Professional Documents
Culture Documents
Contract: 45195992
TABLE OF CONTENT
1. Technical proposal................................................................................................................... 3
1.1 Technical summary ............................................................................................................ 3
1.1.1 Basic Design data...................................................................................................... 3
1.2 Technical specifications...................................................................................................... 5
1.2.1 One (1) Flying Wing Deculator® Ø2500x8500 Dual.................................................. 5
1.2.2 Deculator Cleaner Bauer 608 .................................................................................... 7
1.2.3 One (1) Andritz TwinCleaner TC133 Plant ............................................................... 8
1.2.4 One (1) Vacuum System Pre-Condenser ................................................................ 10
1.2.5 One (1) Primary Vacuum Pump and Interstage Water Separator ........................... 11
1.2.6 One (1) Secondary Vacuum Pump and Final Water Separator and Silencer.......... 12
1.3 Spare parts ....................................................................................................................... 13
FIBER PREPARATION SYSTEMS
1. TECHNICAL PROPOSAL
Equipment elevations
- basement floor +0.000
- headbox slice +10.000
- wire pit +10.000
- cleaner plant +8.000
- deaeration tanks +21.500
- vacuum system +16.000
Flow rate to headbox can vary between 1 551 – 2 615 l/s. The headbox consistency varies
for different basis weights from 1.17 – 1.40 %.
Vacuum system
- flow to be deaerated l/s 3346
- air content % 2.5
- stock temperature °C 45
- condensing water temperature °C 30
- seal water temperature °C 30
Technical data:
Deculator® receiver diameter: Ø2500 mm
Deculator® receiver shell length: 8500 mm
Wing diameter (cleaner accept header): Ø900 mm
Scope of supply:
Main receiver tank:
Made of stainless steel material EN1.4404 (or equal) including: shell; dished ends, all outlet and
inlet connections listed above; overflow weirs; wing baffles on main section, reinforcing rings;
dilution water nozzles; sight glass frames, connections for level, temperature and pressure
measurement; local temperature gauge; interior surface finish Ra 0.8 µm;
Vortex Breakers:
For main stock outlet, overflow outlet and dilution water outlet made of stainless steel material
EN1.4404 (or equal);
Sight glasses;
Made of borosilicate; O-ring seals (EDPM);
Manhole DN600;
Made of stainless steel material EN1.4404 (or equal); EDPM seal;
Wing assembly:
Made of stainless steel material EN1.4404 (or equal) including: Feed, accept and reject manifolds
(2 of each/wing); Threaded 1” female connection for flushing on the end of reject manifold; cleaner
feed elbows; reinforcing rings; connections for electronic pressure transmitters (1 pc/stage);
Threaded ½” female connections for local pressure gauges (1 pc/wing); Threaded 1” female
connection with cap on top of the wing for pressure testing; interior surface finish Ra 0.8 µm;
Wing supports:
Support steelwork including cleaner support clamps made of stainless steel material EN1.4301 (or
equal); foundation bolts made of mild steel;
Spray nozzles:
For roof washing Spraying Systems Deflectojet 8686 – 3/8 – 316SS 5 – 180; for vacuum
connection Delavan ¾” AFF100 316SS;
Exclusions:
Local instrumentation:
One (1) single capillary level transmitter in main receiver and one (1) in dilution water section; one
(1) absolute pressure transmitter; three (3) feed pressure transmitters (1/stage); one (1)
temperature sensor and transmitter;
Piping; main outlet reducer; overflow outlet reducer; service platforms and stairs; outputs from
transmitters to DCS; foundations and foundation plates; isolation valves;
Technical data:
Maximum feed pressure: 4.5 bar
Maximum operating temperature: 88 °C
Nominal pressure drop: 1.5 bar
Nominal capacity per cleaner: 11.67 l/s
Weight, empty: 21 kg
Weight, operating: 49 kg
Scope of supply:
Cleaner unit:
Cleaner body and middle cone made of fiber glass reinforced nylon; lower cone (reject tip) made of
ceramic; threaded sight glass made of Grilamid TR-55 Nylon (PA);
Gaskets:
Profile gaskets for reject manifolds; deflecting grommets for sight glasses – material EDPM;
Technical data:
feed flow per twin cleaner 12,4 l/s
pressure drop: 1,3 bar
max. feed pressure: 3 bar
Number of cleaner stages: 5
Scope of supply:
Feed Head
with accept pipe, made of Polypropylene
Classifier pipe
made of Polypropylene
Separating cone
made of ceramic
O-ring seals
made of nitrile rubber
Sight glasses
made of Polyamide
Headers
Feed, accept, and reject manifolds, made of stainless steel acc. to mat. EN 1.4404
pipe connections DIN flanged
connections for air-relief with shut-off valves, R½" female thread
connections for pressure transmitters (type PMC or equal), 3 pcs / stage, made of stainless steel
acc. to mat. EN 1.4404
Reject Pipes
with reject hoses, made of nitrile rubber
Support frames
Made of stainless steel acc. to mat. EN 1.4301
Foundation bolts
Special tools
One (1) key for the cone
One (1) unplugging device
Technical data:
Type Shell & Tube Heat Exchanger
Dimensional drawing later
Scope of supply:
Shell:
Made of stainless steel material EN1.4404 (or equal) including: Un-flanged vacuum inlet and outlet
connections; flanged water and condensate drain connections
Tube bundle:
Heat transfer pipes made of stainless steel material EN1.4404 (or equal)
End plates:
Made of mild steel with stainless steel lining according to material EN1.4404 (or equal); surface
treatment according to SFS-EN ISO 12944-5/S4.13 (EPPUR 240/3-FeSa 2 1/2); final colour RAL
7035 (light grey).
Supports:
Made of mild steel, surface treatment according to SFS-EN ISO 12944-5/S4.13 (EPPUR 240/3-
FeSa 2 1/2); final colour RAL 7035 (light grey).
Exclusions:
Vacuum piping made of stainless steel material EN1.4404 (or equal); seal pit made of stainless
steel material EN1.4404 (or equal)
Instrumentation
1.2.5 One (1) Primary Vacuum Pump and Inter-stage Water Separator
Technical data:
Type Nash 2BE3
Dimensional drawing 778495-1-A001-1
Scope of supply:
Liquid ring vacuum pump ASTM A283 Grade C + Polyisoprene lining
Foundation blocks with bolts (only for pump) DIN799
V-belt guard Mild steel with surface treatment
V-belt drive (belts, pulleys and bushings)
Seal water orifices EN1.4404 (or equal)
Start-up screens EN1.4404 (or equal)
Inter-stage water separator EN1.4404 (or equal)
Seal water piping EN1.4404 (or equal)
Inlet and discharge manifolds EN1.4404 (or equal)
Exclusions:
Vacuum and seal water piping other than specified above made of stainless steel material
EN1.4404 (or equal); Strainer, adjusting and shut-off valves made of stainless steel material
EN1.4404 (or equal); Base for motor and motor sliding rails made of mild steel
Motor: 315/1500 kW/rpm
Instrumentation
Note:
Seal water piping with orifice plate(s) included in the scope comprises only piping at the vacuum
pump no longer than half meter from the vacuum pump with connection to a water supply line.
A minimum water separator drop leg is 10.4 m from the seal pit level to the drain outlet of the
separator.
1.2.6 One (1) Secondary Vacuum Pump and Final Water Separator and Silencer
Technical data:
Type Nash XL250
Dimensional drawing later
Scope of supply:
Liquid ring vacuum pump Ductile iron/ASTM A536
Common base for pump and motor including Mild steel with surface treatment
Motor slide rails
Foundation bolts Mild steel
V-belt guard Mild steel with surface treatment
V-belt drive (belts, pulleys and bushings)
Spray nozzle EN1.4404 (or equal)
Seal water orifices EN1.4404 (or equal)
Start-up screens EN1.4404 (or equal)
Final water separator EN1.4404 (or equal)
Seal water piping EN1.4404 (or equal)
Silencer DN200 EN1.4404 (or equal)
Exclusions:
Vacuum and seal water piping other than specified above made of stainless steel according to
material EN1.4404 (or equal); strainer, adjusting and shut-off valves made of stainless steel
according to material EN1.4404 (or equal);
Motor: 75/1500 kW/rpm
Instrumentation
Note:
Seal water piping with orifice plate(s) included in the scope comprises only piping at the vacuum
pump no longer than half meter from the vacuum pump with connection to a water supply line.
FWD
2 pc Sight glass
2 pc O-ring for sight glass
2 pc Spray nozzle for washing roof
1 pc Rubber seal for the manhole (NS600)
Bauer608
20 pc Upper Nut
10 pc Middle Cone
20 pc Seal Ring
20 pc Lower Nut
10 pc Threaded Ceramic Cone 2-1/2" x 1" orifice
20 pc Threaded Sightglass
20 pc O-Ring
2BE3
1 set Repair kit
XL250
1 set Repair kit