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HOME TECH INFO In Selecting an Input Capacitor, Focus on the Ripple Current, ESR, and ESL

Ask Direct to Engineers

What capacitor and inductor are the best for a switching power supply?

Ask Direct to Engineers In Selecting an Input Capacitor, Focus on the Ripple


Matters for Study in Power Supply
Current, ESR, and ESL
Circuits Capacitor – Part 3 -
Features of Various Power Inductors
MLCC Input capacitor Ripple voltage Ripple current rating ESR ESL
Unique Adaptive On-Time Control Keyword
Self heating Lifetime
Greatly Improves Transient
Response of Isolated Power
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Supplies

Development Predicated on Uses in


Industrial Equipment – I now understand that the properties of a capacitor change according to the materials and packaging

Reading and Understanding case involved. That said, please tell me when a capacitor is used in an actual switching power supply
Inductor Specifications and circuit, in what ways its properties and characteristics will exert specific impact.
Equivalent Circuits

Summary Switching power supply circuits require both input and output capacitors. As you may know, each capacitor has
different properties in terms of the voltage and current that it can handle. For ease of understanding, I think I
Is Direct Step-Down from 48 V to 3.3
V Possible? should discuss input and output separately. Let me start off with an input capacitor. In a way of recap and as
Simplifying the Power Supplies of preparatory to what follows, here is a brief rundown of the current that flows through the input capacitor.
48V Hybrid Systems to Cut Losses

Issues With Mounting −Audible The figure below illustrates the circuit for a conceptual synchronous rectifying step-down converter. Looking at VIN,
Ringing−
the MOSFET on the nearside represents a high-side switch. When the high-side switch turns on, its current
Method for Regulating the
waveform rises almost vertically, producing the same current as the inductor current. When the high-side switch
Secondary by Controlling the
Primary turns off and the low-side switch turns on, the current rapidly falls to zero. The AC component of the current

Liberation from Photocoupler


waveform flows into the input capacitor.
Maintenance in a Compact, Simple
Design

High-Voltage DC/DC Converter to


Enter the Market

High Voltages Alone Do Not Resolve


User Problems

Issues Relating to Mounting:


Cracking

Original Super-junction MOSFETs


Hold the Key

Issues Confronting Existing AC/DC


Converters: Efficiency and Size

Freedom of Design and


Conformance to the New Energy
Star v. 6.0 Standard
The voltage (waveform) generated by the current flowing from the input capacitor takes on different expressions
according to differences in the “ESR (equivalent series resistance)”and “ESL (equivalent series inductance)] of the
ICs Developed for Problem
Resolution parasitic components that exist in addition to the “capacitance” of the capacitor.

ESR of the Output Capacitor Exerts


a Significant Impact on Output
Fluctuation at Decreased Load

Coping with FPGA Power Supply


Requirements

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In Selecting an Input Capacitor, Focus on the Ripple Current, ESR, and ... http://micro.rohm.com/en/techweb/tech-info/engineer/2789

Power Requirements of the FPGA

In the evaluation of output ripples,


ESL for output capacitor requires
particular attention

There is a Reason for Extensive


Variety as Many as 43 Models

A Simple LDO with No Shortcuts


When It Comes to Power Saving and
Miniaturization
– In simple terms, do you mean that both ESR and ESL exert impacts, in addition to the electrostatic
In What Ways are ROHM’s
“Automotive” Regulators Different?
capacitance?

In Selecting an Input Capacitor, Yes, that would be the case. Because this interview affords a valuable opportunity, I’d like to delve into it a little bit
Focus on the Ripple Current, ESR,
and ESL more. The impacts of the three elements I mentioned earlier, capacitance, ESR, and ESL, can be expressed in
waveforms and equations. To make it easy to see, I have prepared figures.
Routine Requirements in Industrial
Applications: Long-Term Supply
Guarantee and Small-Lot Sales

The Leading-Edge Synchronous


Rectifying Converter Holds the Key
to Power Savings and Downsizing
for Industrial Equipmet

Need to Know not Only Electrical


Specs, But Also Their
Characteristics Including Materials
and Packaging Cases

Increasing Capacitance of Multilayer


Ceramic Chip Capacitors

Advantages of Secondary Power


Supplies in Automotive Equipment

Greatly Improved Efficiency and


Supplied Power, with Number of
Components and footprint
comparable to LDO regulators

Product Key Points

KN Series:Faster Switching Enabled,


While Maintaining Low Noise
Performance
The figure, in which the capacitor current is described as square waves, shows what voltages are generated by
EN Series:Improved Noise
Performance, While Maintaining Low the various components. First, look at the voltage generated by the ESR. As indicate by the equation, the voltage
ON-Resistance, Fast Switching equals ESR, that is, resistance x current, which produces square waves. The capacitance component is the
Speed
integral of current and time, turning into triangular waves. The ESL component can be expressed as a derivative;
55% Smaller Footprint, Yet Supports
at switching timing, an instantaneous pulse voltage occurs. This can be regarded as high-speed pulse-like noise
AEC-Q100
which is also referred to as a spike. Finally, the voltage fluctuations across the capacitor represent a composite
Ultra-compact Automotive LDOs
Feature Low Power Consumption,
wave which is the sum of these three voltage components.
High Performance and Reliability
– I believe that the composite wave of three components must be familiar to most people who have had a
Smaller Equipment Sizes through
Reduced Switching Losses and chance to evaluate switching power supplies. Would it be acceptable to think that it is simply the sum
Higher-Frequency Operation of the influences of the components?
Third-Generation SiCMOSFET
Adopted, Expanding Lineup Basically that would be the case. In fact, that is the important point. If the square wave component is large, for

Combining with SiC AC/DC example, clearly the ESR is also large. Also, if the spike is large, we can infer that the ESL should be large.
Converter Control IC Greatly Boosts Although the best scenario is one in which both components are zero, because in reality they are non-zero, during
Efficiency
the evaluation process you can observe the current and voltage on the input capacitor, and from the waveform
Delivering High Voltage and Low that are checked determine the kinds of problems that may have occurred.
Loss Sought in Auxiliary Power
Supplies for Industrial Equipment
Here is data on actual waveforms based on a test circuit. If you would look at the real waveforms, let me explain
1-Channel Step-Down DC/DC

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Converter Incorporates High- what differences emerge from tantalum and MLCC.
voltage, Low On-resistance MOSFET

Keywords of Development: “High


Voltage Rating of 80V “, “High
Efficiency”, “High Reliability”, and
“Compactness”

Positioning and Target Market of 80


V Rated DC/DC Converter ICs

SiC-SBD Lineup Includes


Automotive Products Rated at
650/1200V, 5 to 40A

SiC-SBDs Offer Lowest Losses


among Power Diodes

Emphasis on Efficiency and Rated


Voltage/Leakage Current

Diodes for Low-Power and for High-


Power Applications

Clearing the New Energy Star v. 6.0


Standard

Perfect Fit for Diverse Applications

Answering the Latest Performance


Requirements

“Best Fit for Each Application” is


Mandatory

The Ideal Situation: Family of First of all, the test circuit is designed to apply 5V/100kHz switching to the capacitor being evaluated, and monitor
Versatile Lineup of Products the voltage and current. The capacitor’s capacitance is of two types: 22 µF and 100 µF. Due to differences in the
Increasing Requirements Not Met by materials with which they are made, the tantalum capacitor and MLCC have significantly different ESR values. As
LDO
I mentioned before, this is one of the advantages that the MLCC provides. The graph comparing ESR levels
Required Elements that Make Up a indicates that at 100 kHz the ESR for the MLCC is two orders of magnitude lower, despite the fact that the MLCC
Standard Part
has a capacitance which is only one-fifth that of the tantalum capacitor.
Factors that Determine the Actual
Output Current
First, let us look at the voltage waveform of the 22 µF tantalum. The virtually vertical voltage change part,
Adopted into Xilinx 7 Series FPGA indicated by the red arrow, represents the square wave component due to the ESR. Due to the large ESR, the
Power Supply Module
ripple voltage that has occurred is also large. At 100 µF, it is clear that the voltage due to the ESR declines to less
“H3Reg”, a Key Technology for Fast
than half. In other words, the graph shows that the ESR level has fallen to less than one-half. Although some
Transient Response
spikes due to ESL can be seen, they do not significantly exceed the overall ripple voltage; consequently, it
Reasons for the need for higher
accuracy FPGA power supply appears that there are no problems attributable to ESL.

Why the LDO Series can be


– Now that I have seen the waveform for the lower-side MLCC, let me ask you a question on it first: Do I
Specified as “Automotive”
understand correctly that the reason that the waveform consists of triangular waves and only small
Accomplishments in Power Saving
and Miniaturization spikes are seen is that the because the ESR is extremely small, there are few square wave components
due to the ESR, and that because the ESL is also smaller than that in capacitors made of tantalum or
Variety is the Key to Versatility as a
Series functional polymers, the spikes are small, and triangular waves principally due to the capacitance
component are visible?

Yes, precisely. Setting the capacitance to 100 µF makes the resulting triangular wave even smaller; thus, it is
evident that the ripple voltage is extremely small. What can be stated here is that by using MLCC with small ESR
and ESL values, we can clearly reduce the ripple voltage and the spikes. From another angle, if you would look at
the waveform graph again, the 100 µF tantalum and the 22 µF MLCCs produce virtually the same ripple voltage.
In other words, to achieve a given level of input ripple voltage, the MLCC results in a smaller capacitance while at
the same time providing the benefit of being smaller in size.

One more thing: I have data comparing the input ripples between a functional polymer capacitor and a MLCC,
using a power supply IC evaluation board. Please take a look for your reference. Note that the functional polymer
material has an 82 µF capacitance, whereas the MLCC, at 30 µF, is less than half that capacitance, and that the
functional polymer material exhibits somewhat larger spikes due to ESL. Another point is the size. Two capacitors

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each are visible to the left of the input capacitor enclosed in red; these are output capacitors. Two MLCCs can be
fitted in the space that a functional polymer capacitor would require: a result of the fact that basically the MLCC is
small in size, with a further reduction in capacitance.

– Shifting to another topic, most power supply IC data sheets that we reference state that “in selecting an
input capacitor, pay particular attention to ripple current ratings.” Does this have anything to do with
the types and properties of the capacitors involved?

The phrase “pay particular attention to ripple current ratings” means that, first of all, capacitors that are capable
of accommodating the input ripple current should be used. However, because in input capacitors a ripple current
larger than that which is applicable to the output capacitor flows, in this respect in using an input capacitor more
care should be exercised with the ripple current rating than would be the case with the output capacitor.
Furthermore, ripple current ratings have a bearing on self-heating. Given that the ESR for a capacitor is a resistor
component, it generates heat when a ripple current flows in the capacitor. The larger the ESR, the greater the
amount of heat generated, as would be expected. In addition, because the ripple current in an input capacitor is
large, we should take into consideration the fact that the amount of heat generated can also be large.

– It is often said that in commonly available aluminum electrolyte capacitors the relationship between
temperature and lifetime must be examined. Does that also apply to other types of capacitors?

In principle, the same concept applies across the board. Though variable in extent, the fact of the matter is that in
any capacitor the higher the temperature the lower the reliability, including lifetime. As an example, for electrolytic
capacitors and functional polymer capacitors, in many cases an acceptable current value at 100 kHz is indicated
as a ripple current rating condition. We normally design the capacitor using that information as a guide. For
MLCCs, in some cases a slightly different condition is indicated. We indicate the condition “Maximum self-heating:
20℃”. (Recently we changed it to 20℃.)

As an example, as excerpts from data sheets on a MLCC, let me show you a graph for determining the amounts
of self-heating generated and the allowable ripple current that occurs, based upon a switching frequency. The
illustration also provides a correspondence with a frequency-ESR graph.

The lower graph showing an allowable ripple current provides a temperature rise curves with respect to the ripple
current as a function of switching frequencies 10 kHz, 100 kHz, and 1 MHz. For example, at a 1MHz switching
frequency, in order to comply with the “self-heating temperature under 20℃” rule, it is evident that a ripple current
which is equal to 2.8A at which the 10℃ and 1MHz curves intersect can be tolerated.

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Also, from the above frequency-ESR graph, the ESR values for
the three frequencies indicated as conditions can be read. In
particular, in the 100 kHz to several MHz range that is used in
DC/DC converters, the ESR provides properties that are
advantageous in minimizing heat generation in the lowest range.
By contrast, under a 10 kHz condition that increases the ESR to
some extent, it can be seen that the allowable ripple current is
minimized. Obviously, the allowable ripple current is closely
related to the ESR, and the MLCC offering small ESR values
also provides advantages from a heat generation standpoint.

As you may know, the input ripple current for a power supply
circuit can be determined by means of an equation. Taking a
step-down converter as an example, I believe that data sheets
provide the following type of equation:

The value calculated according to this equation should be within the tolerance shown in the graph.

Industrial Grade Step-Down DC/DC Converter Series – Part 1 –

Ask Direct to Engineersく

Routine Requirements in Industrial


Applications: Long-Term Supply Guarantee
and Small-Lot Sales

ROHM’s step-down DC/DC converters comprise a


series of products intended to meet the needs in
the industrial markets. The series is designed not
only to withstand rigorous operating conditions…

Industrial Grade Step-Down DC/DC Converter Series – Part 2 –

Ask Direct to Engineers

The Leading-Edge Synchronous Rectifying


Converter Holds the Key to Power Savings
and Downsizing for Industrial Equipmet

I’ve heard that the long-term supply guarantee for


LB products and the capability to answer the need
for small-reel sales contribute to power savings in

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In Selecting an Input Capacitor, Focus on the Ripple Current, ESR, and ... http://micro.rohm.com/en/techweb/tech-info/engineer/2789

and downsizing for industrial equipmet…

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