An industrial Oriented Mini project Report

ON

DESIGN & MANUFACTURING OF TAIL CONTROL PANEL

Submitted in partial fulfillment of the require of the award of the degree of

Bachelor of Technology

In

Mechanical Engineering

By

IMRAN AHAMD 13E01A0338

Under the guidance of

Mr. Mohd Zubair

Asst. prof B.tech mechannical/M.Tech( CAD/CAM)

Department of Mechanical Engineering

Deshmukhi(V),Near Ramoji Film City,Nalgonda district,Pin code-508284,T.S.

2016-2017
 Project Report
DESIGN &MANUFACTURING OF TAIL CONTROL
PANEL

By

IMRAN AHMAD (13E01A0338)

Department of Mechanical engineering
NIZAM INSTITUTE OF ENGINEERING
& TECHNOLOGY
DESHMUKHI(V),POCHAMPALLY (M), PIN CODE-508284
 DATE-

CERTIFICATE

It is certified that the work contained in this report titled“ Industrial training on production of
aeronautical parts Project Reports" is the original work done by IMRAN AHMAD
(13E01A0338) who is the student of B. Tech in Mechanical engineering pursuing 4th year 1st
semester from Nizam Institute of Engineering and Technology, in partial fulfilment of the
award of the Bachelor of technology in Mechanical Engineering is bonafide work carried out by
him during the academic year 2016-2017

Internal guide Head of department

Mr. Mohd Zubair Mr. M.A. Mateen
Asst. Prof B.tech Mechanical B.TECH,M.E.(CAD/CAM)
M.Tech( CAD/CAM) (PhD), MISTE
 ACKNOWLEDGEMENT

This document is prepared by the inspiration received from Shri Venketeshawer Sir
S.K.M.TECHNOLOGY PRIVATE LIMITED D-5,Road no-7, IDA Kukatpally, Gandhinagar,
Hyderabad-500037. I have carefully read and improved the document; and project guider
contributions aregratefully acknowledged. The aim of project is learning various machining
process used in mass production by various latest precision & accuracy equipment example:-
CNC, LATHE MACHINE, CNC BORING, BROACHING, UNIVERSAL
DRILLINGMACHINE. Various machining processes such as PLANNING,
TURNING,FACING, BORING Machine are learn with micron accuracy

I express my sincere thanks to Mr. M.A. Mateen(Head of the department) of

mechanical engineering and internal guide Mr. Zubair sir at NIZAM INSTITUTE OF
ENGINEERING AND TECHNOLOGY DESHMUKHI and other faculties, for their
encouragement and guidance provided

IMRAN AHMAD
13E01A0338
 ABSTRACT

“S.K.M.TECH. PVT. LTD. “was established in the year 1986 as one of the largest
integrated engineering complex in India. The aim of project is learning various machining
process used in mass production by various latest precision & accuracy equipment example:-
CNC, LATHE MACHINE, CNC BORING, BROACHING, UNIVERSAL
DRILLINGMACHINE. Various machining processes such as PLANNING,
TURNING,FACING, BORING Machine are learn with micron accuracy. The materials such as
aluminum alloy copper which are used various shapes & sizes for automobile spare parts.

During the duration of this mini project work, observation was mainly carried on the
production of machine parts and their assembly. The study of various machine parts which are
manufacturing in the industry which gives us approximately a brief knowledge about the
production field and assembly of the machine parts. The conclusion of this project includes
suggestion review for the “BASED ON MILD STEEL, CAST IRON ETC.” material for
manufacturing of different parts which would increase the efficiency of the products.
LIST OF TABLES
SERIAL NO NAME PAGE NO.

1.1 LIST OF MEASURING EQUIPMENT 11-12

2.1 LIST OF M- CODES 13-14

2.2 LIST OF G- CODES 15-16

2.3 SPECIFICATION 22

3.1 PROCESS PLAN 26

4.1 AISI TYPE 28

4.2 COMPOSITION 28

4.3 MECHANICAL PROPERTIES 29

4.4 THERMAL PROPERTIES 30

4.5 ELECTRICAL PROPERTIES 30

4.6 PHYSICAL PROPERTIES 30

LIST OF FIGURES

SERIAL NO NAME PAGE NO.

1.1 MANUFACTURED COMPONENT 1

1.2 AEROSPACE ASSEMBLY 2
1.3 AEROSPACE COMPONENT 3
1.4 AEROSPACE TOOLING 4
1.5 NUCLEAR ASSEMBLY 4
1.6 NUCLEAR COMPONENT 5
1.7 DEFENCE ASSEMBLY 5
1.8 DEFENCE COMPONENT 6
1.9 SATELITE COMPONENT 6
1.10 CNC VMC MACHINE 8
1.11 CNC HMC MACHINE 9
1.12 CNC EDM 9
1.13 CNC WIRE CUT 9
1.14 ZEISS CMM 10
1.15 2-D MEASURING MACHINE 10
1.16 NIKON PROFILE PROJECTOR 10
1.17 ZEISS TASK ROUGH MACHINE 11
2.1 ACE LATHE MACHINE 17
2.2 FIVE AXIS MACHINE 21
2.3 FOUR AXIS MACHINE 22
2.4 TOOLS 23
2.5 COOLECT CHUCK 23
4.1 EMPENNAGE 27
 TABLE OF CONTENTS

CHAPTER 1. ABOUT SKM TECHNOLOGIES PAGE NO.

1.1 Introduction 1

1.2 Products 1-5

1.3 Capabilities 6-8

1.4 Facilities 8-12

CHAPTER 2. CNC MACHINES

2.1 Introduction 13-17

2.2 Turning Machines 17-19

2.3 Milling Machines 19-21

2.3.1 Vertical Machining Centre [ VMC ] 21-22

2.3.2 Horizontal Machining Centre [ HMC ] 22-23

CHAPTER 3. MODELLING OF TAIL CONTROL PANEL

3.1 Introduction 24-26

3.2 Process Plan 26-27

CHAPTER 4. MANUFACTURING OF TAIL CONTROL PANEL

4.1 Introduction 27

4.2 Material Used For Manufacturing 27-29

4.3 About Fixture 29-30

4.4 Sequence of Operations 30

4.4.1 Raw Material Inspection 31

4.4.2 Cutting 31

4.4.3 Turning - 1 31

4.4.4 Turning - 2 32
 4.4.5 Turning - 3 33

4.4.6 VMC 33

4.4.7 HMC 33

4.4.8 Turning - 4 33

4.4.9 Turning - 5 34

4.4.10 Deburring 34

4.4.11 Marking 34

4.4.12 Final Inspection 35

4.4.13 Quality and Control Surveillance By VSSC 35

4.4.14 Despatch To Stores 35

CHAPTER 5. CONCLUSION
5.1 Safety Precautions 37

5.2 Scope For Future Work 37

5.3 Result 37