Professional Documents
Culture Documents
REPORT
2016
A
s a public expert on nuclear and radiological risks, IRSN, through its
research, assessment and monitoring activities, evaluates the scientific
and technical issues relating to such risks. The scope of its activities both
in France and abroad is wide and varied, and includes the safety of nuclear
facilities, transport and radioactive waste, monitoring the environment and
the health of workers and patients, advice and response in the event of a radiological
risk, and human radiation protection in normal and accident situations. Its expertise
also comes into play in similar defence-related activities.
IRSN contributes directly to national policy in the field of nuclear safety, human and
environmental protection against ionising radiation, and the protection of nuclear
materials, facilities, and transport of radioactive materials against the risks of malicious
acts. In this area, it interacts with all the stakeholders concerned by these risks:
public authorities, particularly nuclear safety and security regulators, local authorities,
businesses, research organisations, associations, and civil society stakeholders and
representatives.
Another of its concerns is to keep the public informed by publishing the findings of its
work. Through its activities, IRSN is also involved in major public policies in other areas
such as research and innovation and occupational and environmental health.
1,800 employees
including many engineers, doctors, agronomists,
veterinarians, technicians, experts and researchers.
As risks relating to nuclear activities are a major concern for the French public,
as reflected in the annual IRSN Barometer on the perception of risks and safety,
these reports are intended to inform stakeholders and the general public to
improve their understanding of concrete issues in safety and radiation protec-
tion. With this in mind, the reports also address “general” or “cross-cutting”
topics where IRSN’s expertise has helped to enhance safety and radiation
protection.
Safety and Radiation Protection at Nuclear Power Plants in France in 2015
The French nuclear power plant fleet
Key events
2015
As part of its assessment activities, running, there were no events at associated with maintenance
IRSN makes use of the lessons Level 2 or above. non-quality, only a quarter of
Licensees of basic nuclear learned from significant safety- which were detected as part
installations must report to
related or radiation protection IRSN’s analysis identified the fol- of maintenance activities. The
ASN, the French Nuclear
Safety Authority, any events, particularly based on the lowing key points: detection times of these main-
significant safety or radiation reports sent by EDF to the ASN tenance non-quality events are
protection events within within two months of the event. › since 2007, the conditions for often too long;
48 hours of detection. conducting periodic tests have
Significant safety events Reduction in the been defined as part of the pro- › the number of deviations from
can considerably affect
number of significant ject to standardise operating authorised operating domain fell
facility safety. Significant
radiation protection events
safety events practices and procedures. This in 2015. In the last two years,
are liable to impair human reported in 2015 led to a reduction in the num- they have continued to be rela-
health through exposure to ber of significant safety events tively short: events of this type
ionising radiation. The reduction in the number of between 2010 and 2013 and are generally detected and cor-
significant safety events (Figure A) stability between 2013 and rected in less than five minutes
already observed in 2013 and 2014 2014; the figure rose again in on average. Most deviations from
continued in 2015 (down 7% com- 2015 because of errors in the authorised operating domain are
pared to 2014). The strategy used setting up of periodic test condi- connected with human error in
by EDF of analysing each signifi- tions. IRSN believes that the ben- the sensitive phases of manual
cant safety event in detail in order to efits of this approach have now control of the reactor from the
learn lessons in terms of identifying reached their limit. In addition, in control room;
the causes and defining the associ- 2015 the number of significant
ated corrective actions, seems to safety events resulting from fail- › an increase in the number of sys-
be bearing fruit in the long term. ure to carry out periodic tests at tem alignment errors was also
However, this hypothesis needs to the correct frequency continued observed in 2015; these errors
be confirmed in the coming years if to increase: this could be due to could have caused safety-related
other hypotheses, such as poorer a lack of care when scheduling systems to be unavailable. The
The number of detection of deviations, are to be periodic tests, tens of thousands most common errors concern the
significant safety discounted. Of the 604 significant of which must be carried out on choice of valve to operate, fail-
events each year safety events identified in 2015, 70 each reactor every year; ure to set the valve correctly and
fell 7% in 2015 were classified as Level 1 on the › a slight increase was observed operations that do not comply
compared to 2014. INES scale and, for the third year in 2015 in the number of events with the operating documents.
700
Number of
Level 0 events 633 614
600 562 575 569
Number of
Level 1 events
500
534
Number of
Level 2 events 400
300
Figure A 200
Variation in the
number of significant 100 100
safety events 80 85 77 70
71
reported between
©IRSN
0 0 1 1 0 0 0
2010 and 2015
2010 2011 2012 2013 2014 2015
Safety and Radiation Protection at Nuclear Power Plants in France in 2015
Key events 2015
140
Total number of significant
120 119 radiation protection events
112 110
104 INES Level 1
100 97
85 INES Level 2
80
60
40 Figure B
Variation in the number
20 of significant radiation
protection events
© IRSN
0 2 1 3 0 3 0 2 1 3 0 2 1 reported between
2010 and 2015
2010 2011 2012 2013 2014 2015
› the number of reactor fallback Level 2 on the INES scale (one sig- › a drop in the number of events
initiations required but not per- nificant radiation protection event connected with failure to comply
formed fell in 2015. at Level 2 and two at Level 1): with the monitoring frequency for
these three events involved skin radiological monitoring devices.
Reduction in the number contamination causing the regula- The number of
of significant radiation tory skin dose limit to be exceeded However, in 2015 there was an significant radiation
protection events or a quarter of the limit to be increase in the number of devia- protection events
reported in 2015 exceeded. The main reasons for tions related to dosimetry for for the year fell 5%
the reduction in the number of sig- personnel, particularly involv- in 2015 compared
The drop in the number of signifi- nificant radiation protection events ing failure to wear a dosimeter, to 2014.
cant radiation protection events in 2015 were: whether operational or passive,
reported in 2015 confirms findings which was already highlighted by
since 2013 (Figure B). Three sig- › a drop in the number of events IRSN in 2014.
nificant radiation protection events associated with access to
in 2015 were classed as Level 1 or orange zones;
Bugey 5
containment
leak test
Sealant on joint
Containment concrete
Metal liner
©GEORGES GOUÉ/IRSN
Foundation raft
Safety and Radiation Protection at Nuclear Power Plants in France in 2015
Key events 2015
This increase in the leakage rate is protective metal plate. the joint should be filled with
thought to be caused by localised The removal of the petroleum wax petroleum wax, which would not
deterioration of the metal liner of enabled almost all of the metal totally prevent the corrosion of
the containment, which is approx- liner around the joint to be exam- the metal liner. EDF concluded
imately 6 mm thick. On the basis ined using an endoscope camera, that it was necessary to replace The aim of the periodic
of the tests and investigations but this did not reveal any defects the wax with a more fluid prod- safety reviews that
carried out, EDF believes that a or holes in the liner. These inspec- uct that could be topped up, and have been carried out
likely source of leaks is the area at tions are complicated and impre- would more effectively prevent air on power reactors
the bottom of the reactor building, cise because they are carried and water ingress and therefore in France for several
where the base slab of the inter- out in a tight space; the images the risk of corrosion. In 2016 IRSN decades is to guarantee
nal structures meets the truncated obtained are sometimes difficult will assess the new technical solu-
the highest standards
part of the containment cylinder to interpret because of the petro- tion proposed by EDF, particularly
of safety at facilities.
(Figure D). This joint, which is leum wax residues. its ability to restore the contain-
approximately two centimetres ment’s impermeability in an effec-
thick and one metre deep, is filled At the stage the investigations tive and durable way.
with a petroleum wax enclosed had reached by the end of 2015,
by sealant and covered with a EDF was questioning whether
Continuous improvement
of reactors...
A periodic review consists of:
➔ an examination to check that
The 58 reactors operated by EDF and presented to the Advisory plants: IRSN analysed the the condition of the facility
in France are highly standardised: Committee for Reactors: appropriateness and adequacy complies with the safety
they have the same reactor system of the organisational measures baseline and the regulations
(they are all pressurised water reac- › Guidelines for the studies to be proposed by EDF as part of its in force; this examination
tors or PWRs), their nuclear steam carried out for the fourth ten- strategy to improve the radiation is used to deal with any
compliance gaps detected;
supply system is built by the same yearly reactor safety reviews of protection of workers;
➔ a safety review intended
constructor; and they have the 900 MW reactors: the examina- to bring the safety level
same industrial architect, which is tion looked at the programme › Controlling the activities sub- of existing reactors up to
also a licensee. The PWRs, split of action for the fourth ten- contracted by EDF at PWRs in that of the most recent
into three series (Figure E), there- yearly periodic safety reviews operation: IRSN’s analysis looked ones where possible; the
fore share the same design and of thirty-four 900 MW reactors, at the measures taken by EDF to safety review may prompt
EDF to revise its reference
operating basis. the first of which will take place control the risks associated with
documents;
in mid-2019; the maintenance of its reactors
➔ the deployment of
Chapter 4 of this report pre- carried out by subcontractors. improvements resulting
sents three important themes, › Optimising the radiation protec- from the safety review.
which IRSN assessed in 2015 tion of workers at EDF’s power
CP2 TYPE
Saint-Laurent-des-
Eaux B
Chinon B
©IRSN
Figure E
Cruas
Three power levels
CONTENTS
Significant upgrades 34
GLOSSARY 44
1
1 Nuclear power plants
in operation in France
1
2
General layout 3
B
roadly speaking, (until it is loaded into the reactor) Conventional island 4
a nuclear reactor and spent fuel (until it is trans-
consists of two ferred to the reprocessing plant); ›› The conventional island equip-
parts (Figure 1.2): ment converts the steam gen-
the “nuclear island”, ›› the safeguard auxiliary build- erated by the nuclear island
where nuclear fis- ing and electrical equipment into electricity and supplies this
sion produces heat, and the “con- rooms (SAB/BL), with the main electricity to the transmission
ventional island”, where that heat engineered safeguard systems system. The main parts of the
is transformed into electric current, located on the lower level of conventional island are:
and where the facility cooling sys- the building and the electrical
tem is also located. equipment rooms (control room ›› the turbine hall, which houses
and operations facilities, electri- the turbine generator (this con-
Nuclear island cal power supplies, and the I&C verts the steam generated by the
system of the reactor) on the nuclear island into electricity) and
In 1300 MW reactors, the nuclear upper level; its auxiliary systems;
island primarily includes:
›› the nuclear auxiliary building ›› the pumping station, which
›› the reactor building (RB) (NAB), which houses the auxil- cools the facility through the heat
which houses the actual reac- iary systems required for normal sink (river or sea) - this is known
tor and the entire reactor cool- reactor operation; as once-through cooling;
ant system, as well as some of
the systems that ensure reactor ›› two physically separate build- ›› a cooling tower, if a closed-loop
operation and safety; ings, each housing a diesel gen- cooling system is used.
erator (backup electrical power
›› the fuel building (FB), which supplies);
houses, in particular, the facilities
for storing and handling fresh fuel ›› an operations building.
Electrical building
and safeguard Reactor coolant system
Secondary system
auxiliaries Tertiary system (cooling)
Reactor building
Turbine hall
Fuel Steam
generator
building Turbines
Power generator
Cooling tower
Pressurizer Control room
Reactor
Reactor coolant
vessel pump
Condenser
3
Safety and Radiation Protection at Nuclear Power Plants in France in 2015
Nuclear power plants in operation in France
T
(this depends on reactor power), generators), where the reac-
he reactor core is are made of zirconium alloy tubes, tor coolant transfers some of its
made up of fuel also called cladding. Pellets meas- energy to the secondary systems
assemblies. Each uring 8.2 mm in diameter, and before it is returned to the core.
fuel assembly made of uranium dioxide (UO2) or A tank (pressuriser) connected
includes 264 fuel a mix of uranium and plutonium to a coolant loop allows the water
rods, 24 tubes that oxides ((U,Pu)O2) are stacked to expand, due to its dilation, and
may contain rods from a control rod inside the rods, and make up the controls the pressure (normal
Figure 1.3 assembly and an instrumentation nuclear fuel. The fuel assemblies operating pressure = 155 bar) to
Vessel of a 900 MW reactor tube. The fuel rods, which are are partially renewed during sched- maintain the heated water (in liq-
uled reactor outages, which occur uid form) at a temperature of more
every 12 to 18 months. than 300°C in the reactor coolant
Reactor
vessel head
The core is placed inside a carbon system.
steel reactor vessel (Figure 1.3)
which has a stainless steel liner and The secondary systems convert
Control rod a head that is removed for refuelling the thermal energy produced by
guide tubes Upper operations. the core into electricity. The (radio-
structure
active) water in the reactor coolant
Cold water Reactor coolant system system transmits some of its heat
Hot water
ingress and secondary systems to the (non-radioactive) water in the
outlet
(Figure 1.4) secondary systems in the steam
generators; this forms steam,
Core barrel The reactor coolant system called secondary steam, which
removes the heat released in the expands in a turbine coupled to a
Fuel reactor core through pressurised generator. On leaving the turbine,
assemblies
water circulating in the coolant the steam is cooled in a condenser.
Reactor loops. The condenser tubes are cooled
vessel Each loop is connected to the either using water drawn from a
reactor vessel and equipped with river or the sea (once-through cool-
a pump (reactor coolant pump), ing), or via a tertiary loop where
which circulates the heated water water is cooled by air in cooling
Lower in contact with the fuel assemblies towers (closed loop).
structure
Vessel bottom
head
©DIDIER JACQUEMAIN/IRSN
Pressure Generator
relief valves High pressure
Steam
Steam turbine
Low pressure
generator turbine
(SG) Electric
Turbine bypass Condenser grid
Water
Pressuriser Main feedwater system (MFWS)
Secondary
system
Emergency
feedwater system
(EFWS)
Reactor Coolant loop
vessel
Cooling system (heat sink)
Turbine-driven
feedwater
Reactor pump
coolant
Reactor coolant pump
system (RCS)
Chemical and volume Check valve
Figure 1.4 control system (CVCS) Valve
Main components of the reactor
Valve
coolant system and the secondary
systems ©DIDIER JACQUEMAIN/IRSN
4
Safety and Radiation Protection at Nuclear Power Plants in France in 2015
Nuclear power plants in operation in France
1
Containment corrosion product content ›› the fuel pool cooling and 2
building of the water; purification system (FPCPS),
the functions of which include 3
The containment building (or ›› the residual heat removal removing the residual heat from
reactor building) houses the system (RHRS), which, during the fuel assemblies stored in the 4
reactor coolant system, part of reactor shutdown, removes the spent fuel pool;
the secondary systems, includ- residual heat produced by the
ing the steam generators, and a fuel assemblies in the reactor ›› the ventilation systems,
number of safety and operations vessel and prevents the temper- which play a critical role in the
auxiliary systems. ature of the water in the reactor containment of radioactive
coolant system from rising. materials by placing the rooms
The reactor building is com- under varying degrees of nega-
posed essentially of a concrete The function of the engineered tive pressure and filtering aero-
cylinder, topped with a concrete safeguard systems is to control sols prior to release;
dome (the roof of the building), accident situations and limit their
forming a strong barrier built to consequences, in particular radio- ›› fire protection systems;
leaktightness specifications. It active release to the environment.
prevents radioactive materials ›› the instrumentation and
from escaping into the outside The main engineered safeguard control system and electri-
environment and protects the systems are: cal systems.
reactor against external hazards.
It is designed to withstand pres- ›› the safety injection system
sures reached during design- (SIS), which injects borated
basis accidents (4 to 5 bar water into the reactor core,
absolute) and remain leaktight in particular in the event of a
under these conditions. The loss of coolant accident, to halt
concrete walls rest on a concrete nuclear reactions and maintain
foundation raft which forms the an adequate water inventory in
base of the building. the reactor coolant system;
5
2 Overall assessment of safety and
radiation protection performance
of nuclear power plants in operation
1
2
Information related to event 3
reporting 4
Significant events circulated to the IRSN, must pro- defines its own criteria for identify-
and events vide information that was not yet ing events of interest.
of interest available when the event was first
T
reported; in particular, it must pre- Events of interest may be requali-
he operator of a sent the sequence of the event fied as significant events after
basic nuclear facil- and the analysis of its causes and analysis.
ity is required to its impacts, along with planned
report any incident measures, in particular technical INES scale
occurring in its and organisational, for preventing
facility to ASN, the its recurrence. The International Nuclear and
French Nuclear Safety Authority, Radiological Event Scale (INES),
whether it resulted in radiologi- Dealing applied internationally since 1991,
cal impact or not, if it meets the with events was originally used to rate events
reporting criteria defined in the of interest occurring in nuclear power plants;
M ASN guide dated 21 October it has since been extended and
2005, applicable since 1 January Events outside the scope of the adapted to cover all nuclear and
2006. reporting criteria are recorded radiological events occurring in
by the facility operator as part civil nuclear facilities.
Events meeting any of the ASN of experience feedback. These
guide reporting criteria are con- events of interest are not of suf- This scale, adopted by more than
sidered significant in the areas of ficient immediate importance 70 countries, is intended to help
safety of facilities, radiation pro- to justify individual analysis, but the media and the general pub-
tection of workers and members their recurrence may be a sign of lic understand the significance of
of the public, or the environment; a problem necessitating in-depth nuclear incidents and accidents in
some events may be classified as analysis. The information related terms of safety. It has seven levels
significant according to criteria to these events is available on (Figure 2.0).
defined for one or more of these ASN request to basic nuclear
areas. The term “significant safety facility inspectors and to IRSN. Events related below scale/level 0
event” (SSE) refers to events with For each of the areas of safety, concern deviations from normal
a potentiallysignificant impact on radiation protection and envi- operation of the facilities; they
NPP safety. The term “signifi- ronment, the facility operator have no safety significance.
cant radiation protection events”
(SRPE) refers to ionising radiation
exposure events posing a poten-
tial threat to the health of exposed
persons.
Major accident
Reporting Serious accident
of significant Accident with wider
consequences
events
Accident with local
consequences
A significant event is reported
using a form included in the ASN Serious incident
reporting guide; the completed
form is transmitted to ASN and Incident
IRSN. Except for recognised
emergency situations, significant
events must be reported within Anomaly
two working days of detection.
The reporting entity must then
©GEORGES GOUÉ/IRSN.
submit a detailed report of the BELOW SCALE/LEVEL 0
event (significant event report) NO SAFETY SIGNIFICANCE
to ASN within two months of the Figure 2.0
initial report. The detailed report, The INES scale severity levels
7
Safety and radiation protection of the French nuclear power plant fleet in 2015
Overall assessment of safety and radiation protection performance of nuclear power plants in operation
The overall assessment conducted by ASN with IRSN that are identified and highlight
conducted by IRSN support in nuclear power plants, the areas that would merit more
and the information obtained from thorough review by EDF.
Significant events are analysed EDF reactor operation monitoring
as part of the general review of and from certain events of interest For 2015, the IRSN position on
experience feedback from NPPs. for safety and radiation protection. the safety and radiation protec-
Each significant event is reviewed tion trends of the operating NPPs
by IRSN and discussed at techni- The assessment is based on was the subject of a notice to
cal level between EDF and IRSN in experience feedback tools and ASN – no. 2016-00271.
order to identify lessons at national analysis methods developed
and even international level. by IRSN, including indicators
intended for overall assessment of
The overall assessment of expe- changes in factors contributing to
rience feedback by IRSN takes facility safety and worker radiation
account of all significant safety- protection; these indicators can-
related and radiation protection not determine the causes of the
events reported by EDF, as well changes, but they throw light at
as all reports on the inspections macroscopic level on the trends
The annual number of significant safety events concerning EDF reactors fell by 7%
in 2015. In 2015 again, half of these significant events involved non-compliance with
the operating technical specifications. Furthermore, the quality of the maintenance
activities was not at the required level, one reason being often-incomplete risk
analysis. Improved control of these activities consequently remains a major
objective for EDF. Inspections in 2015 also showed a habituation to deviation
which necessitates a firm reaction by the plant operators in order to maintain the
conformity of the facilities.
The reduction compared with a little more than will have to be confirmed over the
of the number of SSEs 11 in 2014, 12 in 2013 and 12.5 coming years, if only to set aside
observed since 2013 in 2012. The method deployed other possibilities such as less
continued in 2015 by EDF for in-depth analysis of effective detection of deviations.
I
each SSE, in order to draw les-
n 2015, 604 significant safety sons from them in terms of identi- Of the 604 SSEs reported in
events (SSE) were reported fication of causes and definition of 2015, 70 were rated at level 1
by EDF (Figure 2.1): thus, on the associated corrective actions on the INES scale and, for the
average about 10 SSEs were seems to be bearing fruit last- third consecutive year, no event
reported for each reactor, ingly. However, this assumption was rated at level 2 or higher.
700
Number of
level 0 SSEs 633 614
600 575 569
Number of 562
level 1 SSEs 534
500
Number of
level 2 SSEs
400
300
200
Figure 2.1
Number of SSEs reported 100 80 71 100 85 77
between 2010 and 2015 70
(counted since 2012 using the
©IRSN
0 0 1 1 0 0 0
report reception date)
2010 2011 2012 2013 2014 2015
8
Safety and radiation protection of the French nuclear power plant fleet in 2015
Overall assessment of safety and radiation protection performance of nuclear power plants in operation
1
For IRSN, the number of event technical specifications (crite- and conditions of each periodic 2
reports can be indicative of issues rion 3). Criterion 10 was the sec- test) and compliance with the
that need to be understood and ond criterion most used by the criteria set out in the general 3
analysed as warning signals in plant operators (28% of the operating rules are crucial. Since
order to identify relevant pre- SSEs). The events defined by 2007, the periodic test conditions 4
ventive actions contributing to the other eight criteria accounted have been drawn up as part of
improvement of plant safety. The for 22% of the total number of the operating practices and pro-
number of significant events can- reported SSEs. cedures standardisation project Periodic tests are intended
not on its own serve as a quanti- (M refer to the 2013 IRSN pub- to monitor the in-service
fying measure of good operating Trend analysis of the safety indi- lic report, page 28). After a trial availability of safety-related
systems or equipmwent,
practice applied to the operating cators by IRSN in 2015 highlights period, this new approach led to a
including all essential
NPPs. Variations in this number a certain typology described in reduction in the number of events equipment needed to ensure
cannot be linked directly with a detail below. between 2010 and 2013 and sta- proper implementation
variation in safety level. bility between 2013 and 2014; an of emergency operating
Increase in the number increase was observed in 2015, procedures. A system or
Breakdown of the number of of SSEs related due to errors in the conditions for equipment item is reported as
available if all the associated
SSEs in 2015 by reporting cri- to periodic tests performing periodic tests (13 in
periodic tests have been
terion (Figure 2.2) shows that 2014 and 19 in 2015) (Figure 2.3). completed when required and
half of the SSEs involved non- The definition of the periodic test IRSN considers that the benefit of with satisfactory results.
compliance with the operating schedule (including the periodicity the new approach seems to be
Figure 2.2
Number of SSEs by reporting
criterion in 2015
3% 50%
SSE 2 SSE 3
8%
SSE 1
©IRSN
The reduction of
28%
the number of SSEs
SSE 10 observed in 2013
and 2014 continued
in 2015.
4%
SSE 9
6%
1% SSE 6
SSE 8
9
Safety and radiation protection of the French nuclear power plant fleet in 2015
Overall assessment of safety and radiation protection performance of nuclear power plants in operation
35
30
25
20
Figure 2.3
15
Change in number of SSEs
due to non-compliance 10
with periodicity or errors
in the conditions for 5
performing periodic tests
©IRSN
0
between 2009 and 2015
2009 2010 2011 2012 2013 2014 2015
reaching its limits; EDF must be times to detection of anomalies by operations, during both prepara-
vigilant on this point. EDF: 50% of MNQs are detected tion and execution. Nevertheless,
Weak signals: information within one month, 22% of MNQs the results are not yet at the
that announces a change Also in 2015, the number of SSEs have a latency between one and required level, in particular
in trend and which must due to non-compliance with peri- six months and 8% of anomalies because too many such events
trigger an analysis of odic testing continued to increase are still present after three years originate in an often-incomplete
additional information in (29 in 2015, 27 in 2014, compared (Figure 2.5). For IRSN, the detec- risk analysis.
order to confirm it and
with 20 in 2013) (Figure 2.3): tion time is still too long.
enable introduction of
corrective actions.
this may result from a decrease Stability of the number
in vigilance in periodic test plan- In addition, only a quarter of of deviations from
ning. However, this conclu- MNQs are detected during main- the authorised
sion must be tempered by the tenance operations, mainly dur- operating domain
large number of periodic tests ing requalifications; the remaining
that must be performed on three-quarters are detected by In 2015, the number of devia-
a reactor (several tens of thou- chance, i.e. not during mainte- tions from the authorised oper-
sands per year). Nevertheless, nance operations, for example ating domain returned to its 2012
it is important that the periodic during normal control operations. level: only just over thirty events
tests be carried out in accord- involved unintentional devia-
The number of ance with their schedule, in For IRSN, the increase in the tion beyond the limits assigned
maintenance non- order to ensure compliance number of MNQs and the low to physical parameters in the
qualities remains with the safety demonstration. detection rate of MNQs by main- authorised operating domain
high, and EDF must According to IRSN, plant opera- tenance activities reveal deficien- (Figure 2.6).
continue its actions tors must check the scheduling cies in taking account of weak
of the periodic tests and identify signals. This gives an average of 0.5 SSE
intended to reduce
and implement the measures per reactor per year. It should be
the number of
preventing scheduling errors. In view of the safety issues asso- noted that, over the last two years,
observed deviations.
ciated with MNQs, for several the durations of deviations from
Inappropriate years EDF has been undertak- the authorised operating domain
maintenance or ing actions intended to improve have remained short: such events
equipment the reliability of maintenance are detected and corrected in less
modification actions
Maintenance non-quality
(MNQ) concerns errors
After a fall in the number of main-
committed during Figure 2.4
equipment maintenance tenance-related events observed Number of MNQ SSEs during maintenance or equipment
work (insufficient torqueing, in 2014 (88 events), a small modification operations between 2013 and 2015
inappropriate spare part, rebound was observed in 2015
160
part fitted the wrong in the number of events related
way round, etc.). This to maintenance non-quality 140 Number of maintenance
indicator records the non-quality SSEs
(MNQ) (93 events) (Figure 2.4). 120 for IRSN
number of events for which
subsequent analysis by the EDF must consequently continue 100
plant operator revealed an its actions intended to reduce the
80
error of application of the number of deviations observed.
operating documents or 60
non-compliance with good 146
Maintenance non-quality 40 93
practice in a maintenance 88
detection times too long 20
operation. This error is
©IRSN
10
Safety and radiation protection of the French nuclear power plant fleet in 2015
Overall assessment of safety and radiation protection performance of nuclear power plants in operation
1
60 2
56 %
50
3
40
4
Percentage
30
20 22 %
10
6 % 8 % Figure 2.5
5 %
2 % MNQ detection
©IRSN
0
latency
less than 1 month 1 to 6 months 7 to 12 months 13 to 25 months 25 to 36 months more than
36 months
than five minutes on average over The team running the test, which The water spray valves in the pressuriser
the operating NPPs. had never carried out this oper- are controlled by the pressuriser pressure
In most cases, deviations from ation, made a mistake when control system in order to maintain the
the authorised operating domain adjusting the stop, even though pressure in the reactor coolant system at a
involve overshoot/undershoot of the operation file was adequate: pre-set value. They are never fully closed:
a stop ensures a continuous spray flow rate.
primary coolant pressure and the consequence of this error was
A periodic test by the operations department
temperature limits. The main that the spray valve could not
makes sure that, when the valve is on its stop,
causes are related to human close fully after its actuation. After the flow rate is sufficient to supply water spray
error during sensitive phases of debriefing with the team leader, in the pressuriser.
manual control of the reactor from the periodic test of Operations
the control room. was declared satisfactory.
30
20 Figure 2.6
Trend in the number of inadvertent
overshoots of physical parameters
©IRSN
10
between 2010 and 2015.
2010 2011 2012 2013 2014 2015
11
Safety and radiation protection of the French nuclear power plant fleet in 2015
Overall assessment of safety and radiation protection performance of nuclear power plants in operation
12
Safety and radiation protection of the French nuclear power plant fleet in 2015
Overall assessment of safety and radiation protection performance of nuclear power plants in operation
1
isolation of the water reserve was being restarted, these two the switchgear involved to fire. 2
(RWST of the reactor build- valves were not actuated. The inspection identified defi-
ing and fuel building fuel pool The analysis of the causes of this ciencies in the assimilation of the 3
cooling and purification system) event provided evidence of inad- 2006 experience feedback, which
on a safety injection signal in equate preparation and control of would have enabled the plant 4
recirculation phase. the maintenance operations car- operator to identify the activity as
ried out and revealed the risks sensitive and to define appropri-
Notable events related to work on “redundant” ate countermeasures preventing
for IRSN5 equipment (poor scheduling the occurrence of this event.
of maintenance work on these
Two events in 2015, were par- valves leading to a common The second event occurred in
ticularly revealing of problems in mode failure). To avoid recur- July 2015 on reactor 2 of the
the management of technical rence of this event, the plant Paluel NPP, and concerned a tita-
contingencies during reactor operator has decided to alternate nium fire in the condenser located
shutdown or restart. The events work on identical equipment from in the turbine hall. The condenser
occurred in the Flamanville and one outage to another. was undergoing a major renova-
Gravelines NPPs. tion of its tube bundle, consisting
Non-compliance of thousands of titanium tubes.
The Flamanville NPP has expe- with fire risk When the tubes were being cut
rienced a high number of equip- management using a plasma torch, titanium
ment failures affecting reactor 2. requirements dust ignited; a fire started and
Among these failures, an unex- propagated to the condenser
pected problem on the auxiliary Three events that occurred tubes, resulting in the first metal
transformer was the starting in 2015 were particularly rich fire recorded in the EDF NPP fleet.
point for four consecutive signifi- sources of information con- A reactive inspection identified
cant events over the period from cerning taking into account fire- deficiencies in the risk analysis of
October to December 2015. In related risks during maintenance this complex condenser renova-
order to stop the repeated failures activities. tion work, along with inadequate
of the auxiliary transformer, EDF allowance made for work by Common mode failures:
decided to replace it in January The first event occurred in other contractors and interac- several faults generated by
2016. These events highlight a October 2015 at the Chinon B tions between the different work a single cause lead to failure
lack of organisation of the plant NPP: it concerned a fire out- programmes over an extended of “redundant” equipment.
regarding the management and break in an electrical cabinet of period.
fitting of replacement parts and the AC generator exciter in the
the control of subcontracted turbine hall, initiated following The third event occurred in
maintenance activities. replacement of electronic mod- September 2015 on reactors 4
ules to remedy connection faults. and 5 of the Bugey NPP. This
The second notable event in When the cabinet was powered event showed that new organi-
2015 concerned reactor 2 of the up again, a major fire started, sational practices of hot-work
Gravelines NPP. During a refuelling attended by 31 fire brigade permit verification and fire detec-
5. IRSN has defined selection
outage, components of the two personnel. tion system management may be criteria in order to identify the
steam inlet valves of the steam A reactive inspection conducted detrimental to safety. notable events according to certain
generator emergency feedwater by ASN with IRSN support pro- Hot-work permits and fire detec- topics. These events are classified
as “notable” for IRSN.
system turbine-driven auxiliary vided evidence that similar events tor inhibitions and returns to IRSN determines this classification
pump were replaced. During the had occurred in 2006. One of the service were managed by a by examining the events
from several angles: their
periodic test of the reactor pro- main conclusions of this inspec- person who was not a member occurrence, their causes and their
tection system when the reactor tion concerned the sensitivity of of the Operations department. consequences.
70
Fallback initiation
not performed
60
Fallback
50 initiation
40
30
20
10 Figure 2.7
Numbers of fallback initiations
and fallback initiations not performed
©IRSN
0
between 2010 and 2015.
2010 2011 2012 2013 2014 2015
13
Safety and radiation protection of the French nuclear power plant fleet in 2015
Overall assessment of safety and radiation protection performance of nuclear power plants in operation
Deviation
management
14
Safety and radiation protection of the French nuclear power plant fleet in 2015
Overall assessment of safety and radiation protection performance of nuclear power plants in operation
1
2
Radiation protection: main trends 3
4
The annual number of significant radiation protection events concerning workers
at EDF reactors fell by 5% in 2015. IRSN noted a reduction of the number of events
related to orange and red regulated area access conditions: the actions implemented
by EDF, which seem to have had a positive effect, must nevertheless be continued.
An increasing number of events were related to inadequate application of the basic
rules of radiation protection: forgetting to wear a dosimeter, non-application of the
procedure to be followed when a dosimeter alarm limit is reached, etc. IRSN also
stresses that, as in 2014, skin contamination events have resulted in the statutory
limits for equivalent dose to the skin being exceeded.
O
areas
operations or between checks on
ver the period individual (radiometers or dosim-
considered, the eters) or collective (radiation
number of sig- monitors) monitoring devices. PROHIBITED
ACCÈS INTERDIT
ACCESS
nificant radia-
tion protection In contrast, 2015 also saw an
events (SRPE) increase in the number of devia- REGULATED
ACCÈS
R�GLEMENT�
reported by EDF (Figure 2.8) has tions related to personnel dosim- ACCESS
140
Total number
of SRPEs
120 119
112 110 INES
100
104 level 1
97
INES
80
85 level 2
60
40
20 Figure 2.8
Total number of SRPEs and number
of SRPEs rated at level 1 or 2
©IRSN
0 2 1 3 0 3 0 2 1 3 0 2 1
on the INES scale (per year)
2010 2011 2012 2013 2014 2015
15
Safety and radiation protection of the French nuclear power plant fleet in 2015
Overall assessment of safety and radiation protection performance of nuclear power plants in operation
©IRSN
conditions (criterion 7), which 30% SRPE 4
SRPE 7 10%
7. IRSN data retrieved accounted for 46% and 30% SRPE 6
on 4 January 2016 and
potentially subject to
of the SRPEs, respectively. The
adjustment according events defined by the other eight
Figure 2.10
to event reports not criteria accounted for 24% of the
included as of that date. Number of significant radiation protection
total number of reported SRPEs. events by criterion for 2015
The ten criteria for reporting significant radiation protection events (SRPE)
SRPE 1 Non-compliance with regulatory annual individual dose limit requirements, or unexpected situation with potential
to cause such non-compliance under plausible representative conditions, regardless of exposure type
(including body contamination)
SRPE 2 Unforeseen situation leading to a 25% overshoot of a regulatory annual individual dose limit value, regardless
of exposure type (including body contamination)
SRPE 3 Any significant non-compliance with radiological cleanliness standards, in particular the presence of contamination
sources exceeding 1 MBq, outside radiologically controlled areas, or detection of contaminated clothing (> 10 kBq)
by C3 monitors or during whole-body radiation dosimetry
SRPE 4 Any significant activity (operation, task, modification, inspection, etc.) posing a radiological risk, conducted
without radiation protection assessment (justification, optimisation, mitigation) or exhaustive consideration
of such assessment
SRPE 5 A malicious act or attempt liable to impact the protection of workers or members of the public from
ionising radiation
SRPE 6 An abnormal situation affecting a sealed or unsealed source with an activity level higher than the exemption limits
SRPE 7 Signage error or failure to comply with technical conditions for access to or spending time in an area subject to
special regulations or prohibited area (orange and red areas or gamma radiography inspection areas)
7a Inadequate marking or signalling
7b Other non-compliances
SRPE 8 Uncompensated failure of collective radiological monitoring systems
SRPE 9 Inspection of a fixed collective radiation monitor more than a month late (regulatory inspection frequency of one
month for fixed systems) or more than three months late for other types of monitor (when the inspection frequency
defined in the general operating rules is between 12 and 60 months)
SRPE 10 Any other deviation of significance to ASN or the licensee
16
Safety and radiation protection of the French nuclear power plant fleet in 2015
Overall assessment of safety and radiation protection performance of nuclear power plants in operation
1
however, these actions must be 2
©LAURENT ZYLBERMAN/GRAPHIX-IMAGES/IRSN
continued, as there are still too
many such events. 3
Inadequate application 4
of the basic radiation
protection rules
40
35 2013
2014
30
2015
25
20
15
10
5
©IRSN
Orange Area Red Area Inadequate Contamination Radiation- Radioactive source Personnel Radiological Radiological Gamma Training/
access/work access/work risk analysis outside contaminated management error dosimetry cleanliness/ monitoring radiography certification
controlled area clothing worker inspection
contamination
17
Safety and radiation protection of the French nuclear power plant fleet in 2015
Overall assessment of safety and radiation protection performance of nuclear power plants in operation
T’AS TOUT ?
Figure 2.13
©EDF
“t’as tout”
(Got everything?) self-checking mirror
BADGE
PASSIVE DOSIMETER
OPERATIONAL DOSIMETER
A permanent
reminder of the
controlled area
access requirements GLOVES
is necessary in ORANGE AREA ACCESS
order to maintain AUTHORISATION
the vigilance of the
RADIATION
workers and prevent WORK PERMIT
trivialisation of monitoring at the controlled area
the risk. exit C1 radiation portal monitor.
In chapter 3 of this report, an event
is described involving an incident
of radio contamination of a worker
that occurred on 18 August 2015,
during work on a heat exchanger
of reactor 4 at the Blayais NPP;
the event was rated level 2 on the
Effective and
equivalent doses ›› non-application of the minute EDF radiation protection baseline. INES scale. The skin contamina-
The effective dose is used
pause on leaving the changing The beneficial effects, for example tion was attributed to transfer of
to estimate whole-body room; on the number of reported events the contamination from the suit to
radiation exposure. related to failure to wear a dosim- the skin when removing a venti-
It factors in the sensitivity ›› lack of self-checking by the eter, observed when these boards lated leak-tight suit (Figure 2.14).
of the different types workers, who take the dressing/ were introduced, have diminished
of body tissue as well as
undressing ‘ritual’ for granted; over the last few years. IRSN considers that, during work
the specific type of
EDF should consequently imple- preparation, the workers should
radiation (alpha, beta,
gamma, neutron). ›› lack of monitoring of the inte- ment actions to maintain the be made more aware of the skin
The radiation exposure grated dose during the work. vigilance of the workers when contamination risk arising from
of individual organs is entering controlled areas. their activity.
called the equivalent dose. The sites affected by these events
These doses are expressed have defined several corrective Worker contaminations Analysis of these SRPEs provides
in sieverts (Sv).
actions such as the diversifica- reaching the statutory evidence that worksite exit moni-
tion of the notices (painted on exposure limits toring by a contamination meter
REGULATORY DOSE LIMITS: the floor, illuminated board, several (MIP 10 for example) is not carried
For members of the public,
“t’as tout ?” boards), inclusion of Since 2012, on average two skin out in all cases by the workers,
the effective dose limit
a reminder in the safety briefing, contamination events per year who often forget it. In some cases,
is 1 mSv/year (excluding
natural and medical or risk prevention department exceed a quarter of the statutory this is due to malfunctions of the
radiation exposure). checks on dosimeter wearing dose limit or even the limit itself. contamination meter or to its loca-
For the workers most during work. tion away from the worksite exit.
exposed, the statutory dose It should be remembered (M refer Over the last five years, most of According to IRSN, EDF should
limits over a period of to the 3013 IRSN public report, these contaminations are the con- continue the actions to improve
12 consecutive months are: page 35) that, regarding dosim- sequence of work on equipment the conditions for monitoring
eter wearing omission events, for at the bottom of reactor building workers exiting from worksites
Effective dose (whole body) 20 mSv the last ten years EDF has used pools or of heat exchanger brush- with contamination risks, par-
Equivalent Extremities (hands, 500 mSv specific notice boards headed ing operations. These areas and ticularly in areas with high dose
dose forearms,
feet and ankles) “t’as tout ?” (Got everything?) activities have a high risk of con- rates. In addition, organisational
Skin 500 mSv so that the workers check their tamination by strongly-irradiating measures may reduce skin con-
Crystalline lens 150 mSv clothing and their equipment. This particles. In general these con- tamination risks when removing
practice is incorporated into the tamination events are detected by protective clothing.
18
Safety and radiation protection of the French nuclear power plant fleet in 2015
Overall assessment of safety and radiation protection performance of nuclear power plants in operation
1
2
Figure 2.14
Worker in a ventilated leak-tight suit
Figure 2.15
Gamma radiography projector (GAM80)
containing a radioactive source
©NEDIM IMRÉ/IRSN
19
Safety and radiation protection of the French nuclear power plant fleet in 2015
Overall assessment of safety and radiation protection performance of nuclear power plants in operation
20
Safety and radiation protection of the French nuclear power plant fleet in 2015
Overall assessment of safety and radiation protection performance of nuclear power plants in operation
1
system that can be connected to An increase Americium-241 (241Am): artificial
2
the EDF operational dosimeters in the number of isotope of americium, with
and generate a visual and vibrating radioactive source a radioactive half-life of 3
alarm at the wrist, supplementing management errors 432 years. Its radioactivity is
α (alpha) emission of energy
the dosimeter visual and audible
5.486 MeV, and each of its
4
alarms. The existing system was As part of the fire detection sys-
decay events is accompanied by
tested initially at Chinon B, Saint- tems renovation work, the detec-
emission of β (electrons) and X
Laurent-des-Eaux B, Nogent-sur- tors containing americium-241 and γ (gamma) radiation.
Seine, Flamanville and Chooz B. (241Am) radioactive sources are
Ionisation smoke detectors
The operational experience feed- being withdrawn. In 2015, 75% of use an ionisation chamber
back acquired in 2015 is currently the events related to radioactive with two electrodes and in
being integrated by the supplier source management errors con- which a radioactive material is
with a target of general use by cerned losses or errors in interim placed. The air is ionised by the
late 2016. storage of fire detectors containing charged particles emitted by the
radioactive source (generally a
americium-241.
pellet of americium-241).
The event that occurred at the
Application of a voltage across
Penly NPP on 18 June 2015, These radioactive sources must
the electrode terminals ionises
involving the overflow of the reac- be subject to strict management, the chamber air, generating a
tor building pool, provided evi- identical to the management of the current. When smoke particles
dence of lack of reviews at various other sources in an NPP. EDF must enter the detector, the intensity
stages: ensure better application of the of the current is affected, and
storage rules and strict manage- this triggers the detector alarm.
This type of detector has been
›› when the reactor outage sched- ment of the radioactive sources
prohibited in France since 2011.
ule was modified, there was removed with the fire detectors.
no re-assessment of the risk
analysis;
21
3 Events, incidents
and anomalies
1
2
3
Shutdown of Fessenheim reactor 1
4
following a water leak in the turbine hall
On 28 February 2015 a pipe, common to the two Fessenheim reactors, conveying water
to the steam generator emergency feedwater tanks cracked due to vibration fatigue.
The crack caused a very large leak of non-radioactive water in the turbine hall of Fessenheim
reactor 1. On 5 March 2015, when reactor 1 was being restarted, the pipe cracked again,
close to the first crack.
T
ity. The leak was through a circum-
he steam gen- ferential crack in a pipe conveying
erator emergency non-radioactive water.
feedwater system
(EFWS) maintains The crack was in the part of the The operating technical specifications (OTS):
reactor cooling if normal water feed pipe to the within the general operating rules (GOR),
the normal feed- EFWS tanks (Figure 3.2) common the OTS define the normal and degraded
water system (Figure 3.1) is una- to the two reactors. The leak on operating modes of the facility. They define
vailable and during reactor startup this pipe could not be isolated. the permissible variation of the monitored
parameters and the acceptable downtimes
and shutdown periods. It is fed by
for equipment needed in the event of incident
the EFWS tank, which contains Consequently, the EFWS tanks or accident. In particular they define the
deaerated water. The parameter could no longer be fed through the minimum required water volume in the
values required (availability, water pipe. They could nevertheless be EFWS tank and the procedure to follow in
volume, temperature, quality, etc.) fed by other systems conveying the event of non-compliance with this volume.
are defined in the reactor operat- deaerated or non-deaerated water
ing technical specifications. or even by untreated water.
Reactor building
(nuclear area)
Pressuriser
Reactor
pressure vessel
Water
Other means of
EFWS water supply to
tank EFWS tank 2
Condenser Isolation valve
Other means of
water supply to Flow control valve
©GEORGES GOUÉ/IRSN
©GEORGES GOUÉ/IRSN
River
23
Safety and radiation protection of the French nuclear power plant fleet in 2015
Events, incidents and anomalies
©GEORGES GOUÉ/IRSN
used if necessary. ficient to maintain the minimum
required water volume in the two
EFWS tanks.
The rod cluster control assemblies (RCCAs): During the transition to shut-
to control the nuclear reaction
down of reactor 1, a bank of rod Figure 3.3
in the reactor core, the plant operator
cluster control assemblies Typical diagram of fatigue crack
has two means at its disposal for
propagation
absorbing neutrons: (RCCAs) remained blocked.
➔ inserting the RCCAs into or Conforming to the normal oper-
withdrawing them from the core; ating rules, EDF decided to bring
➔ adjusting the boric acid concentration reactor 1 to the maintenance out- operations: in particular, in 2015,
in the reactor coolant system water.
age state: in this state the reac- the valve opening setting was
tor is cooled by its residual heat modified, but incorrectly.
removal system, without using In 2015, the Fessenheim site had
water from the EFWS. The reac- not yet implemented the national
tor completed transition to main- preventive maintenance pro-
tenance outage on 1 March 2015. gramme which since 2012 has
The management of this event stipulated for all sites and within 72
During the restart of the reactor, did not require application of the months a periodic visual inspec-
emergency operating procedures. tion of the feed pipe concerned
large vibrations of the
when in use: the plant operator
repaired pipe caused a second
The water supply to the EFWS did not apply all its maintenance
crack close to the first one
tank of reactor 2 (shut down and programmes as soon as they
and a new water leak.
cooled by the steam generators) were received on site and set itself
was maintained throughout the deadlines for conducting the first
event. inspection.
The pipe vibration fatigue is a mechanical
degradation which may result in an in-service The cracked pipe of reactor 1 Corrective actions
break in the affected pipes. Static and vibratory was repaired. Nevertheless, dur- taken by EDF
loads result in initiation of a fatigue crack and
ing the restart of reactor 1 on
its subsequent propagation, which may be fast.
5 March 2015, large vibrations of For the Fessenheim reactors,
Crack initiation generally occurs in areas of
geometrical or metallurgical changes, for the same feed pipe were detected EDF identified four flow control
example between the base metal and a weld and a second crack formed a few valves of the same type as the
(Figure 3.3). Pumps or valves may be sources of tens of centimetres from the previ- one at the origin of the incidents
pipe vibration, due to water flow disturbances. ous crack, causing a new break of 28 February and 5 March 2015.
Strong vibration such as the vibration that in the pipe and a new water leak, Since these incidents, EDF has
affected the Fessenheim pipe is usually
this time at an isolatable location reinforced the monitoring of the
easy to detect (noise, small displacements
of the pipes) during inspection rounds, (Figure 3.2). Because the leak maintenance operations on these
in particular in the turbine hall. could be isolated, the plant oper- valves and checked the vibration
In the 2009 PWR public report, vibration fatigue ator was authorised to proceed behaviour of the connected pipes.
was the subject of an article on cracking of with the startup of the reactor, After the event, EDF made vibra-
small-diameter branch connections (for further keeping the section of pipe con- tion measurements on the EFWS
information refer to the IRSN report on safety
cerned isolated. Final repair of the tank feed pipe common to the two
and radiological protection of French nuclear
power plants in 2009).
pipe was completed at the end of Fessenheim reactors.
March 2015.
IRSN position
Origin of
the cracks The circumferential break that
occurred on an EFWS water
The cracking of the pipe supply pipe common to the two
(Figure 3.3) was caused by vibra- Fessenheim reactors did not have
Circumferential cracking of a pipe tion fatigue due to the malfunc- any impact on nuclear safety, but
subjected to vibration fatigue tion of a flow control valve. This was the subject of a special analy-
caused a leak of non-radioactive valve, in use for 35 years, has sis and of a site visit in order to
water in the turbine hall. recently undergone maintenance obtain a better understanding of
24
Safety and radiation protection of the French nuclear power plant fleet in 2015
Events, incidents and anomalies
1
the management of the incident. IRSN asked EDF about the EFWS tanks (at Bugey, there
IRSN noted that the cracking of potentially generic aspect of this are two pipes of this type for the 2
the pipe was caused by vibration failure. EDF stated that only the four pressurised water reactors);
fatigue due to the malfunction of reactors of the Bugey nuclear EDF checked the condition of the 3
a flow control valve, which could power plant had a similar pipe pipes concerned.
have been anticipated. configuration for supplying the 4
On 18 August 2015, reactor 4 of the Blayais nuclear power plant (NPP) was
shut down for its third ten-yearly reactor safety review. During maintenance
work on a heat exchanger located in the nuclear auxiliary building, a
contractor worker suffered radioactive contamination of his face. This
contamination resulted in a dose exceeding
the statutory limit for skin exposure.
R
MIP 10 radiation contamination
tractor worker was contaminated between the flanges of the heat monitor: monitor capable of
eactor 4 of the on his face. exchanger inlet and outlet pipes. detecting α, β, γ and X-ray
Blayais nuclear The heat exchanger is located in a radiation, depending on
power plant (NPP) The requalification of the heat contaminated space, so a nega- the connected probe, and
measuring the radiation count
was shut down for exchanger consisted of the tive-pressure airlock was installed
rate or the dose rate. This
maintenance and replacement of a seal, necessitat- for worker entry to and exit from
monitor is used extensively
refuelling as part of ing the removal and refitting of the the heat exchanger requalifica- in pressurised water reactors
its third ten-yearly safety review. heat exchanger head (Figure 3.4), tion worksite. The airlock had an for contamination checks on
On 18 August 2015, during preliminary tightening, three tight- MIP 10 contamination detector persons (hands, feet, clothing).
preparation of the requalification ening operations and a leak test. (Figure 3.7) to detect any contam- In accordance with the EDF
of a heat exchanger located in the The leak test necessitated the ination of the workers leaving the radiation protection baseline,
it is placed in all the worksite
exit airlocks and in controlled
area exits immediately before
the C2 radiological monitoring
Tube bundle portal.
inlet Coolant outlet
Figure 3.7
MIP 10 contamination detector
©JEAN-MARIE HURON/SIGNATURES/IRSN
Seal
replacement
Heat exchanger head
©GEORGES GOUÉ/IRSN
Insertion of blanking
plates for tube
Tube bundle outlet bundle leak test Coolant inlet Figure 3.4
Simplified diagram of the heat exchanger
25
Safety and radiation protection of the French nuclear power plant fleet in 2015
Events, incidents and anomalies
Figure 3.6
Overall Tyvek®
©JEAN-MARIE HURON/SIGNATURES/IRSN
©JEAN-MARIE HURON/SIGNATURES/IRSN
26
Safety and radiation protection of the French nuclear power plant fleet in 2015
Events, incidents and anomalies
1
check detected contamination of about 6.15 pm. The fact that C1 radiation portal monitor: the C1 radiation portal
the helmet, which was disposed of the worker was not checked monitor is installed between the controlled area 2
in the contaminated waste. when he removed his ventilated and the hot changing room; its function is to detect
At about 6.10 pm, during the leak-tight suit on this first exit clothing or body contamination. It is equipped with
whole-body NaI γ scintillators on the vertical walls.
3
check using the MIP 10 detec- raised the possibility that he was
Figure 3.9
tor before passing through the contaminated then.
C1 radiation portal monitor 4
C1 radiation portal monitor
(Figure 3.9), the same worker The equivalent dose to the skin
discovered contamination on his estimated by the plant operator
©LAURENT ZYLBERMAN/GRAPHIX-IMAGES/IRSN
chin and contacted the attending was 1.5 Sv, three times the statu-
QSPR technician. tory annual limit for skin exposure
of 0.5 Sv.
The QSPR technician informed
the infirmary, removed the particle In its analysis of the event, EDF
and made an initial measurement stressed that:
on it using a small object monitor
(device for contamination detec- ›› there were several possible
tion and measurement on small causes for the contamination of
objects such as tools or helmets) the worker: inappropriate appli-
which confirmed the presence of cation of the clothing removal
cobalt-60. method, inadequate clean-
ing of the tools, reflex gesture
The worker passed through the (scratching the face, etc.);
portal monitors without trigger-
ing them and left the workplace. ›› checks using the MIP 10 detec-
Having doubts about the first tor were not systematic, which During the preparation of the leak
measurement, the QSPR techni- is a non-compliance with the test on a heat exchanger in the
cian used another procedure to radiation protection baseline. nuclear auxiliary building, a worker
make a second measurement on was contaminated on the chin by
the particle, giving an activity of IRSN position a particle of cobalt-60.
640,000 Bq of cobalt-60.
IRSN reviewed the actions taken
Analysis of the incident by the plant operator after the
Cobalt-60 (60Co) : isotope of cobalt, radioactive half-
by the plant operator contamination of the worker was
life 5 years. Its radioactivity is β-emitting (electrons)
detected and concluded that the and each of its decay events is accompanied by
EDF evaluated the dose on the accidental contamination detec- emission of two highly penetrating γ (photons) of
basis of the following assumptions: tion and measurement procedure energy, respectively 1.17 MeV and 1.33 MeV.
was applied strictly. It should be
›› an activity of 504,000 Bq, meas- noted that this procedure had
ured in the occupational health been updated in 2013 following
department two days after the a similar event.
event, in a sub-millimetric par- Equivalent dose and effective dose: the equivalent
dose to an organ is the average dose (energy per
ticle of cobalt-60, probably in IRSN confirmed the equivalent
unit mass) delivered by ionising radiation to the
stellite; dose to the skin of the worker by organ, taking account of the type of radiation. The
its own calculations. However, effective dose is a radiation protection indicator
›› an exposure time of 2 hours 45 IRSN noted that the plant opera- taking into account the equivalent doses delivered
minutes, corresponding to the tor had not estimated the effective to each organ of the human body exposed to
elapsed time between the first dose nor the equivalent dose to ionising radiation, weighted by the sensitivity of
exit from the work site by the the crystalline lens, an organ close each organ to the radiation. Equivalent dose and
effective dose are expressed in sieverts (Sv) or
worker at about 3.30 pm and to the location of the contamina-
fractions thereof (mSv or µSv).
the removal of the particle at tion and also subject to a statutory
Stellite: stellites are alloys, mainly of cobalt, with high resistance to The fact that the worker
wear and corrosion; they are used in particular in coatings for pump was not checked when
bearings and valve components in the chemical and volume control,
exiting from the worksite
safety injection and containment spray systems. Operating incidents
(pump seizure, for example) may result in release of insoluble and means that he may have
generally submillimetric stellite particles into the reactor coolant been contaminated during
system and the systems connected to it. These particles may be his first work period.
carried by the water flows in the systems and deposited at places in
the systems where their transport by the water is prevented. If such
particles flow through the core, cobalt-59 (the only natural isotope)
is activated to cobalt-60, and the deposits form hot spots.
27
Safety and radiation protection of the French nuclear power plant fleet in 2015
Events, incidents and anomalies
exposure limit. IRSN evaluated the protection (refer to chapter 4 of Consequently, IRSN considers
effective dose due to the particle: this report), events involving con- that EDF must reinforce radiation
it was negligible compared with tamination detection after exit protection assistance, in particu-
the effective dose received by from worksite airlocks are frequent lar when undressing or remov-
the worker while working in the in EDF plants: gaps (omission or ing ventilated leak-tight suits,
nuclear auxiliary building, and in incorrect execution of checks) are for worksites with contamina-
any case negligible with respect observed in the application of the tion risks (for further information,
to the statutory annual limit for the principle of worker self-protection refer to the notice IRSN-2016-
whole-body effective dose, which against contamination risks. 00271– Observation 7).
is 20 mSv. For IRSN, EDF must reinforce the
measures ensuring proper imple-
The risk of transfer As shown by the analysis of the mentation of worksite exit con-
of contaminated events presented at the meeting tamination checks. Moreover, the
particles from clothing of the Advisory Committee for risk of transfer of contaminated
to skin is highest when Reactors on 11 June 2015 dedi- particles from clothing to skin is
removing clothes. cated to optimisation of radiation high when removing clothes.
On 28 May 2015, reactor 1 of the Cattenom nuclear power plant (NPP) was in
the restart phase at the end of its maintenance and partial refuelling outage.
The reactor power was released as steam to the atmosphere. Inadvertent
opening of a steam release valve caused sudden cooling of the reactor coolant
system, entailing the application of the on-site emergency plan. IRSN analysed
the origin and the consequences of this failure, and whether it was generic
for all the reactors.
Steam removal ›› to the atmosphere (via the MSBa The first valve is an isolating valve,
system system bypassing the turbine to the position (open or closed) of
W
the atmosphere); this is the case which is controlled from the reac-
hen the during reactor outage and restart tor control room by means of an
tempera- phases, when the reactor is electric servomotor. In normal
ture and the cooled by the steam generator operation, this valve is open.
pressure of emergency feedwater system
the reac- (EFWS); The second valve is a control valve
tor coolant supplied with compressed air.
system are high enough, reactor ›› to the condenser (via the MSBc The position setpoint of this valve
power is removed by the steam system bypassing the turbine to comes from the reactor instru-
generators (SG) in the form of the condenser), when the power mentation & control system (auto-
steam generated in the second- to be removed exceeds EFWS matic control) or the control room
The steam generator ary system. This steam is routed cooling capacity. (manual control). It is transmitted
emergency feedwater system to the turbine (Figure 3.10) when electrically to the positioner. The
(EFWS) cools the reactor in the reactor is connected to the The MSBa system, which bypasses positioner converts the electrical
the event of unavailability of electricity grid. the turbine and routes the (non-radi- signal to a pneumatic signal to dis-
the normal steam generator oactive) steam to the atmosphere, place the actuator stem and open
feedwater system. It is also
When the reactor is not connected comprises two valves positioned or close the atmospheric steam
used in normal operation,
during the reactor startup to the grid, the steam does not feed in series on a pipe connecting the dump valve of the main second-
and outage periods. the turbine, and is routed: steam release line from each SG to ary system; this controls the pres-
the atmosphere (Figure 3.10). sure of the steam (Figure 3.11).
28
Safety and radiation protection of the French nuclear power plant fleet in 2015
Events, incidents and anomalies
To atmosphere
1
Control valve MSBc
MSBa 2
Isolation valve
Steam generator Steam
3
Header
Pressuriser Turbine
4
Reactor Water
pressure vessel
Return to SG
Condenser
Reactor coolant
pump Figure 3.10
Location of the atmospheric
©GEORGES GOUÉ/IRSN
Pneumatic
actuator
Electrical signal
(instrumentation & control
or control room)
Positioner
Compressed air
Actuator stem
(closure member insertion
into or withdrawal from
the valve body)
Valve body
Steam Steam
Figure 3.11
Schematic view of a pneumatic valve
©GEORGES GOUÉ/IRSN and the positioner
29
Safety and radiation protection of the French nuclear power plant fleet in 2015
Events, incidents and anomalies
steam came from the secondary All the functional tests on the valve
system and was consequently carried out after the replacement
non-radioactive, no increase in gave satisfactory results.
radioactivity was measured on
site or in the environment of the IRSN analysis
power plant.
The inadvertent opening of the
The emergency Incident management MSBa system control valve had
operating procedures no impact on the safety of the
required the activation Supplementing these automatic facility nor on the environment;
actions, the operators applied it was nevertheless a significant
of the on-site
the emergency operating rules. event that was the subject of a
emergency plan and
Twenty-five minutes after the specific analysis by IRSN.
the ASN and IRSN
inadvertent opening of the con-
emergency operations
trol valve, the operators closed Following this event, IRSN com-
centres were readied. the MSBa isolation valve of steam piled a summary of the malfunc-
generator 1 from the control room. tions identified by EDF involving
This interrupted the uncontrolled this type of positioner over the last
cooling of the reactor coolant three years. Of the fifteen or so
system. failures identified, some were due
to a generic ageing process that
Given the thermal-hydraulic could compromise the operability
Reconditioned equipment parameters of the reactor, the of the control valve, and others to
is new equipment in which emergency operating procedures drift or instability of the positioner
the manufacturer has required the activation of the on- signal that could result in incor-
replaced parts subject site emergency plan: ASN and rect positioning of the valves.
to ageing (printed circuit IRSN were alerted and mobilised However, none of these failures
board, seal, etc.) by new
their emergency response teams. caused complete and inadvertent
parts in the factory.
The plan was finally de-activated opening as observed in the case
a few hours after the opening of of Cattenom reactor 1.
the valve.
In July 2015, a similar problem
The fallback of the reactor was affected reactor 2 of the Chinon B
continued until the following morn- plant (MSBa system control valve
ing to reach a state in which the blocked in closed position), and its
reactor was cooled by the residual origin was attributed to a failure
heat removal system and not by of the positioner printed circuit
The failure of a the steam generators. board.
At the conclusion of its analysis,
printed circuit board
On completion of reactor fallback, IRSN considered that EDF must
was at the origin
EDF carried out checks which take the necessary measures to
of the inadvertent
did not provide evidence for any improve the reliability of the posi-
opening of the
damage to the steam generator, tioners concerned in the reactors
control valve. despite the mechanical stresses in service. In this regard, it should
generated, and replaced the be remembered that, given their
positioner with a new-generation obsolescence, these digital
positioner. positioners are gradually being
replaced by more recent digital
Origin of the failure positioners of the same brand (for
further information, refer to IRSN
The on-site emergency The expert assessments con- notice 2015-00221.
plan, drawn up by the ducted by EDF provided evidence
operator of a basic nuclear of a failure of the printed circuit
facility, defines the internal board of the positioner; the type
organisation of the facility
of positioner involved had been fit-
and the specific resources to
be deployed in the case of an
ted to the MSBa control valves of
emergency situation. the Fessenheim reactors and the
CPY and 1300 MW series reactors
since the early 2000s. During the
outage of Cattenom reactor 1 in
2015, the positioner at the origin
of the event had been replaced
by a reconditioned positioner.
30
Safety and radiation protection of the French nuclear power plant fleet in 2015
Events, incidents and anomalies
1
2
Repair of fuel assemblies 3
at the Nogent-sur-Seine NPP 4
Fuel assemblies can become deformed during reactor operation, which can lengthen the
drop times of rod cluster control assemblies (RCCAs) or even prevent them dropping fully,
in the event of a reactor trip. This situation, which affected reactor 2 of the Nogent-sur-Seine
plant, led EDF to carry out in 2015 an unprecedented in-cycle repair operation on two fuel
assemblies in order to ensure that the reactor trip function remained operational until the
scheduled refuelling outage.
F
is explained by the transition of this The fuel assemblies can be deformed
uel assemblies unit to the GALICE fuel manage- laterally under the action of the
(Figure 3.12) can ment scheme9. stresses exerted on them during
become deformed lat- reactor operation.
erally while they are in The GALICE management scheme
the reactor under the is characterised by a specific fuel
effect of hydraulic and assembly positioning plan and
mechanical stresses, irradiation fewer new fuel assemblies intro- A fuel assembly is composed of 264 fuel rods
and temperature (above 300°C). duced at each refuelling than that are approximately four metres high and
under the GEMMES manage- approximately one centimetre in diameter.
Excessive deformation of the fuel ment scheme implemented at The rods are inserted in a structure known
colloquially as the “skeleton”. The structure
assemblies may slow the insertion all the other 1300 MW reactors.
consists of eight or nine grids that determine
of the rod cluster control assem- These two specific features explain the spacing of the rods and which are
blies (RCCAs) into the core, or the significant degradation of the assembled with 24 guide tubes in which the
even prevent their full insertion. behaviour of the core. As a result absorber rods of an RCCA can be inserted.
When needed, rapid drop of the of this situation, EDF has defini-
RCCAs and their full insertion into tively halted implementation of the
a reactor core are required in order GALICE management system (for
to fulfil the safety functions (control Nogent-sur-Seine reactor 2, the
of reactivity/halting of the nuclear only reactor using the scheme).
reaction).
assemblies to the spent fuel pool. outages. A cycle lasts from 12 to 18 months,
depending on the reactor.
Sequence of events 9. The main change between the GEMMES
at Nogent-sur-Seine and GALICE fuel management schemes is the
Figure 3.12 increase in the authorised burnup from 52
Diagram of a fuel GWd/tU to 62 GWd/tU (burnup is the energy
Since 2012, EDF has observed assembly released by the combustion of one unit of
a significant change in the lateral mass of nuclear fuel).
31
Safety and radiation protection of the French nuclear power plant fleet in 2015
Events, incidents and anomalies
Fuel rod
transfer tool
©GEORGES GOUÉ/IRSN
Upper section
Figure 3.13
Diagram of part of a fuel assembly grid
(a grid consists of 17 cells x 17 cells)
Equipment
handling tools
32
Safety and radiation protection of the French nuclear power plant fleet in 2015
Events, incidents and anomalies
1
replacement” operation which 2
©EDF
consisted in transferring the 264
fuel rods from a deformed assem- 3
bly into a new assembly structure
not showing any deformation. 4
This operation was carried out in
the fuel building spent fuel pool
using a dedicated tool called STAR
(Figure 3.15). The assemblies were
then reloaded in the core in their ini-
tial positions. The operation lasted
several days.
33
4 Significant upgrades
1
2
3
900 MW reactors: guidelines of the
4
periodic review associated with the
fourth ten-yearly reactor safety reviews
EDF wishes to extend the operation of the 34 French 900 MW reactors, put into
service from 1977 to 1987, beyond forty years (operating life used as the design basis
for certain structures and equipment).
In this context, EDF has presented the guidelines of the periodic review associated
with the fourth ten-yearly reactor safety reviews, which IRSN has examined with
regard to the objectives defined by ASN in 2013. IRSN stressed the unprecedented
magnitude of the review programme, which will be undertaken and concluded within
tight deadlines; the first ten-yearly reactor safety review within the framework of this
periodic review is scheduled for mid-2019 (Tricastin 1).
35
Safety and radiation protection of the French nuclear power plant fleet in 2015
Significant upgrades
IRSN considered To meet these objectives, in late ›› the safety of spent fuel storage
that the guidelines of 2013 EDF presented the guide- in the pools;
the periodic review lines for the periodic review
associated with the associated with the fourth ten- ›› certain assumptions made for
fourth ten-yearly yearly reactor safety review of the the hazard studies (unforeseen
reactor safety reviews 900 MW reactors. event levels, in particular) and
were ambitious and the study of the load collision
unprecedented in Analysis of the guidelines and drop risks in the reactor
magnitude, but that for the periodic review building;
some points needed to associated with the
be improved. 900 MW fourth ›› the taking of human and organi-
ten-yearly reactor sational factors into account in
safety reviews the design of changes in the facil-
ity or in the operation baseline.
IRSN reviewed the guidelines
presented by EDF with regard to IRSN also considered that topics
ASN’s objectives, in particular in related to the design of safety-
terms of ageing control and safety related systems or systems
36
Safety and radiation protection of the French nuclear power plant fleet in 2015
Significant upgrades
1
involved in the control of certain might undergo probabilistic assessment and the implementa- 2
risks would benefit from further assessment necessitates addi- tion of the changes will be carried
analysis, which EDF has under- tional review. out on particularly tight deadlines. 3
taken to conduct as part of the IRSN will assess the report on the
900 MW fourth ten-yearly reactor Conclusion studies conducted by EDF on the 4
safety review. basis of the guidelines defined for
The fourth ten-yearly reactor this review after its assessment.
Lastly, IRSN considered that inves- safety reviews of the 900 MW The roll-out of the measures
tigaton must continue in order to reactors will take place from resulting from these studies will
decide on the adequacy of the 2019 to 2030, with the first be assessed reactor by reactor
guidelines defined for the fire and review scheduled for mid-2019 on conclusion of the fourth ten-
explosion risks. In addition, the (Tricastin 1): the magnitude of yearly reactor safety review of
selection of the external hazards this review is unprecedented. each 900 MW reactor (Figure 4.1).
– other than earthquake – which The associated studies, their
Figure 4.1
Application of the general periodic review procedure
to the fourth ten-yearly reactor safety review
900 MW fourth ten-yearly reactor safety review context: Changes in the safety regulations, objectives,
knowledge and practices. Assimilation of operational experience feedback, etc.
Detection of non-conformities
(equipment, systems, documents, etc.)
Definition of the series change package: taking into account of the conclusions
conformity studies and the associated actual checks and the reassessment studies
37
Safety and radiation protection of the French nuclear power plant fleet in 2015
Significant upgrades
For many years, EDF has implemented a radiation protection optimisation scheme
on all its nuclear sites. In the context of the extension of the operating life of its
reactors and the associated increase in the volume of work entailing a rise in the
collective dose over the coming years, EDF has defined a strategy including new
organisational and technical measures for controlling the increase in the collective
dose of the workers over this period. IRSN has assessed the appropriateness and
adequacy of these new measures.
E
DF is going to roll out operational experience feedback.
a number of changes At NPP fleet level, EDF has intro-
The collective dose is the sum of the individual
to the operating reac- duced several promotion actions
exposures to ionising radiation received by the
workers over a given period. tors as part of their contributing to maintaining the
proposed operating impetus behind the ALARA
life extension. Work approach. IRSN considered that
involved in these changes will be these actions taken at national
done in both the conventional part level were satisfactory.
of the facility and the nuclear island,
so some of it will be in contact EDF has also proposed the addi-
with equipment conveying radioac- tional measures described below
tive fluids. for the various phases of the
This project involves an increase in operations.
the volume of the maintenance and
The proposed extension of the other work done during the reactor Preparation phase: successful
operating life of the reactors refuelling outages, with an increase optimisation is based on good
involves an increase in the volume in the collective dose received by coordination and good communi-
of the maintenance and other work, the workers if no optimisation is cation, both between the various
with an increase in the collective implemented. EDF entities and between EDF
dose received by the workers if no and the service providers involved
optimisation is implemented. For many years EDF has imple- in radiation protection from the
mented optimisation measures preparation phase.
specific to each worksite in com- For this purpose, EDF has pro-
pliance with the ALARA approach. posed a new organisation as part
To continue this optimisation over of the preparation of reactor refuel-
The As Low As Reasonably Achievable (ALARA) the coming years, EDF has planned ling outages, consisting of logistics
approach aims to optimise the radiation protection to roll out additional technical and risk prevention reviews. The
of the workers: exposure of persons to ionising measures, tested on some reac- objective of these reviews is ear-
radiation resulting from activity or work must be tors, and organisational measures. liest possible identification of the
maintained at the lowest level that it is reasonably
radiation protection issues and the
possible to achieve, given the state of technical
knowledge and economic and social factors.
IRSN has assessed the measures equipment needs for worker radia-
proposed by EDF to optimise the tion protection.
radiation protection of workers In its assessment, IRSN consid-
in the nuclear power plants, and ered that the contractors must
presented its conclusions in June be informed of the planned work
2015 to the Advisory Committee in advance of the outages for the
for Reactors. ten-yearly safety reviews of the
reactors, to enable early placing of
Organisational measures orders and adequate preparation
for the work (radiological issues,
The radiation protection optimi- work volumes).
The EDF worker radiation sation process is applicable to
protection optimisation strategy all phases of the maintenance or Execution phase: looking forward
is based on organisational and change operations: preparation, to the ten-yearly reactor safety
technical measures. execution, and management of reviews, EDF is introducing a new
38
Safety and radiation protection of the French nuclear power plant fleet in 2015
Significant upgrades
1
2
3
4
39
Safety and radiation protection of the French nuclear power plant fleet in 2015
Significant upgrades
Helium nucleus
=α
Electron = β
Electromagnetic
©GEORGES GOUÉ/IRSN
radiation
=γ
Figure 4.3
Types of radiological
Sheet of paper A few millimetres About 1 metre
shielding of aluminium of concrete or lead
40
Safety and radiation protection of the French nuclear power plant fleet in 2015
Significant upgrades
1
2
Control of subcontracted 3
operations in operating reactors 4
O
quent public debate. On this
perational expe- point, as part of its review, IRSN
rience feedback- met members of local information
shows that more committees and of environmental
than 30% of the protection associations; this identi-
significant safety fied the topics of concern for these
events reported stakeholders and recurring in pub-
by EDF in recent years involved lic debates, such as the monitoring The subcontracting
maintenance faults and these are of service providers by the project of maintenance work
likely to cause failures of equipment owner or the time constraints to is not without impact
necessary for reactor safety. which the workers are subjected. on risk control.
Each year, EDF uses more than IRSN has reviewed the meas-
22,000 subcontractor employ- ures taken by EDF to control the
ees to perform maintenance on risks associated with the sub-
its reactors alongside the 10,000 contracted maintenance work on
EDF employees assigned to these its reactors, and presented the
tasks. The volume of subcontracted results of its assessment to the
work is set to increase over the Advisory Committee for Reactors
coming years because of the roll- in June 2015.
out of changes resulting from the
additional safety studies following Organisational measures AZF and Challenger accidents: analysis of major
the Fukushima-Daiichi accident in instituted by EDF for accidents such as the AZF chemical plant
March 2011 and from the studies control of risks related explosion in Toulouse in 2001 and the in-flight
associated with the periodic reviews to subcontracting explosion of the space shuttle Challenger in
1986 has identified problems of loss of skills
in the context of the extension of the
and of complexity of interfaces related to
operating life of the 900 MW reac- EDF has instituted measures at subcontracting relationships.
tors beyond 40 years. national level which are applied
at each nuclear power plant; they
In the nuclear sector as in the cover qualification of subcontrac-
other industrial sectors, the sub- tors and contracting of services
contracting of maintenance work up to and including evaluation of
is not without impact on risk con- services and feedback of opera-
trol. This is demonstrated by the tional experience.
Risk control: this term covers all measures for
lessons learned from events that The majority of the maintenance
prevention and limiting the consequences of
have occurred on nuclear sites work is concentrated in the reactor risks related to safety and radiation protection.
and in industrial accidents and by outage periods: these outages are
the conclusions of research on the necessary in order to replace spent
topic. In particular, the relationship fuel and to perform inspection and
between project owner and service maintenance operations on parts
provider is an important factor to of the facility that are not accessible
be considered. during operation.
41
Safety and radiation protection of the French nuclear power plant fleet in 2015
Significant upgrades
The plant operator aims for the EDF and its subcontractors in the controlling the associated risks.
Contracting: this phase
shortest possible outage periods overall control of risks related to In the field, however, IRSN observed
comprises the drafting
of the requirement in order to optimise the availabil- subcontracted operations. that this approach was insufficient
specification, the call for ity of its facilities. This constraint to ensure the actual ability of sub-
bids and the awarding of has necessitated the introduction IRSN also analysed the process of contractors to implement appro-
the contract to the winning of specific work scheduling and acquisition and use of the opera- priate management and to have
subcontractor. preparation measures (Figure 4.4). tional experience feedback of sufficiently competent resources to
the subcontracted work in order carry out the maintenance opera-
IRSN review to determine to what extent EDF tions assigned to them.
of the measures was capable of reviewing its own To take into account the IRSN
instituted by EDF organisation to improve the condi- observations, EDF undertook to
tions of execution of the subcon- study the introduction of a qualifi-
IRSN has reviewed the measures tracted work, conditions that are cation declared after the contractor
prescribed by EDF for carrying out essential for control of the safety has demonstrated its ability dur-
IRSN has reviewed maintenance work and its practi- of such work. ing work done under monitoring
the measures cal effects on the work of persons by EDF.
prescribed by EDF responsible for implementing The IRSN assessment showed that
for carrying out them “in the field”. In particular, EDF had implemented a set of tech- Balance between
maintenance work IRSN analysed the relationship nical and organisational measures workload and
and its practical between EDF and the subcontrac- that make a practical contribution available resources
effects on the work tors in order to assess the extent to controlling the safety of subcon- The ability of subcontractors to
of the personnel to which it favours or hampers the tracted operations. Nevertheless, handle the contracted workload is
in the field. application of the safety require- IRSN has identified several areas a basic condition for ensuring the
ments related to the work. for improvement which it considers quality of maintenance operations.
essential for control of these opera- Compliance with this condition
For this analysis, IRSN conducted tions. These areas for improvement requires the availability of the appro-
more than 160 interviews on three are discussed below. priate resources, both in quantity
nuclear sites during unit outages and skills. In view of this, EDF
and observed some forty mainte- Capacity of contractors recently implemented a number
IRSN has analysed nance operations in situ. For each to perform operations that of measures so that subcontractor
how the relationship measure that it analysed, IRSN have an impact on safety representatives are more involved
between EDF and interviewed employees of EDF IRSN considers that the qualifica- in planning work to be completed
the subcontractors (project managers, monitoring tion and contracting stages enable during unit outages. On this point,
favours or hampers managers, purchasers, etc.) and of EDF to assess in advance whether EDF has committed to assessing
the application of the the subcontractors. This mirrored subcontractors will be able to pro- the effects of these measures.
safety requirements assessment process was useful for vide the management required EDF has also planned contrac-
related to the work. analysing the joint contributions of for carrying out operations while tual measures for dealing with
self-checking, cross-
Smoothing of
or
the workload
resources conform to the requirements: documents,
with contractor
worker qualifications, file, equipment, etc.
resources. Monitoring
Seminars presenting proportional
the unit outage to to significance
Maintenance of safety
review the main operation
issues with the consequences:
ensure the overall
contractors, etc.
quality of the
work
42
Safety and radiation protection of the French nuclear power plant fleet in 2015
Significant upgrades
1
2
3
unexpected equipment or sched- Acquisition and use product of the joint contribution of
uling issues. However, IRSN has of operational experience the project owner and the subcon- 4
observed that these measures feedback from subcontracted tractor. For IRSN, this change is a
could weaken the organisation work necessary condition for obtaining
of subcontractors, as they could The IRSN assessment revealed better control of subcontracted
necessitate greater flexibility in gaps in both the collection and the operations.
order to ensure availability of suf- processing of operational experi-
ficient capacity of resources for ence feedback data from the sub- Lastly, IRSN notes that EDF has
unexpected issues. IRSN con- contracted work; this includes the undertaken the first satisfactory
sequently considered that EDF capacity of the subcontractors to measures to deal with the increase
IRSN has analysed
must identify the effects of these transfer certain information, given in the volume of the subcontracted
the process of
measures on the working condi- the contractual relationship that work to come.
acquisition and use
tions of the subcontractors in order binds them to EDF and the overall It nevertheless considers that the
of the operational
to ensure that they do not subject inadequacy of analysis by EDF of definition of these measures to
the subcontractors and the EDF all the available data. In this regard, control the risks of subcontracted
experience feedback
organisation to stresses that might EDF is committed to improving the work must take account of the of the subcontracted
compromise the control of the risks process for acquiring and using lessons learned from the review work in order to
associated with the work. OPEX. conducted by IRSN. Refer to assess the capacity of
the assessment of the Advisory EDF to upgrade its
Risk analysis approach In order to deal with the volume Committee for Reactors on man- organisation to improve
A major measure in the control of of subcontracted work to come, agement of subcontracted work in the conditions for
risks that EDF has implemented is EDF has planned an increase in the PWRs. carrying out the work.
the risk analysis performed prior to the human resources assigned to
each operation. The objective of this the multi-year programming of the
analysis is to “prepare the workers maintenance and change incorpo-
to carry out the operation, knowing ration work on its reactors and a
the risks and how to control them”. reinforcement of the coordination
The IRSN assessment confirmed between the engineering units and
the difficulties encountered by EDF the NPPs.
over many years in the producing EDF, in collaboration with industry
these analyses, which do not take associations, has undertaken an
sufficient account of the actual assessment of the capacity of sub-
risks associated with the operation contractors to handle the increase
to be carried out. Aware of these in the volume of the work. This
difficulties, EDF has undertaken to innovative approach has produced
implement improvement actions in an initial forecast of the capacity
order to produce risk analyses of of the subcontractors to meet the
better quality that are useful to the future needs.
workers, and to assess their effec-
tiveness in the field. Conclusions
EDF must go beyond the
contractual customer-
EDF monitoring of subcon- The IRSN assessment showed
supplier relationship
tracted operations that EDF had implemented a set
by reinforcing the
The monitoring by EDF of subcon- of technical and organisational
tracted work must be sufficiently measures that make a practical
existing subcontractor-
effective to prevent non-compli- contribution to managing the safety involvement measures
ances likely to affect the opera- of subcontracted operations. in order to move
tion of safety-related equipment; However, IRSN noted certain towards joint
this monitoring is conducted by recurring weaknesses in the EDF development of the risk
sampling, and is proportionate measures, necessitating improve- control of subcontracted
to the issues in terms of safety. ments in order to deal with the work.
Facing recurring difficulties related fundamental causes. In particular,
to monitoring of subcontracted IRSN considers that the analysis
work (administrative rather than by EDF of the problems related
technical monitoring, problem with to subcontracting does not suffi-
the legitimacy of those responsible ciently examine these fundamental
for monitoring, etc.), EDF imple- causes related to the organisation
mented a new monitoring manage- of EDF itself.
ment policy in 2014, the effects of More generally, EDF should adopt
which have yet to be assessed in a vision that takes into account the
the field. overall quality of a service as the
43
Safety and radiation protection of the French nuclear power plant fleet in 2015
Glossary
A CP0 series
Includes six reactors of the 900 MW
series commissioned between 1977
Exposure
Physical contact with ionising radia-
tion (“external” exposure if the source
Accident or incident and 1979 (two at Fessenheim and is located outside the organism,
Any unforeseen event occurring dur- four at Bugey) “internal” exposure if the source is
ing normal operation that may have located inside the organism)
consequences for security, safety, CP
public health, nature and the environ- Programme contract (CP0, CP1,
ment; the potential consequences of
an accident are greater than those of
an incident
CP2, CPY) – term used for EDF's
900 MW pressurised water reactors
(cf. definitions of “plant series”)
F
FIS
ALARA CPY series Independent safety review team
The “as low as reasonably achiev- Includes twenty-eight 900 MW responsible for analysing, separately
able” approach optimises radiation reactors commissioned between from the operational safety team
protection for workers 1980 and 1987 (CP1: four at (FOS), the malfunctions, deviations
Tricastin, six at Gravelines, four and incidents involving operating
ASN at Dampierre-en-Burly, four at safety at nuclear power plants
Autorité de Sûreté Nucléaire (French Blayais and CP2: four at Chinon,
civilian nuclear regulator, also four at Cruas-Meysse and two at Fission
known as the French Nuclear Safety Saint-Laurent-des-Eaux) Splitting of an atom's nucleus as a
Authority) result of bombardment by neutrons.
CSS During this reaction, neutrons and
Containment Spray System; this ionising radiation are emitted and a
BL
Electrical Building
E 12-18 months, depending on the
reactor and type of fuel management
EDF
G
BR Electricité de France (French national
Reactor Building
electric utility)
EFWS GOR
44
Safety and radiation protection of the French nuclear power plant fleet in 2015
H
MeV OPEX
The mega electron volt (= 106 or Operational experience feedback,
one million electron volts) is a unit of performed on a given topic over a
HP turbine energy used in particle physics specific period of time
High pressure turbine cylinder
MFWS OTS
The Main Feedwater System supplies Operating Technical Specifications;
I
water to the steam generators part of the General Operating Rules
(GOR), the OTS define the normal
MNQ and degraded operating domains of
Maintenance non-quality the facility by specifying the permitted
INB
French acronym for basic nuclear MSBa variations in controlled parameters
installation, which includes pressur- Main Steam Bypass to atmosphere and acceptable durations for unavail-
ised water reactors. ability of equipment required in case
MSBc of incident or accident
INES Scale Main Steam Bypass to condenser
International Nuclear Event Scale
designed to help the media and the
general public understand the sig-
nificance of nuclear incidents and
MSB
Main Steam Bypass P
MW Preventive maintenance
accidents from a safety standpoint; it
The megawatt is the unit of energy All actions performed on available
defines seven levels of severity based
used for measuring the amount of equipment to prevent or reduce the
on the consequences of the event:
energy provided to the electric grid probability of subsequent malfunc-
levels 1-3 correspond to “incidents”,
by a nuclear power plant tion. These actions are planned in
levels 4-7 to “accidents” while
“deviations” are classified below advance and integrated into mainte-
nance plans
N
the scale at level “0”
Ionising radiation PS
Electromagnetic waves (gamma) or Protection System of the reactor
N4 series
particles (alpha and beta particles, PWR
Includes four 1450 MW reactors
neutrons) emitted with the decay of Pressurised Water Reactor
commissioned between 2000
radionuclides, which produce ions
and 2002 (two at Chooz and two
when passing through matter
at Civaux)
Irradiation
Exposition, intentional or accidental,
of an organism, substance or body
NAB
Nuclear Auxiliary Building
Q
QSPR
to ionising radiation NERT Quality, Safety and Risk Prevention
Nuclear Emergency Response Team Department (EDF)
IRSN
Institut de Radioprotection et de NPP
Sûreté Nucléaire (French Institute for
R
Nuclear power plant where there
Radiological Protection and Nuclear may be several reactors (for example,
Safety) there are two at Fessenheim and
Civaux, four at Bugey and Cattenom Radioactive contamination
and six at Gravelines) Presence of radioactive substances
L Nuclear fuel
Fissile material (capable of under-
on the surface or inside any environ-
ment. For humans, contamination
may be external (on the skin) or inter-
LP turbine going a fission reaction) used in a
Low pressure turbine cylinder reactor for initiating a nuclear chain nal (by inhalation or ingestion)
reaction. Radiological activity
M
Number of spontaneous disinte-
grations - or decays - occurring in
Maintenance
O atomic nuclei per unit of time. The
unit of activity is the becquerel (Bq)
Set of actions taken to maintain or Operator RCA
restore equipment to a specified state Physical or legal person operating a Radiation-controlled area
or one that is capable of ensuring a regulated nuclear facility and respon-
specified service sible for its safety, for example EDF RCCA
is the operator of pressurised water Rod Control Cluster Assembly
MCR
reactors (PWRs) in France
Main Control Room
45
Safety and radiation protection of the French nuclear power plant fleet in 2015
S T
SAB Unit outage
Safeguard Auxiliary Building Period during which a reactor is shut
Safety analysis down for refuelling and to perform
All technical reviews that evalu- inspection and maintenance opera-
ate measures for ensuring nuclear tions on the facility
safety in accordance with the risk
assessment
1300 series
Includes twenty 1300 MW reac-
tors commissioned between 1984
and 1993 (eight in the P4 subseries:
four at Paluel, two at Saint-Alban
and two at Flamanville; twelve
in the P’4 subseries: two at
Belleville-sur-Loire, four at Cattenom,
two at Golfech, two at
Nogent-sur-Seine and two at Penly)
SG
Steam generator
Sievert (Sv)
Unit used to estimate the biological
effects of radiation on an exposed
organism (taking into account its
nature and exposed organs). Since
this unit is very large, a submultiple of
the Sv, the millisievert (mSv), which
equals 10-3 Sv or one thousandth of a
sievert is often used. Equivalent dose
rate is also expressed in millisieverts
per hour (mSv/h).
The Sv has replaced the rem; 1 Sv
equals 100 rems
SIS
Safety Injection System; this safe-
guard system is activated in a loss of
coolant accident
46
FOR FURTHER INFORMATION:
IRSN
Nuclear Safety Division
BP 17 - 92262 Fontenay-aux-Roses Cedex FRANCE
Translation:
PROVENCE TRADUCTION
+33 (0)491 916 216
Graphical design:
www.grouperougevif.fr - ROUGE VIF
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COVER PHOTO
View of the cooling towers
of the Saint-Laurent-des-Eaux B
power plant
©IRSN
Head office:
31, avenue de la Division Leclerc
92260 Fontenay-aux-Roses
Registered in Nanterre under RCS B 440 546 018
Telephone:
+33 (0)1 58 35 88 88
Mailing address:
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