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Commissioning procedure will be described for one panel and the same is applicable for the entire
switchboard. As mentioned earlier the switchboard comprises various equipment like CTs, PTs, etc.
Test procedures for the individual items are included in this manual elsewhere. They have to be carried out
as part fulfillment during electrical switchgear testing and commissioning.
2. A check of PT circuits continuity check of wiring is necessary prior to check the secondary
voltage during ratio check of PT.
Up to 22 KV-2.5KV tester
The measurement can be made of the busbars or can include the breakers ( circuit as Per figure).DO not
include CTs in the circuit.
6. HV test on switchboard:
Test on switch board is done with all circuit breakers in the service and “on”. Ensure that the PTs
are drawn out or kept in service with fuse withdrawn. Surge arrestors if present is to be
disconnected.
Secondary of CT be shorted and grounded.
Insulation resistance of the switchboard is to be recorded prior to HV test and after HV test.
Test Voltage:
o Rated factory voltage *0.8 ( for AC) or if AC RMS test kit is not available then DC
voltage is applied is rated factory voltage *0.8* 1.4 KV.
o Insulation resistance is to be recorded after the HV test.
Rated short duration power frequency withstand Highest voltage for equipment Um (kV
voltage (KV RMS) RMS)
3 1.1
10 3.6
20 7.2
28 12
38 17.5
50 24
70 36
230 145
The test is carried out for 1 Min and leakage current recorded by the HV test kit to be noted. TH
test sample is considered to have passed the HV test when neither breakdown nor flashover occurs
during the final inspection.
7. Some switchboards are provided with fast acting bus differential schemes. The scheme is to be tested in
the following manner.
Test Cts for correct polarity & ratio as per specified procedures.
The test of Busbar differential protection relay for P/U & D/O by secondary injection.
Test the busbar differential wiring by Secondary / Primary Injection.
Taking any one of the Bus bar incomers as the reference (for CT polarity) test all other feeders in
the zone as below.
Simulate internal fault condition for reference feeder and one of the outgoing of same bus section.
(Relays operate).
Simulate internal fault condition for reference feeder and one of the incomers on same bus
section.(relay operates)
Simulate Internal fault condition on other BUs section.(Relay operates)
Simulate External fault condition for reference feeder and one of the feeders of other bus section.
(Relay does not operate)