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832 Ind. Eng. Chem. Res.

2005, 44, 832-839

Effect of Alkali Cations on Aluminum Incorporation in


Geopolymeric Gels
P. Duxson,† G. C. Lukey,† F. Separovic,‡ and J. S. J. van Deventer*,†
Department of Chemical and Biomolecular Engineering and School of Chemistry,
The University of Melbourne, Melbourne, Victoria 3010, Australia

In geopolymeric gels, aluminum is known to have tetrahedral coordination and to be associated


with an alkali cation to satisfy electronic neutrality. However, the mechanism of aluminum
incorporation and the effects of different synthesis parameters are not well understood. 2H, 27Al,
and 23Na MAS NMR techniques have been used to elucidate the structural properties and
mechanism of aluminum incorporation in metakaolin-based geopolymers. Na+(aq) and Al(OH)4-(aq)
species were detected in the pore solution of geopolymers with Si/Al ratios of e1.40 and found
to be directly related to the concentration of soluble silicate in the activating solution used for
synthesis. The relative concentration of Na+(aq) in sodium and mixed-alkali geopolymers
indicated a preferential incorporation of potassium into geopolymeric gels during curing. This
work demonstrates a direct link between the composition of the silicate activator and aluminum
incorporation in geopolymeric gels.

Introduction ties of geopolymers using 29Si solution NMR spectros-


copy to determine speciation in the alkaline silicate
Magic angle spinning (MAS) NMR spectroscopy was solutions.6 These studies, however, were unable to
used by Davidovits1 to determine the coordination of identify links between the NMR results and structural
silicon and aluminum within geopolymeric binders. This characteristics. In addition to 27Al and 29Si, 23Na and
work was seen as a major breakthrough in the under- other nuclei such as 39K have been investigated, but the
standing of generic geopolymer structure.2 The results focus of these studies has not been on the effect of the
of NMR experiments demonstrated that metakaolin- alkali on the generic geopolymer structure.4,7,8
based geopolymers contain predominantly Al(IV) with Conflicting results in the literature suggest that both
trace amounts of Al(VI). Metakaolin contains Al(IV), Al- bound and unbound components of water exist in the
(V), and Al(VI); thus, during the course of geopolymer- pore and framework structure of a geopolymer after
ization, Al(V) and Al(VI) are converted to tetrahedral hardening,4,9 which greatly affects the mechanistic
geometry, and an alkali cation is associated to maintain understanding of aluminum incorporation. Xu and van
electronic neutrality.1 Because of the highly reactive Deventer4,9 utilized differential scanning calorimetry
geometry, all Al(V) is believed to be consumed during (DSC) to observe an increase in the temperature at
reaction with small amounts of Al(VI), originating from which a large endothermic peak occurred in geopolymer
unreacted metakaolin, remaining to form part of the specimens synthesized using a mixture of feldspars
hardened material. Until recently, there has been little (Na,K-AlSi3O8) and kaolinite [Al2Si2O5(OH)4].4 The
expansion of Davidovits’ initial work. results show that the temperature for the endothermic
29Si MAS NMR spectra from Davidovits’ initial in-
peak associated with dehydration varies slightly with
vestigations exhibited a predominantly featureless broad composition, but is too low to suggest that strong bonds
resonance at -94.5 ppm, similar to that of silicon in exist between water and geopolymeric gel. The work of
tetrahedral geometry in zeolite gels prior to crystalliza- Xu and van Deventer4 correlates with the earlier work
tion.2 The observed resonance was thought to consist of Rahier et al.,9 who combined DSC and Thermo-
of the five silicon Q4(mAl) centers as seen in previous gravimetry (TG) to measure the weight loss and energy
investigations of aluminosilicates.3 NMR experiments flux associated with the heating of geopolymers. Both
have since been conducted on geopolymers derived from hydroxyl groups and bound H2O can be clearly identified
different raw materials, and these confirm that the using 1H and 2H MAS NMR spectra as peaks off the
original results are also representative of these geopoly- main isotropic water resonance. NMR spectroscopy
mers.4 therefore presents a powerful means for further elucida-
Singh et al.5 attempted to determine the chemical tion of the environment of water residing in geopoly-
reaction mechanism for geopolymerization at ambient meric gels after hardening.
conditions by the study of two samples utilizing 27Al and The current work represents a systematic investiga-
29Si MAS NMR spectroscopy. Phair and van Deventer
tion of the role of the alkali cation and soluble silicate
investigated the link between the pH of the alkali concentration on the incorporation of aluminum in
silicate activating solution and the mechanical proper- metakaolin-based geopolymers, using 2H, 27Al, and 23Na
MAS NMR spectroscopy. Further understanding of the
* To whom correspondence should be addressed. E-mail: molecular structure of geopolymeric gels is elucidated
jannie@unimelb.edu.au. Fax: +61-3-8344-7707. Tel.: +61-3- by investigating changes observed in NMR spectra of
8344-6619. geopolymers with different compositions. Because

Department of Chemical and Biomolecular Engineering. changes in molecular structure and aluminum incorpo-

School of Chemistry. ration should be most easily identified in specimens with
10.1021/ie0494216 CCC: $30.25 © 2005 American Chemical Society
Published on Web 01/21/2005
Ind. Eng. Chem. Res., Vol. 44, No. 4, 2005 833

Si/Al ratios of approximately unity, where the possible


effect of non-Loewenstein behavior is maximized, samples
with such ratios were investigated. As opposed to 1H,
2H is a quadrupolar nucleus, so deuterium spectra of

bound nuclei result in quadrupolar splitting; thus, D2O


was used to provide greater potential to observe bound
water. 27Al and 23Na MAS NMR spectroscopies were
used to gain insight into relationships between the
alkali cation and the aluminum environment in geopoly-
mers. Furthermore, by applying a high field and high
spinning rates, which greatly improve the resolution of
27Al MAS NMR spectra, the intensity of Al(VI) in the

spectra was used to provide a relative measure of the


amount of unreacted phase in geopolymers.
Figure 1. 2H MAS NMR spectra of Na-geopolymers with Si/Al
Experimental Methods ratios of (a) 1.15, (b) 1.40, (c) 1.65, and (d) 2.15. * indicates spinning
sidebands.
NMR Spectroscopy. 27Al and 23Na spectra were
obtained at 130.249 and 132.219 MHz, respectively,
with a Varian (Palo Alto, CA) Infinity 500 NMR use in NMR experiments. Samples synthesized using
spectrometer (11.7 T). A 2.3-mm high-speed Chemag- alkaline activator solutions containing only sodium
netics broadband MAS pencil probe was used to acquire cations will be referred to as Na-geopolymers, whereas
the MAS spectra at spinning speeds of 15 kHz with samples made from sodium and potassium (1:1) and
spectra referenced to Al(NO3)3(aq) and NaCl(aq), re- those containing only potassium cations will be referred
spectively. Spectral widths for both 27Al and 23Na were to as NaK- and K-geopolymers, respectively. Five samples
50 kHz, with typically 4096 and 512 transients collected, of each type of geopolymer, Na-, NaK-, and K-, were
respectively. 2H spectra were collected at 46.076 MHz synthesized with different Si/Al ratios by use of the five
on a Varian Inova 300 NMR spectrometer (7.05 T) using different concentrations of alkali activator solutions, R
a 5-mm zirconia rotor at spinning speeds of 5 kHz, ) 0.0, 0.5, 1.0, 1.5, and 2.0. This resulted in a total of
referenced to 2H2O. The spectral width was 100 kHz, 15 samples with nominal final Si/Al ratios of 1.15, 1.40,
with 1024 transients and 100 Hz of line broadening. A 1.65, 1.90, and 2.15.
simple pulse sequence with a single π/2 pulse (of order
3 µs) was used in all experiments with recycle delays of
at least 5 times T1 as measured by the saturation Results and Discussion
recovery method, typically 1 s for 2H, 23Na, and 27Al.
Materials. Metakaolin was purchased under the Environment of Water in Geopolymers. Figure
brand name of Metastar 402 from Imerys Minerals, 1 shows typical 2H MAS NMR spectra obtained from
Cornwall, U.K. The metakaolin contains a small amount Na-geopolymers of differing Si/Al ratios. The single
of a high-temperature form of muscovite (PDF 46,0741) broad center band of high intensity is typical of alumi-
as an impurity. The chemical composition of metakaolin nosilicate glasses and minerals.11,12 Spectra of geopoly-
determined by X-ray fluorescence (XRF) was 2.3:1 mers are characteristic of solid-state NMR powder
SiO2‚Al2O3. The Brunauer-Emmett-Teller (BET) sur- patterns containing deuterium-bearing species exhibit-
face area10 of the metakaolin, as determined by nitrogen ing isotropic mobility at room temperature.11 Thus,
adsorption on a Micromeritics (Norcross, GA) ASAP2000 water and hydroxide ions are present in the form of
instrument, was 12.7 m2/g, and the mean particle size liquidlike “pools” or inclusions. However, from these 2H
(d50) was 1.58 µm. MAS NMR spectra, it is impossible to distinguish
Alkaline silicate solutions based on three ratios of between the resonances of deuterium in molecular water
alkali metal, Na/(Na + K) ) M (0.0, 0.5, and 1.0), with and hydroxide in this instance, although there does
composition SiO2/M2O ) R (0.0, 0.5, 1.0, 1.5, and 2.0) appear to be a small difference in chemical shift between
and H2O/M2O ) 11 were prepared by dissolving amor- Figure 1a and Figure 1b-d. The chemical shift in this
phous silica (99.8%, Cabot Corp., Boston, MA) in ap- instance is possibly due to the high pH of the pore
propriate alkaline solutions until clear. Solutions were solution.
stored for a minimum of 24 h prior to use to allow The line width of the central band shown in Figure 1
equilibration. 2H-labeled samples were synthesized in increases from 10 to 45 ppm as the Si/Al ratio is
the same manner as described above with the exception increased from 1.15 to 2.15, indicating a progressive
that 99.99% 2H2O (Aldrich, St. Louis, MO) was substi- decrease in hydrogen mobility from more anisotropically
tuted for distilled water. constrained species. Water and excess hydroxide are
Geopolymer Synthesis. Geopolymer samples were therefore likely to be constrained in pores of decreasing
prepared by mechanically mixing stoichiometric amounts size as the silica content of the geopolymers is increased.
of metakaolin and alkaline silicate solution with Al2O3/ There is however no evidence of a broad hydroxyl
M2O ) 1 to form a homogeneous slurry. After 15 min of resonance in any spectra as observed routinely in
mechanical mixing, the slurry was vibrated for an aluminosilicate glasses. Broad, low-intensity resonances
additional 15 min to remove entrained air before being in glasses are attributed to depolymerization of the
transferred to Teflon molds and sealed from the atmo- framework by reaction of water with bridging oxygen
sphere. Samples were cured in a laboratory oven at 40 to form surface -OH groups and minerals such as
°C and ambient pressure for 20 h before being trans- kaolinite and dickite [Al2Si2O5(OH)4], which contain
ferred from the molds into sealed storage vessels at water in their crystalline structures. Clearly, the Si/Al
ambient temperature and pressure for 2 weeks prior to ratio greatly affects the environment of water in the
834 Ind. Eng. Chem. Res., Vol. 44, No. 4, 2005

Figure 4. 27Al MAS NMR spectra of NaK-geopolymers with Si/


27Al Al ratios of (a) 1.15, (b) 1.40, (c) 1.65, (d) 1.90, and (e) 2.15. *
Figure 2. MAS NMR spectrum of metakaolin. * indicates
indicates spinning sidebands.
spinning sidebands.

Figure 3. 27Al MAS NMR of Na-geopolymers with Si/Al ratios of Figure 5. 27Al MAS NMR spectra of K-geopolymers with Si/Al
(a) 1.15, (b) 1.40, (c) 1.65, (d) 1.90, and (e) 2.15. * indicates spinning ratios of (a) 1.15, (b) 1.40, (c) 1.65, (d) 1.90, and (e) 2.15. * indicates
sidebands. spinning sidebands.

geopolymers and hence would affect results obtained via Al(OH)4-(aq) resonates at approximately 80 ppm and
thermal analysis such as TG and DSC, as previously was detected in the 27Al MAS NMR spectra of geopoly-
observed.4 mers with Si/Al ratios of e1.40 (Figures 3-5), indicating
Incorporation of Aluminum into the Framework that aqueous aluminum is present in these geopolymer
Structure. The 27Al MAS NMR spectra of metakaolin specimens 2 weeks after preparation.
presented in Figure 2 show three broad overlapping The presence of aqueous aluminum in the pores of
peaks at ∼58-60, ∼28, and ∼2 ppm attributed to Al- geopolymers has not been reported in previous 27Al MAS
(IV), Al(V), and Al(VI), respectively, typical of metaka- NMR investigations and provides insight into the reac-
olin.13 Al(V) is the most abundant coordination form of tion mechanism and factors governing aluminum in-
aluminum in metakaolin, with similar amounts of Al- corporation during geopolymerization. A consequence of
(IV) and Al(VI), although exact quantification has not aluminum being present in the pore solution is to render
been performed. the reported Si/Al ratio of geopolymers with Si/Al e 1.40
27Al MAS NMR spectra of Na-, NaK-, and K-geopoly- slightly higher, because a fraction of the aluminum
mers are presented in Figures 3-5, respectively. The released during dissolution is not incorporated into the
spectra exhibit three resonances, dominated by the peak matrix. The fact that geopolymers with Si/Al close to
at 60 ppm indicating tetrahedrally coordinated alumi- unity do not appear to completely incorporate all
num. The dominance of Al(IV) has been widely reported aluminum released during dissolution in the alumino-
and confirms that geopolymerization converts Al(V) and silicate matrix is of significant interest. This result
Al(VI) into Al(IV).2 The resonance peak at approxi- suggests that geopolymers with compositions in this
mately 28 ppm of Al(V) present in metakaolin was not range cannot simply be described by their Si/Al ratio
observed in any 27Al MAS NMR spectra (Figures 3-5), or have an assumed molecular structure. To understand
which indicates that all Al(V) is consumed during the presence of aqueous aluminum in the pores of
geopolymerization, as expected. Furthermore, the highly geopolymers, the mechanism of formation needs to be
reactive nature of Al(V) arising from its strained understood in greater detail.
coordination would result in large amounts of mono- The presence of Al(OH)4-(aq) in these samples might
meric Al(OH)4- being released from metakaolin upon be due, in part, to partial dissolution of Al-O-Al
addition of the silicate activator, as has been observed linkages by the alkaline solution found in the pores. Al-
numerous times for aluminosilicate materials.14,15 O-Al bonds are thermodynamically possible at these
Monomeric aluminum is then incorporated into the compositions and are weaker than Al-O-Si and Si-
matrix via the formation of aluminosilicate oligomers. O-Si bonds and would be dissolved preferentially.
Ind. Eng. Chem. Res., Vol. 44, No. 4, 2005 835

Because there is a reduced energy penalty for formation the rate with which they are expected to precipitate.
of Al-O-Al in K-geopolymers than in NaK and Na- Thus, a high concentration of Al(OH)4-(aq) in the
geopolymers respectively, there is expected to be more solution phase at the initiation of setting would suggest
Al-O-Al in K-geopolymers.16 Hence, if the presence of that it is likely for Al(OH)4-(aq) to be in excess after all
Al(OH)4-(aq) is linked to dissolution of Al-O-Al, then the silicon is consumed from the solution phase, as
more Al(OH)4-(aq) would be expected in the pores of observed in the 27Al MAS NMR spectra of the three
K-geopolymers, which is not reflected in the data. geopolymers synthesized using silicate-free activator
Therefore, the Al(OH)4-(aq) present in the pores is not solutions (Figures 3-5).
likely to result from the dissolution of aluminum from Geopolymers synthesized using activator solutions
Al-O-Al bonds, as discussed later. containing higher concentrations of silicon will result
Several 29Si and 27Al NMR studies on the speciation in the reaction solution containing Si/Al ratios of .1
of aluminosilicates in aqueous alkaline solutions have the instant that mixing is initiated. As high concentra-
observed several stable aluminosilicate species.17 In tions of aluminum are released in the first period of
aluminosilicate solutions with Si/Al ) 1, the majority dissolution, the Si/Al ratio in the solution will decrease
of the aluminum is present in the form of Al(OH)4-(aq), until the rates of silicon and aluminum dissolution are
in equilibrium with silicate oligomers and small quanti- similar. The Si/Al ratio of the solution during reaction
ties of oligomeric aluminosilicate species.18 At Si/Al will, therefore, depend greatly on two factors: (1) the
ratios of >5, aluminum is mostly incorporated into a amount of aluminum released prior to equimolar dis-
variety of aluminosilicate oligomers that have been solution of silicon and aluminum from metakaolin and
identified in detail elsewhere.19 Of all the aluminosili- (2) the initial concentration of silicon present in the
cate species, the most stable is reported to be the cyclic activator solution. For geopolymers synthesized using
trimer20,21 with a Si/Al ratio of 2. It follows then that activating solutions with SiO2/M2O g 1, the Si/Al ratio
the Si/Al ratio in the solution phase during geopolymer- in the solution will be greater than unity, as the
ization must also be critical in determining the specia- concentrations of silicon initially in the solution are
tion of aluminum in aluminosilicate oligomers, which large compared to the amount of aluminum initially
are the building blocks from which the binder is thought dissolved. Hence, the majority of aluminum will be
to form. incorporated into aluminosilicate oligomers, which are
Dissolution studies of aluminosilicate materials have then consumed during polymerization. Consequently, no
found that there is an initial high rate of aluminum resonance associated with Al(OH)4-(aq) would be ob-
dissolution due to the formation of an aluminum defi- served in any geopolymer synthesized using activator
cient layer, followed by stoichiometric release of silicon solutions with SiO2/M2O g 1 (i.e., nominal Si/Al ratio
and aluminum.20,21 Therefore, the metakaolin used in g 1.65) as seen in Figures 3-5.
this experiment is expected initially to release mono- The observed decrease in the intensity of the
mers of silicon and aluminum in the ratio of Si/Al , 1, Al(OH)4-(aq) resonance at 80 ppm for geopolymers as
followed by a period of approximately equal release of the silicon concentration in the activator solution was
silicon and aluminum. A recent study of the leaching increased can be explained by increased levels of alu-
characteristics of metakaolin under conditions of geopo- minosilicate oligomerization during reaction. Further-
lymerization has reported such behavior.22 Therefore, more, a decrease in intensity of the Al(OH)4-(aq)
the amount of silicon available in solution from the resonance as the proportion of potassium in the activa-
alkaline silicate activator at the point of initial mixing tor solution was increased is also observed (Figures
is thought to play a defining role in determining the 3-5). Although aluminosilicate solutions exhibit no
speciation of aluminum throughout the entire reaction. difference in the final speciation of aluminosilicate
Upon mixing, the solution phase of the slurry in oligomers dependent on alkali cation, dilute sodium
geopolymers synthesized using activating solutions aluminosilicate solutions have been shown previously
containing little, if any, soluble silicate will have Si/Al to reach equilibrium in approximately 70 min, which is
ratios that are less than unity. Hence, a high pro- 30% faster than for mixed sodium and potassium (1:1)
portion of the aluminum in solution will be present as solutions.18 The time required for equilibration is sig-
Al(OH)4-(aq). Although the mechanisms of geopolymer nificant when compared to curing periods of geopoly-
and zeolite precipitation are poorly understood, the two mers, which have been estimated to be on the order of
main theories agree that the formation of Al-O-Al sites hours depending on composition and curing conditions.24
is highly unfavorable from a thermodynamic point of Differences in the rates at which aluminosilicate solu-
view.23 As condensation occurs in the solution phase, tions containing different alkali cations approach equi-
aluminosilicate species will polymerize and precipitate librium provide a possible explanation for the decrease
out in the solid state, which will disturb the equilibrium in intensity of the Al(OH)4-(aq) resonance with inclusion
of aluminosilicate species in the solution phase. It has of potassium, compared with that observed for Na-
been shown that aluminum is incorporated into alumi- geopolymers (Figures 5 and 3).
nosilicate oligomers where the nominal Si/Al ratio of The initial setting of geopolymers will occur when the
these oligomers is greater than unity.18 Hence, it is rate of dissolution is surpassed by the rate of condensa-
believed that, during polymerization, the rate of silicon tion and precipitation of aluminosilicate species. The Si/
precipitation from solution will exceed that of alumi- Al ratio in the solution phase will decrease because of
num, reducing the Si/Al ratio in the solution phase. It the selective precipitation of aluminosilicate oligomers.
is known that dilute alkali aluminosilicate solutions The remaining aluminosilicate species in the solution
require up to 100 min to reach equilibrium, which might phase will begin to depolymerize, as Si/Al ratios less
be extended due to the high viscosity of the geopolymeric than approximately 2 favor the formation of high
slurry.18 Therefore, the rate of exchange in the solution concentrations of Al(OH)4-(aq) at equilibrium.18 The
phase during polymerization will be insufficient to rate of this process is significantly faster in sodium
incorporate aluminum into aluminosilicate species at solutions compared with mixed-alkali and potassium-
836 Ind. Eng. Chem. Res., Vol. 44, No. 4, 2005

only solutions. Thus, sodium aluminosilicate solutions


will depolymerize faster than solutions containing
potassium, resulting in a higher concentration of
Al(OH)4-(aq) in solution when all aluminosilicate spe-
cies are consumed. This reasoning assumes that Na-
geopolymers contain no more dissolved species in solu-
tion than K-geopolymers. This statement will be
discussed in more detail later in this article.
Unfortunately, determining the speciation of highly
concentrated alkali aluminosilicate solutions by NMR
spectroscopy is very difficult because of line broadening,
gelation, and rapid exchange rates. Furthermore, de-
termining the speciation of aluminum and silicon in
concentrated slurries is even more problematic and has
not been sufficiently realized. Singh et al.5 attempted
Figure 6. Percentage of Al(VI) in geopolymer samples: (9) Na-
to study the formation of geopolymers using 29Si and
27Al MAS NMR spectroscopy but were unable to resolve geopolymers, ([) NaK-geopolymers, and (2) K-geopolymers.

transient changes in aluminosilicate speciation during


setting because of spectral overlap of solid-state NMR The amount of Al(VI) in the specimens, therefore,
resonances.5 Aluminosilicate speciation during the dis- correlates with the amount of metakaolin in reacted
solution and curing periods of geopolymerization will geopolymers.
be investigated in future work, so as to provide further Figure 6 displays the values of the integrated intensi-
insight into differences in the structure and performance ties of Al(VI) in each of the 15 geopolymer specimens
of geopolymers synthesized using different alkali cat- as a percentage of the total amount of detected alumi-
ions. num. Geopolymers synthesized using alkali activators
not containing soluble silicon (i.e., having a nominal Si/
Quantitative Comparison of the Unreacted Phase Al ratio of 1.15) exhibit almost identical amounts of Al-
in Geopolymers. A negative shift (2-3 ppm) in the (VI). At higher nominal Si/Al ratios, the amount of
Al(IV) resonance was observed in the series of 27Al MAS Al(VI) increases monotonically. Geopolymers synthe-
NMR spectra of Na-geopolymers with Si/Al ratios vary- sized using potassium activator solutions exhibit the
ing from 1.15 to 2.15 (Figure 3). Similar trends are seen lowest concentrations of Al(VI) for each Si/Al ratio. Na-
in the 27Al spectra of NaK- and K-geopolymers pre- geopolymers exhibit the highest amounts of Al(VI).
sented in Figures 4 and 5. Multiple resonances in the Moreover, it can be seen that the difference in the
Al(IV) chemical shift range from 56 to 61 ppm have been amount of Al(VI) between samples with different alkali
observed by spectral deconvolution in framework alu- cations becomes more pronounced with increasing Si/
minosilicates resulting from inequivalent tetrahedral Al ratio. Previous studies have investigated the effect
aluminum geometries.25 The amount of unreacted phase of the alkali concentration on the mechanical properties
in metakaolin-based geopolymers has been observed to of geopolymers, using leaching tests to determine the
be significant in SEM micrographs.26 Therefore, the area extent of reaction. Increases in pH were found to
under the Al(IV) resonance in 27Al MAS NMR spectra increase strength, which was attributed to greater
will not yield a sensible measure of reactivity, as it dissolution of raw material.6,22 The trend exhibited by
would infer almost complete reaction. Unreacted Al(IV) the integration of the 27Al MAS NMR spectra supports
in metakaolin could resonate at a slightly different these previous results and is able to provide a direct
frequency than Al(IV) in the binder, but attempts at comparison between specimens.
similar deconvolution of 27Al spectra of geopolymers in Earlier work relied on leaching experiments to com-
the current work were unable to identify separate and pare the differences in materials and conditions used
distinct resonances. The shift in resonance is, however, in geopolymerization, to provide detailed information of
consistent with slight variation of the average electronic solution-phase speciation.27 27Al MAS NMR spectros-
environment resulting from increasing amounts of copy provides a tool for quantitatively comparing the
silicon in the second coordination sphere of aluminum amount of unreacted material in geopolymers utilizing
as the silica content is increased. The tetrahedral information determined directly from hardened samples.
geometry of aluminum in the binder does not in itself There is, therefore, a tremendous opportunity to extend
appear to be affected by changes in the Si/Al ratio or the use of NMR techniques in combination with leaching
alkali cation. experiments to provide both solution-phase and solid-
Although the 27Al MAS NMR spectra are dominated state dissolution information.
by the resonance associated with Al(IV), a small reso- The increase in the amount of Al(VI) in geopolymers
nance at 3 ppm from Al(VI) in metakaolin remains and as a function of increasing nominal Si/Al ratio (Figure
was observed in all 27Al spectra of geopolymers in the 6) is likely a result of several factors rather than one
current work. Although the three aluminum sites in controlling process. As discussed above, the concentra-
metakaolin are not dissolved at equal rates, it is well- tion of silicon and the alkali type in the activator
known that Al(VI) is more stable than Al(V) and Al- solution play a critical role in the solution-phase spe-
(IV). Therefore, Al(VI) will be the last geometric form ciation, resulting in varying levels of Al(OH)4-(aq)
of aluminum to be completely consumed during reaction. existing in the pores of hardened geopolymers. Mineral
Although the pulse length used in the 27Al NMR weathering studies have determined that dissolution
experiments is not sufficient to excite the entire spectral rates of aluminosilicate minerals are greatly reduced
width, the integral of Al(VI) resonances in the spectra in the presence of silicon and aluminum in the leaching
represents a comparative measure of the quantity of Al- solution by inhibiting the dissolution mechanism at the
(VI) remaining in the newly formed geopolymer matrix. surface of the particles.21 Increasing the concentration
Ind. Eng. Chem. Res., Vol. 44, No. 4, 2005 837

of silicon in the activating solution would, therefore, be


expected to decrease the overall rates of dissolution as
was detected in geopolymers regardless of alkali type
(Figure 6).
The viscosity and pH of alkaline silicate solutions are
highly dependent on the silicon concentration, Na/K
ratio, and water content. Different amounts of more
than 20 oligomers are present in highly concentrated
alkali silicate solutions.28 The viscosity of alkaline
silicate solutions increases with silicon concentration,
but potassium silicate solutions are less viscous than
analogous sodium-bearing solutions.29 The decrease in
viscosity has been linked to potassium stabilizing larger
silicate oligomers in solution by forming cation-ion
pairs with silicate oligomers to a greater extent than
sodium.30 Dissolution of silicon, therefore, might con- Figure 7. 23Na MAS NMR spectra of Na-geopolymers with Si/Al
sume less water in potassium hydroxide solutions than ratios of (a) 1.15, (b) 1.40, (c) 1.65, (d) 1.90, and (e) 2.15.
in sodium hydroxide solutions, resulting in a lower
viscosity of potassium than sodium silicate solutions.30 of Al-O-Al linkages in the geopolymeric binder. This
The rate of mass transfer in solutions is inversely work, however, determined that a small proportion of
proportional to viscosity; hence, a decreased viscosity aluminum was not incorporated into the binder for
will improve the rate of mass transport to and from geopolymers with Si/Al ratios close to unity. Further
reaction interfaces and contribute to an increase in the investigations of the molecular structure of geopolymeric
amount of material dissolved during reaction. From the binder should, therefore, focus on the direct determi-
perspective of viscosity, geopolymers synthesized using nation of whether Al-O-Al linkages exist in binders
potassium activator solutions would thus be expected with Si/Al ratios approaching unity.
to have less unreacted metakaolin than sodium geopoly-
Role of Alkali in Aluminum Incorporation. The
mers, which is observed in Figure 6. 23Na MAS NMR spectra of sodium geopolymers in
The pH of solutions is known to have an exponential Figure 7 show two distinct resonances. The broad
effect on the dissolution rate of aluminosilicate materi- resonance at -4 ppm appears in all 23Na spectra of
als and will, therefore, be strongly linked to the extent geopolymers and is attributed to sodium associated with
of reaction.21 The concentration of free hydroxide has aluminum in a charge-balancing capacity within the
been shown to decrease with increasing addition of binder framework. The chemical shift and shape of the
silicon to alkaline solutions, as a proportion is consumed resonance are unchanged in all spectra, inferring that
in breaking Si-O-Si bonds.31 The stabilizing effect of there is no measurable change in the association method
potassium on larger silicate oligomers combined with or environment of sodium with aluminum in geopoly-
the greater basicity of potassium hydroxide compared mers at different Si/Al ratios. The narrow resonance at
to sodium hydroxide solutions,32 results in potassium 0 ppm identified in the spectra of sodium geopolymers
activating solutions containing a greater amount of free with Si/Al ratios of e1.40 is typical of isotropic sodium
hydroxide available for dissolution of the raw material. that would be located in the pore solution. The intensity
Therefore, potassium activating solutions have a higher of this resonance decreased as the Si/Al ratio of the
pH and promote dissolution at a higher rate than geopolymers increased and was undetectable at Si/Al
sodium and mixed-alkali solutions and result in less ratios of g1.65. Na+(aq) was only detected in the same
unreacted material, which supports the trends observed geopolymers as Al(OH)4-(aq), linking their presence to
in the data (Figure 6). one another and to highly mobile 2H. Thus, Na+(aq)
It is clear from the 27Al MAS NMR spectra used to appears to be present in the pore solution of geopoly-
determine the amount of Al(VI) in the geopolymers, mers containing Al(OH)4-(aq) to maintain electronic
(Figure 6) and from the detection of Al(OH)4-(aq) in the neutrality.
pore solutions of hardened geopolymers, that the com- The detection of aqueous sodium and aluminum in
position of the alkali activating solution plays a critical the pores of geopolymers with Si/Al ratios of e1.40 also
role in determining the speciation of the solution phase suggests that sodium is not incorporated into the
and the extent of metakaolin dissolution during the framework without associating with aluminum. It has
course of geopolymerization. The silicon concentration, been reported that, in cases where excess alkali is added
pH, and viscosity of the activating solution affect the to geopolymers relative to the amount of available
amount of unreacted metakaolin in hardened samples, aluminum, exposure of the excess alkali to the atmo-
but the degree to which each factor contributes is sphere results in the formation of carbonates, which has
unclear from this investigation. Nevertheless, increased a deleterious effect on material properties.33 Unlike
dissolution of Al(VI) will result in greater amounts of alkali aluminosilicate glasses, there is no resonance in
dissolved species prior to polymerization. Therefore, the 23Na spectra presented suggesting the presence of
more dissolved species will be expected in K-geopoly- sodium associated with nonbridging oxygen, inferring
mers than in NaK- and Na-geopolymers, supporting the that geopolymers can incorporate sodium into the
reasoning proposed earlier in this article to explain the framework only by association with aluminum in a
presence of Al(OH)4-(aq) in the pore solution. charge-balancing capacity. Although the structure of
Investigation of metakaolin-based geopolymers by 29Si geopolymers could be interpreted from the perspective
MAS NMR spectroscopy determined that the distribu- of the glass literature,34 it is apparent from the results
tion of silicon and aluminum in the geopolymers could in the current work that geopolymers have distinctly
be adequately described only by allowing the possibility different structural characteristics.
838 Ind. Eng. Chem. Res., Vol. 44, No. 4, 2005

Conclusions
Fifteen geopolymers were synthesized using sodium,
potassium, and mixed-alkali silicate activators of dif-
ferent silicon concentration and characterized by 2H,
23Na, and 27Al MAS NMR spectroscopies. 2H MAS NMR

spectra identified resonances associated with water and


the hydroxide ion. Broadening of 2H NMR resonances
was seen in geopolymers as the nominal Si/Al ratio
increased. Geopolymers with Si/Al ratios of e1.40 were
characterized by a narrow resonance attributed to
deuterium species with isotropic mobility. Geopolymers
with Si/Al ratios of g1.65 contained deuterium species
in more restricted environments, most likely a result
of decreased pore size. 2H MAS NMR did not differenti-
ate between the resonances from water and hydroxide
Figure 8. 23Na MAS NMR spectra of NaK-geopolymers with Si/ molecules. There was no evidence of chemically bound
Al ratios of (a) 1.15, (b) 1.40, (c) 1.65, (d) 1.90, and (e) 2.15. water, corresponding to previous findings.4
The role of alkali cations and the soluble silicon
23Na MAS NMR spectra from geopolymers synthe- concentration on the incorporation of aluminum in
sized using mixed (1:1) sodium and potassium activator geopolymers was investigated using 27Al and 23Na MAS
solutions are presented in Figure 8. All spectra exhibit NMR spectroscopies. Al(OH)4-(aq) was identified in all
the broad resonance at -4 ppm. Geopolymers synthe- geopolymer samples with Si/Al ratios of e1.40 irrespec-
sized with Si/Al ratios of e1.40 displayed a second tive of the alkali composition. 23Na MAS NMR spec-
narrow resonance at 0 ppm similar to that of the sodium troscopy identified Na+(aq) in the pores of sodium and
geopolymers (Figure 7), but the relative intensities of mixed-alkali geopolymers, where Na+(aq) would provide
the resonances are clearly different. The intensity of the a charge-balancing role for Al(OH)4-(aq). Similarly, K+-
narrow resonance at 0 ppm associated with Na+(aq) is (aq) would be expected to be present in potassium
more intense in NaK-geopolymers (Figure 8) than in Na- geopolymers. The presence of aqueous aluminum in
geopolymers (Figure 7), suggesting that there is pro- geopolymers is believed to be as a result of the Si/Al
portionally more sodium in the solution phase of NaK- ratio in the solution phase being less than unity.
geopolymers than Na-geopolymers. Because Al(OH)4-(aq) Geopolymers with Si/Al ratios of g1.65 did not exhibit
was detected in K-geopolymers, K+(aq) must also be a resonance for Al(OH)4-(aq) in the 27Al MAS NMR
present in the pore solution to maintain electrical spectra, which clearly demonstrates a link between the
neutrality. Thus, potassium is preferentially incorpo- composition of the activator solution and the incorpora-
rated into the geopolymer framework in mixed-alkali tion of aluminum into the binder.
geopolymers. The broad resonance for sodium associated with
Factors governing the difference in speciation of alkali aluminum in the 23Na MAS NMR spectra of sodium-
containing geopolymers did not exhibit a change in
silicate solutions resulting from solvation effects are
chemical shift as the Si/Al ratio increased, inferring that
possibly responsible for preferential incorporation of
the mechanism of sodium incorporation was unaffected.
potassium in NaK-geopolymers. Potassium is more
The presence of Na+(aq) in the pores together with no
readily associated with silicate and aluminosilicate
evidence of resonances resulting from sodium associa-
anions than sodium via cation-ion pairing, because of tion with nonbridging oxygen suggests that sodium is
a lower charge density.30,35 Furthermore, the hydration incorporated into geopolymeric binders only via a charge-
sphere of sodium contains 6-7 water molecules, which balancing role with aluminum. Proportionally higher
are more strongly bound than the 8 water molecules in concentrations of Na+(aq) present in mixed-alkali
the primary hydration sphere of potassium.36 Because geopolymers suggests that potassium is preferentially
there are only 5.5 water molecules per cation in the incorporated into the geopolymeric binder. In addition,
activator solutions used in the current work (not ac- the intensity of Al(VI) was used to compare the amounts
counting for water required to solvate silicate and of unreacted phase in geopolymer specimens. Trends
aluminosilicate species), the minimization of energy identified in Al(VI) intensity were used to investigate
occurring from sodium and potassium competing for the effects of the cation and the soluble silicon concen-
water in their hydration spheres might be a critical tration on aluminosilicate source dissolution and on
driving force in the incorporation of aluminum during aluminum incorporation. The amount of unreacted
geopolymerization. Water molecules, which are released phase in the geopolymers was found to increase with
as condensation of aluminosilicate oligomers proceeds the nominal Si/Al ratio and the Na/K ratio in the
during setting, will migrate into the hydration spheres activating solution.
of surrounding cations. During this process, it will be
more energetically favorable for sodium to adsorb the Acknowledgment
released water and for potassium to remain closely
associated with oligomers or be incorporated into the Financial support is gratefully acknowledged from the
geopolymeric binder. Energetic differences in the hydra- Australian Research Council (ARC); the Particulate
tion processes of the alkali cations affecting the dissolu- Fluids Processing Centre (PFPC), a Special Research
tion and setting mechanisms of geopolymerization are Centre of the Australian Research Council; and the
likely to provide a basis for understanding the differ- United States Air Force Office of Scientific Research
ences between the chemistry of geopolymers and zeo- (AFOSR), under STTR Grant F49620-02 C-010 in as-
lites. sociation with The University of Illinois at Urbana-
Ind. Eng. Chem. Res., Vol. 44, No. 4, 2005 839

Champaign, IL, and Siloxo Pty Ltd., Melbourne, Aus- (18) Azizi, N.; Harris, R. K.; Samadi-Maybodi, A. Aluminium-
tralia. The authors also thank Dr. Paul Molitor, School 27 NMR investigation of the influence of cation type on alumino-
of Chemical Sciences, The University of Illinois, for silicate solutions. Magn. Reson. Chem. 2002, 40 (10), 635.
(19) Harris, R. K.; Samadi-Maybodi, A.; Smith, W. The incor-
assistance in acquisition of some of the NMR spectra. poration of aluminum into silicate ions in alkaline aqueous
solutions, studied by aluminum-27 N.M.R. Zeolites 1997, 19, 147.
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