OWNER’S MANUAL Watermate™ 1A 1 Specifications March 1998 FORM: OM-627G ce ecirusating Coolant System For Water-Cooled GTAW Torches And GMAW Guns Use With Guns/Tocches Rated Up Te 500 Amperes ‘2 gal (76 L) Coolant Tank Capacity, Maxerum Cooling Capacity: 11,000 BTU AL 1.25 qimin (1.2 L/min) Weight 50 b 3 ka) Dimensions: @-1/4 in (235 man) Long, 9-1/4 n @35 men) Wice, 20-38 in (7 men High ‘Single-Phese inpul Power, 115 VAC, 5.5.8, 50/80 Hz 2. Safety Symbol Definitions ‘Wears Warringl Walch Out There are possible hazards wih ths procedure! The possible hazards are shown in the adjoning symbols. ‘Symbole graphique davertissement! Attention! Cate prooeeiure comporte des risques possible! Les dangers ventuels sont representés par les symboles araphigues. ois Have ony tained and qualified persons install. oporato, ar service this unt. Call your distibutorf you do not Undetstand the directions. For WELDING SAFETY and EME information, read wre fooder and welding power ‘source manuals. Linsttetion, Fexpltation et ferretion de cot appara doluentéie confés uniquement & des 2ersonnes ‘qualiges et convenabloment formas. Sadresser & un distributer sion ne comprend pas les directives. Pout renseignomonts ayant trait ia SESUAITE tors du ‘oudage et aux champs electromagnétques, consuler Tes manuel waltant les dévdots et as sources de ‘courant pour le soudage. ‘Baware of electric shook from wing Atlention Risque c'slectrocuion due au contact avec 05 fs. Beware of moving parts, ‘stertion Pieces en mouvement Wear caley glasces wit ee ents. Poros des luneties de sécurite aves protections lateates. RReoyale 0” lapose of used coolant in en environmen tally safe way. Recycler cu éiminer tout liquide de rotoidissement use cconformemem aux métnodes preseses pour assurer la protection de fenvronnement (© soar mien Emaneu. Co3. Warning Label Definitions For CE Products 7 2 2 4 3 source, wire feeder, or ether major Warning! Wakch Out There are Moving pats, such as fans, can cut possible hazards as shown by the fingers and hands and cause ur. ‘equioment for welding safety Symbols. Koop away Fam mowing pars. internation, ° 5. Wear safely lasses vill side shies. 8 Recycie or dispose of used coolant in Electne shook trom wing can kil. Read the Owner's Manual before an erwironmentaly safe way. Disconnect input plug or power before wavking en ths maine, 8. Dornot remove or paint over (cover) working on machine 7 Read the labels on the welding power the fab, 4 2 a le 174.599 (HF) 174 600 (Al) 1) Warning! Watch Out! There are ‘overheating and damage for Gas Tungsten Are Wetting bie hazards as shown by te zs ‘ppictions: Use Aluminum Simba pi Read Owner's Manual HE Govan No” 174 600 where 2 Disconnod input plug or power before 6 Check and clean fiter avery 100 coolant sontsets aluminum pars or for ‘working on machine, Fours; also chock condition of hoses. ‘Gas Metal Are Welding applications of | 9. Wear safety glasses with side shields. 7 Use Low Conductivity Coolant No, more ign Frequency 's not used, 4 Plugged fiter er hoses couse 174590 for High Frequency assisted (0M-627 Page 24. Rating Label iran a yet Mea ca cry rad Soar ed 5. Symbols And Definitions NOTE [6 | same symbois are found only on GE products Greaing Unt By | reece | AG, Jaterntinn curt +) votageimat | ) win Coa Vv Na 4) eto Caco o Wer, (Coman) Dm Line Connection @ ragvecem | JP | pegecor Ly | evmeycuren Hz ene I on O° of Uy, | Prien voteas | 1G | sina pase 6. Tipping Surfaces, ‘A. Be careful when placing or moving unit over uneven ome27 Page7. Preparing Cooling Unit For Use Per! sence == Hen mgton P 3 tings have 56-18 let-hand treads. ‘Conned hoses with proper ings as shown. 1 Flow indicator 2. Filer Cover Use table to selectproper coolant, nd filtank Keep coon! levelful 3. Power Switch 4 Codlant Out Fiting 5 Codlant In Fitag teens aie ais So seusianits HP* Ia Used HE Is Not Used ‘Aluminum Parts: oe eee eee » | Seteere eae ee Set ee aa ail tae anes cll east Sacer | iene | Sa ee ean at oie oseaes | CHE High Frequency Curent ‘MILLER coolants protect to “97° F (28°C) and resit algae growth, 0M-627 Page 48. Connections ‘GMAW Connections9. Coolant Maintenance And Oiling Motor LN ‘Tools Needed | S— == 58m I= 156,940 0M-627 Page 6 “Turn Of ana unplug unt 1 Motor ‘Romove plugs and put about 15 Grops of SAE 20 ator lintoeach fl port. Replace plugs, and veas- ‘semble uni. 2 Coclent Pump 3. Acom Nut Place cloth or eutable container ‘under and remove nl 4 Ruboor Washer 5. Strainer Finse stainer with clean water. Reinstall pers, Remove clath or ontsiner, and reinstall wrepper. Rll valve is factory setat 60 ei (414 KP), and normally hreedsno.adjustment: Ona ust ifrepiacing moter. © Pressure Gauge 7. Relet Valve Adjustment Sorow Connect gauge to Coolant Out ft- ting as shown. Block or pg ny ‘outputting on gauge. ‘Ture’ On poner, and adjust pros- ‘sure agus scrow as needed, “Tum Off power. Disconnect gauge end reinstall nut and wrapper.10. Routine Maintenance Ss Ne J 1 Month ban Cost Bev outiea fier =e ao = £2] 6 Months cage TA nope kart unreadable use Wale eae £2) 12 Months o ‘= ot Moto 5 ustguILien df 3 ae Pw Bo sure pul power cor is plugged in to energized receptacle. (Check line fuses or aul breaker. and replace or reset if nocessan, Motor overheated. Unit stars runing wien motor has cooled, Have Factory Authorized Service Agent check Powor switch and motor. ‘Coolant system dows nol work Decreased or no coolant flow ‘Add coolant, (Check for clagged hoses or coolant fier. Disconnect pump, end check for sheared coupling, Replace coupling it nec << GRNIYEL sxia57060 Figure 7-1. Circuit Diagram For 115 And 230 Volts Models (OM-627 Page 712. Parts List ( Harcvarais common and ‘ot avaiable nies lated omer 8 Figure 11-1, Complete Assembly tom Dia, Part No. Migs. _No. Description Quantity Figure 11-1. Complete Assembly 1 182 446 .. PANEL, side 2 2 097 966... BRACKET, mig raciator 3 3 081 543. - FITTING, coolant 2 4 097510 .. RADIATOR, 8.000 x 8.750 x 4.187 375 inlevoutet 4 5 097 238... BAFFLE, air : 1 6 080170 .. BUSHING, snap-in ny! 7602 . 2 7 ~- 196918 «. BLADE, fan Bin 5g 9709.5 500 bore COW" 1 8 097286 .. COVER, top ...........- 1 29 eeeeee, 108379 2. PANEL, rear... 2.. a TOY0002000°7" 490032. |! BRACKET, mig motorjpump - 1 sot... MOT. 173.263... MOTOR, 1/4hp 118VAC SO/60Hz 1425/1725RPM 1 SAB Ls esseses 185.804 |. PUMP, coolant (consisting of} : 1 13 434795 |... COUPLER, drive pump 4 4 126.992 |... FITTING, hose b's barbed elb M 3/@tbg x S/8NPT 2 446 249... STRAINER, screan 100 x 90 mesh 2.215 ig et 15 108377 .. SKID, base et 16 424919 .. TUBING, PVC.378 ID x 675 OD (order by ft) - att 0M-627 Pagesltem Dia. Part No. Mkgs. No. Description Quantity Figure 11-1. Complete Assembly 7 175.429 .. TANK, coolant 18 081 936 |. COVER; filler 492.....1111 153202 |. TUBING, PVC 375 1D x 125 mtg wall (order by fi). 20 086 412 |. SCREW, thumb brs 10-32 x 1.000 knurled 2221.00.00... 177400... BRACKET, mtg components 2222.20.02... 010913 |. WASHER, fat brs .218 ID x .460 OD x 031thk £223.20.0.2... 081 895... NUT, well 10-32 blind fastener 2:24.00... #108978 .. PANEL, front 2225.000001.194 827 1 LABEL! warning general precautionary QU lp aw goo 2:25.. 180 663. || LABEL, warning general precautionary, wordless CE... 1:26. + 176836 .. CABLE, pyr 10ft 6 in 1698 a/c a 27 188.980 |. LABEL, caution incorrect coolant : 27 178.910 |. LABEL. caution incorrect coolant, wordless CE . 28 NAMEPLATE, (order by model and serial number) 29....S1 .. 177396 .. SWITCH, rocker DPST 15A 250VAC_ 2.30 605 422 |. HOSE, NPRN BRD. No 1 x 375 ID (order by ft) n3t cio. 139042 |. STRAIN RELIEF ... +When ordering a component originally displaying a precautionary label, the label should also be ordered. BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS. oM427 Page 9Declaration of Conformity for European Community (CE) Products NOTE [=> This information is provided for units with CE certification (see rating label on uni). | ‘Manufacturer's Name: Miller Electric Mfg. Co. Manufacturer's Address: 1635 W. Spencer Street Appleton, WI 54914 USA declares nat ne rocuct WATERMATE™ 1A conforms to the following Directives and Standards: Directives Electromagnetic compatibity Directives: 89/336/EEC, 92/31/EEC Low Voltage Directive: 73/23/EEC Machinery Directives: 89/302/EEC, 91/368/EEC, 93/C 133/04, 93/68/EEC ‘Standards Electromagnetic compatibility (EMC) Product standard for arc welding equipment: EN50199: August 1995 Salety Requirements for Arc Welding Equipment part 1: EN 60974-1: 1989 ‘Arc Welding Equipment Part 1: Welding Power Sources: IEC 974-1 (April 1995 - Draft revision) Degrees of Protection provided by Enclosures (IP code): IEC 529: 1989 European Contact: Mr, Luigi Vacchini, Managing Director MILLER Europe SPA Via Privata Iseo 20098 San Giuliano Milanese, Italy Telephone: 39(02)98290-1 Fax: 39(02)98281-652 BEDS HLA 042495 PCat arN vr 115V% 1% 50/602 he cry IP 23 69c_cont 1/96 Ye LER Bees Co