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L a L 3 1 a/4
Rr P P a Rr = 60.03 kN
2 4 2 4 L
P P
1st Wheel
Reaction at Left end = R
l 2 P Rr Rl = 115.67 kN
Rl Rr
L/2 L/2
G001 R0
SHEET OF
MUMBAI
;
DESIGN OF GANTRY GIRDER-(VERSION-0)
Lateral Forces :-
10% (Ks) of weight of crane and weight lifted by crane
Hence Lateral Force = Ks * W H = 10.00 kN
Lateral force per wheel = (H/n) Hw = 5.00 kN
H
MaxHBM
w due to lateral force =
N
Hw
My M a My = 7.00 kN-m
P
Hw Hw
VSF
M
Max M ato lateral force =
V
yy due
P P
Hw
V y V Vy = 6.83 kN
P
Longitudinal Forces :-
5% (Kl) of Static wheel load = Kl * Ra
LF = 7.03 kN
This force acts at the top of the rail
Ht of rail = h = 75 mm
Eccentricity of lateral load =e=h+Yt e = 214.37 mm
Bending moment in comp. Flange =
LF x e = BML = 1.51 kN-m
Design of Section :-
Assume bending stress = sbc = 125 N/mm2
s bc section
Required 125 modulus =
M max 10 1
6
Zr
Zr = 1047.4745 x 103mm3
s bc 10
3
G001 R0
SHEET OF
MUMBAI
;
G001 R0
;
DESIGN OF GANTRY GIRDER-(VERSION-0)
Cyy twc
yt
x x
y
Di D
x x
yb
Properties of Section :-
Total Area = A(total) = 12470 mm2
Area of channel = Ac = 4630 mm2
Thickness of web of I section = tw = 8.9 mm
Thickness of web of channel = twc = 7.8 mm
Moment of Inertia about x-axis = Ixx = 30700.381 x104mm4
Moment of Inertia about y-axis = Iyys = 7042 x104mm4
(Whole section)
Moment of Inertia about y-axis = Iyyc = 6731 x104mm4
(Comp. flange)
Max distance from NA to = Yt = 139.37 mm
compression flange
Max distance from NA to = Yb = 268.43 mm
tension flange
C.g.of channel section from back = Cyy = 23.5 mm
Section modulus at top = Zxt = 2202.78 x103mm3
Section modulus at bottom = Zxb = 1143.71 x103mm3
Section modulus at Comp.Flange = Zyc = 448.73 x103mm3
Least radius of gyration = ryy(min) = 94.42 mm
Mean thickness of compression = T= 10.41 mm
flange
Mean thickness of tension flange = tt = 16 mm
Depth of the section = D= 407.8 mm
Width of the section = Yc = 300 mm
Height of MB = Di = 400 mm
Web Fillet Height = h2 = 32.8 mm
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G001 R0
SHEET OF
MUMBAI
;
G001 R0
Major Direction
0.66 f cb s y
s bc s bcx = 160.45 N/mm2 Cl. 6.2.3
1
1.4
1.4 1.4
f cb s y
Actual Bending tensile Stress in x-direction in Bottom Flange due to vertical loads-
M max 10
6
Actual Bending Compressive Stress in x-direction in Top Flange due to longitudinal loads-
sbc.xL = BML / Zx.t = s bc.xl cal = 0.68 N/mm2
Actual Bending tensile Stress in x-direction in Bottom Flange due to longitudinal loads-
sbt.xL = BML / Zx.b = s bc.xl cal = 1.32 N/mm2
t c ty = 35.20 N/mm2
D i t w 3
V max 3 10 < 100.00 Hence OK
t c V y 10
Shear
t stress
D i t w to lateral load =
due
Y c t wc3
V y 10
t tx = 2.92 N/mm2
Y c t wc
< 100.00 Hence OK
G001 R0
SHEET OF
MUMBAI
;
G001 R0
Design of Welds :-
S c yy 10 S = 218.97 N/mm
3 2
V max 4 10 A c 10 yt
S I xx 10
R 4
p I xx 10
S R
Pitch of weld = p p= 167.38 mm
S
Maximum Pitch of weld = minimum (200 mm or 12 times of thickness of the thinnest part joined) + lw
Hence provide 6 mm and 40 mm long intermittent weld on both sides of flange @ 130 mm c/c
s ac B t w 10
3
P P= 312.06 kN
> Vmax(125.3 kN)
Hence Vertical Stiffner not required
Wt/m
Section Length (m) Total (t)
(kg/m)
ISMB400 61.5 6.0 0.37
ISMC300 36.3 6.0 0.22
Total Weight = 0.59
T d1 1344
Inc if 2 if 1.2 1 1
tw tw
s y
Inc = 1.2
sy = 250 Mpa
scc = pxE=
2
466.07517
l2
E = 200000 Mpa
n = 1.4
1/n = 0.7142857
DESIGNATION Wt AREA DEPTH WIDTH OF THK OF THK OF MOMENT OF RADII OF GYRATION MODULI OF SECTION
FLANGE FLANGE WEB INERTIA
A D b tf tw Ixx Iyy rxx ryy zxx zyy h2
ISMC200 22.3 2850 200 75 11.4 6.2 22.0 1830.0 141.0 80.20 22.2 181.0 26.4
ISMC250 30.6 3900 250 80 14.1 7.2 23.0 3880.0 211.0 99.20 23.7 307.0 38.5
ISMC300 36.3 4630 300 90 13.6 7.8 23.5 6420.0 313.0 118.00 26.0 428.0 47.1
ISMC350 42.7 5440 350 100 13.5 8.3 24.4 10000.0 434.0 136.00 28.2 576.0 57.3
ISMC400 50.1 6380 400 100 15.3 8.8 24.2 15200.0 508.0 154.00 28.2 760.0 67.0
ISMB100 1460 100 75 7.2 4.0 257.5 40.8 42.00 16.7 51.5 10.9
ISMB125 1660 125 75 7.6 4.4 449.0 43.7 52.00 16.2 71.8 11.7
ISMB150 1900 150 80 7.6 4.8 726.4 52.7 61.80 16.6 96.9 13.1
ISMB175 2462 175 90 8.6 5.5 1272.0 85.0 71.90 18.6 145.4 18.9
ISMB200 3233 200 100 10.8 5.7 2235.4 150.0 83.20 21.5 223.5 30.0
ISMB225 3972 225 110 11.8 6.5 3441.8 218.3 93.10 23.4 305.9 39.7
ISMB250 4755 250 125 12.5 6.9 5131.6 334.5 103.90 26.5 410.5 53.5
ISMB300 5626 300 140 12.4 7.5 8603.6 453.9 123.70 28.4 573.6 64.8
ISMB350 6671 350 140 14.2 8.1 13630.3 537.7 142.90 28.4 778.9 76.8
ISMB400 7846 400 140 16.0 8.9 20458.4 622.1 161.50 28.2 1022.9 88.9
ISMB450 9227 450 150 17.4 9.4 30390.8 834.0 181.50 30.1 1350.7 111.2
ISMB500 11074 500 180 17.2 10.2 45218.3 1369.8 202.10 35.2 1808.7 152.2
ISMB550 13211 550 190 19.3 11.2 64893.6 1833.8 221.60 37.3 2359.8 193.0
ISMB600 15621 600 210 20.8 12.0 91813.0 2651.0 242.40 41.2 3060.4 252.5