专利号：ZL 01 2 41472.

BWY-803A（TH）变压器油面温控器

安装使用说明书

大连世有电力科技有限公司
 第 1 页

目 录
1．型号命名……………………………………………（3）
2．用途…………………………………………………（3）
3．工作原理……………………………………………（3）
4．主要技术性能及参数………………………………（3）
5．安装和使用…………………………………………（6）
6．注意事项……………………………………………（7）
7．敬告用户……………………………………………（8）
8．附表…………………………………………………（11）
第 2 页

附 图 一 览 表

图 1：温控器外形尺寸图………………………………………（4）
图 2：数显仪外形及安装尺寸图………………………………（5）
图 3：BWY－803A（TH）电气连接图 ……………………（6）
图 4：结构图 ……………………………………………………（7）
 第 3 页

1 型号命名：
B W Y －80 3 A （TH）

湿热带防护
输出 Pt100 铂电阻信号
开关数量
线性刻度
油面
温控器
变压器
2 用途
BWY－803A（TＨ）变压器油面温控器是采用复合温升的原理而设计的。适用
于变压器及其它设备的温度检测和控制。该仪表具有良好的防护性能，能在户外
条件下正常工作，仪表内装有三组可调控制开关，可分别用于变压器冷却系统启
动、讯号报警。同时能将温度信号远传至控制中心，同步显示，控制变压器油温。

3 工作原理
BWY－803A（TＨ）变压器油面温控器，主要由弹性元件、传感导管、感温部
件及数显仪组成。弹性元件、传感导管和感温部件构成的密封系统内充满感温介
质，当被测温度变化时，感温部件内的感温介质的体积随之变化，这个体积增量
通过传感导管传递到仪表内弹性元件，使之产生一个相对应的位移，这个位移经
机构放大后便可指示被测温度，并驱动微动开关，输出开、关控制信号以驱动冷
却系统，达到控制变压器温升的目的。通过嵌装在温包上端引长管内的 Pt100 铂
电阻信号，供控制室的二次仪表使用。

4 主要技术性能及参数
4.1 BWY－803A（TＨ）技术参数
4.1.1 输出信号：Pt100 铂电阻值。
4.1.2 工作条件：环境温度（-40～+55）℃、相对湿度≤95%。
4.1.3 测量范围：（0～150）℃。
4.1.4 准确度：1.5 级（检测点允许的最大误差为±2.25℃）。
4.1.5 开关性能：三组可调开关，各组开关均能在全量程内任意设定。
4.1.6 开关动作误差：±2℃。
4.1.7 开关切换差：（6±2）℃。
第 4 页

4.1.8 开关额定功率：AC220V / 5A,DC220V/3A。

4.1.9 温包尺寸：Φ14，插入深度不低于 150mm、安装螺纹为（M27×2）mm 或
（M33×2）mm。
4.1.10 毛细管长度 6m。
4.1.11 防护等级： IP55。
4.1.12 仪表外形尺寸及安装尺寸（我公司提供两种仪表安装方式，见图 1）。

1.5

（1）

15
.

（2）
图 1 外形尺寸及安装尺寸
 第 5 页

4.2 XMT-22B 数字式温度显示调节仪技术参数

4.2.1 输入信号：Pt100 铂电阻信号。
4.2.2 输出信号：DC（4－20）mA 标准电流信号。
4.2.3 工作条件：环境温度（0～50）℃、相对湿度≤85%。
4.2.4 工作电源：AC/DC（100~260）V，频率：（50~60）Hz。
4.2.5 接点功率：AC220 V/ 5A。
4.2.6 精度等级：1.0 级。
4.2.7 显示方式：数码管显示。
4.2.8 安装方式：嵌装式。
4.2.9 外形尺寸：160mm×80mm×80mm。
4.2.10 开口尺寸：152+1mm×76+1mm 见图 2。

。
C 校准
上限
UPPER LIMIT CALIBRATION

下限 设置
LOW LIMIT SET

XMT-22B
数字式温度显示调节仪 大连世有电力科技有限公司
DIGITAL TEMPERATURE DISPLAY REGULATOR DALIAN SHIYOU ELECTRIC POWER TECHNOLOGY Co.,Ltd.

SET
- + 设置

图2 XMT－22B 外形尺寸及开口尺寸

4.2.11 继电器接点动作方式见表 1

显示温度与设定温度状态 接 点 状 态 指 示 灯 状 态

T〈T1〈T2 上限 1、2 通；下限 4、5 通 红灯熄、绿灯熄

T1〈T〈T2 上限 1、2 通；下限 5、6 通 红灯熄、绿灯亮
T1〈T2〈T 上限 2、3 通；下限 5、6 通 红灯亮、绿灯亮
注：T：实测温度值； T1：下限设定值； T2：上限设定值

表1
第 6 页

5 安装和使用
5.1 仪表在运行中必须垂直安放。
5.2 将数字式温度显示调节仪插入到控制台上的开口处，轻轻用力推进即可。
5.3 温包安装
温包安装前应在变压器安装孔内注满变压器油，然后慢慢插入温包，并拧紧
M27×2 安装接头，松开安装接头上 M18×1.5 的空芯螺丝，在 Φ11 引长管上缠
绕填料（如生料带），用户在完全拧紧空芯螺丝前应调整好温包的插入深度
（尽可能选最大的插入深度），保证温包被油完全浸没。
5.4 温包与表头间的软管必须有相应的固定，间距在 300mm 为宜。弯曲半径不
得小于 R100mm。多余的软管应按大于直径 Φ200mm 盘成圆，固定在变压器
本体上。
5.5 旋松仪表壳体上 4 个 M6 螺栓，并开启表盖，按图 3 接线。

注：仪表在接线过程中不能碰及指示针等仪表零件
图3 电气连接图
5.6 开关设定：该产品在出厂前，已将设定值按如下进行了设定：
即：K1＝55℃ K2＝65℃ K3＝80℃
用户如需改变设定值，必须按以下步骤进行。
5.6.1 旋松红色接点指示针 （图 4－3）上的记录轴芯螺丝（图 4－4）；
5.6.2 转动标度盘（图 4－2）使红色接点指示针尖部指示在所需的设定点上，再将
记录轴芯螺丝旋紧；
5.6.3 向下拨动限位板（图 4－5）使标度盘转动，使仪表指示针（图 4-1）缓慢向
温度上限移动，每经一个设定点时，即有微动开关的转换动作，以此检验温
度设定值是否正确，如不正确请重复以上步骤，直至校准为止。
 第 7 页

1、指示针
2、标度盘
3、接点指示针
4、记录轴芯螺丝
5、限位板

图4 结构图

6 注意事项
6.1 在使用过程中，禁止用手拨动仪表指针。
6.2 用户在使用前请仔细阅读本说明书，并请务必妥善保管好说明书。
6.3 温控器应贮存在通风干燥的室内，运输中应避免强烈碰撞，当贮存期超过 12
个月，应做一次温度示值检定，以确保正常使用。
6.4 在遵守本说明书使用的前提下，自发货之日起 18 个月内，如有问题本公司负
责修理调换。
第 8 页

7 敬告用户：请您在使用前仔细阅读，注意以下事项。
如有疑义请与本公司联系。咨询电话：0411-87869878。

1、变压器油面温控器 BWY-803A（TH）技术
参数
1.1、输出信号：Pt100 铂电阻值。
1.2、工作条件：环境温度（-40～+55）℃、相对湿度≤95%。
1.3、测量范围：（0～150）℃。
1.4、准确度：1.5 级(检测点允许的最大误差为±2.25℃)。
1.5、开关性能：三组全量程可调开关。
1.6、开关动作误差：±2℃。
1.7、开关切换差：（6±2）℃。
1.8、开关额定功率：AC220V / 5A，DC220V/3A。
1.9、毛细管长度：6m（按用户要求最长可制作 18m）。
1.10、防护等级： IP55。

图一
2、仪表外形尺寸及安装尺寸（我公司提供两种仪表安装外形）

1.5

（1）
 第 9 页

15
.

（2）
图二
注：必须将变压器温包插入孔注满变压器油，然后再插入温包，以确保仪表温包
完全浸没在变压器油中（插入深度大于 150mm）。
3、用户如需改变设定值，须按以下步骤进行。
3.1 如图三所示：使用一字螺丝刀，旋松红色接点指示针上的螺丝，转动标度盘使红色接点指示针尖部指示在
所需的设定点上，然后将螺丝旋紧即可。

图三
3.2 如图三所示：用手轻轻向下拨动限位板使标度盘转动，使仪表指示针缓慢向温度上限移动，每经一个设定
点时，开关接点将闭合，以此检验温度设定值是否正确，如不准确重复以上步骤，直至校准为止。
第 10 页

4、接线说明
4.1 接线端子(图四)中 1、2、3 号输出 Pt100 铂电阻信号，其中 1 端子为公共端； 4、5；6、7；8、9；分别为

K1、K2、K3 的常开接点回路。

图四
4.2 如上传信号不正常，先去掉 1、2、3 外部接线，然后将万用表档位打到 200Ω档位测量 1 和 2 接线端子电

阻，阻值应等于 1 和 3 之间的电阻值，用该阻值减 2 和 3 之间的电阻值即为当前温度对应的 Pt100 电阻值，

可查说明书附表检验是否与当前温度相同。
4.3 接线结束后，请务必将表帽螺丝钉上紧，防止雨水进入造成短路及烧坏电器回路。
 第 11 页

8 附温度值、铂电阻值与电流值对照表（执行 JJG229--1998 标准）：

mA ℃
Ω 0 1 2 3 4 5 6 7 8 9
℃
100.00 0 4.000 4.107 4.213 4.320 4.427 4.533 4.640 4.747 4.853 4.960

103.90 10 5.067 5.173 5.280 5.387 5.493 5.600 5.707 5.813 5.920 6.027

107.79 20 6.133 6.240 6.347 6.453 6.560 6.667 6.773 6.880 6.987 7.093

111.67 30 7.200 7.307 7.413 7.520 7.627 7.733 7.840 7.947 8.053 8.160

115.54 40 8.267 8.373 8.480 8.587 8.693 8.800 8.907 9.013 9.120 9.227

119.40 50 9.333 9.440 9.547 9.653 9.760 9.867 9.973 10.080 10.187 10.293

123.24 60 10.400 10.507 10.613 10.720 10.827 10.933 11.040 11.147 11.253 11.360

127.08 70 11.467 11.573 11.680 11.787 11.893 12.000 12.107 12.213 12.320 12.427

130.90 80 12.533 12.640 12.747 12.853 12.960 13.067 13.173 13.280 13.387 13.493

134.71 90 13.600 13.707 13.813 13.920 14.027 14.133 14.240 14.347 14.453 14.560

138.51 100 14.667 14.773 14.880 14.987 15.093 15.200 15.307 15.413 15.520 15.627

142.29 110 15.733 15.840 15.947 16.053 16.160 16.267 16.373 16.480 16.587 16.693

146.07 120 16.800 16.907 17.013 17.120 17.227 17.333 17.440 17.547 17.653 17.760

149.83 130 17.867 17.973 18.080 18.187 18.293 18.400 18.507 18.613 18.720 18.827

153.96 140 18.933 19.040 19.147 19.253 19.360 19.467 19.573 19.680 19.787 19.893

157.33 150 20.000

地址：大连金州新区拥政街道三里 642 号
电话：0411-87804698
传真：0411-87805542
总机：0411-87804658 转 8899
邮编：116100
编号：SM－001－02－05
Patent No. ZL 01 2 41472.7

BWY - 803A(TH) Transformer Oil Surface Thermometer

Installation and Operation Manual

DALIAN SHIYOU ELECTRIC POWER TECHNOLOGY Co.,Ltd.

 1

Table of Contents
1．Type description……………………………………………（3）
2．General introduction…………………………………………（3）
3．Working principle……………………………………………（3）
4．Major performance and technical parameters ……………（3）
5．Installation and operation…………………………………（6）
6．Attentions……………………………………………………（7）
7．Notice…………………………………………………………（8）
8．Attachment…………………………………………………（11）
2

List of Figures
Figure 1: Outline and installation dimensions of thermometer……（4）
Figure 2. Dimensions of outline and hole of XMT-22B…………… （5）
Figure 3. Connection Diagram………………………………………（6）
Figure 4. Structure Drawing …………………………………………（7）
 3

1 Type description:：
B W Y－80 3 A （TH）
humid tropics protection
output Pt100
number of switches
linear scale
oil surface
thermometer
transformer
2 General Introduction
BWY-803A （TH） transformer oil surface thermometer is designed by advanced
technology. It has good protection performance and works properly in outdoor conditions. The
controller is equipped with three sets of adjustable control switches, separately used for starting
transformer cooling system and signal alarming. It displays, control and transmits temperature
signal to control center synonymously.

3 Working Principle
BWY-803A （TH）transformer oil surface thermometer mainly consists of elastic element
(corrugated tube), capillary and temperature sensitive bulb. The sealed system formed by the
three components is filled with temperature sensing medium. When the measuring temperature
changes, volume of the medium inside the temperature sensing bulb will change accordingly, the
increment in volume is sent through capillary to the meter's elastic element, which in turn
produces a displacement. After amplification, the displacement indicates the measured
temperature and drives micro-adjust switch to output control signal to drive cooling system.
Thus, the purpose of controlling temperature rise of the transformer is achieved. BWY-803A
（TH） temperature indicating controller transmit Pt100 resistance signal to the instruments in
control room.

4 Major performance and technical parameters

4.1 Technical parameter of BWY-803A （TH）transformer oil surface thermometer.
4.1.1 Output signal: platinum resistance Pt100.
4.1.2 Service conditions: environmental temperature (-40~+55)℃, relative humidity: ≤95%.
4.1.3 Measuring range : (0-150)℃.
4.1.4 Degree of accuracy: class 1.5. (the maximum error detection points allowing is ±2.25℃).
4.1.5 Switch performance: three sets of adjustable switches, each set of switches can be set
freely within the whole range.
4.1.6 Switch error: ±2℃.
4

4.1.7 Switch changeover error: (6±2)℃.

4.1.8 Rated power of switch: AC220V / 5 A,DC220V/3A.
4.1.9 Dimension of temperature sensitive bulb: Φ14, Insert depth of not less than 150mm,
installation screw thread: (M27×2)mm or (M33×2)mm.
4.1.10 Length of capillary: 6m.
4.1.11 Protection Grade: IP55.
4.1.12 Outline and installation dimensions of instrument (My company offers two installation
ways ,see Figure 1):

1.5

(1)

15
.

(2)
Figure 1: Outline and installation dimensions
 5

4.2 Technical parameters of XMT-22B digital temperature indicator

4.2.1 Input signal: platinum resistance Pt100.
4.2.2 Output signal:DC current value(4--20)mA.
4.2.3 Service conditions: environmental temperature (0~50)℃, relative humidity: ≤85%.
4.2.4 Operational power supply: AC/DC(100-260)V, frequency: (50~60) Hz.
4.2.5 Power at connection point: AC220V/ 5A.
4.2.7 Degree of accuracy：Class 1.0.
4.2.6 Indicating mode: indicated by digital tube.
4.2.8 Mounted form: flush mounted.
4.2.9 Outline dimension: 160mm ×80mm× 80mm.
4.2.10 Dimension of hole: 152+1mm×76+1mm, (see Figure 2):

。
C 校准
上限
UPPER LIMIT CALIBRATION

下限 设置
LOW LIMIT SET

XMT-22B
数字式温度显示调节仪 大连世有电力科技有限公司
DIGITAL TEMPERATURE DISPLAY REGULATOR DALIAN SHIYOU ELECTRIC POWER TECHNOLOGY Co.,Ltd.

SET
- + 设置

Figure 2 : Dimension of outline and hole of XMT-22B

4.2.11 About connection point of relay, (see Form 1):

Form1
Indicated temperature and setting
Status of connection point Status of indicator light
temperature status
upper limit 1, 2 switched on;
T〈T1〈T2 The red is off, the green off
lower limit 4, 5 switched on
upper limit 1, 2 switched on;
T1〈T〈T2 The red is off, the green on
lower limit 5, 6 switched on
upper limit 2, 3 switched on;
T1〈T2〈T The red is on, the green on
lower limit 5, 6 switched on
Note: T = temperature determined ;T1 = setting value of upper limit; T2 = setting value of lower limit
6

5 Installation and Operation

5.1 The Instrument should be placed vertically during running.
5.2 Insert digital indicator into the hole in control desk, and then push it lightly.
5.3 Installation of temperature sensitive bulb.
Prior to the installation of temperature sensitive bulb, fill the installation hole with
transformer oil, then slowly insert temperature sensitive bulb. Tighten the M27 × 2
installation joint, loosen the M18 × 1.5 hollow screw on the installation joint and wind
stuffing around the Φ11 lengthened conduit. Before thoroughly tightening the hollow screw,
users should adjust insertion depth of the temperature sensitive bulb (choose possibly
maximum insertion depth) to ensure the temperature sensitive bulb fully emerged in the oil.
5.4 The tube between temperature sensitive bulb and gauge outfit should be 300mm long. Bend
radius shouldn't be shorter than 100mm. Extra tubes should be bent into a round (Φ200mm
min.), and then fixed on the transformer.
5.5 Open the cover of instrument by taking out 4 M6 crews on it, and then connect wires
according to Figure 3.

Note: don't touch components of instrument during connecting wires

Figure 3: Connection Diagram
5.6 Switch setting: before leaving the factory, the switch has been set as follows:
K1＝55℃ K2＝65℃ K3＝80℃
For changing set value, please comply with the following steps:
5.6.1 Take out the screw in recording axis (see Figure 4-3) on red contact indicating finger (see
Figure 4-4).
5.6.2 Rotate dial (see Figure 4-2) to make the end of red contact indicating finger to the setting
point, and then screw down the screw in recording axis.
5.6.3 Move downward the position limit block (Figure 4-5) to turn the dial. Once the meter
pointer turns to the setting point, the micro-adjust switch will switchover; thus, whether the
 7

temperature value is correctly set can be tested. If the value is not correctly set, please
repeat the above step until correctly calibrated.

1、 Indicating finger
2、Dial
3、Contact indicating finger
4、Screw in recording axis
5、position limit board

Figure 4: Structure Drawing

6. Attentions
6.1 It is prohibited to move the needle of the instrument by hand in the course of use.
6.2 Please read this Manual before using, and keep well.
6.3 The temperature controller should be stored in an aired and dry room. During
transportation, intense impact should be avoided. After a storage period of 12 months, an
inspection on temperature indication should be conducted to ensure normal service.
6.4 Subject to the operations specified in this manual, within 18 months from the date of delivery
of the product, thecompany will repair or replace the product with problem.
8

7. Notice: Please carefully read the following introduction before utilization and pay attention to the
following items. Contact us if there is any problem. Tel: 0411-87869878.

1. Technical parameter of the transformers

oil -surface thermometer BWY-803A (TH)
1.1. Output signal: Pt 100 resistance.
1.2. Working condition: ambient temperature (-40~+55) ℃, relative
humidity ≤95%.
1.3. Measuring range: (0~150) ℃.
1.4. Accuracy: Grade 1.5 (permitted maximum tolerance at the
testing point is ±2.25℃).
1.5. Performance of the switch: Three full-range adjustable
switches.
1.6. Switch action tolerance: ±2℃.
1.7. Switching tolerance of the switch: (6±2)℃.
1.8. Rating power of the switch: AC220V / 5A,DC220V/3A.
1.9. Length of the capillary: 6m (it can be manufactured to 18m
Figure I according to the requirements of the client).
1.10. Protection grade: IP55.

2. Outline dimension and installation dimension of the meter

1.5

（1）
 9

15
.

（2）
Figure II
Note: The bulb cannot be inserted before the transformer bulb inserted hole is filled
with transformer oil, so as to guarantee the bulb is fully dipped in the transformer oil
(the inserted depth should be over 150mm).

3. Setting values should be changed in accordance with the following procedures if

needed.
3.1. Refer to Figure III: Unscrew the screws on the red connecting point indicated needle with slotted screwdriver,
rotate the dial to make the red connecting point indicated needle tip point to the required setting point, then screw
on the screws.

Figure III
10

3.2. Refer to the Figure III: Manually move the limitation plate downward slightly to make the dial rotate, the
indicated needle gradually moves to the upper limit of temperature, the switch connecting point will close at
each setting point, so as to verify whether the temperature setting value is correct, repeat the above procedures if
not, till it is calibrated.

Figure IV
4. Introduction to the connection
4.1 Resistance signal output of terminals (Figure IV) 1, 2 and 3 is Pt100, terminal 1 is the public terminal; terminals4,
5; 6,7; 8, 9; are respectively NO circuit of K1, K2, K3.
4.2. If the transmitted signal is abnormal, firstly remove the external connection of 1, 2 and 3, then move the shift of
multimeter to 200Ω to measure the resistance of terminals 1 and 2, it should equal to the resistance value
between terminals 1 and 3, this value minus the resistance value between 2 and 3, the obtained value should be
the Pt100 resistance value corresponding to the present temperature, refer to the Annex of the Introduction to
check whether it is the same to the present temperature.
4.3. Do remember to tighten the meter cap screws after integration so as to prevent the rainwater from entering under
which condition short circuit will happen and the circuit may be burnt out.
 11

8. Attachment: A comparison table of temperature, current and Pt100 platinum

resistanc. (executing JJG229-1998 standard)

mA ℃
Ω 0 1 2 3 4 5 6 7 8 9
℃
100 0 4.000 4.107 4.213 4.320 4.427 4.533 4.640 4.747 4.853 4.960

103.90 10 5.067 5.173 5.280 5.387 5.493 5.600 5.707 5.813 5.920 6.027

107.79 20 6.133 6.240 6.347 6.453 6.560 6.667 6.773 6.880 6.987 7.093

111.67 30 7.200 7.307 7.413 7.520 7.627 7.733 7.840 7.947 8.053 8.160

115.54 40 8.267 8.373 8.480 8.587 8.693 8.800 8.907 9.013 9.120 9.227

119.40 50 9.333 9.440 9.547 9.653 9.760 9.867 9.973 10.080 10.187 10.293

123.24 60 10.400 10.507 10.613 10.720 10.827 10.933 11.040 11.147 11.253 11.360

127.08 70 11.467 11.573 11.680 11.787 11.893 12.000 12.107 12.213 12.320 12.427

130.90 80 12.533 12.640 12.747 12.853 12.960 13.067 13.173 13.280 13.387 13.493

134.71 90 13.600 13.707 13.813 13.920 14.027 14.133 14.240 14.347 14.453 14.560

138.51 100 14.667 14.773 14.880 14.987 15.093 15.200 15.307 15.413 15.520 15.627

142.29 110 15.733 15.840 15.947 16.053 16.160 16.267 16.373 16.480 16.587 16.693

146.07 120 16.800 16.907 17.013 17.120 17.227 17.333 17.440 17.547 17.653 17.760

149.83 130 17.867 17.973 18.080 18.187 18.293 18.400 18.507 18.613 18.720 18.827

153.96 140 18.933 19.040 19.147 19.253 19.360 19.467 19.573 19.680 19.787 19.893

157.33 150 20.000

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Ref. SM－001－02－05－E