of the output file and the target directory may also be
selected.
See the corresponding chapter in the Appendix: File For-
mats for a description of the ASCII format of element sets.
Note that using this tool only one set per output file is writ-
ten.

Fig. 20: Window "Starting FALANCS tool: ASCII fil file -> FAL-
ANCS Element sets"
Menus F-109

Menu item ToolsI-DEAS static groupsFALANCS


Element sets
Selecting this item will open the LMS FALANCS tool start
window to select an I-DEAS universal file to write a ele-
ment file in the LMS FALANCS internal format. The name
of the output file and the target directory may also be se-
lected.
The groups defined in I-DEAS are converted to element sets
in the output file. Be sure the group definitions are written
to the universal file.

Fig. 21: Window "Starting FALANCS tool: I-DEAS static groups ->
FALANCS Element sets"

Menu item ToolsABAQUS fil filesFALANCS Element


sets
Selecting this item will open the LMS FALANCS tool start
window to select an ABAQUS result file and convert it into
an element set.

Fig. 22: Window "Starting FALANCS tool: ABAQUS -> FALANCS


Element sets"
F-110 LMS FALANCS User Manual - Reference Graphical User Interface

Menu item ToolsTime seriesNASTRAN bulk data


Selecting this item will open the LMS FALANCS tool start
window to select a time series that will be converted to a
NASTRAN input file for modal transient analysis (SOL
112). This file can be used to calculate modal transient par-
ticipation factors.

Fig. 23: Window "Starting FALANCS tool: Time Series NASTRAN


bulk data"

Menu item ToolsNASTRAN Punch filesTime series


Selecting this item will open the LMS FALANCS tool start
window to select the resulting punch file written by a NAS-
TRAN modal transient analysis. This file contains the mo-
dal participation factors. Using this tool this file is con-
verted to a LMS FALANCS readable "load history file" con-
taining the modal participation factors. The channels will
get named MODE1, MODE2, up to the maximal calculated
mode MODEn.

Fig. 24: Window "Starting FALANCS tool: NASTRAN Punch file


Time Series "
Menus F-111

Menu item ToolsTime seriesABAQUS input file


Selecting this item will open the LMS FALANCS tool start
window to select a time series that will be converted to a
ABAQUS input.

Fig. 25: Window "Starting FALANCS tool: Time series -> ABAQUS
input"

Menu item ToolsABAQUS fil fileTime series


Selecting this item will open the LMS FALANCS tool start
window to select an ABAQUS result file that will be con-
verted to a time series in the Universal Binary format.

Fig. 26: Window "Starting FALANCS tool: ABAQUS .fil Time Se-
ries "
F-112 LMS FALANCS User Manual - Reference Graphical User Interface

Menu item ToolsIDEAS unv filesTime series


Selecting this item will open the LMS FALANCS tool start
window to select an IDEAS result file that will be converted
to a time series in the Universal Binary format.

Fig. 27: Window "Starting FALANCS tool: IDEAS unv file Time
Series "

Menu item ToolsFALANCS .damMEDINA


Selecting this item will open the LMS FALANCS tool start
window to select a FALANCS result file (*.dam) that will be
converted to MEDINA format.

Menu item ToolsComputation Status


You can view the "Computation Status" window by activat-
ing this item. This window is usually popped up when
starting an analysis. However if you perform a long analysis
like a nonproportional FEM analysis, it can get overlayed by
other windows on your desktop and you can directly access
it by this menu item.

Fig. 28: Window "Computation Status "

See the chapter Monitoring Analysis Progress with Com-


putation Status for further information.
Menus F-113

Menu: Configuration
The menu Configuration helps you by the local configuration of
LMS FALANCS. It currently contains the items Method Pa-
rameters and Databases.

Fig. 29: Menu Configuration

Menu item ConfigurationMethod Parameters


Selecting the menu item starts up the interactive configura-
tion of Method Parameters contained in your local configu-
ration file falancs.ini.

Remark: Do not mess up the configuration entries with the method pa-
rameter sets chosen for each job individually.

The values that are displayed are the currently valid en-
tries. These are either default values or values that have
been changed in the system configuration file or your local
configuration file.
If any parameter is changed and the OK or Apply button is
pressed this value is changed in the local configuration file
falancs.ini. The corresponding entries are automatically
generated.
See the description of the window "Options" for further in-
formation.

Menu item ConfigurationDatabases...


Selecting the menu item starts up the interactive Database
Configuration Tool for creating and modifying user defined
databases.
See the paragraph The Database Configuration Tool for de-
tailed information on using the DCT.
F-114 LMS FALANCS User Manual - Reference Graphical User Interface

Menu:Help
Selecting this item you can display this help information or get
Information on the version of LMS FALANCS you are cur-
rently running. The LMS FALANCS installation provides the
Netscape browser to view the help information. You can choose
another html-browser by changing the corresponding entries in
the configuration file tecware.ini.

Fig. 30: Menu Help

Menu item HelpOverview"


This item opens the help browser and displays the contents
of all available tecware on-line help files. If the browser is
already opened, then the displayed information is changed
to the overview.

Menu item HelpMasterindex


This item opens the help browser and displays the alpha-
betical index to all available tecware on-line help files. If the
browser is already opened, then the displayed information
is changed to the masterindex.

Menu item HelpContents


This item opens the help browser and displays the contents
of this manual. If the browser is already opened, then the
displayed text is changed to the Contents. From here you
can choose the section of your interest.

Menu item HelpIndex"


This item opens the help browser and displays the alpha-
betical index of this manual. If the browser is already
opened, then the displayed text is changed to the Index.
From here you can choose the keyword of your interest.
Menus F-115

Menu item HelpOn-Version


Displays information of the version of LMS FALANCS
which is running. This is the same information as given at
startup.

Fig. 31: The window giving information on the LMS FALANCS version

To remove the window press the OK button.


Pressing System-Info opens the window "LMS System in-
formation" where you get information on your LMS TecWare
and LMS FALANCS installation. This window is described
in detail in the Volume I of the LMS TecWare documenta-
tion.

Menu item HelpSetup"


This menu item opens the setup information window that
gives helpful information about the running LMS FAL-
ANCS process. See the description of the window "Setup in-
formation" for further information.
F-116 LMS FALANCS User Manual - Reference Graphical User Interface
Common Operations F-117

Common Operations
This chapter describes the commonly used user interaction in
LMS FALANCS.
The chapter contains the paragraphs:
z Selection Windows in LMS FALANCS
z Working with Databases
z Operations on Data Sets
z Selecting Input Data and Parameters
Selecting Method Parameters
Selecting Load History Channels
Selecting FEM Load Cases or Mode Shapes
Selecting a Test Schedule Sequence
Selecting FEM Sets
z Viewing Load Channels
z Fatigue Analysis with the windows "Geometry Work Sheet"
and "Geometry Cell"
z Monitoring
z Printing Datasheets or Graphs
F-118 LMS FALANCS User Manual - Reference Graphical User Interface

Selection Windows in LMS FALANCS


In LMS FALANCS several types of selection windows are in
use:
z the common file selection windows for loading files from a
directory and storing them in a directory.
z the channel selection windows for selecting channels from
opened load history files
z the database selection windows for loading data from a da-
tabase.
z the directory selection windows for specifying a save or load
directory.

File Selection
The common file selection windows are equivalent to the file
selection windows used in LMS TecWare.
There are windows to select one and to select multiple files.
Both versions have the same look and functionality. You can
use a set of predefined directories (default directories) to have
easy access to your project data. In the multiple file selection
you may select files from several directories and files with dif-
ferent file types.
See the individual description in the paragraph Menu: File for
the available selection formats (file types).

Remark: The file selection windows and the working with default directories
are described in detail in the part Data Management in LMS TecWare of the
manual LMS TecWare - Volume I. You open it by selecting the menu item
HelpOverview and selecting the corresponding entry in the appearing on-
line help.

Single file selection windows in LMS FALANCS


Windows of this type are used to load a single file from a direc-
tory or to save it there in.
The windows
z "Test Schedule Definition"
Common Operations F-119

z "Load Geometry Work Sheet"


z "Save results"
z "Export (csv)"
z "Export (ASCII)"
z "Save Information Messages"
z "Save as"

and some others are single file selection windows.

Fig. 32: The file selection window (single file)

You load (save) a single file by


1. selecting a directory in the option menu Search in
2. selecting the file entry in the list or entering the file name
in the field File name
3. pressing Open (Save)

Multiple file selection windows in LMS FALANCS


Windows of this type are used to load one or more files from a
directory. You may load files from several directories and files
with different file types at the same time.
The windows
z "Load History File Selection"
z "Selection of component file"
z "Selection of result file"(multiple file selection)

and some others are multiple file selection windows.


F-120 LMS FALANCS User Manual - Reference Graphical User Interface

Fig. 33: The file selection window (several files)

You load several files by


1. selecting a directory in the option menu Search in
2. selecting one or more file entries in the upper list
3. adding the selected entries to the lower list by selecting the
Accept icon Accept or double clicking the entries
4. repeating the steps 1. to 3. for another directory
5. pressing Open
The icon Delete removes selected entries from the lower list.
Delete

Selection of a Directory
The common directory selection windows are equivalent to the
directory selection windows used in LMS TecWare.

Remark: The directory selection windows and the working with default di-
rectories are described in detail in the part Data Management in LMS
TecWare of the manual LMS TecWare - Volume I. You open it by selecting
the menu item HelpOverview and selecting the corresponding entry in the
appearing online help.

Directory selection windows are used to specify a directory for


Search loading files from there or saving results there in. They appear
after pressing a Search button near a field defining a load or
save directory or selecting an according menu item.
Common Operations F-121

The windows
z "Result directory selection"
z "Load Results"
and some others are directory selection windows.

Fig. 34: The Directory Selection window

You specify a load or save directory by


1. selecting a directory in the option menu Search in
2. selecting the directory entry in the list or entering the direc-
tory path and name in the field Folder
3. pressing OK

Channel Selection
Channel selection windows are used for a more specific element
selection from already loaded files:
loaded file elements
load history file load history channels (time
series or rainflow matrices)
test schedule definition test schedule segments
component file element sets
FE result file load cases.

The channel selection windows are


z "Load History Selection"
for selecting single channels from load history files (stress-
life and strain-life approach)
F-122 LMS FALANCS User Manual - Reference Graphical User Interface

z "Test Schedule Segments"


for selecting single test schedules segments from test
schedule definition sets (stress-life and strain-life approach)
z "Selection of element sets"
for selecting single element sets from FE set files (stress-
life and strain-life approach)
and
z "Selection of load cases"
for selecting single load cases from FE Result files (stress-
life and strain-life approach)

Additionally you may get information on load history channels


and test schedule segments and start the graphical display of
load history channels. Use your FEM tool for visualizing load
cases.

A channel selection window is opened by selecting the menu


item
z Stress-life ApproachLoad Histories... or Strain-life
ApproachLoad Histories...
for loading load history channels
z Stress-life ApproachTest Schedule Segments...or
Strain-life ApproachTest Schedule Segments...
for loading test schedule segments
z Stress-life ApproachFEM: sets or Strain-life Ap-
proachFEM: sets
for loading FEM sets.
or
z Stress-life ApproachFEM: Load Cases... or Strain-
life ApproachFEM: Load Cases...
for loading load cases.

Remark: The menu items for opening channel selection windows are sensi-
tive only if an according file is already loaded. The loaded elements are used
in the stress-life approach as well as in the strain-life approach as input for
further analyses.
Common Operations F-123

Fig. 35: Channel selection window

A channel selection window contains the following elements:

Upper list box


The Upper list box displays all files already loaded via the
menu File (e.g., load histories) and their elements. For each
element an entry is listed containing the name of the file
and the name of the element. (e.g., the name of a load his-
tory file on the left and the name of a channel stored in this
file on the right). Hence a filename may be listed several
times.
For easy access, the set of all elements of the last file previ-
ously selected from the file-selection are pre-selected.
Use the button Remove to delete single selected channel
entries from the list.

Remove
One or more entries selected in the Upper list box are de-
leted.
The corresponding file elements are no longer loaded. Use
this feature to decrease the number of loaded elements.
F-124 LMS FALANCS User Manual - Reference Graphical User Interface

Down
Down All selected elements are added to the Lower list box.

Up
Up
One or more entries selected in the Lower list box are re-
moved from the list.

Lower list box


The Lower list box contains all selected elements. For
each element the path and name of the file it is stored in
and the name of the element are listed.
The Lower list box in the window "Selection of load cases"
contains an additional list on the left:

Fig. 36: The Lower list box in the window "Selection of load cases"

The list is filled with the currently loaded load channels


(button get load histories) or test schedules (button get
test sched.) Use the arrow buttons on the right to move a
load case entry up and down for assigning it to a load chan-
nel resp. test schedule. The number of load channels resp.
test schedules on the left and the number of selected load
cases on the right has to be equal when pressing OK. Oth-
erwise a corresponding warning appears.

Info
The button Info is not available in all channel selection
windows.
You may use it for getting general information on
load history channels (e.g. maximum and minimum
channel values, channel length). This information is dis-
played in the window "Load History Channel Informa-
tion".
Common Operations F-125

and
test schedule segments: this information is displayed in
the window "Test Schedule Segments - Info".
No detailed information on FEM sets and load cases is
available.

Graphics
Selecting this button will plot Rainflow matrices and load
history channels that are highlighted in the Lower list
box.
The display tools are defined in the section [LoadHisto-
ryView] of the configuration file falancs.ini by the pa-
rameters:
RF-Matrices = RainView
Rainflow matrices are plotted in the window
"RAINFLOW Matrices" by the tool LMS TecWare Rain-
View. Only one matrix at a time can be displayed. For
viewing several matrices select and display one rainflow
matrix after the other.
TimeSeries = TimeEdit
Time series are displayed using LMS TecWare TimeEdit.
You may edit the selected time series and perform the
LMS TecWare methods on them.
TimeSeries = TimeView
Time series are displayed using the view-only version
LMS TecWare TimeView. Editing the time series is not
possible.
Displaying time series and rainflow matrices in the same
display is not possible. But you may open LMS TecWare
TimeEdit/TimeView and the window "RAINFLOW Matrix"
concurrently.
The button Graphics is visible only when loading load his-
tory channels. The visualization of test schedules, FEM sets
and load cases is not available from the channel selection
window. Use your FEM tool for visualizing load cases.
F-126 LMS FALANCS User Manual - Reference Graphical User Interface

OK
All elements listed in the Lower list box are accepted for
fatigue analysis. They are used as input for each further
analysis in the stress-life approach as well as in the strain-
life approach until other elements are loaded.
The menu item calling the channel selection window is
ticked off.

Cancel
The channel selection window is closed without loading new
elements for the next fatigue analysis. If any elements were
loaded before opening the channel selection window, they
will be used again in the next analysis as input.

Help
The LMS FALANCS online help system is opened.

Selection of Data from a Database


Windows of this type are used to select elements saved in da-
tabases. LMS FALANCS supports the concurrent selection of
elements of the same type from several databases (e.g. two
stress-life curves from different databases).
The windows
z "Selection of Stress-life Data Sheets" (stress-life approach)
z "Selection of Solution Parameter Sets" (stress-life and
strain-life approach)
z "Selection of Method Parameter Sets" (stress-life and
strain-life approach)
z "Selection of Material Data Sheets" (strain-life approach)

are database selection windows.


Common Operations F-127

Fig. 37: Database selection window

The window contains the menu Action, the area Search, two
List boxes and some Buttons.

Menu: Action
The menu Action contains menu items for the working with
data sheets.

ActionUniform Material Law


This menu item is only available in the database selection
window "Selection of Material Data Sheets". It calls the
window "Estimation Based on Uniform Material Law"
where you specify the parameters for estimating strain life
material properties.

ActionDefine
The data sheet for creating a new element of the currently
selected database appears.
F-128 LMS FALANCS User Manual - Reference Graphical User Interface

If a single data set is currently marked in the Lower list


box, its parameter settings are used as preset for the data
sheet fields.
If the Lower list box is empty or several data sets are
marked there in, the data sheet is filled with the LMS
FALANCS default parameters.

ActionUpdate
The data sheet for updating the data set currently selected
in the Upper list box appears.

ActionErase
A question window appears that asks for your confirmation
for deleting all currently selected data sets in the Upper
list box.
Use this menu item with care! If you give the confirmation,
the data sets are physically deleted and can not be restored.

Search
In the area Search you specify the database and the criterion
for the data set search.

Database
All defined databases are available via the option menu Da-
tabase.
You may select successively several databases and select
data sets of them all.

Search Field
The field can be filled with the name of an existing data set.
The user may enter a search string to search the database
for matching data sets.
The default entry is an asterisk "*" matching all data sets of
a database.

Search
The selected database is searched for data sets matching
the entered Search String. All found data sets are listed in
the Upper list box.
Common Operations F-129

Pressing [Return] after entering a search string has the


same effect.

List boxes
The list boxes in the middle of the window display all data sets
found in a specified database and matching your selection.
You may select data sets from several databases by changing
the entry in the field Database, loading the data sets of the
new database into the Upper list box and adding one or more
of these entries to the Lower list box.

Upper list box


Data sets that match the search criteria are listed.
One or more marked data sets are added to the Lower list
box when pressing the Down button. Double clicking on
the single entries has the same effect.
A single marked data set may be updated by using the
menu item ActionUpdate.
One or more marked data sets may be erased by using the
menu item ActionErase.

Down
All elements marked in the Upper list box and the data-
Down bases they are stored in are added to the Lower list box.
Double clicking on a single entry in the Upper list box has
the same effect.

Up
Elements marked in the Lower list box are removed from
Up the list.
Double clicking on a single entry in the Lower list box has
the same effect.

Lower list box


Data sets selected for an analysis, are listed in this box. For
each data set its name and the database it is stored in is en-
tered to the list.
F-130 LMS FALANCS User Manual - Reference Graphical User Interface

To remove one or more data sets from the list mark them
and press the Up button. Double clicking on the single en-
tries has the same effect.
A single marked data set may be used as template for cre-
ating a new data set by using the menu item ActionDe-
fine.

Buttons
Below the list boxes the following buttons are visible:

Data Sheet
Pressing Data Sheet opens the data sheet of the data set
that is currently selected in the Lower list box. You may
view but not change the parameters of the data set.
See the chapter Data Sheets for a description of the ap-
pearing window.

Graphics
The button Graphics is not visible in all database selection
windows. If available you may use it for displaying graphi-
cally the data set, that is currently selected in the Lower
list box.

OK
The window is closed. The data sets listed in the Lower list
box are selected for further computations. Former selec-
tions are no longer valid.

Cancel
The window is closed without selecting any elements. The
last done selection is still valid.

Help
The online help to the data selection window is opened.
Pressing [F1] has the same function.
See the paragraph Operations on Data Sets for further infor-
mation on database operations and performing them.
Common Operations F-131

Working with Databases


All the data used for fatigue analysis (i.e. stress-life curves,
material parameters, solution parameters and method parame-
ters) are organized in databases to have easy access to data the
user once entered. Hence one can easily perform the same
analysis to different load histories. The database management
is the same for all the databases, such that one has to learn it
only once.
Since LMS FALANCS Version 2.11 every user can have multi-
ple databases for each parameter type. These databases are de-
fined in the initialization files of LMS FALANCS. Use the Da-
tabase Configuration Tool (DCT) to define and maintain your
own databases.

Remark: The format of the databases and the DCT are described in the Part
7 Databases. If you are used to work with LMS FALANCS and LMS
TecWare configuration files, you may edit your personal falancs.ini to
configure the databases. See the manual LMS TecWare - Volume I for de-
tailed information on the initialization files and the use of them.

The results of a fatigue analysis strongly depend on the values


in the database. Hence changing the database location may be
the reason for unexpected changes in results! The is described
in detail in
When saving a Geometry Work Sheet (FALANCS folder), for
each used parameter the information on its origin database is
saved. These database specifications are not contained in fold-
ers created with older versions of LMS FALANCS. When
loading such an old folder, the parameters are searched in all
available databases and the first hit is used. If the search for a
parameter was not successful, the first editable database speci-
fied in the initialization file falancs.ini is used. A corre-
sponding warning appears.
F-132 LMS FALANCS User Manual - Reference Graphical User Interface

Operations on Data Sets


In this paragraph the basic operations
z load data sets
z create new data sets
z update data sets
z delete data sets
z view and print data sets
z plot stress-life curves and material data
on database elements are described in detail.
Common Operations F-133

Loading Data Sets


If all the data you need for your analysis already is organized
in databases, you just have to load the data items and you can
start your analysis. This is done in the database selection win-
dows.

Fig. 38: Database selection window

The databases and their entries you can select from are listed
in the upper box of the database selection windows. The lower
box lists all the selected entries.

Remark: When loading method parameters only one set may be selected for
a LMS FALANCS job.

How to load data sets


You load data sets from one or more databases successively by
1. opening the database selection window for the desired data
type (e.g., window "Selection of Stress-life Data Sheets" for
Stress-life curves) if not yet done
2. selecting a database in the option menu Database.
All elements of the selected database are listed in the upper
list box. You may diminish the number of listed data sets by
F-134 LMS FALANCS User Manual - Reference Graphical User Interface

entering a search text in the field below the option menu


Database (in the figure above it is named SN Curve) and
pressing [Return]. Only data sets matching the search text
are listed now.
3. selecting one or more entries in the upper list box
down
Remark: To select one entry just left-click on it. To select consecutive
entries either select the first one, press the [Shift] button and select the
last one or hold the mouse button down while passing the pointer over
the set. To select several entries, hold down the [Ctrl] button, while se-
lecting the additional entries.

4. adding the selected entries to the lower list by selecting the


up arrow Down or double clicking the entries
The entries are entered to the list of selected data sets and
the name of the currently selected database is entered on
the right.
5. selecting unwanted entries in the lower list box and re-
moving them with the up button
6. repeating the steps 2. to 5. for all databases from where
data sets are to be selected.
7. pressing OK
The database selection window is closed.

Remark: If you start the database selection from within the window "Geome-
try Cell", the marked entry in the Geometry Work Sheet will be replaced by
the data set selected in the database selection window. Hence you can
specify only one data set in the database selection window in this case.
Common Operations F-135

Selecting Method Parameters


Method parameters are selected in the stress-life and strain
life approach. They define some basic parameters and the out-
put of the finite element based analysis. The method parame-
ters are part of the job definition. Hence there is exactly one
method parameter set for each job run in LMS FALANCS.
A method parameter set is loaded via the database selection
window "Selection of Method Parameter Sets". It appears after
selecting
z the menu item Stress-life ApproachMethod Parame-
ters...
respectively
z the menu item Strain-life ApproachMethod Parame-
ters... .
The menu item is ticked off if a method parameter set was
loaded:

Fig. 39: The menu item Method Parameters... after loading a pa-
rameter set

Once a parameter set is loaded it is used in both approaches


stress-life and strain-life. For using an other parameter set re-
open the window "Selection of Method Parameter Sets" and
load the set.
See the paragraph Loading database elements for further in-
formation on loading elements.
F-136 LMS FALANCS User Manual - Reference Graphical User Interface

Selecting Load History Channels


Only single load history channels are used as input in a fatigue
analysis.

Remark: One can only use either load history channels or a test schedule
sequence in an analysis. If you already have selected both you have to de-
select either the channels or the test schedules before starting an analysis.

Load channels are chosen from formerly selected load history


files. This is done in the channel selection window "Load his-
tory Selection" which appears after selecting
z the menu item Stress-life ApproachLoad Histories...
respectively
z the menu item Strain-life ApproachLoad Histories....

Fig. 40: The menu item Load Histories... in the Stress-life Approach

These menu items are sensitive if any load history files were
previously specified (the corresponding menu item FileOpen
Load History Files... is ticked off).

How to load load history channels from a formerly loaded


file
You load several channels by
1. opening the corresponding channel selection window "Load
History Selection"
Common Operations F-137

Fig. 41: The window "Load History Selection"

2. selecting one or more channel entries in the Upper list box


3. adding the selected entries to the Lower list box by se-
Down lecting Down or double clicking the entries
Selecting Up removes selected entries from the Lower list
Up box.
4. pressing OK.
The channels in the Lower list box are loaded and the
menu item Load Histories... is ticked off.

Fig. 42: The menu item is ticked off.


F-138 LMS FALANCS User Manual - Reference Graphical User Interface

Selecting FEM Load Cases or Mode Shapes


The FEM load cases contain either a static load response or
mode shape information from a modal transient analysis. In
the case of a static load response, each load case corresponds to
a load history channel of the applied load. In the case of a mo-
dal transient analysis, each mode shape corresponds to a mo-
dal contribution factor history. This information can be stored
in one or more files.
The load cases (or mode shapes) to use can be selected for use
in the analysis in the same way as load history channels can be
selected. This is described below.
The order in which the FEM load case files are selected can de-
crease the amount of editing that will need to be done in the
Geometry Worksheet. When the Geometry Worksheet is ini-
tialized, the worksheet will automatically associate the order of
the load history channels with the order of the FEM load cases
that have been selected. By selecting load history channels and
FEM load cases in the same order, worksheet editing effort is
reduced.
For a modal transient analysis, the mode shapes from 1 to the
highest corresponding contribution factor history should be
selected.
Load cases are selected in the selection window "Selection of
load cases". It appears after selecting the menu item Stress-
life ApproachFEM: Load Cases... or Strain-life Ap-
proachFEM: Load Cases....

Fig. 43: The menu item FEM: Load Cases... in the Stress-life Ap-
proach
Common Operations F-139

These menu items are sensitive if any FE Result files were


previously specified (the corresponding menu item FileOpen
FE Result Files... is ticked off).

How to load load cases


You load several channels by
1. opening the corresponding selection window "Selection of
load cases"

Fig. 44: The window "Selection of load cases".

The entries of the latest loaded FE Result file are selected


when opening the window.
2. selecting one or more entries in the Upper list box
3. adding the selected entries to the Lower list box by
Down pressing Down or double clicking the entries
F-140 LMS FALANCS User Manual - Reference Graphical User Interface

Fig. 45: The selected load cases

Selecting Up removes selected entries from the Lower list


Up box.
4. adding the currently loaded test schedules or load channels
by pressing get load histories or get test sched.

Fig. 46: The load history channels are added


Common Operations F-141

5. changing the order of the selected load case entries by


moving them up and down with the arrow buttons on the
right if necessary
6. pressing OK.
The elements in the Lower list box are used in the next
FEM analysis and the menu item FEM: Load Cases... is
ticked off.

Fig. 47: The menu item is ticked off.


F-142 LMS FALANCS User Manual - Reference Graphical User Interface

Selecting a Test Schedule Sequence


Test schedule segments are loaded from a formerly selected
Test Schedule Definition file. The order in which you choose
the segments is important: It defines the order in which the
segments are run through in the durability simulation. You
can choose segments from one Test Schedule Definition file
only!

Remark: One can only use either load history channels or a test schedule
sequence in an analysis. If you already have selected both you have to de-
select either the channels or the test schedules before starting an analysis.

The selection window appears after selecting the menu item


Stress-life ApproachTest Schedule Segments... or
Strain-life ApproachTest Schedule Segments.... These
menu items are only available after a Test Schedule Definition
file (TSD) has been loaded via the File menu.

How to load test schedule segments


You load several segments by
1. opening the corresponding channel selection window "Test
Schedule Segments"

Fig. 48: The window "Test Schedule Segments"


Common Operations F-143

2. selecting one or more segment entries in the Upper list


box
3. adding the selected entries to the Lower list box by se-
Down lecting Down or double clicking the entries
Selecting Up removes selected entries from the Lower list
Up box.
4. pressing OK.
The segments in the Lower list box are loaded and the
menu item Test Schedule Segments... is ticked off.

Fig. 49: The menu item Test Schedule Segments... is ticked off.

Remark: Note that you do not select the channels corresponding to the load
cases in this window. All the channels in the test schedule file are used. Use
the button Info and/or the button get test sched. in the window "Load case
selection" to properly match the channels to load cases!
F-144 LMS FALANCS User Manual - Reference Graphical User Interface

Selecting FEM Sets


FEM sets are useful in organizing elements into groups ac-
cording to material properties and solution parameters. For
example, one group of elements may be near a weld, and have
different material properties than the base metal. Distin-
guishing these elements by groups allows you to easily set up
and conduct fatigue analyses for each case.
Once an FE Set file is opened, different element sets defined in
the file can be selected. Refer to Part 6 Reference - Interfaces
to Finite Element Tools for information on how to create ele-
ment sets for your particular finite element code.
Element sets may be loaded once a FE set file has been opened
(the corresponding menu item FileOpen FE Set Files... is
ticked off).
The according selection window "Selection of element sets" ap-
pears after selecting the menu item Stress-life Approach
FEM: Sets... or Strain-life ApproachFEM: Sets....

How to load FEM element sets


You load several element sets by
1. opening the corresponding channel selection window "Selec-
tion of element sets"

Fig. 50: The window "Selection of element sets"


Common Operations F-145

2. selecting one or more element set entries in the Upper list


box
3. adding the selected entries to the Lower list box by se-
Down lecting Down or double clicking the entries
Selecting Up removes selected entries from the Lower list
Up box.
4. pressing OK.
The element set in the Lower list box are loaded and the
menu item FEM: Sets... is ticked off.

Fig. 51: The menu item FEM: Sets... is ticked off


F-146 LMS FALANCS User Manual - Reference Graphical User Interface

Creating new Data Sets


Creating a new database entry of a specific data type means
1. setting up a new data sheet
2. specifying parameters in the data sheet and
3. adding it to a database.

Remark: This action is allowed only on editable databases!

If you need a new data set of a specific data type for your
analysis choose the menu item ActionDefine in the ac-
cording database selection window. The corresponding data
sheet appears where you define the parameters of the new data
set.
You may use the parameters of an existing element as tem-
plate or use default parameters defined.
You may specify your own default parameters by creating a
new database element with these parameters and using it as
template for further definitions.
For information on the individual parameters refer to the
chapter Data Sheets for a detailed description of the different
data sheets.

How to define new data sets


You define a new data set by
1. opening the database selection window for the desired data
type (e.g., window "Selection of Stress-life Data Sheets" for
Stress-life curves) in the menu Stress-life Approach or
Strain-life Approach if not yet done
2. using
an existing data set as template
1. select a database where the template is stored in (op-
tion menu Database)
All data set of the selected database are listed in the
Upper list box.
2. select the template in the Upper list box, add it to
the Lower list box and mark it therein
Common Operations F-147

default parameters as template


1. select any database in the option menu Database
2. remove all entries from the Lower list box (no entry
marked)
3. selecting the menu item ActionDefine
The data sheet of the data set type is opened. Depending on
the used approach it is titled "Stress-life Approach - Define
...." or "Strain-life Approach - Define ...".

Fig. 52: Defining a new data set

Depending on step 2. the window fields are filled with


the parameter values of the existing element
default parameters.
One can use this feature e.g. for parameter studies.
All fields of the window are editable for naming the new
data set, selecting a database and setting the parameters.

Remark: If the name starts e.g. with a project code, the entries are easy
to group and easy to find by using the option menu Database in the da-
tabase selection windows.

Additionally you may start a printout of the data sheet by


pressing Print.
F-148 LMS FALANCS User Manual - Reference Graphical User Interface

4. pressing
OK
The new data set is added to the specified database. If a
data set with the same name already exists in the data-
base, you are asked for permission to overwrite this ele-
ment.
The data sheet is closed.
Apply
The new data set is added to the specified database. If a
data set with the same name already exists in the data-
base, you are asked for permission to overwrite this ele-
ment.
The data sheet is kept open. You may edit the name field
and other parameters to create another data set .
One can use this feature for defining successively several
data sets.
5. pressing OK for closing the database selection window.
Common Operations F-149

Updating existing data sets


Updating a data set means opening its data sheet and chang-
ing its parameters. The name of the data set and the database
it is contained in are not editable. The original parameter val-
ues are overwritten and are no longer available.
To change an existing data set select it in the Upper list box
of the according database selection window and choose the
menu item ActionUpdate. You edit the data set's parame-
ters in the appearing data sheet.

Remark: This action is allowed only on editable databases!

For information on the individual parameters refer to the


chapter Data Sheets for a detailed description of the different
data sheets.

How to update a data set


You update the parameters of a data set by
1. opening the database selection window for the desired data
type (e.g., window "Selection of Stress-life Data Sheets" for
Stress-life curves) in the menu Stress-life Approach or
Strain-life Approach if not yet done
2. selecting the database where the data set is contained in
(option menu Database)
All data sets of the selected database are listed in the Up-
per list box.
3. marking the data set in the Upper list box
4. selecting the menu item ActionUpdate
The data sheet of the data set is opened. Depending on the
used approach it is titled "Stress-life Approach - Update ...."
or "Strain-life Approach - Update ...".
F-150 LMS FALANCS User Manual - Reference Graphical User Interface

Fig. 53: Updating the data sheet of the SN-curve "Sample Steel" in the
database Default

The name and the database are not to be changed. The ac-
cording fields are set insensitive. All other parameters may
be changed.
Additionally you may start a printout of the data sheet by
pressing Print.
5. editing the available parameters
6. pressing
OK
The changes are saved and the data sheet is closed. The
opened database selection window gets the focus.
Apply
The changes are saved and the data sheet is kept open.
You may modify another parameter set.
Pressing Cancel will close the data sheet without changing
the parameters.
7. repeating the steps 2. to 6. for updating several data sets if
desired
8. pressing OK or Cancel for closing the database selection
window
Common Operations F-151

Deleting existing data sets


To get rid of existing database entries select them in the Up-
per list box of the database selection window and choose the
menu item ActionErase. You can select a set of data sets as
well. A confirmation box gets popped up to ask if you really
want to delete these data sets.
The deleted data sets are deleted from the file system, too.
Hence there is no chance to recover deleted data sets . So be
sure that you wont need them in the future.

Remark: This action is allowed only on editable databases!

How to delete elements from a data set


You delete data sets by
1. opening the database selection window for the desired data
type (e.g., window "Selection of Stress-life Data Sheets" for
Stress-life curves) if not yet done
2. selecting the database from where the data sets are to be
removed in the option menu Database
3. marking one or more data sets in the Upper list box
4. selecting the menu item ActionErase
A confirmation box appears asking for the permission to
delete the selected data sets .
5. repeating the steps 2. to 4. for deleting another data set
6. pressing OK.
The database selection window is closed.
F-152 LMS FALANCS User Manual - Reference Graphical User Interface

Viewing and Printing a Data Sheet


Viewing a data sheet means opening the data sheet for dis-
playing its parameters. You may print the data sheet but not
change it.

How to view a data sheet


You open a data sheet for viewing the parameters of a data set
by
1. opening the database selection window for the desired data
type (e.g., window "Selection of Stress-life Data Sheets" for
Stress-life curves) in the menu Stress-life Approach or
Strain-life Approach if not yet done
2. selecting the database where the data set is contained in
(option menu Database)
All data sets of the selected database are listed in the Up-
per list box.
3. marking the data set in the Upper list box
4. adding the selected entry to the Lower list box
The button Data Sheet is set sensitive as soon as the first
entry is entered into the lower list box.
5. marking the data set entry in the Lower list box
6. pressing Data Sheet
The data sheet of the data set is opened. Depending on the
used approach it is titled "Stress-life Approach - View ...." or
"Strain-life Approach - View ...".
Common Operations F-153

Fig. 54: Viewing the data sheet of the SN-curve "Sample Steel" in the
database Default

The parameter entries are not to be changed. All fields are


insensitive. You can not change the settings.
For the individual entries refer to the chapter Data Sheets
for a detailed description of the different data sheets.
7. pressing Print will open the window "Print" for setting the
print parameters and starting the printout of the data
sheet.
8. pressing OK.
The database selection window is closed. The opened data-
base selection window gets the focus.

Displaying Stress-Life Curves and Material Data


To display a stress-life curve or a material data select the cor-
responding entry in the Lower list box of the database selec-
tion window and press Graphics. The according graphical dis-
play appears and you can print the graphic and view the corre-
sponding data sheet.

Remark: All printouts of graphics in LMS FALANCS should be done in land-


scape format because the layout of the printouts is done in this format.
F-154 LMS FALANCS User Manual - Reference Graphical User Interface

Viewing Load Channels


LMS FALANCS accepts time series and rainflow matrices as
load channels. These channels are collected in load history
files.
You may view load channels when selecting them in the
channel selection window "Load History Selection".
The window appears after selecting the menu item Stress-life
ApproachLoad Histories resp. Strain-life Approach
Load Histories. It lists the channels of all currently loaded
load history files.

Fig. 55: Start viewing load channels

LMS FALANCS uses two tools for displaying load channels:


LMS TecWare TimeEdit and LMS TecWare RainView. You
start the display by marking the load channels in the Selected
Load Histories and pressing Graphics.
Common Operations F-155

Time series are displayed using LMS TecWare TimeEdit or its


restricted version LMS TecWare TimeView.
z In LMS TecWare TimeEdit you may edit the selected time
series and perform the LMS TecWare methods on them.
z In the view only version LMS TecWare TimeView no editin-
gis possible.
The section [LoadHistoryView] of the configuration file
falancs.ini defines which version is used.

Fig. 56: Viewing three time series

Rainflow matrices are plotted in the window "RAINFLOW


Matrices" by the tool LMS TecWare RainView. Only one matrix
at a time can be displayed. For viewing several matrices select
and display one rainflow matrix after the other.
F-156 LMS FALANCS User Manual - Reference Graphical User Interface

Fig. 57: Viewing a rainflow matrix

Displaying time series and rainflow matrices in the same dis-


play is not possible. But you may open LMS TecWare
TimeEdit/TimeView and the window "RAINFLOW Matrix"
concurrently.

Remark: For further information on the used LMS TecWare tools see the
paragraph LMS TecWare TimeEdit and the part Visualization of Rainflow
Matrices in the manual LMS TecWare - Volume II. You may view these
chapters in the online-help or in the pdf-version. The online-help is opened by
selecting the menu item HelpOverview in the LMS FALANCS main win-
dow "LMS FALANCS" and choosing the corresponding entry. The pdf-
version is located in the subdirectory manual of your LMS TecWare installa-
tion directory and is named tecware_volume_2_en.pdf.
Common Operations F-157

Fatigue Analysis with the windows


"Geometry Work Sheet" and "Geometry
Cell"
For any type of fatigue analysis, the windows "Geometry Work
Sheet" and "Geometry Cell" are used together to define the
channel combinations and history offset and factor.

General concepts
LMS FALANCS supports several methods for the Non FEM-
and the FEM-case:
Non FEM FEM
fatigue analysis fatigue analysis
(static or modal superposition)
LTS Tensor Analysis Local Time Series (LTS)
History Reduction. Transient Analysis

The Geometry Work Sheet defines the analysis that is to be


performed. The material properties, the solution parameters,
the loading channels ( resp. test schedules) and the FEM-load
cases and element sets get combined.
After the necessary input data has been collected in the data-
base selections, the load history resp. test schedule selection
and the FEM-load case selection, the user can pop up the Ge-
ometry Work Sheet that corresponds to the chosen analysis.
There are Worksheets for the stress-life approach and the
strain-life approach of each analysis.
The GUI initializes the Geometry Work Sheet with the best
guess as to what the user intends to do. The following para-
graphs describe the different initialization types.
F-158 LMS FALANCS User Manual - Reference Graphical User Interface

Initialization for the Non FEM - fatigue analyses and


transient analysis
For each possible combination from selected S-N curve (or ma-
terial in the strain-life approach), load history, and solution
parameter, one task is generated that applies the load history
to a combination of S-N-curves (or materials in the strain-life
approach) and solution parameters.

Fig. 58: The GWS of a Non FEM - fatigue analysis

Initialization for the Non FEM - LTS tensor analyses


( )
The selected load histories are grouped in triples x , y , .
For each triple a task is generated combining it with the se-
lected S-N curve (or material in the strain-life approach) and
solution parameter.

Fig. 59: The GWS of a Non FEM - tensor analysis


Common Operations F-159

Initialization for FEM - fatigue analyses


Each load case is combined with a load history. For the combi-
nations, the ordering in the load history selection and the FEM
load case selection is crucial. Be sure that you combine the load
cases with the matching load histories. For one FEM analysis
several element sets represented by the selected S-N curves (or
materials in the strain-life approach) and solution parameters
can be defined.

Fig. 60: The GWS of a FEM - fatigue analysis

Initialization for FEM - local time series


Each load case is combined with a load history. For the combi-
nations, the ordering in the load history selection and the FEM
load case selection is crucial. Be sure that you combine the load
cases with the matching load histories. For each node of the
elements, the output is a couple of time series. Therefore, you
should choose a small element set, to perform the analysis.

Fig. 61: The GWS of FEM - local time series


F-160 LMS FALANCS User Manual - Reference Graphical User Interface

The Geometry Work Sheet


The window "Geometry Work Sheet" lists the task number or
name for Non-FEM and element set for FEM calculations, ma-
terial, parameter set, channel, channel offset and factor in ta-
ble form for the current fatigue analysis.
Various editing icons appear at the top of the window, below
the menu bar. The menu Navigate or the horizontal and ver-
tical scroll bars at the right and bottom of the screen may be
used to see the contents of the table. The window can also be
resized to show more of the table at one time. Items in the
worksheet can be selected by highlighting them with the mouse
button, or by using the Select menu. In the "Geometry Work
Sheet", items such as the offset and factor can be modified on a
cell (or group) basis, by selecting the cell and modifying items
in the window "Geometry Cell".
The keyboard accelerators and the arrow keys can be used in-
stead of the mouse or icons to edit the cells.
See the paragraph Window "Geometry Work Sheet" for a de-
tailed description of the menu items.

The Geometry Work Sheet table


The Geometry Work Sheet is organized as a table connecting
material and solution parameters to load histories and load
cases. Each line represents one task, defining one fatigue
analysis leading to one result. The Geometry Work Sheet de-
fines the whole job that is processed as one piece and may con-
tain as many tasks as necessary.
Initially, tasks are named by unique numbers, but it is a good
idea to change these names as they are used to identify the re-
sults. Task names may be any valid directory name. The Ge-
ometry Cell window has to be used for making modifications.
In the non FEM approach the task names build up the first
column in the Geometry Work Sheet. In case of FEM approach
the first column refers to the element sets. In the second col-
umn, the S-N curve and the material name for the individual
tasks are displayed. The third column contains the solution pa-
rameter. The entries of these columns can be changed using
Common Operations F-161

the window "Geometry Cell" as described in the paragraph Use


the Window "Geometry Cell" for Changing Entries.
The first row represents besides the description of the first
three columns the loading histories. Starting in the 4th col-
umn, the load histories are listed. Three lines are displayed for
each load history. The first gives the file name, the second the
channel name ,and the third gives the channel calibration,
where O:xxx defines the offset and F:xxx gives a multiplication
factor.
The c values connect the tasks to the load histories. In the Non
e~ e~
FEM case you can give c as the fraction of and L . When an
e~
FEM analysis is done for each node, is read from the result
e~
file and only L for the matching load case needs to be given.
Hence in the FEM case the individual load case is printed in
the cell.

e~
Remark: c is inversely proportional to L .

The clipboard
To improve user interaction there are various possibilities to
select, change, copy, cut and paste parts in the Geometry Work
Sheet table. The default mode is to select one entry in the Ge-
ometry Work Sheet after the other and change it individually.
But there are various situations where several entries should
be changed in the same way. By using the multi selection fa-
cilities of the Geometry Work Sheet this task can be fulfilled
easily. The various possibilities of selection can be chosen from
the menu Select or by using the corresponding icon in the
toolbar. The selection modes are:
z Single cell selection
z Row selection
z Column selection
z Diagonal selection
z Rectangular region selection
F-162 LMS FALANCS User Manual - Reference Graphical User Interface

z Individual multiple cell selection: Select a set of individual


cells by choosing them in arbitrary order. The selection pro-
cess in this mode switches between select and deselect.
z Cancel current selection

Printing the Geometry Work Sheet


The button Print lets you print the Geometry Work Sheet. The
window "Print" appears where you select a printer device and
start printing.
The printout gives detailed information on the Job, on the load
histories (including calibration), the material (resp. SN curves),
method and solution parameters used (including all parameter
values), the element sets and the load influence factors of the
individual tasks.
The graphical printouts in the results indicate to each plotted
curve the job and task name leading to the printed result.
Hence the combination of Geometry Work Sheet printouts and
result graphic printouts give all necessary information for
documenting an analysis.

Example print:
In the following the printout of a Geometry Work Sheet for
a local time series analysis is listed. The input data are:
three load history channels
the stress-life curve Sample Steel from the data-
base Default
the solution parameter Default from the database
Default
the element set HS_01_Elem_3016.
Common Operations F-163

************************************************
Stress-life Approach FEM local time series -
Geometry Work Sheet
************************************************

Job Name: default-lts


User: faluser
Date: 18. March 2002
Time: 14:54:21

Load Histories Information


==========================

____________________________________________________
ID : C_001
File : C:\falancs\LoadHistories\rpf2.asc
Channel : K_1
Calibration : O: 0 F: 1
load time series
____________________________________________________
ID : C_002
File : C:\falancs\LoadHistoriesrpf2.asc
Channel : K_2
Calibration : O: 0 F: 1
load time series
____________________________________________________
ID : C_003
File : C:\falancs\LoadHistories\rpf2.asc
Channel : K_3
Calibration : O: 0 F: 1
load time series
____________________________________________________

Stress-life Curve: Sample Steel


==================

Database : Default

Comment :

Tensile Strength : 450


Compressive Strength : 1250
Physical Unit : MPa
R-ratio : -1

SN Curve Type : SN Curve


S1 : 80
SE : 80
k1 : 5
k2 : 5
N0 : 177.58
N1 : 1E+6
NE : 1E+6
F-164 LMS FALANCS User Manual - Reference Graphical User Interface

Dang Van Type : Dang Van

alpha : -1.5
Shear (tau) : 80

Solution parameter: Default


===================
Database : Default

Comment :

Stress-life Approach
Mean Stress Correction : NS / None
Damage Accumulation : Miner's Rule (elementary)

Spot welds
Diameter of spot welds to be analyzed : 5
Shift of nugget SN-curve against sheet : 0.7
Calculate damage in the spot weld nugget too : Yes

General
Surface Correction : 1
Size Correction : 1
Limit Damage Sum : 1
FEM/LTS: Local Stress State : pseudo stress: crit.
plane, open. mode (I)
Different Channel Lengths: Truncate

Design Point
Unknown Variable : Life
Probability of Failure : 50 %
Life : 1000 Blocks
Load Level : 1
Tolerance : 0.05

Computed Points
Axis : Load Level
Type : Automatic
Tolerance : 0.1

General
-------
Data set name : Default
Database name : Poptext
Number of rainflow bins : 100
Compute TSDs exact
(include residual influence
between events : No
Fatigue Sensitive Editing : No
Common Operations F-165

NP FEM
------
Number of critical planes : 18
Maximum number of projection
directions : 250
Tolerance angle : 10
Maximum norm quotient : 100000
Elimination safety factor : 100
Use absolute elimination
threshold : No
Absolute elimination threshold : 0.001
Use strain-life also for
elimination runs : Yes

FEM Results
-----------
Result 1 : Miner sum
Use logarithmic scale for
Result 1 : Yes
Result 2 : Design Life Factor
(N_Design/N)
Result 3 : Load Design Factor
(Sig/SigDesign)
Result 4 : RF Norm
Value to indicate infinite life : -30
Factor on 'Limit Damage Sum'
to indicate static failure : 100
RP-Filter
---------
Filter width for filter runs : 0.7
: 0.3

Hot Spots
---------
Calculate hot spots : No
Minimum damage (log) : -30
Threshold (log) : 1.2
Maximum number : 20
Minimum size : 1
Determination of size effects : none

LTS
---
Generate stress time series : Yes
Generate strain time series : No
Projection angle : No
: 0
Generate time series for
forces and moments (spot weld) : No

default-lts
F-166 LMS FALANCS User Manual - Reference Graphical User Interface

Element/Node Set: HS_01_Elem_3016


------------------------------------------------
Material : Sample Steel
Solution Parameters : Default
------------------------------------------------

ID: C_001 K_1


Result File: C:\falancs\FEResultFiles\knuckle.op2
Load Case: KNUCKLE / LONGITUDINAL / SUBCASE 1
Le: 1.00000

ID: C_002 K_2


Result File: C:\falancs\FEResultFiles\knuckle.op2
Load Case: KNUCKLE / LATERAL / SUBCASE 2
Le: 1.00000

ID: C_003 K_3


Result File: C:\falancs\FEResultFiles\knuckle.op2
Load Case: KNUCKLE / VERTICAL / SUBCASE 3
Le: 1.00000
Common Operations F-167

Some useful techniques for the work with the


Geometry Work Sheet
This section is intended to give some hints on what to do to
quickly edit the Geometry Work Sheet.

Let initialization do the work


Careful selection of database entries load histories and load
cases should lead to a good basis for your analysis. Keep in
mind that the load histories and FEM load cases are matched
in the order of their selection.

Use Geometry Work Sheets again


Save the Geometry Work Sheet that represents often used
crack initiation sites and materials. After loading them again,
just change load histories using the Geometry Cell window.

Use Edit direction


For just entering Task names, set Edit direction to vertical to
enter the names without navigation in the Geometry Work
Sheet.

Use Block operations


The select block option can be used for copying the c values for
given crack initiation sites, but also for deleting several rows or
columns. To delete multiple columns, first select the channel
cell of the first column and then c value in the last row of the
last column to be deleted. Choosing the cut operation then de-
letes all the columns in between. To delete multiple rows, the
operation is a little trickier since one cant select several task
cells. Hence the first cell to be selected has to be the material
(S-N curve) cell of the first row to be deleted. The final cell is
the c-value cell in the last column of the last row to be deleted.
F-168 LMS FALANCS User Manual - Reference Graphical User Interface

Use diagonal operations


Since the diagonal represents the c-values for single channel
operations, selecting the diagonal can help to simultaneously
change all the c-values.

Use row selection for overall calibration


You can select the first row to simultaneously calibrate all
channels. Select row selection and select one of the channel
fields. This feature is especially helpful if you want to perform
a strain-life approach analysis based on measured strains. By
selection the first row and the calibration window, you can set
the load history type for all channels to elastic-plastic strain in
one step.

Use multi selection operations


Multi selection may be useful to edit several entries of one type
at the same time. For example one can calibrate multiple load
histories at the same time if you selected a set of load histories
before bringing up the calibration window and applying the
changes in calibration. Especially if you change the load his-
tory type in the strain life approach, you should select all the
loading histories before changing this item since load histories
having different load history types can not be used in the same
task.

Use the Window "Geometry Cell" for Changing


Entries
When selecting entries in the table field of the window "Ge-
ometry Work Sheet" the corresponding fields in the window
"Geometry Cell" are filled accordingly. The number of filled
fields depends on the selection.
Common Operations F-169

Fig. 62: The window "Geometry Cell" in the FEM approach

You may change the entries of available fields and press Apply
to accept the changes for the selected entries in the window
"Geometry Work Sheet".
F-170 LMS FALANCS User Manual - Reference Graphical User Interface

Monitoring Analysis Progress with


Computation Status
The window "Computation Status" keeps the user informed on
how far the analysis is from being finished. Especially for long
analysis runs like a large nonproportional FEM analysis, this
can help to estimate the necessary time to complete the analy-
sis. You can also stop analysis runs if you discover errors in the
input. The status box also discovers if started analysis runs
were stopped from the operating system level.

Overview

Fig. 63: The window "Computation status"

The window "Computation Status" is divided into a left and a


right list box. The string in the left list box Process is com-
posed of the type of analysis and the job name, e.g. Job "tensor
205" : stress-life approach, if the job tensor 205 is run in the
stress-life approach. In the right list box State the actual state
of this particular job is listed. The possible states for the differ-
ent approaches are listed in the appropriate section below.
If the window is filled with too many jobs, apply the button
Clean up to remove all finished jobs from the list. By pressing
OK the window disappears. You can always redisplay the win-
dow by selecting the menu item ToolsComputation Status.
To stop a running process, select it in the list boxes and press
Stop. After some time the process will stop and the state
Stopped will be written in the right list box.
Common Operations F-171

Because different jobs are started as individual processes, one


can have several jobs running at a time.
You get information on all jobs listed in the window "Computa-
tion status" by pressing Info:

Fig. 64: Information on jobs

An Information window appears displaying for each job


the job name
the approach it was started in
starting time of the job
all error messages and warnings that occurred during
the job
ending state.

You may save this information by pressing Save as ... and


specifying a save file (*.log) in the appearing file selection
window.
F-172 LMS FALANCS User Manual - Reference Graphical User Interface

Job State
Jobs that have been finished can have the following states:

finished
The job finished correctly without errors.

Stopped
The job was aborted.

Stopped without message


The job was canceled or killed from outside (e.g., from oper-
ating system level).

finished with error


An error occurred during the calculation. Please check your
input data.

non FEM jobs


For these jobs each task in the Geometry Work Sheet is run
consecutively. While running, the task and its state are given
in the right list box. Task states are:

Initializing
Reading, calibrating, and superposing the loading histories
participating in this task. For long load histories especially
in ASCII-format, this may take some time.

Design Point
The fatigue analysis for the design point is done.

Computation Point n/m


The fatigue analysis for the n-th out of m computation
points is running.
Common Operations F-173

Proportional FEM-analysis
For proportional FEM-analysis two steps are necessary: First
two tasks in a non FEM analysis have to be done. Here the
same states as in the section above are displayed. The damage
for each node is calculated in the second step where also the
results are written. The states are

Reading load case n


The n-th load case is read from the result file.

x% finished
The damage calculation finished x% of the complete analy-
sis.

Writing results
The result file is written.

Non-proportional FEM-analysis
The non proportional FEM-analysis is subdivided in several
steps:

FEM/NP controller
This job controls the whole process. Hence it is running during
the complete analysis. States are

in progress
The controller is running.

finished
The complete job has finished.

FEM/NP surface detection


Since the damage process starts from the surface of a speci-
men, only the surface has to be analyzed. The surface elements
are detected in this step. States are
F-174 LMS FALANCS User Manual - Reference Graphical User Interface

Parsing input

% finished
The surface detection process has finished x% of all possible
directions.

finished (time)
The surface detection has finished at the given time.

FEM/NP rainflow projection


This part detects the critical directions for the RP filtering pro-
cess. If there is no RP filtering because the original load history
is already short, or there are only a few elements in the analy-
sis, this step is omitted. See the description of the correspond-
ing entries in the configuration file falancs.ini in Part 5
Reference General Settings. Possible states are:

Parsing input
The folder with the problem specification is read.

Reading load case n


The n-th load case is read from the result file.

Selecting elements from task <task>


The elements to the element set <task> are selected from
the results.

% finished
The rainflow projection process has finished x% of all possi-
ble directions.

Writing results
The result folder is written.

finished (time)
The rainflow projection has finished at the given time.
Common Operations F-175

FEM/NP rainflow filtering #n


The n-th rainflow filter run. The number of runs is specified in
the configuration file method parameters. States are

Initializing

Filtering load histories


The n-th filter run is running.

finished (l = <length>, d=<relative residual damage>% ,


f=<filter width><time>)
The length of the load histories after this filter run is
<length>. For the direction in which the largest reduction in
damage occurred, the damage is still <relative residual
damage>% of the original damage the filter width was <fil-
ter width> and the filter run ended at <time>.

FEM/NP Damage calculation n/m


Depending on the problem size and the maximum number of
elements per task (see the corresponding section in the descrip-
tion of the configuration file falancs.ini), the problem is subdi-
vided in m tasks. For the n-th out of these m, the damage is
calculated. These tasks can be calculated in parallel even on
different machines. The states are

Reading load case n


The n-th load case is read from the result file

Run i/j x% finished


Here j corresponds to the number of filter runs. The damage
calculation of the analysis corresponding to the i-th block of
nodes is finished up to x%. The splitting into several blocks
is done automatically due to the memory limits.

finished (time)
The damage calculation n/m has finished at the given time.
F-176 LMS FALANCS User Manual - Reference Graphical User Interface

FEM/NP Write FEM damage


Collects the results from the different tasks and writes them to
the result file. The writing is started by the controller when all
the damage calculations are finished. The states are:

Parsing input
The folder with the problem specification is read.

Selecting elements from task <task>


The elements to the element set <task> are selected from
the damage results.

Writing results
The result file is written.

finished (time)
The writing has finished at the given time.

History reduction
Shortens the time series according to the damage of the indi-
vidual parts. States are:

in progress
History reduction is running.

finished
History reduction has finished.

External Tools
The tools accessible from the menu Tools are started inde-
pendently from the LMS FALANCS main process. There is no
job control available for these tools. The computation status
box only indicates that the job was started. There is no control
whether the tools finish correctly. In the process list box the
name of the tool is listed.

started independently
The external tool has been started.
Common Operations F-177

Printing Datasheets or Graphs


Datasheets and graphs can be printed by selecting the button
Print in the appropriate window.
When this is done, the window "Print" will appear where you
select the print device and set some print options. Depending
on your computer's operating system the design of the window
differs.

Window "Print" in Microsoft Windows


In the window "Print" you specify the parameters of a printout:
z name of the printer
z specific properties of the chosen printer
z number of copies to be printed
z name of a file used as a buffer for the printout, if you want
to print it later.

The window appears after selecting the button Print in a win-


dow.

Fig. 65: The window "Print" in Microsoft Windows

The window contains the sections Printer, Page range and


Copies.
F-178 LMS FALANCS User Manual - Reference Graphical User Interface

Section: Printer
Here you define the output device and its properties.

Name
Name of the printer used as output device. The arrow but-
ton opens a list of all defined printers from where you may
select another printer.

Properties
The window "Printer properties" appears where you specify
the properties of the selected printer. The layout of this
window and the available parameters depend on the se-
lected printer.

Remark: All printouts of graphics in LMS FALANCS should be done in


landscape format because the layout of the printouts is done in this for-
mat.

Status
The current status of the printer is displayed.

Type
The short description of the printer as defined in your com-
puter system.

Where
The location of the printer as defined in your computer sys-
tem.

Comment
The comment for the printer as defined in your computer
system.

Monochrome
If this check box is activated the printout will be mono-
chrome.

Remark: This check box is not always visible.


Common Operations F-179

Background
If this checkbox is activated the background of graphics will
be printed too.
This function is relevant for plotters which naturally have
problems with filled areas.

Remark: This check box is not always visible.

Print to file
Activate this check box to store the printout as a file. You
may print it later.

Section: Page range


The settings in this section are not to be changed. The printout
will contain the complete graphic and information.

Section: Copies
Here you cause the printing of several copies.

Number of copies
Enter the number of copies to be printed.

Collate
If this check box is activated the copies will be sorted.

Buttons
OK
If the check box Print to file is not active: The printout is
sent to the selected printer.
If the check box Print to file is active: A file selection
window appears where you define a file. The printout is
stored in this file. You may print it later. The file selec-
tion window works as described in the paragraph Single
file selection windows in LMS FALANCS of this manual.

Cancel
The window is closed. Nothing will be printed.
F-180 LMS FALANCS User Manual - Reference Graphical User Interface

Window "Print" in UNIX


This window is displayed when a Print button has been se-
lected in Unix operation system. The desired printer, the paper
orientation and number of copies can be specified. An option to
save the print out as file can also be chosen.

Fig. 66: Window "Print"

The window contains the following elements:

Printer
The currently selected printer is displayed in the Printer
Search display field.
Other printers may be chosen in the window "List of Print-
ers" by clicking on the Search button on the right:

Fig. 67: Window "List of Printers"


Common Operations F-181

The window shows the currently selected printer and a list


of all available printers as specified in the LMS TecWare
initialization file tecware.ini.
Selecting a printer in the list and pressing As Default
Printer specifies the marked printer as new default
printer and updates the field Default Printer accord-
ingly.
Marking a printer in the list and pressing OK accepts
the selected printer as current printer and closes the
window. The marked printer is entered to the field
Printer in the window "Print".
Pressing OK without marking a printer in the list ac-
cepts the default printer and closes the window. The de-
fault printer is entered to the field Printer in the win-
dow "Print".
Pressing Cancel closes the window without changing the
entry of the field Printer in the window "Print".
Note that to print a datasheet, the ASCII printer option
must be chosen. (The ASCII data will be converted to the
appropriate printer language after this point.)
Graphics files are interpreted immediately into the printer
language, so any supported graphics printer can be selected.

Orientation
Landscape or Portrait page orientation can be selected
with this radio button. A pictogram of the orientation is dis-
played next to the radio button choices.

Remark: All printouts of graphics in LMS FALANCS should be done in


landscape format because the layout of the printouts is done in this for-
mat.

Copies
The number of copies of the specified page can be changed
in the Copies input field. Any positive integer in the range
[1, 999] can be entered.
F-182 LMS FALANCS User Manual - Reference Graphical User Interface

Save Print File


Selecting this check box brings up another print window,
where the name of the print file can be specified by typing
in a print file name or by calling up a file selection window.
This file selection window works as described in the para-
graph Single file selection windows in LMS FALANCS of
this manual. Selecting the OK or Cancel buttons will ac-
cept or reject and close each respective window.

Print
Selecting this button will print the graphic to the specified
printer or file.

Cancel
Selecting this button will cancel the operation and close the
window.
Management of Non-FEM Results F-183

Management of Non-FEM Results


LMS FALANCS offers a comfortable management of Non-FEM
results both in the stress-life approach and in the strain-life
approach.
You may load and save Non-FEM result folders, remove them
from the result management, export the list of displayed re-
sults into the csv- or ASCII format, display graphically up to
four task results and get information on them and perform the
History Reduction for some task results.
The result management is done from the window "result selec-
tion" or from the window "history reduction". The window titles
are expanded by the used approach (e.g. "Strain-life Approach -
- history reduction"). The design of these windows is identical,
but the variety of listed results differs:
z The window "result selection" lists all results from analyses
performed during the current session in either the stress-
life or the strain-lifer approach and loaded results of former
sessions.
It is opened by selecting the menu item Stress-life Ap-
proachNon FEM: Results... or Strain-life Approach
Non FEM: Results... in the LMS FALANCS main window
"LMS FALANCS".
z The window "history reduction" lists only a subset of the re-
sults available in the window "result selection": results
based on method parameters for that the parameter Fa-
tigue Sensitive Editing is set.
It is opened by selecting the menu item Stress-life Ap-
proachNon FEM: History reduction... or Strain-life
ApproachNon FEM: History reduction... in the LMS
FALANCS main window "LMS FALANCS".
F-184 LMS FALANCS User Manual - Reference Graphical User Interface

Fig. 68: Management of Non-FEM results

If a Non-FEM analysis is finished successfully and a result


management window is already opened the created result is
added automatically to the result list (remember: it will be
added to the list in the window "history reduction" only if the
FSE parameter is set for the used method parameter set).

Fig. 69: list of results


Management of Non-FEM Results F-185

For each result its name and creation date are entered. Below
this entry the tasks of the result are listed. For each task the
task number (or name if defined) and the number of blocks are
entered. The short cuts *MIN* and *MAX* denote the tasks
with the minimum respectively maximum number of blocks.
Multiple marking is possible (e.g. infinite number of blocks in
several tasks will cause several *MAX* marks).
The tasks contained in the lower list box are supposed for
Down viewing them (up to four tasks simultaneously) or performing
the history reduction on it (single task only). You add a task to
Up the lower list box by double clicking it in the result list or se-
lecting it and pressing the Down icon. Double clicking an entry
in the lower list box or selecting it and pressing the Up icon
will remove it from the list.

The following paragraphs describe in detail how to


z load formerly saved Non-FEM result folders
(paragraph Loading Non-FEM Results)
z save complete Non-FEM result folders
(paragraph Saving Non-FEM Results)
z remove complete Non-FEM result folders from the result
management
(paragraph Removing Non-FEM Results from the Result
Management)
z export the displayed list in the csv- or ASCII-format
(paragraph Exporting the List of Non-FEM Results)

Information on viewing Non-FEM results and performing the


History Reduction are given in the chapters
z Viewing Non-FEM Results:
how to view up to four Non-FEM result tasks simultane-
ously from the window "result selection"
and
z History Reduction:
how to perform history reduction on single tasks from the
window "history reduction
F-186 LMS FALANCS User Manual - Reference Graphical User Interface

Loading Non-FEM Results


Loading results means loading a result folder containing all
task results of an Non-FEM analysis. Loading a single task re-
sult is not possible from the result management.

Remark: If you want to load a single task result of an Non-FEM analysis you
have to redo this analysis with the desired task only. I.e., reopen the Geome-
try Work Sheet of the analysis, cut off all tasks except for the desired task,
and perform the analysis. The result will be listed in the window "result selec-
tion". If the window is already opened, the result is automatically added to the
list.

How to load Non-FEM results


You load a result by
1. pressing Load
The directory selection window "Load results" appear.
2. selecting the directory that contains the result in the field
Search in
3. selecting the result folder in the list field
4. pressing Open
The result is added to the result list in the result manage-
ment window.
Management of Non-FEM Results F-187

Saving Non-FEM Results


Saving results means saving the results of all tasks of a per-
formed analysis in a result folder.
Saving single task results of a result folder is not possible from
the result management.

Remark: If you want to save a single task result of an analysis you have to
redo this analysis with the desired task only. I.e., reopen the Geometry Work
Sheet of the analysis, cut off all tasks except for the desired task, perform the
analysis and save the result.

How to save Non-FEM results


You save a result folder by
1. pressing Save
The file selection window "Save results" appear.
2. selecting the save directory in the field Search in
3. entering a name in the field Folder or selecting an existing
result folder in the list field
4. pressing OK
The result folder is saved in the specified directory with the
given name. If a folder with this name already exists in the
save directory a question window appears where you may
confirm overwriting it.
F-188 LMS FALANCS User Manual - Reference Graphical User Interface

Removing Non-FEM Results from the Result


Management
Removing results from the result management means deleting
the corresponding entries in the displayed list. The result fold-
ers are not physically deleted. You may load them again at any
time.

How to remove Non-FEM results from the result manage-


ment
You remove a result from the result management by
1. selecting the result entry in the list
2. pressing Remove
Management of Non-FEM Results F-189

Exporting the List of Non-FEM Results


Exporting the list of results means creating a list of all tasks
and saving it in a csv-file or ASCII-file. The new list contains
for each task the following information:
z name of the result folder the task is contained in
z name of the task
z calculated life time measured in blocks

The export is started by selecting one of the buttons Ex-


port(csv)... or Export(ASCII)... in the result management
windows. A file selection window "Export(csv)..." resp. "Ex-
port(ASCII)..." appears where you specify the name of the ex-
port file and select the directory it is to be stored in.

Fig. 70: The window "Export(csv)..."

The field File type is preset with the entry CSV(*.csv) resp.
ASCII(*.txt) according to the chosen export format.
When pressing OK the created file is saved in the specified di-
rectory.
F-190 LMS FALANCS User Manual - Reference Graphical User Interface

Example: Export the list of Non-FEM results


A list of results is exported into a csv-file and an ASCII-file.
The created files are opened with Microsoft Excel respectively
a text editor.
The original list:

Fig. 71: The list of results in a result management window

The csv-file opened with Microsoft Excel:

Fig. 72: The list of results exported into a csv-file (Excel)

The ASCII-file opened with a text editor:


BEGIN
CHANNELNAME = ['JobName','TaskName','Life']
COLUMNTYPE = ['CH','CH','R4']
COLUMNWIDTH = [32,32,19]
Management of Non-FEM Results F-191

COLUMNOFFSET = [0,1,1]
END
nonFEM-test-5-notset 1 0
nonFEM-test-5-notset 12 0
nonFEM-test-5-notset 13 0
nonFEM-test-1 1 0
nonFEM-test-1 2 0
nonFEM-test-1 3 787752
nonFEM-test-1 4 1E+30
nonFEM-test-2 1 0
nonFEM-test-2 5 0
nonFEM-test-2 6 0
F-192 LMS FALANCS User Manual - Reference Graphical User Interface
Management of FEM Results F-193

Management of FEM Results


After starting a FEM-based analysis the window "Computation
status" is opened.

Fig. 73: The window "Computation status" for a FEM-based analysis

It shows information on the status of the single analysis steps.


The button Info opens the window "Info" where more detailed
information on the analysis steps (filter runs, surface detec-
tion, rainflow projection, RP filtering, damage calculation, ...),
the location and value of the element or node with the maxi-
mum damage and the written files is listed.
F-194 LMS FALANCS User Manual - Reference Graphical User Interface

Fig. 74: The window "Info" for a FEM-based analysis

If ANSYS result files are used, the analysis result overwrites


the selected result file (in the example above
plate_quasistatic_ansys.rst) with a dummy load case of
the used FEM tool. Otherwise a new result file is created
If the hot spot detection was activated two additional files are
written: an ASCII file (*.txt) and an element set file (*.tsi). The
names of these files are combined by the name of the written
result file, the suffix "_HS" and the corresponding file exten-
sions (e.g. plate_quasistatic_ansys_HS.txt and
plate_quasistatic_ansys_HS.tsi).
The location (path) of the result files can be changed by using
the features of the configuration file falancs.ini. See the pa-
ragraph Parameter Section for LMS FALANCS Methods Re-
Management of FEM Results F-195

sult Specification in Part 5 Reference General Settings for


further information.
You may save the displayed list for job documentation by
pressing Save as... and defining the path and name of a Log-
file (*.log) in the appearing file selection window.
See the paragraph Viewing FEM Results for detailed informa-
tion on the available result displays.
F-196 LMS FALANCS User Manual - Reference Graphical User Interface
Viewing Results F-197

Viewing Results
You can display graphically the results of an analysis and get
some information on it.
The viewing of Non-FEM results and FEM results is handled
in different ways. See the following paragraphs
z Viewing Non-FEM Results and
z Viewing FEM Results
for the corresponding descriptions.
F-198 LMS FALANCS User Manual - Reference Graphical User Interface

Viewing Non-FEM Results


In LMS FALANCS you may display graphically up to four
Non-FEM results simultaneously and get several additional in-
formation.
After leaving LMS FALANCS, open displays will stay open un-
til they are closed explicitly by clicking OK on these windows.
You start viewing the result tasks from the result management
window "result selection" by adding up to four task entries to
the lower list box and pressing OK or Apply.

Fig. 75: Selecting two Non-FEM result tasks for viewing


Viewing Results F-199

The window "Results" appears. It displays three curves for


each selected task drawn in different line colors and markers
corresponding to the legend on the left of the task list.

Fig. 76: Displaying a Non-FEM result task

The plot is a graph, with cycles on the horizontal axis. In the


Stress-life Approach you may scale the vertical axes logarith-
mic or linear, in the Strain-life Approach only logarithmic
scaling is possible. The plot contains the constant amplitude
life curve of the material plotted (only if the Stress-life Ap-
proach was selected), the results of the calculation using the
design points and life curve points and a cumulative load am-
plitude histogram.
F-200 LMS FALANCS User Manual - Reference Graphical User Interface

You get additional plots and information by selecting the items


of the menu Action:
z information on the design points
z list of life points
z diagram of weighted results
z results in blocks
z Rainflow matrix
z damage matrix
z diagram of the load-notch strain relation (in the strain-life
approach only)
z diagram of the P constant amplitude life curve (in the
strain-life approach only)
Some of these displays are performed only on the currently se-
lected task (set by the radio buttons to the left of the task list).
The others refer to all displayed tasks. See the descriptions of
the single displays below for detailed information.
The menu Action is contained in all displays for skipping from
one display type to another.
In the UNIX - version of LMS FALANCS there are lens but-
tons near the bottom of the screen that can be used to zoom-in
or undo a zoom-in of the graph. Numerical values for any loca-
tion on the plot can be determined by clicking the left mouse
button at the desired location. The coordinate values appear in
the display fields near the bottom of the window, labeled Cy-
cles: and Amplitude:. Clicking and holding the middle mouse
button on a particular point and moving the cursor to a new
point (while keeping the middle mouse button depressed)
changes the Cycles: and Amplitude: to Difference: and Fac-
tor:. These give the difference and factor (ratio) from the num-
ber of cycles at the first point to the number of cycles at the
second point.
You may print the displayed plot. Pressing the button Print
will open the window "Print" for selecting the print device and
setting the print parameters. All printouts of graphics in LMS
FALANCS should be done in landscape format because the
layout of the printouts is done in this format.
Viewing Results F-201

Constant Amplitude Life Curve


The constant amplitude life curve is the SN-curve defined in
the Stress-life Curves sub-menu of the Stress-life Approach. It
has units of cycles on the horizontal axis and the input unit on
the vertical axis. For the stress-life approach, the input unit
may or may not be units of stress, depending on how the con-
stant amplitude life curve was defined. It is plotted to serve as
a reference line. It is only plotted if the Stress-life Approach
was chosen.
For each task in the display a constant amplitude life curve is
drawn. Identical curves are displayed overlayed with alter-
nating line colors.

Fig. 77: overlayed material property curves


F-202 LMS FALANCS User Manual - Reference Graphical User Interface

Cumulative Load Amplitude Histogram


The cumulative load amplitude histogram is a histogram of
load amplitudes, that is, one-half the range of a cycle. It is plot-
ted for one repeat of the load history.
The histogram has units of cycles on the horizontal axis and
load on the vertical axis. Units of load are obtained by applying
the offset and factor to the load history. The value of the c fac-
tor, which is specified in the "Geometry Cell" window, does not
affect the scaling of the vertical axis.
For each task in the display a cumulative load amplitude his-
togram is drawn.

Fig. 78: cumulative load amplitude histograms


Viewing Results F-203

Variable Amplitude Life Curve


The variable amplitude life curve is composed of the parame-
ters Design Point and other Computed Points as specified
in the Solution Parameter set. It has units of cycles on the
horizontal axis and units of load on the vertical axis. These cy-
cles are the accumulated number of cycles in all repeats of the
load sequence at that load amplitude level. The load amplitude
in this case refers to the maximum load amplitude in the load
sequence, that is, one-half the maximum cycle range in the
load sequence. Units of load are obtained by applying the offset
and factor to the load history. The value of the c factor, which
is specified in the "Geometry Cell" window, does not affect the
scaling of the vertical axis. It is, however, applied when per-
forming the fatigue calculation.
Basically, the factor can be thought of as converting a time his-
tory with any units (directly proportional to elastic stress) into
a nominal stress history. The c factor can then be thought of as
a stress concentration factor. The units of the nominal stress
history are plotted on the vertical axis for the cumulative load
histogram and for the Life Curve.
For each task in the display a variable amplitude life curve is
drawn.

Fig. 79: variable amplitude life curves


F-204 LMS FALANCS User Manual - Reference Graphical User Interface

Design Point
The window "Design Point" lists the job, task, material data
set, load level, cycles, blocks and failure mode for each task.
The window appears after selecting the menu item Action
Design Point in one of the display windows "Results",
"Weighted Results" and "Results in blocks".

Fig. 80: Design points of Non-FEM result tasks

The failure mode is


z static: the tensile or compressive strengths had been ex-
ceeded
z cyclic: a fatigue failure was calculated
z no entry: no failure was calculated
Pressing List of life points opens the window "Life points"
and selecting Help displays the online -help to the window.
The window is closed by pressing OK.
Viewing Results F-205

List of Life Points


The window "Life points" appears after
z selecting the menu item ActionList of life points in one
of the display windows "Results", "Weighted Results" and
"Results in blocks"
or
z pressing the button List of life points in the window
"Design point".

Fig. 81: List of life points

Depending on the chosen approach different information sets


are displayed in the upper area.
In the Stress-life Approach the information is:
the S-N curve used in the analysis
the name of the job the task was computed in
the name of the task
the used range of stress at crack initiation site
the used mean stress correction
F-206 LMS FALANCS User Manual - Reference Graphical User Interface

the used damage accumulation rule


In the Strain-life Approach the information is:
the material data used in the analysis
the name of the job the task was computed in
the name of the task
the used range of stress at crack initiation site
the load-notch strain relation and the corresponding
limit load ratio (or the file name, if the load-notch strain
relation is File)
the damage parameter.
In the middle of the window, for each life point, the load ampli-
tude, cycles, blocks and failure mode are listed. If the number
of blocks is listed as infinite, the component was calculated to
not fail. The last line displayed contains the data for the design
point.
If more than one task is selected for viewing, you use the but-
tons Previous and Next for switching to an other task.
Pressing Help displays the online -help to the window.
Viewing Results F-207

Weighted Results
The window "Weighted Point" appears after selecting the menu
item ActionWeighted Results in one of the display win-
dows "Results" and "Results in blocks".

Fig. 82: Displaying weighted results of Non-FEM result tasks

The display is similar to the graphic in the window "Results",


except that the mean stress corrected amplitudes or damage
parameter are plotted on the vertical axis for the stress-life or
strain-approach, respectively. The variable amplitude, mean
stress corrected S-N curve or damage parameter life curve is
also plotted for the stress-life and strain-life approach, respec-
tively
The buttons, fields and the menu Action have the same
meaning as on the "Results" window.
F-208 LMS FALANCS User Manual - Reference Graphical User Interface

Blocks
The window "Results in blocks" appears after selecting the
menu item ActionDesign Point in one of the display win-
dows "Results" and "Weighted Results".
Only the variable amplitude life curve is plotted, where the
horizontal axis refers to blocks (number of repeats of the load-
ing sequence) instead of cycles.

Fig. 83: Displaying the block version of Non-FEM result tasks

For each task in the display a curve is drawn.


The buttons, fields and the menu Action have the same
meaning as on the "Results" window.
Viewing Results F-209

Rainflow-Matrix
The rainflow matrices, which you get as a part of the NON-
FEM results describe the local stresses:
z In the strain approach, they are counted starting at the
physical level 0 in order to track the correct orientation of
the hysteresis cycles (standing or hanging ones). This is
necessary here because it influences the calculation of the
corresponding strains. As a consequence, the residue of
these rainflow matrices always starts with the bin belong-
ing the physical value 0. This is independent of the first
point of the input time histories. For test schedules, the
same is done for first segment only. The other segments
need not be started with 0.
z For the stress approach, the counting always starts at the
first point defined by the input time histories. This is not
necessarily the 0-stress level
The window "RAINFLOW-Matrix" appears after selecting the
menu item ActionRainflow-Matrix in one of the display
windows "Results", "Weighted Results" and "Results in blocks".

Fig. 84: Displaying a Non-FEM result task as Rainflow-matrix


F-210 LMS FALANCS User Manual - Reference Graphical User Interface

If the original load sequence was a time history, The graphic


represents the rainflow matrix of the time history. If the origi-
nal load sequence was a rainflow matrix, the input rainflow
matrix is displayed.
If the legend is loaded, different colored points represent dif-
ferent numbers of counts, as given by the legend on the upper
right portion of the window.
The residue of the rainflow matrix count is displayed in a box
on the lower right portion of the window. The residual of the
rainflow matrix or simply residue is composed of load excur-
sions that could not be matched to form complete closed loops.
You may
z change the layout of the display using the items in the
menu Options
z perform the LMS TecWare 1D cycle counting methods
Range Pair, Level Crossing acc. to DIN, Symmetric Level
Crossing and Peak Count III and display the results graphi-
cally by selecting the corresponding items in the menu Ana-
lyze
z zoom into the graphic using the lens buttons and move the
zoom box using the arrow buttons
z print the matrix via the menu item FilePrint
and
z close the window by selecting the menu item FileExit.

Remark: The part Visualization of Rainflow Matrices in the Volume II of


the LMS TecWare documentation describes the window "RAINFLOW-Matrix"
in detail. You may view this chapter in the online-help or in the pdf-version.
The online-help is opened by selecting the menu item HelpOverview in
the LMS FALANCS main window "LMS FALANCS" and choosing the corre-
sponding entry. The pdf-version is located in the subdirectory manual of your
LMS TecWare installation directory and is named
tecware_volume_2_en.pdf.
Viewing Results F-211

Damage matrix
A damage matrix is displayed for the selected task.

Fig. 85: Displaying the damage matrix of a Non-FEM result task

Each location in the matrix contains the relative damage of the


cycles of this location. The sum of all entries is normalized to 1.
If the damage for an element is less than 10E-4 then no dam-
age is displayed.
The lens buttons, arrow keys and the menus File and Options
work in the same manner as in the "Rainflow Matrix" window.
There is no menu Analyze for damage matrices. If you are in-
terested in analyzing the damage matrix you have to use the
LMS TecWare tool RainEdit.
The window "Damage Matrix" appears after selecting the
menu item ActionDamagematrix in one of the display
windows "Results", "Weighted Results" and "Results in blocks".
F-212 LMS FALANCS User Manual - Reference Graphical User Interface

Load-notch Strain Relation


This plot is only available when using the Strain-life Approach.
It appears after selecting the menu item ActionLoad-notch
strain Relation... in one of the display windows "Results",
"Weighted Results" and "Results in blocks".
~
For each task a plot of the stress on the vertical axis and
e

strain in percent on the horizontal axis is drawn.

Fig. 86: Displaying the load-notch strain relations of Non-FEM result


tasks

The legend gives for each curve the corresponding material pa-
rameter name, the load notch approximation and the limit load
ratio. If a load notch curve is given by a file the name of the file
is displayed in the legend.
The buttons and fields in this window have the same meaning
as on the "Results" window.
The load-notch strain relation is calculated frrom the Ramberg-
Osgood relation and the load notch approximation approach.
Viewing Results F-213

P Constant Amplitude Life Curve


This plot is only available when using the Strain-life Approach.
It appears after selecting the menu item ActionDamage
parameter life curve in one of the display windows "Results",
"Weighted Results" and "Results in blocks"..

Fig. 87: Displaying the P constant amplitude life curves of Non-FEM


result tasks

This is a log-log plot of the damage parameter specified in the


Strain life parameter set versus cycles for the material speci-
fied in the analysis, generated for constant amplitude loading.
Note that it is that parameter value that is plotted on the ver-
tical axis and not the load level.
The legend gives for each curve the corresponding material pa-
rameter name and the damage parameter name.
F-214 LMS FALANCS User Manual - Reference Graphical User Interface

Viewing FEM Results


This chapter intends to explain the different result displays for
a FEM analysis.
In the panel FEM Results of the method parameters you
specify four results that are written as
z Result 1
z Result 2
z Result 3
and
z Result 4
to a dummy load case of the used FEM tool. For information on
your special tool see the corresponding chapter in Part 6
Reference - Interfaces to Finite Element Tools of this manual.
You can visualize these results by selecting the correct stress
component in your FE postprocessor.

Remark: Not all of the plots are available for all types of elements.

The following result displays are available:


z damage plot
z relative damage plot
z stress and safety plots
z hot spots
and
z some others.
See the corresponding paragraphs in the following.
Viewing Results F-215

Damage plots
Several damage plots are available:

Computed Damage
If you choose to display the computed damage (selected by
Result 1 = Miner sum) the displayed value is by default
the logarithm to the base 10 of the Miner sum.
, If the limit damage sum in the used solution parameter
set is set to 1.0, the Miner sum corresponds to
1.0/ number of repetitions to failure.
, If you choose another limit damage sum the Miner sum
corresponds to
limit damage sum / number of repetitions to
failure.

Remark: Since failure is assumed if the Miner Sum exceeds limit damage
sum this value is independent of limit damage sum (except residual ef-
fects).

Number of Repetitions
If you are interested in the number of repetitions itself select
Result 1 = Number of blocks.

1/Number of Repetitions
You can also select Result 1 = 1/number of blocks".

Use logarithmic scale


The entry Use logarithmic scale in the panel FEM Re-
sults of the method parameters defines whether the dam-
age results (specified in Result 1) are displayed in loga-
rithmic or linear scale:
If checked, the logarithm of the Miner Sum is displayed
such that contour plots with equidistant contour lines can
be used. This means a value in the plot of e.g. 3 means
that the Miner sum is 0.001 and for a limit damage sum of
1.0 the part holds for 1000 repetitions at this node.
F-216 LMS FALANCS User Manual - Reference Graphical User Interface

Indicator of endurance limit


For nodes with stresses below the endurance limit, it is nec-
essary to write a finite value to the result file. The value can
be specified by the entry Value to indicate endurance
limit in the panel FEM Results of the method parame-
ters. The default value is set to 30.

Remark: This value is always interpreted for the default setting Miner
Sum and logarithmic scale. If you choose linear scale and Number of
30
blocks then a value of 30 will lead to the result 10 for nodes below
the endurance limit.

Indicator of static failure


For nodes which are loaded with tensile stress above the
tensile strength or a compressive stress above the compres-
sive strength the number of blocks is set to
NumberOfBlocks = LimitDamageSum * factor
with the corresponding Factor on 'Limit Damage Sum'
to indicate static failure defined in the panel FEM Re-
sults of the method parameters. This factor is given in lin-
ear scale.
Viewing Results F-217

Relative damage plots


Several relative damage plots are available:

Design Life Factor


If you set Result 2 = NDesign versus N the design life
factor is displayed. That is the ratio of the number of pre-
scribed repetitions given in the Design Point section of the
solution parameters and the number of repetitions to fail-
ure.
The entry Use logarithmic scale in the panel FEM Re-
sults of the method parameters determines for NDesign
versus N whether the value is written in logarithmic or lin-
ear scale.

Load Design Factor


The setting of Result 3 = Load Design Factor
(Sig/SigDesign) displays the ratio of the corresponding
constant amplitude stress values (load design factor).
F-218 LMS FALANCS User Manual - Reference Graphical User Interface

Stress and Safety Plots


Several stress and safety plots are available:

Maximum Stress Amplitude


If you set Result 3 = Max. absolute stress the maximum
absolute stress encountered during the loading is displayed.
It contains actual stresses.
For non-proportional strain calculations the actual
stresses are the pseudo elastic stresses transformed due
to the load notch stress/strain relation.
For stress calculations (proportional and non-
proportional) the actual stresses are equal to the pseudo
elastic stresses.
For proportional strain calculations the maximum abso-
lute stress is not calculated and can not be displayed.

Maximum Stress Amplitude


If you set Result 3 = Max. stress amplitude the maxi-
mum stress amplitude encountered during the loading is
displayed. It contains actual stresses.
For non-proportional strain calculations the actual
stresses are the pseudo elastic stresses transformed due
to the load notch stress/strain relation.
For stress calculations (proportional and non-
proportional) the actual stresses are equal to the pseudo
elastic stresses.
For proportional strain calculations the maximum stress
amplitude is not calculated and can not be displayed.

Safety Factor
If you set Result 3 = Safety factor the factor, which can be
applied to the loads in order to reach the endurance limit
resp. the static limit is displayed.
The safety factor is calculated for proportional and non-
proportional stress calculations and non-proportional strain
calculations (except the Jiang approch).
For proportional strain calculations and Jiang calculations
the safety factor is not calculated and can not be displayed.
Viewing Results F-219

Hot Spots
If you are interested in the detected hot spots set Result 4 =
Hot spot number. The number of the hot spot to which an
element belongs to is displayed. If the element does not belong
to a hotspot the value is 0.

Remark: The hot spot calculation is performed only if the check box Calcu-
late hot spots is activated in the panel Hot Spots of the method parame-
ters.

Other Plots
Several displays are available:

Elimination Run Number


For a non-proportional FEM analysis with several filter
runs you can display the number of filter run, when the
nodes are eliminated. You can use these results to adjust
the Filter Width entries in the property sheet RP Filter of
the method parameters.
To get this display you have to set Result 2 = Elimination
run number in the panel FEM Results of the method pa-
rameters.

Rainflow Projector Norm


The setting Result 4 = RF Norm (Rainflow projector norm)
may be used to visualize the representative elements. Only
for those non zero results are achieved.

Task Number
The setting Result 4 = Task number displays for each
task of the result file its number.
F-220 LMS FALANCS User Manual - Reference Graphical User Interface
LMS FALANCS Methods F-221

LMS FALANCS Methods


Beside the Non-FEM and FEM Fatigue Analyses LMS FAL-
ANCS supports the methods
z Local Time Series (LTS)
z LTS Tensor Analysis
z Transient Analysis
and
z History Reduction.
F-222 LMS FALANCS User Manual - Reference Graphical User Interface

Local Time Series (LTS)


The local results of the FEM analysis and the external loads
(only time series) can be written to new local time series using
the menu item FEM: Local time series (LTS) in the stress or
strain life approach.
The following lists describes the possible output:
z Stress-life Approach
principles min, max and angle
stress time series in x-,y- and xy- direction
z Strain-life Approach
principles min, max and angle
stress time series in x-, y- and xy- direction
strain time series in x-, y-, xy- and z- direction (pseudo
strains)
real stress time series in x-, y-, xy- direction (if Jiang is
selected)
strain time series in specified angle
z Dang Van
pressure and shear
z Spot welds
forces and moments
radial stresses.

It is important to check the number of elements, which is sub-


ject to the computation. For each stress location (node) of the
elements, the output is a couple of time series. Therefore, you
should choose a small element set, to perform the analysis.
The following restriction is given:
z The method does not accept rainflow matrices or TSDs as
input, only time series.
The resulting tensor files can be re-loaded in LMS FALANCS
using the LTS Tensor Analysis in the stress or strain life ap-
proach (see explanation below).
LMS FALANCS Methods F-223

The writing of principle stresses can be configured in the fal-


ancs.ini file by setting the parameter LTS_Principles in
the section [Method Parameters].

Which of the possible output channels are written depends on


the corresponding settings in the method parameters.
F-224 LMS FALANCS User Manual - Reference Graphical User Interface

LTS Tensor Analysis


In the LTS Tensor Analysis a triple of time series is merged to
a 2D-tensor analysis task. The input to this method usually is
the output of the method FEM: Local time series (LTS).
The first channel specifies the x-direction, the next one the y-
direction and the last one the xy- direction. You can specify
more than three channels, resulting in more than one task.
Channel number 4 will represent the x-direction of the second
task etc. Of course, the number of channels has to be a multi-
ple of 3.
The tensors will be used to calculate a certain number of criti-
cal planes (see the table NP-FEM in the window "Method Pa-
rameters"). A Non-FEM Fatigue Analysis will be performed on
the projected time series of all critical planes.
The following restrictions are given:
z Multiple of 3 time series as loads, no rainflow matrices, no
TSDs
z Exactly 3 time series in each row of the Geometry Work
Sheet with factor c 0 are required (this is the default ini-
tialization).
LMS FALANCS Methods F-225

Transient Analysis
A transient damage analysis may be performed on FE data
from ANSYS, NASTRAN, ABAQUS and CATIA.
You simply have to select the FE-file and the load cases. No
explicit extraction of the stress histories from the FE-file is re-
quired. You just have to select the menu item Stress-life Ap-
proachFEM: transient analysis respectively Strain-life
ApproachFEM: transient analysis. You then just proceed
as in case of an ordinary quasi-static FEM computation.

Remark: The computation is performed on shell elements only.


F-226 LMS FALANCS User Manual - Reference Graphical User Interface

History Reduction
The purpose of the history reduction is to interactively edit the
load sequence by eliminating cycles that do not contribute
much to the total damage of the history. This function is avail-
able only in Non-FEM calculations and only if the Fatigue
Sensitive Editing option was chosen in the data sheet of the
used method parameter.
The history reduction is available both in the Stress-life Ap-
proach and in the Strain-life Approach. It is performed on sin-
gle result tasks and is started from the window "history reduc-
tion".
A history reduction is done in five steps:
1. Selection of the result task.
2. Definition of the reduction measure.
3. Definition of the minimum resulting segment length.
This number of samples will be the minimum segment
length of the load sequence that will be left between edited
portions of the load sequence. This value could be adjusted
if, for example, maintaining a certain power spectral density
of the time history was needed.
4. Selection of the result directory.
5. Start of the method.

If the method was successfully performed, a new result folder


is created in the specified directory. It contains the reduced
time history, i.e. the result of the history reduction. The new
folder and its task are named as the original task and the
folder it is contained in.

How to perform a history reduction


You perform a history reduction by
1. selecting the item Non-FEM: History reduction in the
menu Stress-life Approach or Strain-life-Approach
The window "history reduction" appears.
2. loading a result file into the result list as described in the
paragraph Loading Non-FEM Results
LMS FALANCS Methods F-227

3. selecting a single task in the result list and adding it to the


lower list box

Fig. 88: Pressing Down adds the selected task to the lower list box

4. pressing OK
The window "Damage selection" appears. The window "his-
tory reduction" is closed. Press Apply instead of OK to keep
it open.

Fig. 89: The window "Damage selection"


F-228 LMS FALANCS User Manual - Reference Graphical User Interface

5. moving the slider on the right to define the damage reduc-


tion

Fig. 90: Defining the damage reduction

The entries in the two fields below the graph are changing
accordingly.
6. entering the desired resulting segment length in the corre-
sponding field
7. entering the path and name of the save directory for the re-
duction result in the field result directory

Fig. 91: Defining the result directory


LMS FALANCS Methods F-229

After pressing the Search button on the right the directory


selection window "Result directory selection" appears where
you can search for a directory.
8. pressing OK
The history reduction is started and its process is added to
the list of processes in the window "Computation status".
F-230 LMS FALANCS User Manual - Reference Graphical User Interface
Data Sheets F-231

Data Sheets
Data sheets in LMS FALANCS contain the parameters of a da-
tabase element like material data, solution parameters,
method parameters and stress-life curves (SN-curves and Bas-
tenaire curves, each with Dang Van data).

The data sheets are opened from the database selection win-
dows and are used to
z view the parameters of a database element
z update an existing database element
and
z create a new database element.
Additionally you may print the data sheet.

Remark: See the paragraph Operations on Database Elements for further


information on these actions.

Depending on the database element type and the intended


purpose the data sheets are named as:
z "Define Stress-life Data Sheet", "Update Stress-life Data
Sheet", "View Stress-life Data Sheet"
z "Define Solution Parameter Set", "Update Solution Parame-
ter Set", "View Solution Parameter Set"
z "Define Material Data Sheet", "Update Material Data
Sheet", "View Material Data Sheet"
and
z "Define Method parameter", "Update Method parameter",
"View Method parameter"

You may open one data sheet per database element type con-
currently but not several data sheets of the same type. I.e., you
can view the parameters of a solution parameter set and define
a new stress-life curve but it is not possible to view the pa-
rameters of two material data sets at the same time.
F-232 LMS FALANCS User Manual - Reference Graphical User Interface

A data sheet is closed if you press Ok or Cancel in the data


sheet itself or close the database selection window from where
the sheet was opened.

See the following chapters


z The Data Sheet for Stress-Life Curves and Dang Van Data
z The Data Sheet for Solution Parameters
z The Data Sheet for Material Data
and
z The Data Sheet for Method Parameters

for a detailed description of the different data sheets and the


single parameters.
The Data Sheet for Stress-Life Curves and Dang Van Data F-233

The Data Sheet for Stress-Life


Curves and Dang Van Data
The according data set contains a curve, defining the relation
of stress amplitude and life (constant amplitude life curve) and
additionally, data needed to perform a safety factor analysis
according to Dang Van. See the part Appendix: Data Repre-
sentations of Stress-Life Curves and Dang Van Data for de-
tailed information on the relations between the different data
representations.
z Stress-life Curves
There are two types of curves which may be chosen
the ordinary SN curve type (Whler curves) (SN curve)
or
the Bastenaire curve type (Bastenaire).
The type of curve used in a specific data set is stored with
the set and displayed in the data sheet. Although the data
set contains parameters for both types of curves, only one of
them is activated.
z Dang Van Data
The Dang Van method needs a bounding curve in the p- -
plane spanned by the pressure p and the shear . Again
there are two types of Dang Van data:
the simple definition using only one point in the plane
and the slope of the curve (Dang Van) and
a more sophisticated definition for which an arbitrary
number of points in the plane may be defined (Dang
Van multiple points).
One of these data sets can be used in either an ordinary stress
life approach (including weldings) or in a safety factor ap-
proach (Dang Van). Depending on the type of curve and the
Dang Van type, only the corresponding data is used in the
computation.
F-234 LMS FALANCS User Manual - Reference Graphical User Interface

Both types of curves (SN and Bastenaire) can be combined with


both types of Dang Van data. Thus the following 4 types of
data sets exist:
Curve data Dang Van data
SN curve Simple
SN curve Multiple points
Bastenaire Simple
Bastenaire Multiple points

For Bastenaire and SN curves only the parameter values cor-


responding to the amplitude definition are stored and used in
the computation. The definition using maximum stresses is
supported only for the users convenience. The parameter val-
ues defined here are automatically converted to amplitude val-
ues taking the R-ratio into account. In case of SN curves the
slope format is used internally as well as in the database.
Since LMS FALANCS 2.11 an arbitrary number of databases
is allowed for each kind of data set. This feature should be used
to define a database for SN-curve data sets and another data-
base for Dang Van data sets. The data sets from the
z SN-curve database
are used in the stress life approach only . The computation
program checks the type of stress-life curve (SN curve or
Bastenaire) and uses the corresponding data. The user can
always check, which part of the data set is valid by in-
specting the curve type.
The Dang Van data are ignored.
z Dang Van database
are used in the safety factor approach only. The computa-
tion program checks the type of Dang Van data (simple or
multiple points) and uses the corresponding data. The user
can always check, which part of the data is valid by in-
specting the Dang Van type.
The tensile strength, the compressive strength and the R-
ratio, which are common to the stress-life curves and the
Bastenaire curves, are not used.
The Data Sheet for Stress-Life Curves and Dang Van Data F-235

Remark: The definition of the type of analysis to be performed (either ordi-


nary stress life approach or safety factor approach) is not defined within the
data set described here, but in the entry FEM/LTS: Local Stress State of the
solution parameter set where the option Pseudo stress: Dang Van has to
be chosen to activate the safety factor approach.

The Data Sheet


The data sheet for Stress-life curves and Dang Van data is
saved with the Geometric Work Sheet. It appears in three ver-
sions depending on the intended purpose (define element, up-
date element or view element). The data sheet is available in
the Stress-life approach only. The layout is always the same
but the edit status of the fields differs.
The window versions are:
z "Stress-life Approach - Define Stress-life Data Sheet"
The window is called via the menu item ActionDefine in
the database selection window "Selection of Stress-life Data
Sheets". All fields are editable for naming a new database
element, selecting the database it will be stored in and set-
ting its parameters.
See the paragraph Creating new Database Entries for de-
tailed information on defining new database elements.
z "Stress-life Approach - Update Stress-life Data Sheet"
The window is called via the menu item ActionUpdate
in the database selection window "Selection of Stress-life
Data Sheets". The element name and the database can not
be edited. All other parameters may be changed. The new
settings will be saved when pressing OK or Apply. The
original values are no longer available, after saving.
See the paragraph Updating existing database entries for
detailed information on updating database elements.
z "Stress-life Approach - View Stress-life Data Sheet"
The window is called via the button Data Sheet in the da-
tabase selection window "Selection of Stress-life Data
Sheets". All fields are insensitive.
F-236 LMS FALANCS User Manual - Reference Graphical User Interface

See the paragraph Viewing and Printing a Database Entry


for detailed information on viewing database elements.

Window "Define Stress-life Data Sheet"


This paragraph describes the data sheet for defining Stress-life
curves and Dang Van data.

Fig. 92: The window "Define Stress-life Data Sheet"

The window contains the areas Element, General Data for


SN-curves and Curve Definition, the option menu View
Mode and some buttons. The layout of the area Curve Defi-
nition depends on the chosen combination of stress-life curve
type and Dang Van data type and from the setting in the op-
tion menu View Mode.
The Data Sheet for Stress-Life Curves and Dang Van Data F-237

Element
The area Element contains general information on the data
set like its name and the types of the SN-curve and the Dang
Van data.

Stress-life Curve
To define a constant amplitude Stress-life (S-N) Curve,
the name of the data set must be entered into this field.
When viewing or updating a data set this field is not edit-
able. The name must not be changed.

Database
When defining a new SN-curve data set or a Dang Van data
set you specify the database it is to be stored in in this op-
tion menu. Available entries are all databases defined for
SN-curves and Dang Van data. If you use an existing data
set as template the field is preset with the database this
data set is contained in. The database Default is chosen if
you use the LMS FALANCS default values as template.
When viewing or updating a data set this field is not edit-
able. The database must not be changed.

Remark: For updating and defining a data set the selected database
must be editable! Otherwise, the buttons OK and Apply are insensitive.

Comment
This text is saved as comment to the material data. It is ed-
itable when updating or defining a material data.
The comment may contain up to 80 characters.

SN Curve Type
Specifies the type of stress-life curve. Available entries are
SN Curve and Bastenaire.

Dang Van Type


Specifies the type of Dang Van data. Available entries are
Dang Van
If the View Mode Dang Van is chosen, the area Curve
Definition contains
F-238 LMS FALANCS User Manual - Reference Graphical User Interface

the edit fields Shear (tau) and alpha.


and
Dang Van multiple points
If the View Mode Dang Van multiple points is cho-
sen, the area Curve Definition contains
the edit fields for Pressure and Shear (tau)
a List of Multiple Points in the pressure-shear
plane
and
the buttons for adding, modifying, deleting and sort-
ing the list.
When changing the Dang Van Type the corresponding
data is converted automatically. If the type is changed
from Dang Van to Dang Van multiple points
then 2 points representing the same boundary curve are
calculated from the simple Dang Van definition.
from Dang Van multiple points to the simple defini-
tion Dang Van
only the two first points can be used to recalculate the
simple Dang Van parameters. If more than 2 points exist
a corresponding warning pops up.
If the Dang Van Type is changed while the View Mode
status is on one of the SN curve or Bastenaire curve options,
then the View Mode is automatically changed to show the
Dang Van data.
The Data Sheet for Stress-Life Curves and Dang Van Data F-239

General Data for SN-Curves


In this area you specify the general parameters of a stress-life
curve according to the setting in the option menu SN Curve
Type.

Fig. 93: The area General Data for SN-Curves in the window "De-
fine Stress-life Data Sheet"

Tensile Strength
The material tensile strength is entered into this input
field. The values can range from (0, 10E+10]. If this value is
exceeded by the maximum value in the time history, a static
failure mode is reported. The display units of the Tensile
Strength are specified in the Physical Unit field.

Compressive Strength
The material compressive strength is entered into this field.
The values can range from (0, 10E+10]. If this value is ex-
ceeded by the minimum value in the time history, a static
failure mode is reported. The display units of the Compres-
sive Strength are specified in the Physical Unit field.

Physical Unit
The option menu by the Physical Unit field allows the user
to select various units for the tensile and compressive
strength. It is this unit that is plotted on the vertical axis of
the S-N, or Load-Cycles, plot. The choices of units are MPa,
Pa, N and Nm.
F-240 LMS FALANCS User Manual - Reference Graphical User Interface

Remark: The unit is used only for displaying the data! No internal con-
version is performed based on the unit.

R-ratio
The R-ratio at which the stress-life material properties
were determined is entered into the R-ratio input field. The
R-ratio is the value of minimum load / maximum load for
the constant amplitude material properties test. A fully re-
versed (R = -1) S-N curve can be calculated if the R-ratio
for the defined material properties is known, in conjunction
with the Mean Stress Correction parameter given in the
Solution Parameters. The option menu next to the input
field lists some common values, including minus infinity.
The value for the R-ratio can be in the range [minus infin-
ity, 1) and R>1.

View Mode
The available entries in the option menu View Mode de-
pend on the chosen combination of stress-life curve type and
Dang Van data type.
SN Curve Type Dang Van Type View Mode
Slope (for SN curve)
Point (for SN curve)
Basquin (Amplitude)
(for SN curve)
SN Curve Dang Van
Basquin (Max. stress)
(for SN curve)
Dang Van (for Dang
Van data)
Bastenaire (ampl.)
(for Bastenaire curve)
Bastenaire (max.
Bastenaire Dang Van stress) (for Bastenaire
curve)
Dang Van (for Dang
Van data)
The Data Sheet for Stress-Life Curves and Dang Van Data F-241

SN Curve Type Dang Van Type View Mode


Slope (for SN curve)
Point (for SN curve)
Basquin (Amplitude)
Dang Van (for SN curve)
SN Curve
multiple points Basquin (Max. stress)
(for SN curve)
Dang Van multiple
points
Bastenaire (ampl.)
(for Bastenaire curve)
Bastenaire (max.
Dang Van
Bastenaire stress) (for Bastenaire
multiple points
curve)
Dang Van multiple
points

The default view mode for SN curves is Slope and for Bas-
tenaire curves it is Bastenaire (ampl.).
If the SN Curve Type is changed while the View Mode is
Dang Van or Dang Van multiple points, then the View
Mode is automatically changed because it is assumed, that
the user now wants to get the data corresponding to the new
curve type he has chosen
If Slope is chosen , key points and slopes on the log-log S-N
curve are used to define the SN-curve. If Point is chosen,
only key points are used to define the SN-curve. If the mode
is changed from Slope to Point (or vice-versa) after the
properties have been defined, the other set of parameters is
calculated.
F-242 LMS FALANCS User Manual - Reference Graphical User Interface

Curve Definition
The definition of an ordinary SN curve can be done using one
of the 4 View Mode options for SN curves. It is up to the user
to choose the one he is most familiar with. Internally the data
is always converted to and represented and stored in the slope
format.
The definition of a Bastenaire curve can be done using one of
the 2 View Mode options for Bastenaire curves. It is up to the
user to choose the one he is most familiar with. The data is in-
ternally always converted to and represented and stored in the
amplitude format.

Remark: The different representations and their relations can be found in the
Appendix: Data Representations of Stress-Life Curves and Dang Van
Data.

The number of elements in the area Curve Definition de-


pends on the settings in the option menus SN Curve Type,
Dang Van Type and View Mode.

The combination SN Curve Type SN curve + View Mode


Slope
ignores the Dang Van Type setting and fills the area with
the elements

S1
The load used, if necessary, to define a second point on a
two-sloped S-N curve. If the S-N curve can be adequately
described by one slope, then enter a value for S1 equal to
The Data Sheet for Stress-Life Curves and Dang Van Data F-243

SE. The unit of S1 is set in the field Physical Unit and


the valid range is from [SE, Tensile Strength].
SE
The load value used to define the endurance limit of the
material in the constant amplitude material properties
test. The unit of SE is set by the field Physical Unit
and the valid range is from (0, Tensile Strength].
k1
In slope mode, k1 is the absolute value of the slope of the
line on the log-log S-N curve between the points (N0,
Tensile Strength) and (N1, S1) (or the point (NE, SE))
if only one slope is used to describe the S-N curve. This
means that for values (S,N) in this region it holds:
k1
N1 S
=
N S1
The slope must be in the range [0.5, 100].
k2
In slope mode, k2 is the absolute value of the slope of the
line on the log-log S-N curve between the points (N1, S1)
and (NE, SE). The slope must be greater than or equal to
k1. If only one slope is needed to describe the S-N curve,
enter the same values for S1 and SE and the value in the
k2 field will be ignored.
k2
NE S
=
N SE
NE
The cycles value used to define the endurance limit of
the material in the constant amplitude material proper-
ties test. The units of NE are cycles and the valid range
is [1, 1e15].
F-244 LMS FALANCS User Manual - Reference Graphical User Interface

The combination SN Curve Type SN curve + View Mode


Point
ignores the Dang Van Type setting and fills the area with
the elements

S1
The load used, if necessary, to define a second point on a
two-sloped S-N curve. If the S-N curve can be adequately
described by one slope, then enter a value for S1 equal to
SE. The unit of S1 is set in the field Physical Unit and
the valid range is from [SE, Tensile Strength].
SE
The load value used to define the endurance limit of the
material in the constant amplitude material properties
test. The unit of SE is set by the field Physical Unit
and the valid range is from (0, Tensile Strength].
N0
The value N0 defines the number of cycles at the first
corner point (N0, Tensile Strength).
N1
The cycles used, if necessary, to define a second point on
a two-sloped S-N curve. If the S-N curve can be ade-
quately described by one slope (S1 = SE) the value in the
N1 field will be ignored. The units of N1 are cycles and
the valid range is [N0, NE].
NE
The cycles value used to define the endurance limit of
the material in the constant amplitude material proper-
The Data Sheet for Stress-Life Curves and Dang Van Data F-245

ties test. The units of NE are cycles and the valid range
is [1, 1e15].

The combination SN Curve Type SN curve + View Mode


Basquin (Amplitude)
ignores the Dang Van Type setting and fills the area with
the elements A1 (ampl), B1 (ampl), A2 (ampl),B2 (ampl)
and SE (ampl).

These fields correspond to the parameters A1 , B1 , A 2 , B2


and S E used in the chapter Data Representation of SN
curves (Woehler type) of the Appendix: Data Representa-
tions of Stress-Life Curves and Dang Van Data.

The combination SN Curve Type SN curve + View Mode


Basquin (Max. stress)
ignores the Dang Van Type setting and fills the area with
the elements A1 (max), B1 (max), A2 (max),B2 (max)
and SE (max).
F-246 LMS FALANCS User Manual - Reference Graphical User Interface

These fields correspond to the parameters A1 , B1 , A 2 , B 2


and S E used in the chapter Data Representation of SN
curves (Woehler type) of the Appendix: Data Representa-
tions of Stress-Life Curves and Dang Van Data.

The combination SN Curve Type Bastenaire + View


Mode Bastenaire (ampl.)
ignores the Dang Van Type setting and fills the area with
the elements A (ampl), B (ampl), C (ampl) and SE
(ampl).

These fields correspond to the parameters A , B , C and


S E used in the chapter Data Representation of Stress-Life
Bastenaire Curves of the Appendix: Data Representations
of Stress-Life Curves and Dang Van Data.

The combination SN Curve Type Bastenaire + View


Mode Bastenaire (max. stress)
ignores the Dang Van Type setting and fills the area with
the elements A (max), B (max), C (max) and SE (max).
The Data Sheet for Stress-Life Curves and Dang Van Data F-247

These fields correspond to the parameters A, B, C and S E


used in the chapter Data Representation of Stress-Life
Bastenaire Curves of the Appendix: Data Representations
of Stress-Life Curves and Dang Van Data.

The combination Dang Van Type Dang Van Data + View


Mode Dang Van
ignores the SN Curve Type setting and fills the area with
the elements Shear (tau) and alpha.

These fields correspond to the parameters 0 and used in


the chapter Data Representation of Dang Van Data of the
Appendix: Data Representations of Stress-Life Curves and
Dang Van Data.

The combination Dang Van Type Dang Van Data multi-


ple points + View Mode Dang Van multiple points
ignores the SN Curve Type setting and fills the area with
the elements
F-248 LMS FALANCS User Manual - Reference Graphical User Interface

Add
Adds the point defined in the edit fields Pressure and
Shear (tau) to the List of Multiple Points.
Modify
Modifies the selected point in the List of Multiple
Points according to the edit fields Pressure and Shear
(tau).
Delete
Deletes the selected point from the List of Multiple
Points.
Sort
Sorts the entries by ascending angles in the p- -plane.
List of Multiple Points
All defined points are listed. The entries have the form
<pressure> ; <shear>
where <pressure> and <shear> are the pressure and
shear values of a point.
Selecting a point entry in the list enters the correspond-
ing values into the fields Pressure and Shear (tau).
Use the buttons Add, Modify, Delete and Sort and the
fields Pressure and Shear (tau) for editing the List of
Multiple Points.
Pressure / Shear (tau)
The values in these edit fields define a point in the p- -
plane. They correspond to the parameters p i and i used
in the chapter Data Representation of Dang Van Data of
the Appendix: Data Representations of Stress-Life
Curves and Dang Van Data.
The Data Sheet for Stress-Life Curves and Dang Van Data F-249

Buttons
The data sheet contains the following buttons:

OK
When defining new stress-life data a new element is added
to the selected database. Its name and parameters are de-
fined by the settings in the window. The data sheet is
closed.
When updating existing stress-life data the new settings are
stored and the data sheet is closed. The old parameter val-
ues are lost.
When viewing stress-life data the data sheet is closed.

Apply
As OK but without closing the data sheet.

Cancel
The data sheet is closed without creating a new database
element.

Print
The window "Print" appears from where you start the print-
out of the data sheet.

Help
The online help system is started displaying the according
chapter.
F-250 LMS FALANCS User Manual - Reference Graphical User Interface
The Data Sheet for Solution Parameters F-251

The Data Sheet for Solution


Parameters
The data sheet for solution parameters is saved with the Geo-
metric Work Sheet. It appears in three versions depending on
the intended purpose (define element, update element or view
element). The layout is always the same but the edit status of
the fields differs.
The window versions exist in both the Stress-life Approach and
the Strain-life Approach:
z "Define Solution Parameter Set"
The window is called via the menu item ActionDefine in
the database selection window "Selection of Solution Pa-
rameter Sets". All fields are editable for naming a new da-
tabase element, selecting the database it will be stored in
and setting its parameters.
See the paragraph Creating new Database Entries for de-
tailed information on defining new database elements.
z "Update Solution Parameter Set"
The window is called via the menu item ActionUpdate
in the database selection window "Selection of Solution Pa-
rameter Sets". The element name and the database can not
be edited. All other parameters may be changed. The new
settings will be saved when pressing OK or Apply. The
original values are no longer available, after saving.
See the paragraph Updating existing database entries for
detailed information on updating database elements.
z "View Solution Parameter Set"
The window is called via the button Data Sheet in the da-
tabase selection window "Selection of Solution Parameter
Sets". All fields are insensitive.
See the paragraph Viewing and Printing a Database Entry
for detailed information on viewing database elements.
F-252 LMS FALANCS User Manual - Reference Graphical User Interface

Window "Define Solution Parameter Set"


This paragraph describes the data sheet for defining solution
parameter sets.

Remark: Once the parameter set is defined and the OK button has been se-
lected, any further changes to the solution parameters must be done using
the Update option. If you use the Apply button several times for saving in-
terim states you have to confirm overwriting the last save in an appearing
warning.

The window title contains the selected approach. The window


layout depends on the selected approaches.

Fig. 94: The window "Define Solution Parameter Set" in the Stress-life
Approach

The window contains the areas Element, Strain-life Ap-


proach (resp. Stress-life Approach and Spot welds), Gen-
eral, Design Point, Computed Points and FEM/LTS: Lo-
cal Stress State and some buttons.
The Data Sheet for Solution Parameters F-253

Element
In the area Element general database settings are defined.

Fig. 95: The area Element in the window "Define Solution Parameter
Set"

Solution parameter
When defining a new solution parameter set you enter its
name at this field. If you use an existing solution parameter
set as template the field is preset with the name of this set.
The field is left blank if you use the LMS FALANCS default
values as template.
When viewing or updating a solution parameter set this
field is not editable. The name must not be changed.

Database
When defining a new solution parameter set you specify the
database it is to be stored in in this option menu. Available
entries are all databases defined for solution parameter
sets. If you use an existing solution parameter set as tem-
plate the field is preset with the database this set is con-
tained in. The database Default is chosen if you use the
LMS FALANCS default values as template.
When viewing or updating a solution parameter set this
field is not editable. The database must not be changed.

Remark: For updating and defining solution parameter sets the selected
database must be editable! Otherwise, the buttons OK and Apply are in-
sensitive.

Comment
This text is saved as comment to the solution parameter set.
It is editable when updating or defining a solution parame-
ter set.
The comment may contain up to 80 characters.
F-254 LMS FALANCS User Manual - Reference Graphical User Interface

Strain-life Approach
The Load-notch Strain Curve calculation method, or the
File to use, can be specified in this area. The Limit-Load Ra-
tio can be entered into the input field.
This area is visible only in the Strain-life Approach. In the
Stress-life Approach it is replaced by the areas Stress-life
Approach and Spot welds.
The area fields are editable when updating or defining a solu-
tion parameter set.

Fig. 96: The area Strain-life Approach in the window "Define Solu-
tion Parameter Set"

Load-notch Strain Curve


Various choices are allowed for the relationship between the
applied load and the notch (local) strain. The methods are
described in the LMS FALANCS Theory Manual and are:
Neuber: Neubers rule
Seeger/Beste: Seeger-Beste formula
ESED: equivalent strain energy density
File: you specify a file that contains the load-notch
strain data in pairs of e~ and strain. The file name is en-
tered at the input field File.
The Data Sheet for Solution Parameters F-255

The information could come from, for example, strain


gage test measurements, finite element analysis, or an
approximate formula other than those listed above.
The default selection is Neuber.

File
If the option File is selected in the option menu Load-
notch Strain Curve, you enter the name of the input file
at this field.
The Search button opens a file selection window where you
Search can browse for a Load-notch Strain Curve file.

Remark: If a Load notch strain curve is used for FEM based analysis, this
load notch strain relation has to give the relation between equivalent
stress and equivalent strain.

Limit load ratio


The limit load ratio (Kp) for plastic correction can be entered
here. The limit load ratio has to be greater than 1. The de-
fault value is 2.5.

Damage Parameter
Various choices are allowed for damage parameter. The
damage parameters are described in the LMS FALANCS
Theory Manual and are:
P_SWT original and P_SWT linear
for Smith-Watson-Topper equations with mean stress
correction
P_SWT Torsion and P_SWT Torsion lin.
these parameters for torsion do nott distinguish between
positive and negative mean stress

Remark: If torsion parameters are used, be sure that also the max
shear approach is used for FEM-analysis and that the parameter Ma-
terial parameters were measured in ... tests in the material pa-
rameter set is set correctly.

P_Bergmann
F-256 LMS FALANCS User Manual - Reference - Graphical User Interface

the Bergmann parameter may be used for weighting the


mean stress influence of the P_SWT
P_J
for the Vormwald parameter
Morrow
for the basic strain-life parameter
No mean stress influence
a calculation without mean stress influence is conducted
The default selection is P_SWT original.

Mean Stress Influence Factor


The mean stress influence factor for the P Bergmann dam-
age parameter may be entered here.
The default value is 1.

Remark: This field is only available if the P Bergmann damage parame-


ter is chosen.

Start linearization at
For log-log linear regression (PSWT-Linear, PJ, synthetic
stress-life curve), the start point may be defined here.
The default value is 1000. Prior to LMS FALANCS 2.6 this
value was hardcoded to a value of 100.

End linearization at
For log-log linear regression (PSWT-Linear, PJ, synthetic
stress-life curve), the end point may be defined here.
The default value is 2E+5. Prior to LMS FALANCS 2.9 this
value was set to the endurance limit

Residual Stress
If a non zero value is given here, an analysis using the
"Thin surface layer" approach with the given residual stress
value is performed.
The default value is 0.

Remark: This parameter is ignored if RFM matrices are used as input.


The Data Sheet for Solution Parameters F-257

Stress-life Approach
Mean stress correction and damage accumulation methods are
defined in the area Stress-life Approach.
This area is visible only in the Stress-life Approach. In the
Strain-life Approach it is replaced by the area Strain-life Ap-
proach.
The area fields are editable when updating or defining a solu-
tion parameter set.

Fig. 97: The area Stress-life Approach in the window "Define Solu-
tion Parameter Set"

Mean Stress Correction


This option menu allows the user to select mean stress cor-
rection methods. Available methods and the necessary input
fields are:

Name Necessary input


fields
NS/None None
NS/Goodman M
(def. M=0.3)
NS/3 Segments M, M1, M3
(def. M=0.3, M1=0.3,
M3=0.1)
F-258 LMS FALANCS User Manual - Reference Graphical User Interface

Name Necessary input


fields
NS/4 Segments M, M1, M3, Limit R
(def. M=0.3, M1=0.3,
M3=0.1, Limit
R=0.5)
SW/NS/EC3 high RS None
SW/NS/EC3 low RS None
SW/NS/FKM Recomm. M
(def. M=0.3)
SW/NS/IIW high RS (cat. III) None
SW/NS/ IIW medium RS (cat. II) None
SW/NS/IIW low RS (cat. I) None
Torsion: 1 Segment M
(def. M=0.3)
Torsion: 2 Segments M, M3
(def. M=0.3, M3=0.1)
Torsion: 3 Segment M, M3, Limit R
(def. M=0.3, M3=0.1,
Limit R=0.5)

The default selection is NS/None.


A discussion of these parameters is given in the LMS FAL-
ANCS Theory Manual

M
This input field may take values in the range(0, 1).
The default value is 0.

M1, M3
Mean stress parameters with the restrictions:
M1 must be in the range (0, 1] and
M3 must be in the range (0, 1].
The default values are 0.

Compute Button
If NS/3 Segments or Torsion: 2 Segments is selected, the
values of M1, M3 may be computed from the value of M. If
The Data Sheet for Solution Parameters F-259

the button is pressed the value M1(only if NS/3 Segments


is selected) is set to the value of M and the value of M3 is
set to one third of the value of M.

Limit R
In the 4-segments mean stress correction procedure, this
value is used to limit the correction with slope M3 for
0<R<1 to the range 0<R<Limit R. Beyond this value (for
Limit R < R < 1) no more mean stress correction is done. If
this is not used, one might have cycles with very small am-
plitude but high mean stress, which have an equivalent
amplitude above the endurance limit.
The default value depends on the selected Mean Stress
Correction. See the table above.

Damage Accumulation
This option button allows the user to define the damage ac-
cumulation method to use for the fatigue analysis. The op-
tions Miners Rule (original), Miners Rule (elemen-
tary) and Haibach/Miner (2k - 1) modify the S-N curve
past the endurance limit. The option Liu/Zenner modifies
the S-N curve before and after the endurance limit.
The default selection is Miners Rule (elementary).
A discussion of these parameters is given in the LMS FAL-
ANCS Theory Manual.
F-260 LMS FALANCS User Manual - Reference Graphical User Interface

Spot welds
This area is visible only in the Stress-life Approach. In the
Strain-life Approach it is replaced by the area Strain-life Ap-
proach.
The area fields are editable when updating or defining a solu-
tion parameter set.

Fig. 98: The area Spot welds in the window "Define Solution Pa-
rameter Set"

If pseudo stress: spotweld is chosen as Local Stress


State the following parameters influence the calculation of
the fatigue life of the spot welds. Note, that spot welds can
not be computed with transient input!

Diameter of spot welds to be analyzed


For fatigue analysis of spot welds the model of Rupp (LBF)
is used. The diameter of the spot weld is an important pa-
rameter of this model. This parameter gives the diameter in
the same unit as the width of the shells.
The default value is 5.

Calculate damage in the spot weld nugget too


If not checked the damage evaluation is only performed in
the sheet at the weld toe and not inside the nugget leading
to less computational effort. This may be done since the
crack initiation in most cases does not start in the nugget. If
checked a damage calculation in the nugget is performed,
too.
As default the option is checked.

Shift of nugget SN- curve against sheet


If the nugget is calculated a shifting factor for the SN-Curve
used to calculate the nugget may be applied. Often the SN-
Curves for the nugget show a lower endurance limit than
The Data Sheet for Solution Parameters F-261

the SN-Curve for the sheet. A factor lower than 1.0 may be
applied in these cases, i.e.
S E ,nugget
S E ,sheet

The default value is 0.7.


F-262 LMS FALANCS User Manual - Reference Graphical User Interface

General
General solution parameters are defined in this area.
The area fields are editable when updating or defining a solu-
tion parameter set.

Fig. 99: The area General in the window "Define Solution Parameter
Set"

Surface Correction
A surface correction parameter may be input into this field.
This parameter accounts for changes in the surface rough-
ness between the actual component and the specimens from
which the basic constant amplitude life curve were deter-
mined. It is defined as the endurance limit of the rough
specimen over the endurance limit of a polished specimen.
The surface correction parameter can take values in the
range (0, 2].
The default value is 1.
A discussion of these parameters is given in the LMS FAL-
ANCS Theory Manual.

Size Correction
A size correction parameter may be input into this field.
This parameter accounts for size difference, if needed, be-
tween the actual component and the specimens from which
the basic life curve(in the Strain-life Approach) resp. S-N
curve (in the Stress-life Approach) were determined. It is
defined as the endurance limit of the component over the
endurance limit of the lab specimen. The size correction pa-
rameter can take values in the range (0, 3].
The default value is 1.
The Data Sheet for Solution Parameters F-263

A discussion of these parameters is given in the LMS FAL-


ANCS Theory Manual.

Limit Damage Sum


The input field Limit Damage Sum is used to specify a
damage value limit other than unity. Any value greater
than zero may be used.
The default value is 1.
This is also called relative Miners Rule and is discussed in
the LMS FALANCS Theory Manual.

Different Channel Lengths


This option menu allows the user to determine the method
to use when multiple channels have been selected for a fa-
tigue analysis and the channels have different lengths. The
available entries are:
Truncate
The longer channels are truncated to the length of the
shortest channel.
Fill
This option will fill the shorter channels with zeroes, un-
til it matches the length of the longest history.
Repeat
This option will repeat each history until it matches the
length of the longest history.
The default selection is Truncate.
F-264 LMS FALANCS User Manual - Reference Graphical User Interface

Design Point
In the area Design Point you specify a particular design
point. It is used to calculate a life curve for the particular load
sequences and parameters specified
The area fields are editable when updating or defining a solu-
tion parameter set.

Fig. 100: The area Design Point in the window "Define Solution Pa-
rameter Set"

Unknown Variable
The unknown variable of the Design Point in the fatigue
analysis can be specified by the option menu Unknown
Variable. The choices are Life or Load Level. One of
these two will be known and the corresponding value of the
other will be calculated.
The default selection is Life.

Probability of Failure
The probability of failure is at 50 percent unless a prior sta-
tistical analysis has been done on the material dataset us-
ing TecWare LifeStat.

Life
The life of the design point can be specified in the input field
in terms of Cycles or Blocks of the load history.
The default value is 1000.
The Data Sheet for Solution Parameters F-265

Load Level
The multiplier of the load level given in units of the load af-
ter the offset and factor have been applied (in other words,
the calibrated load ) is to be entered into this input field.
For example, if 2 is entered into this input field, the design
point load level will be set at twice the maximum amplitude
in the calibrated load sequence. The calibration of the load
sequence with the offset and factor is discussed in the sec-
tion Geometry Work Sheet.
In the Results display, the computed variable amplitude
life curve and life points will be presented with respect to
multiples of the Load Level.
For analyses with several superimposed channels, the
pseudo stress is calculated to determine the fatigue damage.
However, in the results display, the load amplitude that is
referred to is the amplitude of the first channel in the list
that contributes to the damage.
The default value is 1.

Tolerance
If Load Level is chosen as Unknown Variable, a given
life is back calculated. This entry specifies the tolerance for
this calculation.
The default value is 0.05.
F-266 LMS FALANCS User Manual - Reference Graphical User Interface

Computed Points
In the area Computed Points you specify the location of addi-
tional points on the life curve to be computed, with respect to
the location of the input design point.
For example, if the design point is at location 1.0, then a load
level point of 0.5 is at half the load level of the design point.
The area fields are editable when updating or defining a solu-
tion parameter set.

Fig. 101: The area Computed Points in the window "Define Solution
Parameter Set"

Axis
This option menu is for user specified calculation of addi-
tional points on the life curve.
The available options are:
Load Level
computed points are in terms of multiples of the design
point along the vertical axis
Life
computed points are in terms of multiples of the design
points life
The default selection is Load Level.
The Data Sheet for Solution Parameters F-267

Type
The user can input a number of defined points, have a given
number of design points, or have design points automati-
cally generated.
The option button menu at this location will give these op-
tions. Once this option has been selected, several numbers
will appear in the list box to the right and correspond to the
factor applied to the design point variable specified with the
Axis option menu button.
For example, if Axis is set to Load Level and the Type is
set to 5 Points, the first number in the list box will be 1.5,
meaning a point on the variable amplitude S-N curve will be
generated at 1.5 times the design load. Other numbers in
the list have a similar meaning. The points can be edited
using the Delete, Add and Modify buttons and the input
field below the list box. If Automatic is chosen, LMS FAL-
ANCS tries to distribute the computed points between the
endurance limit and static failure.
The default selection is Automatic.

Remark: If you use a solution parameter for proportional FEM Analysis,


Type is automatically set to Automatic for this analysis.

Tolerance
If Life is chosen as Axis, a given life is back calculated.
This entry specifies the tolerance for this calculation.
The default value is 0.1.
F-268 LMS FALANCS User Manual - Reference Graphical User Interface

FEM/LTS: Local Stress State


The field is available when updating or defining a solution pa-
rameter set.

Fig. 102: The area FEM/LTS: Local Stress State in the window "De-
fine Solution Parameter Set"

The available options depend on the selected approach.

In the Stress-life Approach


The option menu FEM/LTS: Local Stress State allows the
user to select the type of critical plane stress parameter to
use, or equivalent stress parameter to use during the FEM
analysis or the LTS-Tensor analysis.
For analyzing spot welds choose the option pseudo stress:
spot welds and to activate the safety factor approach
choose the option Pseudo stress: Dang Van.

The default selection is pseudo stress: crit. Plane, open


mode (I).
pseudo stress: crit. Plane, open mode (I)
In this method, the components of the local stress/strain
tensor are resolved to directions perpendicular to candi-
The Data Sheet for Solution Parameters F-269

date critical planes upon which the fatigue damage is


computed.
Pseudo stress: crit. Plane, max shear (II+III)
In this method, the components of the local stress tensor
are resolved to directions parallel to candidate critical
planes upon which the fatigue damage is computed.
Pseudo stress: signed von Mises
For the signed von Mises local stress state option, the
von Mises equivalent stress is computed and given the
sign of the principal stress with the largest magnitude.
Pseudo stress: maximum principle
The maximum principal stress is used as the equivalent
uniaxial stress in the damage model.
Pseudo stress: intermediate principle
For these options, the respective principal stress compo-
nent is used in the fatigue analysis. Either the maximum
or the intermediate principal stress component is used.
Pseudo stress: spotweld
The model of Rupp is used to calculate the fatigue of spot
welds. See the section about the spot weld parameters
above.
Pseudo stress: Dang Van
Enables the safety factor approach according to Dang
Van.
sigma x
The x-component of the local stress tensor is used as the
equivalent uniaxial stress in the damage model.
Sigma y
The y-component of the local stress tensor is used as the
equivalent uniaxial stress in the damage model.
Sigma xy
The xy-component of the local stress tensor is used as the
equivalent uniaxial stress in the damage model.
F-270 LMS FALANCS User Manual - Reference Graphical User Interface

In the Strain-life ApproachThe option menu FEM/LTS:


Local Stress State allows the user to select the type of
critical plane stress parameter to use, or equivalent stress
parameter to use during the fatigue analysis. This parame-
ter is only used during FEM analysis or the LTS-Tensor
analysis.
The pseudo stress parameters operate on the projected di-
rections of the pseudo stress tensor. An uniaxial strain-life
approach is performed in each of these directions.
For the strain parameters the pseudo stress tensor is first
transformed to a local stress tensor via Jiang's model and
the projections are done afterwards.

The default selection is pseudo stress: crit. Plane, open.


Mode (I).
strain: crit. Plane, open mode (I)
The Jiang model is used to calculate the local stress ten-
sors and the components of the local stress tensors are
resolved to directions perpendicular to candidate critical
planes upon which the fatigue damage is computed.
Strain: crit. Plane, max shear (II +III)
The Jiang model is used to calculate the local stress ten-
sors and the components of the local stress tensors are
resolved to directions parallel to candidate critical planes
upon which the fatigue damage is computed. Both in-
plane and out-of-plane shear are considered.
The Data Sheet for Solution Parameters F-271

Strain: signed von Mises


For the strain signed von Mises local stress state op-
tion, the von Mises equivalent stress is computed and
given the sign of the principal stress with the largest
magnitude.
Strain: maximum principle
The Jiang model is used to calculate the local stress ten-
sors and the maximum principal stress is used as the
equivalent uniaxial stress in the damage model.
Strain: intermediate principle
The Jiang model is used to calculate the local stress ten-
sors and the respective principal stress component is
used in the fatigue analysis. Either the maximum or the
intermediate principal stress component is used.
Pseudo stress: crit. Plane, open mode (I)
In this method, the components of the local stress tensor
are resolved to directions perpendicular to candidate
critical planes upon which the fatigue damage is com-
puted.
Pseudo stress: crit. Plane, max shear (II+III)
In this method, the components of the local stress tensor
are resolved to directions parallel to candidate critical
planes upon which the fatigue damage is computed. Both
in-plane and out-of-plane shear are considered.
Pseudo stress: signed von Mises
For the signed von Mises local stress state option, the
von Mises equivalent stress is computed and given the
sign of the principal stress with the largest magnitude.
Sigma x
The x-component of the local stress tensor is used as the
equivalent uniaxial stress in the damage model.
Sigma y
The y-component of the local stress tensor is used as the
equivalent uniaxial stress in the damage model.
Sigma xy
F-272 LMS FALANCS User Manual - Reference Graphical User Interface

The xy-component of the local stress tensor is used as the


equivalent uniaxial stress in the damage model.

Remark: If the max shear approach is used, be sure to use a torsion


damage parameter as well and that the type of the material parameter set
is set correctly (tension / torsion).

Buttons
OK
When defining a new solution parameter set a new element
is added to the selected database. Its name and parameters
are defined by the settings in the window. The data sheet is
closed.
When updating an existing solution parameter set the new
settings are stored in the set and the data sheet is closed.
The old parameter values are lost.
When viewing a solution parameter set the data sheet is
closed.

Apply
As OK but without closing the data sheet.

Cancel
The data sheet is closed without creating a new database
element.

Print
The window "Print" appears from where you start the print-
out of the data sheet.

Help
The online help system is started displaying the according
chapter.
The Data Sheet for Material Data F-273

The Data Sheet for Material Data


The data sheet for strain-life material data is saved with the
Geometric Work Sheet. It appears in three versions depending
on the intended purpose (define element, update element or
view element). The window is available only in the Strain-life
Approach. The layout is always the same but the edit status of
the fields differs.
z "Strain-life Approach - Define Material Data Sheet"
The window is called via the menu item ActionDefine in
the database selection window "Selection of Material Data
Sheets" or by pressing OK in the window "Estimation Based
on Uniform Material Law". All fields are editable for nam-
ing a new database element, selecting the database it will
be stored in and setting its parameters.
See the paragraph Creating new Database Entries for de-
tailed information on defining new database elements.
z "Strain-life Approach - Update Material Data Sheet"
The window is called via the menu item ActionUpdate
in the database selection window "Selection of Material
Data Sheets". The element name and the database can not
be edited. All other parameters may be changed. The new
settings will be saved when pressing OK or Apply. The
original values are no longer available.
See the paragraph Updating existing database entries for
detailed information on updating database elements.
z "Strain-life Approach - View Material Data Sheet"
The window is called via the button Data Sheet in the da-
tabase selection window "Selection of Material Data
Sheets". All fields are insensitive.
See the paragraph Viewing and Printing a Database Entry
for detailed information on viewing database elements.
F-274 LMS FALANCS User Manual - Reference Graphical User Interface

The Window "Define Material Data Sheet"


This paragraph describes the data sheet for defining strain-life
material data.

Remark: Once the parameter set is defined and the OK button has been se-
lected, any further changes to the solution parameters must be done using
the Update option. If you use the Apply button several times for saving in-
terim states you have to confirm overwriting in an appearing warning.

Fig. 103: The window "Define Material Data Sheet"

The window contains the areas Element, Manson-Coffin-


Morrow Relation, Static Failure Data, Endurance Limit,
Ramberg-Osgood Relation, Measurement and Multiaxial
material model (Jiang) and some buttons.
The Data Sheet for Material Data F-275

Element
In the area Element general database settings are defined.

Fig. 104: The area Element in the window "Define Material Data
Sheet"

Material
When defining new material data you enter its name at this
field. If you use an existing material data as template the
field is preset with the name of this set. The field is left
blank if you use the LMS FALANCS default values as tem-
plate.
When viewing or updating a material data this field is not
editable. The name must not be changed.

Database
When defining a new material data you specify the database
it is to be stored in in this option menu. Available entries
are all databases defined for material data. If you use an
existing material data as template the field is preset with
the database this data is contained in. The database De-
fault is chosen if you use the LMS FALANCS default val-
ues as template.
When viewing or updating a material data this field is not
editable. The database must not be changed.

Remark: For updating and defining material data the selected database
must be editable! Otherwise, the buttons OK and Apply are insensitive.

Comment
This text is saved as comment to the material data. It is ed-
itable when updating or defining a material data.
The comment may contain up to 80 characters.
F-276 LMS FALANCS User Manual - Reference Graphical User Interface

Manson-Coffin-Morrow Relation
Material properties relating to strain-life failure are defined in
this area.

Fig. 105: The area Manson-Coffin-Morrow Relation in the window


"Define Material Data Sheet"

Formula
The strain-life damage equation is displayed:
f
= (2 N )b + f (2 N )c
E

Fatigue Strength Coefficient


The coefficient must be entered in MPa. Allowed values are
in the range (0,4000].
The default value is 900.

Fatigue Ductility Coefficient


Allowed values are in the range (0,10].
The default value is 0.59.

Fatigue Strength Exponent


Allowed values are in the range (-1,0].
The default value is -0.087.

Fatigue Ductility Exponent


Allowed values are in the range (-4,0].
The default value is -0.58.
The Data Sheet for Material Data F-277

Static Failure Data


Static Tensile Strength and Compressive Strength data in
terms of engineering stresses are entered in this portion of the
window. If unknown, they can be estimated from the Cyclic
Failure Data.

Fig. 106: The area Static Failure Data in the window "Define Mate-
rial Data Sheet"

The units for these quantities are MPa and the entered values
must be positive. If these values are exceeded by the maximum
or minimum value in the time history, a static failure mode is
reported.
The default value for Tensile Strength is 600 MPa (Stress)
resp. 3.849% (Strain) and the default value for Compressive
Strength is 1800 MPa.
There are no default values for the strains. By the default set-
ting of the radio buttons, the strains are calculated from the
stresses using the Ramberg-Osgood-relation. If the radio but-
ton for strain is activated, then the strains can be defined by
the user and the stresses are re-calculated again from the
Ramberg-Osgood-relation.
F-278 LMS FALANCS User Manual - Reference Graphical User Interface

Endurance Limit
The parameters of the endurance limit are defined in this area.

Fig. 107: The area Endurance Limit in the window "Define Material
Data Sheet"

The activated radio button before a field describes which value


is defined by the user. The two remaining ones are calculated
using the Ramberg-Osgood and the Manson-Coffin-Morrow
relations.

Number of Cycles
Allowed values are in the range [1, 1e12].
The default value is 5.0677E+5.

Stress Amplitude
Allowed values are in the range (0,1000]). The values are
given in MPa.
The default value is 272.34.

Strain Amplitude
Allowed values are in the range (0,10]). The values are
given in percent at the endurance limit.
The default value is 0.1545.
The Data Sheet for Material Data F-279

Ramberg-Osgood Relation
The cyclic stress-strain properties are listed in this area.

Fig. 108: The area Ramberg-Osgood Relation in the window "Define


Material Data Sheet"

Formula
The Ramberg-Osgood relation is displayed:
1
n
= +
E K

Youngs Modulus
The modulus of elasticity is entered in MPa. Allowed values
are in the range [100,1e7].
The default value is 2E+5.

Cyclic Hardening Coefficient


Allowed values are in the range [100, Young's Modulus].
The values are given in MPa.
The default value is 990.

Cyclic Hardening Exponent


Allowed values are in the range (0.03, 0.5).
The default value is 0.15.
F-280 LMS FALANCS User Manual - Reference Graphical User Interface

Measurement
This area contains information on the measured data.

Fig. 109: The area Measurement in the window "Define Material Data
Sheet"

R-ratio
The R-ratio of the constant amplitude strain controlled test
from which the material properties have been determined is
entered in this input field.
The ratio is defined as the minimum stress amplitude over
the maximum stress amplitude and can take values in the
range ( minus infinity, 1] and > 1.
The option menu on the right offers common values of the
ratio.
The default value is -1.

Material parameters were measured in


The test type is chosen in the option menu. Available en-
tries are Torsion and Tension.
The default selection is Tension.

Remark: If you have performed torsion tests to determine your parame-


ters, you have to set the letter parameter to Torsion so that your pa-
rameters are correctly interpreted. In this case, you must enter the tor-
sional data in the appropriate fields, e.g. G in the E field, etc.
If axial tests have been performed and the data is to be used in a torsion
analysis, be sure to enter the correct value for the Poisson's ratio in
area Multiaxial material model (Jiang).
The Data Sheet for Material Data F-281

Multiaxial material model (Jiang)


Here the parameters for the Jiang model and the elastic-plastic
model are defined.

Fig. 110: The area Multiaxial material model (Jiang) in the win-
dow "Define Material Data Sheet"

Please refer to the LMS FALANCS Theory Manual for details

Poisson's ratio
The default value is 0.29.

Ratchetting parameter Chi


The default value is 5.

Number of backstresses
The default value is 5.
F-282 LMS FALANCS User Manual - Reference Graphical User Interface

Buttons
OK
When defining new strain-life material data a new element
is added to the selected database. Its name and parameters
are defined by the settings in the window. The data sheet is
closed.
When updating existing strain-life material data the new
settings are stored in the database element and the data
sheet is closed. The old parameter values are lost.
When viewing strain-life material data the data sheet is
closed.

Apply
As OK but without closing the data sheet.

Cancel
Selecting this button will close the data sheet without de-
fining or saving any information.

Print
Selecting the Print button will call the "Print" window to
allow the user to print the strain-life material data.

Help
Selecting this button will display this help information.
The Data Sheet for Method Parameters F-283

The Data Sheet for Method


Parameters
The method parameters define some basic parameters and the
output of the finite element based analysis.
The method parameter set is saved with the Geometric Work
Sheet.
The data sheet for method parameters appears in three ver-
sions depending on the intended purpose (define element, up-
date element or view element). The layout is always the same
but the edit status of the fields differs.
The window versions are in both the Stress-life Approach and
the Strain-life Approach:
z "Define Method Parameter"
The window is called via the menu item ActionDefine in
the database selection window "Selection of Method Pa-
rameter Sets". All fields are editable for naming a new da-
tabase element, selecting the database it will be stored in
and setting its parameters.
See the paragraph Creating new Database Entries for de-
tailed information on defining new database elements.
z "Update Method Parameter"
The window is called via the menu item ActionUpdate
in the database selection window "Selection of Method Pa-
rameter Sets". The element name and the database can not
be edited. All other parameters may be changed. The new
settings will be saved when pressing OK or Apply. The
original values are no longer available, after saving.
See the paragraph Updating existing database entries for
detailed information on updating database elements.
z "View Method Parameter"
F-284 LMS FALANCS User Manual - Reference Graphical User Interface

The window is called via the button Data Sheet in the da-
tabase selection window "Selection of Method Parameter
Sets". All fields are insensitive.
See the paragraph Viewing and Printing a Database Entry
for detailed information on viewing database elements.
The Data Sheet for Method Parameters F-285

Window "Define Method parameter"


The method parameter sheet consists of the panels General,
NP FEM, FEM Results, RP-Filter, Hot Spots and LTS. In
the case you want to perform a non FEM analysis you only
have to take care about the first panel.
For a detailed description of the different parameters please re-
fer to the matching sections of the LMS FALANCS Theory
Manual.

General
In the panel General method parameters are defined that are
used in both FEM analyses and Non-FEM analyses.

Fig. 111: The panel General in the window "Define Method parame-
ters"

Data set name


When defining a new material parameter set you enter its
name at this field. If you use an existing material parame-
ter set as template the field is preset with the name of this
set. The field is left blank if you use the LMS FALANCS de-
fault values as template.
F-286 LMS FALANCS User Manual - Reference Graphical User Interface

When viewing or updating a material parameter set this


field is not editable. The name must not be changed.

Database name
When defining a new material parameter set you specify the
database it is to be stored in in this option menu. Available
entries are all databases defined for material parameter
sets. If you use an existing material parameter set as tem-
plate the field is preset with the database this set is con-
tained in. The database Default is chosen if you use the
LMS FALANCS default values as template.
When viewing or updating a material parameter set this
field is not editable. The database must not be changed.

Remark: For updating and defining material parameter set the selected
database must be editable! Otherwise, the buttons OK and Apply are in-
sensitive.

Number of rainflow bins


Sets the number of rainflow bins used for rainflow counting
in the non-FEM analysis.
The default value is 100.

Compute TSDs exact (include residual influence be-


tween events)
For test schedule definition based analysis runs there are
two different possibilities to calculate:
After each event of the test schedule there remains a resi-
due of unclosed loops that may also influence the simulation
of the next event. The user has to decide whether he wants
to have this effect of the residue included. If yes the option
must be checked. If the influence of the residue shall be ig-
nored, the option has to be unchecked.
As default the option is not checked.

Remark: In the non-FEM stress approach, the residue is always taken


into account.
The Data Sheet for Method Parameters F-287

Fatigue Sensitive Editing


If the option is checked for a Non-FEM analysis the history
reduction may be performed on its results. See the chapter
History Reduction for further information.
As default the option is not checked.
F-288 LMS FALANCS User Manual - Reference Graphical User Interface

NP FEM

Fig. 112: The panel NP FEM in the window "Define Method parame-
ters"

Number of critical planes


Defines the number of critical planes used in the non pro-
portional FEM critical plane approaches. The higher the
number of critical planes the more accurate the analysis
will get but also the computational effort increases linearly
with the number of critical planes.
The default value is 18.

Maximal number of projection directions


Specifies the number of projection directions for the rain-
flow projector during a nonproportional analysis.
The default value is 250.

Tolerance angle
Specifies the tolerance angle (in degrees) used for identify-
ing similar directions in the rainflow projector.
The default value is 10.
The Data Sheet for Method Parameters F-289

Maximum norm quotient


A direction in the rainflow projector is discarded if <max.
norm> / <act. Norm> > NormQuotient. A high value for
this parameter means that many directions will be exam-
ined, while a low value will result in fewer directions being
examined.
The default value is 100000.

Elimination safety factor


Gives a numerical criterion for node elimination. Eliminated
nodes have to satisfy the condition:
<nodal damage>
* <damage correction factor>
* Elimination safety factor
< <Elimination threshold>
This means that the larger this factor is chosen the less
elements are eliminated.
The default value is 100.

Use absolute elimination threshold


If this option is checked the entered Absolute elimination
threshold is used as <Elimination threshold> in the
node elimination runs.
If the option is not checked the value of the <Elimination
threshold> is automatically chosen from the elimination
run.
As default the option is not checked.

Absolute elimination threshold


For each node elimination run the following criterion is used
for nodes to be eliminated:
<nodal damage>
* <damage correction factor>
* Elimination safety factor
< <Elimination threshold>
Here the <damage correction factor> is calculated
during the RP-filtering process and the EliminationSafe-
tyFactor is given in this panel.
F-290 LMS FALANCS User Manual - Reference Graphical User Interface

If Use absolute elimination threshold is not checked,


the <Elimination threshold> is automatically chosen
from the elimination run.
If Use absolute elimination threshold is checked, the
value of Absolute elimination threshold is used as
<Elimination threshold>.
The default value is 0.001.

Use strain-life also for elimination runs


Used for the strain-life approach for nonproportional FE
analyses.
If checked then the strain-life approach will be used to cal-
culate damage for filtered load histories, and if not checked
the stress-life approach is used instead.
The use of the strain-life also for the filter runs takes some
more time, but it is more accurate.
As default the option is checked.
The Data Sheet for Method Parameters F-291

FEM Results
The LMS FALANCS result files contain four computed values
for each task. The settings in the panel FEM Results specifies
the four results that are written into the result file and defines
the values that are used to indicate infinite life and static fail-
ures.
How to find the 4 results in a LMS FALANCS result file de-
pends on the FE-file format which is used. The FE-file formats
are described in Part 6 Reference - Interfaces to Finite Ele-
ment Tools.

Fig. 113: The panel FEM Results in the window "Define Method pa-
rameters"

Result 1
This entry changes the displayed value if you choose to dis-
play damage(max), damage(top) or damage(bottom). The
value of Use logarithmic scale for Result 1 also influ-
ences the display.
The following options are available:
Miner sum
The Miner sum is displayed.
F-292 LMS FALANCS User Manual - Reference Graphical User Interface

If the limit damage sum is set to 1.0, the Miner sum cor-
responds to 1.0 / (number of sustainable repetitions).
If you choose another limit damage sum, it corresponds
to (limit damage sum) / (number of sustainable repeti-
tions) to failure.
Be aware that since failure is assumed if the Miner Sum
exceeds limit damage sum the number of sustainable
repetitions depends (almost) linearly on the limit dam-
age sum, and hence in the case of Miner Sum the display
is (almost) independent of the limit damage sum.
1/number of blocks
The value 1.0 / (number of sustainable repetitions) is
displayed.
Number of blocks
The number of sustainable repetitions is displayed.
The default option is Miner sum.
In former releases the option menu was named Write
damage as.

Use logarithmic scale for Result 1


If checked, the logarithm of the damage is displayed such
that contour plots with equidistant contour lines can be
used to display.
If not checked the damage values are written to the result
file as they are.
As default the option is checked.

Result 2
One of the following options may be selected. The according
result is written into the result file.
Design life Factor (N_Design/N)
The ratio of the design life value (N_Design) and the
computed life (N) is written. N_Design can be defined in
the solution parameter set (variable Life in section De-
sign Point).
Elimination run number
The Data Sheet for Method Parameters F-293

This parameter is useful for displaying at which filter


width level nodes have been eliminated from fatigue
analysis for a finite element mesh. For spot weld analy-
sis runs the position where the crack starts (2 for nugget,
1 for sheet) is written to the position Result 2 in the re-
sult file.
The default option is Design life Factor (N_Design/N).

Result 3
One of the following options may be selected. The according
result is written into the result file.
Load Design Factor (Sig/SigDesign)
From the computed life a corresponding stress value Sig
can be re-calculated using the SN curve. This stress rep-
resents the amplitude for a constant amplitude loading,
which leads to the same damage. The load design factor
is the ratio of this value and the design stress (Sig-
Design), which is calculated from the design life
(N_Design) again using the SN curve. In case of strain
life approach, the SN curve is synthetically calculated.
Max. absolute stress
This is the maximum absolute stress encountered during
the loading. In the stress life approach the pseudo stress
is used, in the strain life approach the real stress is used.
The value is calculated from the uni-axial equivalent
stresses (von Mises, critical planes, etc.).
Max. stress amplitude
This is the maximum stress amplitude encountered
during the loading. In the stress life approach the pseudo
stress is used, in the strain life approach the real stress
is used. The value is calculated from the uni-axial
equivalent stresses (von Mises, critical planes, etc.).
Safety factor
The safety factor is always defined as the factor, which
can be applied to the loads in order to reach the endur-
ance limit resp. the static limit. Thus a factor of 2 means,
that the load does not cause any damage as long as it is
scaled with a factor < 2. Damage starts when the factor
F-294 LMS FALANCS User Manual - Reference Graphical User Interface

is > 2. The safety factor is not calculated when the Jiang


model is used.
The default option is Load Design Factor
(Sig/SigDesign).

Result 4
One of the following options may be selected. The according
result is written into the result file. Additionally the specific
values for indicating infinite life and static failure are to be
defined.
RF Norm
To get the pseudo stress at a certain location and for a
certain uni-axial stress state (for example crit. Plane), a
linear combination of the load histories has to be calcu-
lated. The coefficients of this combination depend on the
stresses in the load cases. These coefficients are scaled
with the maximum amplitude of the corresponding load
history and interpreted as a vector. The length of this
vector is a measure for the importance of the corre-
sponding location. The higher this value is, the more
damage is to be expected. For all locations, which are
used in the RP-Filter process, this length called RF-
Norm is written. For all other locations it is set to 0.
Thus by displaying the RF-Norm it can be checked which
locations have been used in the RP-Filter process.
Task number
For each task its number is written into the result file.
Hot spot number
The number of the hot spot to which an element belongs
to is written into the result file. If the element does not
belong to a hotspot the value is 0.
As default RF Norm is entered.

Value to indicate infinite life


For FEM methods, specifies the logarithmic value to be
written into the result file if the damage is below the en-
durance limit.
The default value is -30.
The Data Sheet for Method Parameters F-295

Factor on 'Limit Damage Sum' to indicate static failure


For FEM methods, specifies the factor which is multiplied
with 'Limit Damage Sum' before writing into the result file
if a static failure occurred.
The default value is 100.
F-296 LMS FALANCS User Manual - Reference Graphical User Interface

RP Filter

Fig. 114: The panel RP Filter in the window "Define Method parame-
ters"

Filterwidth for filter runs


The values given for the filter widths should get ordered
automatically such that
Filterwidth_1 > Filterwidth_2 > ... > Filterwidth_n.
The values of the filter width are related to the SN-curve of
the material as follows:
the interval between the number of cycles corresponding
to static failure load and the endurance limit is equally
divided in the log-log scale. The N-value for the endur-
ance limit corresponds to 0 and the N-value for the static
failure load corresponds to 1. In this scale each value of
the filter width is interpreted as an N-value and the cor-
responding stress amplitude is calculated.
Any hysteresis loops smaller than the computed stress
amplitude is filtered (discarded) from the analysis.
For example, a filter width of 0 will discard all hysteresis
loops smaller than the endurance limit, and a filter width of
1 will discard all loops smaller than the static failure load.
The Data Sheet for Method Parameters F-297

Add
The value in the text box is added to the list box.

Change
Exchanges the selected entry in the list box with the value
in the text box.

Remove
Removes a selected entry from the list box.
F-298 LMS FALANCS User Manual - Reference Graphical User Interface

Hot Spots
In the panel Hot Spots you define whether hot spots are cal-
culated during an analysis and specify the parameters for the
calculation.

Fig. 115: The panel Hot Spots in the window "Define Method parame-
ters"

Calculate hot spots


The hot spot calculation is only performed if this option is
checked.
As default the option is not checked.

Minimum damage (log


Elements below this damage value are not taken into ac-
count.
The default value is -30.

Threshold (log
The damage D (in logarithmic scale) of the hot spot is given
by the damage of its center element. The neighboring ele-
ments are added to the hot spot, as long as their damage
values are greater than d - threshold. This parameter has
influence on the size of a hot spot. The larger the threshold,
the larger the hot spot might be.
The Data Sheet for Method Parameters F-299

The default value is 1.2.

Maximum number
This is the maximum number of hot spots which are deter-
mined. The hot spots are sorted in such a way, that the
damage of the center element is descending.
The default value is 20.

Minimum size
This parameter is used to control the size of the hot spots,
which are to be detected. If the value of the parameter is 1,
then just the element with maximum damage is part of the
hot spot. If the value is 2, then all elements, which are di-
rect neighbors of the center element are also part of the hot
spots. If the value is 3, then not only the direct neighbors of
the center element are taken, but also the neighbors of the
neighbors. This scheme is extended also to higher values of
the parameter. If one of these elements do not reach the
damage threshold, then the entire hot spot is discarded.
The default value is 1, which means that it is sufficient,
that only the center element itself fulfills the threshold con-
dition. If there is a very small hot spot, where the damage
decreases rapidly in the neighborhood, then it may happen,
that elements which are geometrically very close to the hot
spot center have a damage value below the threshold. If in
such a case the minimum size is too large, then the hot spot
might not be detected at all. That's the reason for choosing
the default value 1.
F-300 LMS FALANCS User Manual - Reference Graphical User Interface

LTS
In the panel LTS you define the parameters for the Local Time
Series (LTS) calculation and specify which kind of time series
are generated.

Fig. 116: The panel LTS in the window "Define Method parameters"

Generate stress time series


If checked, in both the Stress-life Approach and the Strain-
life Approach stress-time series are generated when per-
forming Local Time Series (LTS) based on the method pa-
rameter set. The generated time series are:
time series for x- y- and xy-pseudo stresses:
elem_<n>_stress.erg and the header file
elem_<n>_stress.hrg
where <n> is the element number in the element set
time series of max. principle stresses:
elem_<n>_principles.erg and the header file
elem_<n>_principles.hrg
where <n> is the element number in the element set
time series containing radial stresses (for hot spots only).
The Data Sheet for Method Parameters F-301

As default the option is checked.

Generate strain time series


If checked, in the Strain-life Approach strain-time series are
generated when performing Local Time Series (LTS) based
on the method parameter set. The generated time series
are:
strain time series calculated from pseudo stresses (x-, y-,
z- and xy-stresses) using Hook's law:
elem_<n>_strain.erg and the header file
elem_<n>_strain.hrg
where <n> is the element number in the element set
As default the option is not checked.

Projection angle
If checked, in the Strain-life Approach, the entered angle
will be used for generating strain time series in the speci-
fied direction. The generated time series are:
strain time series in the direction specified by the pro-
jection angle:
elem_<n>_angle_<d>.erg and the header file
elem_<n>_angle_<d>.hrg
where <n> is the element number in the element set and
<d> is the direction.
As default the option is not checked. The default angle is 0.

Generate time series for forces and moments (spot weld)


If checked time series for forces and moments are generated
in the Stress-life Approach when performing Local Time Se-
ries (LTS) based on the method parameter set. In the used
solution parameter set the FEM/LTS: Local Stress State
has to be pseudo stress: spotweld. The generated time se-
ries are:
time series for forces and moments:
elem_<n>_forces_and_moments.erg and the header
file
elem_<n>_forces_and_moments.hrg
F-302 LMS FALANCS User Manual - Reference Graphical User Interface

where <n> is the element number in the element set.


Each of these time series contains six channels per ele-
ment node:
N_<node>_Fx force
N_<node>_Fy "
N_<node>_Fz "
N_<node>_Mx moment
N_<node>_My "
N_<node>_Mz "
where <node> is the node number.
As default the option is not checked.
The Data Sheet for Method Parameters F-303

Buttons
The following buttons are available on each panel:

OK
When defining a new method parameter set a new element
is added to the selected database. Its name and parameters
are defined by the settings in the window. The data sheet is
closed.
When updating an existing method parameter set the new
settings are stored in the database element and the data
sheet is closed. The old parameter values are lost.
When viewing a method parameter set the data sheet is
closed.

Cancel
Selecting this button will close the data sheet without de-
fining or saving any information.

Print
Selecting the Print button will call the "Print" window to
allow the user to print the strain-life material data.

Help
Selecting this button will display this help information.
F-304 LMS FALANCS User Manual - Reference Graphical User Interface
Error and Information Messages F-305

Error and Information Messages


The individual methods pop up error and information messages
during execution.
Information messages just give hints as to why some results
may turn out as non-expected, while error messages indicate
why an analysis run could not come up with results.
As long as a job is listed in the window "Computation status"
all messages that occurred during its execution are available.
You may list them in the window "Info" and save the list as log-
file for job documentation.
We included parts of the information and error messages that
the individual methods pop up during execution. We only ex-
plain the major messages and try to give hints how to solve the
individual problem.
F-306 LMS FALANCS User Manual - Reference Graphical User Interface

LMS FALANCS Main Program and Graphical


User Interface
This paragraph explains messages concerning the file selection
and the database handling.

File Selection
The channels of the selected file cannot be read. Possi-
ble reason: wrong format
File: <File name>

The number of channels of the selected file cannot be


read.
Possible reason: defect in file or wrong format
File: <File name>
You probably did not choose the right format entry for the
given file. Please check the option button File type.

The selected file <file name> cannot be read.


Internal data access function returned error <error
number>
The file seems to be corrupted. Please check the file.

Databases
Error while initializing the database
The entry in the falancs.ini pointing to the database di-
rectory is not valid. Check your falancs.ini configuration
file.

Error while opening the database


The database inventory file could not be opened. Check your
falancs.ini configuration file.

Can't open <database entry file>


The selected entry points to <database entry file> which can
not be opened. Some other user could be editing it.
Error and Information Messages F-307

Can't write to <database entry file>


You do not have write permission on the <database entry
file>. Either this is due to the permissions you have set or
another user has locked the file.

Database editing
The field <field> has an invalid value

The field <field> needs a valueless than <value>

The field <field> needs a value less or equal <value>

The field <field> needs a value greater than <value>

The field <field> needs a value greater or equal to


<value>

The field <field> needs a value not equal to <value>

The field <field> needs a value within <value1> <= x <=


<value2>
You entered an invalid number. Please check with the cor-
responding section of this manual what the physical mean-
ing this field represents and in what range entries have to
be specified.

The field <field> is empty. Please input a correct value


You left the field empty, but an input is necessary. Please
check with the corresponding section of this manual as to
what the physical meaning this field represents and in what
range entries have to be specified.

The input implies in the field <field> a value greater |


greater or equal | less |less or equal |equal to value.
Value is automatically adapted.
Some inputs also alter other fields. If this leads to invalid
entries in those fields, they are automatically changed to
correct values.
F-308 LMS FALANCS User Manual - Reference Graphical User Interface

Load History Selection and Viewing


You can't select time series and rainflow matrices at the
same time

You can only select one matrix to view


You can view only either time histories or rainflow matrices
at one time, since different applications are launched to dis-
play the loading histories. Only one matrix can be displayed
at one time. Please view those items one after the other.

There is a wrong entry (<entry>) in your configuration


file 'falancs.ini' In the section '[LoadHistoryView]' the
allowed values for the entry 'TimeSeries=' are 'TimeEdit
or 'TimeView'. Shall I use TimeView at this moment for
viewing?
Answer yes to this confirmation box and correct your fal-
ancs.ini.
Error and Information Messages F-309

Geometry Work Sheet and Cell


This paragraph explains messages concerning the working
with the Geometry Work Sheet and Cell.

Selections, Cut and Paste


Wrong selection!
A selected block needs to contain at least one geometry
cell.
Please repeat the selection accordingly.
Proceed as instructed.

Selected item can't be deleted! There has to be one row


and one column in the tablefield at least at any time.
You can not cut the whole Geometry Work Sheet !

The paste buffer content doesn't fit into the currently


selected cells!

Wrong location for block insertion The rectangular sec-


tion of the Geometry Work Sheet contained in the paste
buffer does not fit here probably to table header col-
umns or rows contained in it. Please select a new loca-
tion.

Wrong location for row insertion The row contained in


the paste buffer cannot be inserted here

To insert the row from the paste buffer please select a


row or a single cell.

Wrong location for column insertion! The column con-


tained in the paste buffer cannot be inserted here.

To insert the column from the paste buffer, please select


a column or a single cell.
Please reselect such that the content fits into the selected
parts. The problem may be that header information (row
head: material, solution parameter sets, column head: load
history information) is only included in either the paste
buffer or the selected area.
F-310 LMS FALANCS User Manual - Reference Graphical User Interface

The length of the rows|columns in the paste buffer is


shorter than the current length of the rows in the work
sheet. The rows|columns will be filled up with zeros.

The length of the rows|columns in the paste buffer is


longer than the current length of the rows|columns in
the work sheet. The rows will be truncated.
Gives information as to how different lengths in paste
buffer and selection are handled.

Cell entry values


Task Name Already Used! The name for the "Task/Site"
cell already exists. A new name is automatically gener-
ated.

Invalid Job/Task name! Please define a new Job


name/Task name. Use alphanumeric characters only !
Task names must be unique, since they are used to identify
the results. Task and Job names are used to create result
directories. Hence they must be valid directory names.

Invalid Sigma|L_e - Value! Only numeric values within


the float-range are allowed for Sigma|L_e.

c value out of float range ! Please specify new Sigma, Le


values.."

L_e must not be zero. Please define another value.


Please define new values within the range. Keep in mind
that c is defined as e over eL. Hence eL must be different
from zero.

Input Error !
Rainflow matrices and channels of elastic-plastic strains
cannot be combined with other channels. Please correct
your input!
Change the concentration factors accordingly.
Error and Information Messages F-311

Starting a job
Before starting a job, the Geometry Work Sheet is checked for
consistency. If any inconsistency occurs, the job can not be
started until the Geometry Work Sheet is corrected. Please
follow the instructions in the error messages:

Rainflow channels or channels containing elastic-


plastic strains are combined with other channels in row
number <row number> (Task/Site = '<task>') and <num-
ber of rows other row(s). This is not allowed. Please cor-
rect these rows.

No concentration factors unequal to zero found in row


<row number>(Task/Site = '<task>') and <number> other
row(s).
Please correct these rows.

There are missing material- and/or solution parameter


entries in row <row number> (Set = '<Element set>') and
<number> other row(s) of the tablefield. Please enter
the missing entries.

There are <number of duplicates> duplicate row(s)


<number of duplicates> duplicate column(s) in the ta-
blefield. The first duplicate row is <number of row>
(Task/Site = '<task>'), the first duplicate column is
<number of column. Please remove them before pro-
ceeding!"
F-312 LMS FALANCS User Manual - Reference Graphical User Interface

Some combinations in the Geometry Work Sheet are not possi-


ble to analyze using LMS FALANCS. The following messages
indicate them.

Error in GWS (task <task>, column c_<column>)


The damage parameter PJ can't be used to analyze rain-
flow matrices!

Error in GWS (task <task>, column c_<column>)


The damage parameter PJ can't be used for a FEM/NP
analysis!

Error in GWS (task <task>, column c_<column>)


Load and elastic-plastic strain can't be combined in one
task.

Error in GWS (task <task>)


Spot welds can not be computed with transient input.

Error in GWS (task <task>)


The license for computing spot welds is not available.

Error in GWS (task <task>)


Elastic-plastic strain can only be used in non-FEM.

Delete the tablefield - entries.

Delete the tablefield - entries after finishing calcula-


tions?

The existing workfolder contains entries. Create a new


folder?
Before the Geometry Work Sheet is deleted, you must con-
firm the request to delete the current Geometry Work Sheet
by either pressing the Cancel button or the OK button
(here the Geometry Work Sheet is deleted after performing
the analysis. It is kept open if you start the analysis by
pressing the Apply button.) or loading a Geometry Work
Sheet by the file options the user must confirm the deletion.

The job <job name> is still running.


You tried to start a job with the same name as a running
job. Since this could lead to unpredictable results, this is
Error and Information Messages F-313

forbidden. Either cancel the running job or enter a new job


name in the Job initialization window.

FEM specific
The number of selected load histories (<number of load
histories>) doesn't match the number of selected load
cases (<number of load cases>). Please correct one of
these selections.
Each load history is matched with one load case during ini-
tialization of the Geometry Work Sheet. Hence you have to
select the same number for each of them. Note that you
should select them in a matching order to reduce the neces-
sary editing in the Geometry Work Sheet.

The number of selected materials must not be greater


than the number of selected element sets. Please correct
one of these selections.

The number of selected solution parameters must not be


greater than the number of selected element sets. Please
correct one of these selections.
For each element set there has to be one material and one
solution parameter set. Ensure that you select them corre-
spondingly.

Computation Status window


Really stop Job <Job name>
Before canceling a job, the action must be confirmed.

Job <Job name> cant be stopped


Job could not be stopped (unknown reason)

Job <Job name> run on another machine and cant be


stopped
Jobs can only be stopped if they run on the same machine as
the LMS FALANCS main program.
F-314 LMS FALANCS User Manual - Reference Graphical User Interface

Non FEM methods


This paragraph explains messages which may occur when per-
forming Non-FEM calculations.

Either approach
The arguments for task <task> are incorrect!
Either the material, S-N-Curve or solution parameter set
include wrong entries or your Geometry Work Sheet is cor-
rupted. Please check all your input and try again.

An error occurred during the calculation of the local


loading of task <task>
Your load histories may be corrupted. Please check them.
Other possible reasons may be that you may not write to the
location where the RF-Matrix is written to, or the disk is
full.

An error occurred during the calculation of the design


point of task <task name>

An error occurred during the calculation of the damage


channel of task <task name>

An error occurred during the iteration to calculate of


the design point of task <task name>

An error occurred during the calculation of task <task>


These messages most probably indicate some problem with
memory or the file handling. Please check your permissions
on the directory results are written to and whether enough
disk space is provided there. Try to solve memory problems
by restarting LMS FALANCS. If the problems persist
please contact your LMS FALANCS support person.
Error and Information Messages F-315

The prescribed life for the calculation of the design


point|computation point of task is too short|long.
Loadlevel set to the maximal|minimal loadlevel below
static failure|above endurance limit!
The prescribed lifetime can not be achieved with the given
parameters. If the lifetime is too short, this indicates that at
a corresponding load level a static failure will occur. The
load level is set to the maximum value at which no static
failure occurs. If on the other hand the matching load level
would lie below the endurance limit, it is set to the mini-
mum value at which cyclic failure happens.

The prescribed life for the calculation of computation


point i of task <task name> is either infinite of zero.
Computation point ignored!
This happens if the design points unknown variable is life
and the failure mode is either static or none. If the life axis
is chosen for the computation points and the points are not
chosen to be computed automatically this error occurs. The
computation points are discarded in this case.

The loading for task<task name> is empty or constant


In this case no hysteresis loop can be identified and the task
is aborted. Note that there will be no results available for
that task. Please check your loading histories and concen-
tration factors c.

Stress-life approach
An error occurred during the calculation of the S-N-
curve of task <task name>
Please check your S-N-curve entries.

The combination of SN-Curve and mean stress influence


used in task <task name> may lead to unpredictable re-
sults. Please check your parameters!
The combination of SN-Curve and mean stress influence
used in this task may lead to assigning a non zero damage
contribution to a hysteresis loop with zero amplitude but a
mean stress near the tensile strength of the material. You
F-316 LMS FALANCS User Manual - Reference Graphical User Interface

should check your parameters and handle the results with


special care.

Strain life approach


The value of PWLLinearizationStart is not valid. It was
adapted automatically! Please check the values in the
file falancs.ini!
If for the linearized damage parameter life curve, the
starting point of the regression is not far enough below or
even greater than the endpoint, it is adapted to a value such
that at least a linearized damage parameter life curve can
be calculated. However this may lead to a damage parame-
ter curve different from the one you intended to use. Check
the parameter life curve in the result windows before ana-
lyzing the results and check your configuration file entries.

History reduction
This computation has no damage
You selected a task that created no damage. Hence no his-
tory reduction can be based on this task. Check your input
parameters.

The result directory must be specified

The result directory can't be created

The result directory does not exist create it?


You have to specify a valid directory name as a result direc-
tory. If the directory does not exist it may be automatically
created.
Error and Information Messages F-317

FEM based analysis


This paragraph explains messages which may occur when per-
forming FEM-based calculations.

Accessing result files


cannot open <result file><load case>

cannot read <result file><load case>

cannot write to <result file><load case>


Check the result file and permissions to read and write it.

NastranMAXR in section [FEM-Driver] in falancs.ini


must be >= <value>
Check the corresponding section in Part 6 Reference - Inter-
faces to Finite Element Tools for more detail.

No data block <data block name> found

Wrong file contents in <result file>


Data necessary for the fatigue analysis are missing. Please
check the corresponding section in Part 6 Reference - Inter-
faces to Finite Element Tools.

Error in element ordering. Please set in falancs.ini,


section [FEM-Driver] SortElements=1 and restart the
calculation.
The elements in the different load cases have incompatible
ordering. Set the mentioned parameter and LMS FALANCS
fixes the problem.
F-318 LMS FALANCS User Manual - Reference Graphical User Interface

Proportional FEM analysis


Not enough life points in task <task name>

The list of life points contains no more than <number>


elements
Please check your input data and try to increase the pa-
rameter NoOfAutomaticPoints in the section [Method Pa-
rameters] in the configuration file falancs.ini.
If the load leads to large mean stresses (either tensile or
compressive) by small amplitudes, it may happen that there
is no load amplitude that leads to cyclic failure and no life
points can be calculated. In this case there are only ele-
ments below endurance limit or above static failure.

Non-proportional FEM analysis


Results of filter run # <run number> discarded because
of too small difference in length (<new length>: <orig
length>)
If the differences in the length are too small it makes no
sense to perform that filter run. You should check the Filter
width entries in the falancs.ini configuration file. Please
also see the chapter about how logging information can help
you in this situation in Part 5 Reference General Settings
of this manual.

<Process name> could not be started.


Your LMS FALANCS installation should be checked if this
problem is reproducible

The damage calculation requires too much memory


(<required size> MB). Allowed are only <available size>
MB.
Check the corresponding entries in the configuration file
falancs.ini. (Parameters depending on the problem size)
in Part 5 Reference General Settings of this manual.
Error and Information Messages F-319

Correction factor of the RP-filtering is 0.0 Please check


the input parameters.
Please check the input parameters and the configuration
file falancs.ini.

The element <element number> is in multiple FE Set


Files
Elements may only be in one element set. Please check the
element set files.

The correction factor for the node elimination is 0. It is


set to<factor> for the damage calculation.
There are two possible reasons for this Warning. Either the
original load leads to no damage for the whole part. In this
case the message can be ignored. The problematic case is if
the load is calibrated such that static failure occurs. In this
case the user should check the input data and use the out-
put just an information where the static failure happens.

Licensing problems
This paragraph explains messages concerning licensing prob-
lems.

License "<License>" not available

License "<License>" can't be loaded

License "<License>" has expired

License file could not be loaded

License key for "<License>" is wrong


Check the section about licensing in Part 1 of this manual
and check with your LMS contact if your license has ex-
pired.
F-320 LMS FALANCS User Manual - Reference Graphical User Interface

Process communication problems


Please check with your system operator if any of these prob-
lems occur. They usually result from corrupt entries in the
brokerdb.ini file which should be set up during installation.

Can't find service <service> (error = <error>)

Creating the communication link failed

Spawning server process failed

Cannot spawn to that platform

Invalid hostname / hostname not found

Executable not found

Service not available

Accepting the communication connection failed


ReferenceBatch Mode Interface F-321

Part 4

ReferenceBatch Mode
Interface

Batch processing using LMS FALANCS allows the user to set


up fatigue analyses that can be executed anytime without fur-
ther user input. This may be particularly useful if there are
large analysis jobs to be run at off-peak times, such as at night.
The user may define a set of jobs at a time and then put them
into the batch queue for later processing.
Another important application is to run the analysis integrated
in larger process queue like shape optimization or for parame-
ter studies.
F-322 LMS FALANCS User Manual - ReferenceBatch Mode Interface
Starting a Batch Process F-323

Starting a Batch Process


There are two possibilities to use the batch processing of LMS
FALANCS.

Start from the command line


To process in batch mode, the user must first set up a file that
contains all the information about the analysis, such as files to
use, material properties, and solution parameters. The com-
mand file is a GWS folder file, either in ASCII file format that
ends with the extension .fal by default or a binary GWS folder
(default extension .fol). It essentially contains the informa-
tion stored in the Geometry Work Sheet.
To execute LMS FALANCS in batch mode, the command is en-
tered:
tecware falbatch <batch-file-name> [<program>]
<batch-file-name>
is the name of the LMS FALANCS batch command file.
Batch command files usually have the extension .fal.
[<program>]
is an optional program (or shell script) that is executed after
the analysis has been completed.
The user may find it useful to use a notification script that an-
nounces the completion of the LMS FALANCS analysis. If no
script or program is executed when the analysis is completed,
then falbatch ends silently without notification that it has fin-
ished.
The <program> is invoked with the following arguments:
<program> <return-code> <task-directory> <log-file>
where
F-324 LMS FALANCS User Manual - ReferenceBatch Mode Interface

<return code> Is 1 = success, 0 = failure


<task-directory> Is the directory where the temporary data
of the tasks are stored
<log-file> is the file that will contain the messages
normally sent to the computation status
box, information boxes, warning boxes and
error boxes.

Start from the Geometry Work Sheet


This is the most convenient way to use the batch process. Pro-
ceed, like in the interactive LMS FALANCS usage, just check
the Start in batch mode option in the Job initialization win-
dow.

Fig. 117: Window "Job Setup Window"

The command starting the batch processing is set in the sec-


tion [Batch Processing] of the configuration file
falancs.ini by the entry
GWSBatchProgram = <command>
Here GWS folder file name may be masked by
%1
Hence the default entry:
GWSBatchProgram = falbatch del %1
starts the batch processing immediately after the job is started
by applying the OK button or the Apply button in the Geome-
try Work Sheet. In the default case no notification script is
started. The del option deletes the input GWS folder after
completion.
Starting a Batch Process F-325

This entry should be replaced by a command that queues the


job in your batch environment. Refer to the latter section for
the specification of starting the batch jobs from the command
line. Please contact your system administration to supply you
with the necessary information how to set this entry.
F-326 LMS FALANCS User Manual - ReferenceBatch Mode Interface
Generating Batch Command Files F-327

Generating Batch Command Files


This chapter gives information about generating batch com-
mand files.

Using the Geometry Work Sheet File menu


Batch command files may directly be generated from Geometry
Work Sheets by using the FileSave as option in the File
menu of the Geometry Work Sheet. Choose the format GWS-
Folder (ASCII full) or GWS-Folder (ASCII ref) and select a
file name for the Batch Command File.

Converting Geometry Worksheets to a Batch


Command File
A batch command file in ASCII format (*.fal) can be made by
z converting the contents of the Geometry Work Sheet folder.
The GWS folder is saved using the menu item FileSave
as... of the Geometry Work Sheet. It is stored in the batch
command file format directly by selecting the format GWS-
Folder (ASCII full) or GWS-Folder (ASCII ref).
Or
z using a command is available to do the conversion auto-
matically.
It is invoked by:
tecware falgws2i <folder to convert> <output command file>
where
<folder to convert> is the file name of the binary Geometry
Work Sheet folder to convert
F-328 LMS FALANCS User Manual - ReferenceBatch Mode Interface

and
<output command file> is the name of the batch command
file to generate.
The option is useful for initially setting up the Geometry Work
Sheet interactively, and then later editing this folder and exe-
cuting LMS FALANCS in batch mode.

Write a new or edit an old Batch command


File
You can use your favorite ASCII file editor to generate a new
or edit an existing batch command file. In the next chapter the
structure of the batch command files is described.
Ensure that all relevant information is provided if you write
your own batch command file. Be careful that all database en-
tries exist in your currently used database and check the
spelling of the entry names and file names.
A batch command file can be checked if you load it from the
File Menu of interactive LMS FALANCS, and use the check
option in the Geometry Work Sheet (menu item Check
Files).
The Batch Command File F-329

The Batch Command File


There exist two versions of the batch command file:

ASCII full
This version includes all parameter values from chosen pa-
rameter data sets.

ASCII ref.
In this version only references to parameter set values in
the database are stored.
Both versions have their special applications.
The file is structured in sections in the form
[heading]

followed by keywords and their values:


keyword = <value>

where [heading] is the name of the section and <value> may be


a numerical value or a text string.

If there are only certain choices available, then the choices are
indicated with a vertical line (|).

Path Specification
If file names must be given in the command file, then the path
specification follows the UNIX notation. For example,
$TEST_ROOT/Input/AS/woehler4.dat
$TEST_ROOT/Input/IF/$SYSTYP/demo.erg
F-330 LMS FALANCS User Manual - ReferenceBatch Mode Interface

Job Section [Job]


The section [Job] describes the general settings of the job
given in the Job Initialization window if LMS FALANCS is run
interactively.

NAME
Syntax: Name=job name
Function: Specifies the type size used by the dialog man-
ager.
Argument Type Meaning
job name string valid file name

COMMENT
Syntax: Comment=comment
Function: Specifies the text saved as comment to the job.
Argument Type Meaning
comment string any text

APPROACH
Syntax: Approach=STRESS | STRAIN
Function: Specifies the used approach.

PROGRAM
Syntax: Program=DAM | FSE | FEM_NP | FEM_P
Function: Specifies the analysis type.
Argument Type Meaning
DAM non-FEM damage analysis
FSE fatigue sensitive editing
FEM_NP non-proportional FEM
FEM_P proportional FEM
The Batch Command File F-331

LINES
Syntax: Lines=value
Function: Specifies the number of rows in the Geometry
Work Sheet (i.e. the number of tasks).
Argument Type Meaning
value integer number of tasks
Remark: In the following we assume to have m tasks.

COLUMNS
Syntax: Columns=value
Function: Specifies the number of columns in the Geometry
Work Sheet (i.e. the number of load histories or
FEM load cases, for FEM analysis - to process).
Argument Type Meaning
value integer number of columns
Remark: In the following we assume to have n columns.
F-332 LMS FALANCS User Manual - ReferenceBatch Mode Interface

Task Section [Tasks]


Under the [Tasks] heading are the names of the tasks to pro-
cess. There must be as many defined tasks as there are given
for the number of rows in the Job section.

Syntax: i=task name


Function: Specifies the name of a task in the Geometry
Work Sheet (i.e. the number of tasks).
Argument Type Meaning
i integer number of a task in the GWS
i=1,...Lines
task name string name of the i-th task
Remark: There must be as many defined tasks as the specified number
of rows ( parameter Lines in section [Job]).

Example for Section [Task]


[Tasks]

1 = <Name of task 1>


2 = <Name of task 2>
.
.
.
m = <Name of task m>
The Batch Command File F-333

Method Parameter Section [MethodParam]


In this section the method parameter set is described. There is
always exactly one method parameter set for each file.
See the chapter The Data Sheet for Method Parameters for a
detailed description of the single parameters.

Reference only version


The name of the parameter set and the name of the section in
the section in the falancs.ini are given in the section
[MethodParam]

NAME
Syntax Name=material parameter
Function: Specifies the name of the parameter set.
Argument Type Meaning
material string material parameter set
parameter

DBSECTION
Syntax DBSection=section
Function: Specifies the section in the falancs.ini defining
the database the material parameter Name is
stored in.
Argument Type Meaning
section string section name in falancs.ini
F-334 LMS FALANCS User Manual - ReferenceBatch Mode Interface

Full version
The full parameter set is given in the section [Method Param]

NAME
Syntax Name=material parameter
Function: Specifies the name of the parameter set.
Argument Type Meaning
material string material parameter set
parameter

DBSECTION
Syntax DBSection=section
Function: Specifies the section in the falancs.ini defining
the database the material parameter Name is
stored in.
Argument Type Meaning
section string section name in falancs.ini

NOOFCRITPLANES
Syntax NoOfCritPlanes=number
Function: Specifies the number of critical planes used in the
non proportional FEM critical plane approaches.
Argument Type Meaning
number integer number of critical planes
Default: 18

NOOFRFMCLASSES
Syntax NoOfRFMClasses=number
Function: Specifies the number of rainflow bins used for
rainflow counting in the non-FEM analysis.
Argument Type Meaning
number integer number of classes
The Batch Command File F-335

TSDEXACT
Syntax TSDExact=0 | 1
Function: Specifies the handling of the residue in test
schedule definition based analyses.
Argument Type Meaning
1 after each event of the test schedule
there remains a residue of unclosed
loops that may also influence the
simulation of the next event
0 the influence of the residue is ignored
Default: 0
Remark: In the non-FEM stress approach, the residue is always taken
into account.

FSE
Syntax FSE=0 | 1
Function: The parameter Fatigue Sensitive Editing specifies
whether the history reduction can be performed
on the results of a Non-FEM analysis or not.
Argument Type Meaning
0 no history reduction may be per-
formed
1 the history reduction may be per-
formed
Default: 0

FILTERWIDTH--C
Syntax FilterWidth--c=number
Function: Specifies the number of defined filter widthes.
Argument Type Meaning
number integer number of defined filter widthes
F-336 LMS FALANCS User Manual - ReferenceBatch Mode Interface

FILTERWIDTH--I
Syntax FilterWidth--i=width
Function: Specifies the filter widths for filter runs.
Argument Type Meaning
width real i-th filter width
i=1...FilterWidth--c
Remark: Filterwidth--1 > Filterwidth--2 > .. > Filterwidth--c.
See the description of the parameter Filterwidth for filter runs in the
panel RPFilter of the data sheet for method parameters for further in-
formation.

NOOFPROJECTIONS
Syntax NoOfProjections=number
Function: Specifies the number of projection directions for
the rainflow projector during a nonproportional
analysis.
Argument Type Meaning
number integer number of projection directions
Default: 250

TOLANGLE
Syntax TolAngle=angle
Function: Specifies the tolerance angle (in degrees) used for
identifying similar directions in the rainflow pro-
jector.
Argument Type Meaning
angle real tolerance angle
Default: 10
The Batch Command File F-337

NORMQUOTIENT
Syntax NormQuotient=quotient
Function: Specifies the maximum norm quotient.
Argument Type Meaning
quotient integer norm quotient
Default: 100000
Remark: See the description of the parameter Maximum norm quo-
tient in the panel NP FEM of the data sheet for method parameters for
further information.

ELIMSAFETYFACTOR
Syntax ElimSafetyFactor=factor
Function: Specifies a numerical criterion for node elimina-
tion.
Argument Type Meaning
factor integer numerical criterion
Default: 100
Remark: See the description of the parameter Elimination safety fac-
tor in the panel NP FEM of the data sheet for method parameters for
further information.

USEABSELIMLIMIT
Syntax UseAbsElimLimit=0 | 1
Function: Specifies wheter the value of AbsElimLimit is
used in the node elimination runs.
Argument Type Meaning
0 the value of the <Elimination
threshold> is automatically chosen
from the elimination run
1 AbsElimLimit is used as <Elimina-
tion threshold>
Default: 0
F-338 LMS FALANCS User Manual - ReferenceBatch Mode Interface

ABSELIMLIMIT
Syntax AbsElimLimit=factor
Function: Specifies the absolut elimination limit. Used in
elimination runs if UseAbsElimLimit is acti-
vated.
Argument Type Meaning
factor real numerical criterion
Default: 0.001
Remark: See the description of the parameter Absolute elimination
threshold in the panel NP FEM of the data sheet for method parame-
ters for further information.

STRAINLIFEFORALL
Syntax StrainLifeForAll=0 | 1
Function: Specifies wheter the strain-life approach will be
used to calculate damage for filtered load histo-
ries.
Argument Type Meaning
0 stress-life approach is used
1 strain-life approach is used
Default: 1

SHOWNODEELIM
Syntax ShowNodeElim=0 | 1
Function: Specifies the value written to Result 2.
Argument Meaning
0 the ratio of the design life value (N_Design)
and the computed life (N) is used
1 the elimination run number is used
Default: 0
Remark: See the description of the parameter Result 2 in the panel
FEM Results of the data sheet for method parameters for further infor-
mation.
The Batch Command File F-339

FEMWRITEDAMAGE
Syntax FEMWriteDamage=WriteDamageMinerSum |
WriteDamageRecLifeTime | WriteDamageLife-
Time
Function: Specifies which of the computed values is saved as
Result 1 in the LMS FALANCS result file.
Argument Meaning
WriteDamageMinerSum The Miner Sum is used
WriteDamageRecLifeTime The value 1.0 / (number of sus-
tainable repetitions) is used
WriteDamageLifeTime The number of sustainable repe-
titions is used
Default: WriteDamageMinerSum
Remark: See the description of the parameter Result 1 in the panel
FEM Results of the data sheet for method parameters for further infor-
mation.

FEMWRITEDAMLOG
Syntax FEMWriteDamLog=0 | 1
Function: Specifies the display of the results written to Re-
sult 1.
Argument Type Meaning
0 the damage values are written to the
result file as they are
1 the logarithm of the damage is dis-
played such that contour plots with
equidistant contour lines can be used
to display
Default: 1
F-340 LMS FALANCS User Manual - ReferenceBatch Mode Interface

LOGD_INFINITELIFE
Syntax LogD_InfiniteLife=value
Function: Specifies the logarithmic value to be written into
the result file if the damage is below the endur-
ance limit (infinite life).
Argument Type Meaning
value real indicator value for infinite life
Default: -30

STATICFAILFACTOR
Syntax StaticFailFactor=factor
Function: Specifies the factor which is multiplied with
'Limit Damage Sum' before writing into the result
file if a static failure occurred.
Argument Type Meaning
factor integer factor
Default: -100

FEMWRITESIGMA
Syntax FEMWriteSigma=ShowSigmaOverSigmaDesign |
ShowSigmaMax | ShowSigmaMaxAmplitude |
ShowSigmaSafetyFactor
Function: Specifies the value written to Result 3.
Argument Meaning
ShowSigmaOverSigmaDesign the load design factor is writ-
ten
ShowSigmaMax the maximum absolute stress
encountered during the load-
ing is written
ShowSigmaMaxAmplitude the maximum stress ampli-
tude encountered during the
loading is written
ShowSigmaSafetyFactor The safety factor is written
Default: ShowSigmaOverSigmaDesign
Remark: See the description of the parameter Result 3 in the panel
FEM Results of the data sheet for method parameters for further infor-
mation.
The Batch Command File F-341

FEMWRITEDAM5
Syntax FEMWriteDam5=WriteDamRPNorm | Write-
DamTaskNr| WriteDamHotSpots
Function: Specifies the value written to Result 4.
Argument Meaning
WriteDamRPNorm the RF Norm is written
WriteDamTaskNr for each task its number is written is
written
WriteDamHotSpots the number of the hot spot to which an
element belongs to is written
Default: WriteDamRPNorm
Remark: See the description of the parameter Result 4 in the panel
FEM Results of the data sheet for method parameters for further infor-
mation.

CALCHOTSPOTS
Syntax CalcHotspots =0 | 1
Function: Specifies whether the hot spot calculation is per-
formed.
Argument Meaning
0 the hot spot calculation is not performed
1 the hot spot calculation is performed
Default: 0

HSMINDAMAGE
Syntax HSMinDamage=value
Function: Elements below the given damage value are not
taken into account (hot spot calculation).
Argument Type Meaning
value integer limit damage value
Default: --30
F-342 LMS FALANCS User Manual - ReferenceBatch Mode Interface

HSTHRESHOLD
Syntax HSThreshold=value
Function: Specifies the damage D (in logarithmic scale) of
the hot spot (hot spot calculation).
Argument Type Meaning
value real damage D
Default: --1.2
Remark: See the description of the parameter Threshold (log) in the
panel Hot Spots of the data sheet for method parameters for further in-
formation.

HSMAXCOUNT
Syntax HSMaxCount=number
Function: Specifies the maximum number of hot spots which
are determined(hot spot calculation).
Argument Type Meaning
number integer maximum number of hot spots
Default: -20
Remark: The hot spots are sorted in such a way, that the damage of the
center element is descending.

HSMINNEIGHBORS
Syntax HSMinNeighbors=number
Function: Controls the size of the hot spots, which are to be
detected (hot spot calculation).
Argument Type Meaning
number integer defines the number of considered
neighbors
Default: -1
Remark: See the description of the parameter Minimum size in the
panel Hot Spots of the data sheet for method parameters for further in-
formation.
The Batch Command File F-343

GENSTRESS
Syntax GenStress=0 | 1
Function: Specifies whether stress-time series are generated
when performing Local Time Series (LTS.
Argument Meaning
0 no stress-time series are generated
1 stress-time series are generated
Default: 1
Remark: See the description of the parameter Generate strain time
series in the panel LTS of the data sheet for method parameters for fur-
ther information.

GENSTRAIN
Syntax GenStrain=0 | 1
Function: Specifies whether strain-time series are generated
when performing Local Time Series (LTS).
Argument Meaning
0 no strain-time series are generated
1 strain-time series are generated
Default: 0
Remark: See the description of the parameter Generate strain time
series in the panel LTS of the data sheet for method parameters for fur-
ther information.

PROJECTIONANGLE
Syntax ProjectionAngle=0 | 1
Function: Specifies whether a defined angle will be used for
generating strain time series in the specified di-
rection.
Argument Meaning
0 no -strain time series in the specified direction
are generated
1 strain time series in the specified direction are
generated
Default: 0
F-344 LMS FALANCS User Manual - ReferenceBatch Mode Interface

PROJECTIONANGLEVALUE
Syntax ProjectionAngleValue=angle
Function: Specifies an angle that will be used for generating
strain time series if ProjectionAngle is acti-
vated.
Argument Type Meaning
angle integer Angle in degrees
Default: 0

GENFORCEANDMOMENT
Syntax GenForceAndMoment=0 | 1
Function: Specifies whether time series for forces and mo-
ments are generated in the Stress-life Approach
when performing Local Time Series (LTS.
Argument Meaning
0 no -time series for forces and moments are
generated
1 time series for forces and moments are gener-
ated
Default: 0
Remark: See the description of the parameter Generate strain time
series in the panel LTS of the data sheet for method parameters for fur-
ther information.

Example for Section [MethodParam] (full version)


[MethodParam]
Name = "Default"
DBSection = "MethodParam_Default"
NoOfCritPlanes = 18
NoOfRFMClasses = 100
TSDExact = 0
FSE = 0
FilterWidth--c = 2
FilterWidth--1 = 0.7
FilterWidth--2 = 0.3
NoOfProjections = 250
TolAngle = 10
NormQuotient = 100000
The Batch Command File F-345

ElimSafetyFactor = 100
UseAbsElimLimit = 0
AbsElimLimit = 0.001
StrainLifeForAll = 1
FEMWriteDamage = WriteDamageMinerSum
FEMWriteDamLog = 1
ShowNodeElim = 0
LogD_InfiniteLife = -30
StaticFailFactor = 100
FEMWriteSigma = ShowSigmaOverSigmaDesign
FEMWriteDam5 = WriteDamRPNorm
CalcHotspots = 0
HSMinDamage = -30
HSThreshold = 1.2
HSMaxCount = 20
HSMinNeighbors = 1
GenStress = 1
GenStrain = 0
GenForceAndMoment = 0
ProjectionAngle = 0
ProjectionAngleValue = 0
F-346 LMS FALANCS User Manual - ReferenceBatch Mode Interface

SN-Curve section [SNCurve]


The section [SNCurve] is only available for stress-life analy-
sis.
See the chapter The Data Sheet for Stress-Life Curves and
Dang Van Data for a detailed description of the single parame-
ters in the full version.

Reference only version


In the section [SNCurve], the name of each material that cor-
responds to each task and the corresponding database section
in the falancs.ini must be listed. It is important to note that
these names reference the SN-curve files in the SN-curve data-
base, and it is possible that these properties could be modified
before the batch job executes.

Syntax: i=curve name


Function: Specifies the name of a SN-curve.
Argument Type Meaning
i integer number of SN-curve
i=1, ..., Lines
curve name string name of the i-th SN-curve
Remark: There must be as many defined CURVES as the specified num-
ber of rows ( parameter Lines in section [Job]).
The Batch Command File F-347

DB_I
Syntax: DB_i=section
Function: Specifies a section in the falancs.ini wherein
the database is defined that contains the i-th SN-
curve.
Argument Type Meaning
i integer number of SN-curve
i=1,...number of SN-curves
section string corresponding section in the falancs.ini
Remark: There must be as many section entries as SN-curves.

Example for Section [SNCurve] (reference only)


[SN-Curve]

1 = <Name of SN-Curve 1>


DB_1 = <name of section in falancs.ini of SN-Curve 1>

2 = <Name of SN-Curve 2>


DB_2 = <name of section in falancs.ini of SN-Curve 2>

...

m = <Name of SN-Curve m>


DB_m = <name of section in falancs.ini of SN-Curve m>

Full version
For each task an individual section
[SNCurve_1]
...
[SNCurve_2]
...

...
[SNCurve_m]
...
where m is the number of the task is given. Each section de-
fines the values for a complete SN-curve.
F-348 LMS FALANCS User Manual - ReferenceBatch Mode Interface

NAME
Syntax Name=name
Function: Specifies the name of the SN-curve.
Argument Type Meaning
name string curve name

DBSECTION
Syntax DBSection=section
Function: Specifies the section in the falancs.ini defining
the database the SN-curve Name is stored in.
Argument Type Meaning
section string section name in falancs.ini

COMMENT
Syntax Comment=text
Function: Specifies the text saved as comment to the SN-
curve.
Argument Type Meaning
text string comment

UNIT
Syntax Unit=MPa | Pa | N | Nm
Function: Specifies the unit for the tensile and compressive
strength.
Default: "MPa"
Remark: The unit is used only for displaying the data! No internal con-
version is performed based on the unit.
The Batch Command File F-349

SMAX
Syntax Smax=value
Function: Specifies the material tensile strength.
Argument Type Meaning
value real (0, 10E+10]
Remark: If this value is exceeded by the maximum value in the time his-
tory, a static failure mode is reported.

SMIN
Syntax Smin=value
Function: Specifies the material compressive strength.
Argument Type Meaning
value string (0, 10E+10]
Remark: If this value is exceeded by the maximum value in the time his-
tory, a static failure mode is reported.

S1
Syntax S1=value
Function: Specifies the stress at the intersection point of the
regions with slope k1 and k2.
Argument Type Meaning
value real stress value
Default:
Remark: If .
F-350 LMS FALANCS User Manual - ReferenceBatch Mode Interface

SE
Syntax Se=value
Function: Specifies the stress amplitude at the endurance-
limit .
Argument Type Meaning
value real Load value

TE
Syntax Te=value
Function: Specifies the Tau value for Dang Van limit curve
Argument Type Meaning
value integer tau

ALPHA

Syntax alpha=value
Function: Specifies the value of alpha for Dang Van limit
curve.
Argument Type Meaning
value real alpha
Default:
Remark: If .

K1

Syntax k1=value
Function: Specifies the slope of a Whler curve for S > S1.
Argument Type Meaning
value real k1
Default:
Remark: If .
The Batch Command File F-351

K2

Syntax k2=value
Function: Specifies the slope of a Whler curve for S < S1.
Argument Type Meaning
value integer k2

NE
Syntax Ne=value
Function: Specifies the number of cycles at the endurance
limit.
Argument Type Meaning
value real number of cycles

SMHAT
Syntax SmHat=value
SmHat 1
Function: Specifies the R-ratio: R = .
SmHat + 1
Argument Type Meaning
value real parameter for R-ratio
Remark: SmHat corresponds to the parameter Sm in the chapter Data
Representation of SN curves (Woehler type).

SNCURVETYPE
Syntax SNCurveType=SNCTypeSNCurve | SNCType-
Bastenaire
Function: Specifies type of stress-life curve.
Argument Meaning
SNCTypeSNCurve SN-curve in Whler form
SNCTypeBastenaire SN-curve in Bastenaire form
F-352 LMS FALANCS User Manual - ReferenceBatch Mode Interface

DANGVANTYPE
Syntax DangVanType=DVTypeDangVan |
DVTypeDangVanMultiPoints
Function: Specifies type of Dang Van data.
Argument Meaning
DVTypeDangVan Simple Dang Van data
DVTypeDangVanMultiPoints Multiple points definition

DANGVANPOINTSP--C
Syntax DangVanPointsP--c=value
Function: Specifies the number of Dang Van points (pres-
sure component).
Argument Type Meaning
value integer number of Dang Van points
Remark: For DangVanType=DVTypeDangVan one point is needed. For
DangVanType=DVTypeDangVanMultiPoints several points are to be
defined. DangVanPointsP--c = DangVanPointsT--c.

DANGVANPOINTSP--I
Syntax DangVanPointsP--i=value
Function: Specifies the pressure of the i-th Dang Van point.
Argument Type Meaning
i integer Number of the Dang Van point,
i=1, ..., DangVanPointsP--c
value real pressure
The Batch Command File F-353

DANGVANPOINTST--C
Syntax DangVanPointsT--c=value
Function: Specifies the number of Dang Van points (tau
component)..
Argument Type Meaning
value integer number of Dang Van points
Remark: For DangVanType=DVTypeDangVan one point is needed. For
DangVanType=DVTypeDangVanMultiPoints several points are to be
defined. DangVanPointsT--c = DangVanPointsP--c.

DANGVANPOINTST--I
Syntax DangVanPointsT--i=value
Function: Specifies the tau value of the i-th Dang Van point.
Argument Type Meaning
i integer number of the Dang Van point,
i=1, ..., DangVanPointsT--c
value real tau

BASTENAIREA
Syntax BastenaireB=value
Function: Specifies the parameter A in the Bastenaire equa-
tion for maximum stresses.
Argument Type Meaning
value real parameter A
Remark: The Bastenaire equation for maximum stresses (amplitude no-

A S S C
tation) has the form N = exp E
.
S SE B

F-354 LMS FALANCS User Manual - ReferenceBatch Mode Interface

BASTENAIREB
Syntax BastenaireB=value
Function: Specifies the parameter B in the Bastenaire equa-
tion for maximum stresses.
Argument Type Meaning
value real parameter B
Default:
Remark: See BastenaireA for the Bastenaire equation.

BASTENAIREC
Syntax BastenaireC=value
Function: Specifies the parameter C in the Bastenaire equa-
tion for maximum stresses.
Argument Type Meaning
value real parameter C
Default:
Remark: See BastenaireA for the Bastenaire equation.

Example for Section [SNCurve] (full version)


[SNCurve_1]
Creator = zingsheim
Modifier =zingsheim
Created = 02-11-1999 10:32:03
Modified =06-03-2002 15:13:16
[Data]
Name = "R1MS (R=0)"
Comment = "Lit.: FKM Schweissverbindung II; 180; 1994"
DBSection = ""
Unit = "MPa"
Smax = 20000
Smin = 40000
S1 = 129.68
Se = 129.68
Te = 129.68
alpha = -1.5
k1 = 3
k2 = 3
Ne = 5e+006
SmHat = 1
SNCurveType = SNCTypeSNCurve
DangVanType = DVTypeDangVan
DangVanPointsP--c = 2
The Batch Command File F-355

DangVanPointsP--1 = 0
DangVanPointsP--2 = 86.4519
DangVanPointsT--c = 2
DangVanPointsT--1 = 129.678
DangVanPointsT--2 = 0
BastenaireA = 6e+007
BastenaireB = 1300
BastenaireC = 2.5
F-356 LMS FALANCS User Manual - ReferenceBatch Mode Interface

Material Section [Material]


The material section [Material] is only available for strain-
life analysis.
See the chapter The Data Sheet for Material Data for a detailed
description of the single parameters in the full version.

Reference only version


In the [Material] section, the name of each material that
corresponds to each task and the corresponding section in the
falancs.ini must be listed. It is important to note that these
names reference the material files in the material database,
and it is possible that these properties could be modified before
the batch job executes.

Syntax: i=name
Function: Specifies the name of a material parameter set.
Argument Type Meaning
i integer number of material parameter set
i=1, ..., Lines
name string name of the i-th material parameter
set
Remark: There must be as many defined materials as the specified
number of rows ( parameter Lines in section [Job]).

DB_I
Syntax: DB_i=section
Function: Specifies a section in the falancs.ini wherein
the database is defined that contains the i-th ma-
terial parameter set.
Argument Type Meaning
i integer number of material parameter
section string corresponding section in the falancs.ini
The Batch Command File F-357

Remark: There must be as many section entries as material parameter


sets.

Example for Section [Material] (reference only)


[Material]

1 = <Name of material 1>


DB_1 = <name of section in falancs.ini of material 1>

2 = <Name of material 2>


DB_2 = <name of section in falancs.ini of material 1>
.
.
.
m = <Name of material m>
DB_m = <name of section in falancs.ini of material 1>

Full version
For each task an individual section
[Material_1]
[Material_2]
.
.
.
[Material_m]

where m is the number of the task is given. Each section de-


fines the values for a complete material data set.

NAME
Syntax Name=name
Function: Specifies the name of the material.
Argument Type Meaning
name string material name
F-358 LMS FALANCS User Manual - ReferenceBatch Mode Interface

DBSECTION
Syntax DBSection=section
Function: Specifies the section in the falancs.ini defining
the database the material Name is stored in.
Argument Type Meaning
section string section name in falancs.ini

COMMENT
Syntax Comment=text
Function: Specifies the text saved as comment to the mate-
rial.
Argument Type Meaning
text string comment

NE
Syntax Ne=value
Function: Specifies the number of cycles.
Argument Type Meaning
value real number of cycles, [1, 1e12]
Default: 5.0677E+5

SIGE
Syntax SigE=value
Function: Specifies the stress amplitude in MPa.
Argument Type Meaning
value integer Stress amplitude, (0,1000]
The Batch Command File F-359

EPSE
Syntax EpsE=value
Function: Specifies the strain amplitude in percent at the
endurance limit.
Argument Type Meaning
value integer Stress amplitude, (0,10]

SMHAT
Syntax SmHat=value
SmHat 1
Function: Specifies the R-ratio: R = .
SmHat + 1
Argument Type Meaning
value integer parameter for R-ratio
Remark: SmHat corresponds to the parameter Sm in the chapter Data
Representation of SN curves (Woehler type).

TENSTRENGTH
Syntax TenStrength=value
Function: Specifies the tensile strength if LimitDefini-
tion=LimitTypeStress.
Argument Type Meaning
value real tensile strength, >0
Default: 600 MPa (stress)
Remark: If this value is exceeded by the maximum or minimum value in
the time history, a static failure mode is reported.
Remark: See the description of the parameter Tensile Strength in the
area Static Failure Data of the data sheet for material parameters for
further information.
F-360 LMS FALANCS User Manual - ReferenceBatch Mode Interface

COMPRSTRENGTH
Syntax ComprStrength=value
Function: Specifies the compressive strength if LimitDefi-
nition=LimitTypeStress.
Argument Type Meaning
value real compressive strength, >0
Default: 1800 MPa (stress)
Remark: If this value is exceeded by the maximum or minimum value in
the time history, a static failure mode is reported.
Remark: See the description of the parameter Compressive Strength
in the area Static Failure Data of the data sheet for material parame-
ters for further information.

MATSTRAINTYPE
Syntax MatStrainType=MatDataTypeTension | Mat-
DataTypeTorsion
Function: Specifies the test type.
Argument Meaning
MatDataTypeTension tension tests were performed
MatDataTypeTorsion torsion test were performed
Default: MatDataTypeTension
Remark: If you have performed torsion tests to determine your parame-
ters, you have to set the letter parameter to Torsion so that your pa-
rameters are correctly interpreted. In this case, you must enter the tor-
sional data in the appropriate fields, e.g. G in the E field, etc. If axial
tests have been performed and the data is to be used in a torsion analysis,
be sure to enter the correct value for the Poisson's ratio in area Multi-
axial material model (Jiang).
The Batch Command File F-361

SIG_FSTRICH

Syntax sig_fStrich=value
Function: Specifies the fatigue strength coefficient used in
the Manson-Coffin-Morrow relation.
Argument Type Meaning
value real fatigue strength coefficient in MPa
(0,4000]
Default: 900
Remark: See the description of the parameter Fatigue Strength Coef-
ficient in the area Manson-Coffin-Morrow Relation of the data sheet
for material parameters for further information.

EPSE
Syntax EpsE=value
Function: Specifies the fatigue ductility coefficient used in
the Manson-Coffin-Morrow relation.
Argument Type Meaning
value real fatigue ductility coefficient
(0,10]
Default: 0.59
Remark: See the description of the parameter Fatigue Ductility Coef-
ficient in the area-Manson-Coffin-Morrow Relation of the data sheet
for material parameters for further information.

Syntax b=value
Function: Specifies the fatigue strength exponent used in
the Manson-Coffin-Morrow relation.
Argument Type Meaning
value real fatigue strength exponent
(-1,0]
Default: -0.087
Remark: See the description of the parameter Fatigue Strength Ex-
ponent in the area-Manson-Coffin-Morrow Relation of the data sheet
for material parameters for further information.
F-362 LMS FALANCS User Manual - ReferenceBatch Mode Interface

Syntax c=value
Function: Specifies the fatigue ductility exponent used in
the Manson-Coffin-Morrow relation.
Argument Type Meaning
value real fatigue ductility exponent
(-4,0]
Default: -0.58
Remark: See the description of the parameter Fatigue Ductility Ex-
ponent in the area Manson-Coffin-Morrow Relation of the data sheet
for material parameters for further information.

EMOD
Syntax Emod=value
Function: Specifies the modulus of elasticity in MPa
(Young's modulus) used in the Ramberg-Osgood
relation.
Argument Type Meaning
Value real Young's modulus
[100,1e7]
Default: 2E+5
Remark: See the description of the parameter Young's Modulus in the
area Ramberg-Osgood Relation of the data sheet for material parame-
ters for further information.

VERFKOEFF
Syntax VerfKoeff=value
Function: Specifies the cyclic hardening coefficient used in
the Ramberg-Osgood relation.
Argument Type Meaning
value real cyclic hardening coefficient
[100, Emod]
Default: 990
Remark: See the description of the parameter Cyclic Hardening Coef-
ficient in the area Ramberg-Osgood Relation of the data sheet for
material parameters for further information.
The Batch Command File F-363

NSTRICH

Syntax nStrich=value
Function: Specifies the cyclic hardening exponent used in
the Ramberg-Osgood relation.
Argument Type Meaning
value real cyclic hardening exponent
(0.03, 0.5)
Default: 0.15
Remark: See the description of the parameter Cyclic Hardening Ex-
ponent in the area Ramberg-Osgood Relation of the data sheet for
material parameters for further information.

POISSON
Syntax Poisson=value
Function: Specifies the poisson's ratio used in Jiang's model.
Argument Type Meaning
value real poisson's ratio
Default: 0.29

CHI
Syntax Chi=value
Function: Specifies the ratchetting parameter Chi used in
Jiang's model.
Argument Type Meaning
value integer ratchetting parameter
Default: 5

BACKSTRESS
Syntax BackStress=value
Function: Specifies the number of backstresses used in
Jiang's model.
Argument Type Meaning
value integer number of backstresses
Default: 5
F-364 LMS FALANCS User Manual - ReferenceBatch Mode Interface

LIMITDEFINITION
Syntax LimitDefinition=LimitTypeStress | LimitType-
Strain | LimitTypeEstimate
Function: Specifies how the parameter TenStrength and
ComprStrength are given.
Argument Meaning
LimitTypeStress data are given in terms of engineering
stresses (parameters TenStrength and
ComprStrength),
the strains are calculated from the
stresses using the Ramberg-Osgood-
relation
the parameters TensileStrainLimit
and CompressiveStrainLimit are ig-
nored
LimitTypeStrain data are defined in percent (parameters
TensileStrainLimit and Compres-
siveStrainLimit),
the stresses are re-calculated using the
Ramberg-Osgood-relation
the parameters TenStrength and
ComprStrength are ignored
LimitTypeEstimate data are estimated from the cyclic fail-
ure data
Default: LimitTypeStress

ENDURANCEDEFINITION
Syntax EnduranceDefinition=EnduranceTypeCycles |
EnduranceTypeStress | EnduranceTypeStrain
Function: Specifies which value to specify the endurance
limit is given by the user. The two remaining ones
are calculated using the Ramberg-Osgood and the
Manson-Coffin-Morrow relations.
Argument Meaning
EnduranceTypeCycles the number of cycles (parameter Ne)
is defined by the user
EnduranceTypeStress the stress amplitude (parameter
SigE) is defined by the user
EnduranceTypeStrain the strain amplitude (parameter
EpsE) is defined by the user
Default: EnduranceTypeCycles
The Batch Command File F-365

TENSILESTRAINLIMIT
Syntax TensileStrainLimit=value
Function: Specifies the tensile strength as strain in percent
if LimitDefinition=LimitTypeStrain.
Argument Type Meaning
value real tensile strength

COMPRESSIVESTRAINLIMIT
Syntax BackStress=value
Function: Specifies the compressive strength as strain in
percent if
LimitDefinition=LimitTypeStrain
Argument Type Meaning
value real compressive strength

Example for Section [Material] (full version)


[Material_1]
Name = "Al_Mg_4.5_Mn"
Comment = ""
DBSection = "Material_Default"
Emod = 71500
Ne = 1e+006
SigE = 178.94
EpsE = 0.002522
SmHat = 0
TenStrength = 472.308
ComprStrength = 1416.93
MatStrainType = MatDataTypeTension
sig_fStrich = 654
eps_fStrich = 0.45
b = -0.089
c = -0.755
VerfKoeff = 693
nStrich = 0.125
Poisson = 0.29
Chi = 5
BackStress = 5
LimitDefinition = LimitTypeStress
EnduranceDefinition = EnduranceTypeCycles
F-366 LMS FALANCS User Manual - ReferenceBatch Mode Interface

Solution Parameter Section [SolParam]


The [SolParam] section is available in both the Stress-life
Approach and the Strain-life Approach.

Reference only version


In the [SolParam] section, the name of each solution pa-
rameter set that corresponds to each task and the correspond-
ing section in falancs.ini must be listed. It is important to
note that these names reference the solution parameter set
files in the solution parameter database, and it is possible that
these solution parameters could be modified before the batch
job executes.

Syntax: i=name
Function: Specifies the name of a solution parameter set.
Argument Type Meaning
i integer number of solution parameter set
i=1, ..., Lines
name string name of the i-th solution parameter
set
Remark: There must be as many defined solution parameter sets as the
specified number of rows ( parameter Lines in section [Job]).

DB_I
Syntax: DB_i=section
Function: Specifies a section in the falancs.ini wherein
the database is defined that contains the i-th so-
lution parameter set.
Argument Type Meaning
i integer number of solution parameter set
section string corresponding section in the falancs.ini
Remark: There must be as many section entries as solution parameter
sets.
The Batch Command File F-367

Example for Section [SolParam] (reference only)


[SolParam]

1 = <Name of solution parameter 1>


DB_1 = <name of section in falancs.ini
of solution parameter 1>

2 = <Name of solution parameter 2>


DB_2 = <name of section in falancs.ini
of solution parameter 2>
.
.
.
m = <Name of solution parameter m>
DB_m = <name of section in falancs.ini
of solution parameter m>

Full version
For each task an individual section
[SolParam_1]
[SolParam_2]
.
.
.
[SolPara_m]
where m is the number of the task is given. Each section de-
fines the values for a complete solution parameter data set.
The solution parameter data sets for stress-life and strain-life
are different. See the following for two examples of stress-life
and strain-life parameter sets and the description of the used
parameters.

Example for Section [SolParam] in Stress-life


Approach (full version)
[SolParam_1]
Name = "Critical plane, open mode (I), Goodman correc-
tion"
Comment = ""
DBSection = "SolpStress_Default"
Approach = Approach_Stress
MeanStressCorr = Goodman
M1 = 0
M2 = 0.3
M3 = 0
R_lim = 1
F-368 LMS FALANCS User Manual - ReferenceBatch Mode Interface

DamageAccum = MinerElem
SpotwDiameter = 5
SpotwSNShift = 0.7
SpotwCalcNugget = 1
SurfCorr = 1
SizeCorr = 1
LimitDamSum = 1
LocStressState = PstressCritPlaneMode1
DiffChanLength = Truncate
UnknownVar = Life
ProbOfFail = 50
Life = 1000
LifeDim = Blocks
LoadLevel = 1
DespTol = 0.05
Axis = AxisLoadLevel
AxisType = Automatic
ComppTol = 0.1
CompPoints--c = 0

Example for Section [SolParam] in Strain-life


Approach (full version)
[SolParam_1]
Name = "Pseudo stress, critical plane, max shear
(II+III), P_SWT"
Comment = ""
DBSection = "SolpStrain_Default"
Approach = Approach_Strain
SurfCorr = 1
SizeCorr = 1
LimitDamSum = 1
LocStressState = PstressCritPlaneMaxTau
DiffChanLength = Truncate
UnknownVar = Life
ProbOfFail = 50
Life = 1000
LifeDim = Blocks
LoadLevel = 1
DespTol = 0.05
Axis = AxisLoadLevel
AxisType = Automatic
ComppTol = 0.1
CompPoints--c = 0
LNStrainRel = Neuber
StrainFile = ""
LimLoadRatio = 2.5
DamageParam = DamPSWTTau
ResidualStress = 0
ResidStressUnit = "MPa"
k_Bergmann = 0
PwlLinStart = 1000
PwlLinEnd = 200000
The Batch Command File F-369

NAME
Syntax Name=name
Function: Specifies the name of the solution parameter set.
Argument Type Meaning
name string solution parameter set name
Remark: used in Stress-life and Strain-life Approach.

DBSECTION
Syntax DBSection=section
Function: Specifies the section in the falancs.ini defining
the database the solution parameter set Name is
stored in.
Argument Type Meaning
section string section name in falancs.ini
Remark: used in Stress-life and Strain-life Approach.

COMMENT
Syntax Comment=text
Function: Specifies the text saved as comment to the solu-
tion parameter set.
Argument Type Meaning
text string comment
Remark: used in Stress-life and Strain-life Approach.

APPROACH
Syntax Approach=Approach_Stress | Approach_Strain
Function: Specifies in which approach the solution parame-
ter set may be used.
Argument Meaning
Approach_Stress solution parameter for Stress-life Approach
Approach_Strain solution parameter for Stress-life Approach
Remark: used in Stress-life and Strain-life Approach.
F-370 LMS FALANCS User Manual - ReferenceBatch Mode Interface

SURFCORR
Syntax SurfCorr=value
Function: Specifies the surface correction parameter.
Argument Type Meaning
value integer surface correction parameter,
(0, 2]
Default: 1
Remark: used in Stress-life and Strain-life Approach. See the description
of the parameter Surface Correction in the area General of the data
sheet for solution parameters for further information.

SIZECORR
Syntax SizeCorr=value
Function: Specifies the size correction parameter .
Argument Type Meaning
value integer size correction parameter,
(0, 3]
Default: 1
Remark: used in Stress-life and Strain-life Approach. See the description
of the parameter Size Correction in the area General of the data sheet
for solution parameters for further information.

LIMITDAMSUM
Syntax LimitDamSum=value
Function: Specifies a damage value limit other than unity
(relative Miners Rule). Any value greater than
zero may be used.
Argument Type Meaning
value integer damage value limit
Default: 1
Remark: used in Stress-life and Strain-life Approach. See the description
of the parameter Limit Damage Sum in the area General of the data
sheet for solution parameters for further information.
The Batch Command File F-371

DIFFCHANLENGTH
Syntax DiffChanLength=Truncate | Fill | Repeat
Function: Specifies the method to use when multiple chan-
nels have been selected for a fatigue analysis and
the channels have different lengths.
Argument Meaning
Truncate the longer channels are truncated to the length of
the shortest channel
Fill the shorter channels are filled with zeroes, until
it matches the length of the longest history
Repeat each history will be repeated until it matches the
length of the longest history
Default: Truncate
Remark: used in Stress-life and Strain-life Approach.
F-372 LMS FALANCS User Manual - ReferenceBatch Mode Interface

MEANSTRESSCORR
Syntax MeanStressCorr=Goodman | StressCorrNone |
ThreeSegments | FourSegments | EC3Hes | EC3
| FKM | IIWHEs | IIWdW | IIWkEs | Tor1Seg
| Tor2Seg | Tor3Seg
Function: Specifies the mean stress correction method.
Argument Meaning, necessary parameters (defaults)
Goodman NS/Goodman
M1
StressCorrNone no correction
ThreeSegments NS/3 Segments
M1, M2, M3
FourSegments NS/4 Segments
M1, M2, M3, Limit R
EC3Hes SW/NS/EC3 high RS
no parameters needed
EC3 SW/NS/EC3 low RS
no parameters needed
FKM SW/NS/FKM Recomm.
M1
IIWHEs SW/NS/IIW high RS (cat. III)
no parameters needed
IIWdW SW/NS/ IIW medium RS (cat. II)
no parameters needed
IIWkEs SW/NS/IIW low RS (cat. I)
no parameters needed
Tor1Seg Torsion: 1 Segment
M1
Tor2Seg Torsion: 2 Segments
M1, M3
Tor3Seg Torsion: 3 Segments
M1, M3, Limit R
Default: StressCorrNone
Remark: used in Stress-life Approach only. See the description of the pa-
rameter Mean Stress Correction in the area Stress-life Approach of
the data sheet for solution parameters for further information.
The Batch Command File F-373

M1
Syntax M1=value
Function: Specifies a parameter for the mean stress corrrec-
tion methods Goodman, ThreeSegments, Four-
Segments, FKM, Tor1Seg, Tor2Seg and
Tor3Seg (see parameter MeanStressCorr).
Argument Type Meaning
value real mean stress corrrection parameter,
(0, 1)
Default: 0.3
Remark: used in Stress-life Approach only.

M2
Syntax M2=value
Function: Specifies a parameter for the mean stress corrrec-
tion methods ThreeSegments and FourSeg-
ments (see parameter MeanStressCorr).
Argument Type Meaning
value real mean stress corrrection parameter
Default: 0.3
Remark: used in Stress-life Approach only.

M3
Syntax M3=value
Function: Specifies a parameter for the mean stress corrrec-
tion methods ThreeSegments, FourSegments,
Tor2Seg and Tor3Seg (see parameter Mean-
StressCorr).
Argument Type Meaning
value real mean stress corrrection parameter
Default: 0.1
Remark: used in Stress-life Approach only.
F-374 LMS FALANCS User Manual - ReferenceBatch Mode Interface

R_LIM
Syntax R_lim=value
Function: Specifies a parameter for the mean stress corrrec-
tion methods FourSegments and Tor3Seg (see
parameter MeanStressCorr).
Argument Type Meaning
value real mean stress corrrection parameter
Default: 0.15
Remark: used in Stress-life Approach only. See the description of the pa-
rameter Limit R in the area Stress-life Approach of the data sheet for
solution parameters for further information.

DAMAGEACCUM
Syntax DamageAccum=MinerElem | MinerOrig | Haib-
Miner | LiuMiner
Function: Specifies the damage accumulation method to use
for the fatigue analysis.
Argument Meaning
MinerElem elementary Miners Rule
MinerOrig original Miners Rule
HaibMiner Haibach correction (2k - 1)
LiuMiner Liu/Zenner
Default: MinerElem
Remark: used in Stress-life Approach only. See the description of the pa-
rameter Damage Accumulation in the area Stress-life Approach of
the data sheet for solution parameters for further information.
The Batch Command File F-375

SPOTWDIAMETER
Syntax SpotwDiameter=value
Function: Specifies the diameter of the spot weld in the
model of Rupp (LBF).
Argument Type Meaning
value integer diameter in the same unit as the
width of the shells
Default: 5
Remark: used in Stress-life Approach only. See the description of the pa-
rameter Diameter of spot welds to be analyzed in the area Spot
welds of the data sheet for solution parameters for further information.

SPOTWSNSHIFT
Syntax SpotwSNShift=value
Function: Specifies the shifting factor for the SN-Curve used
to calculate the nugget if SpotwCalcNugget=1.
Argument Type Meaning
value real shifting factor
Default: 0.7
Remark: used in Stress-life Approach only. See the description of the pa-
rameter Shift of nugget SN- curve against sheet in the area Spot
welds of the data sheet for solution parameters for further information.
F-376 LMS FALANCS User Manual - ReferenceBatch Mode Interface

SPOTWCALCNUGGET
Syntax SpotwCalcNugget=0 | 1
Function: Enables / disables the damage calculation in the
spot weld nugget.
Argument Meaning
0 the damage evaluation is only performed
in the sheet at the weld toe and not inside
the nugget leading to less computational
effort
1 a damage calculation in the nugget is per-
formed, too.
Default: 1
Remark: used in Stress-life Approach only. See the description of the pa-
rameter Calculate damage in the spot weld nugget too in the area
Spot welds of the data sheet for solution parameters for further infor-
mation.

LOCSTRESSSTATE
Syntax LocStressState=PstressCritPlaneMode1 |
PstressCritPlaneMaxTau | PstressSignedVon-
Mises | LocStressSigma1 | LocStressSigma2 |
LocStressSigmaX | LocStressSigmaY | Loc-
StressSigmaXY | PstressSpotWeld | DangVan |
CritplaneMode1 | CritPlaneMaxtau | Signed-
VonMises
Function: Specifies the type of critical plane stress parame-
ter to use, or equivalent stress parameter to use
during the FEM analysis or the LTS-Tensor
analysis.
Argument Corresponding parameter in
solution parameter data sheet
Parameters used in both approaches:
PstressCritPlaneMode1 pseudo stress: crit. Plane, open
mode (I)
PstressCritPlaneMaxTau pseudo stress: crit. Plane, max
shear (II+III)
PstressSignedVonMises pseudo stress: signed von Mises
LocStressSigma1 pseudo stress: maximum princi-
ple;
strain: maximum principle
LocStressSigma2 pseudo stress: intermediate prin-
The Batch Command File F-377

ciple,
strain: intermediate principle
LocStressSigmaX sigma x
LocStressSigmaY sigma x
LocStressSigmaXY sigma xy
Parameters used in stress-life approach only:
PstressSpotWeld pseudo stress: spotweld
DangVan pseudo stress: Dang Van
Parameters used in strain-life approach only:
CritplaneMode1 strain: crit. Plane, open mode (I)
CritPlaneMaxtau strain: crit. Plane, max shear (II
+III)
SignedVonMises strain: signed von Mises
Default: PstressCritPlaneMode1
Remark: See the description of the parameters in the area FEM/LTS:
Local Stress State of the data sheet for solution parameters for further
information.

UNKNOWNVAR
Syntax UnknownVar=Life| LoadLevel
Function: Specifies the unknown variable of the Design
Point in the fatigue analysis .
Argument Meaning
Life the value of LoadLevel is defined by the
user and the value of Life is calculated
LoadLevel the value of Life is defined by the user
and the value of LoadLevel is calculated
Default: Life
Remark: used in Stress-life and Strain-life Approach.

PROBOFFAIL
Syntax ProbOfFail=value
Function: Specifies the probability of failure.
Argument Type Meaning
value integer probability of failure
Default: 50
Remark: used in Stress-life and Strain-life Approach.
F-378 LMS FALANCS User Manual - ReferenceBatch Mode Interface

LIFE
Syntax Life=value
Function: Specifies the life of the design point in terms of
cycles or blocks (LifeDim) of the load history.
Argument Type Meaning
value integer life of the design point
Default: 1000
Remark: used in Stress-life and Strain-life Approach.

LIFEDIM
Syntax LifeDim=Blocks | Cycles
Function: Specifies the dimension of the parameter Life.
Argument Meaning
Blocks the life of the design point is given in
terms of blocks
Cycles the life of the design point is given in
terms of cycles
Default: Blocks
Remark: used in Stress-life and Strain-life Approach.

LOADLEVEL
Syntax Loadlevel=value
Function: Specifies the calibrated load.
Argument Type Meaning
value integer multiplier of the load level given in
units of the load after the offset and
factor have been applied
Default: 1
Remark: used in Stress-life and Strain-life Approach.
The Batch Command File F-379

DESPTOL
Syntax DespTol=value
Function: Specifies the tolerance for the calculation of the
life of the design point.
Argument Type Meaning
value real tolerance
Default: 0.05
Remark: used in Stress-life and Strain-life Approach.

AXIS
Syntax Axis=AxisLoadLevel | AxisLifeDuration
Function: Specifies the type of computed points.
Argument Meaning
AxisLoadLevel computed points are in terms of multiples
of the design point along the vertical axis
AxisLifeDuration computed points are in terms of multiples
of the design points life
Default: AxisLoadLevel
Remark: used in Stress-life and Strain-life Approach.
F-380 LMS FALANCS User Manual - ReferenceBatch Mode Interface

AXISTYPE
Syntax AxisType=Automatic| OnePoint | FivePoints |
ElevenPoints | Manual
Function: Specifies the number of computed points (in addi-
tion to the design point).
Argument Meaning
Automatic 10+n points are generated: 10 default
points and n points defined by the parame-
ters CompPoints--c=n and CompPoint--
1......CompPoint--n
OnePoint 1 point is generated defined by the pa-
rameters CompPoints--c=1 and Comp-
Point--1
FivePoints 5 points are generated defined by the pa-
rameters CompPoints--c=5 and Comp-
Point--1......CompPoint--5
ElevenPoints 11 points are generated defined by the pa-
rameters CompPoints--c=11 and Comp-
Point--1......CompPoint--11
Manual n points are generated defined by the pa-
rameters CompPoints--c=n and Comp-
Point--1......CompPoint--n
Default: Automatic
Remark: used in Stress-life and Strain-life Approach.

COMPPTOL
Syntax ComppTol=value
Function: Specifies the tolerance for the calculation of the
life if Axis=AxisLifeDuration.
Argument Type Meaning
value real tolerance
Default: 0.1
Remark: used in Stress-life and Strain-life Approach.
The Batch Command File F-381

COMPPOINTS--C
Syntax CompPoints--c=number
Function: Specifies the number of manual defined computed
points.
Argument Type Meaning
number integer number of manual defined computed
points (see parameter AxisType)
Default: 0
Remark: used in Stress-life and Strain-life Approach.

COMPPOINTS--I
Syntax CompPoints--i=value
Function: Specifies the value of a manual defined computed
point (AxisType=Manual).
Argument Type Meaning
i number of computed point,
i=1, ..., CompPoints--c
value real value of i-th computed point
Remark: used in Stress-life and Strain-life Approach.

LNSTRAINREL
Syntax LNStrainRel=Neuber| SeegerBeste | ESED |
File
Function: Specifies the relationship between the applied
load and the notch (local) strain.
Argument Meaning
Neuber Neuber's rule
SeegerBeste Seeger-Beste formula
ESED equivalent strain energy density
File you specify a file that contains the load-
notch strain data in pairs of e~ and strain
(StrainFile)
Default: Neuber
Remark: used in Strain-life Approach only. See the description of the pa-
rameter Load-notch Strain Curve in the area Strain-life Approach
of the data sheet for solution parameters for further information.
F-382 LMS FALANCS User Manual - ReferenceBatch Mode Interface

STRAINFILE
Syntax StrainFile=path
Function: Specifies a file that contains the load-notch strain
data in pairs of e~ and strain if LNStrain-
Rel=File.
Argument Type Meaning
path string path and name of the input file
Default: 0.15
Remark: used in Stress-life and Strain-life Approach.

LIMLOADRATIO
Syntax LimLoadRatio=value
Function: Specifies the limit load ratio (Kp) for plastic cor-
rection.
Argument Type Meaning
value real limit load ratio, >1
Default: 2.5
Remark: used in Stress-life and Strain-life Approach.

DAMAGEPARAM
Syntax DamageParam=DamPSWTOrig |
DamPSWTLinear | DamPSWTauLinear |
DamPJ | DamPBergmann | DamManCof
Function: Specifies the damage parameter in the Strain-life
Approach.
Argument Meaning
DamPSWTOrig Smith-Watson-Topper:original
DamPSWTLinear Smith-Watson-Topper:linear
DamPSWTau Smith-Watson-Topper Torsion
DamPSWTauLinear Smith-Watson-Topper Torsion linear
DamPJ Vormwald parameter
DamPBergmann Bergmann parameter
DamManCof the basic strain-life parameter
Default: DamPSWTTau
Remark: used in Strain-life Approach only. See the description of the pa-
rameter Damage Parameter in the area Strain-life Approach of the
data sheet for solution parameters for further information.
The Batch Command File F-383

RESIDUALSTRESS
Syntax ResidualStress=value
Function: Specifies the residual stress value for the "Thin
surface layer" approach.
Argument Type Meaning
value real residual stress value , >0
Default: 0.0
Remark: used in Strain-life Approach only.

RESIDSTRESSUNIT
Syntax ResidStressUnit="MPa"
Function: Specifies the unit the parameter Residual-
Stress is given in.
Argument Meaning
"MPa" unit
Default: MPa
Remark: used in Stress-life and Strain-life Approach.

K_BERGMANN

Syntax k_Bergmann=value
Function: Specifies the mean stress influence factor for
damage parameter 'Bergmann' only.
Argument Type Meaning
value integer mean stress influence factor
Default: 0
Remark: used in Stress-life and Strain-life Approach.
F-384 LMS FALANCS User Manual - ReferenceBatch Mode Interface

PWLLINSTART
Syntax PwlLinStart=value
Function: Specifies the start point for log-log linear regres-
sion (PSWT-Linear, PJ, synthetic stress-life
curve).
Argument Type Meaning
value integer start point
Default: 1000
Remark: used in Stress-life and Strain-life Approach.

PWLLINEND
Syntax PwlLinEnd=value
Function: Specifies the end point for log-log linear regres-
sion (PSWT-Linear, PJ, synthetic stress-life
curve).
Argument Type Meaning
value integer end point
Default: 2E+5
Remark: used in Stress-life and Strain-life Approach.
The Batch Command File F-385

Element Sets Section [ElementSets]


The name of the elements sets (if any) that are needed for the
fatigue analysis are specified in this section. A default filename
can be specified, or multiple element set files with an index for
each file can be specified. The default filename is assumed for
those rows j where no explicit filename F_j is specified. A de-
fault filename can be used if all or most element sets reside in
one file.

F_DEFAULT
Syntax F_Default=path
Function: Specifies the default file .
Argument Type Meaning
path string path and name of the default file

F_I
Syntax F_i=name
Function: Specifies the file the i-th element set is contained
in.
Argument Type Meaning
i integer Element set number,
i=1, ..., Lines
name string file name and path

S_I
Syntax S_i=value
Function: Specifies the index of the i-th element set in the
file F_i.
Argument Type Meaning
i integer Element set number,
i=1, ..., Lines
value integer Index in F_i
F-386 LMS FALANCS User Manual - ReferenceBatch Mode Interface

Example for section [ElementSets]


[ElementSets]
F_Default = <Defaultname of file>

F_1 = <Name of element set file 1>


S_1 = <Index of element set 1>
F_2 = <Name of element set file 2>
S_2 = <Index of element set 2>
...
F_m = <Name of element set file m>
S_m = <Index of element set m>

The index entries give the specific position of the element sets
in the files.
The Batch Command File F-387

Channel Definition Section [Channels]


The channels are defined in this section. For each channel, the
name of the data file (i.e. time series), type of data format, de-
fault name of the channel, and type of history are defined by
the variables F, S, C, and T, respectively. Either default values
can be given, or these values can be specified for each history
and must match the number specified in the Job section for the
number of columns in the Geometry Work Sheet. The default
values apply only to those entries where no specific value is
given.

F_DEFAULT
Syntax F_Default=path
Function: Specifies the file the default channel is contained
in.
Argument Type Meaning
path string path and name of the default file

F_I
Syntax F_i=name
Function: Specifies the file the i-th channel is contained in.
Argument Type Meaning
i integer Channel number,
i=1, ..., Columns
name string file name and path
F-388 LMS FALANCS User Manual - ReferenceBatch Mode Interface

S_DEFAULT
Syntax S_Default=AS | IF | RP | IS | TD
Function: Specifies a two letter code for the type of data
format that the default file is in (default data sys-
tem).
Argument Meaning
AS ASCII
IF FUNKTION (Schenck)
RP RPC-III (MTS)
IS STRUKTUR (rainflow matrices)
TD TDF (LMS HP)
Remark: See the chapter Supported Data Formats in the Appendix: File
Formats for the available data formats.

S_I
Syntax S_i=AS | IF | RP | IS | TD
Function: Specifies the data system of the i-th channel.
Argument Type Meaning
i integer Channel number,
i=1, ..., Columns
AS ASCII
IF FUNKTION (Schenck)
RP RPC-III (MTS)
IS STRUKTUR (rainflow matrices)
TD TDF (LMS HP)

C_DEFAULT
Syntax C_Default=name
Function: Specifies the default channel name.
Argument Type Meaning
name string name of the default channel
The Batch Command File F-389

C_I
Syntax C_i=name
Function: Specifies the name of the i-th channel.
Argument Type Meaning
i integer Channel number,
i=1, ..., Columns
name string name of the i-th channel

T_DEFAULT
Syntax T_Default=LOAD | ELPLAST
Function: Specifies the history type of the default channel.
Argument Meaning
LOAD proportional to load
ELPLAST elastic plastic strain)
Remark: The type of load history should always be given as default
value, since different types can not be combined in one task.

T_I
Syntax T_i=LOAD | ELPLAST
Function: Specifies the history type of the i-th channel.
Argument Type Meaning
i integer Channel number,
i=1, ..., Columns
LOAD proportional to load
ELPLAST elastic plastic strain)
Remark: The type of load history should always be given as default
value, since different types can not be combined in one task.

Remark: For test schedule definitions, the data system is "TSD", the file
name is the name of the TSD-file and the channel is the one defined in the
TSD-file.
F-390 LMS FALANCS User Manual - ReferenceBatch Mode Interface

Example for section [Channel]


[Channel]

F_Default = <Defaultname of data file>


C_Default = <Defaultname of data system>
S_Default = <Defaultname of channel>
T_Default = <Default type of channel>

F_1 = <Name of file containing channel 1>


C_1 = <Name of channel 1>
S_1 = <Name of data system for channel 1>
T_1 = <History type of channel 1>

F_2 = <Name of file containing channel 2>


C_2 = <Name of channel 2>
S_2 = <Name of data system for channel 2>
T_2 = <History type of channel 2>
...
F_n = <Name of file containing channel n>
C_n = <Name of channel n>
S_n = <Name of data system for channel n>
T_n = <History type of channel n>
The Batch Command File F-391

Test Schedule Definition Section [TSD]


If you choose to use a test schedule instead of simple load
channels a section [TSD] is needed.

FILENAME
Syntax Filename=name
Function: Specifies the test schedule definition file.
Argument Type Meaning
name string file name and path

S-I
Syntax S_i=name
Function: Specifies the name of the i-th segment.
Argument Type Meaning
i integer Number of segment
name string file name and path
Remark: The S_i entries define the sequence of segments for the defined
job. In the moment only one TSD per job may be defined

Example for section [TSD]


[TSD]
FileName = "$TEST_ROOT/TestSchedules/ca_loading.tsd"
S_1 = "R=1"
S_2 = "R=oo"
S_3 = "R=0"
F-392 LMS FALANCS User Manual - ReferenceBatch Mode Interface

Calibration Section [Calibration]


The calibration setting for the load histories are specified in
this section. The default values are 0 for offset and 1 for factor.
Each channel having a different offset or factor must be speci-
fied in this section.

O-I
Syntax O_i=value
Function: Specifies the offset of the i-th channel.
Argument Type Meaning
i integer number of channel
value integer offset

F-I
Syntax F_i=value
Function: Specifies the factor of the i-th channel.
Argument Type Meaning
i integer number of channel
value integer factor

Example for section [Calibration]


[Calibration]
O_1 = <Offset of channel 1>
F_1 = <Factor of channel 1>
O_2 = <Offset of channel 2>
F_2 = <Factor of channel 2>
...
O_n = <Offset of channel n>
F_n = <Factor of channel n>
The Batch Command File F-393

Load Case section [LoadCases]


In this section, the load cases are defined for FEM analyses.
Either a default load case file name is specified, or the name of
each load case and result file can be specified. There should be
one load and result file specified for each channel. The default
filename is assumed for those rows j where no explicit filename
F_j is specified. A default filename can be used if all or most
load cases reside in one file.

Remark: For a LMS FALANCS batch job only the indices are interpreted and
not the load case names!

F_DEFAULT
Syntax F_Default=path
Function: Specifies the default load case file.
Argument Type Meaning
path string path and name of the default file

L_I
Syntax L_i=name
Function: Specifies the load case for the i-th channel.
Argument Type Meaning
i integer Channel number,
i=1, ..., Columns
name string load case

F_I
Syntax F_i=name
Function: Specifies the result file for the i-th channel.
Argument Type Meaning
i integer Channel number,
i=1, ..., Columns
name string file name and path
F-394 LMS FALANCS User Manual - ReferenceBatch Mode Interface

S_I
Syntax S_i=name
Function: Specifies the index of the load case for the i-th
channel.
Argument Type Meaning
i integer Channel number,
i=1, ..., Columns
name integer index
Remark: The index entries give the specific position of the load cases in
the files.

If the batch command file is created by an interactive LMS


FALANCS run the section [LoadCases] includes additional
information. If you are creating/modifying batch command files
(fal-files) make sure that these settings are correct! Otherwise
you may get unpredictable results.

COUNT
Syntax Count=value
Function: Specifies the number of cases.
Argument Type Meaning
value integer number of cases
Remark: The entry Count is not interpreted in the solver. It may be
omitted.

ELEMC
Syntax ElemC=value
Function: Specifies the number of elements.
Argument Type Meaning
value integer number of elements
Remark: The entry ElemC may be omitted. If it is missing, the solver has
to parse the FE-files in order to re-compute this number. If it is defined, it
is used for allocation purposes and must be correct
The Batch Command File F-395

NODEC
Syntax NodeC=value
Function: Specifies the number of nodes.
Argument Type Meaning
value integer number of nodes
Remark: The entry NodeC is not interpreted in the solver. It may be
omitted.

DRIVER

Syntax driver=text
Function: Specifies the driver.
Argument Type Meaning
text string driver
Remark: The entry Driver is mandatory and must be defined correctly.

Example for section [Loadcases]


[LoadCases]
F_Default = <Defaultname of file>

L_1 = <Name of load case 1>


F_1 = <Name of result file 1>
S_1 = <Index of load case 1>
L_2 = <Name of load case 2>
F_2 = <Name of result file 2>
S_2 = <Index of load case 2>
...
L_n = <Name of load case n>
F_n = <Name of result file n>
S_n = <Index of load case n>

Count = <No of Cases>


ElemC = <No of Elements>
NodeC = <No of Nodes>
Driver = <Driver>
F-396 LMS FALANCS User Manual - ReferenceBatch Mode Interface

SigmaE section [SigmaE]


In this section, the sigma_e factor for each row and column in
the Geometry Cell are specified. Only non-zero entries need to
be given.

I,J

Syntax i,j=value
Function: Specifies the sigma_e factor for the i-th row and
j-th column.
Argument Type Meaning
i integer row number,
i=1, ..., Lines
j integer column number,
j=1, ..., Columns
value real sigma_e factor

Example for section [SigmaE]


[SigmaE]
1,1 = <Sigma_e of cell (row 1, column 1)>
1,2 = <Sigma_e of cell (1,2)>
...
i,j = <Sigma_e of cell (row i, column j)>
...
m,n = <Sigma_e of cell (m,n)>
The Batch Command File F-397

Le section [Le]
In this section, the Le factor for each row and column in the
Geometry Cell are specified. Only entries different from 1 need
to be given.

I,J

Syntax i,j=value
Function: Specifies the Le factor for the i-th row and j-th
column.
Argument Type Meaning
i integer row number,
i=1, ..., Lines
j integer column number,
j=1, ..., Columns
value real Le factor

Example for section [Le]


[Le]
1,1 = <L_e of cell (row 1, column 1)>
1,2 = <L_e of cell (1,2)>
...
i,j = <L_e of cell (row i, column j)>
...
m,n = <L_e of cell (m,n)>
F-398 LMS FALANCS User Manual - ReferenceBatch Mode Interface
Differences between Interactive and Batch Processing F-399

Differences between Interactive and


Batch Processing
Even though batch processing gives the user more freedom
about when and where the jobs are run, there are some points
to pay special attention to when using batch processing.

The database handling for the references


only version.
As described in the section about the batch command file, only
references to database entries are given in this command file.
Hence if the database is changed after the batch command file
was created but before the batch job started, the output is un-
predictable. If the database entry is deleted the job will return
with failure, but if the entry is just changed the user will not
be notified and may go on working with wrong results. Keep in
mind that also the configuration files are evaluated at run-
time. So changes in the database definition section in the
falancs.ini configuration file may result in the same prob-
lem described above.
Additionally in a multihosting environment the path to the da-
tabases must be the same in the whole system, whereas in the
interactive mode the database entries are sent to the evaluat-
ing hosts.
F-400 LMS FALANCS User Manual - ReferenceBatch Mode Interface

The database handling for the full version.


Here the values of the parameter sets are stored in the file and
no more interaction with the databases is necessary.
LMS FALANCS relies on valid values for the parameters.
Hence if the user changes some entries by hand he is fully re-
sponsible that the complete dataset remains valid. There is no
more validation check for read ASCII folders in batch.
Validation for data sets is checked when written to the data-
base.

Lack of job control


The notification script defined at batch startup provides the
only control you can get about the job execution. This script
may inform about general success or failure and notifies the
user when the job finishes. In the interactive mode the compu-
tation status window informs of the state of the calculation and
also provides the possibility to stop jobs.

License needed for parallel batch jobs


Batch jobs start a new LMS FALANCS process, hence if you
start a batch job while interactive LMS FALANCS is running
you will need additional licenses. For this reason, multiple
batch jobs should be scheduled to run consecutively.
Reference General Settings F-401

Part 5

Reference General Settings

Analysis results are not only influenced by parameters speci-


fied in the graphical user interface (GUI), but also by parame-
ters defined in the falancs.ini file. Whereas certain pa-
rameters set in the GUI change often, such as solution parame-
ters for fatigue analysis, other parameters change infrequently
and are set in the falancs.ini file.
There are various groups of these parameters, varying from
parameters that set the colors of graphical displays, to parame-
ters that affect the amount of physical memory available for an
analysis.
These parameters are described in this part of the manual.
F-402 LMS FALANCS User Manual - Reference General Settings
System Level and User Specific Settings F-403

System Level and User Specific


Settings
The settings in the configuration files can be done at different
levels. Higher levels (closer to the user) always overwrite set-
tings at a lower level. The lowest level is the default values
that are hard coded in LMS FALANCS itself. The highest level
is given to the user specific configuration files that reside in the
subdirectory tecware in the users home directory.

Structure of a TecWare installation


The installation is done in some directory. The environment
variable $TECWAREHOME points to this directory that has in
general the following structure:
./tecware TecWare start script
./bin/
./data/ directory with license & ini-files
./pdb/ directory with LMS FALANCS
default databases
./custom/ customer specific ini-files
./falancs/ LMS FALANCS specific files
bin
data
contrib
... ( and other directories for further components )
F-404 LMS FALANCS User Manual - Reference General Settings

The different locations for configuration


files
The default values
The default values are set in the program and reflect our
experiences with the different settings. Stay with the de-
fault values for the Method Parameters unless you have
gained some experience with different settings.

The system configuration files


The system configuration files are located in the data sub-
directory of the TecWare installation directory. Note that
this file is overwritten by each new installation.

The custom configuration files


In the custom directory of the LMS FALANCS (TecWare)
installation, you can put configuration files. Here the sys-
tem administrator should configure the available printers.
Also, system wide default directories can be entered here.

The user specific settings


The user can have his own settings if he puts configuration
files into a directory named tecware in his home directory.
Only changes to the default values need to be reflected in
this directory. If method parameters are changed for a given
analysis, it is a good practice to save the configuration file
(at least the file falancs.ini) with this analysis. In this
case one is able to repeat an analysis or perform a similar
analysis with different loadings later.
System Level and User Specific Settings F-405

The Syntax of the Configuration Files


A configuration file is a simple text file which may be edited
with a program editor or a text processing program.
It contains individual sections marked by a heading written in
brackets "[...]". The heading must start in the first column. A
section name may contain up to 40 characters.
A section consists of assignments; here you assign a value to
certain parameters.
Comment lines are marked by a semicolon ";" in the first col-
umn.
If described assignments are not present default values are
taken.
F-406 LMS FALANCS User Manual - Reference General Settings

The most important settings


This section should just serve as an overview. For details see
the corresponding chapters.

Most important entries in tecware.ini


Definition of language
english or german

Definition of standard directories with direct access


from file selection menu

Debug Level
Log Level
may be changed to create log files with detailed messages
for LMS FALANCS support to locate problems

Most important entries in falancs.ini

Location of database
directories with own databases (like $TECWAREHOME/pdb)
may be defined

Location of results
The location where results and intermediate data shall be
stored.
Settings Specific to LMS FALANCS: falancs.ini F-407

Settings Specific to LMS FALANCS:


falancs.ini
The options available in the initialization file falancs.ini
are described in this section. By modifying this file, options
such as the location of database files, default screen colors, and
some basic solution parameters can be set by the user. The file
format is text, and can be edited by any screen editor. The file
is subdivided in sections starting with
[section name]

In each section several parameters can be set in the form


Keyword = value

Comment lines in the file are those lines that start with a
semi-colon (;).

Remark: You may change most of the options using Configuration


Method Parameters

Remark: Since Version 2.9 of LMS FALANCS many parameters that had to
be changed in the configuration file falancs.ini now are part of the pa-
rameter data sets. Those entries are marked in italics in the sequel.
F-408 LMS FALANCS User Manual - Reference General Settings

Overview
In this chapter the entries of the configuration file are grouped
by their main purpose. The subsections of this chapter describe
the following sections of the configuration file:

Parameters directly influencing the fatigue analysis


[Method Parameters]
[FEM Postprocessing]
[Non Proportional FEM]
[Controller_HostTable]
[Jiang]
[FEM-Driver]
[SpotWeld]

Parameters for input and output operation


[DB:SNCurve]
[DB:Material]
[DB:SolpStress]
[DB:SolpStrain]
[DB:MethodParam]

[FalMain_Output_Name]
[DamageCalc_Output_Name]
[HistReduct_Output_Name]
[SurfaceDetect_Output_Name]
[RPFilter_Output_Name]
[RFProjector_Output_Name]
[PostProc_Output_Name]
[LTS_Output_Name]
[Hot_Spot_Output_Name]

[DataFormats]

[Miscellaneous]

Graphic Display Parameters


[WOEHLERATTR]
[ERGEBATTR]
[MATERIALATTR]
[PWOEHLATTR]
[FLIESSATTR]
[ERGMATATTR]
[HPGLPLOT]
[SCHAEDATTR]

Parameters for multi processing controllers


[Controller_HostTable]
Settings Specific to LMS FALANCS: falancs.ini F-409

Parameters that should only be changed by system ad-


ministrators
[Batch Processing]

Parameters that should only be changed by your LMS


support person
[Messages]
[LoadHistoryView]
F-410 LMS FALANCS User Manual - Reference General Settings

Parameters directly influencing the fatigue


analysis
This section describes the parameters that influence the fa-
tigue analysis directly. If you need to change some of these pa-
rameters, change them in your personal copy of fal-
ancs.ini. It is a good advice to save your personal copy after
a calculation and link it to this calculation, such that you can
do related analysis runs with the same setup.
Here the following sections of the configuration file are de-
scribed:
[Method Parameters]
[Non Proportional FEM]
[Controller_HostTable]
[Jiang]

Non FEM and Proportional FEM Parameters


The section [Method Parameters] of the initialization file
contains parameters for the non FEM and proportional FEM
methods in LMS FALANCS.
[Method Parameters]
BufferSize = <integer>
Specifies the number of values of each load history in mem-
ory at one time. This value will influence the size of the
scratch files, which are usually given in multiples of the
buffer size.

RandomSeed = <integer>
Used in strain-life concept calculations on rainflow matrices
for Monte Carlo simulations. Choosing the same random
seed during an initialization will ensure that the same re-
sult will be reached on successive runs of the same problem.

RFMSampleSize = <integer>
Specifies the number of Monte Carlo simulations to be run;
this value is typically small (around 10).
Settings Specific to LMS FALANCS: falancs.ini F-411

StrainGageAngles = list of <integer>

Specifies the default angles in degrees the strain gage uses


when measuring the strain. The commonly used values are
0, 45 and 90.

LTS_Principles = abs_principles |
classic_principles
Specifies the writing principles for the results of FEM Local
Time Series (tensor files).
abs_principles:
|sig_1| > |sig_2| > |sig_3|
max-channel = sig_1
min-channel = sig_2
sig_3 will not be written to local time series file
classic_principles:
sig_1 > sig_2 and |sig_1| > |sig_3| and |sig_2| >
|sig_3|
max-channel = sig_1
min-channel = sig_2
sig_3 will not be written to local time series file

The default values of these parameters are listed below.


[Method parameters]

BufferSize = 10000
RandomSeed = 12345
RFMSampleSize = 10
StrainGageAngles = 10, 45, 90
LTS_Principles = abs_principles

Parameters influencing the post processing


The parameters in the section [FEM Postprocessing]
change the type of results written to the FEM result files.
These results may be viewed using the your FEM post proces-
sor.
F-412 LMS FALANCS User Manual - Reference General Settings

FEMWriteDamageToASCII
If set to 1 the damage values are not only written to the re-
sult file but additionally a ASCII file is written. The file is
written into the same directory as the FEM-result file and
its name is the same as the result file just the extension is
changed to .txt.
The ASCII list is structured into 8 columns: The first two
are integer values giving the element and the node number.
The contents of the following six columns are listed in the
table below:
3rd column Result 1
4th column Result 2
5th column Result 3
6th column Result 1 at top layer(shells only)
7th column Result 2 at bottom layer (shells only)
8th column Result 4

The column names cate the output, which has been speci-
fied in the list of method parameters. The following names
have been chosen:
Result 1 "Damage", "#Blocks" or "1/#Blocks"
Result 2 "NDesign/N" or "ElimRunNumber"
Result 3 Sig/SigDesign", "Max.abs.str.",
"Max.str.ampl." or "SafetyFactor"
Result 4 "RPNorm", "TaskNumber" or "Hot-
Spots"

These ASCII lists may be used for user specified statistics,


case studies and optimization without having to start an FE
Post-processor.

FEMOverwriteResults = <integer>
FEM-result files are not overwritten if the flag is not set.
The file name is modified with a suffix to make it unique.
Settings Specific to LMS FALANCS: falancs.ini F-413

Converter = <string>
Specifies the program, to converts LMS FALANCS results
into other formats:
dam2udm for converting LMS FALANCS results with
NASTRAN OP2 input for I-DEAS
fdm2udm for converting LMS FALANCS results with
ABAQUS input for I-DEAS
dam2res for converting LMS FALANCS results with
NASTRAN OP2 input for Hypermesh
dam2bof for converting LMS FALANCS results with
NASTRAN OP2 input for MEDINA

Remark: You can configure only one of these tools. If you need more
than one, you should use the command line:
tecware <converter> input-file [output-file] [+log
[logfile]].

ConverterNas = dam2<string>
Specifies the damage file converter dependent on the FE-file
format used. In order to do this, the short name of the for-
mat is appended. If you want to specify a conversion to I-
DEAS files only if Nastran op2-input is used, you can define
ConverterNAS=dam2udm.
This setting ensures, that no conversion is applied if for ex-
ample I-DEAS unv-files are used as input to LMS FAL-
ANCS. Depending on the currently used format, the post-
processor first looks for the corresponding specific converter.
If none is defined it also checks the entry Converter and
uses this one if it is defined. Thus the old settings using
only the keyword Converter can still be used. This proce-
dure is of specific advantage if more than one FE-format is
often used.
The default values of these parameters are listed below.
[FEM postprocessing]
FEMWriteDamageToASCII 0
FEMOverwriteResults 0
Converter ""
ConverterNas ""
F-414 LMS FALANCS User Manual - Reference General Settings

Non-proportional FEM Parameters


In the section [Non proportional FEM] the parameters in-
fluencing only the non-proportional fatigue analysis runs are
described.

Parameters influencing the RP-filtering process


These parameters may be used to change the behavior of the
node elimination process. The default values are chosen for
problems where no static failure appears or the loading for the
whole structure lies below endurance limit.

UseAbsoluteElimLimit = <boolean>
AbsoluteElimLimit = <real>
StrainLifeForAllRuns = <integer>

Remark: These parameters are included in the method parameter da-


taset since version 2.9 and explained in the corresponding section of the
data sheet for method parameters.

Parameters depending on the problem size


These parameters depend on your current problem and the
power and memory of your system. Check with your operator
before changing these settings.

MaxMemoryUsage = <integer>
Specifies the amount of random access memory (RAM)
available for FAL/NP damage calculation in kBytes. If you
have to handle many long loading histories, increasing this
number leads to better buffering and may increase the
speed of the analysis. Also, if you increase the next parame-
ter (MaxElementsInTask) you may need to increase Mem-
MemoryUsage. Be aware that it is crucial that enough
physical memory is actually available to really get an in-
crease in speed.
Settings Specific to LMS FALANCS: falancs.ini F-415

MaxElementsInTask = <integer>
Specifies the maximum number of elements in one damage
calculation task. The larger this number is the fewer indi-
vidual damage analysis runs have to be performed. Note
that more elements in a task implies that more memory is
needed.

MinElementsForFilterRuns = <integer>
If the number of elements in an analysis is at or below this
value, then RP filtering is not used during an analysis.

MinSignalLengthForFilter = <integer>
Specifies the minimum signal length to use the RP-filter.

Default values
The default values for these parameters are shown below.
[Non proportional FEM]

UseAbsoluteElimLimit = 0
AbsoluteElimLimit = 0.001
EliminationSafetyFactor = 1.5

MaxMemoryUsage = 100000
MaxElementsInTask = 1000
MinElementsForFilterRuns = 50
MinSignalLengthForFilter = 1000
StrainLifeForAllRuns = 1

Parameters controlling the non-proportional FEM


calculation process
LMS FALANCS is capable of parallel execution of the non-
proportional FEM analysis An analysis is subdivided in several
tasks. The size and number of these tasks can be influenced by
the parameters in the section above. For parallel execution, the
controller has to know the number of parallel calculations that
should be started on each host.
In the section [Controller_HostTable] the keywords are
the host names and the values are the number of processes to
run on this host in parallel.
F-416 LMS FALANCS User Manual - Reference General Settings

Example 1: Run FEM/NP on your own single processor work-


station (default)
[Controller_HostTable]
localhost = 1

Example 2: Run FEM/NP on your powerful multiprocessor ma-


chine
[Controller_HostTable]
localhost = 8

Default setting:
[Controller_HostTable]
localhost = 1

Finite Element Interface Parameters


The section [FEM-Driver includes some parameters that are
specific to work with some of the FEM interfaces.

NastranMAXR = 40000
Using NASTRAN BUFFSIZE = NWORD to specify a different
record-size NWORD that is larger than 2049, the standard-
file-buffer of LMS FALANCS may be too small. This prob-
lem is solved by setting NastranMAXR =2*NWORD The fac-
tor 2 is essential, since NASTRAN internally assumes 64-
Bit words.

Remark: it may be possible that the buffer problem does not occur when
loading the file (File menu) but when starting the fatigue calculation.

NastranCopyBlocks = <block1>,<block2>,...
LMS FALANCS writes a binary OP2-file *.dam (also if the
input is a formatted OP2-file) which has essentially the
same structure as the stress-input-file. As default, PA-
TRAN-Output (PARAM POST -1) is assumed, i.e. the blocks
GEOM1(S),GEOM2(S) are copied from the input file and the
modified block OES1(X) (which now contains the damage
data) is written. In the case of a different OP2-format like
the one used for IDEAS (PARAM POST -2) or MEDINA the
Settings Specific to LMS FALANCS: falancs.ini F-417

data blocks which should be copied can be explicitly defined


by NastranCopyBlocks.
The list must be given in the same order as the blocks are
found in the stress-input-file. As an example, the following
setting for IDEAS (PARAM POST -2) will produce a *.dam-
file containing the same geometry-blocks as the input file:
NastranCopyBlocks =
GPL,GPDT,EPT,MPT,GEOM2,GEOM3,GEOM4.

I-DEASGeoFileExtension = <file-extension>
The stress and geometry data may reside in different files.
In the FE-Resultfile selection user has to specify the file
containing the stress data. The geometry file is searched in
the same directory, but the extension is replaced by the
value of I-DEASGeoFileExtension (default .ugd)

CDHHexaOrientation = <integer>
If spot welds are modeled with the CDH-approach, the
RBEs which connect the spot weld to the shells have to be
split in two groups, one group connecting to the first group
of shells, the other one to the second group of shells. Usually
this is done by finding the corresponding groups of shells
using the neighborhood condition. Sometimes this does not
suffice, such that also certain numbering criterions can be
used.
Allowed values are:
0 Ignore the spot weld
240 Node numbering:
First group = element nodes 1,2,3,4
Second group = element nodes 5,6,7,8
204 Node numbering:
First group = element nodes 1,2,6,5
Second group = element nodes 4,3,7,8
153 Node numbering:
First group = element nodes 1,5,8,4
Second group = element nodes 2,6,7,3
F-418 LMS FALANCS User Manual - Reference General Settings

Parameters for spot weld calculation


The section [Spotweld]includes parameters used in the spot
weld calculation.

KdivSqrtS = Possible Values > 0


This entry is only intended for the experienced user who is
totally aware of the underlying method. In this method the
radial stresses at the weld toe are calculated and a constant
is applied. One may change this constant by changing this
parameter. The value will be multiplied by the square root
of the sheet thickness before it is applied.

Remark: The default value of the parameter "KdivSqrtS" relies on the unit
[mm] for shell thickness and diameter. If you want to use a different unit
[myunit] where
myunit
f =
mm
please multiply "KdivSqrtS" by f

The default value of this parameter is:


KdivSqrtS = 0.6
Settings Specific to LMS FALANCS: falancs.ini F-419

Database configuration
In the sections [DB:<type>], the location of the databases for
SN-curves, material properties, method parameters and solu-
tion parameters are specified, and can be modified by the user.
For each of these databases, the database format and the name
of the directory are to be specified. A display name can be de-
fined. See the paragraph Syntax of Database Definition for a
detailed description.
;;----------------------------------------------------
; Database for SN curve parameters
;-----------------------------------------------------
[DB:SNCurve]
Default = SNCDefault
Default.Display = Default SN Curves
Examples = SNCExamples
Examples.Display = Example SN Curves
WeldConnections=SNCWeld

;----- specification for database driver -----


[pdb:SNCDefault]
Format = "CFG"
Path = "%TECWAREHOME%\pdb\default\snc"
Editable = true

[pdb:SNCExamples]
Format = "CFG"
Path = "%TECWAREHOME%\pdb\examples\snc"
Editable = false

[pdb:SNCWeld]
Format = "CFG"
Path = "%TECWAREHOME%\pdb\welding\snc"
Editable = false

;-----------------------------------------------------
; Database for material parameters
;-----------------------------------------------------
[DB:Material]
Default = Material_Default
Examples = Material_Examples

;----- specification for database driver -----


[pdb:Material_Default]
Format = "CFG"
Path = "%TECWAREHOME%\pdb\default\mat"
Editable = true

[pdb:Material_Examples]
Format = "CFG"
F-420 LMS FALANCS User Manual - Reference General Settings

Path = "%TECWAREHOME%\pdb\examples\mat"
Editable = false

;-----------------------------------------------------
; Database for solution parameter stress-life approach
;-----------------------------------------------------
[DB:SolpStress]
Default = SolpStress_Default
Examples = SolpStress_Examples
WeldConnections=SolpStress_Weld

;----- specification for database driver -----


[pdb:SolpStress_Default]
Format = "CFG"
Path = "%TECWAREHOME%\pdb\default\sp_stress"
Editable = true

[pdb:SolpStress_Examples]
Format = "CFG"
Path = "%TECWAREHOME%\pdb\examples\sp_stress"
Editable = false

[pdb:SolpStress_Weld]
Format = "CFG"
Path = "%TECWAREHOME%\pdb\welding\sp_stress"
Editable = false

;-----------------------------------------------------
; Database for solution parameter strain-life approach
;-----------------------------------------------------
[DB:SolpStrain]
Default = SolpStrain_Default
Examples = SolpStrain_Examples

;----- specification for database driver -----


[pdb:SolpStrain_Default]
Format = "CFG"
Path = "%TECWAREHOME%\pdb\default\sp_strain"
Editable = true

[pdb:SolpStrain_Examples]
Format = "CFG"
Path = "%TECWAREHOME%\pdb\examples\sp_strain"
Editable = false

;-----------------------------------------------------
; Database for method parameters
;-----------------------------------------------------
[DB:MethodParam]
Default = MethodParam_Default
Examples = MethodParam_Examples
Settings Specific to LMS FALANCS: falancs.ini F-421

WeldConnections=MethodParam_Weld

;----- specification for database driver -----


[pdb:MethodParam_Default]
Format = "CFG"
Path = "%TECWAREHOME%\pdb\default\mparam"
Editable = true

[pdb:MethodParam_Examples]
Format = "CFG"
Path = "%TECWAREHOME%\pdb\examples\mparam"
Editable = false

[pdb:MethodParam_Weld]
Format = "CFG"
Path = "%TECWAREHOME%\pdb\welding\mparam"
Editable = false
F-422 LMS FALANCS User Manual - Reference General Settings

Parameter Section for LMS FALANCS


Methods result specification
In sections [<method>_Output_Name], of the initialization
file, the output file names can be specified for the output of the
various methods in LMS FALANCS.
The methods of LMS FALANCS are:
z FalMain: LMS FALANCS main program
z DamageCalc: Damage calculation
z HistReduct: History reduction
z SurfaceDetect: Surface Detection (determines which ele-
ments are on an external surface
z RPFilter: Rainflow Projection Filtering
z RFProjector: Rainflow projector
z PostProc: FEM postprocessor
z LTS: Local Time Series
z Hot_Spot: Hot spot detection

For each of the methods, the path name, file name and exten-
sion, and the object name can be defined by variable entries
(<variable>) or by logical name(<logical>). The default object
name is the channel name used in the analysis.
PathName =<variable> or <logical>
FileName =<variable> or <logical>
FileExt =<variable> or <logical>
ObjectName =<variable> or <logical>
The variables are combinations of these elements:
%T temporary directory
%j job name
%t task name
%k default channel name
%d default file name
%e default extension
%p original path of FE file
Settings Specific to LMS FALANCS: falancs.ini F-423

(for FEM calculations only)


%nT index of task in GWS (row)
%nO index of object in GWS (column)
%nD index of object in file
%nR index of run in computation.

The path notation for the task directory depends on the oper-
ating system, described below:
UNIX %T/%j/%t

Examples
This procedure is most easily understood by some examples,
where we assume the following settings
HOME = /users/falancs_user Environment-Variable or Logical
EXAMPLES = /usr/examp Environment-Variable or Logical
[Data Directories] see description of tecware.ini

DATA_TEST = /usr/tests

Temporary Directory: /tmp/fv0A0001

This name gets created from the setting TEMP_DIR in


tecware.ini and a unique name created by each LMS FAL-
ANCS run.
The analysis is assumed to be done on the following files and
channels:
File Channel

$EXAMPLES/time/demo.ez4 K_1
K_2
K_3
$EXAMPLES/time/test.erg Ch1
Ch2
$EXAMPLES/demo/demo_if.e1 RAD1
RAD2
$EXAMPLES/demo/demo.op2 -
F-424 LMS FALANCS User Manual - Reference General Settings

Example 1: RPFilter: Change the names of the files


and the channels.
This example lets the RP-filtering program put all the output
into the file /tmp/fv0A0001/rpf.erg, where the channels
are named chan_1, chan_2 to chan_7.
[RPFilter_Output_Name]
PathName = %T
FileName = rpf
FileExt = erg
ObjectName = chan_%nO

Output files and channels:


/tmp/fv0A0001/rpf.erg chan_1
/tmp/fv0A0001/rpf.erg chan_2
. . . ...
/tmp/fv0A0001/rpf.erg chan_7

Example 2: postProcessor: Change the pathname


Here the original file and channel names are used but all the
resulting files are put to the directory /usr/examp/fe_results.
[PostProc_Output_Name]
PathName = %p/../fe_results
FileName = %d
FileExt = %e
ObjectName = %k

FE-output files:
/usr/examp/fe_results/demo.dam
/usr/examp/fe_results/demo.txt
/usr/examp/fe_results/demo.fal
/usr/examp/fe_results/test.log

Example 3: Where to put the GWS-folders


Here we change the place where the GWS-folders (gwsout.fol,
resspec.fol, resultf.fol) are written to before the analysis starts.
We assume that in this LMS FALANCS run the Jobs Job1,
Job2 and Job3 are executed.
[FalMain_Output_Name]
PathName = [DATA_TEST]/%j
Settings Specific to LMS FALANCS: falancs.ini F-425

Output files:
/usr/tests/Job1/gwsout.fol
/usr/tests/Job2/gwsout.fol
/usr/tests/Job3/gwsout.fol

Example 4: Output of the non-FEM damage


calculation
In this example two tasks (Task1, Task2) in Job1 are per-
formed. Instead of storing the results in
/usr/tmp/fv0A0001/Job1/Task1
/usr/tmp/fv0A0001/Job1/Task2
the directories
/users/falancs_user/Job1_Task1
/users/falancs_user/Job1_Task2
are used. The filenames get the prefix PN_.
[DamageCalc_Output_Name]
PathName = $HOME/%j_%t
FileName = PN_%d
FileExt = %e

Some of the output files:


/users/falancs_user/Job1_Task1/PN_dammat.dat
/users/falancs_user/Job1_Task1/PN_schmat.dat
/users/falancs_user/Job1_Task1/PN_lcurve.asc

/users/falancs_user/Job1_Task2/PN_dammat.dat
/users/falancs_user/Job1_Task2/PN_schmat.dat
/users/falancs_user/Job1_Task2/PN_lcurve.asc

The following table is a list of files created by the various


methods of LMS FALANCS including the file format and a
short description of each.
In addition to this list, the FE result files (dam-files, log-files,
txt-files, LTS-files, hot spot-files) are also created. The names
of these files depend however on the input files.
Name Format INI-Section
Description
gwsout.fol TMDFolder FalMain
Folder containing the GWS-information
F-426 LMS FALANCS User Manual - Reference General Settings

Name Format INI-Section


Description
resultf.fol TMDFolder FalMain
Folder containing the result specification
resspec.fol TMDFolder FalMain
Folder containing the results to view
dammat.erm TS-Struktur DamageCalc
Damage matrix
rfmat.erm TS-Struktur DamageCalc
Rainflow matrix
damcoll.asc TS-ASCII DamageCalc
Damage histogram for History reduction
pncurve.asc TS-ASCII DamageCalc
P-life curve
Lnotch.asc TS-ASCII DamageCalc
Load-notch curve
pcoll.asc TS-ASCII DamageCalc
P-histogram for weighted results
rcoll.asc TS-ASCII DamageCalc
Load amplitude histogram
rcollw.asc TS-ASCII DamageCalc
Weighted load amplitude histogram
lifecrv.asc TS-ASCII DamageCalc
life curve
fseforw.buf Internal binary DamageCalc
Used for history reduction
fsebackw.buf Internal binary DamageCalc
Used for history reduction
fsesect.buf Internal binary HistReduct
Used for history reduction
damchan.erg TS-Funktion FalMain
Damage channels
sfdetgws.fol TMDFolder Controller
Folder containing the elements sets from
the surface detection module
sfdetset.tsi Element Set File SurfaceDetect
Element sets from the surface detection
rfproj0.fol TMDFolder Controller
Folder containing the directions for the
RP-filter runs
rfproj1.fol TMDFolder Controller
Settings Specific to LMS FALANCS: falancs.ini F-427

Name Format INI-Section


Description
Internal folder
rfprange.fol TMDFolder Controller
Folder containing information about the
range and the length of the applied loads
rpdirec. Internal binary Controller
rpfosp%nr.fol TMDFolder Controller
Folder containing the output-specification
for the RP-filter runs
rpf%nr.erg TS-Funktion RPFilter
Filtered time series
npdamage.buf Internal binary DamageCalc

Default values
The default values for these entries are shown below.
;-----------------------------------------------------
; Parameters for LMS FALANCS main program
;-----------------------------------------------------
[FalMain_Output_Name]
PathName = %T/%j
FileName = %d
FileExt = %e
ObjectName = %k
;-----------------------------------------------------
; Parameters for damage calculation
;-----------------------------------------------------
[DamageCalc_Output_Name]
PathName = %T/%j/%t
FileName = %d
FileExt = %e
ObjectName = %k
;-----------------------------------------------------
; Parameters for history reduction
;-----------------------------------------------------
[HistReduct_Output_Name]
PathName = %T/%j
FileName = %d
FileExt = %e
ObjectName = %k
;-----------------------------------------------------
; Parameters for controller
;-----------------------------------------------------
[Controller_Output_Name]
PathName = %T/%j
FileName = %d
F-428 LMS FALANCS User Manual - Reference General Settings

FileExt = %e
ObjectName = %k
;-----------------------------------------------------
; Parameters for surface detection
;-----------------------------------------------------
[SurfaceDetect_Output_Name]
PathName = %T/%j
FileName = %d
FileExt = %e
ObjectName = %k
;-----------------------------------------------------
; Parameters for rainflow projector
;-----------------------------------------------------
[RFProjector_Output_Name]
PathName = %T/%j
FileName = %d
FileExt = %e
ObjectName = %k
;-----------------------------------------------------
; Parameters for RP filtering
;-----------------------------------------------------
[RPFilter_Output_Name]
PathName = %T/%j
FileName = %d
FileExt = %e
ObjectName = %k
;-----------------------------------------------------
; Parameters for FEM postprocessor
;-----------------------------------------------------
[PostProc_Output_Name]
PathName = %p
FileName = %d
FileExt = %e
ObjectName = %k
;-----------------------------------------------------
; Parameters for LTS
;-----------------------------------------------------
[LTS_Output_Name]
PathName = %T/%j/%t
FileName = %d
FileExt = %e
ObjectName = %k
;-----------------------------------------------------
; Parameters for Hotspot output
;-----------------------------------------------------
[Hot_Spot_Output_Name]
PathName = %p
FileName = %d_HS
FileExt = %e
ObjectName = %k
Settings Specific to LMS FALANCS: falancs.ini F-429

LMS FALANCS Data Formats


In the section [DataFormats]the parameters for the LMS
FALANCS specific file input and output are specified. In the
corresponding section [TS DataFormats] of the configuration
file tecware.ini the data formats for load history files and
rainflow matrices are described.
Here the default formats and default extensions for FEM result
files, FEM element set files and GWS folder files may be
changed.
The format name displayed in the field File type-of the file
selection windows can be changed by entries like
NameXXX = "NewName"
The default search pattern may be altered via
PatternXXX = "NewPattern"
And the default extension for writing operations may be
changed by
DefaultExtensionXXX = "NewExtension"
The pattern XXX may be one out of the following list:

File Selection: FEM result files


ANS ANSYS
NAS NASTRAN
IDE I-DEAS
MEC Pro/MECHANICA
ABA ABAQUS
CAT CAT/FALANCS
MED MEDINA

Remark: Independently from the entries in the falancs.ini configura-


tion file only licensed FEM interfaces can be used and chosen in the FEM
result file selection.
F-430 LMS FALANCS User Manual - Reference General Settings

File Selection: FEM element sets


TSI Element sets

File Selection: GWS file


FOL GWS folder (binary folders)
FAL GWS folder (batch command files,
ASCII)

File Selection: Modal transient analysis


BDF Bulk data file (NASTRAN)
PCH Punch file (NASTRAN)

File Selection: Test Schedule Definition


TSD Test schedule definition

File Selection: Text file


ASC ASCII

The default formats can be prescribed by


DefaultFEMRead = "XXX"
Where XXX has to be chosen from the FEM result file pattern
list.

Remark: The result files are written in the same format as they are read.
Hence there is no entry DefaultFEMWrite available.

The GWS file format can be given by


DefaultGWSRead = "XXX"
DefaultGWSWrite = "XXX"
Where XXX is one of the GWS file patterns.
The default values are:
[DataFormats]
DefaultFEMRead = "ANS"
DefaultGWSRead = "FOL"
DefaultGWSWrite = "FOL"

NameFOL = "GWS-Folder (Binary)"


NameFAL = "GWS-Folder (ASCII)"
NameFAF = "GWS-Folder (ASCII full)"
NameFAR = "GWS-Folder (ASCII ref.)"
NameANS = "ANSYS"
NameNAS = "NASTRAN"
NameIDE = "I-DEAS"
Settings Specific to LMS FALANCS: falancs.ini F-431

NameMEC = "Pro/MECHANICA"
NameABA = "ABAQUS"
NameCAT = "CATIA"
NameHYM = "Hypermesh"
NameTSI = "ELEMENT SETS"
NameBDF = "BULK DATA (NASTRAN)"
NamePCH = "PUNCH FILE (NASTRAN)"
NameTSD = "Test Schedule Definition"
NameASC = "Text file"
NameINP = "Abaqus Input"
NameLOG = "Logfile"

PatternFOL = "*.fol"
PatternFAL = "*.fal"
PatternFAF = "*.fal"
PatternFAR = "*.fal"
PatternANS = "*.rst"
PatternNAS = "*.op2"
PatternIDE = "*.u*"
PatternMEC = "*.neu"
PatternABA = "*.fil"
PatternCAT = "*.tmp"
PatternHYM = "*.res"
PatternTSI = "*.tsi"
PatternBDF = "*.bdf"
PatternPCH = "*.pch"
PatternTSD = "*.tsd"
PatternASC = "*"
PatternINP = "*.inp"
PatternLOG = "*.log"

DefaultExtensionFOL = "fol"
DefaultExtensionFAL = "fal"
DefaultExtensionFAF = "fal"
DefaultExtensionFAR = "fal"
DefaultExtensionANS = ""
DefaultExtensionNAS = "dam"
DefaultExtensionIDE = "udm"
DefaultExtensionMEC = "s00"
DefaultExtensionABA = "fdm"
DefaultExtensionCAT = "dmp"
DefaultExtensionHYM = "res"
DefaultExtensionTSI = "tsi"
DefaultExtensionBDF = "bdf"
DefaultExtensionPCH = "pch"
DefaultExtensionTSD = "tsd"
DefaultExtensionASC = "dat
DefaultExtensionINP = "inp
DefaultExtensionLOG = "log
F-432 LMS FALANCS User Manual - Reference General Settings

Graphic Display Parameters


In these sections, parameters are described that can be used to
modify the graphical display of results. Each method that can
display results or material parameters has its own section in
the initialization file, and contains similar keywords.
The various sections are:
z [WOEHLERATTR]
Stress-life approach graphics parameters for S-N curves.
z [ERGEBATTR]
Stress-life approach graphics parameters for results.
z [MATERIALATTR]
Strain-life approach graphics parameters for material
graphics.
z [PWOEHLATTR]
Strain-life approach graphics parameters for parameter-life
curves.
z [FLIESSATTR]
Parameters for load-notch graphics.
z [ERGMATATTR]
Strain-life approach graphics parameters for results.

Keywords for Graphic Display Parameters


The following is a list of keywords that may need translation.
keyword translation
Colour color
Turquoise turquoise
Woehlerlinie S-N curve or Parameter life curve
Achse axis
Kurvenbereich plot diagram background
Hintergrund plot legend and border background
Settings Specific to LMS FALANCS: falancs.ini F-433

keyword translation
Textfarbe text color
Text-Legende text legend
Linie line
Lebensdauerpunkt design point marker size
Spannenkollektiv load amplitude histogram
Lebenlinie life curve
Fliesskurve load notch curve
Gitter grid
berschrift heading

Language
Language = <language>
<language> can take the values "english" or "deutsch".
If you choose "english" most of the keywords can be given in
English.

Line colors
lci = <string>
The color of line number i is specified by a string composed
of three sections:
attribute to change
name of curve
color code.
For example, the parameter
lc1 = "linecolour Woehlerlinie_1 dark_green"
sets the line color of S-N curve 1 to dark_green.
Available colors are:
black dark_grey
white light_grey
red dark_red
green dark_green
blue dark_blue
yellow dark_yellow
violet dark_violet
F-434 LMS FALANCS User Manual - Reference General Settings

turquoise dark_turqouise.

Available lines that can be modified are:


Woehlerlinie_i i-th S-N curve or Parameter-life
curve for stress-life or strain-life
approach
X-Achse X-axis
Y-Achse Y-axis
Linie Load amplitude histogram curve
and life curve in stress-life ap-
proach
separate_Linie Specifies line color when only a
single line is drawn
separate_Woehlerl Specifies S-N curve color when only
a single S-N curve is drawn
Material_i i-th material curve in strain-life
approach
Fliesskurve_i i-th load notch curve
Spannenkollektiv_i i-th load amplitude histogram
curve
separates_Spannenk Specifies load amplitude histogram
curve color when only a single load
amplitude histogram curve is
drawn
Lebenlinie_i i-th life curve
separate_Lebenlinie specifies life curve color when only
one life curve is drawn

Line width
lwi= <string>
The line width of line number i is specified by a string com-
posed of three sections:
attribute to change
name of curve
line width in point.
Settings Specific to LMS FALANCS: falancs.ini F-435

For example, the parameter


Lw4 = "linewidth Woehlerlinie_4 3.0"
sets the line width of S-N curve 4 to 3.
The default line width for all lines in LMS FALANCS is set
to 2.0.
The available line specifications for changing the line width
are the same as for changing the line colors:

Line type
lti= <string>
The line type of line number i is specified by a string com-
posed of three sections:
attribute to change
name of curve
line type.
For example, the parameter
lt1 = "linetype Woehlerlinie_1 solid"
sets the line type of S-N curve 1 to solid.
Available line types are:
solid Dotted
Dashed Dashdotted

The available line specifications for changing the line type


are the same as for changing the line colors:

Area Fill
fi= <string>
The color of an area fill of a plot can be specified by a string
composed of three sections:
area fill keyword
name of the area to fill
fill color.
For example, the parameter
fi = "fillareacolour Kurvenbereich white"
sets the area fill color for the plot diagram background
(Kurvenbereich) to white. In addition to the plot diagram
background, the plot border and legend background color
can be changed by specifying Hintergrund instead of Kur-
venbereich.
F-436 LMS FALANCS User Manual - Reference General Settings

Text attributes
ti = <string>
The color of text can be specified by a string composed of
three sections:
text color
name of the text
name of the text color.
For example,
t1 = "textfarbe Text-Legende black"
sets the text color of the legend to black.

Marker Size
s1 = <text>
The marker size of points plotted on curves can be specified
by a string composed of three sections:
marker size keyword
name of the marker point
size of the marker.
For example,
s1 = "markersize Lebensdauerpunkt 1.5"
means that a design life point of size 1.5 will be placed on
the life curve.
The available marker size parameter are:
Lebensdauerpunkt (design life point)

Lebenlinie_1 (calculation point, only available for


strain-life results).

Default settings for Graphic Display Parameters


The defaults for each section are presented below.
[WOEHLERATTR]
;
language = "english"
;
lc0 = "linecolour Gitter light_grey"
lc1 = "linecolour Woehlerlinie_1 red"
lc2 = "linecolour Woehlerlinie_2 dark_green"
lc3 = "linecolour Woehlerlinie_3 blue"
lc4 = "linecolour Woehlerlinie_4 dark_violet"
lc5 = "linecolour X-Achse black"
Settings Specific to LMS FALANCS: falancs.ini F-437

lc6 = "linecolour Y-Achse black"


;
lt0 = "linetype Gitter solid"
lt1 = "linetype Woehlerlinie_1 solid"
lt2 = "linetype Woehlerlinie_2 dashed"
lt3 = "linetype Woehlerlinie_3 dotted"
lt4 = "linetype Woehlerlinie_4 solid"
;
lw1 = "linewidth Woehlerlinie_1 2"
lw2 = "linewidth Woehlerlinie_2 2"
lw3 = "linewidth Woehlerlinie_3 2"
lw4 = "linewidth Woehlerlinie_4 2"
;
f1 = "fillareacolour Kurvenbereich white"
f2 = "fillareacolour Hintergrund white"
;
t1 = "textcolour Text-Legende black"
t2 = "textcolour Ueberschrift black"
;
[ERGEBATTR]
;
language = "english"
;
lc0 = "linecolour Gitter light_grey"
lc1 = "linecolour Woehlerlinie_1 red"
lc2 = "linecolour Woehlerlinie_2 dark_green"
lc3 = "linecolour Woehlerlinie_3 blue"
lc4 = "linecolour Woehlerlinie_4 dark_violet"
lc5 = "linecolour separate_Woehlerl black"
lc6 = "linecolour Linie_1 red"
lc7 = "linecolour Linie_2 dark_green"
lc8 = "linecolour Linie_3 blue"
lc9 = "linecolour Linie_4 dark_violet"
lc10 = "linecolour separate_Linie red"
lc11 = "linecolour X-Achse black"
lc12 = "linecolour Y-Achse black
;
lt0 = "linetype Gitter solid"
lt1 = "linetype Woehlerlinie_1 solid"
lt2 = "linetype Woehlerlinie_2 dashed"
lt3 = "linetype Woehlerlinie_3 dotted"
lt4 = "linetype Woehlerlinie_4 dashed"
lt5 = "linetype separate_Woehlerl dotted"
lt6 = "linetype Linie_1 solid"
lt7 = "linetype Linie_2 dashed"
lt8 = "linetype Linie_3 dotted"
lt9 = "linetype Linie_4 solid"
lt10 = "linetype separate_Linie solid"
;
lw1 = "linewidth Woehlerlinie_1 2"
lw2 = "linewidth Woehlerlinie_2 2"
lw3 = "linewidth Woehlerlinie_3 2"
lw4 = "linewidth Woehlerlinie_4 2"
lw5 = "linewidth separate_Woehlerl 2"
F-438 LMS FALANCS User Manual - Reference General Settings

lw6 = "linewidth Linie_1 2"


lw7 = "linewidth Linie_2 2"
lw8 = "linewidth Linie_3 2"
lw9 = "linewidth Linie_4 2"
lw10 = "linewidth separate_Linie 2"
;
s1 = "markersize Lebensdauerpunkt 1.2"
;
f1 = "fillareacolour Kurvenbereich white"
f2 = "fillareacolour Hintergrund white"
;
t1 = "textcolour Text-Legende black"
t2 = "textcolour Ueberschrift black"
;
[MATERIALATTR]
;
language = "english"
;
lc0 = "linecolour Gitter light_grey"
lc1 = "linecolour Material_1 red"
lc2 = "linecolour Material_2 dark_green"
lc3 = "linecolour Material_3 blue"
lc4 = "linecolour Material_4 dark_violet"
lc5 = "linecolour X-Achse black"
lc6 = "linecolour Y-Achse black"
;
lt0 = "linetype Gitter solid"
lt1 = "linetype Material_1 solid"
lt2 = "linetype Material_2 dashed"
lt3 = "linetype Material_3 dotted"
lt4 = "linetype Material_4 solid"
;
lw1 = "linewidth Material_1 2"
lw2 = "linewidth Material_2 2"
lw3 = "linewidth Material_3 2"
lw4 = "linewidth Material_4 2"
;
f1 = "fillareacolour Kurvenbereich white"
f2 = "fillareacolour Hintergrund white"
;
t1 = "textcolour Text-Legende black"
t2 = "textcolour Ueberschrift black"
;
[ERGMATATTR]
;
language = "english"
;
lc0 = "linecolour Gitter light_grey"
lc1 = "linecolour Spannenkollektiv_1 red"
lc2 = "linecolour Spannenkollektiv_2 dark_green"
lc3 = "linecolour Spannenkollektiv_3 blue"
lc4 = "linecolour Spannenkollektiv_4 dark_violet"
lc5 = "linecolour separates_Spannenk black"
lc6 = "linecolour Lebenlinie_1 red"
Settings Specific to LMS FALANCS: falancs.ini F-439

lc7 = "linecolour Lebenlinie_2 dark_green"


lc8 = "linecolour Lebenlinie_3 blue"
lc9 = "linecolour Lebenlinie_4 dark_violet"
lc10 = "linecolour separate_Lebenlinie black"
lc11 = "linecolour Woehlerlinie_1 red"
lc12 = "linecolour Woehlerlinie_2 dark_green"
lc13 = "linecolour Woehlerlinie_3 blue"
lc14 = "linecolour Woehlerlinie_4 dark_violet"
lc15 = "linecolour separate_Woehlerl red"
lc16 = "linecolour X-Achse black"
lc17 = "linecolour Y-Achse black"
;
lt0 = "linetype Gitter solid"
lt1 = "linetype Spannenkollektiv_1 solid"
lt2 = "linetype Spannenkollektiv_2 dashed"
lt3 = "linetype Spannenkollektiv_3 dotted"
lt4 = "linetype Spannenkollektiv_4 solid"
lt5 = "linetype separates_Spannenk solid"
lt6 = "linetype Lebenlinie_1 solid"
lt7 = "linetype Lebenlinie_2 dashed"
lt8 = "linetype Lebenlinie_3 dotted"
lt9 = "linetype Lebenlinie_4 solid"
lt10 = "linetype separate_Lebenlinie solid"
lt11 = "linetype Woehlerlinie_1 solid"
lt12 = "linetype Woehlerlinie_2 dashed"
lt13 = "linetype Woehlerlinie_3 dotted"
lt14 = "linetype Woehlerlinie_4 solid"
lt15 = "linetype separate_Woehlerl solid"
;
lw1 = "linewidth Spannenkollektiv_1 2"
lw2 = "linewidth Spannenkollektiv_2 2"
lw3 = "linewidth Spannenkollektiv_3 2"
lw4 = "linewidth Spannenkollektiv_4 2"
lw5 = "linewidth separates_Spannenk 2"
lw6 = "linewidth Lebenlinie_1 2"
lw7 = "linewidth Lebenlinie_2 2"
lw8 = "linewidth Lebenlinie_3 2"
lw9 = "linewidth Lebenlinie_4 2"
lw10 = "linewidth separate_Lebenlinie 2"
lw11 = "linewidth Woehlerlinie_1 1"
lw12 = "linewidth Woehlerlinie_2 1"
lw13 = "linewidth Woehlerlinie_3 1"
lw14 = "linewidth Woehlerlinie_4 1"
lw15 = "linewidth separate_Woehlerl 1"
;
s1 = "markersize Lebensdauerpunkt 2.0"
s2 = "markersize Lebenlinie_1 1.2"
s3 = "markersize Lebenlinie_2 1.2"
s4 = "markersize Lebenlinie_3 1.2"
s5 = "markersize Lebenlinie_4 1.2"
;
f1 = "fillareacolour Kurvenbereich white"
f2 = "fillareacolour Hintergrund white"
;
F-440 LMS FALANCS User Manual - Reference General Settings

t1 = "textcolour Text-Legende black"


t2 = "textcolour Ueberschrift black"
;
[PWOEHLATTR]
;
language = "english"
;
lc0 = "linecolour Gitter light_grey"
lc1 = "linecolour Woehlerlinie_1 red"
lc2 = "linecolour Woehlerlinie_2 dark_green"
lc3 = "linecolour Woehlerlinie_3 blue"
lc4 = "linecolour Woehlerlinie_4 dark_violet"
lc5 = "linecolour X-Achse black"
lc6 = "linecolour Y-Achse black"
;
lt0 = "linetype Gitter solid"
lt1 = "linetype Woehlerlinie_1 solid"
lt2 = "linetype Woehlerlinie_2 ddashed"
lt3 = "linetype Woehlerlinie_3 dotted"
lt4 = "linetype Woehlerlinie_4 solid"
;
lw1 = "linewidth Woehlerlinie_1 2"
lw2 = "linewidth Woehlerlinie_2 2"
lw3 = "linewidth Woehlerlinie_3 2"
lw4 = "linewidth Woehlerlinie_4 2"
;
f1 = "fillareacolour Kurvenbereich white"
f2 = "fillareacolour Hintergrund white"
;
t1 = "textcolour Text-Legende black"
t2 = "textcolour Ueberschrift black"
;
[FLIESSATTR]
;
language = "english"
;
lc0 = "linecolour Gitter light_grey"
lc1 = "linecolour Fliesskurve_1 red"
lc2 = "linecolour Fliesskurve_2 dark_green"
lc3 = "linecolour Fliesskurve_3 blue"
lc4 = "linecolour Fliesskurve_4 dark_violet"
lc5 = "linecolour X-Achse black"
lc6 = "linecolour Y-Achse black""
;
lt0 = "linetype Gitter solid"
lt1 = "linetype Fliesskurve_1 solid"
lt2 = "linetype Fliesskurve_2 dashed"
lt3 = "linetype Fliesskurve_3 dotted"
lt4 = "linetype Fliesskurve_4 solid"
;
lw1 = "linewidth Fliesskurve_1 2"
lw2 = "linewidth Fliesskurve_2 2"
lw3 = "linewidth Fliesskurve_3 2"
lw4 = "linewidth Fliesskurve_4 2"
Settings Specific to LMS FALANCS: falancs.ini F-441

;
f1 = "fillareacolour Kurvenbereich white"
f2 = "fillareacolour Hintergrund white"
;
t1 = "textcolour Text-Legende black"
t2 = "textcolour Ueberschrift black"
;

HPGL Plotter Pen Renumbering


The plotter pen assignments for an HPGL plotter can be re-
assigned. Only pens that are changed from the default values
need to be re-assigned.
The pens are defined in the section [HPGLPLOT]of the initiali-
zation file.

; HPGL-Plot-Pen-Renumbering
;
[HPGLPLOT]
;
; -----------------------------------------
; Plotpencil-File HPGL-Paintjet
; -----------------------------------------
;
; Only the changes to the default values need to be
; specified.
;
language = "english"
;
; Plotter Pen
;
;black = "plotpencil black 1"
;white = "plotpencil white 2"
;red = "plotpencil red 3"
;green = "plotpencil green 4"
blue = "plotpencil blue 8"
yellow = "plotpencil yellow 5"
;violet = "plotpencil violet 7"
turqouise = "plotpencil turqouise 6"
;dark_grey = "plotpencil dark_grey 9"
;light_grey = "plotpencil light_grey 10"
;dark_red = "plotpencil dark_red 11"
;dark_green = "plotpencil dark_green 12"
dark_blue = "plotpencil dark_blue 16"
dark_yellow = "plotpencil dark_yellow 13"
;dark_violet = "plotpencil dark_violet 15"
dark_turqouise = "plotpencil dark_turqouise 14"
F-442 LMS FALANCS User Manual - Reference General Settings

Graphics Defaults for Fatigue Sensitive Editing


Plots
Changes to fatigue sensitive editing plot graphics can be de-
fined in the section [SCHAEDATTR].
The default values for the entries are listed below.
; FATIGUE-SENSITIVE-EDITING
;
[SCHAEDATTR]
;
; History reduction plot attributes.
;
language = "english"
;
lc1 = "linecolour Schaed-Verteilung red"
lc2 = "linecolour X-Achse black"
lc3 = "linecolour Y-Achse black""
;
lt1 = "linetype Schaed-Verteilung solid"
;
lw1 = "linewidth Schaed-Verteilung 1"
;
f1 = "fillareacolour Kurvenbereich white"
f2 = "fillareacolour Hintergrund white"
;
Settings Specific to LMS FALANCS: falancs.ini F-443

Parameters for multi processing controllers


The section [Controller_HostTable]includes a specific pa-
rameter for multi processing controllers:
<host> = <number>

where <host> is the name of a host and <number> defines


the number of parallel executable damage calculations.
You may set this parameter for several hosts.
Example:
[Controller_HostTable]
localhost = 1
MultiProcHost = 2
F-444 LMS FALANCS User Manual - Reference General Settings

Parameters that should only be changed by


system administrators
Section
[Batch Processing]
You can queue batch jobs directly after defining the jobs in the
Geometry Work Sheet. In this section the command that
queues the job is given:
GWSBatchProgram = <command>
The LMS FALANCS batch mode needs a batch command file
that defines the job. Before starting the command the actual
batch command file name replaces "%1".
Before using the batch processing from within LMS FALANCS,
this entry should be replaced by a command that queues the
job in your batch queuing system.
Refer to the chapter Starting a Batch process for how to start
a LMS FALANCS batch job.
The default value
GWSBatchProgram = falbatch del %1
just starts the batch job immediately without notification. And
deletes the input GWS folder.
Settings Specific to LMS FALANCS: falancs.ini F-445

Parameters that should only be changed by


your LMS support person

Message File
The section [Messages] defines the name of the file that con-
tains messages written by LMS FALANCS. It includes infor-
mation such as window names and error messages that appear
on the screen. The name of the message file should not be
modified by the user.
[Messages]
File01 = falmsgs.msg

Viewer for Input Data


The program to be used to view time series and rainflow matri-
ces can be specified in the section [LoadHistoryView]..
[LoadHistoryView]
TimeSeries = TimeView | TimeEdit
TimeSeries may take the values TimeView or TimeEdit.

RF-Matrices = RainView
RF-Matrices can take the value RainView.
F-446 LMS FALANCS User Manual - Reference General Settings
General TecWare Settings F-447

General TecWare Settings


You use the file tecware.ini for controlling some basic fea-
tures of all TecWare components. The chapter The File
tecware.ini in the manual LMS TecWare -Volume I contains a
detailed description of the initialization file.
In the following table specific settings for LMS FALANCS are
listed.
Section Parameter LMS FALANCS
[Runtime]
TempDir In this directory the results of non-
FEM analysis runs are stored if there
are no other settings in the result
specification parts of the file fal-
ancs.ini. See the paragraph
Settings Specific to FALANCS: fal-
ancs.ini for details.
[PrintConfiguration]
Orientation All printouts of graphics in LMS
FALANCS should be done in land-
scape orientation because the layout
of the printouts is done in this for-
mat.
[Debugging]
DebugLevel DebugLevel = A,-D,+200-499
denotes all messages excluding de-
bugging hints but including all mes-
sages of LMS FALANCS fatigue
methods
250-299 FALANCS main program
300-349 FALANCS fatigue methods
350-399 FALANCS FEM-interfaces
400-449 FALANCS <unused>
450-499 FALANCS API (FCI)
F-448 LMS FALANCS User Manual - Reference General Settings
Shell Scripts F-449

Shell Scripts
This chapter describes the shell scripts which are available
when working with LMS FALANCS.

The tecware shell script


The tecware family of programs as LMS FALANCS relies on a
complex setting of environment variables (or Symbols in VMS)
to run correctly. These settings are done for the user by a script
named tecware. The usual installation produces a shorthand
for this script such that it can be started just by
tecware <application name> <param1> <param_n>
If you run the script without parameters a list of valid applica-
tion codes is printed to the screen. Note that usually not all of
these tools are installed since they have to be purchased and
licensed on their own.
The most important applications here are

falancs
The interactive version of LMS FALANCS easily is started
by
tecware falancs +log <log-file>
if you want to log the logging information in the file <log-
file>(recommended), or by
tecware falancs
if you dont need any logging information.

falbatch
The batch version can be started from the command line by
tecware falbatch <batch-file> <notification script>
See Part 5 Reference General Settings of this manual for
a closer description of the batch mode.
F-450 LMS FALANCS User Manual - Reference General Settings

falgws2i
Generate batch-files by converting binary Geometry Work
Sheet folders by starting the tecware script:
tecware falgws2i <folder> <batch-file>
See section Start from the Geometry Work Sheet for more
information.

terminal
You can open an xterm where all the tecware related set-
tings are already done. Hence one can start applications di-
rectly. This is only for the experienced user.
tecware terminal
Shell Scripts F-451

Logging LMS FALANCS operations


By starting LMS FALANCS with the tecware script a log-file
can be specified:
tecware falancs +log <log-file>
The default value for <log-file> is nolog that means all logging
information is lost (i.e. is sent to /dev/null on UNIX systems).

Logging Debug information


The log-file can give valuable information for your support staff
if any problems occur. Please check in case of problems with
your LMS FALANCS support which options to set in the [De-
bugging] section of the tecware.ini configuration file.

Logging additional method information


This section gives information how the logging file can help you
to improve the settings for non-proportional FEM/NP.
The default settings for method parameters in the
falancs.ini configuration file are chosen to reflect an analy-
sis where the analyzed structure and the applied loads lead to
cyclic failure at the most damaged nodes. However if the
analysis leads to static failure somewhere or the whole struc-
ture is left undamaged, the default settings may fail. In these
cases you can get additional information by setting the
LogLevel = <integer-range>
parameter in the
[Debugging]
section of the configuration file tecware.ini
To get all logging information available by the FAL/NP meth-
ods set
LogLevel = 0,300-318
The following table gives the individual information given at
each LogLevel:
Level Method Information
F-452 LMS FALANCS User Manual - Reference General Settings

Level Method Information


311 Cntr If the resulting damage after a RP-Filter
run with given filter width is 0, the filter is
made smaller automatically.
At this LogLevel information the old and
new filter width is written to the log file.
Also if the operation fails this is written to
the log file.
312 Cntr Length of load histories after filter runs.
This information is also provided in the
computation status box.
317 Cntr The MinSignalLengthForFilter parameter
value that is set in the configuration file
falancs.ini and the actual load history
length are written to the log file.
317 RFProj A table with all selected directions is
printed to the log file. This table gives in-
formation about the corresponding element
and node and the length of the direction
vector.
318 RFProj A table with all selected directions is
printed to the file rfproj.txt in the re-
sult directory. This table gives information
about the corresponding element and node
and the length of the direction vector.
313 Dam A table about memory usage is written to
the log file.
303 Dam The start of a damage calculation is
logged.
317 Dam The number of tasks is logged.
317 Dam The number of stresses in each task is
written to the log file.
318 Dam The calculated correction factor for elimi-
nation is logged.
307 Dam The start of the final damage run is
logged.
317 Dam If the task is too large to fit into the mem-
ory it is split. This and the size after split-
ting is logged.
Shell Scripts F-453

Level Method Information


316 Dam The time used for each task is logged.
313 Dam The damage up to which nodes are elimi-
nated after each run is written to the log
file.
313 Dam The time used for node elimination and the
number of stresses that are left over are
written to the log file.
311 Dam If the maximum damage in the task was 0
this is written to the log-file.
F-454 LMS FALANCS User Manual - Reference General Settings

FEM related shell scripts


The scripts mentioned in this section are explained in detail in
the FEM-interface reference part of this manual. Be sure to
execute the programs in a shell created by the command
tecware terminal.

elem2tsi
converts ASCII element sets (e.g. produced by the PRELEM
command in ANSYS) to element set files that can be used
by LMS FALANCS. The ASCII element files have to include
one element number per line. After the element number a
comment can be input if separated by at least one space.
See the chapter The ASCII Data Format For Element Sets
for a description of the ASCII format of element sets.

ts2inp
converts load histories readable by LMS FALANCS to .inp
files needed as input for ABAQUS.

fil2tsub
converts the contribution factors from a ABAQUSresult file
(*.fil)to time series in the Universal Binary format.

ans2tsub
converts ANSYS modal contribution factors time histories to
Universal Binary files.

dam2bof
converts LMS FALANCS result files (*.dam)to MEDINA
Format (available only on UNIX).

pch2tsi
converts a resulting punch file (*.pch) written by a NAS-
TRAN modal transient analysis to a LMS FALANCS read-
able "load history file" containing the modal participation
factors. The channels will get named MODE1, MODE2, up
to the maximal calculated mode MODEn.
Shell Scripts F-455

ts2bdf
converts load histories readable by LMS FALANCS to .bdf
files needed as input for NASTRAN modal transient analy-
sis.

unv2tsi
reads groups from I-DEAS universal files and converts them
to element set files that can be used by LMS FALANCS.

pch2tsif
converts the punch files produced by NASTRAN modal
transient analysis to the FUNKTION format accessible for
LMS FALANCS analysis.

Remark: These scripts are also accessible via the menu Tools of LMS FAL-
ANCS.
F-456 LMS FALANCS User Manual - Reference General Settings
ReferenceInterfaces to Finite Element Tools F-457

Part 6

ReferenceInterfaces to Finite
Element Tools

In this part, the available interfaces to finite element results


are described.
F-458 LMS FALANCS User Manual - ReferenceInterfaces to Finite Element Tools
Overview on Supported Interfaces F-459

Overview on Supported Interfaces


Currently, interfaces to
z NASTRAN
z ANSYS
z I-DEAS
z Pro/MECHANICA
and
z ABAQUS
are supported.
For CATIA an integrated solution CAT/FALANCS is available.

A basic LMS FALANCS FEM license comes with one of these


interfaces.
F-460 LMS FALANCS User Manual - ReferenceInterfaces to Finite Element Tools
NASTRAN F-461

NASTRAN
In the following paragraphs information on the interface to
NASTRAN is given.

Supported Versions, Analysis Types and


Elements
The release notes contain a list of all versions, analysis types
and elements supported from LMS FALANCS when working
with NASTRAN.
The list is available by the entries marked in the following fig-
ure:

Fig. 118:Links to the description of supported elements


F-462 LMS FALANCS User Manual - ReferenceInterfaces to Finite Element Tools

Limitations and solutions


The order of the output data must be SORT1
Using
NASTRAN BUFFSIZE=NWORD
to specify a different record-size NWORD that is larger than
2049, the standard-file-buffer of LMS FALANCS may be too
small. This problem is solved by adding the lines
[FEM-Driver]
NastranMAXR=2*NWORD
to the falancs.ini file. The factor 2 is essential, since NAS-
TRAN internally assumes 64-Bit words.

Remark: it may be possible that the buffer problem does not occur when
loading the file (File menu) but when starting the fatigue calculation
(Stress/Strain-life Approach menus).

Sample-Load deck
ASSIGN OUTPUT2 = 'file.op2', UNIT = 12
.
.
SOL 101
.
.
CEND
.
.
STRESS(SORT1,REAL,VONMISES)=...
/* center stresses for shells */
or
STRESS(SORT1,REAL,VONMISES,BILIN)=... /* element-nodal
stresses for shells */
.
.
BEGIN BULK
PARAM POST -1 /* Patran */
PARAM PATVER 3.

or
PARAM POST -2 /* I-DEAS */
NASTRAN F-463

Output written by LMS FALANCS


LMS FALANCS writes a binary OP2-file *.dam (also if the in-
put is a formatted OP2-file) which has essentially the same
structure as the stress-input-file. As default, PATRAN-Output
PARAM POST -1

is assumed, i.e. the blocks GEOM1(S),GEOM2(S) are copied


from the input file and the modified block OES1(X) (which now
contains the damage data) is written. In the case of a different
OP2-format such as the one used for I-DEAS
PARAM POST -2

or MEDINA, the data blocks which should be copied can be ex-


plicitly defined in falancs.ini by
[FEM-Driver]
NastranCopyBlocks=block1,block2,...

The default is
NastranCopyBlocks = "CSTM,GPL,GPDT,GEOM1,GEOM2"

Additional blocks can be given via the NastranCopyBlock.


LMS FALANCS writes 4 results, which are simply named Re-
sult 1, Result 2, Result 3 and Result 4. To each of these
items, the user can assign one of the following results:
z Result 1: Miner sum, 1/number of blocks or number of
blocks
z Result 2: N_Design/N or elimination run number
z Result 3: Sigma/Sigma_design, max. absolute stress, max.
stress amplitude or safety factor
z Result 4: RF-Norm, task number or hot spot number
This is done in the sheet "FEM results" of the window "Method
parameters". In order to interpret the results during post proc-
essing, it is necessary to define a table, which gives the relation
between the result items 1, 2, 3 and 4 and their physical stor-
age in the FE-file. This table is depending on the format and
reads as follows:
F-464 LMS FALANCS User Manual - ReferenceInterfaces to Finite Element Tools

Solids:
SX Result 1
SY Result 3
SZ 0 (not used)
SXY Result 2
SYZ 0 (not used)
SXZ Result 4
von Mises equals SX

Shells Layer Z1
SX Result 1 of Z1
SY Result 1 of Z1 or Result 1 of Z2
(the one with the higher damage)
SXY Result 2
von Mises equals SY

Shells Layer Z2
SX Result 1 of Z2
SY Result 4
SXY Result 3
von Mises equals SY of Z1

Remark: The maximum damage is also written to the elements VON-MISES


entry in the OES1* blocks (which simplifies postprocessing with MEDINA).
By default PATRAN does not display the VON MISES entry but recalculates
it from the stress tensor, so that displaying the entry in PATRAN does not
work.

For unsupported elements, no damage-output is generated.


The load-case title is replaced by "FALANCS", the subtitle is
replaced by the string optionally entered as "Comment:" in the
LMS FALANCS Job Setup Window.
NASTRAN F-465

Procedures for post-processing


Since damage data replaces the stress data of the elements,
they are usually subject to coordinate transformations during
the post-processing.
In order to get the correct values of each quantity, these trans-
formations have to be suppressed. As an example, the following
procedure will show the maximum damage of a shell structure
using PATRAN 75:
In the results menu, choose the create fringe option. To visu-
alize the maximum damage select the SY component on layer
Z1 in the Select Results submenu (See the following figure).

Fig. 119: The PATRAN 75 Stress Result Menu


F-466 LMS FALANCS User Manual - ReferenceInterfaces to Finite Element Tools

In order to suppress coordinate transformations we choose the


option None for Coordinate Transformations in the Plot
Options submenu (see the following figure).

Fig. 120: The PATRAN 75 Plot Option submenu

In addition Averaging Definition:Domain is set to None,


such that the maximum damage displayed in PATRAN is not
averaged across elements and coincides with the value dis-
played in the LMS FALANCS message box.
NASTRAN F-467

Using the PATRAN Tool Menu


The first three items of the tools menu may be used to generate
LMS FALANCS element set files, the item Show results
shows the damage plots that were written to .op2 files by LMS
FALANCS. LMS FALANCS may be started from within this
menu.

Fig. 121: PATRAN Tool Menu

Elements sets by groups

PATRAN:by groups
Fig. 122: PATRAN Tool Menu: Groups Wizard
F-468 LMS FALANCS User Manual - ReferenceInterfaces to Finite Element Tools

All groups defined in the PATRAN database are shown in


the list box. You may choose the groups written to the ele-
ment set file. If the option Write bin file is enabled the
element set file is automatically converted into a LMS
FALANCS readable element set file.

Elements sets by property

Fig. 123: PATRAN Tool Menu: Properties Wizard

All properties defined in the PATRAN database are shown


in the list box. You may choose the properties for which the
elements showing this property are written to the element
set file. If the option Write bin file is enabled the element
set file is automatically converted into a LMS FALANCS
readable element set file.
NASTRAN F-469

Elements sets by materials

Fig. 124: PATRAN Tool Menu: Materials Wizard

Materials defined in the PATRAN database are shown in


the list box. Only those materials that are connected to a
property are shown. You may choose the properties for
which the elements showing this property are written to the
element set file. If the option Write bin file is enabled the
element set file is automatically converted into a LMS
FALANCS readable element set file.

Show results
You may choose a load case and a sub case for which the
damage distribution is shown. If you use this tool the dam-
age for Solids and Shells may de displayed correctly in one
plot.

Start FALANCS
Starts LMS FALANCS from within PATRAN. Ensure that
the tool is setup correctly such that this option works prop-
erly.
F-470 LMS FALANCS User Manual - ReferenceInterfaces to Finite Element Tools

About
Shows some information about the tool.

Quit
Deletes the LMS Durability tool-menu from the PATRAN
main menu.
NASTRAN F-471

Modal Transient Analysis


For a modal transient analysis LMS FALANCS needs as input
the modal stresses and the modal contribution factor time se-
ries.
For a structure modeled with finite elements, the modal
stresses can be calculated with NASTRANs modal stress
analysis (SOL 103).
For the modal transient analysis (SOL 112 as restart of SOL
103), you need a bulk data file as input for NASTRAN. The op-
tion "Time seriesNASTRAN bulk data" in the menu Tools
of LMS FALANCS can be used to convert time series readable
by LMS FALANCS to NASTRAN bulk entries. For each can-
nel, a TABLED1 entry is generated. In addition a TSTEP card
with time step equal to one tenth of the sampling frequency
and set identification number SID=9999 is written as a com-
ment.
The modal transient analysis is conducted using NASTRAN,
and the result is a set of contribution factor histories that cor-
respond to each mode shape. These results are stored in a
NASTRAN punch file that must be converted into a format
readable by LMS FALANCS. Again there is a tool accessible
via the menu Tools of LMS FALANCS available for this,
which is called: "NASTRAN punch file time series"
The resulting file can be treated just as a time series file for
FEM analysis in LMS FALANCS. The contribution factor his-
tories corresponding to each mode are labeled mode 1, mode 2,
etc.
The user can superpose the modes, and define what analysis
method to use for the fatigue analysis.
F-472 LMS FALANCS User Manual - ReferenceInterfaces to Finite Element Tools

Spot Weld Analysis


For a fatigue analysis at spot welds, these welds have to be
modeled as CBAR's or CBEAM's that are connected to shells at
each end directly via common nodes or via RBE2, RBE3 or
MPCs.. The shells may be CQUAD4, CQUADR, CQUAD8,
CTRIA3, CTRIAR or CTRIA6.
For the analysis we need the GEOM2 block in the OP2 file for
element definition, OES1 for the width of the shell and OEF1
for the forces at the bars.
You can use RBE2 elements to connect the bars to the shells as
well. In this case the block GEOM4 is required in the OP2 file.
Additionally spot welds according to the CDH model can be
processed. For this model the op2 file has to contain the
OQMG1 block, which is written, if MPCFORCES are re-
quested. Spot welds consisting of CBAR and CBEAMS still
want to read the element forces from the OEF1 block
If spot welds are modelled with the CDH-approach, the RBEs
which connect the spot weld to the shells have to split in two
groups, one group connecting to the first group of shells, the
other one to the second group of shells. Usually this is done by
finding the corresponding groups of shells using the neighbor-
hood condition. Sometimes this does not suffice, such that also
certain numbering criterions can be used. In falancs.ini the cri-
terion for searching the spot welds can be defined in the fol-
lowing way:
[FEM-Driver]
CDHHexaOrientation = 0 | 240 | 204 | 153

with
0 ignore the spot weld
240 node numbering:
first group = element nodes 1,2,3,4
second group = element nodes 5,6,7,8
204 node numbering:
first group = element nodes 1,2,6,5
second group = element nodes 4,3,7,8
153 node numbering:
first group = element nodes 1,5,8,4
second group = element nodes 2,6,7,3
NASTRAN F-473

After you conducted a static stress analysis in NASTRAN a


spot weld fatigue analysis can be done by LMS FALANCS. If
you want to analyze not only the spot welds you have to define
different element sets, into one of which you have to put the
CBAR elements that model the spot welds.
Ensure that you choose the right SN-Curve, a solution parame-
ter where local stress state is set to pseudo stress: spot weld
and that the parameter "Diameter of the spot weld" in the
solution parameter is set to the correct diameter size. Keep in
mind that the diameter is measured in the same unit as the
shell width.

Remark: The value default value of the parameter "KDivSqrtS" relies on the
unit [mm] for shell thickness and diameter. If you want to use a different unit
[myunit] where
myunit
f =
mm
please multiply "KDivSqrtS" by f

The damage results for the spot welds are not only written to
the CBAR / CBEAM / CHEXA elements but also to the con-
nected shell elements such that a better visualization is
achieved.
F-474 LMS FALANCS User Manual - ReferenceInterfaces to Finite Element Tools
ANSYS F-475

ANSYS
In the following paragraphs information on the interface to
ANSYS is given.

Supported Versions, Analysis Types and


Elements
The release notes contain a list of all versions, analysis types
and elements supported from LMS FALANCS when working
with ANSYS.
The list is available by the entries marked in the following fig-
ure:

Fig. 125:Links to the description of supported elements


F-476 LMS FALANCS User Manual - ReferenceInterfaces to Finite Element Tools

Output written by LMS FALANCS


LMS FALANCS writes 4 results, which are simply named Re-
sult 1, Result 2, Result 3 and Result 4. To each of these
items, the user can assign one of the following results:
z Result 1: Miner sum, 1/number of blocks or number of
blocks
z Result 2: N_Design/N or elimination run number
z Result 3: Sigma/Sigma_design, max. absolute stress, max.
stress amplitude or safety factor
z Result 4: RF-Norm, task number or hot spot number
This is done in the sheet "FEM results" of the window "Method
parameters". In order to interpret the results during post proc-
essing, it is necessary to define a table, which gives the relation
between the result items 1, 2, 3 and 4 and their physical stor-
age in the FE-file. Data is stored in the ANSYS file according
to the following list. There is no difference between element
types
SX Result 1 at top or bottom
(the one with the higher damage)
SY Result 2
SZ Result 3
SXY Result 1 at this layer
SYZ Result 1 at the opposite layer
SXZ Result 4

Remark: Fatigue analysis results are written into the first load case of the
selected FE load file. Any results currently in this portion of the file will be
over-written, so users should use a dummy load case as the first load case.
ANSYS F-477

Spot Weld Analysis


For a fatigue analysis at spot welds, these welds have to be
modeled as BEAM4 being connected to shells (SHELL43,
SHELL63, SHELL93, SHELL143 or SHELL181) at each end.
If you want to analyze not only the spot welds you have to de-
fine different element sets, into one of which you have to put
the BEAM4 elements that model the spot welds.
Ensure that you choose the right SN-Curve, a solution parame-
ter where local stress state is set to pseudo stress: spot weld
and that the parameter "Diameter of the spot weld" in the
solution parameter is set to the correct diameter size. Keep in
mind that the diameter is measured in the same unit as the
shell width.

Remark: The value default value of the parameter "KDivSqrtS" relies on the
unit [mm] for shell thickness and diameter. If you want to use a different unit
[myunit] where

myunit
f =
mm

please multiply "KDivSqrtS" by f

The damage results for the spot welds are not only written to
the beam elements but also to the connected shell elements
such that a better visualization is achieved.
F-478 LMS FALANCS User Manual - ReferenceInterfaces to Finite Element Tools

Procedures for post processing


If you are licensed for the ANSYS post-processing tools, a spe-
cial toolbar will appear when ANSYS is started. On this tool-
bar are various items for displaying and loading LMS FAL-
ANCS results. Each button is described below.

Fig. 126 ANSYS Toolbar

FALANCS
This button will start LMS FALANCS.

Remark: LMS FALANCS is started from the same directory that ANSYS was
started from. Hence if your FEM result files reside in that directory, you have
immediate access to them by the file selection windows.

LMS FALANCS specific Buttons


CM2TSI
Generates LMS FALANCS element set files from ANSYS
components. The user will be asked for the filename (with-
out extension) of the element set file. All components are
written as separate element sets into this file.

LOAD_FAT
This button will load in the fatigue damage results.

NDS_TO_N
This button will display Result 2, which might be the ratio
of the design life (set in the solution parameters) to the ac-
tual life.
ANSYS F-479

S_TO_SDS
This button will display Result 3, which might be the ration
of the stress to the design stress (corresponding to the de-
sign life set in the solution parameters).

DAM_MAX
This button will display Result 1, which might be the
maximum damage of the top and bottom of shell elements.

DAM_TOP
This button will display Result 1 at top, which might be the
damage on the top of the shell elements.

DAM_BOT
This button will display Result 1 at bottom, which might be
the damage on the bottom of the shell elements.

Buttons of the Initial ANSYS Toolbar


SAVE_DB
This button will save the database.

RESUM_DB
This button will resume from a save database.

QUIT
This button will quit ANSYS.
F-480 LMS FALANCS User Manual - ReferenceInterfaces to Finite Element Tools

Generating element sets


There are two different procedures for generating element set
types to use in LMS FALANCS. The first adds user defined
functionality to ANSYS such that the element set files can be
written just by selecting elements in ANSYS and calling a
macro, the second is using simple ASCII files.

Using the ANSYS Toolbar


1. Ensure that you have installed the ANSYS Toolbar.
2. Load model, select elements, create components (Entity:
Elements)
3. Use the button CM2TSI. You are asked for a file name
file_name (default: fal_set) and all components are writ-
ten to the file
file_name.tsi
Each component defines a element set in LMS FALANCS.

Using ASCII files


1. Generate one or multiple ASCII files in which all elements
are listed each in one row. You can use the ESEL and
ELIST command for this purpose. Check with the ANSYS
User Manuals.
2. Use the menu item ToolsASCII fileelement sets of
LMS FALANCS to select the ASCII element sets and the
name of the resulting element set file readable by LMS
FALANCS.
I-DEAS F-481

I-DEAS
In the following paragraphs information on the interface to I-
DEAS is given.

Supported Versions, Analysis Types and


Elements
The release notes contain a list of all versions, analysis types
and elements supported from LMS FALANCS when working
with I-DEAS.
The list is available by the entries marked in the following fig-
ure:

Fig. 127:Links to the description of supported elements


F-482 LMS FALANCS User Manual - ReferenceInterfaces to Finite Element Tools

Limitations
In the stress result block the data must have the format:
Model Type = 1 (Structural)
Analysis Type = 1 (Static)
Data Characteristic = 4 (Symmetric global Tensor)
Specific Data Type = 2 (Stress)
Data Type = 2 (Single precision floating point)
Number of values per position = 6
And 'data at nodes on element' must be set.
I-DEAS F-483

Output written by LMS FALANCS


A result file having the extension .udm is written that contains
the damage results generated by a LMS FALANCS analysis.
As title lines the following lines are written to data set 57:
"FALANCS"
"None"
Actual Date
"None"
Job-Comment or Job-Directory.

LMS FALANCS writes 4 results, which are simply named Re-


sult 1, Result 2, Result 3 and Result 4. To each of these
items, the user can assign one of the following results:
z Result 1: Miner sum, 1/number of blocks or number of
blocks
z Result 2: N_Design/N or elimination run number
z Result 3: Sigma/Sigma_design, max. absolute stress, max.
stress amplitude or safety factor
z Result 4: RF-Norm, task number or hot spot number
This is done in the sheet "FEM results" of the window "Method
parameters". In order to interpret the results during post proc-
essing, it is necessary to define a table, which gives the relation
between the result items 1, 2, 3 and 4 and their physical stor-
age in the FE-file. Result data are written as unknown sym-
metric Tensor, where we have
SX Result 1 at Z1 or Z2 (the one with the higher damage)
SY Result 3
SZ Result 4
SXY Result 2
SYZ Result 1 at Z2
SXZ Result 1 at Z1
F-484 LMS FALANCS User Manual - ReferenceInterfaces to Finite Element Tools

Spot Weld Analysis


For a fatigue analysis at spot welds, these welds have to be
modeled as LINEAR BEAM (21) being connected to shells at
each end.
Ensure that element forces are written in the universal file set
57 or 2414. The shell thickness is read from set 788 or 789.
If you want to analyze not only the spot welds you have to de-
fine different element sets, into one of which you have to put
the BEAM elements that model the spot welds. You can use
RIGIT (122) elements to connect the beams to the shells as
well.
Ensure that you choose the right SN-Curve, a solution parame-
ter where local stress state is set to pseudo stress: spot weld
and that the parameter "Diameter of the spot weld" in the
solution parameter is set to the correct diameter size. Keep in
mind that the diameter is measured in the same unit as the
shell width.

Remark: The value default value of the parameter "KdivSqrtS" relies on the
unit [mm] for shell thickness and diameter. If you want to use a different unit
[myunit] where

myunit
f =
mm

please multiply "KdivSqrtS" by f

The damage results for the spot welds are not only written to
the beam elements but also to the connected shell elements
such that a better visualization is achieved.
I-DEAS F-485

Generating element sets

Using unv2tsi
1. Define groups within I-DEAS.
2. Ensure that the group definitions are written to the univer-
sal file (*.unv)
3. Use the option "I-DEAS static groups element sets" in the
menu Tools of LMS FALANCS to select the ASCII element
sets and the name of the resulting element set file readable
by LMS FALANCS.
The written element set file contains all groups that are found
in the universal file.

Using ASCII files


1. Generate one or multiple ASCII files in which all elements
are listed each in one row. Check with the manual of your
post processor how to produce such files.
2. Use the option ""ASCII fileelement sets" " in the menu
Tools of LMS FALANCS to select the ASCII element sets
and the name of the resulting element set file readable by
LMS FALANCS.
F-486 LMS FALANCS User Manual - ReferenceInterfaces to Finite Element Tools
Pro/MECHANICA F-487

Pro/MECHANICA
In the following paragraphs information on the interface to
Pro/MECHANICA is given.

Supported Versions, Analysis Types and


Elements
The release notes contain a list of all versions, analysis types
and elements supported from LMS FALANCS when working
with Pro/MECHANICA.
The list is available by the entries marked in the following fig-
ure:

Fig. 128:Links to the description of supported elements


F-488 LMS FALANCS User Manual - ReferenceInterfaces to Finite Element Tools

Limitations
Damage is calculated at h-nodes.
Surface detection acts on p-elements.
Since distinct Pro/MECHANICA runs may operate on different
h-nodes you have to specify the same h-mesh for different load
cases if you want to combine the results in a single LMS FAL-
ANCS fatigue analysis.

Output written by LMS FALANCS


The damage is written into the analysis directory of the first
selected load case into a 'Version 7' stress ASCII file with the
extension s00. The values are written into the location of global
stress for solids, 2-D surface elements and top surface for shells
and line 2-D elements. All other values are set to zero. To visu-
alize the results the file must be renamed to a file name of a
stress result file generated during a stress analysis.
LMS FALANCS writes 4 results, which are simply named Re-
sult 1, Result 2, Result 3 and Result 4. To each of these
items, the user can assign one of the following results:
z Result 1: Miner sum, 1/number of blocks or number of
blocks
z Result 2: N_Design/N or elimination run number
z Result 3: Sigma/Sigma_design, max. absolute stress, max.
stress amplitude or safety factor
z Result 4: RF-Norm, task number or hot spot number
This is done in the sheet "FEM results" of the window "Method
parameters". In order to interpret the results during post proc-
essing, it is necessary to define a table, which gives the relation
between the result items 1, 2, 3 and 4 and their physical stor-
age in the FE-file. You find at
Pro/MECHANICA F-489

SX Result 1 at top or bottom


(the one with the higher damage)
SY Result 2
SZ Result 1 at top
SXY Result 3
SYZ Result 1 at bottom
SXZ Result 4
Beam elements are ignored.

Remark: If the parameter Elimination run number is selected as Result 2


N design
in the method parameters, then instead of the value being written
N
into the file, the filter run number when the node was eliminated is written into
the file for display on the finite element mesh.
This parameter is useful for displaying at which filter width level nodes have
been eliminated from fatigue analysis for a finite element mesh (If not
N design
checked, then is written into the file for display on a finite element
N
mesh.)

Generating element sets

Using ASCII files


1. Generate one or multiple ASCII files in which all elements
are listed each in one row. Check with the manual of your
post processor how to produce such files.
Use the menu item ToolsASCII file->FALANCS Element
sets of LMS FALANCS to select the ASCII element sets and
the name of the resulting element set file readable by LMS
FALANCS.
F-490 LMS FALANCS User Manual - ReferenceInterfaces to Finite Element Tools
ABAQUS F-491

ABAQUS
In the following paragraphs information on the interface to A-
BAQUS is given.

Supported Versions, Analysis Types and


Elements
The release notes contain a list of all versions, analysis types
and elements supported from LMS FALANCS when working
with ABAQUS.
The list is available by the entries marked in the following fig-
ure:

Fig. 129:Links to the description of supported elements


F-492 LMS FALANCS User Manual - ReferenceInterfaces to Finite Element Tools

Sample input file


A part like
*EL FILE POSITION=NODES
S
is necessary to write the stresses to the .fil file. LMS FAL-
ANCS needs these stresses to perform a durability analysis.
The position may be one of NODES, CENTROIDAL or INTE-
GRATION POINTS:
If spot welds shall be analyzed you need something like the
following:
*EL FILE , POSITION=NODES, ELSET=WELDNGET
SF
S
*EL FILE , POSITION=NODES, ELSET=WELDROOT
S
STH
In the element set WELDNGET put the beams that model the
spot welds. Here the forces (SF) and the stresses(S) need to be
written.
For the shells that are connected to the spot welds (assumed to
be put in the elements set WELDROOT) the shell thickness
(STH) is needed.
ABAQUS F-493

Output written by LMS FALANCS


LMS FALANCS writes a fil-file *. (default extension .fdm)
which has essentially the same structure as the stress-input-
file.
LMS FALANCS writes 4 results, which are simply named Re-
sult 1, Result 2, Result 3 and Result 4. To each of these
items, the user can assign one of the following results:
z Result 1: Miner sum, 1/number of blocks or number of
blocks
z Result 2: N_Design/N or elimination run number
z Result 3: Sigma/Sigma_design, max. absolute stress, max.
stress amplitude or safety factor
z Result 4: RF-Norm, task number or hot spot number
This is done in the sheet "FEM results" of the window "Method
parameters". In order to interpret the results during post proc-
essing, it is necessary to define a table, which gives the relation
between the result items 1, 2, 3 and 4 and their physical stor-
age in the FE-file. This table is depending on the format and
reads as follows:

Solids:
SX Result 1 at top or bottom (the one with the
higher damage)
SY Result 3
SZ 0 (not used)
SXY Result 2
SYZ 0 (not used)
SXZ Result 4

Shells Layer 1
SX Result 1
SY Result 1 at L1 or L2 (the one with the
higher damage)
SXY Result 2
F-494 LMS FALANCS User Manual - ReferenceInterfaces to Finite Element Tools

Remark: If I-DEAS is used to visualize the results, the results of layer 1 are
written to the top layer.

Shells Layer 2
SX Result 1
SY Result 4
SXY Result 3

Remark: If I-DEAS is used to visualize the results, the results of layer 2 are
written to the bottom layer.

For unsupported elements, no damage-output is generated.


The load-case title is replaced by "LMS FALANCS", the subti-
tle is replaced by the string optionally entered as "Comment:"
in the LMS FALANCS Job Setup Window.
ABAQUS F-495

Spot Weld Analysis


For a fatigue analysis at spot welds, these welds have to be
modeled as B31 bars that are connected to shells at each end.
The shells may be STRI3, S3, S3R, S4, S4R or S8R.
After you conducted a static stress analysis in ABAQUS a spot
weld fatigue analysis can be done by LMS FALANCS. If you
want to analyze not only the spot welds you have to define dif-
ferent element sets, into one of which you have to put the B31
elements that model the spot welds.
Ensure that you choose the right SN-Curve, a solution parame-
ter where local stress state is set to pseudo stress: spot weld
and that the parameter "Diameter of the spot weld" in the
solution parameter is set to the correct diameter size. Keep in
mind that the diameter is measured in the same unit as the
shell width.

Remark: The value default value of the parameter "KdivSqrtS" relies on the
unit [mm] for shell thickness and diameter. If you want to use a different unit
[myunit] where

myunit
f =
mm

please multiply "KdivSqrtS" by f

The damage results for the spot welds are not only written to
the B31 elements but also to the connected shell elements such
that a better visualization is achieved.
F-496 LMS FALANCS User Manual - ReferenceInterfaces to Finite Element Tools

Generating element sets

Using fil2tsi
1. Define element sets (ELSET) within ABAQUS.
2. Use the menu item ToolsABAQUS fil files->FALANCS
Element sets of LMS FALANCS to select the ASCII ele-
ment sets and the name of the resulting element set file
readable by LMS FALANCS.
The written element set file contains all element sets that are
found in the .fil file.

Using ASCII element files


1. Generate one or multiple ASCII-file in which all elements
are listed each in one row. Check with the manual of your
post processor how to produce such files.

Remark: Use the menu item ToolsASCII file->FALANCS Element sets of


LMS FALANCS to select the ASCII element sets and the name of the result-
ing element set file readable by LMS FALANCS.
CAT/FALANCS F-497

CAT/FALANCS
In the following paragraphs information on the interface to
CATIA is given.

Supported Versions, Analysis Types and


Elements
The release notes contain a list of all versions, analysis types
and elements supported from LMS FALANCS when working
with CATIA.
The list is available by the entries marked in the following fig-
ure:

Fig. 130:Links to the description of supported elements


F-498 LMS FALANCS User Manual - ReferenceInterfaces to Finite Element Tools

The CAT/FALANCS philosophy


CAT/FALANCS may be used in two modes:
z Interactive fatigue analysis
This is the default mode: A FALANCS process is started from
within CAT/FALANCS and a process communication between
the two processes is initiated. Stress results, damage results
and element sets get transferred without bothering about files.
z Manual interfacing using intermediate files
The stress results are written into special files that may be
read by a separate FALANCS run later on. This FALANCS
process may as well be run on a different computer or even a
different platform. The results produced in this fatigue analy-
sis may then be read into CATIA again and visualized using
ANVISU.
CAT/FALANCS F-499

The CAT/FALANCS command window

Fig. 131: The CAT/FALANCS command window

The window contains the areas load cases and general se-
lections and the button Start FALANCS.

Load cases
Write Stresses
Transfers all available stress results from CATIA to LMS
FALANCS. If LMS FALANCS is running it gets informed
and it is set to a state as if the files would have been loaded
manually. The results are written into an intermediate file.
The name of the file may be chosen individually in the adja-
cent text field. If FALANCS is started after the intermedi-
ate file has been written this file is preloaded in LMS FAL-
ANCS.

Read Damage
After a fatigue analysis has been conducted the results may
be displayed within CATIA. By pressing this button the re-
sults are read into the CATIA database and the "Max Dam-
age" plot is displayed.
F-500 LMS FALANCS User Manual - ReferenceInterfaces to Finite Element Tools

General Selections
Write as set
General selection generated by the ANMANAGE-tool are
written into an element set file and preloaded in LMS FAL-
ANCS. The element sets have the same names as the gen-
eral selections.

Read from set


General selections are created from FALANCS element set
files.

Create by property
General selections are created by different element proper-
ties. Keep in mind that the general selections are trans-
ferred to FALANCS after pressing the Write as set button.

Create by material
General selections are created by different element materi-
als. Keep in mind that the general selections are transferred
to FALANCS after pressing the Write as set button.

Button
Start FALANCS
Starts a FALANCS process on the same computer and es-
tablishes a process communication with this process. This is
necessary if you want to use CAT/FALANCS interactively
to perform a fatigue analysis.
CAT/FALANCS F-501

Viewing Results
LMS FALANCS writes 4 results, which are simply named Re-
sult 1, Result 2, Result 3 and Result 4. To each of these
items, the user can assign one of the following results:
z Result 1: Miner sum, 1/number of blocks or number of
blocks
z Result 2: N_Design/N or elimination run number
z Result 3: Sigma/Sigma_design, max. absolute stress, max.
stress amplitude or safety factor
z Result 4: RF-Norm, task number or hot spot number
This is done in the panel FEM results of the data sheet
"Method parameters". In order to interpret the results during
post processing, it is necessary to define a table, which gives
the relation between the result items 1, 2, 3 and 4 and their
physical storage in the FE-file:
DAMMAX = Result 1 at top or bottom (the one with the higher
damage)
RELLIF = Result 2
RELSIG = Result 3
DAMTOP = Result 1 at top
DAMBOT = Result 1 at bottom
RFNORM = Result 4

By applying the button Read Damage all damage results are


read into the CATIA database and may be displayed. The dam-
age plot is displayed automatically.
F-502 LMS FALANCS User Manual - ReferenceInterfaces to Finite Element Tools

To see the other results, you have to change to the ANVISU


tool. Here you may chose six different predefined images:

Fig. 132: The images available in CAT/FALANCS

The images correspond to the names in the LMS FALANCS


User Manual by

CAT/FALANCS IMAGE : MAXIMUM DAMAGE


Result 1 (maximum)

CAT/FALANCS IMAGE : DAMAGE ON BOTTOM


LAYER
Result 1 at bottom layer

CAT/FALANCS IMAGE : DAMAGE ON TOP LAYER


Result 1 at top layer

CAT/FALANCS IMAGE : DESIGN LIFETIME / CALCU-


LATED LIFE TIME
Result 2

CAT/FALANCS IMAGE : LOAD FACTOR AGAINST


STRESS AT DESIGN POINT
Result 3

CAT/FALANCS IMAGE : NORM OF LOAD INFLUENCE


VECTOR
Result 4
CAT/FALANCS F-503

Generating Element Sets


1. Generate CATIA general selections using the CATIA AN-
MANAGE tool or the command buttons create by prop-
erty or create by material in the CAT/FALANCS tool.
2. Generate the element sets by pressing the write as sets
button.
F-504 LMS FALANCS User Manual - ReferenceInterfaces to Finite Element Tools
Databases F-505

Part 7

Databases
This part contains detailed information on the database hand-
ling in LMS FALANCS.
F-506 LMS FALANCS User Manual - Databases
Shared or Private Databases F-507

Shared or Private Databases


It is possible to have shared or private stress-live curve, mate-
rial, solution and method parameter databases. If a user
wishes to have private databases, then the appropriate data-
bases directory location should be specified in the users per-
sonal copy of the falancs.ini file, placed in the users home
directory in a subdirectory called tecware.
Users are cautioned that shared databases can be edited by
anyone having access to them. So to ensure that changes to
solution parameters or material properties are not made unex-
pectedly, users are encouraged to maintain their own private
database.
A personal database location can be specified in the users
falancs.ini file. The INI file is described in detail in Part 5
Reference General Settings of this manual. The entries for
changing the database location are briefly reviewed in the
chapter Syntax of Database Definition.
The location of the default databases for SN-curves, material
properties, method parameters and solution parameters are
specified in the global falancs.ini, and can be modified by
the user. For each of these databases, the name of the directory
and the contents file can be specified.

Remark: The results of a fatigue analysis strongly depend on the values in


the database. Hence changing the database location may be the reason for
unexpected changes in results!
F-508 LMS FALANCS User Manual - Databases
The Database Configuration Tool F-509

The Database Configuration Tool


The Database Configuration Tool (DCT) is a comfortable tool
for creating and modifying user defined databases.
The DCT may be started from LMS FALANCS or as stand
alone program.
This chapter contains the paragraphs
z Starting the DCT from LMS FALANCS
z Starting the DCT as stand alone program
z The window "Database Configuration Tool
and
z Syntax of Database Definition
F-510 LMS FALANCS User Manual - Databases

Starting the DCT from LMS FALANCS


In LMS FALANCS the Database Configuration Tool is started
from the menu ConfigurationDatabases....
The window "Database Configuration Tool" appears. In this
window all databases defined in the initialization files fal-
ancs.ini are listed.
Even though the general and custom databases are listed the
user cannot change them. These databases are marked by a
cross "+".
After closing the DCT the changes of the editable databases
and definitions of new databases are written to the users per-
sonal configuration file falancs.ini.
If you want to define new empty databases, you can do so and
write the specification into the falancs.ini file using the
DCT. But when you try to open a database selection window,
the following messages occur:

Fig. 133: Database directory does not exist

That is because the new settings are saved in the fal-


ancs.ini, but the directory is not yet created. When prompt-
ing the question with
z Yes the directory will be generated and the new database is
available in the database selection window
z No nothing is created and the new database is not available
in the database selection window. When opening next time
the database selection window in the current LMS FAL-
ANCS session, the two messages will not appear.
This occurs as often as you open the first time in a LMS FAL-
ANCS session a database selection windows for that a new da-
tabase is defined.
The Database Configuration Tool F-511

Starting the DCT as stand alone program


The Database Configuration Tool is started as stand alone pro-
gram directly from the command line by typing
faldct <parameter>
where <parameter> specifies the file the changes are saved in.
The read/write permission for the file has to be given for the
user. Otherwise an error message appears and the DCT is not
started.
parameter used file
-local the personal falancs.ini
-custom the falancs.ini in the custom directory of
the tecware installation directory
-global the global falancs.ini in the data direc-
tory of the tecware installation directory
<path and file> The specified file is used. If it does not exist
yet, the file is created.

If no <parameter> is entered a corresponding error message


appears:

Fig. 134: Error message when starting the DCT stand alone without pa-
rameter

If the command was sent correctly and the required read/write


permission is given, the window "Database Configuration Tool"
appears. In this window all databases defined in the initializa-
tion files falancs.ini are listed. The databases marked by a
cross "+" are not to be changed.
F-512 LMS FALANCS User Manual - Databases

The user may edit all editable databases and define new data-
bases. After closing the DCT the changes are saved in the file
specified by the starting parameter.
The Database Configuration Tool F-513

The window "Database Configuration Tool"


The window "Database Configuration Tool" appears after
starting the DCT as described above.

Fig. 135: The window "Database Configuration Tool"

The window contains the following elements:

Selection Area
In the upper window area you select the type of the data-
base you want to add, edit or delete.
All already existing databases of the selected type are listed
in the List box.
Available selections are:
Stress-life Approach SN Curve
All databases for stress-life material data are entered in
the List box. The data sets in these databases are used
in the Stress-life Approach only.
The data sets in these databases contain two conceptu-
ally different types of data, namely the SN or Bastenaire
curves for the ordinary stress life approach and the Dang
Van data for the safety factor approach. You should de-
fine a database for data sets used in the stress life ap-
F-514 LMS FALANCS User Manual - Databases

proach and another database for data sets used in the


safety factor approach.
Stress-life Approach Solution parameter
All databases are entered in the List box, that contain
solution parameter sets used in the Stress-life Approach.
Strain-life Approach material data
All databases for strain-life material data are entered in
the List box. The data sets in these databases are used
in the Strain-life Approach only.
Strain life Approach Solution parameter
All databases are entered in the List box, that contain
solution parameter sets used in the Stress-life Approach.
General Method parameter
All defined databases for method parameter data sets
are entered in the List box.
The method parameter data sets are independent of the
used approach. Hence the data sets of the listed data-
bases may be used in both the Stress-life Approach and
the Strain-life Approach.
General All
All existing databases of all types are listed.
You may create new databases of all types at once by
1. entering a name at Name (e.g. TEST) and
2. specifying the general path of the save directory in
Path (e.g. C:\tecware\pdb\TEST).
The subdirectories for the different database types are
defined automatically (e.g. C:\tecware\pdb\TEST\mat
for material data sets).

List box
All entries of the selected database type which are already
defined in the initialization files falancs.ini are listed. A
"+" marks databases which are not editable.
When marking an entry general information on the data-
base is entered in the fields on the right.
The Database Configuration Tool F-515

Name
The edit text displays the name of an already existing and
in the List box selected database.
The user may
edit the text for changing the name of the database when
pressing Modify
enter a text to define a new database when pressing
New Entry.
See the paragraph Syntax of Database Definition for fur-
ther information on the corresponding entry in the fal-
ancs.ini.

Path
The edit text displays the path to the content file
pdb_dir.pdc of an already existing and in the List box
selected database.
The user may
edit the text to change the path of the database when
pressing Modify
enter a new text to define the path for a new database
when pressing New Entry.
If General All is selected the entered path is used as gen-
eral path for the save directory. The subdirectories of the
different database types are generated automatically.
See the paragraph Syntax of Database Definition for fur-
ther information on the corresponding entry in the fal-
ancs.ini.

Editable?
The radio buttons indicate whether a database is editable or
not.
The user may
change the setting for an already existing and in the List
box selected database when pressing Modify
set the edit flag for a new database when pressing New
Entry.
F-516 LMS FALANCS User Manual - Databases

See the paragraph Syntax of Database Definition for fur-


ther information on the corresponding entry in the fal-
ancs.ini.

New Entry
A new database is created corresponding to the type defini-
tion in the Selection Area and the settings in the fields
Name, Path and Editable?.
If the entered path leads to an empty or not yet existing di-
rectory, the DCT asks , if a new one should be created.
If the radio button All is selected, the specified name and
path are used for defining a directory where the subdirecto-
ries for the different databases are created automatically.

Modify
The parameters of the currently selected database entry are
changed corresponding to the settings in the fields Name,
Path and Editable?.

Remark: Database entries marked by "+" can not be changed!

Delete
The currently selected database is deleted.

Remark: Database entries marked by "+" can not be deleted!

Clear
The fields Name, Path and Editable? are cleared.

OK
If the DCT was started
from LMS FALANCS the changes of the user defined da-
tabases are written into the users personal configuration
file.
as stand-alone program the changes are saved in the file
specified by the starting parameter.

Cancel
The DCT is closed without saving the changes.
The Database Configuration Tool F-517

Help
The online help to the DCT appears.
F-518 LMS FALANCS User Manual - Databases

Syntax of Database Definition


The initialization file contains a section [DB:<type>] for each
of the five database types:
Type Section [DB:<type>] Approach
stress-life curves [DB:SNCurve] Stress only
material data [DB:Material] Strain only
solution parameter [DB:SolpStrain] Strain only
solution parameter [DB:SolpStress] Stress only
method parameter [DB:MethodParam] Stress and
Strain

Where stress-life curves means as well ordinary SN curves


(Whler curves) as Bastenaire curves and Dang Van data.

Database Sections
A database section [DB:<type>] may contain several database
definitions. If the section remains empty, no database of the
corresponding type is defined. A database section has the
structure:
<name>=xxxx
<name>.Display=<display-name>
where
<name> is the internal name of a database.
xxxx refers to the parameter definition section [PDB:xxxx] of
the database <name>.
<display-name> is the text used in the option menus for data-
base selection and for listing databases in the DCT.
If the entry <name>.Display=<display-name> is missing,
the internal name <name> is used for listings.
When configuring a database with the DCT the parameter
<name> and xxxx are defined automatically. As <display-
name> the name specified in the field Name of the DCT is
used.
The Database Configuration Tool F-519

Parameter Definition Section


The parameter definition section [PDB:xxxx] of a database con-
tains the specifications for the database driver. It has the
structure:
[PDB:xxxx]
Format = <format>
Path = <path>
Editable = <edit-flag>
where
<format> is the storage format of the database.
In the current release "CFG" is the only available value.
<path> specifies the directory where the content file
pdb_dir.pdc and all elements of the database are stored.
The name must be given in the correct syntax for the spe-
cific operating system, and must be enclosed in quotes.
There should be enough free disk space available on this
disk to store the database.
<edit-flag> defines whether the database is editable or not.
Available values are: true, false, True, False, 0 and 1. The
default value is "true".
When configuring a database with the DCT the parameters
<path> and <edit-flag> are defined by the values set in the
fields Path and Editable?.
F-520 LMS FALANCS User Manual - Databases

Default Database Definition


The values of the databases delivered with LMS FALANCS are
shown below.
Section Databases
[DB:SNCurve] Default, Examples,
WeldConnections
[DB:Material] Default, Examples
[DB:SolpStrain] Default, Examples
[DB:SolpStress] Default, Examples,
WeldConnections
[DB:MethodParam] Default, Examples,
WeldConnections

The environment variable $TECWAREHOME is set in the


script that executes LMS FALANCS and is not usually modi-
fied by the user. It refers to the LMS TecWare installation di-
rectory.
;;----------------------------------------------------
; Database for SN curve parameters
;-----------------------------------------------------
[DB:SNCurve]
Default = SNCDefault
Default.Display = Default SN Curves
Examples = SNCExamples
Examples.Display = Example SN Curves
WeldConnections=SNCWeld

;----- specification for database driver -----


[pdb:SNCDefault]
Format = "CFG"
Path = "%TECWAREHOME%\pdb\default\snc"
Editable = true

[pdb:SNCExamples]
Format = "CFG"
Path = "%TECWAREHOME%\pdb\examples\snc"
Editable = false

[pdb:SNCWeld]
Format = "CFG"
Path = "%TECWAREHOME%\pdb\welding\snc"
Editable = false

;-----------------------------------------------------
; Database for material parameters
;-----------------------------------------------------
The Database Configuration Tool F-521

[DB:Material]
Default = Material_Default
Examples = Material_Examples

;----- specification for database driver -----


[pdb:Material_Default]
Format = "CFG"
Path = "%TECWAREHOME%\pdb\default\mat"
Editable = true

[pdb:Material_Examples]
Format = "CFG"
Path = "%TECWAREHOME%\pdb\examples\mat"
Editable = false

;-----------------------------------------------------
; Database for solution parameter stress-life approach
;-----------------------------------------------------
[DB:SolpStress]
Default = SolpStress_Default
Examples = SolpStress_Examples
WeldConnections=SolpStress_Weld

;----- specification for database driver -----


[pdb:SolpStress_Default]
Format = "CFG"
Path = "%TECWAREHOME%\pdb\default\sp_stress"
Editable = true

[pdb:SolpStress_Examples]
Format = "CFG"
Path = "%TECWAREHOME%\pdb\examples\sp_stress"
Editable = false

[pdb:SolpStress_Weld]
Format = "CFG"
Path = "%TECWAREHOME%\pdb\welding\sp_stress"
Editable = false

;-----------------------------------------------------
; Database for solution parameter strain-life approach
;-----------------------------------------------------
[DB:SolpStrain]
Default = SolpStrain_Default
Examples = SolpStrain_Examples

;----- specification for database driver -----


[pdb:SolpStrain_Default]
Format = "CFG"
Path = "%TECWAREHOME%\pdb\default\sp_strain"
Editable = true
F-522 LMS FALANCS User Manual - Databases

[pdb:SolpStrain_Examples]
Format = "CFG"
Path = "%TECWAREHOME%\pdb\examples\sp_strain"
Editable = false

;-----------------------------------------------------
; Database for method parameters
;-----------------------------------------------------
[DB:MethodParam]
Default = MethodParam_Default
Examples = MethodParam_Examples
WeldConnections=MethodParam_Weld

;----- specification for database driver -----


[pdb:MethodParam_Default]
Format = "CFG"
Path = "%TECWAREHOME%\pdb\default\mparam"
Editable = true

[pdb:MethodParam_Examples]
Format = "CFG"
Path = "%TECWAREHOME%\pdb\examples\mparam"
Editable = false

[pdb:MethodParam_Weld]
Format = "CFG"
Path = "%TECWAREHOME%\pdb\welding\mparam"
Editable = false

If shared database access is intended, these databases should


be defined in the falancs.ini file that resides in the custom
subdirectory of $TECWAREHOME. The settings there can al-
ways be superseded using a private version of falancs.ini
that resides in a subdirectory named tecware in the users
home directory.
The Database Configuration Tool F-523

Example for a database definition


Assume that 3 databases for SN-curves are introduced:
z LMSGlobal
default database delivered by LMS; not editable by a typical
user
z CustomerGlobal
global database from the customer; not editable by a typical
user
z Private
private database from a single user; not visible or editable
by other users
;-----------------------------------------------------
; Database for SN curve parameters
;-----------------------------------------------------
[DB:SNCurve]
LMSGlobal = SNCurve-LMSGlobal
LMSGlobal.Display = GlobalSNCurves
CustomerGlobal = SNCurve-CustomerGlobal
CustomerGlobal.Display = CustomerGlobalSNCurves
Private = SNCurve-Private
Private.Display = MyPrivateSNCurves

;----- specification for database driver -----

[pdb:SNCurve-LMSGlobal]
Format = "CFG"
Path = "$TECWAREHOME/pdb_lms/snc"
Editable=false

[pdb:SNCurve-CustomerGlobal]
Format = "CFG"
Path = "$TECWAREHOME/pdb_customer/snc"
Editable = false

[pdb:SNCurve-Private]
Format = "CFG"
Path = "$TECWAREHOME/pdb_private/snc"
Editable = true

The entries define three databases for SN Curves. The entry


*.Display (in red) is optional. It can be used to define a name
for displaying in the list boxes, which differs from the keys in
the sections [DB:...](e.g. in the database selection windows
or in the DCT):
F-524 LMS FALANCS User Manual - Databases

Fig. 136: Define names of databases used in listings

The configuration of databases for material data, solution pa-


rameter or method parameter is similar.
Description of The Database Formats F-525

Description of The Database Formats


The databases in LMS FALANCS consist of ASCII-files for
each data set and another ASCII file containing the table of
contents. The whole database is located in a certain directory
which is named db_directory in the following. The name of
the file with the table of contents is always
pdb_dir.pdc.

This file looks like that:


[Header]
DatabaseName=SNCurve-Convert Name of the database
Version=3 This is the current version for
FALANCS 2.11
[Structural Steel] Name of the data set
FileName=s/381eaf7700.pdd Relative path, where the data set
is defined. The first letter of the
name of the data set is used to
create a subdirectory, where the
file is located. The file name itself
is arbitrary.
Creator=tecwhome Creator of the database
Modifier=tecwhome Last modifier of the database
Created=02-Nov-1999 10:31:35 Creation date
Modified=02-Nov-1999 10:31:35 Last modification date

[next data set] Section of next data set

The databases for SN-curves and material data are separated.


For each of these databases there is a base directory and a file
with the table of contents. Several databases for SN-curves or
material data may exist. All databases to be used in FALANCS
have to be configured in falancs.ini.
F-526 LMS FALANCS User Manual - Databases

SN-Curves
One file containing a SN-curve (including Bastenaire and Dang
Van) looks like that (the values of the parameters are default
values, which should be taken if the correct value is not
known):
[Header]
Creator = speckert Name of the creator of the data
set
Modifier = speckert Name of the last modifier
Created = 06-11-2001 08:32:57 Creation date
Modified = 06-11-2001 08:32:57 Modification date

[Data]
Name = "SN_Default" Name of the data set
Comment = "Example SN-curve" Arbitrary comment
DBSection = "" Name of the database in fal-
ancs.ini (is not used and may be
omitted)
Unit = "MPa" Unit of the stresses (in FAL-
ANCS it is always assumed that
the unit is MPa)
Smax = 500 Tensile Strength
Smin = 1000 Compressive Strength
S1 = 250 Stress at the intersection point of
the regions with slope k1 and k2
Se = 250 Stress amplitude at endurance
limit
Te = 250 Tau for Dang Van limit curve
alpha = -1.5 Alpha for Dang Van limit curve
k1 = 3 slope of SN-curve for S > S1
k2 = 3 slope of SN-curve for S < S1
Ne = 2e+006 Number of cycles at endurance
limit
SmHat = 0 Value describing the R-ratio:
R = (SmHat -1)/(SmHat +1) =
mean stress/stress amplitude
SNCurveType = SNCTypeSNCurve Type of curve:
SNCTypeSNCurve or
SNCTypeBastenaire
DangVanType = Type of Dang Van limit curve:
DVTypeDangVanMultiPoints DVTypeDangVan or
DVTypeDangVanMultiPoints
DangVanPointsP--c = 2 Number of points for
DVTypeDangVanMultiPoints
curves (equals DangVan-
PointsT--c)
DangVanPointsP--1 = 0 Values for the pressure
DangVanPointsP--2 = 166.667
Description of The Database Formats F-527

DangVanPointsT--c = 2 Number of Dang Van tau points


DangVanPointsT--1 = 250 Values for tau
DangVanPointsT--2 = 0
BastenaireA = 6e+007 Parameters for Bastenaire curve
BastenaireB = 1300 in amplitude notation
BastenaireC = 2.5
F-528 LMS FALANCS User Manual - Databases

Material Data
One file containing a material data set looks like that (the val-
ues of the parameters are default values, which should be
taken if the correct value is not known):
[Header]
Creator = speckert Name of the creator of the data
set
Modifier = speckert Name of the last modifier
Created = 06-11-2001 08:32:57 Creation date
Modified = 06-11-2001 08:32:57 Modification date

[Data]
Name = "Mat_Default" Name of the data set
Comment = "Example SN-curve" Arbitrary comment
DBSection = "" Name of the database in fal-
ancs.ini (is not used and may be
omitted)
Emod = 200000 Young's modulus
Ne = 506770 Number of cycles at endurance
limit
SigE = 272.34 Stress at endurance limit
EpsE = 0.001545 Strain at endurance limit
SmHat = 0 Value describing the R-ratio:
R = (SmHat -1)/(SmHat +1) =
mean stress/stress amplitude
TenStrength = 600 Tensile Strength
ComprStrength = 1800 Compressive Strength
MatStrainType = Type of material data: deter-
MatDataTypeTension mined from tension or torsion
tests
sig_fStrich = 900 Fatigue Strength Coefficient
eps_fStrich = 0.59 Fatigue Ductility Coefficient
b = -0.087 Fatigue Strength Exponent
c = -0.58 Fatigue Ductility Exponent
VerfKoeff = 990 Cyclic Hardening Coefficient
nStrich = 0.15 Cyclic Hardening Exponent
Poisson = 0.29 Poisson's ratio
Chi = 5 Chi for Jiangs model
BackStress = 5 Number of back stresses in
Jiang's model
Description of The Database Formats F-529

LimitDefinition = Type of definition of static limit:


LimitTypeStress This is either of type stress
(LimitTypeStress) or of type
strain (LimitTypeStrain)
meaning that the stress value is
defined by the user and the
strain value is calculated using
the stress-strain-relation or the
strain value is defined by the
user and the stress value is cal-
culated.
EnduranceDefinition = Type of definition of the endur-
EnduranceTypeCycles ance limit. This is either of type
EnduranceTypeCycles,
EnduranceTypeStress or
EnduranceTypeStrain
meaning that one of the values is
defined by the user and the oth-
ers are calculated from that
value using the Ramberg-
Osgood and the Manson-Coffin-
Morrow relations
TensileStrainLimit = 0.03849 Strain value at endurance limit
for tension
CompressiveStrainLimit = 53.825 Strain value at endurance limit
for compression
F-530 LMS FALANCS User Manual - Databases

Method Parameter
One file containing a method parameter set looks like that (the
values of the parameters are default values, which should be
taken if the correct value is not known):

[Header]
Creator = schaefer name of the creator of the data
set
Modifier = schaefer last modifier
Created = 18-04-2002 15:58:31 creation date
Modified = 18-04-2002 15:58:31 date of last modification

[Data]
Name = "LTS-strain only" name of the data set
DBSection = "" database section in falancs.ini,
not interpreted, may be omitted
NoOfCritPlanes = 18 number of critical planes used in
the non proportional FEM critical
plane approaches
NoOfRFMClasses = 100 number of rainflow bins used for
rainflow counting in the non-FEM
analysis
TSDExact = 0 after each event of the test
schedule there remains a residue
of unclosed loops that may also
influence the simulation of the
next event
FSE = 1 Fatigue Sensitive Editing is acti-
vated, the history reduction may
be performed on the created re-
sults
FilterWidth--c = 2 number of defined filter widthes
FilterWidth--1 = 0.7 filter width
FilterWidth--2 = 0.3 filter width
NoOfProjections = 250 number of projection directions
for the rainflow projector during a
nonproportional analysis
TolAngle = 10 tolerance angle used for identify-
ing similar directions in the rain-
flow projector
NormQuotient = 100000 maximum norm quotient
ElimSafetyFactor = 100 numerical criterion for node elimi-
nation
UseAbsElimLimit = 0 The usage of AbsElimLimit in
node elimination runs is deacti-
vated
AbsElimLimit = 0.001 absolut elimination limit for node
Description of The Database Formats F-531

elimination runs
StrainLifeForAll = 1 the usage of the Strain-life Ap-
proach for damage calculation on
filtered load histories is activated
FEMWriteDamage = WriteDam- the Miner Sum is written as Re-
ageMinerSum sult 1
FEMWriteDamLog = 1 Result 1 is displayed in logarith-
mic scale
ShowNodeElim = 0 N_Design/N is written as Result 2
LogD_InfiniteLife = -30 value to indicate infinite life
StaticFailFactor = 100 factor on limit damage sum to in-
dicate static failure
FEMWriteSigma = ShowSigmaOver- the load design factor is written
SigmaDesign as Result 3
FEMWriteDam5 = WriteDamHotSpots the number of the hot spot to
which an element belongs to is
written as Result 4
CalcHotspots = 1 the hot spot calculation is acti-
vated
HSMinDamage = -30 elements below the given dam-
age are not taken into account
during the hot spot calculation
HSThreshold = 1.2 The damage D (in logarithmic
scale) of the hot spot is given by
the damage of its center element.
The neighboring elements are
added to the hot spot, as long as
their damage values are greater
than d - threshold
HSMaxCount = 20 maximum number of hot spots
which are determined
HSMinNeighbors = 1 only direct neighbors are taken
FEMSizeEffect = SizEffNone
GenStress = 0 deactivates the generation of
stress-time series during the LTS-
calculation
GenStrain = 1 activates the generation of strain-
time series during the LTS-
calculation
GenForceAndMoment = 0 deactivates the generation of time
series for forces and moments
during the LTS-calculation
ProjectionAngle = 0 the projection angle is ignored
ProjectionAngleValue = 45 projection angle for generating
strain time series
F-532 LMS FALANCS User Manual - Databases

Solution Parameter
The solution parameter sets used in the Stress-life Approach
differ from them used in the Strain -Life Approach.

Solution Parameter (Stress-life Approach)


One file containing a solution parameter set used in the Stress-
life Approach looks like that (the values of the parameters are
default values, which should be taken if the correct value is not
known):
[Header]
Creator = mayer name of the creator of the data
set
Modifier = mayer name of the last modifier
Created = 07-05-2002 14:18:29 creation date
Modified = 07-05-2002 14:18:29 modification date

[Data]
Name = "Default" name of the data set
Comment = "default stress-life" arbitrary comment
DBSection = "" database section in falancs.ini,
may be omitted
Approach = Approach_Stress solution parameter set for the
Stress-life Approach
MeanStressCorr = StressCorrNone no mean stress correction
method is chosen, no correction
will be performed
M1 = 0 parameters for mean stress cor-
rection methods
M2 = 0
M3 = 0
R_lim = 1
DamageAccum = MinerElem activates the damage accumula-
tion according to Miner's Rule
(elementary)
SpotwDiameter = 5 diameter of spot welds to be
analyzed (Rupp model)
SpotwSNShift = 0.7 Shift of nugget SN- curve against
sheet
SpotwCalcNugget = 1 the damage calculation in the
spot weld nugget is activated
SurfCorr = 1 surface correction parameter
SizeCorr = 1 size correction parameter
LimitDamSum = 1 damage value limit
LocStressState = specifies the critical plane stress
PStressCritPlaneMode1 parameter
Description of The Database Formats F-533

DiffChanLength = Truncate longer channels are truncated to


the length of the shortest channel
UnknownVar = Life the value of LoadLevel is de-
fined by the user and the value of
Life is calculated
ProbOfFail = 50 probability of failure
Life = 1000 the life of the design point, calcu-
lated from LoadLevel
LifeDim = Blocks dimension of the parameter Life
LoadLevel = 1 the load level of the design point
given by the user
DespTol = 0.05 tolerance for the calculation of the
life of the design point
Axis = AxisLoadLevel computed points are in terms of
multiples of the design point
along the vertical axis
AxisType = Automatic additionally to the design point 10
computed points are generated
ComppTol = 0.1 tolerance for the calculation of the
life if Axis=AxisLifeDuration
CompPoints--c = 0 number of manual defined com-
puted points

Solution Parameter (Strain-life Approach)


One file containing a solution parameter set used in the Strain-
life Approach looks like that (the values of the parameters are
default values, which should be taken if the correct value is not
known):
[Header]
Creator = gschaef name of the creator of the data
set
Modifier = gschaef name of the last modifier
Created = 07-05-2002 14:23:05 creation date
Modified = 07-05-2002 14:23:05 modification date

[Data]
Name = "Default" name of the data set
Comment = "default strain-life" arbitrary comment
DBSection = "" database section in falancs.ini,
may be omitted
Approach = Approach_Strain solution parameter set for the
Strain-life Approach
SurfCorr = 1 surface correction parameter
SizeCorr = 1 size correction parameter
LimitDamSum = 1 damage value limit
F-534 LMS FALANCS User Manual - Databases

LocStressState = PStressCrit- specifies the critical plane stress


PlaneMode1 parameter
DiffChanLength = Truncate longer channels are truncated to
the length of the shortest channel
UnknownVar = Life the value of LoadLevel is de-
fined by the user and the value of
Life is calculated
ProbOfFail = 50 probability of failure
Life = 1000 the life of the design point, calcu-
lated from LoadLevel
LifeDim = Blocks dimension of the parameter Life
LoadLevel = 1 the load level of the design point
given by the user
DespTol = 0.05 tolerance for the calculation of the
life of the design point
Axis = AxisLoadLevel computed points are in terms of
multiples of the design point
along the vertical axis
AxisType = Automatic additionally to the design point 10
computed points are generated
ComppTol = 0.1 tolerance for the calculation of the
life if Axis=AxisLifeDuration
CompPoints--c = 0 number of manual defined com-
puted points
LNStrainRel = Neuber the applied load relates to the
notch (local) strain according to
Neuber's rule
StrainFile = "" no input file for the load-notch
strain data is defined
LimLoadRatio = 2.5 the limit load ratio (Kp) for plastic
correction
DamageParam = DamPSWTOrig the original Smith-Watson-Topper
parameter is chosen as damage
parameter
ResidualStress = 0 the residual stress value for the
"Thin surface layer" approach
ResidStressUnit = "MPa" the unit of the parameter
ResidualStress
k_Bergmann = 0 mean stress influence factor for
damage parameter 'Bergmann'
only
PwlLinStart = 1000 start point for log-log linear re-
gression
PwlLinEnd = 200000 end point for log-log linear re-
gression
Seam Weld Databases F-535

Part 8

Seam Weld Databases

This part contains detailed information on the seam weld da-


tabases delivered with LMS FALANCS.
F-536 LMS FALANCS User Manual - Seam Weld Databases
Seam Weld Database Types F-537

Seam Weld Database Types


The local geometry has strong influence on the local stresses
and the fatigue characteristics around seam welds. For stan-
dard weld details the properties may be looked up from the
catalogues of the Eurocode 3 standard or the recommendations
of the International Institute for Welding (IIW). You find the
main details in the corresponding section of this part of the us-
ers manual.
For non-standard details use the R1MS model. The local ge-
ometry has to be handled by good 3D FEM element meshes.
LMS FALANCS contains specific databases for the work with
weld connections. They are located in the directory
$TECWAREHOME\pdb\welding.
database for Subdirectory of \welding
stress-life curves \snc
solution parameters \sp_stress
method parameters \mparam

In the database selection windows these databases are avail-


able by the entry WeldConnections in the field Database.
F-538 LMS FALANCS User Manual - Seam Weld Databases

R1MS Materials Properties


The local geometry has strong influence on the local stresses
and the fatigue characteristics around seam welds. But this lo-
cal geometry depends on the welding process and may scatter
and the geometry details are not known before manufacturing.
Since the fatigue life is governed by the growth of cracks, the
slope of SN curves is around k=3.
The base material has no influence on the fatigue in the case of
mild and medium-strength steels. Since a static failure would
occur in the surrounding material only the endurance limit for
the seam weld has to be determined.

The R1MS model


The R1MS model assumes a constant notch radius (R1) at the
intersection of the weld and the base material and a flat weld
surface. The material properties for the weld are back calcu-
lated from tests. These tests give Mean and Scatter of the ma-
terial properties.
The results from over 250 tests lead to the values
e E = 176 Mpa for R=0

e E = 247 Mpa for R=1

where e E gives the pseudo stress amplitude at 2,000,000 cy-


cles
The seam weld SN-curve database contains four entries
R1MS (R=0)
R1MS (R=-1)
R03MS (R=0)
R03MS (R=-1)
that are based on these two values, where the endurance limit
is set to 5,000,000 cycles.
Since the static failure depends on the base material, the ten-
sile and compressive strength are set to relatively high values.
Seam Weld Database Types F-539

If you only evaluate the seam weld you should set the static
failure data to those of the base material.
We recommend to use Haibach/Miner damage accumulation
and the mean stress influences recommended by the IIW. Use
SW/NS/IIW low RS (cat I) if the base material shows negligi-
ble residual stresses. Use SW/NS/IIW med RS (cat II) for
geometrically simple thin walled details and use SW/NS/IIW
high RS (cat III) for complex details, structures with high re-
sidual stresses or having thick walls. If there is no further in-
formation on the structure use SW/NS/IIW high RS (cat III).

Thin and thick plates


The original R1MS approach was intended for heavy machin-
ery and steel construction. The use of the R1MS data is rec-
ommended for plate thicknesses between 8mm and 80 mm.
If the plates are between 2mm and 8mm, model the notch ra-
dius r = 0.3 mm and use the R03MS material properties. This
was used in LMS consulting projects.
For plate thicknesses below 2mm a verification of the method
is not yet available.
F-540 LMS FALANCS User Manual - Seam Weld Databases

Eurocode 3
Eurocode 3 gives guidelines for the design of steel structures.
Within these guidelines a catalogue of fatigue analysis recom-
mendations for a variety of seam welds is given. As outlined in
the introduction these may be used for standard details in con-
struction.
Eurocode 3 recommends to use a safety factor Mf for poor ac-
cessible components and components where a failure leads to
rapid failure of the whole structure (non fail-safe components).
The recommended values for Mf are:
Fail-safe com- non fail-safe com-
ponents ponents
Periodic inspection and 1.0 1.25
maintenance. Accessible
joint detail
Periodic inspection and 1.15 1.35
maintenance. Poor ac-
cessibility.

You can apply the safety factor LMS FALANCS by dividing the
surface influence factor in the solution parameters by the value
of Mf.
The Eurocode 3 recommends to use the Mean Stress Correc-
tion method SW/NS/EC3 low RS for details with low residual
stresses. Use SW/NS/EC3 high RS for all other details.

Remark: It is always safe to use SW/NS/EC3 high RS.

Remark: The categories are no longer part of the seam weld sn-curves, but
of the solution parameter. Thus one has to choose the approach in the solu-
tion parameters

As damage accumulation rule, you should use the Hai-


bach/Miner setting.
This Haibach/Miner setting does not account for the cut off at
100,000,000 cycles as recommended in the Eurocode 3, but the
Seam Weld Database Types F-541

LMS FALANCS intrinsic filtering mechanisms lead to an


equivalent result.
F-542 LMS FALANCS User Manual - Seam Weld Databases
Structures and Detail Categories F-543

Structures and Detail Categories


In this section we give the detail categories as recommended in
"Eurocode 3: Design of steel structures: Part 1.1 General rules
and rules for buildings (Section 9), European Committee for
Standardization, Brussels, 1992".
The graphics give a sketch of a structure. Below the detail
category recommended for the structure and a short descrip-
tion are listed. An comment m=5 means you should use a SN-
Curve having the slope 5, i.e. Eurocode 3 SS - Detail Cate-
gory 80 or 100
F-544 LMS FALANCS User Manual - Seam Weld Databases

Non-welded details

160: Rolled and extruded products


Plates and flats
Rolled sections
Seamless hollow sections
Sharp edges, surface and rolling flaws to be improved by
grinding

140: Machine gas cut or sheared material with no drag lines.


All visible signs of edges discontinuities removed
125: Machine thermally cut edges with shallow and regular
drag lines
Structures and Detail Categories F-545

Welded build up sections

125: Automatic butt welds carried out from both sides. With-
out stop/start positions.
If a specialist inspection demonstrates that longitudinal
welds are free from significant flaws, category 140 may
be used.

112: Automatic butt welds carried out from both sides. With
stop/start positions
Automatic butt welds made from one side but without
start/stop positions.
100: Manual fillet or butt weld
F-546 LMS FALANCS User Manual - Seam Weld Databases

100: Manual or automatic butt welds carried out from one


side only, particularly for box girders

100: Repaired automatic or manual fillet or butt welds

80: Intermittent longitudinal welds: stitch or tack welds not


subsequently covered by a continuous weld. Gap weld
ratio smaller than 2.5

71: Intermittent longitudinal welds: ends of continuous


welds at cope holes.
Cope hole not to be filled with weld metal
Structures and Detail Categories F-547

Transverse butt welds

112: Transverse splices in plates flats and rolled sections.


Flange splices in plate girders before assembly.
Transverse splices in plates or flats tapered in width or
in thickness where the slope in not greater than 1:4
All welds ground flush to plate parallel to direction of
the arrow.

90: Transverse splices in plates flats and rolled sections.


Flange splices in plate girders before assembly.
Transverse splices in plates or flats tapered in width or
in thickness where the slope in is not greater than 1:4
The height of the weld convexity to be not greater than
10 % of the weld width, with smooth transitions to plate
surface

80: Transverse splices in plates flats and rolled sections


The height of the weld convexity to be not greater than
20 % of the weld width
F-548 LMS FALANCS User Manual - Seam Weld Databases

36: Butt welds made from one side only

71: With backing strip:


Transverse splice
Transverse butt weld tapered in width or in thickness
were the slope is not greater that 1:4.
The fillet weld attaching the backing strip terminates
more than 10 mm from the edges of the stressed plate.
50: Transverse butt weld on a permanent backing strip.
The fillet weld attaching the backing strip terminates
closer than 10 m non load carrying welds to the plate
edge
Structures and Detail Categories F-549

Welded attachments with non load carrying


welds

Longitudinal fillet welded gusset at length l


80: l 50 mm
71: 50mm < l < 100 mm
50: l > 100 mm
F-550 LMS FALANCS User Manual - Seam Weld Databases

Gusset plate, welded to the edge of a plate or beam flange


90: r > 150 mm or r/w > 1/3
71: 1/6 < r/w < 1/3
45: r/w < 1/6

Transverse attachments:
Welds terminating more than 10mm from the edge of the plate
Vertical stiffeners welded to a beam or a plate girder
Diaphragms of box girders welded to the flange or web
80: t 12 mm
71: t > 12 mm

80: The effect of welded shear connectors on base material


Structures and Detail Categories F-551

Welded joints with load-carrying welds

Cruciform joints:
71: Full penetration butt weld
36: Partial penetration tee-butt joint or fillet welded joint.
The misalignment e/t has to be smaller than 15%

63: Overlapped welded joints:


Fillet welded lap joint
Stress in the main plate
Overlapping larger than 10mm.

45: Overlapped welded joints:


Fillet welded lap joint
Stress to be calculated in the overlapping plate ele-
ments.
Overlapping larger than 10mm.
F-552 LMS FALANCS User Manual - Seam Weld Databases

Cover plates in beams and plate girders:


End zones of single or multiple welded cover plates, with or
without frontal weld
50: t and tC 20 mm
36: t or tC > 20 mm

80: Welds in shear:


Continuous fillet welds transmitting in shear flow, such
as web to flange welds in plate girders. For continuous
full penetration butt weld in shear use category 100.
M=5

80: Welds in shear:


Fillet welded lap joint.
M=5
Structures and Detail Categories F-553

80: Welds in shear:


Stud connectors (failure in the weld or heat affected zone
m=5

71: Trapezoidal Stiffener to deck plate welds:


Full penetration butt weld
The bending stress range shall be calculated on the basis
of the thickness of the stiffener

50: Trapezoidal Stiffener to deck plate welds:


Fillet or partial penetration butt weld
The bending stress range shall be calculated on the basis
of the throat thickness of the weld or the thickness of the
stiffener if smaller
F-554 LMS FALANCS User Manual - Seam Weld Databases

Hollow sections

160: Non welded elements

140: Continuous longitudinal welds


Automatic longitudinal seam welds
No stop/start positions and free from defects.

56: Butt welded end-to-end connection of rectangular hollow


sections.
Details with thickness greater than 8 mm may be classi-
fied two categories higher
Structures and Detail Categories F-555

71: Butt welded end-to-end connection of circular hollow


sections.
Details with thickness greater than 8 mm may be classi-
fied two categories higher

71: Circular or rectangular hollow section, fillet welded to


another section.
Section width parallel to stress direction 100mm.

50: Circular hollow sections, butt welded end-to-end with in-


termediate plate.
Details with thickness greater than 8 mm may be classi-
fied one category higher
F-556 LMS FALANCS User Manual - Seam Weld Databases

45: Rectangular hollow sections, butt welded end-to-end


with intermediate plate.
Details with thickness greater than 8 mm may be classi-
fied one category higher

40: Circular hollow sections, fillet welded end-to-end with


intermediate plate.
Wall thickness less than 8mm
Structures and Detail Categories F-557

36: Rectangular hollow sections, fillet welded end-to-end


with intermediate plate.
Wall thickness less than 8mm
F-558 LMS FALANCS User Manual - Seam Weld Databases
International Institute of Welding F-559

International Institute of Welding


The recommendations of the International Institute of Welding
provides guidelines for the design and analysis of welded struc-
tures. Within these guidelines a catalogue of fatigue analysis
recommendations for a variety of seam welds is given. As out-
lined in the introduction these may be used for standard de-
tails in construction.
The International Institute of Welding does not give general
recommendations on a partial safety factor m , since such a
factor depends largely on circumstances like
fatigue design strategy
consequences of failure
practical experience
You can apply a safety factor in LMS FALANCS by dividing
the surface influence factor in the solution parameters by the
value of m.
Use SW/NS/IIW low RS (cat I) if the base material shows in-
significant residual stresses. Use SW/NS/IIW med RS (cat II)
for geometrically simple thin walled details and use
SW/NS/IIW high RS (cat III) for complex details, structures
with high residual stresses or having thick walls. If there is no
further information on the structure use SW/NS/IIW high RS
(cat III).

Remark: It is always safe to use SW/NS/IIW high RS (cat III).

Remark: The categories are no longer part of the seam weld SN-curves, but
of the solution parameter. Thus one has to choose the approach in the solu-
tion parameters.

As damage accumulation rule, you should use the Hai-


bach/Miner setting.
F-560 LMS FALANCS User Manual - Seam Weld Databases

Remark: This Haibach/Miner setting does not account for the cut off at
100,000,000 cycles as recommended in the Eurocode 3, but the LMS FAL-
ANCS intrinsic filtering mechanisms lead to an equivalent result.
International Institute of Welding F-561

Structures and Fatigue Classes


In this section we give the fatigue class numbers (FAT) ac-
cording to the "Recommendations of IIW: Fatigue Design of
Welded Joints And Components" by A. Hobbacher, 1996.
The graphics give a sketch of a structure. Below the FAT rec-
ommended for the structure and a short description are listed.
A comment m=5/7 gives the slope of the corresponding SN-
Curve.

Unwelded parts of a component

160: Rolled and extruded products


Plates and flats
Rolled sections
Seamless hollow sections
m=5
F-562 LMS FALANCS User Manual - Seam Weld Databases

140: Machine gas cut or sheared material with no drag lines,


corners removed, no cracks by inspection, no visible im-
perfections.
M=3
125: Machine thermally cut edges, corners removed, no
cracks by inspection,
m=3
100: Manually thermally cut edges, free from cracks and se-
vere notches.
M=3
80: Manually thermally cut edges, uncontrolled, no notch
deeper than 0.5mm
m=3

Butt welds, transverse loaded

125: Transverse loaded butt weld (X-groove or V-groove)


ground flush to plate, 100% NDT

100: Transverse loaded butt weld made in shop in flat posi-


tion, toe angle less equal 30o, NDT

80: Other transverse loaded butt weld NDT


International Institute of Welding F-563

80: Transverse butt weld, welded on ceramic backing, root


crack

71: Transverse butt weld on permanent backing bar

Transverse butt welds welded from one side without backing


bar, full penetration
71: Root controlled by NDT
45: No NDT

45: Transverse partial penetration butt weld analysis


based on stress in weld throat sectional area, weld
overfill not to be taken into account.
This detail is not recommended for fatigue analysis!
F-564 LMS FALANCS User Manual - Seam Weld Databases

Transverse butt weld ground flush, NDT, with transition in


thickness and width
125: Slope 1:s : 1:5
100: Slope 1:s : 1:3
80: Slope 1:s : 1:2
Transverse butt weld made in shop, welded in flat position,
weld profile controlled, NDT, with transition in thickness and
width
100: Slope 1:s : 1:5
90: Slope 1:s : 1:3
80: Slope 1:s : 1:2
Transverse butt weld, NDT, with transition on thickness and
width
80: Slope 1:s : 1:5
71: Slope 1:s : 1:3
63: Slope 1:s : 1:2

71: Transverse butt weld, different thickness without tran-


sition, centers aligned.

71: Three plate connection, root crack


International Institute of Welding F-565

112: Transverse butt weld flange splice in built-up section


welded prior to the assembly, ground flush, with radius
transition, NDT

80: Transverse butt weld splice in rolled section or bar be-


sides flats, ground flush, NDT
F-566 LMS FALANCS User Manual - Seam Weld Databases

Transverse butt weld splice in circular hollow section, welded


from one side, full penetration
71: Root inspected by NDT
45: no NDT

71: Tubular joint with permanent backing

Transverse butt weld splice in rectangular hollow section,


welded from one side, full penetration
56: Root inspected by NDT
45: no NDT
International Institute of Welding F-567

125: Transverse butt weld ground flush, weld ends and ra-
dius ground, 100% NDT at crossing flanges, radius tran-
sition.
100: Transverse butt weld made in shop at flat position, weld
profile controlled, NDT at crossing flanges, radius tran-
sition.

80: Transverse butt weld grund flush, NDT at crossing


flanges with welded triangular transition plates, weld
ends ground. Crack starting at butt weld
71: Transverse butt weld, NDT at crossing flanges with
welded triangular transition plates, weld ends ground.
Crack starting at butt weld
F-568 LMS FALANCS User Manual - Seam Weld Databases

30: Transverse butt weld at crossing flanges.


Crack starting at butt weld
International Institute of Welding F-569

Longitudinal load-carrying welds

125: Automatic longitudinal seam welds without stop/start


position in hollow sections
90: With stop/start positions

125: Longitudinal butt weld, both sides ground flush parallel


to load direction, 100% NDT
125: Longitudinal butt weld, without stop/start positions,
NDT
90: Longitudinal butt weld, with stop/start positions, NDT
F-570 LMS FALANCS User Manual - Seam Weld Databases

125: Continuous automatic longitudinal fully penetrated K-


butt weld without stop/start positions (based on stress
range in flange) NDT
100: Continuous automatic longitudinal double sided fillet
weld without stop/start positions (based on stress range
in flange)
90: Continuous manual longitudinal fillet or butt weld
(based on stress range in flange)

Intermittent longitudinal fillet weld (based on normal stress in


flange and shear stress in web at weld ends)
80: / = 0
71: / = 0.0 0.2
63: / = 0.2 0.3
56: / = 0.3 0.4
50: / = 0.4 0.5
45: / = 0.5 0.6
40: / = 0.6 0.7
International Institute of Welding F-571

36: / > 0.7

Longitudinal butt weld, fillet weld or intermittent weld with


cope holes (based on normal stress in flange and shear stress
in web at weld ends), cope not higher than 40% of web.
71: /=0
63: / = 0.0 0.2
56: / = 0.2 0.3
50: / = 0.3 0.4
45: / = 0.4 0.5
40: / = 0.5 0.6
36: / > 0.6
F-572 LMS FALANCS User Manual - Seam Weld Databases

80: Cruciform joint or T-joint, K-butt welds, full penetration,


no lamellar tearing, misalignment
e < 0.15 t
weld toes ground, toe crack
71: Cruciform joint or T-joint, K-butt welds, full penetration,
no lamellar tearing, misalignment
e < 0.15 t
weld toes ground, toe crack
63: Cruciform joint or T-joint, fillet welds or partial penetra-
tion K-butt welds, no lamellar tearing, misalignment
e < 0.15 t
toe crack
45: Cruciform joint or T-joint, fillet welds or partial penetra-
tion, K-butt welds including toe ground joints, weld toe
crack.
Analysis based on stress in weld throat
International Institute of Welding F-573

45: Splice of rolled section with intermediate plate, fillet


welds, weld root crack.
Analysis based on stress in weld throat

Splice of circular hollow section with intermediate plate, sin-


gle-sided butt weld, toe crack
56: Wall thickness > 8mm
50: Wall thickness < 8mm

Splice of circular hollow section with intermediate plate, fillet


weld, root crack.
Analysis based on stress in weld throat.
45: Wall thickness > 8mm
40: Wall thickness < 8mm
F-574 LMS FALANCS User Manual - Seam Weld Databases

Splice of rectangular hollow section with intermediate plate,


single-sided butt weld, toe crack
56: Wall thickness > 8mm
50: Wall thickness < 8mm

Splice of circular hollow section with intermediate plate, fillet


weld, root crack.
Analysis based on stress in weld throat
45: Wall thickness > 8mm
40: Wall thickness < 8mm
International Institute of Welding F-575

Non load carrying attachments

Transverse non-load-carrying attachment, not thicker than


main plate
100: K-butt weld, toe ground
100: Two-sided fillets, toe ground
80: Fillet weld(s), as welded
71: Thicker than main plate

Transverse stiffener welded on girder web or flange, not


thicker than main plate. For weld ends on web principal stress
to be used
100: K-butt weld, toe ground
100: Two-sided fillets, toe ground
80: Fillet weld(s), as welded
71: Thicker than main plate
F-576 LMS FALANCS User Manual - Seam Weld Databases

80: Non-load carrying stud as welded

71: Trapezoidal stiffener to deck plate, full penetration butt


weld, calculated on basis of stiffener thickness, out of
plane bending

45: Trapezoidal stiffener to deck plate, fillet or partial pene-


tration weld, calculated on basis of stiffener thickness
and weld throat, whichever is smaller
International Institute of Welding F-577

Longitudinal fillet welded gusset at length,


80 L < 50 mm
71 L < 150 mm
63 L < 300 mm
50 l > 300 mm
Gusset near edge: see flat side gusset

90: Longitudinal fillet welded gusset with radius transition,


end of fillet weld reinforced and ground
c < 2t, max 25 mm
r > 150 mm
F-578 LMS FALANCS User Manual - Seam Weld Databases

Longitudinal fillet welded gusset with smooth transition


(sniped end or radius) welded on beam flange or plate
c < 2t, max 25 mm
71: R > 0.5 h
63: R < 0.5 h or < 20o

Longitudinal flat side gusset welded on plate edge or beam


flange edge, with smooth transition (sniped end or radius).
C < 2t2, max 25 mm
50: R > 0.5 h
45: R < 0.5 h or < 20o
If t2 < 0.7 t1, FAT rises 12%
International Institute of Welding F-579

Longitudinal flat side gusset welded on plate or beam flange


edge, gusset length l
50: L < 150 mm
45: L < 300 mm
40: L > 300 mm

Longitudinal flat side gusset welded on edge of plate or beam


flange, radius transition ground.
90: R > 150 mm or r/w > 1/3
71: 1/6 < r/w < 1/3
50: r/w < 1/6

71: Circular or rectangular hollow section. Section width


parallel to stress direction < 100 mm, else like longitu-
dinal attachment.
F-580 LMS FALANCS User Manual - Seam Weld Databases

Lap joints

Transverse loaded lap joint with fillet welds


65: Fatigue of parent material
45: Fatigue of weld throat
Stress ratio must be
0<R<1!

Longitudinally loaded lap joint with side fillet welds


50: Fatigue of parent material
50: Fatigue of weld (calculated on maximum weld length of
40 times the throat of the weld

Lap joint gusset, fillet welded, non-load-carrying, with smooth


transition (sniped end with < 20o or radius), welded to loaded
element
c< 2t max 25 mm
63: To flat bar
56: To bulb section
50: To angle section
International Institute of Welding F-581

Reinforcements

End of long doubling plate on I beam, welded ends (based on


stress range in flange at weld toe)
56: tD 0.8 t
50: 0.8 t < tD 1.5 t
45: tD > 1.5 t

End of long doubling plate on beam, reinforced welded ends


ground (based on stress range in flange at weld toe)
71: tD 0.8 t
63: 0.8 t < tD 1.5 t
56: tD > 1.5 t

50: End of reinforcement plate on rectangular hollow section


Wall thickness:
T < 25 mm
F-582 LMS FALANCS User Manual - Seam Weld Databases

80: Reinforcements welded on with fillet welds, toe ground


Toe as welded
71: Analysis based on modified nominal stress

Flanges, branches and nozzles

71: Stiff block flange, full penetration weld

Stiff block flange, partial penetration or fillet weld


63: Toe crack in plate
45: Root crack in weld throat
International Institute of Welding F-583

71: Flat flange with almost full penetration butt welds,


modified nominal stress in pipe, toe crack

63: Flat flange with fillet welds, modified nominal stress in


pipe, toe crack

80: Tubular branch or pipe penetrating a plate, K-butt


welds.
If diameter is larger than 50 mm, stress concentration of
cutout has to be considered
F-584 LMS FALANCS User Manual - Seam Weld Databases

71: Tubular branch or pipe penetrating a plate, fillet welds.


If diameter is larger than 50 mm, stress concentration of
cutout has to be considered

71: Nozzle welded on plate, root pass removed by drilling.


If diameter is larger than 50 mm, stress concentration of
cutout has to be considered

63: Nozzle welded on pipe, root pass as welded


If diameter is larger than 50 mm, stress concentration of
cutout has to be considered
International Institute of Welding F-585

Tubular joints

63: Circular hollow section butt joint to massive bar, as


welded
Circular hollow section welded to component with single
side butt weld, backing provided. Root crack

50: Circular hollow section welded to component single sided


butt weld or double fillet welds. Root crack
F-586 LMS FALANCS User Manual - Seam Weld Databases
Installation F-587

Part 9

Installation

This part contains general information concerning the installa-


tion of LMS FALANCS.
F-588 LMS FALANCS User Manual - Installation
Installation Instructions F-589

Installation Instructions
To install LMS FALANCS on your system, please follow the
tecware installation instructions shipped with your LMS FAL-
ANCS installation to
z unpack the installation
z adapt the configuration files
z setup the user environments
z setup the license server.

The remainder of this part is specific to LMS FALANCS and


the interaction with FEM tools.
F-590 LMS FALANCS User Manual - Installation
Operating Systems: Supported Versions F-591

Operating Systems: Supported


Versions

UNIX Systems
LMS FALANCS runs on the following UNIX operating systems
Architecture OS
Hewlett Packard 9000 Series HP-UX 11.x
800
IBM AIX 4.3
SGI IRIX 6.5
SUN Sparc Solaris 7

The following versions are used for internal quality insurance


tests:
Architecture OS
Hewlett Packard 9000 Series HP-UX 10.20
800
IBM AIX 4.3
SGI IRIX 6.5
SUN Sparc Solaris 7

Microsoft Windows
LMS FALANCS runs on Microsoft Windows 4.0 with service
pack 3 or higher.
F-592 LMS FALANCS User Manual - Installation
Installation of CAT/FALANCS F-593

Installation of CAT/FALANCS
The release notes contain a list of all versions, analysis types
and elements supported from LMS FALANCS when working
with CAT/FALANCS.
The list is available by the entries marked in the following fig-
ure:

Fig. 137:Links to the description of supported elements


F-594 LMS FALANCS User Manual - Installation

Installation
In the subdirectory
falancs/contrib
of the LMS FALANCS installation directory a file
USRENV.dcls
is provided. The contents of this file must be included in the
USRENV_FALANCS.dcls file of the CAT/FALANCS user. This
may be done most easily by
1. copy the provided file to a central place, e.g.
/catiafiles/USRENV_FALANCS.dcls
2. Append the line
include ('/catiafiles/USERENV_FALANCS.dcls');
to the USRENV.dcls files of the CAT/FALANCS users.
To run CATIA with the CAT/FALANCS extensions you have
to use the tecware script with the command
tecware catia
where the user must be able to start CATIA by the command
catia
To use the FALANCS module within CATIA you have to in-
clude the module FALANCS in your current keypad.

Remark: We suggest to supply an alias like catfalancs for the start of


CAT/FALANCS.

Remark: The module FALANCS is included in the subdirectory fal-


ancs/lib of the tecware-installation directory. Keep in mind that the length
of the load path in CATIA for packages is limited.

Remark: Do not unload the package FALANCS using


/unload m FALANCS
Special Features for FEM Postprocessors F-595

Special Features for FEM


Postprocessors
This chapter describes the installation of the ANSYS post
processing toolbar and the PATRAN tool menu.

ANSYS Post Processing Toolbar


If you are licensed for the ANSYS post-processing tools, a tool-
bar is supplied with the LMS FALANCS installation.
The
$TECWAREHOME/contrib
subdirectory in the installation root directory contains a subdi-
rectory
$TECWAREHOME/contrib/ansys
that contains the necessary files.

Unix systems
To install the toolbar:
1. Copy the files *.mac to the docu subdirectory of your AN-
SYS installation.
2. Edit the file falancs:
you have to give the full path to the TecWare installation
directory, e.g. if you installed LMS FALANCS into the di-
rectory /cae_soft/lms/tecware write
/cae_soft/lms/tecware/tecware ans2tsi
to the file falancs.
3. Edit the file ans2tsi:
F-596 LMS FALANCS User Manual - Installation

you have to give the full path to the TecWare installation


directory, e.g. if you installed LMS FALANCS into the di-
rectory /cae_soft/lms/tecware write
/cae_soft/lms/tecware/tecware ans2tsi
to the file ans2tsi.
4. Copy the files falancs and ans2tsi to the bin subdirec-
tory of your ANSYS installation and ensure that the ANSYS
users have this subdirectory in the PATH environment vari-
able.
5. To load the FALANCS toolbar
in each ANSYS session:
Add the following two commands at the end of your file
Start??.ans:
/input,lms_bar,dat,<path>
/menu,on
The text <path> has to be replaced by the appropriate
path where you can find the file LMS_bar.dat.

Remark: Either expand the file Start??.ans manually in a text


editor or use the menu items FileRead Input from ... and
MenuCtrlsPUpdate Toolbar to load the file LMS_bar.dat and start
the toolbar.

After restarting ANSYS or after selecting the menu item


FileClear & Start new the FALANCS toolbar is
started
OR
only in the running ANSYS session:
the file Start??.ans has not to be changed
After selecting the menu item FileClear & Start new
the FALANCS toolbar is started.
Special Features for FEM Postprocessors F-597

Microsoft Windows
To install the toolbar:
1. Copy the files *.mac to the docu subdirectory of your AN-
SYS installation.
2. Edit the file falancs.bat:
you have to give the full path to the TecWare installation
directory, e.g. if you installed LMS FALANCS into the di-
rectory Y:\cae_software\tecware
set tecwpath=Y:\cae_software\tecware\
to the file falancs.bat.
3. Edit the file ans2tsi.bat:
you have to give the full path to the TecWare installation
directory, e.g. if you installed LMS FALANCS into the di-
rectory Y:\cae_software\tecware write
Y:\cae_software\tecware ans2tsi
to the file ans2tsi.bat.
4. Copy the files falancs, ans2tsi and ansrm.bat to the
bin subdirectory of your ANSYS installation and ensure
that the ANSYS users have this subdirectory in the PATH
environment variable.
5. To load the FALANCS toolbar
in each ANSYS session:
Add the following two commands at the end of your file
Start??.ans:
/input,lms_bar,dat,<path>
/menu,on
The text <path> has to be replaced by the appropriate
path where you can find the file LMS_bar.dat.

Remark: Either expand the file Start??.ans manually in a text


editor or use the menu items FileRead Input from ... and
MenuCtrlsPUpdate Toolbar to load the file LMS_bar.dat and start
the toolbar.
F-598 LMS FALANCS User Manual - Installation

After restarting ANSYS or after selecting the menu item


FileClear & Start new the FALANCS toolbar is
started
OR
only in the running ANSYS session:
the file Start??.ans has not to be changed
After selecting the menu item FileClear & Start new
the FALANCS toolbar is started.

Installing the PATRAN Tool Menu


In the contrib/patran subdirectory of your installation you
find a pcl-file called
lmsdt.pcl
Copy this file to the patran75 subdirectory of your patran75 in-
stallation. Add the lines
/* LMS Durability Technologies Tool Menu */
!! INPUT lmsdt.pcl NOERROR
lms.init()
to the init.pcl file and the LMS Tool menu will be loaded
automatically each time you start PATRAN.
You may load the lmsdt.pcl file by hand as well. Do not for-
get to start the menu by the lms.init() command in this
case.
Copy the scripts falancs and pat2tsi to the PATRAN bin direc-
tory or to any directory that is included in all users PATH
variable.
Adapt the scripts to your local installation:
Edit the file falancs, you have to give the full path to the
tecware-installation directory, e.g. if you installed LMS FAL-
ANCS into the directory
/cae_soft/lms/tecware
write
/cae_soft/lms/tecware/tecware falancs
to the file falancs.
Special Features for FEM Postprocessors F-599

1. Edit the file pat2tsi, you have to give the full path to the
tecware-installation directory, e.g. if you installed LMS
FALANCS into the directory
/cae_soft/lms/tecware
write
/cae_soft/lms/tecware/tecware pat2tsi $1
to the file pat2tsi.
F-600 LMS FALANCS User Manual - Installation
Predefined Directories for Temporary Storage and for Input Files F-601

Predefined Directories for Temporary


Storage and for Input Files
LMS FALANCS uses some special directories as temporary di-
rectory and in the file selection. These directories are described
in the following paragraphs.

LMS FALANCS Temporary Directory


Temporary files get stored in a temporary directory that is
specified in the tecware.ini file by the TEMP_DIR setting in
the section [Runtime]. For each LMS FALANCS run a subdi-
rectory is automatically created with a unique name for each
run. This subdirectory is used as temporary directory for LMS
FALANCS.
In this directory the scratch file and intermediate folders are
written to some place below this directory. You can look up the
actual temporary directory by selecting the item Setup in the
Help menu of the LMS FALANCS main window.
At the end of each LMS FALANCS run, the user will be asked
whether to keep the temporary data or to delete it. By choosing
to delete the temporary data this directory and all its subdirec-
tories are deleted.
For each batch mode job an individual temporary directory is
created. The user is responsible for the handling of these direc-
tories.
F-602 LMS FALANCS User Manual - Installation

Predefined Directories for Input Data


It is possible to define favorite directories for the file selection
windows in LMS FALANCS. These directories may be defined
in the tecware.ini configuration file. All entries in the indi-
vidual files are merged. See the part General TecWare Set-
tings for further information.
Necessary Storage Space F-603

Necessary Storage Space


LMS FALANCS requires some storage space for the installati-
on, for result saving and during the computation runs.

Storage Space Needed for LMS FALANCS


Software
The disk storage space for a complete LMS FALANCS installa-
tion is approximately 310 MB. The installation contains exam-
ple data and the online documentation.

Temporary Storage Space Needed During


LMS FALANCS Execution
Temporary storage during LMS FALANCS execution depends
on whether or not an FEM or non FEM analysis is run, and on
the length of the time histories used.
For a non-proportional FEM analysis, there are 8 bytes of stor-
age for each node, and for time histories, there are up to 3
times the length of each time history channel times 4 bytes
used for intermediate files.
Other intermediate files on the order of 10 KB are written
during an analysis if they can not be stored in a memory
buffer.
For permanent storage of results, there is approximately 10
KB per task. For finite element analyses the damage results
are written into a load case, so the only extra disk space for one
load case is needed.
F-604 LMS FALANCS User Manual - Installation

For modal superposition based on a NASTRAN modal tran-


sient analysis, files storage space can be large as the punch file
created by NASTRAN is an ASCII file. The size will depend on
the number of modes and length of the time history, and is ap-
proximately the number of modes times the length of the load
history times 8 bytes.

Remark: When leaving LMS FALANCS the user will be asked whether all
temporary files and results of non-FEM analysis should be deleted.

Permanent Storage Needed for LMS


FALANCS Results
For permanent storage of results, there is approximately 10
KB per task. For finite element analyses the damage results
are written into a load case, so the only extra disk space for one
load case is needed. For ANSYS the first load case will be
overwritten, such that there is no additional storage space
needed for ANSYS results.

Remark: When leaving LMS FALANCS the user will be asked whether all
temporary files and results of non-FEM analysis should be deleted.
Prepare Batch Processing F-605

Prepare Batch Processing


LMS FALANCS analysis runs may be executed directly from
the graphical user interface (GUI) or queued into a batch proc-
ess line. The LMS FALANCS batch mode may be invoked from
the command line or directly from the graphical user interface.
To make LMS FALANCS batch mode work in your particular
batch environment you have to provide some script files and
change the necessary entries in the configuration file
falancs.ini.
F-606 LMS FALANCS User Manual - Installation

Queuing outside of LMS FALANCS


The batch mode of LMS FALANCS is invoked by the tecware
script that resides in the installation directory. Assuming that
an alias "tecware" is set to this script the following line starts
LMS FALANCS in batch mode:
tecware falbatch <batch command file> <notification
script>
where

<batch command file>


is a Geometry Worksheet Folder either in binary or in AS-
CII format
and

<notification script>
is invoked after completion of the batch job with the follow-
ing list of arguments
<notification script> <return-code> <temp-directory>
<log-file>
where
<return code> is 1 = success, 0 = failure
<temp- is the directory where the temporary data
directory> of the task are stored
<log-file> is the file that will contain the messages
normally sent to the computation status
box, information boxes, warning boxes and
error boxes.
Prepare Batch Processing F-607

Queuing from the graphical user interface


If the option start in batch mode in the Job initialization
window is checked the job will not be started interactively but
the command given as the parameter
GWSBatchProgram = <command>
in the section [Batch Processing] of the configuration file
falancs.ini is started. The GWS folder needed as <batch
command file> for the falbatch program replaces the pattern
%1 in the parameter definition.
The GWS folder used to invoke is first copied to a separate
temporary directory. Hence it will not be deleted by exiting
LMS FALANCS and choosing delete temporary data. The noti-
fication script will be invoked with the name of the directory as
second argument.
A batch command program should queue the batch process and
handle the batch process via a notification script. The program
has to decide what to do with the temporary directory.
The default setting just starts the job immediately and deletes
the temporary GWS folder after execution.
F-608 LMS FALANCS User Manual - Installation
Frequently Asked Questions F-609

Part 10

Frequently Asked Questions

In this part we try to answer some of the most common ques-


tions on LMS FALANCS.
F-610 LMS FALANCS User Manual - Frequently Asked Questions
What is the polarity (sign) of load channels? F-611

What is the polarity (sign) of load


channels?
For fatigue calculations, LMS FALANCS will assume that ten-
sile stresses and strains are positive. Because some damage
parameters are positive mean stress sensitive, it is important
that the user observes this convention.
Users should be particularly cautious when working with finite
element analyses. In these cases, the load history is assumed
to be in the direction of the load defined in the static analysis.
If it is not, then the user must define an appropriate load his-
tory calibration factor.
F-612 LMS FALANCS User Manual - Frequently Asked Questions

There are different entries in the


Rainflow matrix and the
corresponding Damage matrix. Is
that possible?
The rainflow matrix that is displayed in the results is counted
during the first run through the load history. Here the hystere-
sis loops counted by the Clormann-Seeger counting, i.e. hys-
teresis loops starting on the cyclic stress-strain path are added.
The damage matrix accounts for the damage of the hysteresis
loops closed in the second and all following runs through the
load history. Hence in some cases there may be hysteresis loops
in the rainflow matrix where there are no corresponding loops
in the damage matrix and vice versa. The reason for the differ-
ent counting is that the rainflow counting should be compatible
with the other tecware methods but the damage matrix has to
account for the special background of fatigue analysis.
I increase the eL settings in my FEM analysis but the damage gets smaller. F-613

I increase the eL settings in my FEM


analysis but the damage gets
smaller.
The numbers eL give the load level at which the FEM analysis
for the corresponding load case was performed. Hence to get a
normalized load, the stress tensors in the corresponding load
case are divided by eL. That means that the observation that
increasing eL diminishes the damage is an intended feature.
F-614 LMS FALANCS User Manual - Frequently Asked Questions

I have made an ANSYS static


analysis then performed a fatigue
calculation and can no longer find
my static stress results. Where are
they?
When LMS FALANCS calculates damage based on the ANSYS
FE analysis, the damage calculation results are written in the
first load case of the analysis file. Any stress results (or previ-
ous damage calculation results) in this load case will be over-
written. Therefore, it is important to set up a dummy load case
as the first load case, so that the stress results can still be ac-
cessed as load case two or higher.
I get high stresses at the points where the loads are applied. Does this have influence on the
fatigue analysis? F-615

I get high stresses at the points


where the loads are applied. Does
this have influence on the fatigue
analysis?
If the loads in a FEM analysis are concentrated to a small set
of nodes, the results around these loads are usually unreliable
and too high. If a non proportional fatigue analysis is con-
ducted using LMS FALANCS these regions may mislead the
automatic detection of critical spots and the rainflow filtering
process may fail.
In this case these regions should be excluded from a fatigue
analysis by defining element sets for the analysis that exclude
the elements around point loads.
F-616 LMS FALANCS User Manual - Frequently Asked Questions
LMS FALANCS for Microsoft Windows F-617

Part 11

LMS FALANCS for Microsoft


Windows

LMS FALANCS is running not only on UNIX systems but also


on Microsoft Windows (Windows NT and Windows 2000).
LMS FALANCS for Microsoft Windows has essentially the
same functionality and user interaction as for the other avail-
able platforms. In this chapter we only describe the differences
and restrictions.
F-618 LMS FALANCS User Manual - LMS FALANCS for Microsoft Windows
LMS FALANCS for Microsoft Windows F-619

LMS FALANCS for Microsoft


Windows

Installation
A standard setup procedure is provided on the installation CD
such that you may install LMS FALANCS via the usual in-
stallation routine as e.g. using "Control panel Software In-
stall"
You may define the installation path during the installation
routine.

Starting LMS FALANCS


During the installation a batch file called falancs.bat is cre-
ated in the installation directory. This batch file has to be used
to start LMS FALANCS such that all environment variables
are set correctly.
You may find it convenient to copy a link to this batch file to
your desktop.

Pathnames for databases


Ensure that the path names you use in the configuration file
falancs.ini are valid Windows path names.
F-620 LMS FALANCS User Manual - LMS FALANCS for Microsoft Windows

Global and local configuration


The global configuration files are found in the same way like in
the UNIX-versions. The local configuration files are found in
C:\tecware

Restrictions
Due to technical reasons in this version of LMS FALANCS for
Windows NT there are no zooming and value picking facilities
in the graphic windows.
File Formats F-621

Appendix:

File Formats

This part describes the file formats supported in LMS FA-


LANCS.
F-622 LMS FALANCS User Manual - File Formats
Directory names F-623

Directory names
The LMS TecWare components run on different hardware plat-
forms and operating systems.
LMS FALANCS has been implemented to be independent from
these platforms. Only the specification of file and path names
depends on the operating system.
When working with standard directories, these specific conven-
tions valid for the used operating system can be ignored pre-
vailingly.
This chapter describes the structure of directory names and file
names with respect to different operating systems and com-
puter platforms.

Unix
In principle, a complete path name is subject to the following
structure:

Fig. 138: FULL FILE SPECIFICATION of a path name under UNIX

z The path name may contain any characters.


z Directories are separated by means of a slash '/'. The num-
ber of subdirectories is unlimited.
z In LMS FALANCS the entire path name may contain up to
256 characters.
z File name extensions do not explicitly exist. By specifying
points '.', you may simulate any number of extensions.
z The file name may be composed of up to 14 characters.
(SUN-OS: 255 characters)
F-624 LMS FALANCS User Manual - File Formats
Supported Data Formats F-625

Supported Data Formats


The TecWare components as LMS FALANCS can read several
kinds of data.
The supported data formats depend on your installation.
ASCII

List of load data formats


Currently, the following data formats can be read:
data format short name
AS
HDS HD
IBM-I2 MB
FUNKTION IF
PK PK
PK2 P2
PK2 View PV
RPC-III RP
STRUKTUR IS
TDF TD
UB UB

In general, the data format FUNKTION is applied for time series


and STRUKTUR is used for matrices, when storing data.
F-626 LMS FALANCS User Manual - File Formats

List of FEM result data formats


The FEM result files that LMS FALANCS is able to read and
write are described in detail in Part 6 Reference - Interfaces to
Finite Element Tools of this manual. Here we give just a table
as overview:
FEM Tool Data format
Default short name
extension
ANSYS Internal binary .rst ANS
NASTRAN OP2 .op2 NAS
I-DEAS ASCII universal .unv IDE
Pro/MECHANICA Internal binary .neu MEC
ABAQUS Internal binary .fil ABA
CAT/FALANCS Intermediate .tmp CAT

List of FEM set file formats


LMS FALANCS is only able to read its internal format "Ele-
ment Sets":
Data format Default extension short name
Element Sets .tsi TSI
There exist tools to convert ASCII format files as well as some
FE-files to this internal format. See the section of your FEM
tool in Part 6 ReferenceInterfaces to Finite Element Tools
for detail.
Supported Data Formats F-627

List of GWS file formats


Geometry Work Sheets can be read and written into an inter-
nal binary format (Folder format) or in a ASCII format that is
used for the batch command files.
Data format Default extension short name
Binary .fol FOL
ASCII .fal FAL
The binary format is used for internal storage, the batch com-
mand file format is described in detail in the chapter The
Batch Command File.
F-628 LMS FALANCS User Manual - File Formats
The Data Format ASCII for Time Series F-629

The Data Format ASCII for Time


Series
ASCII files may be the easiest and most common way of stor-
ing time series.
The chapter The Data Format ASCII in the manual LMS
TecWare - Volume I: LMS TecWare Kernel contains a detailed
description of the ASCII format supported in LMS TecWare
and LMS FALANCS.
The manual LMS TecWare - Volume I: LMS TecWare Kernel is
available
z in the online help system of LMS FALANCS (menu item
HelpOverview) or
z as pdf-file tecware_volume_1_en.pdf in the subdirectory
manual of your LMS TecWare installation directory.
F-630 LMS FALANCS User Manual - File Formats
ASCII File Format of Load-Notch Strain Curves F-631

ASCII File Format of Load-Notch


Strain Curves
The user may specify the load-notch strain curve to be used
during a Strain-life Approach fatigue analysis. The first col-
umn contains the elastic stress, e~ . This elastic stress is al-
ways proportional to the external load, even if the material has
yielded. The second column contains the unitless total notch
strain. The first point should be zero stress and zero strain.
Tab characters should not be used in the file. Comments in the
file are marked with #.
The user should make certain that the material properties se-
lected in the Material Data Sheet are consistent with those
used to obtain this load-notch strain curve. For example, if the
curve was obtained using non-linear finite element analysis,
the finite element analysis material properties should be taken
from the same Material Data Sheet to be used in the fatigue
analysis.
The data format of ASCII Load-Notch strain files is the same
as for ASCII load histories as described in detail in the previ-
ous section. It is important that the channel names are chosen
exactly as in the example below. Be sure that the entries are
ordered, such that both columns are increasing.
BEGIN
CHANNELNAME = [LOAD,STRAIN]
COLUMNTYPE = [R4,R4]
COLUMNWIDTH = [15,15]
COLUMNOFFSET = [0,1]
LENGTH = [10, 10]
#234567890123456789012345678901234567890123456789
END
0.000000e+00 0.000000e+00
9.259259e-01 1.450555e-05
1.851852e+00 2.942633e-05
2.777778e+00 4.466388e-05
5.555555e+00 8.653605e-05
1.018519e+01 1.576316e-04
1.481481e+01 2.275840e-04
1.944444e+01 2.988200e-04
F-632 LMS FALANCS User Manual - File Formats

2.222222e+01 3.419045e-04
2.407407e+01 3.705882e-04
The ASCII Data Format For Element Sets F-633

The ASCII Data Format For Element


Sets
The LMS FALANCS installation provides the program
elem2tsi

to convert ASCII element files to files that are readable by


LMS FALANCS for element set definition.
The user can create as many ASCII element set files as neces-
sary for the analysis. The program needs the setting of the
tecware-environment. To provide this environment the pro-
gram should be started from within LMS FALANCS by se-
lecting the menu item ToolsASCII fileFALANCS Ele-
ment sets of LMS FALANCS. For each input file a set is cre-
ated with the name of the input file.
The input files are ASCII files providing in each line one ele-
ment number. After this element number any comment may be
appended which will be ignored by elem2tsi.
Example
29467 # Here starts part xy
342
123543 , 6524 ,674
122452
15
The written element set in this example contains the elements
29467, 342, 123543, 122452 and 15.
F-634 LMS FALANCS User Manual - File Formats
Data Representations of Stress-Life Curves and Dang Van Data F-635

Appendix:

Data Representations of
Stress-Life Curves and Dang
Van Data

This part contains information on the data representation of


stress-life curves and Dang Van data.
F-636 LMS FALANCS User Manual - Data Representations of Stress-Life Curves and Dang Van
Data
Data Representation of SN curves (Woehler type F-637

Data Representation of SN curves


(Woehler type
In LMS FALANCS we have the default representation of SN
curves (Whler curve)
k1 k 2
N E SE k 2 S1
N= k2
for S E < S < S max
S
N E SE k 2
N= k2
for S1 < S < S max
S
with the quantities:
k1, k 2 , SE , N E , S1 .
The SN curve can be written in the form
log( N) = A1 log(S) + B1 , S < S1
log( N) = A2 log(S) + B2 , S > S1
where
A1 = k 1 , A 2
= k 2 , B1
= B2 + (k 1 k 2 ) log(S1 ), B2
(
= log N E SE k 2 )
B2 B1 B2 log( N E )
or log(S1 ) = , log(SE ) = .
A1 A 2 k2
Here the stress S is an amplitude. The amplitude S and the
maximum stress S are related to each other via
1 R
S = S
2
F-638 LMS FALANCS User Manual - Data Representations of Stress-Life Curves and Dang Van
Data

where R denotes the R-ratio. If the SN curve is expressed using


the maximum stresses, then we have
log( N) = A1 log(S) + B1,0 < S < S1
log( N) = A 2 log(S) + B2 , S > S1 > 0
with the relations
Ai = A i
1 R
Bi = Bi Ai log
2
1 R
Bi = Bi + Ai log .
2
These relations are valid for R < 1.
In pure compression (R > 1) we have S < 0 and
log( N) = A1 log S + B1,0 > S > S1
log( N) = A 2 log S + B2 , S < S1 < 0
with the relations
Ai = A i
1 R
Bi = Bi Ai log
2
1 R
Bi = Bi + Ai log .
2
In LMS FALANCS we often work with Sm instead of R. The
following relations are valid:
1+ R
Sm =
1 R
1 R 1
= .
2 1 + Sm
Data Representation of Stress-Life Bastenaire Curves F-639

Data Representation of Stress-Life


Bastenaire Curves
The Bastenaire equation is written in the form

A S S C
N= exp E
.
S SE
B
This is the form for the maximum stresses. For the amplitudes
we have

A S S C
N= exp E
.
S SE B

The following relations for the parameters are valid:
1 R
A = A
2
1 R
B = B
2
C = C .
F-640 LMS FALANCS User Manual - Data Representations of Stress-Life Curves and Dang Van
Data
Data Representation of Dang Van Data F-641

Data Representation of Dang Van


Data
The Dang Van approach works in the p- -plane spanned by the
hydrostatic pressure p and the shear . For each time step of a
loading history the values p(t ) and (t ) are calculated. The
loading path defined by the sequence of these points in the p--
plane is then compared to the boundary curve and its distance
is calculated. The simple boundary curve is defined as
= p + 0
where 0 and are the parameters defined in LMS FAL-
ANCS. The following figure illustrates the simple Dang Van
approach.

Fig. 139: The simple Dang Van approach

The multiple points definition uses a curve as shown in the


next figure
F-642 LMS FALANCS User Manual - Data Representations of Stress-Life Curves and Dang Van
Data

Fig. 140: The multiple points Dang Van definition

Such a curve is defined by a sequence of points (p i , i ) where


i = 1,..., n . The relation between the two representations for
n = 2 is given by
2 1
= and 0 = 1 p1 .
p 2 p1
If the simple Dang Van definition is given the multiple point
form is calculated using the intersection points with the p- and
axis:
p1 = 0, 1 = 0
0
p2 = , 2 = 0

Windows in LMS FALANCS F-643

Appendix:

Windows in LMS FALANCS

This part contains the complete description of those windows


which have not been described completely so far.
F-644 LMS FALANCS User Manual - Windows in LMS FALANCS
Window "Computation status" F-645

Window "Computation status"


The window "Computation status" gives the user information
on the current state of all running or finished jobs. Detailed in-
formation on the single jobs is available by opening the window
"Info".
The window "Computation status" appears after
z selecting the menu item ToolsComputation status in
the LMS FALANCS main window "LMS FALANCS" or
z starting a job from the window "Geometry Work Sheet".

Fig. 141: Window "Computation Status"

The window contains the following elements:

Process list box


This list box displays the running and finished processes.

State list box


This list box displays the state of the corresponding process.

Close
Hides the Computation Status window. All the entries re-
main in the box for further usage. You can manually pop it
up by selecting the menu item ToolsComputation
Status.
F-646 LMS FALANCS User Manual - Windows in LMS FALANCS

Clean up
Erases all finished or stopped jobs from the display.

Stop
Stops the selected job. Jobs are selected by left-clicking on
the entry in the list boxes. A confirmation window appears,
asking if the job should really be cancelled.

Info
The window "Info" appears displaying detailed information
on each listed job.

Help
The online help system is started displaying the help text to
the window "Computation status".
Window "Constant Amplitude Life-curve(s) / Stress-strain curve(s)" F-647

Window "Constant Amplitude Life-


curve(s) / Stress-strain curve(s)"
The window appears by clicking the Graphics... button in the
database selection window "Selection of Material Data Sheets".
In this window the strain-life curve of the material is plotted,
along with the uniaxial stress-strain curve for the material. Up
to four curves may be plotted at a time.

Fig. 142: Window "Constant Amplitude Life-curve(s) / Stress-strain


curve(s)

The window contains the areas Legend, the Graphics and


some Buttons.
F-648 LMS FALANCS User Manual - Windows in LMS FALANCS

Legend
At the top of the window, the material names and legend are
displayed.
Use the radio buttons to select a material for that the data
sheet is opened when pressing Data Sheet.

Graphic
The area Graphic displays the stress-strain curves on the left
and the strain-life curves on the right.
On UNIX additional zoom icons and fields are inserted below
the plots:

Left lens icon


By clicking on the icon, the zoom-in feature is enabled. Use
zoom in the left mouse button to click on the graph at the upper left
corner of a zoom-box and drag (while keeping the left mouse
button depressed) to the lower right corner of a zoom-box. A
zoomed-in region of the graph is now displayed. Select the
icon again to use the original left and middle mouse button
features.

Middle lens icon


undo
zoom The middle lens icon will undo the zoom-in history.

Right lens icon


original
state
The right lens icon will restore the display to its original
(not zoomed) state.

Strain / Stress Cycles / Strain


Numerical values for any location on the plots can be de-
termined by clicking the left mouse button at the desired lo-
cation. The coordinate values appear in the display fields
near the bottom of the window. Clicking and holding the
middle mouse button on a particular point and moving the
Window "Constant Amplitude Life-curve(s) / Stress-strain curve(s)" F-649

cursor to a new point (while keeping the middle mouse but-


ton depressed) changes the display fields to Difference:
and Factor:. These give the difference and factor (ratio)
from the number of cycles at the first point to the number of
cycles at the second point.

Buttons
The following buttons are visible both on UNIX and on Micro-
soft Windows.

Close
Selecting this button will close the display window.

Update
Selecting this button will refresh (redraw) the plot in its
original (unzoomed) state on UNIX. On Microsoft Windows,
pressing Update has no effect.

Data Sheet
The window "View Material Data Sheet" appears for view-
ing the properties of the current selected material (radio
buttons on the top of the window).

Print
Selecting this button will make the "Print" window appear
so that the graph can be printed.

Help
Selecting this button will display the online-help for this
section.
F-650 LMS FALANCS User Manual - Windows in LMS FALANCS
Window "Creation of synthetic SN curves" F-651

Window "Creation of synthetic SN


curves"
In LMS FALANCS it is possible to create stress-life material
data sheets using strain-life material parameters. The stress-
life curves are generated for all possible combinations of se-
lected strain-life solution parameters set and strain material
data sets.
In the window "Creation of synthetic SN curves" you specify
the database the new SN curves are to be stored in and start
the process.
The window appears after selecting the menu item Strain-life
Approachsynthetic stress life curve.... The menu item is
available only if both material data sets and solution parame-
ter sets are already selected in the according database selection
windows.

Fig. 143: Window "Creation of synthetic SN curves"

The window contains the following elements:


F-652 LMS FALANCS User Manual - Windows in LMS FALANCS

Selected materials
The number of strain material data sets that are currently
selected in the database selection window "Selection of Ma-
terial Data Sheets".

Selected solution parameters


The number of solution parameter sets that are currently
selected in the database selection window "Strain-life ap-
proach - Selection of Solution Parameter Sets".

Synthetic SN curves
The number of created SN curves results from the number
of possible combinations of material data sets and solution
parameter sets.

Target database
The option menu defines the database the created SN
curves are stored in.
Available entries are all editable databases.

OK
The window is closed and the creation of the new SN curves
is started.
The generated curves are placed in the stress-life material
database (containing SN Curves) specified by Target data-
base, and given names according to the following:
SYNxxxx::<original material name>, <load-notch strain
curve method>=<limit-load value>
where
xxxx is a four digit number that ensures that a unique
material data set is specified.
<original material name> is the text name of the original
strain-life data set
<load notch strain curve method> describes the input
for the type of load-notch strain approximation. This
is: N for Neuber, SB for Seeger-Beste, ES for ESED
and F for File.
<limit load value> is the limit load value specified in the
strain-life data set or the filename if <load notch
strain curve method> is File.
Window "Creation of synthetic SN curves" F-653

Remark: the damage parameter is not used to determine the syn-


thetic curve.

Cancel
The window is closed without creating any SN curve.
F-654 LMS FALANCS User Manual - Windows in LMS FALANCS
Window "Damage Selection" F-655

Window "Damage Selection"


The user may examine and interrogate the graph of a Non-
FEM result task and start the history reduction for the dis-
played result.
The window "Damage selection" appears after
1. selecting a result task in the window "history reduction"
and
2. pressing OK or Apply.

Fig. 144: Window "Damage Selection"


F-656 LMS FALANCS User Manual - Windows in LMS FALANCS

Damage per bin appears on the horizontal axis and omission


amplitude (hysteresis level) appears on the vertical axis. A his-
togram is plotted on the graph.
The window contains the following elements:

Slider bar
A slider bar at the right side of the window is initially at the
lowest position, at the bin level zero.

Reduction to
The Reduction to field initially reads 100% of damage and
100% of cycles.
By moving the slider up, the bin level changes and the per-
cent damage and percent cycles change. For example (de-
pending on the load sequence), moving the slider up to bin
10 may cause the damage to reduce to 98% and the number
of cycles retained may read 10%.

Minimum resulting segment length


The minimum resulting segment length can be set to a
specified number of samples. This number of samples will
be the minimum segment length of the load sequence that
will be left between edited portions of the load sequence.
This value could be adjusted if, for example, maintaining a
certain power spectral density of the time history was
needed.

Result directory
The result directory must be specified and is where the fa-
Search tigue analysis results of the edited load sequence(s) is(are)
placed.
The Search button opens the directory selection window
"Result Directory Selection" where you browse for the direc-
tory.

OK
When a result directory has been specified and this button
is selected, the window "Damage Selection" closes and the
fatigue analysis on the edited load sequence is started. The
"Computation status" window is displayed and the resulting
time series are written to the chosen directory.
Window "Damage Selection" F-657

Cancel
Selecting Cancel will close the window without selecting
any analysis.

Help
Selecting this button will display this help information.
F-658 LMS FALANCS User Manual - Windows in LMS FALANCS
Window "Estimation Based on Uniform Material Law" F-659

Window "Estimation Based on


Uniform Material Law"
The window "Estimation Based on Uniform Material Law" is
used to estimate strain life material properties. This option al-
lows the user to use empirically derived relations to estimate
strain life material properties. The Ultimate Tensile
Strength and Youngs Modulus of the material in MPa must
be specified. A radio button to specify either an Unalloyed or
Low-alloy Steel or an Aluminum or Titanium Alloy metal
must be chosen. This method is described in detail in the LMS
FALANCS Theory Manual.
The window appears after selecting the menu item Action
Uniform Material Law... in the database selection window
"Selection of Material Data Sheets".

Fig. 145: Window "Estimation Based on Uniform Material Law"

The window contains the following elements:

Ultimate Tensile Strength


The material's specific ultimate tensile strength in MPa.
Allowed are values in the range [30,2000].
F-660 LMS FALANCS User Manual - Windows in LMS FALANCS

Young's Modulus
The specific value of Young's modulus in Mpa.
Allowed are values in the range [10000,1000000].

Unalloyed or Low-alloy Steel / Aluminum or Titanium


Alloy
The kind of material is defined by these two radio buttons.

OK
The data sheet "Define Material Data Sheet" for defining
material data appears. The defined parameters are entered
at the fields
Tensile Strength in the area Static Failure Data
and
Youngs modulus in the area Ramberg-Osgood Rela-
tion.
The other fields are filled with the parameters calculated
according to the uniform material law. You may change
these settings, enter a name for the material data set and
specify the database where it is to be stored in. Use the but-
tons OK or Apply for saving the new material data set and
the button Cancel for rejecting the settings..
The window "Estimation Based on Uniform Material Law"
is closed.

Cancel
The window "Estimation Based on Uniform Material Law"
is closed. No further action is started.

Help
Selecting this button will display this help information.

OK
The window is closed.

Cancel
When this button is selected, the "Estimation Based on Uni-
form Material Law" window closes and the user is trans-
ferred back to the database selection window "Selection of
Material Data Sheet".
Window "Exit LMS FALANCS" F-661

Window "Exit LMS FALANCS"


The window "Exit" is used to decide on the disposition of the
temporary data written during the current session and to quit
LMS FALANCS.
The window appears after selecting the menu item FileExit.

Fig. 146: Window: Exit Confirmation

The window contains the following elements:

Radio buttons
Choose whether to keep the temporary data in further ses-
sions or to delete it when leaving LMS FALANCS.

Yes
Leave LMS FALANCS and delete the temporary data if the
corresponding option in the radio buttons is checked.

No
Return to LMS FALANCS ignoring the option checked by
the radio buttons.
F-662 LMS FALANCS User Manual - Windows in LMS FALANCS
Window "Geometry Cell" F-663

Window "Geometry Cell"

The "Geometry Cell" window allows the user to edit the high-
lighted cells from the "Geometry Work Sheet". Its actual ap-
pearance depends on the approach chosen for analysis.
See the chapter Fatigue Analysis with the windows "Geome-
try Work Sheet" and "Geometry Cell" for information on using
the Geometry Work Sheet and the window "Geometry Cell".
The window "Geometry Cell" appears by selecting non FEM:
Fatigue Analysis.

Fig. 147: Window "Geometry Cell Non FEM"

Fig. 148: Window "Geometry Cell FEM"


F-664 LMS FALANCS User Manual - Windows in LMS FALANCS

The window contains the sections Load Component, Other,


Table and Geometry. Note that the edit fields and search
buttons are sensitive only in case of an appropriate cell is se-
lected in the Geometry Work Sheet.

Load Component
In this section of the window, information about the various
load sequence files and channels is displayed and the calibra-
tion values can be defined.

File
This display field lists the file from the channel that has
been selected for a fatigue analysis.

Channel
This display field lists the channel name from the file se-
Search lected for fatigue analysis. Pressing the Search button opens
the load history selection window to change the channel.

Remark: Only one load history can be chosen from the load history se-
lection window when started from here.

Calibration
This display field shows the calibration offset, O and the
Search calibration factor, F, as well as the type of history. All these
fields can be edited by calling the window "Load History
Calibration" by selecting the Search button near the dis-
play box. The window "Load History Calibration" also shows
the original maximum and minimum values in the history.

Other
This section of the "Geometry Cell" window displays the
Task/Site text field cell, the Material property file of the cell
and Solution Parameters set for this cell.
Since the tasks are initially just given a unique number the
Search user should change this field for each analysis. The Material
property file and Solution Parameters set can be changed by
pressing the Search button to open the corresponding data-
base selection window.
Window "Geometry Cell" F-665

Remark: Only one database item can be chosen from the database se-
lection window when started from here.

In the FEM case instead of the Task/Site field the element


sets are given. Different parts of the analyzed structure
may have different material properties or another surface
correction factor should be applied. In this case you have to
define different element sets and you can give the material
and solution properties in this box.

Table
This section of the window "Geometry Cell" displays the
row/column location of the current cell (Current), the total
number of cells (Total) and duplicates (Duplicates) in the
GWS.

Geometry
In this window section, applied loads are related to the local
e~ e~
stress state. Note that the values for and L can be typed
and when the enter key on the keyboard is pressed, the values
are placed in the highlighted cell on the "Geometry Work
Sheet" and the next cell becomes highlighted. (The direction for
going to the next cell to be can be specified by the edit mode in
the "Geometry Work Sheet".)
~
c= e~ / eL
~ ~
The c is the ratio of to L . It is the load influence factor,
e e

relating the calibrated load sequence to the local elastic


stress state. This field is only available for non FEM analy-
sis runs.

Result file
The name of the result file where the load case is read from
is displayed in this field, which is only available for FEM
analysis runs.

~
e

e~
This is the elastic equivalent stress caused by the load L .
This field is only available for non FEM analysis runs.
F-666 LMS FALANCS User Manual - Windows in LMS FALANCS

Load case
The load case where the FEM results are read from is dis-
played. This field is only available for FEM analysis runs.
e ~
L
This is a reference load applied to the structure that causes
e~
the stress . The units for this load should be consistent
with those in the calibrated time sequence.

e~
Remark: For a FEM analysis the value of for each node is read from
e~
the result file and only L has to be entered. Hence here the fields c and
e~
are replaced by the result file name and the load case name. Keep in
mind that still the stress concentration factor c is inversely proportional to
e~
L.

Buttons
The following buttons are available:

OK
Selecting this button will accept the changes to the "Geome-
try Cell" window and close the window. (The window may be
re-displayed by selecting the menu items Options/Table Cell
Window/Show.)
If there are any invalid table entries, a warning message
will appear and the window will remain open for further
editing.

Apply
Selecting this button will apply the changes to the "Geome-
try Cell" window without closing the window. If there are
any invalid table entries, a warning message will appear.

Close
Selecting this button will close the "Geometry Cell" window
without applying any changes made to the window.

Remark: Changes are transferred to the Geometry Work Sheet only after ei-
ther OK or Apply is chosen.
Window "Geometry Work Sheet" F-667

Window "Geometry Work Sheet"


The window "Geometry Work Sheet" defines one FALANCS
job. It lists the input data and parameters of an analysis in
tabluar form. You may change the data via the window "Ge-
ometry Cell" and start the analysis from here.
See the chapter Fatigue Analysis with the windows "Geome-
try Work Sheet" and "Geometry Cell" for information on using
the Geometry Work Sheet and the window "Geometry Cell".
The title bar gives additional information about the type of the
Geometry Work Sheet. First the approach type (stress or
strain) is displayed. If a FEM analysis is done the title bar in-
dicates whether the analysis is proportional or non propor-
tional.

Fig. 149: Window "Geometry Work Sheet Non FEM"


F-668 LMS FALANCS User Manual - Windows in LMS FALANCS

Fig. 150: Window "Geometry Work Sheet FEM"

The window contains a menu bar with the items File, Initial-
ize, Edit, Check, Navigate, Select and Options, an Icon
Bar, a Table Field and several Buttons.

Menu: File
The items in the menu File are to load and save Geometry
Work Sheets.

Fig. 151: The menu File in the window "Geometry Work Sheet"

FileLoad
This entry corresponds to the entry FileLoad GWS file in
the LMS FALANCS main menu.

FileSave
If a Geometry Work Sheet has already been saved, or has
been loaded and changed, applying this item saves it using
its old file name.

FileSave As
The file selection window is popped up, such that one can
enter a file name and the format the folder is saved in.
Window "Geometry Work Sheet" F-669

Menu: Initialize
This menu has options that set up the initial "Geometry Work
Sheet" table format. The name of the Job can also be specified
from this menu

Fig. 152: The menu Initialize in the window "Geometry Work Sheet"

InitializeSingle Channel Per Task


This option initializes the worksheet so that the cells are set
up for performing a single channel fatigue analysis per task.

InitializeIsotropic Multiple Channels (Standard RP)


This option initializes the worksheet so that the cells are set
up for performing a standard rainflow projection analysis
for a multiple channel fatigue analysis. The value of c is
adjusted automatically for the channels, without having any
preferred directionshence the name, isotropic. Currently,
this can be done for up to three load channels. The linear
combinations used here correspond to the standard direc-
tions in the LMS TecWare RP-Counting.

InitializeMultiple Channels per Task


This option opens the window "Parameter Definition".

Fig. 153: The window "Parameter Definition"


F-670 LMS FALANCS User Manual - Windows in LMS FALANCS

In this window, you can specify the Number of Task/Site


Rows per Parameter Variation. This will cause task
rows to be created, all with a value of c equal to one for each
channel. The values of the cells should be edited according
to how you want the fatigue analysis defined. If you leave
duplicate rows, you will be asked to delete them.

InitializeTaskname initialization
This option opens the window "Taskname initialization".

Fig. 154: The window "Taskname initialization"

In this window, you define how the tasks are named auto-
matically.
When choosing one of the check boxes and pressing OK all
tasks in the GWS are renamed accordingly.
When pressing Cancel the tasknames remain unchanged.

InitializeStrain Gage Rosettes


This menu item is only available in the strain-life approach.
It opens the window "Strain gage rosettes":

Fig. 155: Window "Strain gage rosettes"


Window "Geometry Work Sheet" F-671

Strain gage rosettes results may be mapped for a critical


plane approach. The initialize stain gage rosettes helps the
user to fill the entries in the Geometry Work Sheet. One has
to choose 3 load histories that represent the strain gage
data. The window lets you choose between
0 - 45 - 90
0 - 60 - 120
free choice
rosettes. The entry StrainGageAngles in the section
[Method Parameters] of the configuration file
falancs.ini predefines the entries in the window.
In the text box Number of directions you can specify the
number of directions [2-100] in which the critical plane is
searched for.
Using this initialization, the load histories will get auto-
matically the load type "elastic-plastic strains".

InitializeMethod parameter
This option may be used to change the method parameter
connected to the job. The database parameter selection win-
dow is opened to view, edit or change the method parameter
set.

InitializeJob
This sub-menu item displays the "Job Setup Window" in
which any valid system file name can be specified for the
Job Name.
If the job name given is the same as one given previously,
then the results for the previous analysis will be overwrit-
ten.
F-672 LMS FALANCS User Manual - Windows in LMS FALANCS

Menu: Edit
This menu allows the user to quickly change a marked table
area.

Fig. 156: The menu Edit in the window "Geometry Work Sheet"

EditZero
Sets selected cells to zero. Applies only to the geometry ma-
trix cells.
The icon Zero and the short cut [Ctrl+z] have the same func-
Zero tion.

EditCut
Copies the entries of the selected cells to the clipboard and
deletes them.
The icon Cut and the short cut [Ctrl+u] have the same func-
Cut tion.
This function is not available for the GWS of a FEM-based
fatigue analysis or transient analysis.

EditCopy
Copy [Ctrl+c]
Copies the entries of the selected cells to the clipboard.
The icon Copy and the short cut [Ctrl+c] have the same
Copy function.
Window "Geometry Work Sheet" F-673

This function is not available for the GWS of a FEM-based


fatigue analysis or transient analysis.

EditPaste
If the clipboard contains
a single geometry matrix cell
the cell is copied to the currently selected cell
a row
The row is inserted before of after the pointer position,
depending on the value of Insert Before/Insert After.
a geometry matrix column
The column is inserted before of after the pointer posi-
tion, depending on the value of Insert Before/Insert Af-
ter.
The icon Paste and the short cut [Ctrl+p] have the same
Paste function.
This function is not available for the GWS of a FEM-based
fatigue analysis or transient analysis.

EditDelete Row
deletes the row the pointer is positioned in.

EditDelete Column
deletes the column the pointer is positioned in.

EditUndo
undoes the last operation.

EditInsert Before/Insert After


toggles the insert mode
F-674 LMS FALANCS User Manual - Windows in LMS FALANCS

Menu: Check

Fig. 157: The menu Check in the window "Geometry Work Sheet"

CheckConsistency with database


The function for comparing the parameters to the contents
of the databases is performed. This function checks,
whether the data sets in the Geometry Work Sheet file exist
in the databases. If they exist, the values for the parameters
are compared to the values in the database and the data set
is highlighted if there are differences. Thus one can check, if
the parameters used are defined in the databases (usually
this should be the case).

CheckFiles
If the GWS folders in ASCII format (*.fal) are modified out-
side of LMS FALANCS, errors may occur which are not
checked explicitly in the computation or in LMS FALANCS
Batch. To avoid such problems check Geometry Work Sheets
using this menu item.
The following checks are performed on the Geometry Work
Sheet:
Existence of FE-files.
Are the names of the load cases identical to the names
used in FALANCS?
Do the given load case numbers exist in the FE-file?
Are all load cases compatible with respect to the
number of elements and nodes?
Does the number of elements and nodes defined in the
folder coincide with the correct number in the FE-file?
Existence of element set file and element sets.
Existence of load histories (supports also TSD, how-
ever a full check of the TSD-file is not done).
Window "Geometry Work Sheet" F-675

Menu: Navigate
This menu positions the selected cell in the channel area of the
worksheet. Alternatively to using the menu items or the ac-
cording short cuts, the user can use the mouse button or arrow
keys to accomplish the same task.

Fig. 158: The menu Navigate in the window "Geometry Work Sheet"

NavigateMove to Left Margin


The cell selection is set to the left most cell in the current
row.
The short cut [Ctrl+l] has the same function.

NavigateMove to Right Margin


The cell selection is set to the right most cell in the current
row.
The short cut [Ctrl+r] has the same function.

NavigateMove to Top of Column


The cell selection is set to the top cell in the current column.
The short cut [Ctrl+t] has the same function.

NavigateMove to End of Column


The cell selection is set to the button cell in the current col-
umn.
The short cut [Ctrl+e] has the same function.
F-676 LMS FALANCS User Manual - Windows in LMS FALANCS

Menu: Select
This menu allows the user to determine the selection mode, in
order to make changes to multiple cells at once.

Fig. 159: The menu Select in the window "Geometry Work Sheet"

SelectSingle Cell
Activates a cell by mouse clicking in it. Activating a new
cell, deactivates the last choice. This option has to be used
Single
for entries that have to be unique, as the task name entry.
Cell The icon Single Cell has the same function.

SelectMultiple Cell
Activating a cell adds it to the set of activated cells. To de-
Multiple select a cell click on it again.
Cells The icon Multiple Cells and the short cut [Ctrl+m] have the
same function.

SelectSingle Column
Single A single column is selected.
Column The icon Single Column and the short cut [Ctrl+v] have the
same function.

SelectSingle Row
Single A single row is selected.
Row The icon Single Row and the short cut [Ctrl+h] have the
same function.
Window "Geometry Work Sheet" F-677

SelectSingle Diagonal
A diagonal is selected. This can be useful to change the c
Single Di- values for single channel per task analysis.
agonal The icon Single Diagonal and the short cut [Ctrl+d] have
the same function.

SelectBlock of Adjacent Cells


A block of cells is selected. Select first the upper left cell and
Block of then the lower right cell to select a block of cells.
Adjacent The icon Block of Adjacent Cells and the short cut [Ctrl+b]
Cells
have the same function.

SelectDeselect All
Deselect Deselects all selected cells.
All The icon Deselect All has the same function.

Remark: Note that in the Geometry Work Cell window only entries can be
changed that are common to all activated cells. If e.g. a solution pa-
rameter cell and a material parameter cell are chosen at the same time
nothing can be changed from the Geometry Work Cell window.
F-678 LMS FALANCS User Manual - Windows in LMS FALANCS

Menu: Options
This menu is for various display options for the worksheet.

OptionsTable Layout

Fig. 160: The menu OptionsTable Layout in the window "Geome-


try Work Sheet"

The options here are to display the value c as a Decimal


Number or as a Fraction. c is defined as the elastic local
stress divided by the elastic load.

OptionsGeometry Cell Window

Fig. 161: The menu OptionsGeometry Cell Window in the win-


dow "Geometry Work Sheet"

These radio buttons display the window "Geometry Cell" or


remove it from the display.
The icon Change visibility of cell window has the same
Change function.
visibility of
cell win-
dow
Window "Geometry Work Sheet" F-679

OptionCheck for Duplicates

Fig. 162: The menu OptionsCheck for Duplicates in the window


"Geometry Work Sheet"

Selecting On will give an notification if there are duplicate


rows in the worksheet after each change of the Geometry
Work Sheet. Selecting Off will give notification of Dupli-
cates when the OK or Apply are selected. For large Geome-
try Work Sheets turning this option to On can lead to a re-
markable slowdown in editing.

OptionEdit Orientation

Fig. 163: The menu OptionsEdit Orientation in the window "Ge-


ometry Work Sheet"

This option is to edit the worksheet on a horizontal (row-


wise) or vertical (column-wise) manner, when using the
keyboard accelerators. After applying the new settings in
the window "Geometry Cell", the focus is set to the next cell
in the same row or in the same column

Remark: Setting this option to vertical can be helpful for entering task
names, for examples.
F-680 LMS FALANCS User Manual - Windows in LMS FALANCS

Icon Bar

Fig. 164: The icon bar in the window "Geometry Work Sheet"

The function of some menu items is available by an icon. These


are:

Cut Cut
Copies the entries of the selected cells to the clipboard and
deletes them.

Copy
Copy
Copies the entries of the selected cells to the clipboard.

Paste
Paste
Copies the clipboard to the selected place.

Zero
Zero
Sets selected cells to zero. Applies only to the geometry ma-
trix cells.

Single
Single Cell
Cell Activates a cell by mouse clicking in it. Activating a new
cell, deactivates the last choice. This option has to be used
for entries that have to be unique, as the task name entry.

Multiple
Multiple Cells
Cells Activating a cell adds it to the set of activated cells. To de-
select click on the cell again.

Single
Single Row
Row Whole rows are selected.

Single
Single Column
Column Whole columns are selected.

Single Di-
agonal
Window "Geometry Work Sheet" F-681

Single Diagonal
A diagonal is selected. This can be useful to change the c
values for single channel per task analysis.

Block of
Block of Adjacent Cells
Adjacent A block of cells is selected. Select first the upper left cell and
Cells
then the lower right cell to select a block of cells.

Deselect
Deselect All
All Deselects all selected cells.

Change visibility of cell window


Change
visibility of The "Geometry Cell" window is displayed or removed from
cell win- the display.
dow
Actual Contents
Actual
Contents In the rightmost icon of the Tool Bar the actual contents of
the clipboard is displayed. This display can be either empty
or shows the type of contents, i.e. single cell, row, column,
etc. The layout of the icon changes accordingly.
F-682 LMS FALANCS User Manual - Windows in LMS FALANCS

Table Field
In the Table Field the input data and selected parameters are
combined according to the analysis which is to be performed.
The layout of the table field for the Non FEM and for the FEM
approach are different (because of the approaches different re-
quirements).

Non FEM Approach

Fig. 165: The table field in the window "Geometry Work Sheet Non
FEM"

The table contains four or more columns:


Task/Site: Number resp. name of the tasks. Tasks
are named automatically by unique numbers, but
may be renamed via the window "Geometry Cell".
SN Curve: the S-N curve or the material name for
the individual tasks.
Solution parameters: the solution parameters for
the individual tasks.
file1 / channel / calibration ... file n / channel /
calibration: there are as many columns as input
channels. Each column header contains the file name,
the channel name and the channel calibration of an
input channel.
The entries in the channel area specify the coeffi-
cients c for the tasks according to the formula
e = c1L1 + ... + c n L n . The coefficient c may be dis-
e
played as a decimal number or as a fraction c = .
eL
Window "Geometry Work Sheet" F-683

FEM Approach

Fig. 166: The table field in the window "Geometry Work Sheet FEM"

The table contains four or more columns:


Element/Node Set: the element set used in the task.
SN Curve: the S-N curve and the material name for
the individual tasks.
Solution parameters: the solution parameters for
the individual tasks.
file1 / channel / calibration ... file n / channel /
calibration: there are as many columns as input
channels. Each column header contains the file name,
the channel name and the channel calibration of an
input channel.
The entries in the channel area specify the used com-
binations of load case and input channel and the fac-
tor e L .used for calibrating the load case
F-684 LMS FALANCS User Manual - Windows in LMS FALANCS

Buttons
OK
Selecting this button accepts the "Geometry Work Sheet"
window, removes it from the display and starts the job. If
there are no invalid table entries and the job name had not
been previously specified, the "Job Setup Window" will be
displayed in which any valid system file name can be speci-
fied.
If the job is accepted, a "Question" window will appear ask-
ing for confirmation of deleting the table field after calcula-
tions. The options in this window are Yes, No, or Cancel. If
the table field is not deleted, then it can be used and edited
for another fatigue analysis.
After the "Question" window, the "Computation status"
window will appear. This window shows the status of past
and currently running jobs.
When the jobs are completed, the Results sub-menu item
will become available and if Fatigue Sensitive Editing was
chosen, the sub-menu item History reduction will become
available.

Apply
Selecting this button checks for any inconsistencies in the
"Geometry Work Sheet". If the worksheet is accepted the
same procedure as if the OK button had been selected is
done accept that the worksheet window remains visible.

Print
The window "Print" appears where you select a printer de-
vice and define the settings for printing the Geometry Work
Sheet.
See the paragraph Printing the Geometry Work Sheet for
further information and an example print.

Cancel
Selecting this button closes the "Geometry Work Sheet"
window and disregards any changes that may have been
made.
Window "History Reduction F-685

Window "History Reduction


The window "History reduction" is used for selecting a result
task as input channel of the method history reduction.
The window appears after selecting the menu item Non-FEM:
History reduction... in the menu Stress-life Approach or
Strain-life Approach.
One task can be selected if the result was computed by using a
method parameter with the enabled option Fatigue Sensitive
Editing.

Fig. 167: The window "history reduction"

The window contains the following elements:

Result list
In the result list, result folders and their tasks are listed.
F-686 LMS FALANCS User Manual - Windows in LMS FALANCS

Fig. 168: list of results

When appearing the first time during a session the list con-
tains the results of all successfully performed Non-FEM
processes of this session in the current approach (depending
on the menu item the window was called by: Stress-life
ApproachNon-Fem: history reduction... or Strain-
life ApproachNon FEM: History reduction)
You can use the buttons Load... and Remove... to add for-
merly saved results resp. delete results from the list.

Load...
The directory selection window "Load results" appears
where you select a result file to be added to the result list.
See the paragraph Management of Non-FEM Results for
detailed information on loading results.

Save...
The file selection window "Save results" appears.
See the paragraph Management of Non-FEM Results for
detailed information on saving results.

Remove...
The currently selected result folder is removed from the re-
sult list. You may reload it by using the button Load.
See the paragraph Management of Non-FEM Results for
detailed information.
Window "History Reduction F-687

Export(csv)
A CSV-file is generated that contains a list of all tasks in
the Upper list box. The list contains the following informa-
tion on each task:
name of the result folder the task is contained in
name of the task
calculated life time measured in blocks.
You specify the path and name of the CSV-file in the ap-
pearing file selection window "Export(csv)...".
See the paragraph Exporting the List of Non-FEM Results
for detailed information.

Export(ASCII)
An ASCII-file is generated that contains a list of all tasks in
the Upper list box. The list contains the following informa-
tion on each task:
name of the result folder the task is contained in
name of the task
calculated life time measured in blocks.
See the paragraph Exporting the List of Non-FEM Results
for detailed information.

Down
Use this button to add the currently selected task to the
Down lower list box. A double click on the task has the same func-
tion.
An error message appears if the lower list box contains al-
ready an entry. The history reduction is performed on single
tasks only.

Up
Use this button to delete the current entry from the lower
Up list box. A double click on the entry has the same function.

Lower list box


The task result entered to this list box will be used as input
of the history reduction.
F-688 LMS FALANCS User Manual - Windows in LMS FALANCS

OK
The selected task is accepted and the window "Damage se-
lection" appears. The window "history reduction" is closed.
A warning appears if the result was computed by using a
method parameter without setting the option Fatigue Sen-
sitive Editing and no damage was calculated.

Apply
The window "Damage selection" appears. The window "his-
tory reduction" is kept open for further usage.
A warning appears if the result was computed by using a
method parameter without setting the option Fatigue Sen-
sitive Editing and no damage was calculated.

Cancel
The window "history reduction" is closed.

Help
The online-help to the window "history reduction" is started.
Window "Info" F-689

Window "Info"
The window "Info" gives detailed information on all jobs listed
in the window "Computation status". You may simply view the
messages or save them in a logfile (*.log) for job documenta-
tion.
The window appears after selecting Info in the window
"Computation status".

Fig. 169: The window "Info"

The window contains a list box and two buttons:

List box
For each job displayed in the window "Computation status"
the following information is listed:
the job name
the approach it was started in
starting time of the job
all error messages and warnings that occurred during
the job up to now
ending state if already finished.
F-690 LMS FALANCS User Manual - Windows in LMS FALANCS

Close
The window is closed.

Save as...
The file selection window "Save Information Messages ..."
appears where you specify a logfile to save the content of
the list box as text file. The default file extension of the log-
file is *.log.
Window "Job Setup Window F-691

Window "Job Setup Window


The "Job Setup Window" appears, when the "Geometry Work
Sheet" window has been left with OK.
In the panel the user can specify any valid system file name.

Fig. 170: Window "Job Setup Window"

The window contains the following elements:

Job Name
In the field the user can specify a valid system file name.

Comment
A comment of up to 80 characters may be input into the
Comment: field.

Start in Batch Mode


If this option is enabled, the job is started in batch mode.
See section Start from the Graphical Worksheet in Part 4
for details.

OK
Selecting the OK button in this window will accept the op-
tions.
If the job name given is the same as one given previously,
then the results for the previous analysis will be overwrit-
ten.
F-692 LMS FALANCS User Manual - Windows in LMS FALANCS

Cancel
Selecting this button will cancel the operation and close the
window.
Window "Load History Calibration" F-693

Window "Load History Calibration"

The window "Load History Calibration" appears, when the


Search button near the display box Calibration in the window
"Geometry Cell" is pressed.
In the window the user can edit the offset and factor. The win-
dow also shows the original maximum and minimum values in
the history.

Fig. 171: Window "Load History Calibration"

The window contains the following elements:

History is
This option menu button allows the user to choose the type
of history. The only option for stress-life fatigue analysis is
load. An additional option for strain-life fatigue analysis is
elastic-plastic strain. Superposition is not allowed with the
elastic-plastic strain option because it is non-linear with
load. For elastic-plastic strain type histories the load-notch
relation and the limit load ratio in the Solution Parameter
Set are ignored during the analysis.
F-694 LMS FALANCS User Manual - Windows in LMS FALANCS

Offset
The offset is the amount of static offset applied to the time
history.

Factor
This is the (calibration) factor that is applied to the time
history.

OK
Selecting this button will accept the "Load History Calibra-
tion" window and close it if there are no invalid input val-
ues.

Apply
Selecting this button will check and accept the data in the
Load History Calibration window for any invalid input
ranges but will not close the window.

Cancel
Selecting this button will close the "Load History Calibra-
tion" window without making any changes.

Help
Selecting this button will display the help information for
this section.
Window "Load History Channel Information" F-695

Window "Load History Channel


Information"
The window "Load History Channel Information" displays de-
tailed information on load history channels. It is available in
both the Stress-life Approach and the Strain-life Approach. The
current approach is displayed in the window title.
The window appears after
1. selecting load histories in the lower list box of the channel
selection window "Load History Selection" and
2. pressing Info.

Fig. 172: Window "Load History Channel Information"


F-696 LMS FALANCS User Manual - Windows in LMS FALANCS

The window displays channel information such as maximum


and minimum, channel length and other information.
The horizontal and vertical sliders on this window can be used
to view all of the information in the window.
Selecting Close will close the window. You can not print this
Info-box.
Window "Test Schedule Segments - Info" F-697

Window "Test Schedule Segments -


Info"
The window "Test Schedule Segments - Info" displays detailed
information on test schedule segments. It is available in both
the Stress-life Approach and the Strain-life Approach.
The window appears after
1. selecting segments in the lower list box of the selection win-
dow "Test Schedule Segments" and
2. pressing Info.

Fig. 173: The window "Test Schedule Segment- Info"


F-698 LMS FALANCS User Manual - Windows in LMS FALANCS

The window displays all available information on the chosen


sequence and test schedule definition file.
The horizontal and vertical sliders on this window can be used
to view all of the information in the window.
Selecting Close will close the window. You can not print this
Info-box.
Window "Options" F-699

Window "Options"
The window "Options" is used to define general parameters
used in all analyses.
The window is opened by selecting the menu item Configu-
rationMethod Parameters... in the LMS FALANCS
main window.
The configuration tool consists of the panels General and
FEM and some buttons.

Panel "General"

Fig. 174: Panel "General"

Number of automatically generated computational


points
falancs.ini section: Method Parameters
Parameter name: NoOfAutomaticPoints
Specifies the number of additional generated computation
points in automatic mode.

Load history buffer size


falancs.ini section: Method Parameters
F-700 LMS FALANCS User Manual - Windows in LMS FALANCS

Parameter name: BufferSize


Specifies the number of values of each load history in mem-
ory at one time. This value will influence the size of the
scratch files, which are usually given in multiples of the
buffer size.

Maximum memory to use (kB)


falancs.ini section: Non Proportional FEM
Parameter name: MaxMemoryUsage
Specifies the amount of random access memory (RAM)
available for FAL/NP damage calculation in kBytes. If you
have to handle many long loading histories and large load
cases, increasing this number leads to better buffering and
may increase the speed of the analysis. Also, if you increase
the next parameter (MaxElementsInTask) you may need to
increase MemMemoryUsage. Be aware that it is crucial that
enough physical memory is actually available to really get
an increase in speed.

Maximum number of elements in one task


falancs.ini section: Non Proportional FEM
Parameter name: MaxElementsInTask
Specifies the maximum number of elements in one damage
calculation task. The larger this number is the fewer indi-
vidual damage analysis runs have to be performed. Note
that more elements in a task implies that more memory is
needed.
Window "Options" F-701

Panel "FEM"

Fig. 175: Panel "FEM"

Write results into ASCII-list additionally


falancs.ini section: FEM Postprocessing
Parameter name: FEMWriteDamageToASCII
If checked the damage values are not only written to the re-
sult file but additionally a ASCII file is written. The file is
written into the same directory as the FEM-result file and
its name is the same as the result file just the extension is
changed to .txt .
The ASCII list is structured into 8 columns: The first two
are integer values giving the element and the node number.
The content of the following six columns is given in the ta-
ble below:
3rd column Result 1
4th column Result 2
5th column Result 3
6th column Result 1 at top (shells only)
7th column Result 1 at bottom (shells only)
8th column Result 4

These ASCII lists may be used for user specified statistics,


case studies and optimization without having to start an FE
Post-processor.
F-702 LMS FALANCS User Manual - Windows in LMS FALANCS

Do not use elimination if there are less elements than


falancs.ini section: Non Proportional FEM
Parameter name: MinElementsForFilterRuns
If the number of elements in an analysis is at or below this
value, then RP filtering is not used during an analysis.

Do not use elimination, if original signal is shorter than


falancs.ini section: Non Proportional FEM
Parameter name: MinSignalLengthForFilter
Specifies the minimum signal length to use the RP-filter.
Window "result selection" F-703

Window "result selection"


The window "result selection" is used for managing and exam-
ining various completed Non-FEM tasks.
The window "result selection" appears after selecting the menu
item Non-FEM: Results... in the menu Stress-life Approach
or Strain-life Approach.
You may
z load formerly saved results
z save results
z export the complete result list into a CSV- or ASCII-file
z examine up to four tasks at a time.
See the chapter Management of Non-FEM Results for detailed
information on these topics.

Fig. 176: Window "result selection "


F-704 LMS FALANCS User Manual - Windows in LMS FALANCS

The window contains the following elements:

Result list
In the result list, result folders and their tasks are listed.

When appearing the first time during a session the list con-
tains the results of all successfully performed Non-FEM
processes of this session in the current approach (depending
on the menu item the window was called by: Stress-life
ApproachNon-Fem: Results... or Strain-life Ap-
proachNon FEM: Results...).
You can use the buttons Load... and Remove... to add for-
merly saved results resp. delete results from the list.
The horizontal and vertical sliders can be moved to view the
entire content of the list.

Down
Use this button to add the currently selected task to the
Down lower list box. A double click on the task has the same func-
tion.
A error message appears if the lower list box contains al-
ready four entries or the task is already added.
Use this button to delete the current entry from the lower
Up list box. A double click on the entry has the same function.

Lower list box


The task result entered to this list box will be examined.
Window "result selection" F-705

Up to four tasks from several results can be displayed at a


time.
To remove a task entry from the Lower list box, mark it
Up and click on the Up arrow. Or, simply double click on the
task name.

Load...
The directory selection window "Load results" appears
where you select a result file to be added to the result list.
See the paragraph Management of Non-FEM Results for
detailed information on loading results.

Save...
The file selection window "Save results" appears.
See the paragraph Management of Non-FEM Results for
detailed information on saving results.

Remove...
The currently selected result folder is removed from the re-
sult list. You may reload it by using the button Load.
See the paragraph Management of Non-FEM Results for
detailed information.

Export(csv)
A CSV-file is generated that contains a list of all tasks in
the Upper list box. The list contains the following informa-
tion on each task:
name of the result folder the task is contained in
name of the task
calculated life time measured in blocks.
You specify the path and name of the CSV-file in the ap-
pearing file selection window "Export(csv)...".
See the paragraph Exporting the List of Non-FEM Results
for detailed information.

Export(ASCII)
An ASCII-file is generated that contains a list of all tasks in
the Upper list box. The list contains the following informa-
tion on each task:
name of the result folder the task is contained in
F-706 LMS FALANCS User Manual - Windows in LMS FALANCS

name of the task


calculated life time measured in blocks.
See the paragraph Exporting the List of Non-FEM Results
for detailed information.

OK
Selecting OK will accept the tasks listed in the Lower list
box for graphing and open the window "Results". The win-
dow "result selection" is closed.

Apply
As OK without closing the window "result selection".

Cancel
The window "result selection" is closed without displaying
the tasks..

Help
The online-help to the window "result selection" is started.
Window "Setup information" F-707

Window "Setup information"


The window "Setup Information" displays information on LMS
FALANCS and your display.
The window appears after selecting the menu item Help
Setup....

Fig. 177: Window "Setup information"

The information is split in to the parts ***** Program *****


and ***** Display *****.

***** Program *****


This part informs about the running process.

Executable: <path>
Name and path of the running executable

Process: <id>
Process id of the running process.

User: <name>
Name of the user that started this LMS FALANCS session.
F-708 LMS FALANCS User Manual - Windows in LMS FALANCS

Hostname: <name>
Name of the computer running this LMS FALANCS session

Operating system: <name>


Name and version of the operating system on which LMS
FALANCS is running.

Temporary directory: <path>


Directory to which the results are written to if nothing spe-
cial is given in the result specification sections of the con-
figuration file falancs.ini. See section Settings Specific
to LMS FALANCS: FALANCS.INI.

***** Display *****


This part gives information about the display LMS FALANCS
is running on.

Display: <ip-address>
IP-address of the X-Window system LMS FALANCS is dis-
played on.

Number of colors: <number>


Number of colors this display can use.

Size: <width x height>


Size of the display.
Window "Stress-life Approach - Stress-life Curve(s)" F-709

Window "Stress-life Approach -


Stress-life Curve(s)"

The window "Stress-life Curve(s)" appears after pressing the


button Graphics ... in the database selection window "Selec-
tion of Stress-life Data Sheet".
Up to four curves may be plotted at a time. The plot is a graph,
with cycles on the horizontal axis and the physical unit (speci-
fied in the Data Sheet) on the vertical axis.
Depending on the curve type (specified in the Data Sheet) the
curves are displayed as SN-curve or as Bastenaire-curve. The
following figure displays two idealized curves as example.

Fig. 178: Window "Stress-life Curve(s)" on Microsoft Windows


F-710 LMS FALANCS User Manual - Windows in LMS FALANCS

The window contains the Legend, the Graphic Area and


some Buttons.

Legend
At the top of the window, the legend and the material
names are displayed. The radio buttons select a material for
that the data sheet is opened when pressing Data Sheet.

Graphic Area
The layout of the Graphic Area differs on UNIX and Micro-
soft Windows. The graphical display and the two option menus
are displayed in both versions. But the zoom icons and the dis-
play fields are visible on UNIX only.

Graphic
The material curves are drawn according to the settings in
the option menus logarithmic / linear and amplitude /
max. stress.

logarithmic / linear
This option menu defines the scaling of the vertical axes in
the plot. The effect is either a log-log plot or a log-lin plot.

amplitude / max. stress


Depending on the setting in this option menu either the
amplitudes or the maximum stress values of the material
curves are drawn.

Zoom in
By clicking on the icon, the zoom-in feature is enabled. Use
Zoom in the left mouse button to click on the graph at the upper left
corner of a zoom-box and drag (while keeping the left mouse
button depressed) to the lower right corner of a zoom-box. A
zoomed-in region of the graph is now displayed. Select the
icon again to use the original left and middle mouse button
features.

Undo zoom
Undo
zoom The last zoom-in is undone.
Window "Stress-life Approach - Stress-life Curve(s)" F-711

Original state
Original The graphic is drawn in its original (not zoomed) state.
state
Cycles Amplitude / Difference Factor
Two display fields are located below the Graphic.
z Numerical values for any location on the plot can be de-
termined by clicking the left mouse button at the desired
location. The coordinate values appear in the display
fields near the bottom of the window. The selected point
is visualized by a circle.

z Clicking and holding the middle mouse button on a par-


ticular point and moving the cursor to a new point (while
keeping the middle mouse button pressed) changes the
caption of the display fields to Difference and Factor.
Hence the display fields give the difference and factor
(ratio) from the number of cycles at the first point to the
number of cycles at the second point. The positions of the
first and of the second point are visualized by two verti-
cal lines.
F-712 LMS FALANCS User Manual - Windows in LMS FALANCS

Buttons
The window contains the following buttons

Close
The window is closed.

Refresh Plot
Selecting this button will refresh (redraw) the plot in its
original (not zoomed) state when working on UNIX. On Mi-
crosoft Windows the button has no function..

Data Sheet
Selecting this button opens the window "View Stress-life
Data Sheet" so that the material properties can be viewed.

Print
Selecting this button opens the "Print" window so that the
graph can be printed.

Help
Selecting this button will display the help information for
this section.
References, Glossary, Index F-713

Appendix:

References, Glossary, Index

This part contains references to textbooks, the glossary and the


general index to the LMS FALANCS User Manual and the LMS
FALANCS Theory Manual.
F-714 LMS FALANCS User Manual - References, Glossary, Index
References F-715

References
This chapter contains references on further readings on fatigue
and welding.

General textbooks on fatigue


Fundamentals of Metal Fatigue Analysis, by Bannantine, J. A.,
J. J. Comer, and L. Handrock. Prentice-Hall, Englewood Cliffs,
New Jersey, 1990. ISBN 0-13-340191-X.
Mechanical Behavior of Materials: Engineering Methods for
Deformation, Fracture, and Fatigue by N. E. Dowling, Pren-
tice-Hall, Englewood Cliffs, New Jersey, 1993. ISBN
0-13-579046-8.
Fatigue Design Handbook AE-10. Richard C. Rice, editor. Pub-
lished by the Society of Automotive Engineers, Inc., 400 Com-
monwealth Drive, Warrendale, PA. ISBN 0-89883.
Multiaxial Fatigue, by Socie, Darrell F. and Marquis, Gary B.,
Society of Automotive Engineer. ISBN 0-76800-453-5.
ASM Handbook, Vol. 19, "Fatigue and Fracture".ASM Interna-
tional, Materials Park, OH. ISBN 0-87170-385-8.
F-716 LMS FALANCS User Manual - References, Glossary, Index

General references on fatigue


Product Durability Engineering - Improving the Process, by
Weal, P.,Liefooghe, C., Dreler, K.. Sound and Vibra-
tion/January 1997
Numerische Betriebsfestigkeitsanalyse eines PKW-
Schwenklagers im Rahmen des FEM-Postprocessing, by L.
Jung, V. B. Kttgen, G. Mscher, M. Reiel, G. Zhang.
Deutscher Verband fr Materialforschung und -technik, Ar-
beitskreis Betriebsfestigkeit, (1997)
Stochastic Reconstruction of Loading Histories from a Rainflow
Matrix, by Dreler, K., Hack, M., Krger, W.. Zeit. f. ang. Math.
U. Mech., 77, n3, 217-226, 1997
Rainflow counting and energy dissipation for hysteresis models
in elastoplasticity, by Brokate, M., Dreler, K., Krejc, P. Euro-
pean Journal of Mechanics, A/Solids, 15, n 4, 705-737, 1996
Fatigue lifetime estimation based on rainflow counted data
using the local strain approach, by Dreler, K., Hack, M.. Euro-
pean Journal of Mechanics, A/Solids, 15 (6), pp. 955-968, 1996
Pseudo Stress and Pseudo Strain Based Approaches to Multi-
axial Notch Analysis, by Kttgen, V. B., Barkey, M. E., Socie,
D. F.. Fatigue and Fracture of Engineering Materials and
Structures, Vol. 18 (9) pp. 981-1006, 1995
Tools for fatigue evaluation of non-proportional loading, by
Dreler, K., Kttgen, V. B., Ktzle, H.. In. Proc. Fatigue Design
'95, Sept. 1995, Helsinki
Structural stress-strain analysis of non-proportional loading
suitable for FEM-Postprocessing, by Kttgen, V. B., Barkey,
M. E., Socie, D. F.. In. Proc. Fatigue Design '95, Sept. 1995,
Helsinki
References F-717

Fatigue of Welds
Eurocode 3: Design of steel structures Part 1.1 General rules
and rules for buildings, European Committee for Standardisa-
tion, Brussels, 1992
Fatigue Design of Welded Joints and Components, Recommen-
dations of IIW, R. Hobbacher, The International Institute of
Welding, Cambridge, 1996
The Influence of Plate Thickness on Fatigue Strength of
Welded Joints, A Comparison of Experiments with Prediction
by Fatigue Notch Factors, by V.B. Kttgen, R. Olivier, T. See-
ger, in "Steel in Marine Structures", Proc. 3rd Int.ECSC Off-
shore Conf, Elsevier, Amsterdam, 1987, pp. 303-313
Fatigue Analysis of Welded Connections Based on Local
Stresses, by V.B. Kttgen, R. Olivier, T. Seeger, International
Institute of Welding, Document IIW XIII-1408-91, 1992
Damage at the Large Wind Power Plant GROWIAN Fatigue
Analysis of Critical Welded Connections, by V.B. Kttgen, R.
Olivier, T. Seeger, International Institute of Welding, Docu-
ment IIW XIII-1497-93, 1993
Rechnergesttzte Auslegung punktgeschweiter Bauteile (in
german) by A. Rupp, V. Grubisic, D. Radaj, DVM Bericht 120
(Fgen im Leichtbau), pp 159-175, 1994
F-718 LMS FALANCS User Manual - References, Glossary, Index
Glossary F-719

Glossary

ASTM
American Society for Testing and Materials.

block loading
A time series generated by repeating a shorter time series.

Coffin-Manson-Morrow relation
A damage parameter based on decomposing the elastic and
plastic portions of the total strain amplitude and fitting
them to experimental data.

constant amplitude loading


A load history where all peaks (maxima) are equal and all
valleys (minima) are equal.

compressive strength
The ultimate stress of the material in compression.

crack initiation
The process of producing a small crack in a component of
some definable size, e.g. 0.1 mm in length.

cycle
A cycle is constituted by a completed hysteresis loop in the
stress-strain space.

cyclic hardening exponent (n)


The exponent for plastic strain term in the Ramberg-Osgood
equation that describes the cyclic stress-strain curve. It is
the slope of the log-log plot of plastic strain amplitude vs.
stress amplitude determined from a stabilized cyclic stress-
strain test.
F-720 LMS FALANCS User Manual - References, Glossary, Index

cyclic hardening coefficient (K)


The coefficient for the plastic strain term in the Ramberg-
Osgood equation that describes the cyclic stress-strain
curve. It is the intercept on the stress axis that corresponds
to a plastic strain amplitude of 1 on the log-log plot of plas-
tic strain amplitude vs. stress amplitude determined from a
stabilized cyclic stress-strain test.

damage fraction
The amount of damage calculated per cycle.

damage parameter
A formula that relates stress ranges, strain ranges, and
other relevant quantities to fatigue life.

elastic material
A material is said to be elastic if it recovers all deformation
upon releasing the load.

elastic-plastic material
A material is elastic-plastic if there is a combination of re-
coverable deformation (i.e. elastic strain) and non-
recoverable deformation (i.e. plastic strain). Most metals
behave in this manner after the yield stress is reached.

element
In finite element analysis, a discrete portion of the struc-
ture, e.g. a small cube of material in the component.

endurance limit
The stress level below which fatigue failures are not likely
to occur, typically exhibited for most steels. For other alloys,
(e.g. aluminum), a pseudo endurance limit may be defined
which is the stress level that corresponds to a large number
of cycles.

engineering stress
Stresses calculated based on the reference area in the un-
strained configuration (i.e. original area before loading).
Glossary F-721

equivalent stress
A scalar stress value determined from the components of
the stress tensor; often calculated by the von Mises formula.

Eurocode
A European welding code for seam welds.

Fatigue
The process that occurs in a material subjected to fluctuated
stresses and strains leading to permanent structural
changes. Due to these changes at some point or points
cracks may build up or complete fracture may happen to oc-
cur after a sufficient number of fluctuations.

fatigue ductility coefficient ( f )


The coefficient for the reversals to failure in the Manson-
Coffin-Morrow relation for the plastic strain amplitude
term. It is the plastic strain level that corresponds to one
reversal for the curve fit line of plastic strain amplitude vs.
reversals to failure.

fatigue ductility exponent (c)


The exponent for the reversals to failure in the Manson-
Coffin-Morrow relation for the plastic strain amplitude
term. It is the slope of the line in the log-log fit of plastic
strain amplitude vs. reversals to failure.

fatigue life
The number of loading cycles of a given type that a given
component may sustain before failure of a specified nature
(e.g. crack initiation, rapture) occurs.

fatigue life for p% survival


An estimate of the fatigue life that p% of a given sample
would attain under a given loading.

fatigue notch factor (Kf)


The ratio of the endurance limit of an unnotched material to
the endurance limit of the notched material.
F-722 LMS FALANCS User Manual - References, Glossary, Index

fatigue strength coefficient ( f )


The coefficient for the reversals to failure in the Manson-
Coffin-Morrow relation for the elastic strain amplitude term
that is divided by the modulus of elasticity. It is stress level
that corresponds to one reversal for the curve fit line of
stress amplitude vs. reversals to failure.

fatigue strength exponent (b)


The exponent for the reversals to failure in the Manson-
Coffin-Morrow relation for the elastic strain amplitude
term. It is the slope of the line in the log-log fit of elastic
strain amplitude vs. reversals to failure.

filter width
The value of the hysteresis filter used in deleting small cy-
cles from time histories. Cycles smaller than the filter width
are omitted.

finite element analysis (FEA)


A numerical technique commonly used to calculate the
structural response of components and structures. In this
process, the continuous structure is sub-divided into a dis-
crete (finite) number of small pieces (elements).

flow rule
In plasticity, the formula that relates the plastic strain in-
crement tensor to the current stress state.

fully reversed loading


A load history in which the maximum and minimum load
have the same magnitude but opposite sign.

hardening rule
In plasticity, the formula that relates the evolution of the
yield surface (i.e. motion) in stress space to material proper-
ties and the stress history.

high-cycle fatigue
The region of fatigue life that corresponds to a large number
of cycles, typically greater than 105 cycles to failure.
Glossary F-723

hysteresis filter
In filtering time histories, it is the value that determines
the size of the cycles to delete from the time history.

intermediate principal stress


Of the three principal stresses, the intermediate principal
stress is the stress whose magnitude is less than (or equal
to) the maximum principal stress but greater than (or equal
to) the minimum principal stress.

limit damage sum


The damage value associated with crack initiation of the
component; often 1.0 when using Miners rule to accumulate
damage.

limit load ratio (Kp)


The ratio of the load when the component is fully plastic to
the load when the component first yields.

linear cumulative damage rule


A method of accumulating damage in which the damage cal-
culated from each cycle is added directly.

linearized SWT parameter


A method to convert the strain-life SWT damage parameter
curve to a linear segment on a log-log S-N curve for use in
stress-life analysis.

load influence factor (c)


The quantity (c) that is multiplied by the load so that the lo-
e
cal elastic stress results: = c L for a uniaxial stress or
e
ij = c ij L for the multiaxial case.

load histogram
A plot that indicates the number of cycles at different load
amplitudes for a time history.

load ratio (R)


The ratio between the minimum and the maximum value of
a load cycle.
F-724 LMS FALANCS User Manual - References, Glossary, Index

load-notch strain relation


A formula or a curve that directly relates applied load (or
nominal stress) to the local strain behavior at a notch.

local stress-strain behavior


The stress-strain behavior at a stress concentrator or notch.

low-cycle fatigue
The region of fatigue life that corresponds to a small num-
ber of cycles, typically less than 103 cycles to failure.

maximum principal stress


The principal stress with the largest magnitude.

mean stress influence


The affect on the fatigue life resulting from the presence of
mean stresses.

memory model
A method to track material hysteresis response, or memory
of past loading events.

Miners rule
A damage accumulation method in which the damage frac-
tion from each cycle is assumed to be additive in a linear
manner.

modal contribution factors


The coefficients of the mode shapes as determined in a mo-
dal analysis of the structure.

modal superposition
The process of linearly adding mode shapes together (using
modal contribution factors).

morphology
Internal structure, used in this document in relation to
grains or constituents in metals.
Glossary F-725

multiaxial
A stress state with more than one non-zero stress compo-
nent. If used in reference to loads, a time series with multi-
ple channels.

multiaxial fatigue
A fatigue process that is sensitive to the effects of multiaxial
stress states.

node
A point in a finite element model at which two or more ele-
ments are connected (sometimes referred to as a grid).

nominal stress
A calculated stress value that is typically calculated based
on elastic material behavior and for a reference area. Nomi-
nal stresses are usually used for convenience to normalize
loads.

non-local effects
Factors that affect the fatigue behavior of a component such
as surface factors and stress gradients.

non-proportional stresses
Stress component time histories at a point that differ from
each other by phase or other than by just a multiplicative
factor are considered non-proportional, i.e. anything other
than proportional stresses.

notch
See stress concentration.

peak
For a given load history any point where the slope changes
from positive to non-positive. For constant amplitude load-
ing the maximum load.

proportional stresses
Stress component time histories at a point that differ only
by a multiplicative factor are considered proportional.
F-726 LMS FALANCS User Manual - References, Glossary, Index

pseudo stress
A type of nominal stress determined by elastic calculations,
even if the yield stress of the material is exceeded. The ref-
erence area used in the calculations is the same as if the
material were elastic; therefore the pseudo stresses are the
same as the actual stresses in a structure until the material
yields.

quasi-static superposition
Linear combination of elastic stress states.

rainflow counting
A numerical technique that identifies closed hysteresis
loops in the stress-strain response of a material.

rainflow matrix
A matrix representation of the number of occurrences of a
cycle of a certain range with a particular mean load.

rainflow projector
A method of resolving stress components to particular
planes and rainflow counting on the planes.

Ramberg-Osgood relation
An equation used to relate total strain to stress by the use
of Hookes law for the elastic portion of the strain and by a
two-parameter log-log fit of plastic strain and stress for the
plastic strain portion. For fatigue loading, the coefficients
for the plastic strain portion are determined by cyclic load
experiments.

ratchetting
The directional accumulation of plastic strain due to cyclic
loading in one direction with static or cyclic loading in an-
other direction.

ratchetting parameter
In plasticity, a parameter that controls the rate of plastic
strain accumulation in the coupled stress-plastic strain re-
lations.
Glossary F-727

rate independent
A process that does not depend on the time scale used.

residual stress
Stress in a component due to a manufacturing process such
as welding or bolting.

residue
The unmatched peaks or valleys left over after rainflow
counting a time history.

reversal
The occurrence in a time history where the sign of the slope
(first derivative) changes sign (see: peak, valley)

SAE
Society of Automotive Engineers.

seam weld
A joint made between two plates by a process of arc welding
such as, for example, metal-inert-gas (MIG) or tungsten-
inert-gas (TIG) welding.

spot weld
A joint made in two sheets of metal by the means of contact
between two (typically cylindrical) electrodes. When current
flows though the electrodes the contact area between the
two sheets melts and then solidifies to bond the sheets.

signed von Mises stress


A scalar stress calculated from the components of the stress
tensor by using the von Mises equivalent stress formula
(which is always positive valued) and giving it the same
sign as the principal stress with the largest magnitude.

SN curve
A plot, usually on log-log scales, that relates nominal stress
or other quantity linearly related to load, to fatigue life,
typically in cycles to crack initiation.
F-728 LMS FALANCS User Manual - References, Glossary, Index

static failure
The failure of a material or structure by exceeding the ulti-
mate or maximum stress of the material.

strain
The change in length per reference length for a material.

strain-controlled
A region of a material that has deformation or strain con-
trolled to certain levels.

strain-life approach
A fatigue analysis approach in which local strain is taken as
the primary parameter to relate to fatigue life. This ap-
proach is able to account for the effects of local plasticity.

stress
The intensity of force; for engineering stress it is the load
divided by the original reference area.

stress concentration factor (Kt )


A dimensionless value that is multiplied to the nominal
stress (Kt) so that the local elastic stress results:
e
= K t S nominal

stress concentration
An area on a structure or component at which elevated
stresses and strains occur, typically due to a change in local
geometry from the surrounding area of the component.

stress gradient
The rate of change of stress with distance.

stress-controlled
A region of material that is controlled by stresses or loads to
certain levels.

stress-life approach
A fatigue analysis approach in which stress is taken as the
primary parameter to relate to fatigue life.
Glossary F-729

tensile strength
Ultimate stress of a material in tension.

time series
Time histories of load, strain, or other measured value.

true stress
Stresses calculated based on the instantaneous area in the
strain configuration (i.e. the area that changes as the mate-
rial is loaded).

ultimate stress
The highest stress level a material can sustain based on the
engineering stress-strain curve.

uniaxial stress
A state of stress with only one non-zero stress component.

valley
for a given load history any point where the slope changes
from negative to non-negative. For constant amplitude
loading the minimum load.

variable amplitude loading


A load history in which the amplitude does not remain con-
stant throughout the entire load history.

weld nugget
The melted and solidified volume of material produced
during the spot welding process.

yield criterion
In plasticity, a formula used to determine if the materials
yield stress has been exceeded.

yield function
See yield criterion.

yield stress
The stress level at which the material transitions from elas-
tic deformation to elastic-plastic deformation.
F-730 LMS FALANCS User Manual - References, Glossary, Index

yield surface
In plasticity, a plot of the yield function in stress space.

yielding
The behavior of a material after the yield stress has been
reached or exceeded.
References, Glossary, Index F-731

LMS FALANCS - General Index

# A
ABAQUS F-96, F-454, F-491, F-
T-14 626
FE-based output F-493
T-89
FEM result file F-429
T-86 generating element sets F-496
spot weld analysis F-495
T-89 supported analysis types F-
491
T-86 supported elements F-491
supported versions F-491
* absolute
elimination threshold
*.bdf F-455 definition T-164
*.bof F-454 thresholding T-164
*.csv F-189 absolute elimination threshold
*.dam F-112, F-454 method parameter (NP FEM)
*.fal F-97, F-327, F-674 F-289
*.fil F-454 AFNOR T-24
*.fol F-97 amplitude
*.log F-171, F-305, F-689 definition T-7
*.pch F-454, F-455 analysis
*.tsd F-95 common analysis steps F-27
*.tsi F-96 documentation F-27, F-162
*.txt F-189 FEM based analysis
*.ugd F-417 concept F-65
*.unv F-455, F-485 element sets F-65
element sets and point
1 loads F-66
material F-65
1/number of blocks F-215 solution parameter F-65
method parameter (FEM stress results F-66
Results) F-292 FEM strain-life analysis
example F-79
4 FEM stress-life analysis
example F-67
4-point interpreting results F-81
algorithm T-24, T-26, T-24, T- handle channel with different
26 lengths
counting T-24 solution parameter F-263
Non-FEM strain-life analysis
T LMS FALANCS Theory Manual
F LMS FALANCS User Manual
F-732 LMS FALANCS User Manual - References, Glossary, Index

example F-57 Basquin's


interpreting results F-61 equation T-86
Non-FEM stress-life analysis exponent T-86
example F-31 Bastenaire curve F-233
interpreting results F-53 display F-709
print GWS F-162 SN-curves F-246
save GWS F-25 batch
ANSYS F-19, F-96, F-474, F-604, command file F-329, F-627
F-626 [Calibration] F-392
FAQ (where are the results?) [Channels] F-387
F-614 [ElementSets] F-385
FEM result file F-429 [Job] F-330
generating element sets F- [Le] F-397
478, F-480 [LoadCases] F-393
install toolbar F-595 [Material] F-356
spot weld analysis F-477 [MethodParam] F-333
supported analysis types F- [SigmaE] F-396
475 [SNCurve] F-346
supported elements F-475 [SolParam] F-366
supported versions F-475 [Tasks] F-332
viewing [TSD] F-391
results F-478 ASCII format F-327
ANSYSFE-based output F-476 generate F-327
Armstrong-Frederick T-149 loading F-96
ASCII F-625 path specification F-329
data format mode F-691
element sets F-633 processing F-20, F-321
load-notch strain curve F- start with shell script F-449
631 starting F-323
time series F-629 Bergmann T-95
load file F-95 parameter F-255, T-95
ASTM T-24, T-26, T-24, T-26 block
automatic thresholding T-163 cycle loading T-9
axial loading T-9
material properties T-103 bulk material T-117
tests T-103
axis C
computed points
solution parameter F-266 c F-24
definition T-14
B fatigue ductility exponent T-86
Calc Weld Nugget parameter T-
b (fatigue strength exponent) T- 173
86 calculate hot spots
back calculation T-30 method parameter (Hot Spots)
backstress T-149 F-298
number of backstresses T-149 Calculate TSD exact
material parameter F-281 method parameter (General)
Basquin F-286
SN-curves F-245 Calculate TSD Exact T-35

T LMS FALANCS Theory Manual


F LMS FALANCS User Manual
LMS FALANCS - General Index F-733

calculation point T-30 load influence coefficient T-


calibration F-693, T-120 135, T-137, T-135, T-137
factor F-694 comment
Geometry Cell F-664 Dang Van data F-237
load history material parameter F-275
elastic-plastic strain F-693 SN-curves F-237
offset F-694 solution parameter F-253
CAT/FALANCS F-19, F-96, F- common analysis steps F-27
497, F-626 channel selection F-29
command window F-499 database selection F-28
concept F-498 file selection F-29
FEM result file F-429 parameter databases F-27
generating element sets F-503 common operations F-117
by materials F-500 compatibility condition T-88, T-
by properties F-500 104, T-88, T-104
Installation F-593 component
selection of notched T-38
FE Element Set Files F- un-notched T-38
500 compressive strength T-59
FE Result Files F-499 material parameter F-277
supported analysis types F- SN-curves F-239
497 computation point factors T-29
supported elements F-497 computation status F-170
supported versions F-497 non FEM jobs F-172
viewing results F-501 nonproportional FEM jobs F-
CDH 173
spot weld calculation F-472 proportional FEM jobs F-173
Chaboche T-149 computed points
channel axis
open F-29 solution parameter F-266
selection F-29, F-121, F-136 solution parameter F-266
Geometry Cell F-664 tolerance
Chi solution parameter F-267
Ratchetting parameter type
material parameter F-281 solution parameter F-267
clipboard configuration
in the Geometry Work Sheet [<method>_Output_Name] F-
F-161 422
Clormann/Seeger variant [Batch Processing] F-444
[Clormann&Seeger1986] T-24, [Controller_HostTable] F-415,
T-26, T-24, T-26 F-416, F-443
coefficient [DataFormats] F-429
cyclic hardening coefficient F- [DB
279, T-82 <type>] F-419
fatigue ductility coefficient F- [Debugging] F-447
276, T-86 [ERGEBATTR] F-432
fatigue strength coefficient F- [ERGMATATTR] F-432
276, T-86 [FEM Postprocessing] F-411
influence coefficient c T-14 Converter F-413
ConverterNas F-413

T LMS FALANCS Theory Manual


F LMS FALANCS User Manual
F-734 LMS FALANCS User Manual - References, Glossary, Index

FEMOverwriteResults F- constant amplitude


412 life curves T-86
FEMWriteDamageToASCII loading T-6
F-412 correction
[FEM-Driver] F-416 factormacroscopic yielding T-
CDHHexaOrientation F- 45
417 factormicroyielding T-46
I-DEASGeoFileExtension factorstress gradient T-43
F-417 factorsurface T-49
NASTRAN BUFFSIZE F- Goodman T-66
416 mean shear T-70
NastranCopyBlocks F-416 mean stress T-66, T-94, T-66,
NastranMAXR F-416 T-94
[FLIESSATTR] F-432 seam weld mean stress T-72
[HPGLPLOT]. F-441 shear stress correction T-95
[LoadHistoryView] F-445 three segments T-66, T-68, T-
RF-Matrices F-445 66, T-68
TimeSeries F-445 crack
[MATERIALATTR] F-432 growth T-60
[Messages] F-445 initiation T-3, T-86, T-139, T-
[Method Parameters] F-410 144, T-3, T-86, T-139, T-144
BufferSize F-410 opening mode T-139
LTS_Principles F-411 opening parameter T-145
RandomSeed F-410 stage II T-139
RFMSampleSize F-410 critical
StrainGageAngles F-411 locations T-79
[Non proportional FEM] F-414 plane T-120
AbsoluteElimLimit F-414 approch T-144
MaxElementsInTask F-415 curve
MaxMemoryUsage F-414 Bastenaire display F-709
MinElementsForFilterRuns definition of SN-curve F-242
F-415 SN-curve display F-709
MinSignalLengthForFilter cycle
F-415 constant amplitude loading T-7
StrainLifeForAllRuns F- cycles to failure T-10
414 rainflow counting T-8
UseAbsoluteElimLimit F- rainflow cycle counting T-23
414 sub-cycles T-8
[PrintConfiguration] F-447 variable amplitude loading T-8
[PWOEHLATTR] F-432 cyclic
[Runtime] F-447 constants T-82
[SCHAEDATTR]. F-442 hardening
[Spotweld] F-418 coefficient
KdivSqrtS F-418 definition T-82
[WOEHLERATTR] F-432 exponent
falancs.ini F-407 definition T-82
tecware.ini F-447 hardening coefficient
configuration file F-404 material parameter F-279
most important settings F-406 hardening exponent
syntax F-405 material parameter F-279

T LMS FALANCS Theory Manual


F LMS FALANCS User Manual
LMS FALANCS - General Index F-735

stress-strain curve T-82 alpha F-247


comment F-237
D Dang Van Type F-237
data representation F-641
damage data sheet F-233
accumulation database F-237
Haibach/Miner T-76 Delete F-248
linear T-10 enable safety factor approach
Liu-Zenner T-76 F-269
Miner T-10 List of Multiple Points F-248
Miner elementary T-76 Modify F-248
modifications T-76 multiple points
non-linear T-10 Dang Van data F-247
solution parameter F-259 name F-237
based Pressure / Shear (tau) F-248
data reduction method T- Shear (tau) F-247
18 simple
node elimination technique Dang Van data F-247
T-155 Sort F-248
fraction T-10 view mode F-240
limit damage sum T-12 Dang Van Type
parameter T-86, T-94, T-86, T- Dang Van data F-237
94 data
axial T-105 format
Bergmann F-255, T-95 ABAQUS F-626
life curve T-11, T-28, T-11, ANSYS F-626
T-28 ASCII F-625, F-629
modifying factors T-101 batch command file Sets
linearized Smith-Watson- F-627
Topper T-96 CAT/FALANCS F-626
Morrow F-256 element sets F-626, F-633
Morrow type T-97 FUNKTION F-625
no mean stress influence Geometry Work Sheet F-
T-96 627
single amplitude damage HDS F-625
parameter life curves T- IBM-I2 F-625
99 I-DEAS F-626
Smith-Watson-Topper T- list of supported formats F-
94 625
original F-255 load-notch strain curve F-
Torsion F-255 631
solution parameter F-255 NASTRAN F-626
torsional T-105 PK F-625
Vormwald F-256, T-98 PK2 F-625
damage matrix F-211 Pro/MECHANICA F-626
damchan.erg F-426 RPC-III F-625
damcoll.asc F-426 STRUKTUR F-625
dammat.erm F-426 TDF F-625
Dang Van F-233 UB F-625
Add F-248

T LMS FALANCS Theory Manual


F LMS FALANCS User Manual
F-736 LMS FALANCS User Manual - References, Glossary, Index

preprocessing T-19, T-20, T- LTS F-300


19, T-20 NP FEM F-288
reduction methods T-17 RP Filter F-296
damage based operations
definition T-18 batch restrictions F-399
definition T-17 configuration F-419
representation of operations on data sets
Bastenaire curve F-639 see topic "data set" F-132
Dang Van data F-641 parameter F-27
SN-curve F-637 selection F-28
data format F-625 selection of files F-126
data set SN-curve
open F-28 data sheet F-233
operations F-132 SN-curves F-237
define new data set F-146 solution parameter F-253
delete data set F-151 data sheet F-251
display material data DCT F-509
graphically F-153 define
display stress-life curve data set F-146
graphically F-153 delete
load data set F-133 data set F-151
update data set F-149 Design life factor F-292
view and print a data sheet method parameter (FEM
F-152 Results) F-292
data sheet F-231 design point T-29
Dang Van data F-233 back calculation T-30
SN-curve F-233 failure probability
database F-131 solution parameter F-264
Dang Van data F-237 life
data sheet F-233 solution parameter F-264
definition load level
configuration tool F-509 solution parameter F-265
syntax in falancs.ini F-518 solution parameter F-264
entries tolerance
selection solution parameter F-265
Geometry Cell F-664 unknown variable
format F-525 solution parameter F-264
material data F-528 Deviatoric Stress space T-147
method parameter F-530 diameter
SN-curves F-526 solution parameter F-260
solution parameter F-532 spot weld
strain-life F-533 definition T-171
stress-life F-532 Diameter parameter T-173
material parameter F-275 directory
data sheet F-273 define temporary directory F-
method parameter F-286 601
data sheet F-283 predefiened input directories
FEM Results F-291 F-602
General F-285 selection F-120
Hot Spots F-298

T LMS FALANCS Theory Manual


F LMS FALANCS User Manual
LMS FALANCS - General Index F-737

discretization T-20, T-22, T-20, by materials F-500


T-22 by properties F-500
display CAT/FALANCS F-503
FEM results F-214 I-DEAS F-485
load channels F-154 PATRAN
load history channels F-125 by groups F-467
material data F-153 by materials F-469
Non-FEM results F-198 by properties F-468
rainflow matrices F-125 Pro/MECHANICA F-489
stress-life curve F-153 selection F-144
time series F-155 elimination
documentation process T-163
of the complete analysis F-27, safety factor
F-162 definition T-163
elimination run number
E method parameter (FEM
Results) F-292
E (Youngs Modulus) End linearization at
material parameter F-279 solution parameter F-256
E (Young's Modulus) T-85 End linearization at parameter
in batch command file F-362 T-101
in Uniform Material Law F-660 endurance limit T-58
EDASWIN cycles value NE F-243, F-244
load file F-95 definition T-58, T-89, T-58, T-
edit 89
Geometry Work Sheet F-672 load value SE F-243, F-244
effects material parameter F-278
mean stress T-94 modification T-76
elastic number of cycles T-89
modulus T-91 strain at endurance limit T-89
notch stress T-63 stress at endurance limit T-89
shear modulus T-103 equation
strain T-81 strain-life equation in shear T-
stress T-106 103
elastic-plastic strain T-120 strain-life equation in torsion
calibration F-693 T-103
element equivalent
supported elements strain energy density T-107
ABAQUS F-491 stress T-103, T-142, T-103, T-
ANSYS F-475 142
CAT/FALANCS F-497 error messages F-305
I-DEAS F-481 save F-689
NASTRAN F-461 ESED T-106, T-107, T-108, T-
Pro/MECHANICA F-487 106, T-107, T-108
element set F-65, F-626 estimate cyclic material
data format F-633 properties F-83
generation Eurocode T-72
ABAQUS F-496 Eurocode 3 T-175, T-179, T-175,
ANSYS F-478, F-480 T-179
CAT/FALANCS recommendations F-540

T LMS FALANCS Theory Manual


F LMS FALANCS User Manual
F-738 LMS FALANCS User Manual - References, Glossary, Index

Hollow sections F-554 stress concentration F-24, T-


Non-welded details F-544 14, T-38, T-14, T-38
Transverse butt welds F- Geometry Cell F-665
547 stress gradient correction T-43
Welded build up sections surface correction T-49
F-545 surface roughness T-64
Welded joints with load- failure mode T-3
carrying welds F-551 high cycle fatigue T-4
example low cycle fatigue T-4
FEM strain-life analysis F-79 static T-59
FEM stress-life analysis F-67 static failure T-4
Non-FEM strain-life analysis FALANCS
F-57 exit F-21
Non-FEM stress-life analysis output parameter (falancs.ini)
F-31 F-422
exit FALANCS F-21, F-97 start F-19
expert user F-22 start with shell script F-449
exponent falancs.ini F-407
cyclic hardening exponent F- [<method>_Output_Name] F-
279, T-82 422
fatigue ductility exponent F- [Batch Processing] F-444
276, T-86 [Controller_HostTable] F-415,
fatigue strength exponent F- F-443
276, T-86 [DataFormats] F-429
[DB
F <type>] F-419
[ERGEBATTR] F-432
factor F-694 [ERGMATATTR] F-432
computation point T-29 [FEM Postprocessing] F-411
Design life factor Converter F-413
method parameter (FEM ConverterNas F-413
Results) F-292 FEMOverwriteResults F-
elimination safety factor 412
method parameter (NP FEMWriteDamageToASCII
FEM) F-289 F-412
fatigue notch T-38 [FEM-Driver] F-416
load influence F-24, T-14, T- CDHHexaOrientation F-
135, T-137, T-14, T-135, T- 417
137 I-DEASGeoFileExtension
Geometry Cell F-665 F-417
macroscopic yielding NASTRAN BUFFSIZE F-
correction T-45 416
microyielding correction T-46 NastranCopyBlocks F-416
modal contribution F-471 NastranMAXR F-416
safety factor [FLIESSATTR] F-432
method parameter (FEM [HPGLPLOT]. F-441
Results) F-293 [LoadHistoryView] F-445
size T-64 RF-Matrices F-445
size effect T-64 TimeSeries F-445
[MATERIALATTR] F-432

T LMS FALANCS Theory Manual


F LMS FALANCS User Manual
LMS FALANCS - General Index F-739

[Messages] F-445 strength


[Method Parameters] F-410 coefficient T-86
BufferSize F-410 material parameter F-276
LTS_Principles F-411 exponent T-86
RandomSeed F-410 material parameter F-276
RFMSampleSize F-410 test T-51
StrainGageAngles F-411 axial T-103
[Non proportional FEM] F-414 torsional T-103
AbsoluteElimLimit F-414 Fatigue Analysis with the
MaxElementsInTask F-415 windows "Geometry Work
MaxMemoryUsage F-414 Sheet" and "Geometry Cell" F-
MinElementsForFilterRuns 157
F-415 FE-based output
MinSignalLengthForFilter ABAQUS F-493
F-415 ANSYS F-476
StrainLifeForAllRuns F- I-DEAS F-483
414 NASTRAN F-463
UseAbsoluteElimLimit F- Pro/MECHANICA F-488
414 FEM
[PWOEHLATTR] F-432 Result 1 F-291
[SCHAEDATTR]. F-442 1/number of blocks F-292
[Spotweld] F-418 Miner sum F-291
KdivSqrtS F-418 number of blocks F-292
[WOEHLERATTR] F-432 Result 2 F-292
database definition F-518 Design life factor F-292
[DB elimination run number F-
Material] F-518 292
MethodParam] F-518 N_Design/N F-292
SNCurve] F-518 Result 3 F-293
SolpStrain] F-518 Result 4 F-294
SolpStress] F-518 Result with infinite life F-294
database sections F-518 Result with static failure F-295
falbatch FEM based analyses
start with shell script F-449 interpreting results F-81
falgws2i F-450 strain-life approach
FAQ F-609 performing a standard
fatigue T-3 analysis F-79
damage T-10 stress-life approach
ductility performing a standard
coefficient T-86 analysis F-67
material parameter F-276 FEM based analysis
exponent T-86 concept F-65
material parameter F-276 element sets F-65
life T-3, T-10, T-37, T-86, T- element sets and point loads
106, T-3, T-10, T-37, T-86, F-66
T-106 material F-65
logarithmic nature T-62 solution parameter F-65
mltiaxial T-139 stress results F-66
notch factor T-38 FEM load cases
statistical nature of T-51 selection F-138

T LMS FALANCS Theory Manual


F LMS FALANCS User Manual
F-740 LMS FALANCS User Manual - References, Glossary, Index

Geometry Cell F-666 formula


FEM Postprocessing Manson-Coffin-Morrow relation
Rainflow projector norm F-219 F-276
Rainflow task number F-219 Ramberg-Osgood relation F-
Show elimination run number 279
F-219 frequently asked questions (see
Use logarithmic scale F-215, FAQ) F-609
F-217 fsebackw.buf F-426
value to indicate endurance fseforw.buf F-426
limit F-216 fsesect.buf F-426
FEM results FUNKTION F-625
damage F-215 load file F-95
Design life factor (Result 2) F-
217 G
Load design factor (Result 3)
F-217 Generating element sets
NDesign versus N (Result 2) ABAQUS F-496
F-217 ANSYS F-478, F-480
sigma versus sigmaDesign CAT/FALANCS F-503
(Result 3) F-217 by materials F-500
viewing F-214 by properties F-500
FEM/LTS: Local Stress State I-DEAS F-485
solution parameter F-268 PATRAN
file by groups F-467
open F-29 by materials F-469
select channel F-136 by properties F-468
selection F-29, F-118 Pro/MECHANICA F-489
from database F-126 Geometry Cell
file type change
Element Sets F-96 load component F-664
FE result file F-96 edit GWS F-23
load history file F-95 load component F-664
test schedule file F-95, F-96 calibration F-664
File type non FEM fatigue analysis F-24
GWS folder F-97 open F-24
filter width replace load channels F-22
method parameter (RP Filter) selection
F-296 of channels F-664
filtering algorithm T-155 of database entries F-664
filterwidth T-158 selection of
Findley T-144 FEM load cases F-666
flow rule T-148 visibility F-678
format Geometry Work Sheet F-24, F-
database F-525 627
material data F-528 change
method parameter F-530 load component F-664
SN-curves F-526 clipboard F-161
solution parameter F-532 edit tools F-672
strain-life F-533 Fatigue Analysis with the... F-
stress-life F-532 157

T LMS FALANCS Theory Manual


F LMS FALANCS User Manual
LMS FALANCS - General Index F-741

FEM analysis F-24 H


File
Load F-668 Haibach/Miner T-76
Save F-668 hardening coefficient T-81
Save as F-668 cyclic T-82
File->Save F-668 hardening exponent T-81
general concepts F-157 cyclic T-82
general description F-160 hardening rule T-148
Geometry cell HAZ T-174
visibility F-678 HDS F-625
Initialization F-669 heat affected zone T-174
job definition F-671, F-691 help
load component online help system F-114
calibration F-664 high cycle fatigue T-4, T-57, T-4,
change F-664 T-57
loading F-96 history reduction
method parameter F-671 fatigue sensitive editing
navigation F-675 method parameter
non FEM analysis F-24 (General) F-287
open F-24 output parameter (falancs.ini)
print F-162, F-684 F-422
save GWS F-25 History reduction F-226
selection F-676 Hooke's law T-147
block F-677 hot spot
column F-676 detection T-165
diagonal F-677 Hot Spots
multiple cells F-676 hot spot number as result F-
row F-676 294
single cell F-676 method parameter F-298
unselect F-677 Calculate hot spots F-298
Some useful techniques F-167 Maximum number F-299
start analysis F-25 Minimum damage (log) F-
Strain Gage Rosettes F-670 298
table layout F-678 Minimum size F-299
the Geometry Work Sheet Threshold (log) F-298
table F-160 output parameter (falancs.ini)
GIDAS F-9 F-422
Glinka T-106 How to
Goodman T-66 add a column to the GWS F-
correction T-66 44
graphical user interface F-90 add a task to the GWS F-45
common operations F-117 change entries in the GWS F-
concept F-22 41
define analysis F-7 define a new data set F-146
menus F-93 define the job name for an
types of usage F-22 analysis F-46
group delete elements from a data
element set generation set F-151
PATRAN F-467 delete tasks from a GWS F-46
gwsout.fol F-425

T LMS FALANCS Theory Manual


F LMS FALANCS User Manual
F-742 LMS FALANCS User Manual - References, Glossary, Index

estimate cyclic material FE-based output F-483


properties F-83 FEM result file F-429
load data sets F-133 generating element sets F-485
load element sets F-72 spot weld analysis F-484
load FE load cases F-69 supported analysis types F-
load FE-result files F-69 481
load load a stress-life curve F- supported elements F-481
35 supported versions F-481
load load history channels F- IDX
32 load file F-95
load material data sets F-58 inelastic stress-strain behavior
load method parameters F-38 T-81
load node sets F-72 infinite life
load Non-FEM results F-186 method parameter (FEM
load solution parameters F-36 Results) F-294
perform a fatigue calculation influence
F-93 coefficient T-14
perform a history reduction F- factor F-24, T-14
226 Information messages F-305
print the GWS F-48 save F-689
remove Non-FEM results from installation
the result management F- instructions F-588
188 storage space F-603
save Non-FEM results F-187 supported OS F-591
save the GWS F-47 Installation
start the GWS for a FEM- CAT/FALANCS F-593
based analysis F-75 LMS FALANCS for Microsoft
start the GWS for a non-FEM Windows F-619
analysis F-40 installing
update a data set F-149 ANSYS toolbar F-595
view a data sheet F-152 PATRAN tool menu F-598
How to load intermediate principal T-142
FEM element sets F-144 International Institute of Welding
load cases F-139 T-72, T-175, T-179, T-72, T-175,
load history channels F-136 T-179
test schedule segments F-142 Inverse slope T-59
hysteresis T-81, T-84, T-81, T-84 IWW recommendations F-559
branch T-83 Butt welds, transverse loaded
filter T-20, T-21, T-156, T-20, F-562
T-21, T-156 Flanges, branches and nozzles
hysteresis loop T-23 F-582
nested T-84 Lap joints F-580
Longitudinal load-carrying
I welds F-569
Non load carrying attachments
IBMI2 F-575
load file F-95 Reinforcements F-581
IBM-I2 F-625 Tubular joints F-585
I-DEAS F-96, F-417, F-455, F- Unwelded parts of a
463, F-481, F-626 component F-561

T LMS FALANCS Theory Manual


F LMS FALANCS User Manual
LMS FALANCS - General Index F-743

J definition F-235
selection F-126
Jiang T-147 synthetic F-106
Jiang model variable amplitude life curve
material parameter F-281 computed points F-266
job F-671, F-691 design point
batch mode F-691 solution parameter F-264
comment F-691 life points
name F-691 results
save info F-171 list of life points F-205
state F-172 lifecrv.asc F-426
LifeStat F-9, T-63
K limit damage sum T-12
definition T-10
K' T-82, T-85, T-82, T-85 solution parameter F-263
k1 limit damage sum parameter T-
SN-curves F-243 12
k2 limit damage sum: F-215
SN-curves F-243 limit load
KdivSqrtS parameter T-173 plasticity T-108
Kf T-38 ratio T-111, T-114, T-111, T-
definition T-38 114
Kp T-108 definition T-108
Kt limit load ratio
definition T-14 solution parameter F-255
linear
L cumulative damage rule T-10
Miner's rule T-10
life linearized SWT parameter T-96
design point Liu-Zenner T-76
solution parameter F-264 LMS FALANCS for Microsoft
life curve T-29 Windows F-617
constant amplitude life curves
LMS FALANCS LifeStat F-9
T-86
LMS GIDAS F-9
damage parameter life curve
LMS TecWare MultiRain F-11
T-11, T-28, T-11, T-28
LMS TecWare RainView F-14
modifying factors T-101
LMS TecWare TimeEdit F-13
results
display and edit time series F-
constant amplitude life
125, F-155
curve F-201, F-212, F-
213 LMS TecWare TimeView F-13
cumulative load amplitude display time series F-125, F-
histogram F-202 155
results in blocks F-208 lnotch.asc F-426
variable amplitude life load T-13, T-63, T-13, T-63
curve F-203 amplitude T-7
weighted results F-207 calibration F-24, F-693
single amplitude damage case
parameter life curves T-99 get load histories or test
stress life curve F-98 schedules F-124
selection
T LMS FALANCS Theory Manual
F LMS FALANCS User Manual
F-744 LMS FALANCS User Manual - References, Glossary, Index

Geometry Cell F-666 data format F-631


data set F-133 solution parameter F-254
elastic-plastic strain F-693 load-notch strain curve file
factor F-694 solution parameter F-255
histogram T-28 local
histories stress state
select channel F-136 pseudo stress F-270
influence strain F-270
coefficient T-135, T-137, stress state
T-135, T-137 stress-life approach F-268
factor F-24, T-135, T-137, stress-strain behavior T-81
T-135, T-137 local stress state
definition T-14 strain-life approach F-270
influence factor F-665 local time series T-167
Geometry Cell F-665 Local Time Series F-222
level 1 T-29 logarithmic nature of fatigue T-
level k T-29 62
level of design point logarithmic scale
solution parameter F-265 method parameter (FEM
load amplitude T-29 Results) F-292
maximum T-7 logfile (see Logging) F-451
mean load T-7 Logging
minimum T-7 additional method information
notch strain approximation T- F-451
106 Debug information F-451
ESED T-107 LMS FALANCS operations F-
Neuber T-106 451
universal Neuber T-110 logfile F-305, F-689
Seeger-Beste T-111 messages F-305
notch strain relation T-152 loop
offset F-694 hysteresis loop T-23
peak T-7 low cycle fatigue T-4
range T-7 LTS
R-ratio T-7 method F-222
valley T-7 method parameter F-300
loading Generate strain time series
block cycle loading T-9 F-301
block loading T-9 Generate stress time series
constant amplitude T-6, T-86, F-300
T-6, T-86 Generate time series for
monotonic T-81 forces and moments
multiaxial T-9 (spot weld) F-301
non-proportional T-8, T-133, Projection angle F-301
T-8, T-133 output parameter (falancs.ini)
proportional T-8 F-422
sequence T-32 LTS Tensor Analysis F-224
uniaxial T-81
uniaxial T-9
variable amplitude T-6
M
load-notch strain curve macroscopic yielding T-45

T LMS FALANCS Theory Manual


F LMS FALANCS User Manual
LMS FALANCS - General Index F-745

correction factor T-45 name F-275


mangement number of backstresses F-281
FEM results F-193 number of cycles F-278
Non-FEM results F-183 Poisson's ratio F-281
Manson-Coffin-Morrow Ramberg-Osgood relation F-
equation T-87, T-94, T-87, T- 279
94 Ratchetting parameter F-281
relation T-88 R-ratio F-280
relationship T-86 static failure data F-277
Manson-Coffin-Morrow relation strain amplitude F-278
formula F-276 stress amplitude F-278
material parameter F-276 tensile strength F-277
Markov counting T-19 test type F-280
Masing T-24, T-81, T-82, T-83, T- Young's modulus F-279
24, T-81, T-82, T-83 max. absolute stress
material method parameter (FEM
element set generation Results) F-293
CAT/FALANCS F-500 max. stress amplitude
PATRAN F-469 method parameter (FEM
estimate cyclic material Results) F-293
properties F-83 maximal norm quotient
memory T-81 method parameter (NP FEM)
properties F-289
axial T-103 maximum
torsional T-103 definition T-7
Material F-65 principal T-142
material data Maximum norm quotient
database format F-528 parameter T-162
material parameter F-273 maximum number
comment F-275 method parameter (Hot Spots)
compressive strength F-277 F-299
cyclic hardening coefficient F- mean load
279 definition T-7
cyclic hardening exponent F- mean shear correction T-70
279 mean stress
data sheet F-273 correction T-66
database name F-275 parameters T-72
endurance limit F-278 solution parameter F-257
fatigue ductility coefficient F- effects T-66, T-94, T-66, T-94
276 mean stress influence
fatigue ductility exponent F- solution parameter F-256
276 measurements
fatigue strength coefficient F- strain gage T-120
276 MEDINA F-454, F-463
fatigue strength exponent F- FEM result file F-429
276 memory
Manson-Coffin-Morrow relation material memory T-81
F-276 model T-82, T-84, T-82, T-84
measured data F-280 rules T-24, T-84, T-24, T-84
multiaxial model F-281 M1 T-84

T LMS FALANCS Theory Manual


F LMS FALANCS User Manual
F-746 LMS FALANCS User Manual - References, Glossary, Index

M2 T-84 ->Job F-672


M3 T-85 ->Paste F-673
menu ->Undo F-673
"Action" File
in database selection ->Load F-668
windows F-127 ->Save As F-668
"Check" Initialize
in "Geometry Work Sheet" ->Isotropic Multiple
F-674 Channels (Standard
"Configuration" RP) F-669
in "LMS FALANCS" F-113 ->Job F-671
"Edit" ->Method parameter ...
in "Geometry Work Sheet" F-671
F-672 ->Multiple Channels per
"File" Task F-669
in "Geometry Work Sheet" ->Single Channel F-669
F-668 ->Strain Gage Rosettes
in "LMS FALANCS" F-95 F-670
"Help" ->Taskname initialization
in "LMS FALANCS" F-114 F-670
"Initialize" Navigate
in "Geometry Work Sheet" ->Move to End of Column
F-669 F-675
"Navigate" ->Move to Left Margin F-
in "Geometry Work Sheet" 675
F-675 ->Move to Right Margin
"Options" F-675
in "Geometry Work Sheet" ->Move to Top of Column
F-678 F-675
"Select" Options
in "Geometry Work Sheet" ->Check for Duplicates
F-676 F-679
"Strain-life Approach" ->Geometry Cell Window
in "LMS FALANCS" F-103 F-678
"Stress-life Approach" ->Orientation F-679
in "LMS FALANCS" F-98 ->Table Layout F-678
"Tools" Select
in "LMS FALANCS" F-108 ->Block of Adjacent Cells
menu item F-677
in "Geometry Work Sheet" ->Deselect All F-677
Check ->Multiple Cell F-676
->Consistency with ->Single Cell F-676
database F-674 ->Single Column F-676
->Files F-674 ->Single Diagonal F-677
Edit ->Single Row F-676
->Cut F-672 in "LMS FALANCS"
->Delete Column F-673 Configuration
->Delete Row F-673 ->Databases... F-113
->Insert Before/Insert ->Method Parameters F-
After F-673 113

T LMS FALANCS Theory Manual


F LMS FALANCS User Manual
LMS FALANCS - General Index F-747

File ->FEM: transient analysis


->Open FE Result Files... F-102
F-96 ->FEM:Fatigue Analysis
->Open FE Set Files... F- F-102
96 ->FEM:Sets... F-101
->Open GWS File... F-96 ->Load Histories... F-100
->Open Load History ->Method Parameters...
Files... F-95 F-99
->Open Test Schedule ->Non FEM: Fatigue
File... F-95 Analysis F-100
File->Exit... F-97 ->Non FEM: History
Help reduction F-101
>Contents F-114 ->Non FEM: LTS Tensor
->Index F-114 Analysis F-100
->Masterindex F-114 ->Non FEM: Results F-
->On-Version F-115 101
->Overview F-114 ->Solution Parameters...
->Setup F-115 F-99
Strain-life Approach ->Stress-life Curves... F-
->FEM: Load Cases... F- 98
106 ->Test Schedule
->FEM: Local time series Segments... F-100
(LTS) F-105, F-107 Tools
->FEM: transient analysis ->ABAQUS fil file-> Time
F-107 series F-111
->FEM:Fatigue Analysis ->ABAQUS fil files->
F-107 FALANCS Element sets
->FEM:Sets... F-106 F-109
->Load Histories... F-104 ->ASCII file -> FALANCS
->Materials Data... F-103 Element sets F-108
->Method Parameters... ->Computation Status F-
F-104 112
->Non FEM: Fatigue ->FALANCS .dam ->
Analysis F-105 MEDINA F-112
->Non FEM: History ->I-DEAS static groups ->
reduction F-106 FALANCS Element sets
->Non FEM: LTS Tensor F-109
Analysis F-105 ->IDEAS unv files -> Time
->Solution Parameters... series F-112
F-104 ->NASTRAN Punch files -
->synthetic stress-life > Time series F-110
curve F-106 ->Time series ->
->Test Schedule ABAQUS input file F-
Segments... F-105 111
Stress-life Approach ->Time series ->
->FEM: Load Cases... F- NASTRAN bulk data F-
101 110
->FEM: Local time series in database selection windows
(LTS) F-102 Action->Define F-127
Action->Erase F-128

T LMS FALANCS Theory Manual


F LMS FALANCS User Manual
F-748 LMS FALANCS User Manual - References, Glossary, Index

Action->Uniform Material result 2 F-292


Law F-127 result 3 F-293
Action->Update F-128 result 4 F-294
Strain-life Approach RF Norm F-294
->Non FEM: Results F-106 safety factor F-293
Menu Item static failureindicator F-295
In "Geometry Work Sheet" Task number F-294
File General F-285
->Save F-668 compute TSD exact F-286
method parameter F-283 fatigue sensitive editing F-
[FEM Postprocessing] 287
result specification F-214 number of rainflow bins F-
data sheet F-283 286
FEM Results F-291 Geometry Work Sheet
General F-285 Initialize F-671
Hot Spots F-298 Hot Spots F-298
LTS F-300 calculate hot spots F-298
NP FEM F-288 maximum number F-299
RP Filter F-296 minimum damage F-298
database format F-530 minimum size F-299
database name F-286 threshold F-298
FEM Postprocessing F-81 LTS F-300
1/number of blocks F-215 generate spot weld time
Miner Sum F-215 series F-301
Number of blocks F-215 generate strain time series
Rainflow projector norm F- F-301
219 generate stress time series
Show elimination run F-300
number F-219 projection angle F-301
task number F-219 name F-285
Use logarithmic scale F- NP FEM F-288
215, F-217 absolute elimination
value to indicate endurance threshold F-289
limit F-216 elimination safety factor F-
FEM Results F-291 289
1/number of blocks F-292 maximal norm quotient F-
Design life factor F-292 289
elimination run number F- number of critical planes
292 F-288
Hot spot number F-294 number of directions F-288
infinite life indicator F-294 tolerance angle F-288
logarithmic scale F-292 Use absolute elimination
max. absolute stress F- threshold F-289
293 Use strain-life also for
max. stress amplitude F- elimination runs F-290
293 RP Filter F-296
Miner sum F-291 filter width F-296
N_Design/N F-292 select F-135
number of blocks F-292 microyielding T-46
result 1 F-291 correction factor T-46

T LMS FALANCS Theory Manual


F LMS FALANCS User Manual
LMS FALANCS - General Index F-749

Miner T-10 name


elementary T-76 Dang Van data F-237
linear cumulative damage rule material parameter F-275
T-10 method parameter F-285
rule modifications T-76 SN-curves F-237
Miner sum solution parameter F-253
method parameter (FEM NASTRAN F-96, F-416, F-455, F-
Results) F-291 461, F-626
Miner Sum F-215 FE-based output F-463
minimum FEM result file F-429
definition T-7 modal transient analysis F-471
minimum damage spot weld analysis F-472
method parameter (Hot Spots) CDH F-472
F-298 supported analysis types F-
minimum size 461
method parameter (Hot Spots) supported elements F-461
F-299 supported versions F-461
modal natural frequency T-136
contribution factor histories F- navigation
471, T-136 Geometry Work Sheet F-675
superposition T-133, T-136, T- NDesign versus N F-292
133, T-136 NE T-89
transient analysis SN-curves F-243, F-244
NASTRAN F-471 Neuber T-46, T-106, T-108, T-
mode shapes 110, T-46, T-106, T-108, T-110
selection F-138 node elimination T-155
modified Miner rules T-76 nominal stress T-13, T-63, T-13,
modifying factors T-63
SN curve T-64 non FEM Strain-life Approach
monitoring interpreting results F-61
non FEM jobs F-172 performing a standard analysis
nonproportional FEM jobs F- F-57
173 non FEM Stress-life Approach
proportional FEM jobs F-173 interpreting results F-53
Monitoring F-170 performing a standard analysis
Morrow T-97 F-31
parameter F-256, T-97 non-expert user F-22
multiaxial non-linear kinematic hardening
fatigue T-139 T-147
loading T-9 non-local effects T-37, T-64, T-
MultiRain F-11 37, T-64
non-proportional
N loading T-8, T-133, T-8, T-133
stresses T-139
n' T-82, T-85, T-82, T-85 normalized stress gradient T-42
N_Design/N F-292 notch T-79
N0 analysis T-106
SN-curves F-244 load notch strain approximation
N1 T-106
SN-curves F-244 radius T-176
T LMS FALANCS Theory Manual
F LMS FALANCS User Manual
F-750 LMS FALANCS User Manual - References, Glossary, Index

strain T-106 operating system


stress T-13, T-106, T-13, T- supported versions F-591
106 operating systems
elastic T-13 names of paths and files F-
npdamage.buf F-427 622
NS/3 Segments T-68, T-74, T-68,
T-74 P
NS/Goodman T-66, T-74, T-66,
T-74 parameter
NS/None T-74 absolute elimination threshold
Nugget SN-Shift T-164
definition T-173 Calc Weld Nugget T-173
number Calculate TSD Exact T-34, T-
of blocks 35, T-34, T-35
method parameter (FEM Computation Points
Results) F-292 Axis T-30
of critical planes Points T-30, T-31, T-30, T-
method parameter (NP 31
FEM) F-288 Tolerance T-31
of cycles Type T-30
material parameter F-278 crack opening parameter T-
of directions 145
method parameter (NP Design Point
FEM) F-288 Life T-30
of rainflow bins Load Level T-30
method parameter Tolerance T-30
(General) F-286 Unknown Variable T-29, T-
Number of backstresses 30, T-29, T-30
material parameter F-281 Diameter T-173
Number of backstresses Elimination safety factor T-163
parameter T-150 End linearization at F-256, T-
Number of blocks F-215 101
Number of projection directions for mean stress correction T-
parameter T-161, T-162, T-161, 72
T-162 KDivSqrtS T-171, T-173, T-
171, T-173
Limit damage sum T-12
O Limit Damage Sum
offset F-694 solution parameter F-263
open maximum norm quotient T-162
channel F-29 Maximum norm quotient T-162
data set F-28 NS/3 Segments T-68, T-74, T-
FE Element Set Files F-96 68, T-74
FE Result Files F-96 NS/Goodman T-66, T-74, T-
file F-29 66, T-74
Geometry Work Sheet F-668 NS/None T-74
GWS Folder Files F-96 Nugget SN-Shift
Load History Files F-95 definition T-173
Test Schedule File F-95 Number of backstresses F-
opening mode T-139 281, T-150

T LMS FALANCS Theory Manual


F LMS FALANCS User Manual
LMS FALANCS - General Index F-751

Number of projection directions Pias


T-161, T-162, T-161, T-162 load file F-95
Ratchetting parameter T-150 PJ T-98
Ratchetting parameter Chi F- PK F-625
281 PK2 F-625
Residual Stress T-118 PK2 View F-625
shear parameter T-145 plastic strain T-81
Start linearization at F-256, T- increment T-149
101 plasticity model T-147
SW/NS/EC3 High RS T-72 pncurve.asc F-426
SW/NS/EC3 Low RS T-72 poisson ratio T-95
SW/NS/FKM Recommend T- Poisson's ratio
72 material parameter F-281
SW/NS/IIW High RS (cat III) T- print
72 data sheet F-152
SW/NS/IIW Low RS (cat I) T- datasheets F-177
72 Geometry Work Sheet F-162,
SW/NS/IIW Med RS (cat II) T- F-684
72 graphs F-177
Tolerance Angle T-162 Pro/MECHANICA F-96, F-487, F-
Torsion/1 Segment T-70, T-75, 626
T-70, T-75 FE-based output F-488
Torsion/2 Segments T-70, T- FEM result file F-429
75, T-70, T-75 generating element sets F-489
Use absolute elimination supported analysis types F-
threshold T-164 487
Use absolute elimination supported elements F-487
threshold T-163 supported versions F-487
parameter databases F-27 projection angle
path names F-622 method parameter (LTS) F-
path specification 301
in batch command file F-329 property
PATRAN element set generation
generating element sets CAT/FALANCS F-500
by groups F-467 PATRAN F-468
by materials F-469 proportional
by properties F-468 loading T-8
install tool menur F-598 stresses T-139
show results F-469 pseudo stress T-13, T-106, T-
viewing results F-465 133, T-13, T-106, T-133
PATRAN Tool Menu F-467 pseudo stress based analysis
PB T-95 T-154
pcoll.asc F-426 PSWT T-94
peak T-20 original F-255
definition T-7 shear stress correction T-95
peak/valley Torsion F-255
filter T-20
filtering T-20
physical unit
SN-curves F-239

T LMS FALANCS Theory Manual


F LMS FALANCS User Manual
F-752 LMS FALANCS User Manual - References, Glossary, Index

Q management of Non-FEM
results F-183
quasi-static superposition T- Result 1
133, T-134, T-133, T-134 method parameter (FEM
Results) F-291
R Result 2
method parameter (FEM
R03MS T-178 Results) F-292
r1ms Result 3
model F-538 method parameter (FEM
R1MS T-175, T-178, T-175, T-178 Results) F-293
approach T-175 Result 4
rainflow T-24 method parameter (FEM
counting T-23 Results) F-294
cycle counting T-8 result specification
definition T-23 in method parameters F-214
matrix T-18 resultf.fol F-426
strain-life T-122 results
projector T-155 constant amplitude life curve
rainflow matrix F-201, F-212, F-213
Non-FEM results (local cumulative load amplitude
stresses) F-209 histogram F-202
Rainflow projector norm F-219 damage matrix F-211
RainView F-14 design point F-204
Ramberg-Osgood FEM based analysis F-81
relation T-81, T-82, T-88, T- FEM results
81, T-82, T-88 damage F-215
Ramberg-Osgood relation Design life factor (Result 2)
formula F-279 F-217
material parameter F-279 Load design factor (Result
range 3) F-217
definition T-7 NDesign versus N (Result
Ratchetting F-281 2) F-217
Ratchetting parameter T-150 sigmaDesign versus sigma
rate independent T-20, T-133, T- (Result 3) F-217
20, T-133 list of life points F-205
counting methods T-19 local stresses (rainflow matrix)
rcoll.asc F-426 F-209
rcollw.asc F-426 non FEM Strain-life Approach
relative Miners Rule F-263 F-61
Representative Elements T-160 non FEM Stress-life Approach
residual stress T-117 F-53
solution parameter F-256 results in blocks F-208
Residual Stress parameter T- variable amplitude life curve F-
118 203
residue T-24 viewing FEM results F-214
resspec.fol F-426 viewing results
result ANSYS F-478
management of FEM results CAT/FALANCS F-501
F-193 PATRAN F-465, F-469

T LMS FALANCS Theory Manual


F LMS FALANCS User Manual
LMS FALANCS - General Index F-753

weighted results F-207 Eurocode 3 recommendations


reversal point T-20 F-540
RF Norm International Institute of
method parameter (FEM Welding T-179
Results) F-294 mean stress correction T-72
rfmat.erm F-426 R1MS approach T-175
rfprange.fol F-427 section
rfproj0.fol F-426 [Calibration]
rfproj1.fol F-426 in batch command file F-
RIGSYS 392
load file F-95 [Channels]
roughness T-49 in batch command file F-
RP Filter T-156 387
RPC-III F-625 [ElementSets]
load file F-95 in batch command file F-
rpdirec.buf F-427 385
rpf%nr.erg F-427 [Job]
rpfosp%nr.fol F-427 in batch command file F-
R-ratio 330
definition T-7 [Le]
material parameter F-280 in batch command file F-
SN-curves F-240 397
Rupp [LoadCases]
generalized Rupps method T- in batch command file F-
169 393
[Material]
in batch command file F-
S 356
S1 [MethodParam]
SN-curves F-242, F-244 in batch command file F-
SAE T-24 333
safety factor [SigmaE]
method parameter (FEM in batch command file F-
Results) F-293 396
save [SNCurve]
error and information in batch command file F-
messages F-689 346
Geometry Work Sheet F-25, [SolParam]
F-668 in batch command file F-
job info F-171, F-689 366
scatter T-51 [Tasks]
Schtz T-69 in batch command file F-
script 332
tecware F-19 [TSD]
SE in batch command file F-
SN-curves F-243, F-244 391
seam welds F-536, F-538, F-559, Seeger-Beste T-106, T-111, T-
T-72, T-174, T-72, T-174 106, T-111
Eurocode 3 T-179 selection
block F-677

T LMS FALANCS Theory Manual


F LMS FALANCS User Manual
F-754 LMS FALANCS User Manual - References, Glossary, Index

column F-676 single amplitude damage


deselect F-677 parameter life curves T-99
diagonal F-677 size T-37, T-64, T-37, T-64
directory F-120 correction
from database F-126 solution parameter F-262
in the Geometry Work Sheet effect T-40, T-101, T-40, T-
F-676 101
method parameter F-135 factor T-64
multiple cells F-676 of surface treatment T-41
of channels F-121, F-136, F- technological T-40
664 factor T-64
of data sets F-133 Skalar20
of database entries F-664 load file F-95
of element sets F-144 Smith-Watson-Topper
of FE Element Set Files F-96 damage parameter T-94
CAT/FALANCS F-500 linearized T-96
of FE Result Files F-96 modification T-95
CAT/FALANCS F-499 original F-255
of FEM load cases F-138 Torsion F-255
of files F-118 SN curve T-11, T-28, T-11, T-28
of GWS Folder Files F-96 compressive strength T-59
of Load History Files F-95 defining T-58
of mode shapes F-138 determination T-63
of Test Schedule File F-95 modifying factors T-64
of test schedule sequence F- sheet mode T-173
142 tensile strength T-59
row F-676 unit T-59, T-63, T-59, T-63
single cell F-676 SN- curve
unselect F-677 display F-709
selection of SN Curve Type
FEM load cases SN-curves F-237
Geometry Cell F-666 SN-curve
sfdetgws.fol F-426 data sheet F-233
sfdetset.tsi F-426 database format F-526
shear SN-curves
module T-95 A(ampl) F-246
parameter T-145 A(max) F-246
strain-life equation in shear T- A1(ampl) F-245
103 A1(max) F-245
sheet thickness T-171 A2(ampl) F-245
shell script F-449 A2(max) F-245
falancs F-449 B(max) F-246
falbatch F-449 B1(ampl) F-245
falgws2i F-450 B1(max) F-245
tecware F-449 B2(ampl) F-245
terminal F-450 B2(max) F-245
Show elimination run number F- C(ampl) F-246
219 C(max) F-246
signed von Mises T-142 comment F-237
compressive strength F-239

T LMS FALANCS Theory Manual


F LMS FALANCS User Manual
LMS FALANCS - General Index F-755

curve definition F-242 size correction F-262


database F-237 spot welds F-260
k1 F-243 calculate damage in nugget
k2 F-243 F-260
N0 F-244 diameter F-260
N1 F-244 Start linearization at F-256
name F-237 surface correction F-262
NE F-243, F-244 tolerance F-265, F-267
Physical Unit F-239 type F-267
R-ratio F-240 unknown variable F-264
S1 F-242, F-244 Solution Parameters F-65
SE F-243, F-244 spot weld F-66, T-169
SE(ampl) F-245, F-246 ABAQUS F-495
SE(max) F-245, F-246 ANSYS F-477
SN Curve Type F-237 CDH approach F-472
Tensile Strength F-239 diameter T-171
view mode F-240 I-DEAS F-484
SN-curves F-233 NASTRAN F-472
B(ampl) F-246 spot welds
solution parameter F-251 solution parameter F-260
axis F-266 start
comment F-253 analysis from Geometry Work
computed points F-266 Sheet F-25
damage mean stress influence batch processing F-323
factor F-256 FALANCS F-19
damage parameter F-255 Start
damage residual stress F-256 LMS FALANCS for Microsoft
data sheet F-251 Windows F-619
database format F-532 Start linearization at
strain-life F-533 solution parameter F-256
stress-life F-532 Start linearization at parameter
database name F-253 T-101
design point F-264 Starting FALANCS
different channel lengths F- ANSYS F-478
263 CAT/FALANCS F-500
End linearization at F-256 PATRAN F-469
failure probability F-264 state of job F-172
FEM/LTS: Local Stress State static failure T-4, T-58, T-59, T-4,
F-268 T-58, T-59
life F-264 material parameter F-277
limit damage sum F-263 method parameter (FEM
limit load ratio F-255 Results) F-295
load level F-265 statistical
load-notch strain curve F-254 nature of fatigue T-51
file F-255 size effect T-44
mean stress correction F-257 strain
damage accumulation F- at endurance limit T-89
259 elastic T-81
Limit R F-259 permanent T-81
name F-253 plastic T-81

T LMS FALANCS Theory Manual


F LMS FALANCS User Manual
F-756 LMS FALANCS User Manual - References, Glossary, Index

plastic strain increment T-149 stress-strain


recoverable T-81 curve
strain amplitude Masing model T-83
material parameter F-278 memory model T-84
strain gage rosette T-120 cyclic stress-strain curve T-82
strain-controlled T-79, T-153, T- inelastic behavior T-81
79, T-153 STRUKTUR F-625
strain-life load file F-95
approach T-3, T-4, T-79, T- superposition
152, T-3, T-4, T-79, T-152 quasi-static T-134
equation T-87 supported analysis types
input data F-87 ABAQUS F-491
stress ANSYS F-475
concentration T-79 CAT/FALANCS F-497
factor F-24, T-38 I-DEAS F-481
definition T-14 NASTRAN F-461
Geometry Cell F-665 Pro/MECHANICA F-487
elastic notch T-13, T-63, T-13, Supported Data Formats F-625
T-63 supported elements
gradient T-42 ABAQUS F-491
correction factor T-43 ANSYS F-475
mode shapes T-136 CAT/FALANCS F-497
nominal T-13, T-63, T-13, T-63 I-DEAS F-481
non-proportional T-139 NASTRAN F-461
normalized stress gradients T- Pro/MECHANICA F-487
43 supported versions
proportional T-139 ABAQUS F-491
pseudo T-13, T-106, T-13, T- ANSYS F-475
106 CAT/FALANCS F-497
stress at endurance limit T-89 I-DEAS F-481
stress amplitude NASTRAN F-461
material parameter F-278 Pro/MECHANICA F-487
stress concentration factor F- surface
665 correction
stress life curve F-98 solution parameter F-262
definition F-235 correction factor T-49
selection F-126 effect T-37, T-49, T-101, T-37,
stress-controlled T-153 T-49, T-101
stress-life layer T-118
approach T-3, T-4, T-57, T-3, roughness T-37, T-49, T-64,
T-4, T-57 T-37, T-49, T-64
input data F-86 factor T-64
stress-life curve SW/NS/EC3 High RS T-72
Bastenaire curve F-233 SW/NS/EC3 Low RS T-72
Dang Van safety factor SW/NS/FKM Recommend T-72
analysis F-233 SW/NS/IIW High RS (cat III) T-72
data representation SW/NS/IIW Low RS (cat I) T-72
Bastenaire curve F-639 SW/NS/IIW Med RS (cat II) T-72
SN-curve F-637 SWT T-94
SN-curve F-233 syntax

T LMS FALANCS Theory Manual


F LMS FALANCS User Manual
LMS FALANCS - General Index F-757

database definition in time series


falancs.ini F-518 generate spot weld time series
synthetic stress life curve F- method parameter (LTS)
106, F-651 F-301
generate strain time series
T method parameter (LTS)
F-301
table layout generate stress time series
Geometry Work Sheet F-678 method parameter (LTS)
task number F-300
as FEM result F-219 TimeEdit F-13
Task number TimeView F-13
method parameter (FEM tolerance
Results) F-294 computed points
TDF F-625 solution parameter F-267
load file F-95 design point
Technological size effects T-40 solution parameter F-265
tecware tolerance angle
script F-19 method parameter (NP FEM)
shell script F-449 F-288
falancs F-449 Tolerance Angle T-162
falbatch F-449 torsion
falgws2i F-450 strain-life equation in torsion
logfile (see Logging) F-451 T-103
terminal F-450 Torsion/1 Segment T-70, T-75,
TecWare T-70, T-75
installation structure F-403 Torsion/2 Segments T-70, T-75,
tecware.ini F-447 T-70, T-75
[Debugging] F-447 torsional
[PrintConfiguration] F-447 material properties T-103
[Runtime] F-447 tests T-103
list of printers F-181 transient analysis T-133
temporary directory F-601 Transient Analysis F-225
tensile strength T-59 TSD
material parameter F-277 compute exact
SN-curves F-239 method parameter
terminal F-450 (General) F-286
test schedule type
segments F-142 computed points
sequence F-142 solution parameter F-267
test schedules T-32
segments T-32 U
Thin surface layer F-256
thin surface layer model T-117 UB F-625
three segment mean stress ultimate stress
correction T-68 definition T-58
threshold uniaxial loading T-9
absolute thresholding T-164 uniform material law F-83, T-91
method parameter (Hot Spots) Uniform Material Law F-659
F-298 Universal Binary

T LMS FALANCS Theory Manual


F LMS FALANCS User Manual
F-758 LMS FALANCS User Manual - References, Glossary, Index

load file F-95 W


unv2tsi F-485
update welds
data set F-149 Eurocode 3 T-179
Use absolute elimination geometry T-176
threshold T-164 International Institute of
definition T-163 Welding T-179
method parameter (NP FEM) MIG welding T-174
F-289 R1MS approach T-175
Use logarithmic scale F-215, F- seam welds F-536, F-559, T-
217 174
Use strain-life also for Eurocode 3
elimination runs recommendations F-540
method parameter (NP FEM) Hollow sections F-554
F-290 Non-welded details F-
user 544
experience F-22 Transverse butt welds F-
expert user F-22 547
non-expert user F-22 Welded attachments with
non load carrying welds
V F-549
Welded build up sections
valley T-20 F-545
definition T-7 Welded joints with load-
Value to indicate endurance limit carrying welds F-551
F-216 fatigue analysis F-536, F-
variable amplitude 540, F-559
loading T-6, T-76, T-6, T-76 Eurocode 3
variable amplitude life curve recommendations F-
computed points F-266 540
design point IIW recommendations F-
solution parameter F-264 559
version R1MS approach F-538
of LMS FALANCS F-115 IIW recommendations
view Butt welds, transverse
data sheet F-152 loaded F-562
load channels F-154 Flanges, branches and
viewing nozzles F-582
FEM results F-214 Lap joints F-580
Non-FEM results F-198 Longitudinal load-carrying
results welds F-569
ANSYS F-478 Non load carrying
CAT/FALANCS F-501 attachments F-575
PATRAN F-469 Reinforcements F-581
viewing results Tubular joints F-585
PATRAN F-465 Unwelded parts of a
von Mises T-103 component F-561
Vormwald parameter T-98 R1MS approach F-538
spot weld
ABAQUS F-495

T LMS FALANCS Theory Manual


F LMS FALANCS User Manual
LMS FALANCS - General Index F-759

ANSYS F-477 "Load-notch strain relation" F-


CDH approach F-472 212
I-DEAS F-484 "Options" F-699
NASTRAN F-472 "P constant amplitude life
spot welds F-66, T-169 curve" F-213
wildcards F-622 "Print"
window in Microsoft Windows F-
"CAT/FALANCS command 177
window" F-499 in Unix F-180
"Computation status" F-645 "RAINFLOW Matrix" F-209
"Constant Amplitude Life- "Result directory selection" F-
curve(s) / Stress-strain 121
curve(s)" F-647 "result selection" F-703
"Creation of synthetic SN "Results in blocks" F-208
curves" F-651 "Results" F-199
"Damage matrix" F-211 "Save as" F-119
"Damage Selection" F-655 "Save Information Messages"
"Database Configuration Tool" F-119
F-513 "Save results" F-119
"Define Material Data Sheet" "Selection of component file"
F-274 F-119
"Define Method parameter" F- "Selection of element sets" F-
285 122
"Define Solution Parameter "Selection of load cases" F-
Set" F-252 122
"Define Stress-life Data Sheet" "Selection of Material Data
F-236 Sheets" F-126
"Estimation Based on Uniform "Selection of Method
Material Law" F-659 Parameter Sets" F-126
"Exit LMS FALANCS" F-661 "Selection of result file" F-119
"Export (ASCII)" F-119 "Selection of Solution
"Export (csv)" F-119 Parameter Sets" F-126
"Geometry Cell" F-663 "Selection of Stress-life Data
"Geometry Work Sheet" F-667 Sheets" F-126
"History reduction" F-685 "Setup information" F-707
"Info" F-689 "Stress-life Approach - Define
"Job Setup Window" F-691 Stress-life Data Sheet" F-
"Life points" F-205 235
"List of Printers" F-180 "Stress-life Approach - Stress-
"Load Geometry Work Sheet" life Curves" F-709
F-119 "Test Schedule Definition" F-
"Load History Calibration" F- 118
693 "Test Schedule Segments -
"Load History Channel Info" F-697
Information" F-695 "Test Schedule Segments" F-
"Load History File Selection" 122
F-119 "Weighted Results" F-207
"Load History Selection" F-121 Window
"Load Results" F-121 "Design Point" F-204

T LMS FALANCS Theory Manual


F LMS FALANCS User Manual
F-760 LMS FALANCS User Manual - References, Glossary, Index

Y yielding T-79
Young's modulus T-91
yield T-79 material parameter F-279
criterion T-147
function T-147
surface T-148

T LMS FALANCS Theory Manual


F LMS FALANCS User Manual

You might also like