RGBSI CAPABILITIES

FULL-SERVICE – ENGINEERING , IT & HR SERVICES

ALOK PUROHIT
SR. DIRECTOR OF OPERATIONS, RGBS INDIA
+91-9886454940
EMAIL: AP@RGBSI.COM

RGBSI-Rapid Global Business Solutions Inc.

About RGBSI
• Incorporated in March 1997 – Michigan
• Quality Certifications:
• ISO 9001:2008
• AS 9100:2004 Rev C
• Minority Certified – Michigan Minority
Business Development Council (MMBDC)
• Specialized in helping businesses with HR
solutions, Recruitment, Engineering
Services and Quality
• Diversity / Flexibility / 24/7 / Knowledge
Base / Staffing Infrastructure / Financial
Viability
Copyright © 2013 RGBSI. All Rights Reserved
Awards and Recognitions
• Inc. Hire Power Awards – Ranked
#45 – Top HR JOB creator
• Inc. 500 I 5000 - Ranked one of the
fastest growing companies in 2009,
2011,2012, 2013 & 2014 .
• In 2013 we are ranked at 670 out of
5000
• Ranked 151 out of TOP 200 Privately
owned Companies by Revenue in
Michigan 2013
RGBSI Global Locations

• Global footprint in 6 countries

• US: Headquarters in Michigan, New
York, Tennessee and Georgia
• India: Headquarters in Bangalore-
with presence in
Pune
Chennai
Ahmedabad
& supporting Pan India
• Singapore,
• Canada
• Germany
• Mexico
• Soon opening in
• China & UK

Copyright © 2013 RGBSI. All Rights Reserved

 Summary of RGBSI Services
Engineering Design & IT / Software Manufacturing Managed HR Services
Product Development Development Capabilities
• Concept to • Embedded • Quality Engineering • Full RPO- End to End
Prototype Systems PPAP/APQP from Job Requisition to
• Tooling On Boarding
• CAD development • Direct , Contract &
• We are having CoE-
• FEA • Our Own Center of excellence Contract to hire
• CFD Empower Suite for Quality, FEA and • SLA Driven hiring with
committed support and
• Technical of Products for Composites
delivery
Documentation and VMS, PPAP, • CNC programming • Sub Vendor Program
Animated user & HRMIS, Statutory (offline/Online) as MSP
service manuals Compliance, RPO • CMM programming & • Onboarding to full
PLC Programming. employee lifecycle
• Benchmarking& and others • Mastercam, UGNX management up to Exit
Reverse • Microsoft Post Processors, Vericut (HRO)
engineering Technologies • Robotic Programming • Statutory Compliance
(.net /VB.net C#) • Collaborative Mfg. • Payroll management
• Open source • Employee benefits
management
Technology- PHP, • Exit & FFS
LAMP Platform

RGBSI Copyright 2014

Ford’s Certification of Excellence in Services
ENGINEERING SERVICES
 Engineering Services
• Concept Design / Idea Generation
• Industrial Design / Class A Surfacing
• Part & Assembly Design
• 3D Modeling
CAD- Design & • Detailing & Drafting
Development • Dimensional Engineering – GD&T, Tolerance Stack-up
• Legacy Data Conversion
• Reverse Engineering & Benchmarking
• Packaging & Feasibility Studies
• Meshing
• Linear / Non-Linear Analysis
• Static/ Dynamic
FEA- Finite Element • Transient
Analysis • Fatigue & Durability
• NVH & Crash
• Heat Transfer and Thermal Analysis
• Fluids & CFD

KBE (Knowledge • Design Automation

Base Engineering) • CAD Centric KBE

• Post Processor Design & Development

• 3,4,5 Axis Programming
CNC Programming • 2D Machining- Tool Paths 2D or 3D
 Embedded Capabilities

• Automotive (Infotainment, HMI, CAN, HIL..and others)

Domain • Aerospace
• Home Appliances

• Access to some of the best talent pool in the Segment

People • Ability to Hire and recruit the talent Pool
• Technical Assessment as per Client needs

• Embedded Applications Development

• Device Driver development for various I/O devices
Software / Firmware • Firmware development
Development • Implementation of modern Industrial protocols (MODBUS, MODBUS PLUS, EIB,
PROFIBUS, TCP/IP etc) and interfaces (USB, CAN, I2C, SPI, Ethernet, RS485 etc)
• Developing Board Support Packages for various microcontroller and microprocessor
families

• Circuit diagram design, electrical scheme design

• PCB layout design
Hardware Development - • MCU firmware development
Microprocessors & MCU
• Development and manufacturing of a complete hardware solution
• Reference board production, verification and testing

• Unit Testing
• Functional Testing
Testing & Validation • Compliance Testing – as per regulatory norms
• Production Testing HW/SW and Support
Industry Domains

Aerospace

Heavy
Engineering Locomotive

Automotive…&
others

Home Material
Appliances Handling

Healthcare
RGBSI Engineering-Core Tools
NC Programming
CAD-Design and Technical
10 Development Tools
CAE Tools & CMM Publications
Programming
 Pro - E / Wildfire  Master CAM  Corel Draw
 Hypermesh
 CATIA V4  ANSA  CATIA  Adode Illustrator
 CATIA V5  Abaqus V5/V4  Photoshop
 I-DEAS  Nastran  Unigraphics  FrameMaker
 Unigraphics  Ansys  Vericut  SGML/HTML/XM
 AutoCAD  LS-Dyna
 Solid works  Fluent
 Camio L conversions /
 Solid Edge  Moldflow coding
 Key-Creator  CF Design  Mondello
 Inventor  StarCCM  Epic Editor
 3D Via Composer  ProMechanica  Tech Illustrator
• Program  MATH CAD  AutoCAD
Management •
• Optimization
Meshing  Isodraw CAD
• Linear & Non- process
• Assembly & Linear
Maintenance  Arbortext Editor
• Static / Dynamic
Simulations • Transient
• Benchmarking • Impact
• Design Change • Fatigue /
Notices Durability
• Data Conversions • NVH & Crash
• Drawing Creation • Heat Transfer
• New Concept • Thermal Analysis
Development and • CFD
3D Modeling • Moldflow
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 CAE/CAD Automotive Domain

BIW Design Closure Interiors Exteriors Chassis NVH & Crash

• Upper • Front • Instrument • Front & • Exhaust • FMVSS

Assembly Closure panel Rear Fascia Assembly Compliance
• Lower Assembly
• Rear • Tail Lamp • Brake • BIW Model Build
Assembly Closure • Pillar Trims Assembly Setup for NVH &
• Head lamp
• Carry over Crash
• Front • HVAC • Cradle
Assembly • Fog lamp
Side Assembly Assembly
• Spot weld Closure • Energy
• CRFM • Mounting
data Absorber
• Rear Side Assembly Bracket
• Migweld Closure
• Garnish • Fuel Tank
Data Extract Trims Assembly
• Connection. • Door Trims
• Mass • Center
calculation Console
• Sun Roof
Assembly
RGBSI’s Product Design & Development Process Workflow

• Performance & Production Specs

Changes with
• Environment files Statement Of Work  Functional Requirements
Negotiate • Studio Surface  Customer Milestones

Customer
• Weight and Cost targets  Other Requirements
• Complexity Charts Robustness Methodology
 Product Functionality
 P-Diagram  Design Standards, Guidelines
 Interface Diagram Engineering Disciplines  Matrix
 Reliability Requirements  TGR / TGW, Lessons Learned
 Warranty data, Reliability Data
 CAD 3D Part Design  DFMEA, Benchmarking
 CAD 2D  DFA, DFM, DVP
 CAE Tolerance Stack-Up
 GD&T Studies  Customer
Design Reviews  Manufacturing
 Quality
 FEA  Product Engineering
 Mold Flow Analysis
FEA/CAE/CFD/Moldflow

ESO Prototype Phase  Design Output vs. Input

 Rapid Prototype
 Aluminum Tools
Prototypes
 Bench Level Tests (verification)
DVP & R  Customer Level Tests (validation)
 Testing – CAE Correlation Studies

 Design Output vs. Input

Engineering Sign Off
Production Phase

RGBSI
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Several domain specific case
studies available on request.
Please mail us at ap@rgbsi.com and
rb@rgbsi.co.in for scheduling a web meeting.
 Collaborative Manufacturing

• Precision machining and machined parts manufacture

RGBSI through
• Shop Floor Process Engineering /Logistics
its collaborative • CAM service : Multi axes Machining
manufacturing • CMM offline programming
initiatives have • Tooling design and manufacture
successfully • Reverse Engineering
designed • CNC programming and Customization
developed and • NC Post processor development
built various • Prototyping
aerospace • Process Planning and Production management
components. • Supply Chain Management
• Fabricated parts
• Test Rigs/Test Cells/Fixtures.
• Castings, Forgings, Machined parts
E-catalogue & technical publication

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RGBSI E-catalogue & Technical /Product Documentation Capabilities

• Areas of Service:
• e-Catalogue
• 3D Animations for Assembly
• Technical Illustrations
• Technical Publication
• Drawing digitizing
• SGML/HTML/XML conversions / coding
• Manuals – Operator, Repair & Maintenance, Specification Manuals,
Equipment Manuals, Product Manuals, Parts Manuals, etc
• Language Translations for Manuals from English to all other
languages, e.g. French, German, Spanish, Norwegian, Italian,
Chinese, etc.) and vice versa.
• Language Translations for Engineering Drawings from English to all
other languages and vice a versa
• Software Tools: Mondello, Epic Editor, Tech Illustrator, AutoCAD,
SGML

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RGBSI
RGBSI E-catalogue & Technical /Product Documentation Capabilities

Technical publication services:

Technical writing (Multiple languages), illustrations and animations based on

aerospace
domain knowledge and experience.

•Simple authoring to information architecture

•Technical media illustration/Content Management
•Program/Project management/ Planning & control
•Reliability & Maintainability/System Safety & Human Factors
•Integrated logistics support plan
•Equipment Manual
•Light & Heavy Maintenance Manuals
•Flight Manuals –Assembly
•Aircraft Maintenance Manual (AMM)
•Data Modules
•Acceptance Test Procedures
•Engineering Report Generation
•Cleaning, Inspection and Repair (CIR)Manual
•Illustrated Parts Catalogue (IPC, IPL)
High end consulting on Reliability and
warranty systems

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High End Expertise in Reliability and Warranty
Analysis & Systems
We have expertise in all aspects of Warranty Management
•Field Data monitoring & analysis
•Trend Analysis & Forecasting
•Early problem identification
•Root Cause determination based on systems analysis and physics of failure
approach
•Development of engineering solutions incorporating-
Preventive approach
VA/VE
Design Reliability improvement targets
•Building reliability and Durability into the Products and Processes.
We will work with your suppliers in resolving warranty problems utilizing above
approach and in the process train them as well.

EXECUTIVE RELIABILITY AND WARRANTY ANALYSIS EXPERT PROFILES:

Dr Nanua Singh: President & CEO of RGBSI. Wrote 150+ research papers and 4 award winning
Engineering books. Opened RGBSI in 1997 as well as other successful global companies supporting Design,
Engineering, FEA/CAE, and Staffing/Contracting. Expertise in Warranty, Reliability, and Failure Analysis.

Dr. Prakash Sathe: Executive Vice President of Engineer. 30+ years of Transportation Industry
Manufacturing & Quality experience in leadership roles for Fortune 500 companies. Doctorate of Engineering from
University Michigan, Ann Arbor. Global experience leading Quality Systems initiatives, Warranty, Reliability, Failure
Analysis, Manufacturing Work Cell development, & Manufacturing Process improvements.
RGBSI
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 PPAP PROCESS

RGBSI PPAP Process Overview

Purpose of PPAP RGBSI-PPAP

 Provide evidence that all customer engineering design record and specification requirements
are properly understood by the organization.
 To demonstrate that the manufacturing process has the potential to produce product that
consistently meets all requirements during an actual production run at the quoted production
rate.
 PPAP is the confirmation that the product meets the customer requirements for series
production.
 When PPAP is Required ?
 New part
 Engineering change(s)
 Tooling: transfer, replacement, refurbishment, or additional
 Correction of discrepancy
 Tooling inactive > one year
 Change to optional construction or material
 Sub-supplier or material source change
 Change in part processing
 Parts produced at a new or additional location
RGBSI PPAP Components RGBSI-PPAP

• PPAP Leadership
• Global Infrastructure
• Skilled and trained PPAP Executors and Coordinators
• RGBSI website for Supplier Integration - Web Based PPAP
submissions and regular updates
• Supplier PPAP Training on AIAG and Specific to Customer
requirements
• Forms and Procedures for PPAP Process
• Complete Robust PPAP Review Process
• Supplier Evaluation Metrics for Improvements
• PPAP Revalidation Process
• PPAP Advantage
 RGBSI 15 STEP Internal Process for PPAP Execution

SUPPLIER
QUESTIONNAIRE TEST
FOR EVALUATION RGBSI TO
INITIAL CONF. SUPPLIER SUPPLIER
RE-SUBMISSION LEVEL 1 MAINTAIN
CALL WITH TO PROVIDE AND GRADUATION
SUPPLIER FOR PPAP REVIEW APPROVALINT EVALUATION
SUPPLIER SUBMISSION TRAINING MATRIX AND
SUBMISSION OF O ERP MATRIX FOR
DATE ACTION
PPAP SYSTEM SUPPLIER REVIEWED WITH
3 5 7
CLIENT
1 9 11
13 15

2 4 6 8 10 12 14
INTRODUCTION RGBSI AND SUPPLIER RGBSI REVIEW, SUPPLIER UPLOAD LEVEL 2 / 3
LETTER SUPPLIER TRAINING AND FEEDBACK ESCALLATION UPDATED PPAP FINAL APPROVAL/
AGREED EVALUATION AND POINT IF ANY INTO ERP REJECTION OF
COMMITTED MATRIX TRACKING SYSTEM SUPPLIER PPAP
DATE FOR PPAP ERRORS
SUBMISSION

RGBSI Copyright 2013

 PPAP 18 Elements for Automotive
1. Design Records
2. Authorized Engineering Change (note) Documents
3. Customer Engineering Approval, if required
4. Design Failure Modes and Effects Analysis (DFMEA)
5. Process Flow Diagram
6. Process Failure Modes and Effects Analysis (PFMEA)
7. Control Plans
8. Measurement Systems Analysis (MSA)
9. Dimensional Results
10. Records of Material / Performance Test Results
11. Initial Process Studies
12. Qualified Laboratory Documentation
13. Appearance Approval Report (AAR)
14. Sample Production Parts
15. Master Sample
16. Checking Aids
17. Customer-Specific Requirements
18. Part Submission Warrant (PSW)
RGBSI Copyright 2013
MANAGED HR SERVICES-HRO-RPO-Staffing
 RGBSI Global RPO/HRO Services
 RPO- RGBSI provided end-to-
end global RPO Service. All
our engagements are enabled
by our own empower suite of
Technology platform and we
offer complete program
management.
 Full RPO- End to End from
Job Requisition to On-
Boarding
 RPO for Sourcing
 RPO for Coordination
Services for Recruitment
(Operational not including
Sourcing)
 On-Boarding Services- Non
Recruitment Activity
 Screening & Evaluation RPO
Copyright © 2013 RGBSI. All Rights Reserved
 HRO- HRO is a strategic move for your organization that
frees you and your team from non-core activities and
helps you and your team to focus on value you generate
for your customers. Our HRO Services include full
service HR including following the activities that come
under
 Onboarding – From Joining Formalities to Document Check to
Payroll Set-up
 Background Check
 Data Management & Ongoing Transactions-Employee Letters
Leave Management, Employee File & Record management
 Payroll Management
 Statutory Compliance Management & Coordination
 Employee Benefits Management (PF/ESCI/Leave Benefits /
Insurances…etc.)
 Various Labor law compliances as per applicable acts
 Getting different labor licenses
 Facilitation of Compliance Audits
 Web based online management system
 HR Helpdesk Set-up- Email/Phone/Web as per the fitment
 Training Administration and Management
 PMS- Performance Management System- Administration and
Coordination
 Exit & FFS Activities
Our key differentiators
– Program Management- Account Management, Resource Management, SLA
Management, Metrics & Reports
– Experience and Expertise
▪ Technical Tools and Infrastructure to Test and Assess the candidates before
producing to hiring manager
▪ Experience Recruiters-
▪ Domain Knowledge and Experience
– Technology-Our own web based Empower suite of application from Candidate
Tracking System to Vendor Management and HRM & Statutory Compliance
– Vendor Management- Having our own sub-vendor base to support across the
geographies and domain.
– Global Presence and capability to serve Globally and locally.
– Established Credibility

Copyright © 2013 RGBSI. All Rights Reserved

 Program Management
Engineering/ Outsourcing/ HRO / Recruitment Process Outsourcing (RPO)
Account Management, Resource Management, SLA Management, Metrics & Reports

In-house Team
of Experts RGBSI Technology
• Experienced HR
team &
• VMS
recruiters tech.
• CATS-Candidate
background Application Tracking
• Software System
Developers • SoW-Scope of Work
(Embedded, • HRMIS
Systems , .net, • PPAP
php, LAMP • Statutory Compliance
..etc.) • BVMS
• CAD/FEA/CFD
Candidate Testing & Assessment capabilities
Engineers Multiple Domain Expertise (Aerospace
Automotive/IT/Software/BFSI / Healthcare ...)

Vendor-1 Vendor-2 Vendor-3…………………………….Vendor-n

Sub Vendors (If required) to fill every open position & have wide reach- enabled by
our own web based proprietary VMS Technology & System
EMPOWER- Our Web-based technology Suite &
Software Development
 RGBSI Global Services

Our own in-house developed technology tool to complement

the managed Services

 Our empower suite of application covers full service aspects and enables organization to
explore full potential of Technology & process. It includes:

1) Empower Vendor Management System (VMS)

2) Empower HRMS
3) Empower Statutory Compliance
4) Empower BG Verification Management System
5) Empower CATS-Candidate Application Tracking System
6) Empower SOW- Scope of Work- Project Management
7) Empower PPAP- Supplier Quality Management System
8) Jobshorizon – Unique Job Portal that utilizes the power of social networking

 All of above software are web based and thus very easy to use and manage
 Being SAAS- Software as a Service on Cloud- no investment in terms of any additional
hardware, software or changing any IT infrastructure.
 RGBSI Proprietary web based technology tools
supporting managed services like RPO/HRO

Full Talent Acquisition and Vendor

Management System from Job order
request to On-boarding including
Vendor Online Interview scheduling and
Management
Background System
verification
Management system to BVMS- Full HRMS from on-
view initiate, check Background boarding to exit and
documents, status & Verification HRMS employee lifecycle
final reports Management management in the
System organization. Covers
employee data, Leave,
Payroll, PMS, Travel,
Training & Exit

Complete Candidate Empower SOW is a web

tracking system with job- based software that allows
order and BU wise
CATS-
Applicant SoW-Scope Project Managers and
tracking, reports on other project stakeholders
dashboard, interview Tracking of Work
to manage and monitor all
status, history all the way System project aspects including
up to onboarding
quality , cost & timelines

Online PPAP Mange & Audit all statutory

management and PPAP SQE Statutory compliances for vendors and
supplier quality Compliance have real time data and
compliance for all visibility of location and
industries applicability of various
compliances

Copyright © 2013 RGBSI. All Rights Reserved

 RGBSI Leadership
• Our leadership team is highly recognized and comes with expertise in the respective
areas and many of the members have patents.
 Dr. Nanua Singh is President & CEO of RGBSI was professor at IIT Delhi and
started the company in Michigan, USA in 1997. He has Published four books in Award
Engineering Winning
Books by
• Supervised 25Ph.D.s, 67 masters theses and published over 150 research
Dr.Singh
papers in top 40 International Journals/ conferences.
• Academic Posts Held
• Head of the Department of Industrial Engineering at the University of Windsor,
Canada
• Tenured professor of manufacturing engineering at the Wayne State University
in Detroit Michigan
• One year on his sabbatical in the Department of Industrial and Operations
Engineering at the University of Michigan ,Ann Arbor, MI
 Ravi Kumar, VP of Global Operations
 MBA from Michigan State University
 Bachelors in Electrical and Computer Engineering from Wayne State
University
• Over 14 year of cumulative experience
• Six plus years of experience in management.
• Five years of experience in working with and managing employees Internationally
(India).
• Four years’ experience in software application development.
• Six years’ experience in computer networking /computer hardware implementation.
• Two years’ experience in System Administration in a Windows environment.
 IT Infrastructure
Data Connectivity:
• At Bangalore: 100 Mbps Fiber multiple connectivity and scalable on
demand
• IPLC for Point-to-Point Private Connection between RGBSI US and RGBSI
Bangalore office
• MPLS: Connectivity between Client Sites and RGBSI India
Security
Data Security
• Enterprise level firewalls
• Barracuda Networks Web Filters, Virus Scanners, SPAM/malware
filters
• Data back-up in Virtualized Environment & on Cloud for rapid
deployment and backup of servers
• On-site and off-site backup of data
Facility Security
• 24/7 manned security of entire facility
• CCTV coverage & Biometric access control
Communication & Collaboration:
• Several Hi-Definition Video Conference
• GoToMeeting, Join.Me, WebEx, VoIP phone connectivity
Thank You!

Alok Purohit
Director of Operations
Tel: +91-9886454940
Email: ap@rgbsi.com