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Benefits of IEC61804-3

Electronic Device
Description Language
(EDDL)
Driving Superior Plant
Performance

ICA 2008 Conference


KL, Malaysia
11-12 June, 2008

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
Agenda
z Intelligent device management
z Improving output and lowering cost
z Technology overview
z User requirements
z Incorporation in daily work practices

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
2 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
Intelligent Device
Management
What is it?

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
The Promise of Bus Technologies:
- Intelligent Device Management
Live Device Data Database
z Monitoring z Service Notes
– Identification z Audit Trail and Reporting
– Information – Configuration changes
z Diagnostics – Maintenance
z Configuration/Setup z Device List
– Parameterization z Maintenance Scheduling
– Range – Calibration
– Calibration Trim – Inspection/service
– Simulation & Override z Documentation
– Device Security
z Maintenance Log Entry
– Calibration
Accessing – Inspection/service
Information

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
4 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
Intelligent Device Management
- Using Live Device Data
Function Benefit Result
zMonitoring zFaster device zReduced downtime
– Identification replacements
– Information
zDiagnostics zFaster fault zReduced downtime
detection zLower cost of
zFailure prediction maintenance
zPerformance
degradation
detection
zNo unnecessary
maintenance
zConfiguration/Setup zBetter device setup zImproved quality
– Parameterization and tuning zImproved throughput
– Range zFaster zEarlier startup
– Calibration Trim commissioning zReduced downtime
– Simulation & Override
zFaster
ICA 2008 The 9th International Exhibition replacement
and Conference on Instrumentation, Control & Automation Technology
5 – Device Security June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
Intelligent Device Management
- Using Database Information
Function Benefit Result
zService Notes zFaster problem zReduced down time
resolution
zAudit Trail and zFaster problem zReduced down time
Reporting resolution zLower cost of
– Configuration zTraceability regulatory compliance
changes
– Maintenance
zMaintenance zHigher device zImproved quality
Scheduling performance zImproved throughput
– Calibration zLower cost of
– Inspection/service maintenance
zDocumentation zFaster problem zReduced down time
resolution

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
6 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
Improving output and
lowering cost
Using intelligent device
management

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
Monitor Performance and Reduce Process
Variability
z Greater Throughput z Higher Quality
– Monitor performance – Monitor performance
– Improve device setup – Improve device setup
– Reduce process variability – Reduce process variability
– Move setpoint closer to – Move setpoint closer to
optimum optimum

Optimum
Setpoint Optimum
Setpoint

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
8 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
All the Small Improvements Add Up

Quality &
Throughput
Improved!

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
9 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
Maintenance Cost Reductions Are the Low
Hanging Fruit
“Unneeded” Trips To The Field
- Avoided Through Remote Diagnostics
63%
50%

40%
35%
28%
30% 20%
20%
6% 6%
10% 4%
0%
Routine No Calibration Zero Plugged Failed
Check Problem Shift Off Lines Instrument

Source: Dow Chemical Company


ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
10 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
Operational Improvement
- Intelligent Device Management
z Increase output z Reduce cost
– Higher quality/yield – Lower operations and
– Greater throughput maintenance expenditure
– Higher availability (reduced – Lower cost of safety, health,
downtime) and environmental
compliance
– Lower cost of energy,
water, and other utilities
– Lower cost of waste and
Revenue rework

Profit Margin

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
11 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
EDDL
IEC 61804-3
Technology
How it works

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
Need for Single Integrated Device
Management Software
z Multiple protocols
z More than 10
manufacturers
z More than 100 Device
Types
z Multiple versions Monitoring Electrical

z Centralized and field


work
z All kinds of tasks
Control

Safety

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
13 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
Alphabet Soup
EDDL EDDL with
Enhancements
Alias DD, DDL, EDD, eEDDL, Enhanced
DD v4 EDDL, DD v5
Year 1992 2006
Logo

Graphics No Yes
Menu Limited Yes
Persistent data No Yes
Standard IEC 61804-2 Ed 1 IEC 61804-3

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
14 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
That Was Then, This is Now
z EDDL in the past z EDDL today
– Plain text – Powerful graphics

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
15 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
EDDL Technology
z Similar to HTML web page concept
z EDDL text file is a description of the data in
device in each device type
– How to request data
– How to decode the data
– How how to display the data
z Interpreter is the "browser" such as handheld or
device management software that displays the
data to the user

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
16 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
EDDL Technology
- Works Like The World Wide Web

HTML Web
WebBrowser
Browser
HTML
Graphical
Graphical
SGML
SGML Web
WebPage
Page

EDDL
EDDL Device
Device
Management
Management
Software
Software Graphical
Graphical
Device
DeviceDisplay
Display
z Just like HTML made the Internet easy to use,
EDDL with enhancements makes intelligent
devices easy to use.
ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
17 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
Device Integration & Plant Life Cycle
z Problem:
– Software is used to decode and display device
information
– New versions and types of devices come to the plant
every few months
– Software must be kept up to date with new devices
z Solution:
– Copy new device description (EDDL)
• No change to the software

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
18 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
User Requirements
Managing the device
management system

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
User Requirements: NAMUR NE 105
Requirement Remark
5.5 Multi-user synchronized clients Multiple simultaneous clients must show the same data
5.4 Full support for device functionality Graphics, persistent data storage, wizards, handle dependencies
5.1 Single universal solution Handheld field communicator, DCS database & control strategy build
4.3 Consistent display of devices Regardless of protocol, manufacturer, or type
4.2
3.1 Investment protection Windows not made obsolete by files for new device versions
Files not made obsolete by Windows security patches, service packs, or
upgrade
Files not made obsolete by new software version
Software not made obsolete by new device version
3.2 No component version conflicts One file shall not overwrite others: DLL-hell
Shall not impact DCS robustness: DLL-hell
5.3 Operating system version compatibility Files shall not be affected by Windows version, .NET framework, service
packs, patch, or different language packs
4.1 Easy device upgrade Easy to load: no difficult software installation questions
5.2 No license keys No license key hidden cost or management overhead
6 Interoperability testing Independently tested with device

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
20 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
4.1
EDDL is Easy to Integrate and Update
z EDDL is easy
– Files preinstalled on new
systems
– Device library on CD EDDL reduces cost and time by
– Download new device files simplifying and speeding
from the Internet integration of device files
– Email (small file)
– Copy and paste EDDL file
(drag-n-drop)
Manufacturer A

Manufacturer B

Manufacturer M

Manufacturer Z
ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
21 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
5.4
Full Support for Device Functionality
Tabbed Card Gauge
Trend Chart

Navigation
Image
Frame Bar/Histogram

z Rich graphics and menus


– Works like HTML
z Interactive wizards
Waveform Graph – Works like JavaScript
z Retains all the advantages of
Table
"DD"
Pop-Up Window

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
22 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
EDDL Provides Full Support for Device 5.4
Functionality

Radar Level Temperature Valve Positioner


EDDL reduces cost
and time by
enabling all
devices to be
managed from the
same single tool
Machinery Health Mass Flow
Pressure

One software, many:


•Manufacturers
•Device types
•Protocols
pH •Versions
Ultrasonic Flow
ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
23 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
Ease of Use: 5.4
- Interactive Wizards: Field
z Methods
simplify
complex tasks
– Setup
– Calibration
Trim
z Ensure
correct
EDDL reduces cost
procedure and time by getting
z Validate input tasks done right
the first time every
z Eliminates time
mistakes
ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
24 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
Ease of Use: 5.4
- Interactive Wizards: Desktop or Laptop
z Methods
simplify
complex tasks
– Setup
– Calibration
Trim
z Ensure
correct
EDDL reduces cost
procedure and time by getting
z Validate input tasks done right
the first time every
z Eliminates time
mistakes
ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
25 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
4.3
EDDL Consistent Look and Feel

EDDL reduces cost


and time by
making work
simpler through
consistency

z Buttons, menus, and


clicks are the same for
all devices
– Manufacturer
– Type
– Protocol
ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
26 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
3.2
No Component Version Conflicts
z EDDL is a textual
description EDDL reduces cost and time by
eliminating conflicts between files
– One file for each version
from different device types and
– New EDDL files are simply versions
copied and pasted
– Working EDDL files are left
alone

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
27 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
EDDL is Intrinsically Robust 3.2
- Integrated Host
z EDDL is a text description
– Does not affect run-time
stability of DCS
– Device management client
can be integrated on DCS
operator consoles EDDL reduces cost and time by
• Diagnostics enabling all work to be done from
a single “dashboard”

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
28 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
Cyber Security
- EDDL Works Like HTML
z EDDL is a textual
description
– Reduced risk of
downloading files from the EDDL avoids additional cost and
internet or copying from time that could be incurred by
others. virus or worms had software had
to be installed

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
29 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
EDDL is Universal: 5.1
- Supports System Configuration

z EDDL enables
FOUNDATION Fieldbus
configuration EDDL reduces cost and time by
– Fieldbus loops cannot be using a single technology for
configured without EDDL control strategy configuration and
device management
z EDDL simplifies external
access to device data
– Enables automatic OPC
server configuration
z Same standard
– IEC 61804-2 Ed. 2 Blocks
– IEC 61804-3 Ed. 1 EDDL
ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
30 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
EDDL is Universal 5.1
- Universal Handheld Field Communicator
z With EDDL universal
handheld it is easier to
EDDL reduces cost and time by
work in the field using a single technology for field
– Commissioning communicators and workstation
– Setup software
– Troubleshooting
– Calibration trim
z Rugged
z For hazardous areas
There are some
tasks that still
have to be done
in the field

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
31 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
EDDL is Universal
z Single technology for all tools

EDDL
Control system D
Device D
management
software
Handheld field D
communicator
Workshop laptop D
software
ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
32 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
EDDL is a Complete Plant Life Cycle
Solution
Design and Operation Modernization
Engineering and Upgrade

Installation Maintenance
and
Commissioning

z An EDDL-based software is a complete solution


for all phases of the plant life-cycle
z All different tasks EDDL reduces cost
z Single technology and time by using
a single technology
for all phases of
the plant life-cycle

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
33 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
Operating System Independent 5.3
- Not Affected by Windows Upgrades
z EDDL files are unaffected
by operating system
upgrade, service pack, or EDDL reduces cost and time by
security patches not requiring new files to be
obtained when operating system
– New versions of Windows
is patched or upgraded
can be adopted sooner
– EDDL files created for
devices in 1992 still work
today
– Investment is protected

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
34 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
5.5
Multi-User Synchronized Clients
z EDDL
– Device manufacturer need
not write code to ensure
EDDL speeds up commissioning
synchronization between
and other tasks by allowing many
multiple clients persons to work at multiple
– The device management workstations simultaneously
software ensures without conflicts
synchronization between
multiple clients

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
35 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
3.1
EDDL Protects Investment
z EDDL is an independent
standard
– EDDL files for new devices
are compatible with old
Windows and SP
– New Windows versions are EDDL reduces cost and time by
compatible with EDDL files not having to upgrade operating
for old devices system to support new device
– New version of device versions
management software is
compatible with EDDL files
for old devices
z The EDDL-files created
for devices in 1992 still
work on systems shipped
today
ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
36 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
5.2
EDDL Requires No License Keys
z The EDDL file is an
integral part of the device EDDL reduces cost and time by
reducing the need to pay for and
manage license keys

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
37 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
6
EDDL Interoperability Testing
z EDDL file is tested with
device protocol
– Validates the file against
the actual device
EDDL reduces cost and time by
– Ensures high quality and
ensuring high quality and reliability
reliability of interoperability of interoperability

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
38 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
EDDL is The Only International Standard
z IEC 61804-3 and -4 are
the only international
standards for device
integration EDDL is the only standard
z EN 50391 is the only
European standard for
device integration
z ANSI/ISA 61804-3 and -4
are the only US standards
for device integration

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
39 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
User Guidance: Documentation and 4.2
Context Sensitive Help
z EDDL provide help and documentation
– Help for parameters
– Help for buttons Device
manufacturers
– Help for menus embed their know-
– Help for selection options how in the form of
– Links to manual and notes etc. text, images, and
help text
EDDL reduces cost
and time by
reducing the need
to browse through
hundreds of pages
of contiguous
manual text

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
40 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
4.4
Common Standard Functions

z Download
z Value comparison
z Help
z Print
z Etc.
ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
41 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
Externally Accessible Information
z EDDL automatically
EDDL reduces cost and time by
configures OPC servers enabling additional tools to
leverage device information with
minimum integration effort

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
42 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
Accessible Information
- Works like HTML
z EDDL
– Doesn’t “do” anything itself
– Enables software to use EDDL reduces cost and time by
data in any way today enabling reuse of device data for
– New innovative data use many different functions
ideas tomorrow

Monitor

Print Export

Display Log
Save
ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
43 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
System Life-Cycle Management
EDDL
A Externally accessible information D
C Secure D
D International standard D
5.5 Multi-User Synchronized Clients D
5.4 Full support for device functionality D
5.1 Single universal solution D
4.3 Consistent display of devices D
4.2
3.1 Investment protection D
3.2 No component version conflicts D
Single dashboard
5.3 Operating system version compatibility D
4.1 Easy device upgrade D
5.2 No license key D
6 Interoperability testing D

NAMUR NE 105ICA
criteria
2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
44 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
BIS
- Independent Evaluation of EDDL
z EDDL meets NAMUR NE 105 requirements
– EDDL provides user-guidance
– Support persistent data storage
– EDDL meet the requirements for complex devices
– Further software tools are not required
– Good usability and intuitive operation also for complex
use cases
– Loading EDDL files had no influence on the stability on
the control system also during run-time
– Interoperable
– Support for all device functions.
– Common look and feel

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
45 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
Incorporation Into
Daily Work Practices
No white elephants

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
Ensuring Adoption of Device Management
Software
z Integrate diagnostics into operator consoles
z Write use of device management software into
work procedures
z Training, training, training

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
47 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
System Architecture:
- Integrated, yet Separated
z Separated servers
– Not overloaded
– Easy upgrade
z Integrated clients
– Single 'dashboard'
Operator Station Maintenance Station
Control System Device Management
Server Server

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
48 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
Diagnostics Filtering
z Operator Station z Maintenance Station
– Only genuine failures – All alerts, including
affecting the process are predictive
reported
– No alarm flooding Advisory
– Constantly manned
Maintenance

Failure Failure

Alert Monitor

Devices
ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
49 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
Integrated Architecture
- Capability vs. Skill
Operator Station Maintenance Station
Operations Yes No
(Optionally view-only)
Diagnostics Yes Yes
(Failure only)
Setup / No Yes
Configuration
Monitoring No Yes

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
50 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
Summary

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
Conclusion
z Intelligent device management improves output
and lowers cost
z EDDL enables intelligent device management
z System itself must be easy to manage
z Device management must be incorporated into
daily work practices

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
52 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia
More Information
z SP104 EDDL Technology Web Site
– www.eddl.org
z NAMUR NE 105
– www.namur.de

ICA 2008 The 9th International Exhibition and Conference on Instrumentation, Control & Automation Technology
53 June 10-13, 2008 Kuala Lumpur Convention Centre, Malaysia

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