Lab Specifications Solar Installer

Lab Specifications
Solar Installer
An initiative of Ministry of Skill Development & Entrepreneurship, Govt. of India
and National Skill Development Corporation
02
LAB SPECIFICATIONS SOLAR INSTALLER
If we have to promote the
development of our country
then our mission has to be
‘skill development’ and
‘skilled India’.
Shri Narendra Modi
Honourable Prime Minister
03
OVERVIEW
The lab standardization guidelines envisions to standardize the lab infrastructure for solar installer trades
across sectors. The document intends to ensure industry linked training with state-of-art infrastructure.
04
SOLAR
INSTALLER
SECTOR
1. Description of Lab
2. List of Tools & Equipment -
Solar Installer
3. 3D Representation of
Solar Installer Lab
4. Illustrative Architectural
Layout of Lab
5. Illustrative Pricing of Tools
& Equipment
6. Safety Instructions
05
1 DESCRIPTION OF LAB
Lab 1. Solar PV Installer

Specifications Surya Mitra
for the Listed 2. Solar PV Installer
Sectors / Job
Roles 3. Solar PV Installer -
Electrical
Proposed
30
Batch Size
Machine - Man 1:6 (No of Trainees:

Ratio PV Panel)
06
2 LIST OF TOOLS & EQUIPMENT - SOLAR INSTALLER
S. No. Equipment Name Qty Unit Type
1 Double Ended Flat Spanner 2 Nos

2 Double Ended Ring Spanner 2 Nos
3 Combination Pliers 2 Nos
4 Side Cutting Pliers 2 Nos
5 Nose Pliers 2 Nos
6 Wire Stripper 2 Nos
7 Electrician Knife 2 Nos
8 Hack Saw Frame with Blade 2 Nos
9 Hand Crimping Tools 2 Nos
10 Cable Cutter 2 Nos
11 Screw Driver 2 Nos
12 Water Level 2 Nos
13 Measuring Tape 2 Nos
14 Centre Punch 2 Nos
15 Standard Wire Gauge 2 Nos
16 Vanier Calliper 2 Nos
17 Line Dori 2 Nos
18 Chisel 2 Nos
19 Hand Drill M/C 2 Nos
20 Plumb Bob 2 Nos
21 Sprit Level 2 Nos
22 Flat File 2 Nos
23 Round File 2 Nos
24 Triangle File 2 Nos
07
2 LIST OF TOOLS & EQUIPMENT - SOLAR INSTALLER
S. No. Equipment Name Qty Unit Type
25 PVC Mallet 2 Nos

26 Ball Pin Hammer 2 Nos
27 Fuse Puller 2 Nos
28 Safety Helmet 6 Nos
29 Safety Shoes 6 Nos
30 Safety Belt 6 Nos
31 Nose Mask 6 Nos
32 Safety Goggles 6 Nos
33 Ear Plug 6 Nos
34 PVC Hand Glove 6 Nos
35 Cotton Hand Glove 6 Nos
36 Reflective Jacket 6 Nos
37 Clampmeter 2 Nos
38 Multimeter 4 Nos
39 Megger 2 Nos
40 Earthing Rod 1 Nos
41 Soldering Iron & Flux 6 Nos
42 Phase Sequence Meter 1 Nos
43 Pyranometer 1 Nos
44 Controller 1 Nos
1 KW PV Modules (250 Wx4 Solar Panels), add Mounting Structure, Cables and
45 other Accessories 4 Nos
46 1 KW Inverters 1 Nos
47 2 Batteries (Minimum) 2 Nos
08
3 3D REPRESENTATION OF SOLAR INSTALLER LAB
Details of 3D Lab
Storage for Trainee Kits and Tools Demo Area for Tools Open / Roof Top for Installation
Solar Panel Layout Entry
09
4 ILLUSTRATIVE ARCHITECTURAL LAYOUT OF LAB
10
5 ILLUSTRATIVE PRICING OF TOOLS & EQUIPMENT
S. No. Equipment Name Qty Unit Type Unit Price* (INR) Amount (INR) Brands**
1 Double Ended Flat Spanner 2 Nos 500 1,000 Multi Branded

2 Double Ended Ring Spanner 2 Nos 500 1,000 Multi Branded
3 Combination Pliers 2 Nos 250 500 Multi Branded
4 Side Cutting Pliers 2 Nos 150 300 Multi Branded
5 Nose Pliers 2 Nos 150 300 Multi Branded
6 Wire Stripper 2 Nos 150 300 Multi Branded
7 Electrician Knife 2 Nos 100 200 Multi Branded
8 Hack Saw Frame with Blade 2 Nos 300 600 Multi Branded
9 Hand Crimping Tools 2 Nos 500 1,000 Multi Branded
10 Cable Cutter 2 Nos 500 1,000 Multi Branded
11 Screw Driver 2 Nos 200 400 Multi Branded
12 Water Level 2 Nos 50 100 Multi Branded
13 Measuring Tape 2 Nos 100 200 Multi Branded
14 Centre Punch 2 Nos 150 300 Multi Branded
15 Standard Wire Gauge 2 Nos 100 200 Multi Branded
Mitutoyo or
16 Vanier Calliper 2 Nos 650 1,300 Equivalent
17 Line Dori 2 Nos 100 200 Non Branded
18 Chisel 2 Nos 100 200 Non Branded
Bosch or
19 Hand Drill M/C 2 Nos 5,000 10,000 Equivalent
20 Plumb Bob 2 Nos 150 300 Non Branded
*Price is indicative for the major brands, similar tools/equipment may be used
**Brands are illustrative, other brands with same specifications may be used
11
21 Sprit Level 2 Nos 300 600 Non Branded

22 Flat File 2 Nos 100 200 Multi Branded
23 Round File 2 Nos 100 200 Multi Branded
24 Triangle File 2 Nos 100 200 Multi Branded
25 PVC Mallet 2 Nos 300 600 Multi Branded
26 Ball Pin Hammer 2 Nos 350 700 Multi Branded
27 Fuse Puller 2 Nos 200 400 Multi Branded
28 Safety Helmet 6 Nos 100 600 Multi Branded
29 Safety Shoes 6 Nos 200 1,200 Multi Branded
30 Safety Belt 6 Nos 650 3,900 Multi Branded
31 Nose Mask 6 Nos 100 600 Multi Branded
32 Safety Goggles 6 Nos 150 900 Multi Branded
33 Ear Plug 6 Nos 150 900 Multi Branded
34 PVC Hand Glove 6 Nos 150 900 Multi Branded
35 Cotton Hand Glove 6 Nos 50 300 Multi Branded
36 Reflective Jacket 6 Nos 150 900 Multi Branded
37 Clampmeter 2 Nos 1,500 3,000 Multi Branded
38 Multimeter 4 Nos 500 2,000 Multi Branded
39 Megger 2 Nos 3,000 6,000 Multi Branded
40 Earthing Rod 1 Nos 2,500 2,500 Multi Branded
41 Soldering Iron & Flux 6 Nos 650 3,900 Multi Branded
12
42 Phase Sequence Meter 1 Nos 4,000 4,000 Multi Branded

43 Pyranometer 1 Nos 25,000 25,000 Multi Branded
44 Controller 1 Nos 6,000 6,000 Multi Branded
1 KW PV Modules (250 Wx4 Solar Panels),
45 4 Nos 20,000 80,000 Multi Branded
add Mounting Structure, Cables and other Accessories
Luminous or
46 1 KW Inverters 1 Nos 15,000 15,000
Equivalent
Luminous or
47 2 Batteries (Minimum) 2 Nos 10,000 20,000
Equivalent
Total 1,99,900
13
6 SAFETY INSTRUCTIONS
Given below Safety Instruction posters should be placed at appropriate places in the lab. The posters should
be digitally printed and pasted on sun board.
When in Fire Situation, Portable Electric Power Tools

Please Remember PASS
PULL... the pin. Some extinguishers may require
Tools - Things to Look for Precaution
CAUTION
SLIPPERY
releasing of a lock latch, pressing a
puncture lever or other motion
AIM... low, pointing the extinguisher nozzle Damaged /

Broken case
(or it's horn or hose) towards the base of the fire
SQUEEZE... the handle. This releases the Ground prong

extinguishing agent missing on three-
prong plugs.
Some tools are
double insulated
SWEEP... from side to side at the base of the fire Damaged Cord – outer and would not
until it appears to be out. Watch the fire area in sheath broken have a ground
prong. This is
case fire breaks out again and repeat use of
FLOOR
normal
extinguisher, if necessary
14
6 SAFETY INSTRUCTIONS
Electrical Hazards
• Do not work in wet work areas or cramped up work spaces

• Do not leave naked or loose wires in the lab
Electrical exposure may lead to falls, fractures and other accidents. A small shock
can cause brain damage while death can occur from large shocks. ELECTRICAL HAZARDS
Electrical Safety
• Use dry gloves

• Wear rubber soled shoes
• Protect yourself from surfaces that conduct electricity
• Keep insulation on all equipment
• Components must be dry and in good condition
• Do not do wiring with bare hands, wet gloves or while standing on wet or
ungrounded surfaces
15
We are a youthful nation.
Our youth is our
strength. The world and
India need a skilled
workforce and we are
committed to achieve this
Shri Rajiv Pratap Rudy
Minister of State (I/C) for
mission.
Skill Development & Entrepreneurship
Govt. of India
16
17
www.fulki.co.in

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Lab Speciﬁcations

Lab 1. Solar PV Installer

Machine - Man 1:6 (No of Trainees:

S. No. Equipment Name Qty Unit Type

1 Double Ended Flat Spanner 2 Nos

S. No. Equipment Name Qty Unit Type

25 PVC Mallet 2 Nos

1 Double Ended Flat Spanner 2 Nos 500 1,000 Multi Branded

21 Sprit Level 2 Nos 300 600 Non Branded

42 Phase Sequence Meter 1 Nos 4,000 4,000 Multi Branded

When in Fire Situation, Portable Electric Power Tools

AIM... low, pointing the extinguisher nozzle Damaged /

SQUEEZE... the handle. This releases the Ground prong

• Do not work in wet work areas or cramped up work spaces

• Use dry gloves

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