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Manufacturers Name & Address MANUFACTURING QUALITY PLAN Client : M/s UEM India Pvt Ltd,Ahmedabad

C&S Electric Ltd. Item : Non Sagregated QP No. : QP/C-2346/NSPB/17 P.O. No. : UEM/PO//1718100812/AHMEDABAD
MUNICIPAL CORPORATION VASNA Dated 01.11.2017
B-1 Site IV Surajpur Industrial Area Kasna Road Phase Busduct Rev. No. : 00 Project : Ahmedabad Municipal Corporation-Vasna
Greater Noida & 415V Dated : 04.11.2017
Plot No. 1C Sector-8C, Sidcul , Haridwar Page No. : 1 of 6
Sl. Component and Operation Characteristics Class Type of Quantum Reference Acceptance Agency Remarks
Format of Record
No. Check of Check Document Norms M C O
1 2 3 4 5 6 9 8 9 10 11 12 13
1 RAW MATERIAL
1.1 Aluminum Sheet for Enclosure a. Visual Inspection Major Physical 100% IS - 737 IS - 737 Mfg. TC P R R

b. Dimension -do- Measurement 1Sample/Lot -do- -do- - do - P R R

c. Tensile Strength -do- -do- -do- -do- -do- - do - P R R

d. Percentage Elongation -do- -do- -do- -do- -do- - do - P R R

e. Chemical Composition -do- Chemical -do- -do- -do- - do - P R R

1.2 Aluminum for Busbar a. Dimensions Major Measurement 10% IS-5082 IS-5082 Mfg. TC P R R

b. Conductivity -do- Electrical Sample -do- -do- - do -


P R R
c. Tensile Strength -do- Mechanical -do- -do- -do- - do -
P R R
d. Chemical composition -do- Chemical Sample -do- -do- - do -

e. Percentage Elongation -do- -do- -do- -do- -do- - do - P R R

1.3 Flexibles (Al / Cu) a. Dimension Major Measurement 10% Approved Drg. Approved Drg. Mfg. TC P - -

b. Surface Finish -do- Visual -do- -do- -do- - do - P - -

c. Conductivity -do- Electrical 1 Sample/lot -do- -do- - do - P - -

d. Tin / Silver plating on contact -do- Visual 100% -do- -do- - do - P - -


surface (if applicable)

For customer use

LEGEND:-
M : Manufacture (C&S) / Sub Manufacturer
C : Customer / Customer Representative
O : Owner / Owner Representative
"P" Perform, "W" Witness & "R" Document Review
Manufacturer Signature & Stamp
Reviewed by Name & Sign of Approved Authority & Seal
Manufacturers Name & Address MANUFACTURING QUALITY PLAN Client : M/s UEM India Pvt Ltd,Ahmedabad
C&S Electric Ltd. Item : Non Sagregated QP No. : QP/C-2346/NSPB/17 P.O. No. : UEM/PO//1718100812/AHMEDABAD
B-1 Site IV Surajpur Industrial Area Kasna Road Phase Busduct Rev. No. : 00 MUNICIPAL CORPORATION VASNA Dated 01.11.2017
Greater Noida & 415V Dated : 04.11.2017 Project : Ahmedabad Municipal Corporation-Vasna
Plot No. 1C Sector-8C, Sidcul , Haridwar Page No. : 2 of 6
Sl. Component and Operation Characteristics Class Type of Quantum Reference Acceptance Agency Remarks
Format of Record
No. Check of Check Document Norms M C O
1 2 3 4 5 6 9 8 9 10 11 12 13
1.4 ISMC / ISA for support structure a. Dimension Major Measurement 100% IS : 2062 IS : 2062 Mfg. TC P - -

b. Surface Finish -do- Visual -do- -do- -do- - do - P - -

2 BOUGHT OUT ITEMS


2.1 FRP Sealing Plate a. Visual Examination Major Physical 100% IS : 10192 IS : 10192 Mfg. TC P R R

b. Dimension -do- Measurement 1 Sample/lot -do- -do- - do - P R R

c. Dry Power Frequency voltage -do- Electrical 100% -do- -do- - do - P R R

d. Mechanical Strength Test -do- Mech. 1 Sample/lot -do- -do- - do - P R R

2.2 Busbar Support Insulators a. Visual Examination Major Visual 100% Appd drg. Appd drg. Mfg. TC P R R
SMC / FRP
b. Dimension -do- Measurement 1 Sample/lot -do- -do- - do - P R R

c. Dry power Frequency Voltage -do- Electrical 100% -do- -do- - do - P R R


withstand Test

d. Mechanical Strength Test -do- Mech. 1 Sample/lot -do- -do- - do - P R R

2.3 Paint a. Shade Major Visual 100% IS 5 / RAL IS 5 / RAL Mfg.'s TC P R R

b. Consistency -do- -do- -do- Mfd. Catalogue Mfd. Catalogue - do - P R R

c. Finish / Gloss -do- -do- Sample -do- -do- - do - P R R

d. Viscosity -do- Measurement -do- -do- -do- - do - P R R

e. Drying Time -do- -do- -do- -do- -do- - do - P R R

For customer use

LEGEND:-
M : Manufacture (C&S) / Sub Manufacturer
C : Customer / Customer Representative
O : Owner / Owner Representative
"P" Perform, "W" Witness & "R" Document Review
Manufacturer Signature & Stamp
Reviewed by Name & Sign of Approved Authority & Seal
Manufacturers Name & Address MANUFACTURING QUALITY PLAN Client : M/s UEM India Pvt Ltd,Ahmedabad
C&S Electric Ltd. Item : Non Sagregated QP No. : QP/C-2346/NSPB/17 P.O. No. : UEM/PO//1718100812/AHMEDABAD
B-1 Site IV Surajpur Industrial Area Kasna Road Phase Busduct Rev. No. : 00 MUNICIPAL CORPORATION VASNA Dated 01.11.2017
Greater Noida & 415V Dated : 04.11.2017 Project : Ahmedabad Municipal Corporation-Vasna
Plot No. 1C Sector-8C, Sidcul , Haridwar Page No. : 4 of 6
Sl. Component and Operation Characteristics Class Type of Quantum Reference Acceptance Agency Remarks
Format of Record
No. Check of Check Document Norms M C O
1 2 3 4 5 6 9 8 9 10 11 12 13

2.4 Space Heater a. Voltage / Wattage Rating plate Major Visual 100% Appd. Drg Appd. Drg QC Record P R R

b. H. V. Test -do- Electrical -do- -do- -do- -do- P R R

c. I. R. Test -do- -do- -do- -do- -do- -do- P R R

d. Mounting -do- Visual -do- -do- -do- -do- P R R

e. Terminal type -do- -do- -do- -do- -do- -do- P R R

2.5 Thermostat a. Visual Rating plate Major Visual 100% Appd. Drg Appd. Drg QC Record P R R

b. I. R. Test -do- Electrical -do- -do- -do- -do- P R R

c. H.V. Test -do- -do- -do- -do- -do- -do- P R R

2.6 EPDM Gaskets & Bellows a. Dimension Major Measurement 100% Appd. Drg. Appd. Drg. Mfg. TC P R R

b. Surface Finish Minor Visual -do- -do- -do- - do - P R R

c. Insulation Resistance Test Major Electrical 10% -do- -do- - do - P R R

d. Shore Hardware -do- Mechanical Sample -do- -do- - do - P R R

e. Aging Test -do- -do- -do- -do- -do- - do - P R R

f. Tensile Strength -do- -do- -do- -do- -do- - do - P R R

g. Percentage of Elongation -do- -do- -do- -do- -do- - do - P R R

For customer use

LEGEND:-
M : Manufacture (C&S) / Sub Manufacturer
C : Customer / Customer Representative
O : Owner / Owner Representative
"P" Perform, "W" Witness & "R" Document Review
Manufacturer Signature & Stamp
Reviewed by Name & Sign of Approved Authority & Seal
Manufacturers Name & Address MANUFACTURING QUALITY PLAN Client : M/s UEM India Pvt Ltd,Ahmedabad
C&S Electric Ltd. Item : Non Sagregated QP No. : QP/C-2346/NSPB/17 P.O. No. : UEM/PO//1718100812/AHMEDABAD
B-1 Site IV Surajpur Industrial Area Kasna Road Phase Busduct Rev. No. : 00 MUNICIPAL CORPORATION VASNA Dated 01.11.2017
Greater Noida & 415V Dated : 04.11.2017 Project : Ahmedabad Municipal Corporation-Vasna
Plot No. 1C Sector-8C, Sidcul , Haridwar Page No. : 4 of 6
Sl. Component and Operation Characteristics Class Type of Quantum Reference Acceptance Agency Remarks
Format of Record
No. Check of Check Document Norms M C O
1 2 3 4 5 6 9 8 9 10 11 12 13

3 PROCESS INSPECTION

3.1 Fabrication of Enclosure and a. Dimension Major Measurement 100% Fab. Drg Fab. Drg QC Record P - -
Conductor
b. Visual Check -do- Visual -do- -do- -do- - do - P - -

c. Welding

i) Visual Inspection Major Visual 100% Free from defects Free from defects - do - P - -

ii) DP Test on enclosure butt -do- NDT 10% GDCD 198 GDCD 198 - do - P - -
welded joints

d. Inside / Outside Painting Major Visual 100% Fab. Drg Fab. Drg - do - P - -

e. Busbar Mounting Arrangement -do- -do- -do- -do- -do- -do- P - -

f. Identification Marking Minor -do- -do- -do- -do- - do - P - -

g. Length preparation of busbar Major Visual -do- -do- -do- - do - P - -

h. Drilling of busbar -do- -do- -do- -do- -do- -do- P - -

For customer use

LEGEND:-
M : Manufacture (C&S) / Sub Manufacturer
C : Customer / Customer Representative
O : Owner / Owner Representative
"P" Perform, "W" Witness & "R" Document Review
Manufacturer Signature & Stamp
Reviewed by Name & Sign of Approved Authority & Seal
Manufacturers Name & Address MANUFACTURING QUALITY PLAN Client : M/s UEM India Pvt Ltd,Ahmedabad
C&S Electric Ltd. Item : Non Sagregated QP No. : QP/C-2346/NSPB/17 P.O. No. : UEM/PO//1718100812/AHMEDABAD
B-1 Site IV Surajpur Industrial Area Kasna Road Phase Busduct Rev. No. : 00 MUNICIPAL CORPORATION VASNA Dated 01.11.2017
Greater Noida & 415V Dated : 04.11.2017 Project : Ahmedabad Municipal Corporation-Vasna
Plot No. 1C Sector-8C, Sidcul , Haridwar Page No. : 5 of 6
Sl. Component and Operation Characteristics Class Type of Quantum Reference Acceptance Agency Remarks
Format of Record
No. Check of Check Document Norms M C O
1 2 3 4 5 6 9 8 9 10 11 12 13

4.0 FINAL INSPECTION TYPE TEST


4.1 Busduct Section a. Short time current withstand test Major Electrical Sample IS : 8623 IS : 8623 CRPI Report P - -

b. Temperature rise test -do- -do- -do- -do- -do- C&S Report P - -

c. Air & water tightness test -do- Mech. -do- -do- -do- - do - P - -

( Similar type test reports to be submitted for review / acceptance during engineering)

PLEASE REVISE Routine Test R


ALL TEST LIKE a. Dimensions Major Measurement 10% Appd. Drg. Appd. Drg. QC Record P W W
BELOW UNDER b. Marking -do- -do- -do- -do- -do- - do - P W W
THIS SECTION
c. Paint Shade -do- -do- Random IS 5 / RAL IS 5 / RAL - do - P W W
AS
EXAMPLE: d. Paint thickness -do- Measurement Random 40 m Avg. 40 m Avg. - do - P W W

TEST REPORT e. Paint adhesion -do- -do- -do- No peal off No peal off - do - P W W
OF IR TEST Electrical Tests
BEFORE & i) Dry power frequency withstand Major Electrical 100% IS : 8084 IS : 8084 - do - P W W
H.V. Test for 1 minute
AFTER HV
TESTS. ii) I.R. Test before & after HV test -do- -do- -do- -do- -do- - do - P W W

iii) HV & IR test on Space Heater ckt. -do- -do- 10% IS : 8623 IS : 8623 - do - P W W

For customer use

LEGEND:-
M : Manufacture (C&S) / Sub Manufacturer
PLEASE REVISE
C : Customer / Customer Representative TO REVIEW FOR
O : Owner / Owner Representative
"P" Perform, "W" Witness & "R" Document Review ALL INSTEAD OF
Manufacturer Signature & Stamp
WITNESSReviewed by Name & Sign of Approved Authority & Seal
Manufacturers Name & Address MANUFACTURING QUALITY PLAN Client : M/s UEM India Pvt Ltd,Ahmedabad
C&S Electric Ltd. Item : Non Sagregated QP No. : QP/C-2346/NSPB/17 P.O. No. : UEM/PO//1718100812/AHMEDABAD
B-1 Site IV Surajpur Industrial Area Kasna Road Phase Busduct Rev. No. : 00 MUNICIPAL CORPORATION VASNA Dated 01.11.2017
Greater Noida & 415V Dated : 04.11.2017 Project : Ahmedabad Municipal Corporation-Vasna
Plot No. 1C Sector-8C, Sidcul , Haridwar Page No. : 6 of 6
Sl. Component and Operation Characteristics Class Type of Quantum Reference Acceptance Agency Remarks
Format of Record
No. Check of Check Document Norms M C O
1 2 3 4 5 6 9 8 9 10 11 12 13

4.2 Support Structure a) Dimensions Major Measurement 10% Appd. Drg. Appd. Drg. QC Record P R R
Hot dip galvanizing
b) Hot Dip Galvanizing
i) Thickness -do- -do- Sample 86 m Avg. (IS:4759) 86 m Avg. (IS:4759) Mfg. TC P R R

ii) Hammer test -do- Mechanical -do- IS-2629 IS-2629 -do- P R R

iii) Striping test -do- Chemical -do- -do- -do- -do- P R R

iv) Preece test -do- -do- -do- IS-2633 IS-2633 -do- P R R

For customer use

LEGEND:-
M : Manufacture (C&S) / Sub Manufacturer
C : Customer / Customer Representative
O : Owner / Owner Representative
"P" Perform, "W" Witness & "R" Document Review
Manufacturer Signature & Stamp
Reviewed by Name & Sign of Approved Authority & Seal

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