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NASHPA Gas Processing and LPG Recovery Plant

PROC-FC-CB/NASHPA/PROJ-1247/2015

PROJECT NO.: NASHPA 1247

DOCUMENT NO.:
SPECIFICATION PAGE 1 OF 9
NGP-006-PCS-15.03-0012-10

Specification for Loading Arms

REVISION DETAILS

00 22/06/2016 Approved for Design Sun Jie Mei Chunlin He Guodong Wang Dongjun

C 17/05/2016 Issued for Approval Sun Jie Mei Chunlin He Guodong Wang Dongjun

B 15/03/2016 Issued for Review Sun Jie Mei Chunlin He Guodong Wang Dongjun

A 14/02/2016 Internal Discipline Check Sun Jie Mei Chunlin He Guodong Wang Dongjun

REV DATE DESCRIPTION PRPD CHKD REVD APPD


Doc Size: A4
NASHPA Gas Processing and LPG Recovery Plant
PROC-FC-CB/NASHPA/PROJ-1247/2015
DOC. NO. NGP-006-PCS-15.03-0012-10
DESCRIPTION Specification For Loading Arms
REVISION 00
PAGE 2 OF 9

REVISION HISTORY

REV. DATE REVISION DESCRIPTION

A 14/02/2016 Internal Discipline Check

B 15/03/2016 Issued for Review

C 17/05/2016 Issued for Approval

00 22/06/2016 Approved for Design


NASHPA Gas Processing and LPG Recovery Plant
PROC-FC-CB/NASHPA/PROJ-1247/2015
DOC. NO. NGP-006-PCS-15.03-0012-10
DESCRIPTION Specification For Loading Arms
REVISION 00
PAGE 3 OF 9

TABLE OF CONTENTS

1.0 GENERAL ................................................................................................................................................................. 4


1.1 Introduction .................................................................................................................................................... 4
1.2 Scope ............................................................................................................................................................ 4
1.3 Definitions ...................................................................................................................................................... 4
1.4 Errors or Omissions ........................................................................................................................................ 4
1.5 Deviations ...................................................................................................................................................... 4
1.6 Conflicting Requirement ................................................................................................................................. 5
1.7 Reporting Procedure ...................................................................................................................................... 5
1.8 Unit Responsibility .......................................................................................................................................... 5
1.9 Design Basis .................................................................................................................................................. 5
1.10 Documentation ............................................................................................................................................. 6
2.0 BASIC SPECIFICATION.......................................................................................................................................... 6
3.0 DESIGN .................................................................................................................................................................... 6
3.1 Materials ........................................................................................................................................................ 6
3.2 Design and Fabrication Code ......................................................................................................................... 6
3.3 Design Features ............................................................................................................................................. 7
3.4 Scope of Supply ............................................................................................................................................. 7
4.0 DATA REQUIRED WITH BID.................................................................................................................................. 7
5.0 GUARANTEES ......................................................................................................................................................... 8
6.0 IDENTIFICATIONS .................................................................................................................................................. 8
7.0 LUBRICANTS SCHEDULE ..................................................................................................................................... 8
8.0 AREA CLASSIFICATIONS ...................................................................................................................................... 8
9.0 QUALITY CONTROL ............................................................................................................................................... 8
10.0 GUARANTEE AND WARRANTY............................................................................................................................ 9
NASHPA Gas Processing and LPG Recovery Plant
PROC-FC-CB/NASHPA/PROJ-1247/2015
DOC. NO. NGP-006-PCS-15.03-0012-10
DESCRIPTION Specification For Loading Arms
REVISION 00
PAGE 4 OF 9

1.0 GENERAL
1.1 Introduction

OIL & GAS Development Company Ltd. (OGDCL) is operating NASHPA Oil & Gas fields in Khyber
Pakhtunkhwa of Islamic Republic of Pakistan. OGDCL intends to install LPG Recovery Plant, Compressors &
Allied Facilities at this field.

1.2 Scope

This specification covers the minimum technical requirement for design, manufacture, supply, inspection,
testing and commissioning of LPG Loading Arms to be used in Gas Processing, LPG Recovery Plant and Allied
Facilities at Nashpa Oil Field.

1.3 Definitions

Within this document the following definitions apply:

Project NASHPA Gas Processing and LPG Recovery Plant


PROC-FC-CB/NASHPA/PROJ-1247 /2015

Company/Owner Oil & Gas Development Company Ltd.(OGDCL)

Consultant Zishan Engineers (Pvt.) Ltd.

Contractor China Oil HBP Science & Technology Co. Ltd.

Manufacturer/Supplier/Vendor Party(ies), which manufactures and/or supplies material,


equipment and service to perform the duties as specified by
CONTRACTOR in the scope of supply

Shall Indicates a mandatory requirement

Should Indicates a strong recommendation to comply with the


requirement of this document

1.4 Errors or Omissions

1.4.1 The review and comment by the COMPANY/CONSULTANT/CONTRACTOR of any VENDORs


drawings, procedures or documents shall only indicate acceptance of general requirements and shall not
relieve the VENDOR of its obligations to comply with the requirements of this specification and other
related parts of the Contract Documents.

1.4.2 Any errors or omissions noted by the VENDOR in this Specification shall be immediately brought to the
attention of the COMPANY.

1.5 Deviations

All deviations to this Specification, other related specifications or attachments shall be brought to the
knowledge of the COMPANY as a section in the bid. All deviations made during the procurement, design,
NASHPA Gas Processing and LPG Recovery Plant
PROC-FC-CB/NASHPA/PROJ-1247/2015
DOC. NO. NGP-006-PCS-15.03-0012-10
DESCRIPTION Specification For Loading Arms
REVISION 00
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manufacturing, testing and inspection shall be with written approval of the COMPANY prior to execution of
Work. Such deviations shall be shown in the documentation prepared by the VENDOR.

1.6 Conflicting Requirement

In the event of any conflict, inconsistency or ambiguity between VENDORs scope of work, this Specification,
National Codes and Standards, and referenced in the Project Specification or any other documents, VENDOR
shall refer to COMPANY/CONTRACTOR whose decision shall prevail.

1.7 Reporting Procedure

1.7.1 A reporting and documentation system shall be agreed between VENDOR and
COMPANY/CONSULTANT/CONTRACTOR for the status of procurement, design, manufacturing,
inspection, testing and shipment of the equipment/material to be supplied under this specification.
VENDOR shall provide reports and summaries for production performance and testing operations in
conformance with a manufacturing schedule approved by COMPANY.

1.7.2 Daily, weekly, monthly and run summaries of all major aspects of the production process shall be
provided as reports to COMPANY/CONSULTANT/CONTRACTOR.

1.7.3 Third Party Inspection

In addition to the inspection and witnessing of tests by the inspectors to be appointed by the
COMPANY during the manufacturing and shipment of the equipment/material, COMPANY may appoint
a third party or its own inspector for witnessing of the inspection and tests to be carried out at
VENDORs facility under this specification.

1.8 Unit Responsibility

VENDOR shall be responsible for the complete design, manufacture, supply, fabrication, construction,
installation/erection, inspection and testing of the LPG/Propane Loading arms, including full compliance with all
applicable design codes and standards, including those listed in Section 2.0 of this document and the
requirements of the certifying authority, if applicable. VENDOR shall handle and expedite drawings and data,
and supervise and coordinate all inspection and testing.

VENDOR shall guarantee that all material and parts included in construction of the specified Centrifugal pump
shall be new, unused and of the required/ specified grade.

Any work or material found to be defective or which doesnt meet the requirement of this specification,
datasheets, P&ID and other reference specifications SHALL be replaced by the VENDOR at his own expense.

1.9 Design Basis

1.9.1 Equipment shall be of the latest international standard design.

1.9.2 VENDOR shall certify that the equipment supplied is suitable for the purpose intended, and that it shall
meet or exceed COMPANYs needs as specified in this document, other project specifications, data
sheets.
NASHPA Gas Processing and LPG Recovery Plant
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DOC. NO. NGP-006-PCS-15.03-0012-10
DESCRIPTION Specification For Loading Arms
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1.9.3 VENDOR is responsible for providing any material, accessory items or equipment, in addition to that
referred to in this specification, which is required to provide a safe and efficient LPG/Propane Loading
arms.

1.10 Documentation

1.10.1 Documents, calculation sheets, drawings, etc., to be submitted to the COMPANY/CONTRACTOR shall
be in English Language.

1.10.2 Unless otherwise specified, the imperial units shall be used in documents and drawings.

1.10.3 The form of drawings and documents may be as per the CONTRACTOR/VENDORs Standards.
However, the format of the data sheet will be submitted to COMPANY for approval.

1.10.4 Variations from or additions to this specification shall be called to the attention of the COMPANY and
approved in writing by the COMPANY prior to starting fabrication.

1.10.5 Information for installation, operating, maintenance or inspection purposes shall be submitted to
COMPANY.

2.0 BASIC SPECIFICATION

LPG Loading Arm Propane Loading Arm


Nominal arm size 3(VTA) 3(VTA)
Nominal flow rate 308 US GPM 132 US GPM
Operating temperature range 35 to 115 F 35 to 115 F
Design temperature range 150 F 150 F
Utilization 8 hrs per day loading 8 hrs per day loading
No. of loading events 18 per day 18 per day
Design Life 25 years 25 years
Arc of travel 270 deg. 270 deg.
Type Torsion Spring Balance Torsion Spring Balance
Fluid handled Condensate HC Condensate HC

3.0 DESIGN
3.1 Materials

The materials of construction shall be to the manufacturers standards but with full consideration given to the
fluids being handled. In selecting materials special consideration shall be given to seals and gaskets to
ensure that the life of these components is not unduly compromised. Failure of such components shall not
lead to major leaks.

3.2 Design and Fabrication Code

Designs shall generally conform to ANSI B31.3 with fabrication to ASME IX standards.This does not preclude
proprietary designs provided it can be demonstrated that the principles and integrity of the design equals or
exceeds the requirements of the above standards.
NASHPA Gas Processing and LPG Recovery Plant
PROC-FC-CB/NASHPA/PROJ-1247/2015
DOC. NO. NGP-006-PCS-15.03-0012-10
DESCRIPTION Specification For Loading Arms
REVISION 00
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3.3 Design Features

3.3.1 All loading arms shall be equipped with dry break-away coupling between connecting coupler and
manual stop valve for accidental moving of the truck, which provides built-in self closing valves at the
coupling when released.

3.3.2 A drop tube swivel shall be provided with handle for manipulation of the arm.

3.3.3 All loading arms shall be provided with one (1) limit switch to identify stowed or in use.

3.3.4 A drip bucket shall be provided for each loading arm to collect drips when the arm is stored after use.

3.3.5 Swivel joints shall have suitable bearing configuration to minimize operator effort. Swivel joints shall be
capable of being lubricated without dismantling. Lubrication points shall be readily accessible in both
stored as well as maintenance position.

3.3.6 Park Lock a mechanical tie-down device shall be provided to keep each loading arm from moving in
the stowed position during high winds.

3.3.7 The loading arm connecting flange shall be 300 lb raised face and shall be designed for all stress
loads.

3.3.8 The loading arm shall be equipped with an adjustable torsion spring balance mechanism with
protective cover that will maintain the arm in complete balance throughout its working range and shall
be designed to protect the mechanism against abnormal operation.

3.3.9 The loading arm assembly including metallurgy, gaskets, and seals shall be designed for the product
and temperature and pressure conditions specified.

3.4 Scope of Supply

LPG loading Arms 2 set

Propane Loading arms 1set

Each loading Arms scope of supply shall include (but not limited to) the following:

Stand columns, rotary joints, liquid tube arm lock device, liquid pipe, liquid pipe outside arm, liquid pipe
swinging arm, liquid pipe interface flange, liquid pipe cutting ball valve, liquid pipe joint quickly, the gas phase
tube arm lock device, gas phase tube arm, gas phase tube outer arms, gas phase tube of swinging arm,
balancing system, gas phase interface flange, gas pipe cutting ball valve, gas pipe fast connection, etc.Stable
condensate loading Arms using jacketed type or soft hard tube composite crane tube, realize airtight loading,
request with seal cap, emptying system and flame arrester, etc.

4.0 DATA REQUIRED WITH BID


The proposal for the supply of the equipment shall include:

1Detail technical description of all items of equipment offered to meet the requirements of this specification.

2Reliability details on all items of equipment.

3Flow Vs pressure drop characteristics of items of equipment.


NASHPA Gas Processing and LPG Recovery Plant
PROC-FC-CB/NASHPA/PROJ-1247/2015
DOC. NO. NGP-006-PCS-15.03-0012-10
DESCRIPTION Specification For Loading Arms
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4Dimensional drawings of equipment.

5List of commissioning and 2 years operating sparesseparately priced for each component.

5.0 GUARANTEES
The vendor shall guarantee that the equipment furnished is free from fault in design, workmanship, is of sufficient
size and capacity, and of proper material to satisfactorily fulfill the operating conditions specified. Should any defect in
design, material, workmanship or operating characteristics develop during the first year of operation, or be determined
as a result of the performance test, the vendor shall make all necessary alterations, repairs, and replacements of
defective equipment, free of charge, and shall pay all transportation involved to and from the installation. If the defect or
failure to function cannot be corrected, the supplier shall replace promptly free of charge the equipment

6.0 IDENTIFICATIONS
At least following items shall be indicated on the name plate:

1Equipment Name

2Item No.

3Service (product)

4Service temperature/pressure

5Test pressure

6Vendors name/mark/model No.

7Data of manufacture, ex. Dec. 1996

7.0 LUBRICANTS SCHEDULE


1Vendors are required to submit Lubrication schedule concerning lubricants required for the equipment or
materials in their scope of supply.

2Vendors are required to detail the lubricant specification on the Lubricant Schedule whose forms are as per
Purchasers standard.

3Vendors are required to advise of the expected quantities required for initial charge and one-year operation and
the criteria for replacement.

8.0 AREA CLASSIFICATIONS


Electrical equipment shall be selected for use in Class I Div II areas.

9.0 QUALITY CONTROL


VENDOR shall carefully and continuously control and test the quality of the materials and the manufacturing
operations during the production of the goods in order to assure that the goods will comply with the
requirements of the purchase order.
NASHPA Gas Processing and LPG Recovery Plant
PROC-FC-CB/NASHPA/PROJ-1247/2015
DOC. NO. NGP-006-PCS-15.03-0012-10
DESCRIPTION Specification For Loading Arms
REVISION 00
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No equipment shall be shipped without prior inspection release by COMPANY/CONSULTANT/CONTRACTOR.
Inspection results must be documented in such a way that the item can be clearly identified. In the event
material cannot be identified the inspection shall be repeated at VENDORs expenses.

CONTRACTOR reserves the right to engage a Third Party inspection agency to provide a quality control
service for inspection and witnessing tests in VENDORs workshops ensuring compliance with the
requirements of the relevant codes, standards, and project specifications.

10.0 GUARANTEE AND WARRANTY


Guarantee shall include mechanical design, materials and workmanship.

The warranty shall be for a period of 18 months from date of initial commissioning or for a period of not less
than 36 months from date of shipment/dispatch, whichever is earlier.