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MISSION

REPORT
2016

Enhancing Nuclear Safety

Safety and Radiation Protection


at Nuclear Power Plants in France
in 2015
IRSN'S POSITION
IRSN
Enhancing nuclear safety
IRSN is a public authority with industrial and commercial
activities set up in 2001. Its activities are defined in Law
2015-992 of 17 August 2015 on green growth energy
transition. It is supervised jointly by the Ministers of
Ecology, Research, Industry, Health and Defence.

A
s a public expert on nuclear and radiological risks, IRSN, through its
research, assessment and monitoring activities, evaluates the scientific
and technical issues relating to such risks. The scope of its activities both
in France and abroad is wide and varied, and includes the safety of nuclear
facilities, transport and radioactive waste, monitoring the environment and
the health of workers and patients, advice and response in the event of a radiological
risk, and human radiation protection in normal and accident situations. Its expertise
also comes into play in similar defence-related activities.

IRSN contributes directly to national policy in the field of nuclear safety, human and
environmental protection against ionising radiation, and the protection of nuclear
materials, facilities, and transport of radioactive materials against the risks of malicious
acts. In this area, it interacts with all the stakeholders concerned by these risks:
public authorities, particularly nuclear safety and security regulators, local authorities,
businesses, research organisations, associations, and civil society stakeholders and
representatives.

Another of its concerns is to keep the public informed by publishing the findings of its
work. Through its activities, IRSN is also involved in major public policies in other areas
such as research and innovation and occupational and environmental health.

IRSN has a workforce of some

1,800 employees
including many engineers, doctors, agronomists,
veterinarians, technicians, experts and researchers.

To carry out its work effectively, IRSN has a

budget of some €300 million


Safety and radiation
protection require continuous
vigilance on the part of all
As part of its activities, the French Institute for Radiological Protection and
those involved and can never
Nuclear Safety (IRSN) carries out a continuous technical watch on safety
be taken for granted. and radiation protection for civil basic nuclear installations and transport of
They must remain an radioactive materials for civilian use in France.
absolute priority to ensure
This work involves analysing significant events concerning these installations
continuous improvement.
and transport activities that are reported by licensees to ASN, the French
Nuclear Safety Authority. The purpose of this analysis is to draw lessons to
For IRSN, achieving this provide IRSN with additional feedback. IRSN carries out in-depth analysis of
goal implies constantly the most important events. It also performs a more general examination of
these events to highlight overall lessons and trends and to identify areas for
expanding knowledge
improvement that call for particularly close attention on the part of licensees.
gained from two The results of these overall analyses are presented in three mission reports:
complementary sources,
namely research and
careful analysis of national
“IRSN’s Position on Safety and Radiation Protection at Nuclear
and international operating
Power Plants in France”, a report published every year since 2008,
experience feedback. concerns the 58 nuclear pressurised-water reactors currently operated
Constantly improving by EDF.
knowledge in this way
is essential for performing
state-of-the-art nuclear
“Safety at Basic Nuclear Installations other than Nuclear Power
and radiological risk Plants: Lessons Learned from Significant Events”, a report pub-
assessments that accurately lished every two years since 2009, concerns nuclear fuel cycle facilities,
reflect realities in the field. research laboratories and reactors, radioactive waste treatment, storage
or disposal facilities, as well as facilities that have been shut down and
are currently undergoing clean-up or dismantling operations.

“Safety of the Transport of Radioactive Materials for Civilian


Use in France - Lessons Learned by IRSN from Analysis of
Significant Events”, a report published every two years since
2008, concerns the transport of radioactive materials for civil use
in France.

As risks relating to nuclear activities are a major concern for the French public,
as reflected in the annual IRSN Barometer on the perception of risks and safety,
these reports are intended to inform stakeholders and the general public to
improve their understanding of concrete issues in safety and radiation protec-
tion. With this in mind, the reports also address “general” or “cross-cutting”
topics where IRSN’s expertise has helped to enhance safety and radiation
protection.
Safety and Radiation Protection at Nuclear Power Plants in France in 2015
The French nuclear power plant fleet

Key events
2015

Main trends in 2015…

As part of its assessment activities, running, there were no events at associated with maintenance
IRSN makes use of the lessons Level 2 or above. non-quality, only a quarter of
Licensees of basic nuclear learned from significant safety- which were detected as part
installations must report to
related or radiation protection IRSN’s analysis identified the fol- of maintenance activities. The
ASN, the French Nuclear
Safety Authority, any events, particularly based on the lowing key points: detection times of these main-
significant safety or radiation reports sent by EDF to the ASN tenance non-quality events are
protection events within within two months of the event. › since 2007, the conditions for often too long;
48 hours of detection. conducting periodic tests have
Significant safety events Reduction in the been defined as part of the pro- › the number of deviations from
can considerably affect
number of significant ject to standardise operating authorised operating domain fell
facility safety. Significant
radiation protection events
safety events practices and procedures. This in 2015. In the last two years,
are liable to impair human reported in 2015 led to a reduction in the num- they have continued to be rela-
health through exposure to ber of significant safety events tively short: events of this type
ionising radiation. The reduction in the number of between 2010 and 2013 and are generally detected and cor-
significant safety events (Figure A) stability between 2013 and rected in less than five minutes
already observed in 2013 and 2014 2014; the figure rose again in on average. Most deviations from
continued in 2015 (down 7% com- 2015 because of errors in the authorised operating domain are
pared to 2014). The strategy used setting up of periodic test condi- connected with human error in
by EDF of analysing each signifi- tions. IRSN believes that the ben- the sensitive phases of manual
cant safety event in detail in order to efits of this approach have now control of the reactor from the
learn lessons in terms of identifying reached their limit. In addition, in control room;
the causes and defining the associ- 2015 the number of significant
ated corrective actions, seems to safety events resulting from fail- › an increase in the number of sys-
be bearing fruit in the long term. ure to carry out periodic tests at tem alignment errors was also
However, this hypothesis needs to the correct frequency continued observed in 2015; these errors
be confirmed in the coming years if to increase: this could be due to could have caused safety-related
other hypotheses, such as poorer a lack of care when scheduling systems to be unavailable. The
The number of detection of deviations, are to be periodic tests, tens of thousands most common errors concern the
significant safety discounted. Of the 604 significant of which must be carried out on choice of valve to operate, fail-
events each year safety events identified in 2015, 70 each reactor every year; ure to set the valve correctly and
fell 7% in 2015 were classified as Level 1 on the › a slight increase was observed operations that do not comply
compared to 2014. INES scale and, for the third year in 2015 in the number of events with the operating documents.

700
Number of
Level 0 events 633 614
600 562 575 569
Number of
Level 1 events
500
534
Number of
Level 2 events 400

300

Figure A 200
Variation in the
number of significant 100 100
safety events 80 85 77 70
71
reported between
©IRSN

0 0 1 1 0 0 0
2010 and 2015
2010 2011 2012 2013 2014 2015
Safety and Radiation Protection at Nuclear Power Plants in France in 2015
Key events 2015

140
Total number of significant
120 119 radiation protection events
112 110
104 INES Level 1
100 97
85 INES Level 2
80

60

40 Figure B
Variation in the number
20 of significant radiation
protection events
© IRSN

0 2 1 3 0 3 0 2 1 3 0 2 1 reported between
2010 and 2015
2010 2011 2012 2013 2014 2015

› the number of reactor fallback Level 2 on the INES scale (one sig- › a drop in the number of events
initiations required but not per- nificant radiation protection event connected with failure to comply
formed fell in 2015. at Level  2 and two at Level  1): with the monitoring frequency for
these three events involved skin radiological monitoring devices.
Reduction in the number contamination causing the regula- The number of
of significant radiation tory skin dose limit to be exceeded However, in 2015 there was an significant radiation
protection events or a quarter of the limit to be increase in the number of devia- protection events
reported in 2015 exceeded. The main reasons for tions related to dosimetry for for the year fell 5%
the reduction in the number of sig- personnel, particularly involv- in 2015 compared
The drop in the number of signifi- nificant radiation protection events ing failure to wear a dosimeter, to 2014.
cant radiation protection events in 2015 were: whether operational or passive,
reported in 2015 confirms findings which was already highlighted by
since 2013 (Figure B). Three sig- › a drop in the number of events IRSN in 2014.
nificant radiation protection events associated with access to
in 2015 were classed as Level 1 or orange zones;

Number of significant events:


what is the real significance
of this indicator?
For IRSN, the number of

Some key events


significant events does
not of itself serve as a
quantifying measure of good
in 2015... operating practices, and rise
or fall in this number cannot
be directly associated with
a variation in safety or
radiation protection levels
compared with previous
IRSN has identified two events To prevent the deterioration of the feeding the engineered safeguard
years.
that highlight the need to ensure reactor coolant seals2, creating systems would not be damaged Significant events are,
optimum operating conditions a break in the reactor coolant and would still be available. however, indicative of—and
for reactors. A brief summary of system, at least one of the fol- act as a warning of—issues
these events is given below. lowing two systems is needed: EDF is planning to reinforce the that need to be analysed
thermal barriers (devices requiring brackets in question; the work and understood with a
view to identifying relevant
Deviation from the availability of the CCWS for should be completed in 2018. In
strategies for improving
compliance at cooling the seals) or the injection the meantime, EDF must make plant safety and radiation
CPY-series of cold water into the seals. sure that shutdown of the reac- protection during operation.
900 MW reactors tor and the spent fuel pool to a
In the event of an earthquake, safe state3 is possible in case of
At the end of 2014, EDF the resulting partial loss of the an earthquake. The achievement 1. The CCWS is the component cooling
reported a deviation from com- CCWS would lead to the loss of shutdown requires a means of water system (see Chapter 1 of this
pliance involving the design of the CCWS section supplying providing the safety functions: report).
of the CCWS1 used for cool- the auxiliary systems, causing control of core reactivity, removal 2. There are three seals that ensure
ing some of the equipment in the two systems to shut down of the heat produced and con- there are no leaks between the reactor
coolant pump and the rotating shaft
CPY-series 900  MW reactors. and therefore a break in the reac- tainment of the radioactive mate- (see description of the three seals –
As a result, an earthquake could tor coolant system. The loss of rials (see Chapter 1 of this report). page 41 of the M public report on
cause some of the brackets sup- the CCWS would also lead to a PWRs for 2012).
porting the CCWS pipes to fail, loss of coolant in the spent fuel 3. Safe state: state in which the safety
rupturing the pipes. pool. However, the CCWS trains functions are assured in the long term.
Safety and Radiation Protection at Nuclear Power Plants in France in 2015
Key events 2015

©EDF – TRICASTIN NPP


not qualified to withstand an earth-
quake is guaranteed, which would
preserve the CVCS pumps.

Bugey 5
containment
leak test

The leak test carried out on the


containment of reactor 5 at Bugey
nuclear power plant in 2011, during
the third ten-yearly reactor safety
review, revealed a higher leakage
rate than previous tests. Although
the leakage rate observed during
the test meets regulatory criteria,
the increase indicates that the
Figure C containment is changing over
Setting up of mobile equipment for restoring time. ASN therefore laid down a
the water supply to the steam generators
requirement that the containment
should be leak tested again within
To control core reactivity, EDF con- that the mobile equipment to five years, rather than waiting until
siders that the injection of borated be used for restoring the supply the next ten-yearly leak test.
water from the safety injection to the steam generators and its
system accumulators is adequate. implementation did not meet all Pressure tests were carried out
To remove the residual heat from the necessary requirements. In during the reactor outage for
the reactor, EDF plans to restore addition to consolidation of the scheduled maintenance and refu-
the water supply to the steam above measures, IRSN felt that elling, which began at the end of
generators using mobile pump- EDF should be able to guarantee August 2015. These tests, which
ing equipment not used in current that one CVCS pump4 would work took place in October  2015,
procedures for abnormal or emer- properly; these pumps can be lost revealed that the containment’s
gency operation (Figure C). if the water they are drawing in is impermeability had deteriorated
To manage the spent fuel pool, no longer cooled by the CCWS. compared with the 2011 test.
EDF plans to use the Nuclear This would provide an additional
Emergency Response Team means of boration and high pres-
(NERT) set up as part of post- sure injection into the reactor cool-
4. The CVCS pumps Fukushima actions. ant system.
form part of the chemical
and volume control
system of the reactor. In
IRSN took the view that shutdown In response, EDF submitted a new
particular, they allow the as envisaged by EDF was possi- file (currently being examined by
high pressure injection ble, but that the demonstration IRSN) in which it asserts that, in
of borated water into the
reactor coolant system (see that reactivity could be controlled an earthquake, the functionality
Chapter 1 of this report). needed to be substantiated and of the automatic control systems

Figure D Reactor containment


Likely location of the
source of the leak
Metal protective plate covering joint

Sealant on joint

Joint filled with petroleum wax


Cylinder

Containment concrete

Metal liner
©GEORGES GOUÉ/IRSN

Concrete of the base slab


of the internal structures

Foundation raft
Safety and Radiation Protection at Nuclear Power Plants in France in 2015
Key events 2015

This increase in the leakage rate is protective metal plate. the joint should be filled with
thought to be caused by localised The removal of the petroleum wax petroleum wax, which would not
deterioration of the metal liner of enabled almost all of the metal totally prevent the corrosion of
the containment, which is approx- liner around the joint to be exam- the metal liner. EDF concluded
imately 6 mm thick. On the basis ined using an endoscope camera, that it was necessary to replace The aim of the periodic
of the tests and investigations but this did not reveal any defects the wax with a more fluid prod- safety reviews that
carried out, EDF believes that a or holes in the liner. These inspec- uct that could be topped up, and have been carried out
likely source of leaks is the area at tions are complicated and impre- would more effectively prevent air on power reactors
the bottom of the reactor building, cise because they are carried and water ingress and therefore in France for several
where the base slab of the inter- out in a tight space; the images the risk of corrosion. In 2016 IRSN decades is to guarantee
nal structures meets the truncated obtained are sometimes difficult will assess the new technical solu-
the highest standards
part of the containment cylinder to interpret because of the petro- tion proposed by EDF, particularly
of safety at facilities.
(Figure  D). This joint, which is leum wax residues. its ability to restore the contain-
approximately two centimetres ment’s impermeability in an effec-
thick and one metre deep, is filled At the stage the investigations tive and durable way.
with a petroleum wax enclosed had reached by the end of 2015,
by sealant and covered with a EDF was questioning whether

Continuous improvement
of reactors...
A periodic review consists of:
➔ an examination to check that
The 58 reactors operated by EDF and presented to the Advisory plants: IRSN analysed the the condition of the facility
in France are highly standardised: Committee for Reactors: appropriateness and adequacy complies with the safety
they have the same reactor system of the organisational measures baseline and the regulations
(they are all pressurised water reac- › Guidelines for the studies to be proposed by EDF as part of its in force; this examination
tors or PWRs), their nuclear steam carried out for the fourth ten- strategy to improve the radiation is used to deal with any
compliance gaps detected;
supply system is built by the same yearly reactor safety reviews of protection of workers;
➔ a safety review intended
constructor; and they have the 900 MW reactors: the examina- to bring the safety level
same industrial architect, which is tion looked at the programme › Controlling  the activities sub- of existing reactors up to
also a licensee. The PWRs, split of action for the fourth ten- contracted by EDF at PWRs in that of the most recent
into three series (Figure E), there- yearly periodic safety reviews operation: IRSN’s analysis looked ones where possible; the
fore share the same design and of thirty-four 900 MW reactors, at the measures taken by EDF to safety review may prompt
EDF to revise its reference
operating basis. the first of which will take place control the risks associated with
documents;
in mid-2019; the maintenance of its reactors
➔ the deployment of
Chapter  4 of this report pre- carried out by subcontractors. improvements resulting
sents three important themes, › Optimising the radiation protec- from the safety review.
which IRSN assessed in 2015 tion of workers at EDF’s power

900 MW 1300 MW 1450 MW

CP0 SERIES CPY SERIES P4 SUBSERIES P’4 SUBSERIES N4 SERIES

Fessenheim CP1 TYPE Paluel Cattenom Chooz B


Bugey Tricastin Saint-Alban Belleville-sur-Loire Civaux
Dampierre-en-Burly Flamanville Nogent-sur-Seine
Gravelines Penly
Blayais Golfech

CP2 TYPE
Saint-Laurent-des-
Eaux B
Chinon B
©IRSN

Figure E
Cruas
Three power levels
CONTENTS

1 Nuclear power plants in operation in France 2

Overall assessment of safety and radiation protection


performance of nuclear power plants in operation 6

2 Information related to event reporting 7


Operating safety: main trends 8
Radiation protection: main trends 15

Events, incidents and anomalies 22

3 Shutdown of Fessenheim reactor 1


following a water leak in the turbine hall 23
Worker radioactive contamination incident
at the Blayais NPP 25
Uncontrolled cooling of Cattenom reactor 1
during restart 28
Repair of fuel assemblies at the
Nogent-sur-Seine NPP 31

Significant upgrades 34

4 900 MW reactors: guidelines of the periodic review


associated with the fourth ten-yearly reactor safety reviews 35
Optimisation of worker radiation protection
in nuclear power plans 38
Control of subcontracted operations in operating reactors 41

GLOSSARY 44

Words in underlined italics preceded by M indicate active links


in the interactive version available at www.irsn.fr

1
1 Nuclear power plants
in operation in France

The nuclear power plants One specific feature of the French


currently in operation in France NPP fleet is its standardisation,
comprise a total of 58 pressurised with many technically similar
water reactors (PWRs), referred reactors spread over 19 nuclear
to as “second generation”, by sites (Figure 1.1). Each site
comparison with the European includes two to six PWRs.
Pressurised Water Reactor The nuclear reactor fleet is divided
(EPR), which is currently under into three series according to
construction and part of the electrical power output:
“third generation”. › The 34 reactors in the 900 MW
Figure 1.1
Location of PWRs
series include six in the CP0
in France series (two at Fessenheim and
four at Bugey) and 28 in the CPY
series (four at Tricastin, six at
Gravelines, four at
Dampierre-en-Burly, four at
Le Blayais, four at Chinon, four at
Cruas and two at
Saint-Laurent-des-Eaux).
› The 20 reactors in the 1300 MW
series are subdivided into two
trains, those in the P4 train (four
at Paluel, two at Saint-Alban and
two at Flamanville) and those in
the P’4 train (two at
Belleville-sur-Loire, four at
Cattenom, two at Golfech, two
at Nogent-sur-Seine and two at
Penly).
› The four reactors in the 1450 MW
series, also referred to as the N4
series (two at Chooz and two at
Civaux).

The rest of this chapter provides


a relatively general and simplified
description of the main components
Reactor power 900 MW 1300 MW 1450 MW 1650 MW (EPR under
construction) of the PWRs operating in France
Number of reactors per site 1 reactor 2 reactors 4 reactors 6 reactors to provide a basis for
understanding this report.
Safety and Radiation Protection at Nuclear Power Plants in France in 2015
Nuclear power plants in operation in France

1
2
General layout 3

B
roadly speaking, (until it is loaded into the reactor) Conventional island 4
a nuclear reactor and spent fuel (until it is trans-
consists of two ferred to the reprocessing plant); ›› The conventional island equip-
parts (Figure 1.2): ment converts the steam gen-
the “nuclear island”, ›› the safeguard auxiliary build- erated by the nuclear island
where nuclear fis- ing and electrical equipment into electricity and supplies this
sion produces heat, and the “con- rooms (SAB/BL), with the main electricity to the transmission
ventional island”, where that heat engineered safeguard systems system. The main parts of the
is transformed into electric current, located on the lower level of conventional island are:
and where the facility cooling sys- the building and the electrical
tem is also located. equipment rooms (control room ›› the turbine hall, which houses
and operations facilities, electri- the turbine generator (this con-
Nuclear island cal power supplies, and the I&C verts the steam generated by the
system of the reactor) on the nuclear island into electricity) and
In 1300 MW reactors, the nuclear upper level; its auxiliary systems;
island primarily includes:
›› the nuclear auxiliary building ›› the pumping station, which
›› the reactor building (RB) (NAB), which houses the auxil- cools the facility through the heat
which houses the actual reac- iary systems required for normal sink (river or sea) - this is known
tor and the entire reactor cool- reactor operation; as once-through cooling;
ant system, as well as some of
the systems that ensure reactor ›› two physically separate build- ›› a cooling tower, if a closed-loop
operation and safety; ings, each housing a diesel gen- cooling system is used.
erator (backup electrical power
›› the fuel building (FB), which supplies);
houses, in particular, the facilities
for storing and handling fresh fuel ›› an operations building.

NUCLEAR ISLAND CONVENTIONAL ISLAND

Electrical building
and safeguard Reactor coolant system
Secondary system
auxiliaries Tertiary system (cooling)

Reactor building
Turbine hall
Fuel Steam
generator
building Turbines

Power generator
Cooling tower
Pressurizer Control room

Reactor
Reactor coolant
vessel pump
Condenser

Nuclear auxiliary Generator building


building

Operations building Heat sink

Figure 1.2 ©DIDIER JACQUEMAIN/IRSN

General diagram of a pressurised water


reactor (1300 MW or 1450 MW)
and its main systems

3
Safety and Radiation Protection at Nuclear Power Plants in France in 2015
Nuclear power plants in operation in France

Description of a pressurised water reactor


Reactor core approximately four metres high towards heat exchangers (steam

T
(this depends on reactor power), generators), where the reac-
he reactor core is are made of zirconium alloy tubes, tor coolant transfers some of its
made up of fuel also called cladding. Pellets meas- energy to the secondary systems
assemblies. Each uring 8.2 mm in diameter, and before it is returned to the core.
fuel assembly made of uranium dioxide (UO2) or A tank (pressuriser) connected
includes 264 fuel a mix of uranium and plutonium to a coolant loop allows the water
rods, 24 tubes that oxides ((U,Pu)O2) are stacked to expand, due to its dilation, and
may contain rods from a control rod inside the rods, and make up the controls the pressure (normal
Figure 1.3 assembly and an instrumentation nuclear fuel. The fuel assemblies operating pressure = 155 bar) to
Vessel of a 900 MW reactor tube. The fuel rods, which are are partially renewed during sched- maintain the heated water (in liq-
uled reactor outages, which occur uid form) at a temperature of more
every 12 to 18 months. than 300°C in the reactor coolant
Reactor
vessel head
The core is placed inside a carbon system.
steel reactor vessel (Figure 1.3)
which has a stainless steel liner and The secondary systems convert
Control rod a head that is removed for refuelling the thermal energy produced by
guide tubes Upper operations. the core into electricity. The (radio-
structure
active) water in the reactor coolant
Cold water Reactor coolant system system transmits some of its heat
Hot water
ingress and secondary systems to the (non-radioactive) water in the
outlet
(Figure 1.4) secondary systems in the steam
generators; this forms steam,
Core barrel The reactor coolant system called secondary steam, which
removes the heat released in the expands in a turbine coupled to a
Fuel reactor core through pressurised generator. On leaving the turbine,
assemblies
water circulating in the coolant the steam is cooled in a condenser.
Reactor loops. The condenser tubes are cooled
vessel Each loop is connected to the either using water drawn from a
reactor vessel and equipped with river or the sea (once-through cool-
a pump (reactor coolant pump), ing), or via a tertiary loop where
which circulates the heated water water is cooled by air in cooling
Lower in contact with the fuel assemblies towers (closed loop).
structure
Vessel bottom
head
©DIDIER JACQUEMAIN/IRSN

Main steam relief train

Pressure relief valves


(into the atmosphere)
Turbine steam supply

Pressure Generator
relief valves High pressure
Steam
Steam turbine
Low pressure
generator turbine
(SG) Electric
Turbine bypass Condenser grid
Water
Pressuriser Main feedwater system (MFWS)
Secondary
system

Emergency
feedwater system
(EFWS)
Reactor Coolant loop
vessel
Cooling system (heat sink)
Turbine-driven
feedwater
Reactor pump
coolant
Reactor coolant pump
system (RCS)
Chemical and volume Check valve
Figure 1.4 control system (CVCS) Valve
Main components of the reactor
Valve
coolant system and the secondary
systems ©DIDIER JACQUEMAIN/IRSN

4
Safety and Radiation Protection at Nuclear Power Plants in France in 2015
Nuclear power plants in operation in France

1
Containment corrosion product content ›› the fuel pool cooling and 2
building of the water; purification system (FPCPS),
the functions of which include 3
The containment building (or ›› the residual heat removal removing the residual heat from
reactor building) houses the system (RHRS), which, during the fuel assemblies stored in the 4
reactor coolant system, part of reactor shutdown, removes the spent fuel pool;
the secondary systems, includ- residual heat produced by the
ing the steam generators, and a fuel assemblies in the reactor ›› the ventilation systems,
number of safety and operations vessel and prevents the temper- which play a critical role in the
auxiliary systems. ature of the water in the reactor containment of radioactive
coolant system from rising. materials by placing the rooms
The reactor building is com- under varying degrees of nega-
posed essentially of a concrete The function of the engineered tive pressure and filtering aero-
cylinder, topped with a concrete safeguard systems is to control sols prior to release;
dome (the roof of the building), accident situations and limit their
forming a strong barrier built to consequences, in particular radio- ›› fire protection systems;
leaktightness specifications. It active release to the environment.
prevents radioactive materials ›› the instrumentation and
from escaping into the outside The main engineered safeguard control system and electri-
environment and protects the systems are: cal systems.
reactor against external hazards.
It is designed to withstand pres- ›› the safety injection system
sures reached during design- (SIS), which injects borated
basis accidents (4 to 5 bar water into the reactor core,
absolute) and remain leaktight in particular in the event of a
under these conditions. The loss of coolant accident, to halt
concrete walls rest on a concrete nuclear reactions and maintain
foundation raft which forms the an adequate water inventory in
base of the building. the reactor coolant system;

Main auxiliary systems ›› the containment spray sys-


and engineered tem (CSS) which, in the event
safeguard systems of an accident leading to a
(Figure 1.5) significant increase in pres-
sure in the reactor building,
The auxiliary systems contribute reduces the pressure and thus
to basic safety functions (control- maintains containment integ-
CSS
ling core neutron reactivity, remov- rity. The system is also used
ing heat from the reactor coolant to remove radioactive aerosols
system, containing radioactive that may be released into this
materials and protecting people containment; Reactor
containment SG
and the environment from ionis-
ing radiation) both during normal ›› the steam generator emer- MFWS
operation at power and when the gency feedwater system
Refuelling water
reactor is shut down or restarted. (EFWS), which cools the water storage tank
in the reactor coolant system (RWST) EFWS
The main systems concerned are: if the main feedwater system
(MFWS) is unavailable.
›› the chemical and volume Reactor
vessel
control system (CVCS), which: Other systems
adjusts the boron concentra- SIS RHRS
CVCS
tion in the water in the reac- Other reactor safety-related sys-
tor coolant system by adding tems include:
demineralised or borated
water according to variations ›› the component cooling water CSS
Sump Sump
in reactor power; system (CCWS), which cools CCWS
adjusts the water inventory some of the safety-related
in the reactor coolant system equipment in the CVCS, SIS, ©DIDIER JACQUEMAIN/IRSN
ESWS
according to temperature CSS and RHRS and ventilation
Heat sink
variations; systems;
maintains the water quality
Figure 1.5
in the reactor coolant sys- ›› the essential service water
Main auxiliary and engineered
tem by injecting chemical system (ESWS), which cools safeguard systems
substances to reduce the the CCWS via the heat sink;

5
2 Overall assessment of safety and
radiation protection performance
of nuclear power plants in operation

Information related to event reporting


Operating safety: main trends
Radiation protection: main trends

The safety of a nuclear reactor is based on its design and the


quality of its construction; the conditions under which it is
operated constitute a determining factor in ensuring a continuous
satisfactory level of safety and of radiation protection.
IRSN assessment of safety and radiation protection performance
at EDF’s nuclear power plants (NPPs) is based on analysis of a large
amount of data obtained through continuous monitoring of reactor
operation. Data relative to events and incidents affecting foreign as
well as French nuclear facilities form one of the key sources
of experience feedback from which lessons can be learned.
For an overall perspective on operating safety and radiation
protection at EDF NPPs, IRSN has developed tools and methods for
analysing operational experience feedback, including indicators it
has established itself (M refer to the 2007 IRSN public report, page
10). These tools contribute to the identification of both general
and reactor-specific trends and any deviations in safety and
radiation protection performance.
After some information related to event reporting, the next
two sections present the main lessons to be drawn from IRSN's
overall assessment of safety and radiation protection
performance for 2015.
Safety and radiation protection of the French nuclear power plant fleet in 2015
Overall assessment of safety and radiation protection performance of nuclear power plants in operation

1
2
Information related to event 3
reporting 4

Significant events circulated to the IRSN, must pro- defines its own criteria for identify-
and events vide information that was not yet ing events of interest.
of interest available when the event was first

T
reported; in particular, it must pre- Events of interest may be requali-
he operator of a sent the sequence of the event fied as significant events after
basic nuclear facil- and the analysis of its causes and analysis.
ity is required to its impacts, along with planned
report any incident measures, in particular technical INES scale
occurring in its and organisational, for preventing
facility to ASN, the its recurrence. The International Nuclear and
French Nuclear Safety Authority, Radiological Event Scale (INES),
whether it resulted in radiologi- Dealing applied internationally since 1991,
cal impact or not, if it meets the with events was originally used to rate events
reporting criteria defined in the of interest occurring in nuclear power plants;
M ASN guide dated 21 October it has since been extended and
2005, applicable since 1 January Events outside the scope of the adapted to cover all nuclear and
2006. reporting criteria are recorded radiological events occurring in
by the facility operator as part civil nuclear facilities.
Events meeting any of the ASN of experience feedback. These
guide reporting criteria are con- events of interest are not of suf- This scale, adopted by more than
sidered significant in the areas of ficient immediate importance 70 countries, is intended to help
safety of facilities, radiation pro- to justify individual analysis, but the media and the general pub-
tection of workers and members their recurrence may be a sign of lic understand the significance of
of the public, or the environment; a problem necessitating in-depth nuclear incidents and accidents in
some events may be classified as analysis. The information related terms of safety. It has seven levels
significant according to criteria to these events is available on (Figure 2.0).
defined for one or more of these ASN request to basic nuclear
areas. The term “significant safety facility inspectors and to IRSN. Events related below scale/level 0
event” (SSE) refers to events with For each of the areas of safety, concern deviations from normal
a potentiallysignificant impact on radiation protection and envi- operation of the facilities; they
NPP safety. The term “signifi- ronment, the facility operator have no safety significance.
cant radiation protection events”
(SRPE) refers to ionising radiation
exposure events posing a poten-
tial threat to the health of exposed
persons.
Major accident
Reporting Serious accident
of significant Accident with wider
consequences
events
Accident with local
consequences
A significant event is reported
using a form included in the ASN Serious incident
reporting guide; the completed
form is transmitted to ASN and Incident
IRSN. Except for recognised
emergency situations, significant
events must be reported within Anomaly
two working days of detection.
The reporting entity must then
©GEORGES GOUÉ/IRSN.
submit a detailed report of the BELOW SCALE/LEVEL 0
event (significant event report) NO SAFETY SIGNIFICANCE
to ASN within two months of the Figure 2.0
initial report. The detailed report, The INES scale severity levels

7
Safety and radiation protection of the French nuclear power plant fleet in 2015
Overall assessment of safety and radiation protection performance of nuclear power plants in operation

The overall assessment conducted by ASN with IRSN that are identified and highlight
conducted by IRSN support in nuclear power plants, the areas that would merit more
and the information obtained from thorough review by EDF.
Significant events are analysed EDF reactor operation monitoring
as part of the general review of and from certain events of interest For 2015, the IRSN position on
experience feedback from NPPs. for safety and radiation protection. the safety and radiation protec-
Each significant event is reviewed tion trends of the operating NPPs
by IRSN and discussed at techni- The assessment is based on was the subject of a notice to
cal level between EDF and IRSN in experience feedback tools and ASN – no. 2016-00271.
order to identify lessons at national analysis methods developed
and even international level. by IRSN, including indicators
intended for overall assessment of
The overall assessment of expe- changes in factors contributing to
rience feedback by IRSN takes facility safety and worker radiation
account of all significant safety- protection; these indicators can-
related and radiation protection not determine the causes of the
events reported by EDF, as well changes, but they throw light at
as all reports on the inspections macroscopic level on the trends

Operating safety: main trends

The annual number of significant safety events concerning EDF reactors fell by 7%
in 2015. In 2015 again, half of these significant events involved non-compliance with
the operating technical specifications. Furthermore, the quality of the maintenance
activities was not at the required level, one reason being often-incomplete risk
analysis. Improved control of these activities consequently remains a major
objective for EDF. Inspections in 2015 also showed a habituation to deviation
which necessitates a firm reaction by the plant operators in order to maintain the
conformity of the facilities.

The reduction compared with a little more than will have to be confirmed over the
of the number of SSEs 11 in 2014, 12 in 2013 and 12.5 coming years, if only to set aside
observed since 2013 in 2012. The method deployed other possibilities such as less
continued in 2015 by EDF for in-depth analysis of effective detection of deviations.

I
each SSE, in order to draw les-
n 2015, 604 significant safety sons from them in terms of identi- Of the 604 SSEs reported in
events (SSE) were reported fication of causes and definition of 2015, 70 were rated at level 1
by EDF (Figure 2.1): thus, on the associated corrective actions on the INES scale and, for the
average about 10 SSEs were seems to be bearing fruit last- third consecutive year, no event
reported for each reactor, ingly. However, this assumption was rated at level 2 or higher.

700
Number of
level 0 SSEs 633 614
600 575 569
Number of 562
level 1 SSEs 534
500
Number of
level 2 SSEs
400

300

200
Figure 2.1
Number of SSEs reported 100 80 71 100 85 77
between 2010 and 2015 70
(counted since 2012 using the
©IRSN

0 0 1 1 0 0 0
report reception date)
2010 2011 2012 2013 2014 2015

8
Safety and radiation protection of the French nuclear power plant fleet in 2015
Overall assessment of safety and radiation protection performance of nuclear power plants in operation

1
For IRSN, the number of event technical specifications (crite- and conditions of each periodic 2
reports can be indicative of issues rion 3). Criterion 10 was the sec- test) and compliance with the
that need to be understood and ond criterion most used by the criteria set out in the general 3
analysed as warning signals in plant operators (28% of the operating rules are crucial. Since
order to identify relevant pre- SSEs). The events defined by 2007, the periodic test conditions 4
ventive actions contributing to the other eight criteria accounted have been drawn up as part of
improvement of plant safety. The for 22% of the total number of the operating practices and pro-
number of significant events can- reported SSEs. cedures standardisation project Periodic tests are intended
not on its own serve as a quanti- (M refer to the 2013 IRSN pub- to monitor the in-service
fying measure of good operating Trend analysis of the safety indi- lic report, page 28). After a trial availability of safety-related
systems or equipmwent,
practice applied to the operating cators by IRSN in 2015 highlights period, this new approach led to a
including all essential
NPPs. Variations in this number a certain typology described in reduction in the number of events equipment needed to ensure
cannot be linked directly with a detail below. between 2010 and 2013 and sta- proper implementation
variation in safety level. bility between 2013 and 2014; an of emergency operating
Increase in the number increase was observed in 2015, procedures. A system or
Breakdown of the number of of SSEs related due to errors in the conditions for equipment item is reported as
available if all the associated
SSEs in 2015 by reporting cri- to periodic tests performing periodic tests (13 in
periodic tests have been
terion (Figure 2.2) shows that 2014 and 19 in 2015) (Figure 2.3). completed when required and
half of the SSEs involved non- The definition of the periodic test IRSN considers that the benefit of with satisfactory results.
compliance with the operating schedule (including the periodicity the new approach seems to be

Figure 2.2
Number of SSEs by reporting
criterion in 2015

3% 50%
SSE 2 SSE 3

8%
SSE 1
©IRSN

The reduction of
28%
the number of SSEs
SSE 10 observed in 2013
and 2014 continued
in 2015.
4%
SSE 9
6%
1% SSE 6
SSE 8

The ten criteria for reporting significant safety events (SSE)

SSE 1 Automatic reactor trip


SSE 2 Activation of an engineered safeguard system
SSE 3 Non-compliance with operating technical specifications
SSE 4 Internal or external hazard
SSE 5 Malicious act (or attempt) potentially affecting facility safety
SSE 6 Transition to fallback state in accordance with operating technical specifications or emergency operating procedures
in response to unexpected plant behaviour
SSE 7 Event that caused or could cause multiple failures
SSE 8 Event or anomaly specific to the main primary or main secondary cooling system, or pressure vessels in systems
connected to them, resulting or potentially resulting in an operating condition that was not considered during design
or is not covered by existing operating procedures
SSE 9 Design, manufacturing, installation or operating fault concerning functional systems and equipment not covered
by criterion 8, resulting or possibly resulting in an operating condition that was not considered at the design stage
and is not covered by design basis conditions and existing operating procedures
SSE 10 Any other event likely to affect the safety of the facility and considered significant by the licensee or ASN

9
Safety and radiation protection of the French nuclear power plant fleet in 2015
Overall assessment of safety and radiation protection performance of nuclear power plants in operation

Non-compliance with periodicity


Errors in conditions for performing periodic tests
40

35

30

25

20
Figure 2.3
15
Change in number of SSEs
due to non-compliance 10
with periodicity or errors
in the conditions for 5
performing periodic tests

©IRSN
0
between 2009 and 2015
2009 2010 2011 2012 2013 2014 2015

reaching its limits; EDF must be times to detection of anomalies by operations, during both prepara-
vigilant on this point. EDF: 50% of MNQs are detected tion and execution. Nevertheless,
Weak signals: information within one month, 22% of MNQs the results are not yet at the
that announces a change Also in 2015, the number of SSEs have a latency between one and required level, in particular
in trend and which must due to non-compliance with peri- six months and 8% of anomalies because too many such events
trigger an analysis of odic testing continued to increase are still present after three years originate in an often-incomplete
additional information in (29 in 2015, 27 in 2014, compared (Figure 2.5). For IRSN, the detec- risk analysis.
order to confirm it and
with 20 in 2013) (Figure 2.3): tion time is still too long.
enable introduction of
corrective actions.
this may result from a decrease Stability of the number
in vigilance in periodic test plan- In addition, only a quarter of of deviations from
ning. However, this conclu- MNQs are detected during main- the authorised
sion must be tempered by the tenance operations, mainly dur- operating domain
large number of periodic tests ing requalifications; the remaining
that must be performed on three-quarters are detected by In 2015, the number of devia-
a reactor (several tens of thou- chance, i.e. not during mainte- tions from the authorised oper-
sands per year). Nevertheless, nance operations, for example ating domain returned to its 2012
it is important that the periodic during normal control operations. level: only just over thirty events
tests be carried out in accord- involved unintentional devia-
The number of ance with their schedule, in For IRSN, the increase in the tion beyond the limits assigned
maintenance non- order to ensure compliance number of MNQs and the low to physical parameters in the
qualities remains with the safety demonstration. detection rate of MNQs by main- authorised operating domain
high, and EDF must According to IRSN, plant opera- tenance activities reveal deficien- (Figure 2.6).
continue its actions tors must check the scheduling cies in taking account of weak
of the periodic tests and identify signals. This gives an average of 0.5 SSE
intended to reduce
and implement the measures per reactor per year. It should be
the number of
preventing scheduling errors. In view of the safety issues asso- noted that, over the last two years,
observed deviations.
ciated with MNQs, for several the durations of deviations from
Inappropriate years EDF has been undertak- the authorised operating domain
maintenance or ing actions intended to improve have remained short: such events
equipment the reliability of maintenance are detected and corrected in less
modification actions
Maintenance non-quality
(MNQ) concerns errors
After a fall in the number of main-
committed during Figure 2.4
equipment maintenance tenance-related events observed Number of MNQ SSEs during maintenance or equipment
work (insufficient torqueing, in 2014 (88 events), a small modification operations between 2013 and 2015
inappropriate spare part, rebound was observed in 2015
160
part fitted the wrong in the number of events related
way round, etc.). This to maintenance non-quality 140 Number of maintenance
indicator records the non-quality SSEs
(MNQ) (93 events) (Figure 2.4). 120 for IRSN
number of events for which
subsequent analysis by the EDF must consequently continue 100
plant operator revealed an its actions intended to reduce the
80
error of application of the number of deviations observed.
operating documents or 60
non-compliance with good 146
Maintenance non-quality 40 93
practice in a maintenance 88
detection times too long 20
operation. This error is
©IRSN

the source of an anomaly 0


in the facility. An important aspect of the MNQs
analysed by IRSN concerns the 2013 2014 2015

10
Safety and radiation protection of the French nuclear power plant fleet in 2015
Overall assessment of safety and radiation protection performance of nuclear power plants in operation

1
60 2
56 %
50
3
40
4
Percentage

30

20 22 %

10
6 % 8 % Figure 2.5
5 %
2 % MNQ detection
©IRSN

0
latency
less than 1 month 1 to 6 months 7 to 12 months 13 to 25 months 25 to 36 months more than
36 months

than five minutes on average over The team running the test, which The water spray valves in the pressuriser
the operating NPPs. had never carried out this oper- are controlled by the pressuriser pressure
In most cases, deviations from ation, made a mistake when control system in order to maintain the
the authorised operating domain adjusting the stop, even though pressure in the reactor coolant system at a
involve overshoot/undershoot of the operation file was adequate: pre-set value. They are never fully closed:
a stop ensures a continuous spray flow rate.
primary coolant pressure and the consequence of this error was
A periodic test by the operations department
temperature limits. The main that the spray valve could not
makes sure that, when the valve is on its stop,
causes are related to human close fully after its actuation. After the flow rate is sufficient to supply water spray
error during sensitive phases of debriefing with the team leader, in the pressuriser.
manual control of the reactor from the periodic test of Operations
the control room. was declared satisfactory.

Example of a deviation On 4 June 2015, a periodic test


from authorised of the spray valves, consisting in
operating domain opening then closing both of the
One such event in 2015 was par- valves, was carried out. Following
ticularly notable. It occurred at this test, the spray valves did not Deviations from the authorised
the Dampierre-en-Burly nuclear close fully, resulting in a decrease operating domain are detected and
power plant, following a main- in reactor coolant system pres-
corrected in less than five minutes
tenance non-quality, leading sure and deviation from the
on average over the NPP fleet.
to deviations from the domain authorised domain (pressure
and necessitating fallback of below the low limit). Investigations
reactor 2. incriminated the spray valves.
Fallback was initiated in applica- The authorised operating domain includes
On 20 May 2015, during restart tion of the procedure to be fol- various operating modes ranging from reactor
of reactor 2, the periodic test lowed stipulated by the operating shutdown to power operation. Each operating
mode is associated with technical operating
of Operations was unsatisfac- technical specification.
specifications that define all the operating
tory, necessitating readjust- requirements and limits to be observed
ment of the stops of the water (pressure, temperature, boron concentration,
spray valves in the pressuriser. water level, etc.) and all the essential
equipment required to maintain the reactor
in a safe state in accordance with safety
demonstration criteria.
It is strictly forbidden for operators to
70 deliberately deviate from a reactor’s current
authorised operating mode without meeting
60 the applicable requirements for changing
the reactor state. In the event of inadvertent
50 deviation from an operating mode, the operator
must take all necessary measures to return the
reactor to its initial state or to return to
40 a correct situation as soon as possible.

30

20 Figure 2.6
Trend in the number of inadvertent
overshoots of physical parameters
©IRSN

10
between 2010 and 2015.
2010 2011 2012 2013 2014 2015

11
Safety and radiation protection of the French nuclear power plant fleet in 2015
Overall assessment of safety and radiation protection performance of nuclear power plants in operation

Several deviations from the system alignment tasks must


domain occurred during the reac- be performed by technicians in
tor fallback. The shift crew con- the rooms containing the equip-
sidered that the normal operating ment, which makes it difficult for
procedures would not enable the operators in the control room
compliance with reactor cool- to monitor and immediately test
ant system pressure limits and their actions. In view of this situa-
decided to apply the abnormal tion, EDF has implemented action
operating procedures. At noon plans, without any real progress
the next day, the reactor had observable at present.
reached the fallback state and the
crews resumed the normal oper- 2015 saw a significant decrease
ating procedures. This event was in the number of alignment fail-
rated Level 1 on the International ures managed by administrative
Nuclear Event Scale. lockouts, from around twenty
events to less than fifteen events
The management of the for 2015. The downward trend is
Dampierre-en-Burly NPP has a positive point, as administra-
implemented actions to prevent tive lockouts are a strong line of
recurrence of this event, in par- defence during operation of an
System alignment consists, for example, ticular training courses for the NPP: any omission or error in
in opening or closing valves and switching
personnel involved. The operation the application or removal of an
equipment on or off to create a circuit suitable
for performing the functions required file and the diagrams have been administrative lockout generates
in a specific operating state. System alignment improved, and an operational risks, as some systems or protec-
may be necessary in order to perform experience feedback analysis tions might not be able to fulfil
maintenance work, test a system to ensure its sheet describing the adjustment their function.
availability, or change the reactor state. It is of the valve stops for future oper-
carried out tens of thousands of times each
ations has been drafted. Reduction of the number
year at facilities in France.
of fallback initiations
Increase in the not performed
number of
alignment errors The annual number of fallback
initiations (Figure 2.7) demon-
Despite several local and strates the impact of operation
national action plans, the num- contingencies that require reac-
ber of SSEs reported following tor fallback in application of the
Administrative lockouts are physical lockouts, i.e. alignment errors increased by operating technical specifications
padlocks and chains installed on the equipment. almost 30% between 2013 and (OTS) in order to maintain satis-
2015, from 36 in 2013 to 46 in factory safety levels.
2015. These events could have
resulted in unavailability of s reac- A fallback initiation that is not per-
tor systems, including safeguard formed is a noncompliance with
systems. the OTS, and may be due to vari-
ous reasons: incorrect diagnosis
The most common errors include of the detected deviation, time
errors in the choice of valve to allowed for restoring compliance
operate, failure to set the valve elapsed, or conflict between facil-
Fallback initiation correctly and operations that do ity safety and availability.
Any failure or sign of malfunction affecting
not comply with the operating The annual number of reactor
safety-related equipment is detected by documents. One of the difficul- fallback initiations not performed
monitoring carried out while the reactor ties in system alignment tasks decreased, four in 2015 com-
is in operation. The operating technical is that the representation of the pared with eight in 2014. Three
specifications require the plant operator to state of the facility available to the of the four fallback initiations not
return the reactor to a safer state (fallback
technicians assigned to the tasks performed in 2015 were identi-
state) than when the anomaly was detected,
is fragmented and is not updated fied as events of particular inter-
depending on the seriousness of the situation.
Fallback initiation is the first of the operations in real time. est from the IRSN point of view:
designed to bring the reactor to the fallback
state. It is preceded by a period called the The preparation of an alignment ››two for the organisational
“initiation period” which enables the plant operation and constant commu- aspect: a large number of
operator to either resolve the anomaly or nication between the technicians organisational lines of defence
implement palliative measures to maintain
and the control operators play a did not operate;
the reactor in its initial state, or prepare
fallback if the anomaly cannot be resolved or determining role in successful
compensated for within this period. completion of alignment tasks. ››one related to a safeguard func-
However, the large majority of tion: unavailability of automatic

12
Safety and radiation protection of the French nuclear power plant fleet in 2015
Overall assessment of safety and radiation protection performance of nuclear power plants in operation

1
isolation of the water reserve was being restarted, these two the switchgear involved to fire. 2
(RWST of the reactor build- valves were not actuated. The inspection identified defi-
ing and fuel building fuel pool The analysis of the causes of this ciencies in the assimilation of the 3
cooling and purification system) event provided evidence of inad- 2006 experience feedback, which
on a safety injection signal in equate preparation and control of would have enabled the plant 4
recirculation phase. the maintenance operations car- operator to identify the activity as
ried out and revealed the risks sensitive and to define appropri-
Notable events related to work on “redundant” ate countermeasures preventing
for IRSN5 equipment (poor scheduling the occurrence of this event.
of maintenance work on these
Two events in 2015, were par- valves leading to a common The second event occurred in
ticularly revealing of problems in mode failure). To avoid recur- July 2015 on reactor 2 of the
the management of technical rence of this event, the plant Paluel NPP, and concerned a tita-
contingencies during reactor operator has decided to alternate nium fire in the condenser located
shutdown or restart. The events work on identical equipment from in the turbine hall. The condenser
occurred in the Flamanville and one outage to another. was undergoing a major renova-
Gravelines NPPs. tion of its tube bundle, consisting
Non-compliance of thousands of titanium tubes.
The Flamanville NPP has expe- with fire risk When the tubes were being cut
rienced a high number of equip- management using a plasma torch, titanium
ment failures affecting reactor 2. requirements dust ignited; a fire started and
Among these failures, an unex- propagated to the condenser
pected problem on the auxiliary Three events that occurred tubes, resulting in the first metal
transformer was the starting in 2015 were particularly rich fire recorded in the EDF NPP fleet.
point for four consecutive signifi- sources of information con- A reactive inspection identified
cant events over the period from cerning taking into account fire- deficiencies in the risk analysis of
October to December 2015. In related risks during maintenance this complex condenser renova-
order to stop the repeated failures activities. tion work, along with inadequate
of the auxiliary transformer, EDF allowance made for work by Common mode failures:
decided to replace it in January The first event occurred in other contractors and interac- several faults generated by
2016. These events highlight a October 2015 at the Chinon B tions between the different work a single cause lead to failure
lack of organisation of the plant NPP: it concerned a fire out- programmes over an extended of “redundant” equipment.
regarding the management and break in an electrical cabinet of period.
fitting of replacement parts and the AC generator exciter in the
the control of subcontracted turbine hall, initiated following The third event occurred in
maintenance activities. replacement of electronic mod- September 2015 on reactors 4
ules to remedy connection faults. and 5 of the Bugey NPP. This
The second notable event in When the cabinet was powered event showed that new organi-
2015 concerned reactor 2 of the up again, a major fire started, sational practices of hot-work
Gravelines NPP. During a refuelling attended by 31 fire brigade permit verification and fire detec-
5. IRSN has defined selection
outage, components of the two personnel. tion system management may be criteria in order to identify the
steam inlet valves of the steam A reactive inspection conducted detrimental to safety. notable events according to certain
generator emergency feedwater by ASN with IRSN support pro- Hot-work permits and fire detec- topics. These events are classified
as “notable” for IRSN.
system turbine-driven auxiliary vided evidence that similar events tor inhibitions and returns to IRSN determines this classification
pump were replaced. During the had occurred in 2006. One of the service were managed by a by examining the events
from several angles: their
periodic test of the reactor pro- main conclusions of this inspec- person who was not a member occurrence, their causes and their
tection system when the reactor tion concerned the sensitivity of of the Operations department. consequences.

70
Fallback initiation
not performed
60
Fallback
50 initiation

40

30

20

10 Figure 2.7
Numbers of fallback initiations
and fallback initiations not performed
©IRSN

0
between 2010 and 2015.
2010 2011 2012 2013 2014 2015

13
Safety and radiation protection of the French nuclear power plant fleet in 2015
Overall assessment of safety and radiation protection performance of nuclear power plants in operation

In practice, during working hours, deviation management on each


the control room operators no site by the Independent Safety
longer checked the hot-work Review (FIS) team or the EDF
Deviation management
permits or inhibited the detec- Nuclear Inspectorate (for fur-
tors from the fire control cen- ther information, refer to notice
Deviation management is described in
the INB order of 7 February 2012:
tre electronic supervision unit. IRSN-2016-00271).
Articles 2.6.2 and 2.6.3 cover the However, the inhibitions of certain
investigation and processing of deviations. fire detectors in a given area are
They define a deviation as follows: processed in the context of the
“non-compliance with a defined requirement operating technical specifications,
(in the regulations applicable to basic
which require a human presence
nuclear facilities), or non-compliance with
a requirement defined by the integrated
in order to detect any fire outbreak
management system of the plant operator in that area.
potentially affecting the provisions cited in the The organisation in place at
second paragraph of Article L. 593-7 of the Bugey did not enable the shift
French environmental code (demonstration of crew to ensure proper application
protection of interests)”. of the operating technical speci-
fications: on three occasions,
the generated inhibitions were
not identified by the operators in
the control room. The stipulated
Inhibitions: inhibitions of automatic fire procedure to be followed (spe-
detectors, necessary during maintenance cific monitoring rounds) was not
work involving welding or grinding complied with.
operations, prevent inadvertent actuation For IRSN, EDF must make sure
of the detectors by smoke or dust that the various hot-work permit
generated by the work. Fire watch in the
verification and fire detection
rooms concerned is then carried
out by the personnel.
system management practices
remain activities restricted to the
EDF shift crews and must not be
delegated to contractor person-
nel who have not necessarily
received the appropriate training.

Deviation
management

Inspections conducted by ASN


The inspections in 2015 with IRSN support in 2015 have
provided evidence of a number
highlighted a process of
of deficiencies in the manage-
habituation to deviation:
ment of deviations by the plant
justifications were generally
operators.
given preference to the
These deficiencies prevent the
detriment of immediate
plant operator from obtaining a
restoration of the complete view of the deviations
compliance of the facility. in its facilities and of the state
of progress of their processing.
Consequently, this situation could
result in an incorrect assess-
ment of the state of safety of the
facilities.

Independent Safety Review Team (FIS): Furthermore, the inspections


participants and tasks in 2015 on the compliance
The FIS brings together all the safety gaps highlighted a process of
engineers of the site, who must in particular: habituation to deviation: justi-
➔ verify the state of safety of the facilities fications were generally given
in real time and off-line; preference to the detriment
➔ perform analyses of observed malfunctions of immediate restoration of
or of deviations and incidents related
the compliance of the facility.
to the safety of the facilities,
independent of the analyses performed
For this reason, IRSN considers
by the site operational departments. it necessary that, in the short
term, EDF conduct an audit of

14
Safety and radiation protection of the French nuclear power plant fleet in 2015
Overall assessment of safety and radiation protection performance of nuclear power plants in operation

1
2
Radiation protection: main trends 3
4
The annual number of significant radiation protection events concerning workers
at EDF reactors fell by 5% in 2015. IRSN noted a reduction of the number of events
related to orange and red regulated area access conditions: the actions implemented
by EDF, which seem to have had a positive effect, must nevertheless be continued.
An increasing number of events were related to inadequate application of the basic
rules of radiation protection: forgetting to wear a dosimeter, non-application of the
procedure to be followed when a dosimeter alarm limit is reached, etc. IRSN also
stresses that, as in 2014, skin contamination events have resulted in the statutory
limits for equivalent dose to the skin being exceeded.

Decrease in the total ›› reduction of the number of events Figure 2.9


number of SRPEs related to exceeding the inter- Radiation Radioactive
protection source
reported in 2015 vals between statutory mapping

O
areas
operations or between checks on
ver the period individual (radiometers or dosim-
considered, the eters) or collective (radiation
number of sig- monitors) monitoring devices. PROHIBITED
ACCÈS INTERDIT
ACCESS
nificant radia-
tion protection In contrast, 2015 also saw an
events (SRPE) increase in the number of devia- REGULATED
ACCÈS
R�GLEMENT�
reported by EDF (Figure 2.8) has tions related to personnel dosim- ACCESS

decreased (1046 SRPEs in 2015, etry, concerning in particular failure Regulated


ACCÈS access
R�GLEMENT�

compared with 110 in 2014, 119 to wear an operational or passive


CONTROLLED AREA
ZONE CONTROL�
in 2013 and 112 in 2012). dosimeter (SRPE type ringed in red
in Figure 2.11), already stressed by MONITORED AREA
ZONE SURVEILLE�
Most of this decrease in 2015 was IRSN in the report for 2014 (M refer
ZONE PUBLIQUE
PUBLIC AREA
observed in the following catego- to the 2014 IRSN public report, N
RS
©I

ries (SRPE types ringed with green page 24).


in Figure 2.11) :
Three SRPEs were rated at level 1
Radiologically-controlled area: An area that
›› reduction of the number of events or 2 on the INES scale in 2015. All
is subject to special regulations to ensure
related to access to or work in three of these SRPEs concerned protection against ionising radiation and
orange (Orange Area: equivalent skin contaminations resulting in containment of radioactive contamination.
dose rate ≥ 2 mSv/h) or red (Red exceeding of the statutory limit on Access to the area is controlled. Dosimeters
Area: equivalent dose rate ≥ 100 dose to the skin (one SRPE at level must be worn inside the area.
mSv/h) regulated-access areas 2, described in chapter 3 of this
(Figure 2.9); report) or in exceeding one-quarter
of this limit (two SRPEs at level 1). 6. IRSN data

140
Total number
of SRPEs
120 119
112 110 INES
100
104 level 1
97
INES
80
85 level 2

60

40

20 Figure 2.8
Total number of SRPEs and number
of SRPEs rated at level 1 or 2
©IRSN

0 2 1 3 0 3 0 2 1 3 0 2 1
on the INES scale (per year)
2010 2011 2012 2013 2014 2015

15
Safety and radiation protection of the French nuclear power plant fleet in 2015
Overall assessment of safety and radiation protection performance of nuclear power plants in operation

EDF analysed the circumstances Typology of In 2015, a decrease in the


and the causes of each of the the reported events number of events related to
reported events, together with non-compliance with the con-
their actual and potential radio- For its trend analysis, IRSN ditions of access to orange or
logical consequences. EDF then reviewed the SRPEs and grouped red regulated-access areas was
identified and implemented cor- them by type (Figure 2.11). In par- observed. Implementation by
rective measures to prevent such ticular, IRSN analysed the causes EDF of operational action plans
events recurring. and corrective measures related to related to making of and access
the types of event that occurred to orange regulated-access areas
SRPE breakdown in the highest numbers or that (Figure 2.9) seems to have had a
by reporting criterion resulted in the most serious actual positive effect on the trend in the
or potential consequences. number of events of this type;
The regulations on worker protec-
tion against the hazards of ionis-
ing radiation require basic nuclear
facility operators to report signifi- 46%
SRPE 10
cant radiation protection events
(SRPE) to ASN. Such events are
1%
reported according to the report- SRPE 9
ing criteria defined by ASN.

In 2015, a decrease In 2015, 1047 SRPEs were


in the number of reported by EDF. 2%
events related to non- SRPE 1
Most of the event reports in 2015
compliance with the according to the ASN criteria 1%
SRPE 2
conditions of access (Figure 2.10) concerned various
to orange or red significant non-compliance (cri- 9%
regulated-access areas terion 10) and non-compliance SRPE 3
was observed. with controlled area access
1%

©IRSN
conditions (criterion  7), which 30% SRPE 4
SRPE 7 10%
7. IRSN data retrieved accounted for 46% and 30% SRPE 6
on 4 January 2016 and
potentially subject to
of the SRPEs, respectively. The
adjustment according events defined by the other eight
Figure 2.10
to event reports not criteria accounted for 24% of the
included as of that date. Number of significant radiation protection
total number of reported SRPEs. events by criterion for 2015

The ten criteria for reporting significant radiation protection events (SRPE)

SRPE 1 Non-compliance with regulatory annual individual dose limit requirements, or unexpected situation with potential
to cause such non-compliance under plausible representative conditions, regardless of exposure type
(including body contamination)
SRPE 2 Unforeseen situation leading to a 25% overshoot of a regulatory annual individual dose limit value, regardless
of exposure type (including body contamination)
SRPE 3 Any significant non-compliance with radiological cleanliness standards, in particular the presence of contamination
sources exceeding 1 MBq, outside radiologically controlled areas, or detection of contaminated clothing (> 10 kBq)
by C3 monitors or during whole-body radiation dosimetry
SRPE 4 Any significant activity (operation, task, modification, inspection, etc.) posing a radiological risk, conducted
without radiation protection assessment (justification, optimisation, mitigation) or exhaustive consideration
of such assessment
SRPE 5 A malicious act or attempt liable to impact the protection of workers or members of the public from
ionising radiation
SRPE 6 An abnormal situation affecting a sealed or unsealed source with an activity level higher than the exemption limits
SRPE 7 Signage error or failure to comply with technical conditions for access to or spending time in an area subject to
special regulations or prohibited area (orange and red areas or gamma radiography inspection areas)
7a Inadequate marking or signalling
7b Other non-compliances
SRPE 8 Uncompensated failure of collective radiological monitoring systems
SRPE 9 Inspection of a fixed collective radiation monitor more than a month late (regulatory inspection frequency of one
month for fixed systems) or more than three months late for other types of monitor (when the inspection frequency
defined in the general operating rules is between 12 and 60 months)
SRPE 10 Any other deviation of significance to ASN or the licensee

16
Safety and radiation protection of the French nuclear power plant fleet in 2015
Overall assessment of safety and radiation protection performance of nuclear power plants in operation

1
however, these actions must be 2

©LAURENT ZYLBERMAN/GRAPHIX-IMAGES/IRSN
continued, as there are still too
many such events. 3
Inadequate application 4
of the basic radiation
protection rules

The regulations require the wear-


ing of passive and operational
dosimeters (Figure 2.12) by work-
ers entering controlled areas: an
increasing number of events show
inadequacies in the application of
the basic radiation protection rules
(forgetting to wear dosimeters,
non-application of the procedure
to be followed when a dosimeter
alarm limit is reached, etc.).

In 2013 and 2014, half the events


related to failure to wear dosim-
eters concerned responses to
Figure 2.12
emergency situations (responses Operational
by gendarmes or fire brigade dosimeter
personnel).

In contrast, in 2015 only 2 out heat insulation, waste sorting,


of 22 events were attributable to work on valves, etc.). Personal dosimetry
such emergency responses; most The main causes identified in the Personal dosimetry comprises external and internal dosimetry.
of the other 20 involved leaving event reports drafted by the plant External dosimetry involves measuring the doses received by
the dosimeter in the hot chang- operators were: a person exposed to a field of radiation generated by a source
ing room when changing into in outside the individual in question. The dosimeters worn by
standard suits, and more than ›› the ergonomics of the changing workers are designed to show the dose to the whole body, either
half of these were detected by room or the difficulty accessing by having the dose read at an approved laboratory at a later
date (passive dosimetry), or in real time (operational dosimetry).
personnel external to the work the “t’as tout ?” (Got everything?)
Operational dosimeters have an audible and visual alarm that
(risk prevention department per- board when the changing room alerts workers if they are in a field of radiation that exceeds
sonnel, changing room attendant, is very busy (low visibility of the certain thresholds preset to detect abnormal situations.
etc.). In some cases the workers “t’as tout ?” notice board). The Internal dosimetry measures the dose received as a result of
concerned worked without notic- “t’as tout ?” board has a check- incorporating (inhaling or ingesting) radioactive materials. This
ing their omission for longer than ing mirror prompting the workers type of dosimetry involves whole-body radiation measurements
an hour on one of the activities to check that they have not for- (direct measurement of internal contamination) and
identified as having the highest gotten anything before they enter radiotoxicological tests.
radiological exposures (installing a controlled area (Figure 2.13);
Figure 2.11
Variation in the number of SRPEs by type
45

40

35 2013
2014
30
2015
25

20

15

10

5
©IRSN

Orange Area Red Area Inadequate Contamination Radiation- Radioactive source Personnel Radiological Radiological Gamma Training/
access/work access/work risk analysis outside contaminated management error dosimetry cleanliness/ monitoring radiography certification
controlled area clothing worker inspection
contamination

17
Safety and radiation protection of the French nuclear power plant fleet in 2015
Overall assessment of safety and radiation protection performance of nuclear power plants in operation

T’AS TOUT ?
Figure 2.13

©EDF
“t’as tout”
(Got everything?) self-checking mirror

HELMET WITH EYE


PROTECTION

BADGE
PASSIVE DOSIMETER
OPERATIONAL DOSIMETER

A permanent
reminder of the
controlled area
access requirements GLOVES
is necessary in ORANGE AREA ACCESS
order to maintain AUTHORISATION
the vigilance of the
RADIATION
workers and prevent WORK PERMIT
trivialisation of monitoring at the controlled area
the risk. exit C1 radiation portal monitor.
In chapter 3 of this report, an event
is described involving an incident
of radio contamination of a worker
that occurred on 18 August 2015,
during work on a heat exchanger
of reactor 4 at the Blayais NPP;
the event was rated level 2 on the
Effective and
equivalent doses ›› non-application of the minute EDF radiation protection baseline. INES scale. The skin contamina-
The effective dose is used
pause on leaving the changing The beneficial effects, for example tion was attributed to transfer of
to estimate whole-body room; on the number of reported events the contamination from the suit to
radiation exposure. related to failure to wear a dosim- the skin when removing a venti-
It factors in the sensitivity ›› lack of self-checking by the eter, observed when these boards lated leak-tight suit (Figure 2.14).
of the different types workers, who take the dressing/ were introduced, have diminished
of body tissue as well as
undressing ‘ritual’ for granted; over the last few years. IRSN considers that, during work
the specific type of
EDF should consequently imple- preparation, the workers should
radiation (alpha, beta,
gamma, neutron). ›› lack of monitoring of the inte- ment actions to maintain the be made more aware of the skin
The radiation exposure grated dose during the work. vigilance of the workers when contamination risk arising from
of individual organs is entering controlled areas. their activity.
called the equivalent dose. The sites affected by these events
These doses are expressed have defined several corrective Worker contaminations Analysis of these SRPEs provides
in sieverts (Sv).
actions such as the diversifica- reaching the statutory evidence that worksite exit moni-
tion of the notices (painted on exposure limits toring by a contamination meter
REGULATORY DOSE LIMITS: the floor, illuminated board, several (MIP 10 for example) is not carried
For members of the public,
“t’as tout ?” boards), inclusion of Since 2012, on average two skin out in all cases by the workers,
the effective dose limit
a reminder in the safety briefing, contamination events per year who often forget it. In some cases,
is 1 mSv/year (excluding
natural and medical or risk prevention department exceed a quarter of the statutory this is due to malfunctions of the
radiation exposure). checks on dosimeter wearing dose limit or even the limit itself. contamination meter or to its loca-
For the workers most during work. tion away from the worksite exit.
exposed, the statutory dose It should be remembered (M refer Over the last five years, most of According to IRSN, EDF should
limits over a period of to the 3013 IRSN public report, these contaminations are the con- continue the actions to improve
12 consecutive months are: page 35) that, regarding dosim- sequence of work on equipment the conditions for monitoring
eter wearing omission events, for at the bottom of reactor building workers exiting from worksites
Effective dose (whole body) 20 mSv the last ten years EDF has used pools or of heat exchanger brush- with contamination risks, par-
Equivalent Extremities (hands, 500 mSv specific notice boards headed ing operations. These areas and ticularly in areas with high dose
dose forearms,
feet and ankles) “t’as tout  ?” (Got everything?) activities have a high risk of con- rates. In addition, organisational
Skin 500 mSv so that the workers check their tamination by strongly-irradiating measures may reduce skin con-
Crystalline lens 150 mSv clothing and their equipment.  This particles. In general these con- tamination risks when removing
practice is incorporated into the tamination events are detected by protective clothing.

18
Safety and radiation protection of the French nuclear power plant fleet in 2015
Overall assessment of safety and radiation protection performance of nuclear power plants in operation

1
2

©OLIVIER SEIGNETTE/MIKAËL LAFONTAN/IRSN


An increase
in the number of
events during 3
gamma radiography
inspections 4
Gamma radiography is a non-
destructive inspection technique
based on gamma-emitting radio-
elements, using a portable device
(Figure 2.15) to assess homoge-
neity defects in metals or compo-
nent welds. This technique is used
frequently in EDF NPPs. An event
occurring during gamma radio-
graphy inspection can have major
consequences in terms of worker
exposure, as dose rates close to
the source reach several hundred
milligrays per hour.
Worksite exit
Of the 12 SRPEs that occurred monitoring by a
during gamma radiography contamination meter
inspections in 2015, half involved
(MIP 10 for example)
marking faults (incorrect marker
is not carried out
positioning, omission of mark-
in all cases.
ing at the access to the opera-
tion area, etc.) and three involved
non-compliance with the basic
radiation protection rules by the
radiologists:

Figure 2.14
Worker in a ventilated leak-tight suit
Figure 2.15
Gamma radiography projector (GAM80)
containing a radioactive source
©NEDIM IMRÉ/IRSN

19
Safety and radiation protection of the French nuclear power plant fleet in 2015
Overall assessment of safety and radiation protection performance of nuclear power plants in operation

›› without noticing it, a worker phase. The analysis must be re-


allows his dosimeter to fall on the assessed if the radiological context
floor during an operation on a changes during the work: more
pipe of reactor 1 of the Chinon B than half the events providing evi-
NPP and consequently carries dence of inadequate risk analysis
out the work without his opera- concerned failure to review the
tional dosimeter; analysis after the occurrence of an
alarm generated by an operational
›› after a gamma radiography dosimeter.
inspection at the Fessenheim
NPP, the radiation protection The event that occurred on 18
department technician went February 2015 on the Bugey site
to the inspection site in order highlighted inappropriate reactions
to transfer the source from the of personnel carrying out work on
strongbox made available to the the liquid waste treatment sys-
EDF has reinforced radiologists to the source stor- tem pump. In the morning, when
the preparation age room. When he opened a component was being removed
of reactor outages the strongbox, at about 9 a.m., from the system, a worker reached
by improving the it was empty, although the regis- the individual dose limit and left the
identification of ter showed that the source had controlled area immediately. Late
work with radiation been placed in the strongbox at in the afternoon, the operation to
protection issues. 2 h. The source was also not in refit the component started, tak-
the source storage room. The ing account of the dosimetric risk.
technician found the gamma During the operation, the three
radiography device used during workers reached the individual
the night in the marking equip- dose limit one after the other, but
ment storage room, on a trolley. none of them left the controlled
The gamma radiography device area.
had spent seven hours unsuper- The workers continued the opera-
vised in the marking equipment tion for several hours without won-
storage room; dering about the continuous alarm
from their dosimeters. Moreover, at
›› during work on reactor 3 of no time did they contact a person
the Chinon B NPP, a radiolo- responsible for radiation radio-
gist entered the operation area protection. The site management
to change the film, without implemented corrective actions,
informing his assistant that the including awareness-raising for
source had to be reinserted into the workers and reinforcement of
the gamma radiography device the radiation protection prepara-
before making the change. The tion of work done while the reactor
dose received was 32 µSv in is generating.
three seconds, corresponding
to an exposure at an equivalent Furthermore, some event analyses
dose rate of 38.4 mSv/h. report work conditions (wearing of
a ventilated hood or a ventilated
In September 2013, EDF defined leak-tight suit, noisy environment,
an action plan on gamma radiog- etc.) that prevent dosimeter alarms
raphy inspection which was imple- being heard.
mented on the sites from 2013 to Dosimeters with audible, visual
2015. This action plan does not and vibrating alarms, such as the
seem to have had the anticipated ones used by the divers working
effects in 2015: EDF must con- in the reactor or fuel building pool,
sequently continue the actions seem to be effective. According
undertaken on the preparation and to IRSN, the risk analysis should
the conditions of gamma radiogra- always take the acoustic condi-
phy inspections in partnership with tions of the work into account.
the industrial radiology companies. EDF should make general use of
dosimeters with audible, visual and
A high percentage vibrating alarms for work in “noisy”
of events involving risk environments or carried out wear-
analysis inadequacies ing ventilated hoods or ventilated
leak-tight suits.
Risk analysis for a work job is car- On this topic, EDF has identified
ried out in the work preparation and upgraded an alarm reporting

20
Safety and radiation protection of the French nuclear power plant fleet in 2015
Overall assessment of safety and radiation protection performance of nuclear power plants in operation

1
system that can be connected to An increase Americium-241 (241Am): artificial
2
the EDF operational dosimeters in the number of isotope of americium, with
and generate a visual and vibrating radioactive source a radioactive half-life of 3
alarm at the wrist, supplementing management errors 432 years. Its radioactivity is
α (alpha) emission of energy
the dosimeter visual and audible
5.486 MeV, and each of its
4
alarms. The existing system was As part of the fire detection sys-
decay events is accompanied by
tested initially at Chinon B, Saint- tems renovation work, the detec-
emission of β (electrons) and X
Laurent-des-Eaux B, Nogent-sur- tors containing americium-241 and γ (gamma) radiation.
Seine, Flamanville and Chooz B. (241Am) radioactive sources are
Ionisation smoke detectors
The operational experience feed- being withdrawn. In 2015, 75% of use an ionisation chamber
back acquired in 2015 is currently the events related to radioactive with two electrodes and in
being integrated by the supplier source management errors con- which a radioactive material is
with a target of general use by cerned losses or errors in interim placed. The air is ionised by the
late 2016. storage of fire detectors containing charged particles emitted by the
radioactive source (generally a
americium-241.
pellet of americium-241).
The event that occurred at the
Application of a voltage across
Penly NPP on 18 June 2015, These radioactive sources must
the electrode terminals ionises
involving the overflow of the reac- be subject to strict management, the chamber air, generating a
tor building pool, provided evi- identical to the management of the current. When smoke particles
dence of lack of reviews at various other sources in an NPP. EDF must enter the detector, the intensity
stages: ensure better application of the of the current is affected, and
storage rules and strict manage- this triggers the detector alarm.
This type of detector has been
›› when the reactor outage sched- ment of the radioactive sources
prohibited in France since 2011.
ule was modified, there was removed with the fire detectors.
no re-assessment of the risk
analysis;

›› when the pool was filled despite


the unavailability of a reactor
coolant system water level sen-
sor and without using the pro-
cedure for monitoring the water
level in the pool.
These risk analysis inadequacies
led to the overflow of the pool
and the surface contamination of
33 rooms. The decontamination
of these rooms resulted in the
integration of a collective dose of
1.8 mSv.

EDF decided to set up a new


organisation incorporating radia-
tion protection as part of the
preparation of reactor outages.
This organisation is intended to
establish a radiation protection
risk analysis incorporating the
risk phases, which will be reviewed
in the event of contingencies or
schedule changes.

The analysis by IRSN of the appro-


priateness and the adequacy of the
organisational measures proposed
by EDF, along with the effective-
ness of the deployment conditions
and the pertinence of the planned
technical measures, is presented
in chapter 4 of this report, in the
section on “Optimisation of the
radiation protection of workers in
nuclear power plants”.

21
3 Events, incidents
and anomalies

Shutdown of Fessenheim reactor 1 following


a water leak in the turbine hall
Worker radioactive contamination incident
at the Blayais NPP
Uncontrolled cooling of Cattenom reactor 1
during restart
Fuel assembly repair at the Nogent-sur-Seine NPP

Analysis of events and incidents is an essential IRSN activity in


connection with monitoring nuclear power plant (NPP) operations.
Analysing an event or incident requires thorough knowledge of the
facts and context. This is required before analysing root causes,
estimating actual and potential impact on the plant's safety and,
where relevant, the populations and the environment, and evaluating
whether the corrective actions taken by the plant operator and the
potential improvements are appropriate to prevent a recurrence.
The events or incidents have various origins, ranging from human
or organisational failures to equipment failures or failures resulting
from design faults.
One feature of the EDF pressurised water reactor fleet is its
standardisation. It consists of three reactor series. Each series
includes similar reactors of the same power (900 MW, 1300 MW
and 1450 MW). Beyond the economic aspect, standardisation offers
operating advantages including uniform operating baselines, optimised
maintenance and shared operational experience feedback. Nonetheless,
standardisation can also be a weakness if the plant operator discovers
a failure or error that is liable to affect several reactors or even all the
reactors in the fleet. This is referred to as a “generic anomaly”.
IRSN pays particular attention to early detection of such anomalies
and the measures EDF takes to address them. Some generic anomalies
may require complex measures and take several years to be corrected.
Palliative measures may be introduced to maintain a satisfactory
safety level while such anomalies are corrected.
Safety and radiation protection of the French nuclear power plant fleet in 2015
Events, incidents and anomalies

1
2
3
Shutdown of Fessenheim reactor 1
4
following a water leak in the turbine hall

On 28 February 2015 a pipe, common to the two Fessenheim reactors, conveying water
to the steam generator emergency feedwater tanks cracked due to vibration fatigue.
The crack caused a very large leak of non-radioactive water in the turbine hall of Fessenheim
reactor 1. On 5 March 2015, when reactor 1 was being restarted, the pipe cracked again,
close to the first crack.

The steam generator water leak was detected in the


emergency turbine hall of the reactor, located
feedwater system in the non-nuclear part of the facil-

T
ity. The leak was through a circum-
he steam gen- ferential crack in a pipe conveying
erator emergency non-radioactive water.
feedwater system
(EFWS) maintains The crack was in the part of the The operating technical specifications (OTS):
reactor cooling if normal water feed pipe to the within the general operating rules (GOR),
the normal feed- EFWS tanks (Figure 3.2) common the OTS define the normal and degraded
water system (Figure 3.1) is una- to the two reactors. The leak on operating modes of the facility. They define
vailable and during reactor startup this pipe could not be isolated. the permissible variation of the monitored
parameters and the acceptable downtimes
and shutdown periods. It is fed by
for equipment needed in the event of incident
the EFWS tank, which contains Consequently, the EFWS tanks or accident. In particular they define the
deaerated water. The parameter could no longer be fed through the minimum required water volume in the
values required (availability, water pipe. They could nevertheless be EFWS tank and the procedure to follow in
volume, temperature, quality, etc.) fed by other systems conveying the event of non-compliance with this volume.
are defined in the reactor operat- deaerated or non-deaerated water
ing technical specifications. or even by untreated water.

Event sequence However, because of the leak, the


means available to supply water
On 28 February 2015, reactor 1 of suitable characteristics was a
of the Fessenheim nuclear power deaerator.
plant was generating. A major

Reactor building
(nuclear area)

Reactor 1 EFWS water supply Reactor 2 EFWS water supply


EFWS tank to reactor 1 EFWS tank to reactor 2
Steam generator Steam

Pressuriser

Reactor
pressure vessel
Water

Other means of
EFWS water supply to
tank EFWS tank 2
Condenser Isolation valve
Other means of
water supply to Flow control valve
©GEORGES GOUÉ/IRSN

©GEORGES GOUÉ/IRSN
River

EFWS tank 1 causing the pipe


vibration
Break on 5 March 2015
Emergency
feedwater
system
(EFWS) Break on 28 February 2015 Isolation
valve
Figure 3.1 Figure 3.2
Schematic diagram of SG feedwater Locations of the breaks on 28 February
supply by the EFWS. and 5 March 2015

23
Safety and radiation protection of the French nuclear power plant fleet in 2015
Events, incidents and anomalies

Reactor 2, in normal outage, Geometrical


defect
was being cooled by the steam
generators and also using EFWS
water. Because of the unavail-
The deaerated water production ability of one deaerator for main-
Weld Base metal
capacity was insufficient to feed tenance and the increased water
the two reactor EFWS tanks at consumption because of the need
the same time, but non-deaerated to shut down both reactors at the
water supply sources were same time, the deaerated water Fatigue
available and could have been production capacity was insuf- crack

©GEORGES GOUÉ/IRSN
used if necessary. ficient to maintain the minimum
required water volume in the two
EFWS tanks.

The rod cluster control assemblies (RCCAs): During the transition to shut-
to control the nuclear reaction
down of reactor 1, a bank of rod Figure 3.3
in the reactor core, the plant operator
cluster control assemblies Typical diagram of fatigue crack
has two means at its disposal for
propagation
absorbing neutrons: (RCCAs) remained blocked.
➔ inserting the RCCAs into or Conforming to the normal oper-
withdrawing them from the core; ating rules, EDF decided to bring
➔ adjusting the boric acid concentration reactor 1 to the maintenance out- operations: in particular, in 2015,
in the reactor coolant system water.
age state: in this state the reac- the valve opening setting was
tor is cooled by its residual heat modified, but incorrectly.
removal system, without using In 2015, the Fessenheim site had
water from the EFWS. The reac- not yet implemented the national
tor completed transition to main- preventive maintenance pro-
tenance outage on 1 March 2015. gramme which since 2012 has
The management of this event stipulated for all sites and within 72
During the restart of the reactor, did not require application of the months a periodic visual inspec-
emergency operating procedures. tion of the feed pipe concerned
large vibrations of the
when in use: the plant operator
repaired pipe caused a second
The water supply to the EFWS did not apply all its maintenance
crack close to the first one
tank of reactor 2 (shut down and programmes as soon as they
and a new water leak.
cooled by the steam generators) were received on site and set itself
was maintained throughout the deadlines for conducting the first
event. inspection.
The pipe vibration fatigue is a mechanical
degradation which may result in an in-service The cracked pipe of reactor 1 Corrective actions
break in the affected pipes. Static and vibratory was repaired. Nevertheless, dur- taken by EDF
loads result in initiation of a fatigue crack and
ing the restart of reactor 1 on
its subsequent propagation, which may be fast.
5 March 2015, large vibrations of For the Fessenheim reactors,
Crack initiation generally occurs in areas of
geometrical or metallurgical changes, for the same feed pipe were detected EDF identified four flow control
example between the base metal and a weld and a second crack formed a few valves of the same type as the
(Figure 3.3). Pumps or valves may be sources of tens of centimetres from the previ- one at the origin of the incidents
pipe vibration, due to water flow disturbances. ous crack, causing a new break of 28 February and 5 March 2015.
Strong vibration such as the vibration that in the pipe and a new water leak, Since these incidents, EDF has
affected the Fessenheim pipe is usually
this time at an isolatable location reinforced the monitoring of the
easy to detect (noise, small displacements
of the pipes) during inspection rounds, (Figure 3.2). Because the leak maintenance operations on these
in particular in the turbine hall. could be isolated, the plant oper- valves and checked the vibration
In the 2009 PWR public report, vibration fatigue ator was authorised to proceed behaviour of the connected pipes.
was the subject of an article on cracking of with the startup of the reactor, After the event, EDF made vibra-
small-diameter branch connections (for further keeping the section of pipe con- tion measurements on the EFWS
information refer to the IRSN report on safety
cerned isolated. Final repair of the tank feed pipe common to the two
and radiological protection of French nuclear
power plants in 2009).
pipe was completed at the end of Fessenheim reactors.
March 2015.
IRSN position
Origin of
the cracks The circumferential break that
occurred on an EFWS water
The cracking of the pipe supply pipe common to the two
(Figure 3.3) was caused by vibra- Fessenheim reactors did not have
Circumferential cracking of a pipe tion fatigue due to the malfunc- any impact on nuclear safety, but
subjected to vibration fatigue tion of a flow control valve. This was the subject of a special analy-
caused a leak of non-radioactive valve, in use for 35 years, has sis and of a site visit in order to
water in the turbine hall. recently undergone maintenance obtain a better understanding of

24
Safety and radiation protection of the French nuclear power plant fleet in 2015
Events, incidents and anomalies

1
the management of the incident. IRSN asked EDF about the EFWS tanks (at Bugey, there
IRSN noted that the cracking of potentially generic aspect of this are two pipes of this type for the 2
the pipe was caused by vibration failure. EDF stated that only the four pressurised water reactors);
fatigue due to the malfunction of reactors of the Bugey nuclear EDF checked the condition of the 3
a flow control valve, which could power plant had a similar pipe pipes concerned.
have been anticipated. configuration for supplying the 4

Worker radioactive contamination


incident at the Blayais NPP

On 18 August 2015, reactor 4 of the Blayais nuclear power plant (NPP) was
shut down for its third ten-yearly reactor safety review. During maintenance
work on a heat exchanger located in the nuclear auxiliary building, a
contractor worker suffered radioactive contamination of his face. This
contamination resulted in a dose exceeding
the statutory limit for skin exposure.

Background nuclear auxiliary building, a con- insertion of metal blanking plates

R
MIP 10 radiation contamination
tractor worker was contaminated between the flanges of the heat monitor: monitor capable of
eactor 4 of the on his face. exchanger inlet and outlet pipes. detecting α, β, γ and X-ray
Blayais nuclear The heat exchanger is located in a radiation, depending on
power plant (NPP) The requalification of the heat contaminated space, so a nega- the connected probe, and
measuring the radiation count
was shut down for exchanger consisted of the tive-pressure airlock was installed
rate or the dose rate. This
maintenance and replacement of a seal, necessitat- for worker entry to and exit from
monitor is used extensively
refuelling as part of ing the removal and refitting of the the heat exchanger requalifica- in pressurised water reactors
its third ten-yearly safety review. heat exchanger head (Figure 3.4), tion worksite. The airlock had an for contamination checks on
On 18  August 2015, during preliminary tightening, three tight- MIP 10 contamination detector persons (hands, feet, clothing).
preparation of the requalification ening operations and a leak test. (Figure 3.7) to detect any contam- In accordance with the EDF
of a heat exchanger located in the The leak test necessitated the ination of the workers leaving the radiation protection baseline,
it is placed in all the worksite
exit airlocks and in controlled
area exits immediately before
the C2 radiological monitoring
Tube bundle portal.
inlet Coolant outlet
Figure 3.7
MIP 10 contamination detector
©JEAN-MARIE HURON/SIGNATURES/IRSN

Seal
replacement
Heat exchanger head
©GEORGES GOUÉ/IRSN

Insertion of blanking
plates for tube
Tube bundle outlet bundle leak test Coolant inlet Figure 3.4
Simplified diagram of the heat exchanger

25
Safety and radiation protection of the French nuclear power plant fleet in 2015
Events, incidents and anomalies

©OLIVIER SEIGNETTE/MIKAËL LAFONTAN/IRSN


worksite. The workers wore the
clothing defined in the prevention
plan, i.e. a ventilated leak-tight suit
(Figure 3.5) or a Tyvek® overall
(Figure 3.6) with over-gloves and
over-boots; a worker helped them
to put on and take off the clothes.
Prevention plan: for work done in collaboration
with external contractors, the employers produce a Incident
prevention plan defining the measures that must be
sequence
taken by each contractor to prevent risks resulting
from interference between activities, systems and
equipment (Decree 92-158 of 20 February 1992) and On 17 August, the heat exchanger
general coordination of which is the responsibility seal was replaced and the prelimi-
of the user company. The prevention plan covers nary tightening of the head studs
the definition of the hazardous work phases and the was completed. The space was
corresponding specific means of prevention, the
decontaminated to improve the
suitability of the equipment, systems and devices
for the types of operations to be carried out, the
working conditions for the sub-
instructions to be given to the employees, etc. sequent operations.
Figure 3.5
During the inspection by the Ventilated leak-tight suit
quality, safety and risk prevention
(QSPR) department on the morn-
ing of 18 August, an abnormal for the subsequent work. Between
amount of grease used for refit- 4.30 pm and 5.30 pm, a second
ting the studs was observed. Early team, wearing Tyvek® overall
in the afternoon, the contractor with over-gloves and over-boots,
assigned a first team to clean up carried out the second and third
the grease and carry out the first tightening operations on the heat
of the three tightening operations; exchanger head.
this first team, wearing ventilated
leak-tight suits, entered the air- At about 5.30 pm, the first team
lock at about 2.30 pm and exited returned to install the two blanking
from it at about 3.30 pm, without plates between the flanges of the
self-checking using the MIP 10 heat exchanger coolant inlet and
detector. outlet pipes in preparation for the
leak test. At about 6 pm, the team
Between 3.30 pm and 4.30 pm, exited from the work site, again
Small object monitor: small object monitoring
detects any contamination of small equipment QSPR checked the radiological without self-checking using the
items carried by the operators and not intended state of the room and, given the MIP 10 detector.
to be left in controlled areas. The detection decrease in the measured con-
threshold is less than 800 Bq cobalt-60 equivalent. tamination level, authorised the At about 6.05 pm, at the small
Figure 3.8 replacement of the ventilated object monitor (Figure 3.8), one
Small object monitor leak-tight suit by a Tyvek® overall of the first team members checked
with over-gloves and over-boots his glasses and his helmet; the

Figure 3.6
Overall Tyvek®
©JEAN-MARIE HURON/SIGNATURES/IRSN

©JEAN-MARIE HURON/SIGNATURES/IRSN

26
Safety and radiation protection of the French nuclear power plant fleet in 2015
Events, incidents and anomalies

1
check detected contamination of about 6.15  pm. The fact that C1 radiation portal monitor: the C1 radiation portal
the helmet, which was disposed of the worker was not checked monitor is installed between the controlled area 2
in the contaminated waste. when he removed his ventilated and the hot changing room; its function is to detect
At about 6.10 pm, during the leak-tight suit on this first exit clothing or body contamination. It is equipped with
whole-body NaI γ scintillators on the vertical walls.
3
check using the MIP  10 detec- raised the possibility that he was
Figure 3.9
tor before passing through the contaminated then.
C1 radiation portal monitor 4
C1 radiation portal monitor
(Figure 3.9), the same worker The equivalent dose to the skin
discovered contamination on his estimated by the plant operator

©LAURENT ZYLBERMAN/GRAPHIX-IMAGES/IRSN
chin and contacted the attending was 1.5 Sv, three times the statu-
QSPR technician. tory annual limit for skin exposure
of 0.5 Sv.
The QSPR technician informed
the infirmary, removed the particle In its analysis of the event, EDF
and made an initial measurement stressed that:
on it using a small object monitor
(device for contamination detec- ›› there were several possible
tion and measurement on small causes for the contamination of
objects such as tools or helmets) the worker: inappropriate appli-
which confirmed the presence of cation of the clothing removal
cobalt-60. method, inadequate clean-
ing of the tools, reflex gesture
The worker passed through the (scratching the face, etc.);
portal monitors without trigger-
ing them and left the workplace. ›› checks using the MIP 10 detec-
Having doubts about the first tor were not systematic, which During the preparation of the leak
measurement, the QSPR techni- is a non-compliance with the test on a heat exchanger in the
cian used another procedure to radiation protection baseline. nuclear auxiliary building, a worker
make a second measurement on was contaminated on the chin by
the particle, giving an activity of IRSN position a particle of cobalt-60.
640,000 Bq of cobalt-60.
IRSN reviewed the actions taken
Analysis of the incident by the plant operator after the
Cobalt-60 (60Co) : isotope of cobalt, radioactive half-
by the plant operator contamination of the worker was
life 5 years. Its radioactivity is β-emitting (electrons)
detected and concluded that the and each of its decay events is accompanied by
EDF evaluated the dose on the accidental contamination detec- emission of two highly penetrating γ (photons) of
basis of the following assumptions: tion and measurement procedure energy, respectively 1.17 MeV and 1.33 MeV.
was applied strictly. It should be
›› an activity of 504,000 Bq, meas- noted that this procedure had
ured in the occupational health been updated in 2013 following
department two days after the a similar event.
event, in a sub-millimetric par- Equivalent dose and effective dose: the equivalent
dose to an organ is the average dose (energy per
ticle of cobalt-60, probably in IRSN confirmed the equivalent
unit mass) delivered by ionising radiation to the
stellite; dose to the skin of the worker by organ, taking account of the type of radiation. The
its own calculations. However, effective dose is a radiation protection indicator
›› an exposure time of 2 hours 45 IRSN noted that the plant opera- taking into account the equivalent doses delivered
minutes, corresponding to the tor had not estimated the effective to each organ of the human body exposed to
elapsed time between the first dose nor the equivalent dose to ionising radiation, weighted by the sensitivity of
exit from the work site by the the crystalline lens, an organ close each organ to the radiation. Equivalent dose and
effective dose are expressed in sieverts (Sv) or
worker at about 3.30 pm and to the location of the contamina-
fractions thereof (mSv or µSv).
the removal of the particle at tion and also subject to a statutory

Stellite: stellites are alloys, mainly of cobalt, with high resistance to The fact that the worker
wear and corrosion; they are used in particular in coatings for pump was not checked when
bearings and valve components in the chemical and volume control,
exiting from the worksite
safety injection and containment spray systems. Operating incidents
(pump seizure, for example) may result in release of insoluble and means that he may have
generally submillimetric stellite particles into the reactor coolant been contaminated during
system and the systems connected to it. These particles may be his first work period.
carried by the water flows in the systems and deposited at places in
the systems where their transport by the water is prevented. If such
particles flow through the core, cobalt-59 (the only natural isotope)
is activated to cobalt-60, and the deposits form hot spots.

27
Safety and radiation protection of the French nuclear power plant fleet in 2015
Events, incidents and anomalies

exposure limit. IRSN evaluated the protection (refer to chapter 4 of Consequently, IRSN considers
effective dose due to the particle: this report), events involving con- that EDF must reinforce radiation
it was negligible compared with tamination detection after exit protection assistance, in particu-
the effective dose received by from worksite airlocks are frequent lar when undressing or remov-
the worker while working in the in EDF plants: gaps (omission or ing ventilated leak-tight suits,
nuclear auxiliary building, and in incorrect execution of checks) are for worksites with contamina-
any case negligible with respect observed in the application of the tion risks (for further information,
to the statutory annual limit for the principle of worker self-protection refer to the notice IRSN-2016-
whole-body effective dose, which against contamination risks. 00271– Observation 7).
is 20 mSv. For IRSN, EDF must reinforce the
measures ensuring proper imple-
The risk of transfer As shown by the analysis of the mentation of worksite exit con-
of contaminated events presented at the meeting tamination checks. Moreover, the
particles from clothing of the Advisory Committee for risk of transfer of contaminated
to skin is highest when Reactors on 11 June 2015 dedi- particles from clothing to skin is
removing clothes. cated to optimisation of radiation high when removing clothes.

Uncontrolled cooling of Cattenom reactor 1


during restart

On 28 May 2015, reactor 1 of the Cattenom nuclear power plant (NPP) was in
the restart phase at the end of its maintenance and partial refuelling outage.
The reactor power was released as steam to the atmosphere. Inadvertent
opening of a steam release valve caused sudden cooling of the reactor coolant
system, entailing the application of the on-site emergency plan. IRSN analysed
the origin and the consequences of this failure, and whether it was generic
for all the reactors.

Steam removal ›› to the atmosphere (via the MSBa The first valve is an isolating valve,
system system bypassing the turbine to the position (open or closed) of

W
the atmosphere); this is the case which is controlled from the reac-
hen the during reactor outage and restart tor control room by means of an
tempera- phases, when the reactor is electric servomotor. In normal
ture and the cooled by the steam generator operation, this valve is open.
pressure of emergency feedwater system
the reac- (EFWS); The second valve is a control valve
tor coolant supplied with compressed air.
system are high enough, reactor ›› to the condenser (via the MSBc The position setpoint of this valve
power is removed by the steam system bypassing the turbine to comes from the reactor instru-
generators (SG) in the form of the condenser), when the power mentation & control system (auto-
steam generated in the second- to be removed exceeds EFWS matic control) or the control room
The steam generator ary system. This steam is routed cooling capacity. (manual control). It is transmitted
emergency feedwater system to the turbine (Figure 3.10) when electrically to the positioner. The
(EFWS) cools the reactor in the reactor is connected to the The MSBa system, which bypasses positioner converts the electrical
the event of unavailability of electricity grid. the turbine and routes the (non-radi- signal to a pneumatic signal to dis-
the normal steam generator oactive) steam to the atmosphere, place the actuator stem and open
feedwater system. It is also
When the reactor is not connected comprises two valves positioned or close the atmospheric steam
used in normal operation,
during the reactor startup to the grid, the steam does not feed in series on a pipe connecting the dump valve of the main second-
and outage periods. the turbine, and is routed: steam release line from each SG to ary system; this controls the pres-
the atmosphere (Figure 3.10). sure of the steam (Figure 3.11).

28
Safety and radiation protection of the French nuclear power plant fleet in 2015
Events, incidents and anomalies

To atmosphere
1
Control valve MSBc
MSBa 2
Isolation valve
Steam generator Steam
3

Header
Pressuriser Turbine
4
Reactor Water
pressure vessel
Return to SG

Condenser

Reactor coolant
pump Figure 3.10
Location of the atmospheric
©GEORGES GOUÉ/IRSN

dump system control and


isolation valves

Incident sequence the first alarms appeared in the


control room, alerting the opera- The pressure difference between the reactor
coolant system (still pressurised) and the
On 28 May 2015, reactor 1 of the tors to an abnormally low water
secondary side of the steam generator (pressure
Cattenom NPP was in the restart level in the pressuriser. This type decreasing rapidly) results in increased
phase after a scheduled refuelling of situation requires the applica- mechanical stresses. The ability of the steam
outage. Inadvertent opening of the tion of the emergency operating generators to withstand such stresses is tested
control valve of the steam genera- procedures. When the low-low in periodic hydrotests. During these tests,
tor 1 MSBa system bypassing the water level threshold in SG 1 checks are carried out to make sure that the
turbine to the atmosphere caused was reached, resulting from the pressure difference does not generate permanent
deformation of the internal structures or tube
a release of steam into the envi- steam flow rate to the atmosphere
cracking likely to result in leakage of radioactive
ronment and a sudden cooling through the open MSBa control reactor coolant water into the secondary side
of the reactor coolant water. This valve, the reactor tripped. Borated (non-radioactive) of the steam generator.
cooling resulted in contraction water was injected automatically
(decrease) of the water volume into the reactor coolant system
contained in the system, which and the containment was isolated.
caused a pressure drop.
The opening of the control valve Inadvertent opening of a
Two minutes after the inadvert- caused a substantial release of control valve of the system
ent opening of the control valve, steam to the atmosphere. As this bypassing the turbine to
the atmosphere caused
a sudden cooling of the
reactor coolant water.

Pneumatic
actuator
Electrical signal
(instrumentation & control
or control room)

Positioner

Compressed air
Actuator stem
(closure member insertion
into or withdrawal from
the valve body)

Valve body

Steam Steam

Figure 3.11
Schematic view of a pneumatic valve
©GEORGES GOUÉ/IRSN and the positioner

29
Safety and radiation protection of the French nuclear power plant fleet in 2015
Events, incidents and anomalies

steam came from the secondary All the functional tests on the valve
system and was consequently carried out after the replacement
non-radioactive, no increase in gave satisfactory results.
radioactivity was measured on
site or in the environment of the IRSN analysis
power plant.
The inadvertent opening of the
The emergency Incident management MSBa system control valve had
operating procedures no impact on the safety of the
required the activation Supplementing these automatic facility nor on the environment;
actions, the operators applied it was nevertheless a significant
of the on-site
the emergency operating rules. event that was the subject of a
emergency plan and
Twenty-five minutes after the specific analysis by IRSN.
the ASN and IRSN
inadvertent opening of the con-
emergency operations
trol valve, the operators closed Following this event, IRSN com-
centres were readied. the MSBa isolation valve of steam piled a summary of the malfunc-
generator 1 from the control room. tions identified by EDF involving
This interrupted the uncontrolled this type of positioner over the last
cooling of the reactor coolant three years. Of the fifteen or so
system. failures identified, some were due
to a generic ageing process that
Given the thermal-hydraulic could compromise the operability
Reconditioned equipment parameters of the reactor, the of the control valve, and others to
is new equipment in which emergency operating procedures drift or instability of the positioner
the manufacturer has required the activation of the on- signal that could result in incor-
replaced parts subject site emergency plan: ASN and rect positioning of the valves.
to ageing (printed circuit IRSN were alerted and mobilised However, none of these failures
board, seal, etc.) by new
their emergency response teams. caused complete and inadvertent
parts in the factory.
The plan was finally de-activated opening as observed in the case
a few hours after the opening of of Cattenom reactor 1.
the valve.
In July 2015, a similar problem
The fallback of the reactor was affected reactor 2 of the Chinon B
continued until the following morn- plant (MSBa system control valve
ing to reach a state in which the blocked in closed position), and its
reactor was cooled by the residual origin was attributed to a failure
heat removal system and not by of the positioner printed circuit
The failure of a the steam generators. board.
At the conclusion of its analysis,
printed circuit board
On completion of reactor fallback, IRSN considered that EDF must
was at the origin
EDF carried out checks which take the necessary measures to
of the inadvertent
did not provide evidence for any improve the reliability of the posi-
opening of the
damage to the steam generator, tioners concerned in the reactors
control valve. despite the mechanical stresses in service. In this regard, it should
generated, and replaced the be remembered that, given their
positioner with a new-generation obsolescence, these digital
positioner. positioners are gradually being
replaced by more recent digital
Origin of the failure positioners of the same brand (for
further information, refer to IRSN
The on-site emergency The expert assessments con- notice 2015-00221.
plan, drawn up by the ducted by EDF provided evidence
operator of a basic nuclear of a failure of the printed circuit
facility, defines the internal board of the positioner; the type
organisation of the facility
of positioner involved had been fit-
and the specific resources to
be deployed in the case of an
ted to the MSBa control valves of
emergency situation. the Fessenheim reactors and the
CPY and 1300 MW series reactors
since the early 2000s. During the
outage of Cattenom reactor 1 in
2015, the positioner at the origin
of the event had been replaced
by a reconditioned positioner.

30
Safety and radiation protection of the French nuclear power plant fleet in 2015
Events, incidents and anomalies

1
2
Repair of fuel assemblies 3
at the Nogent-sur-Seine NPP 4

Fuel assemblies can become deformed during reactor operation, which can lengthen the
drop times of rod cluster control assemblies (RCCAs) or even prevent them dropping fully,
in the event of a reactor trip. This situation, which affected reactor 2 of the Nogent-sur-Seine
plant, led EDF to carry out in 2015 an unprecedented in-cycle repair operation on two fuel
assemblies in order to ensure that the reactor trip function remained operational until the
scheduled refuelling outage.

Fuel assembly deformations of the fuel assem-


deformation: blies of reactor 2 of the Nogent-
in-service monitoring sur-Seine power plant. The
and impact on safety particular situation of this reactor

F
is explained by the transition of this The fuel assemblies can be deformed
uel assemblies unit to the GALICE fuel manage- laterally under the action of the
(Figure  3.12) can ment scheme9. stresses exerted on them during
become deformed lat- reactor operation.
erally while they are in The GALICE management scheme
the reactor under the is characterised by a specific fuel
effect of hydraulic and assembly positioning plan and
mechanical stresses, irradiation fewer new fuel assemblies intro- A fuel assembly is composed of 264 fuel rods
and temperature (above 300°C). duced at each refuelling than that are approximately four metres high and
under the GEMMES manage- approximately one centimetre in diameter.
Excessive deformation of the fuel ment scheme implemented at The rods are inserted in a structure known
colloquially as the “skeleton”. The structure
assemblies may slow the insertion all the other 1300 MW reactors.
consists of eight or nine grids that determine
of the rod cluster control assem- These two specific features explain the spacing of the rods and which are
blies (RCCAs) into the core, or the significant degradation of the assembled with 24 guide tubes in which the
even prevent their full insertion. behaviour of the core. As a result absorber rods of an RCCA can be inserted.
When needed, rapid drop of the of this situation, EDF has defini-
RCCAs and their full insertion into tively halted implementation of the
a reactor core are required in order GALICE management system (for
to fulfil the safety functions (control Nogent-sur-Seine reactor 2, the
of reactivity/halting of the nuclear only reactor using the scheme).
reaction).

RCCA drop time measurements


Substantial deformation of the fuel
are made periodically to check
assemblies can lengthen the RCCA
compliance with the assumptions
drop times in the core, or prevent
applied in the safety demonstration Rod cluster control
assembly (RCCA) full insertion of the RCCAs.
(limit values). EDF carries out these
measurements at the start and the
end of the irradiation cycle8.

For about 15 years, a specific tool


has been used by plant operators Grid Insertion of RCCAs in about one-third of the core
fuel assemblies stops the nuclear reaction.
on “control” reactors to meas-
ure the lateral deformations of
fuel assemblies when they are Guide tubes
unloaded. This examination is car-
ried out during transfer of the fuel Fuel rods 8. An irradiation cycle is the period of reactor
operation between two partial refuelling
©GEORGES GOUÉ/IRSN

assemblies to the spent fuel pool. outages. A cycle lasts from 12 to 18 months,
depending on the reactor.
Sequence of events 9. The main change between the GEMMES
at Nogent-sur-Seine and GALICE fuel management schemes is the
Figure 3.12 increase in the authorised burnup from 52
Diagram of a fuel GWd/tU to 62 GWd/tU (burnup is the energy
Since 2012, EDF has observed assembly released by the combustion of one unit of
a significant change in the lateral mass of nuclear fuel).

31
Safety and radiation protection of the French nuclear power plant fleet in 2015
Events, incidents and anomalies

This led EDF to propose in 2013 a 2 provided further evidence of


design change in the guide tubes incomplete insertion of an RCCA.
(increase in thickness and change The event occurred in March 2015,
of material) so as to limit the defor- when the next refuelling outage of
mations. Despite the introduction the reactor was not scheduled until
of these changes, IRSN consid- September 2015. EDF decided to
ered that it was necessary, given proceed with a shutdown during
the observed deformations, for the irradiation cycle to ‘repair’ two
EDF to reinforce the RCCA drop highly-deformed assemblies so
time monitoring by additional tests as to prevent drop time anoma-
in mid-cycle (M refer to the 2013 lies during the second part of the
PWR public report, pages 48-51). 20th cycle.

In 2014, during these additional Unprecedented in-cycle


tests performed during the 19th “skeleton assembly
cycle of the reactor, some drop replacement” operation
time measurements reached the
limit values; in such cases, the plant In order to carry out the “skel-
operator must carry out monthly eton assembly replacement”
tests to make sure that assembly operation, EDF unloaded the two
deformation does not compro- deformed assemblies. It had pre-
mise the availability of reactor trip. viously unloaded two adjacent
©GEORGES GOUÉ/IRSN

Following significant increases in assemblies to increase the space


drop times of some RCCAs dur- between assemblies and facilitate
ing the cycle and the incomplete the removal of the two deformed
Spot-welded joint insertion of five RCCAs, EDF assemblies. This procedure mini-
Guide tube decided to shut down the reactor mised the number of assembly
three months before the scheduled handling operations, which always
outage date and unload the core. risk damaging the grid; the rest of
the core remained in place.
During the 20th cycle, the rein-
forced monitoring of the assem- EDF then carried out an unprec-
blies of Nogent-sur-Seine reactor edented “assembly skeleton

Fuel rod
transfer tool
©GEORGES GOUÉ/IRSN

Double springs Button dimples

Upper section

Figure 3.13
Diagram of part of a fuel assembly grid
(a grid consists of 17 cells x 17 cells)
Equipment
handling tools

Assembly skeleton replacement consists in transferring the


fuel rods one by one from an assembly with a deformed
structure to a new structure (“skeleton”). This operation is
carried out using a gripper which is lowered through the
grid cells (Figure 3.13) of the new skeleton, positioned in a
section placed above the deformed assembly (Figure 3.14),
to grip the top end of the fuel rods in the deformed
assembly positioned in the lower section (Figure 3.14) and Lower section
pulls the rods into the new structure as it is raised again.
The upper assembly is the reconstituted assembly.
Pit for spent fuel
removal or refuelling
Figure 3.14
Diagram of the STAR skeleton
replacement system

32
Safety and radiation protection of the French nuclear power plant fleet in 2015
Events, incidents and anomalies

1
replacement” operation which 2

©EDF
consisted in transferring the 264
fuel rods from a deformed assem- 3
bly into a new assembly structure
not showing any deformation. 4
This operation was carried out in
the fuel building spent fuel pool
using a dedicated tool called STAR
(Figure 3.15). The assemblies were
then reloaded in the core in their ini-
tial positions. The operation lasted
several days.

IRSN position EDF carried out an


unpredecented in-cycle
IRSN analysed the restart condi- operation on
tions for reactor 2 of the Nogent- Nogent-sur-Seine
sur-Seine NPP for the second part reactor 2, replacing the
of the 20th cycle, following the deformed “skeletons”
unusual outage for in-cycle partial of two fuel assemblies
unload/reload. IRSN requested with new “skeletons”.
that regular RCCA drop tests be
carried out at intervals no longer
than 60 days in order to verify com-
pliance with the limit values and
absence of RCCA drop blocking
up to the end of the 20th cycle. Figure 3.15
STAR skeleton replacement
IRSN also considered that the pro- system in the fuel building pool
duction of a flux map at low reactor
power (6% to 8% of rated power)
was necessary in order to check IRSN has also conducted studies
core conformity after the reloading to obtain a better understanding
operation. of the excessive deformation of
the fuel assemblies and its impact
No limit values were exceeded and on safety.
no RCCA blocking was observed It has asked EDF to take such
Producing a flux map consists in measuring
during the second part of the 20th deformation into account in the
the neutron flux by inserting fission chambers
cycle in the four drop time tests safety demonstration, as part of into a number of fuel assemblies. These
after the reloading of the two fuel the review associated with the measurements are used to calculate the power
assemblies with replacement skel- fourth ten-yearly reactor safety distribution in three dimensions inside the core.
eton assemblies. reviews of the 900 MW reactors.

33
4 Significant upgrades

900 MW reactors: guidelines of the periodic


review associated with the fourth
ten-yearly reactor safety reviews
Optimisation of worker radiation protection
in nuclear power plants
Control of subcontracted operations
in operating reactors

Changes and upgrades are made to France’s nuclear reactors


throughout their lifetime, with the aim of continuously
improving safety.
Advances in technical and scientific knowledge, weaknesses
detected and lessons learned from operational experience
feedback, changes in the environment or regulations, together
with economic factors are just some of the reasons behind the
changes made to facilities or operating procedures.
Periodic safety reviews, carried out every ten years in accordance
with Article L.593-18 of the Environment Code, provide an ideal
opportunity for implementing these changes.
They are associated with the preparation of long ten-yearly
reactor outages, during which such work as replacing heavy
equipment is carried out, and major changes are made to
facilities.
It may take several years of research and exchange, during
which IRSN examines the documentation submitted by EDF,
before some changes and upgrades can be precisely defined
and implemented. Others, however, must be implemented
more rapidly according to a suitable schedule.
Safety and radiation protection of the French nuclear power plant fleet in 2015
Significant upgrades

1
2
3
900 MW reactors: guidelines of the
4
periodic review associated with the
fourth ten-yearly reactor safety reviews

EDF wishes to extend the operation of the 34 French 900 MW reactors, put into
service from 1977 to 1987, beyond forty years (operating life used as the design basis
for certain structures and equipment).
In this context, EDF has presented the guidelines of the periodic review associated
with the fourth ten-yearly reactor safety reviews, which IRSN has examined with
regard to the objectives defined by ASN in 2013. IRSN stressed the unprecedented
magnitude of the review programme, which will be undertaken and concluded within
tight deadlines; the first ten-yearly reactor safety review within the framework of this
periodic review is scheduled for mid-2019 (Tricastin 1).

What does ›› CP1, launched in 1974, cov-


the periodic ered 18 reactors at Tricastin, Statutory framework for the periodic review
review cover? Dampierre-en-Burly, Blayais and In accordance with the statutory texts, the
Gravelines; operator of a basic nuclear facility must conduct
A periodic review consists of: a periodic review of its facility every ten years,
›› CP2, launched in 1976, covered taking into account best international practice,
operational experience feedback, new knowledge,
›› a review of the conformity of the 10 reactors at Saint-Laurent-
and other factors.
state of the facility to the safety des-Eaux, Chinon and Cruas.
However, the legislation makes provision for the
baseline and to the regulations
definition of a different periodicity if justified by
in force in order to deal with any Prior to these programme con- the specific characteristics of the facility.
non-compliances; tracts, the construction of six
reactors (four at Bugey and two
›› a safety reassessment, with the at Fessenheim) had been under-
objective of improving the safety taken from 1971. These six reac-
of the facilities, in particular by tors were subsequently referred to
bringing the safety level of the as the CP0 series.
What is a ten-yearly reactor safety review?
oldest reactors as close as pos-
The reactors of nuclear power plants undergo
sible to the level of the most The guidelines
periodic “unit outages” for partial refuelling and
recent reactors; of the periodic review for for inspection and maintenance of parts of the
the fourth ten-yearly facility not normally accessible when the reactor
›› implementation of the equip- reactor safety review is operating.
ment and documentation French regulations require a series of
improvements resulting from In September 2010, EDF pre- inspections and tests of the nuclear steam supply
the safety reassessment on the sented the programme of guide- system equipment every ten years of operation
occasion of the ten-yearly reac- lines concerning the extension of to be conducted during an outage designated for
the purpose lasting about three months, referred
tor safety reviews. the operating life of the reactors
to as a “ten-yearly reactor safety review”.
beyond forty years (operating life
The 900 MW used as the design basis for cer-
reactors tain structures and equipment).
IRSN reviewed the programme
The 34 French 900 MW reactors and presented its conclusions
were put into service from 1977 at two meetings of the Advisory
to 1987 in a programme of three Committee for Reactors in
phases grouping reactors with January  2012. In June 2013,
similar characteristics. on the basis of this review, ASN
defined the objectives for the next
The Advisory Committee for Reactors is charged
For the purpose of standardisa- periodic reviews of the 900 MW
by ASN to issue notices and recommendations on
tion, EDF ordered 900 MW nuclear and 1300  MW reactors in view the safety of nuclear power or research reactors,
steam supply systems from under of their fourth ten-yearly reactor on the basis of assessments by IRSN.
“Programme contracts” (CP): safety reviews.

35
Safety and radiation protection of the French nuclear power plant fleet in 2015
Significant upgrades

Objectives for the improvements, and presented


900 MW fourth its assessment to the Advisory
ten-yearly reactor Committee for Reactors early in
safety reviews April 2015 (read IRSN’s position
in notice no. 2015-00098).
The objectives defined by ASN In its review, IRSN noted that EDF
concern: had undertaken to demonstrate
its capacity to control and main-
›› control of the conformity of the tain over time the conformity of its
facilities and maintaining it over facilities. IRSN also stressed that
time to take account of the the reinforcement of the preven-
effects of ageing. This neces- tion of the accidents studied for
sitates specific actions by EDF the fourth ten-yearly reactor safety
concerning 1) the extent of field review, along with the measures
verification of the conformity of resulting from the additional safety
the facilities and 2) the clear- studies conducted following the
ing of all non-compliances and accident at the Fukushima-Daiichi
anomalies no later than during power plant in Japan, deployed
the fourth ten-yearly reactor at the same time, would signifi-
safety reviews. More complete cantly improve the robustness of
knowledge of the ageing the facilities to extreme hazards
mechanisms, with particular and to certain accident situations.
attention paid to non-replace-
In late 2013 able components such as the IRSN considered that the guide-
EDF presented the reactor pressure vessels and lines of the periodic review asso-
guidelines for the the containments, is necessary ciated with the fourth ten-yearly
periodic review (for further information about reactor safety reviews were
associated with the ageing, refer to the 2011 PWR ambitious and unprecedented
fourth ten-yearly reactor public report, pages 58 to 63). in magnitude: they cover around
safety reviews of the fifty technical topics and target a
900 MW reactors. ›› improvement of facility safety substantial improvement in safety.
to attain a safety level similar However, IRSN noted that some
to that specified for the third- points needed to be improved:
generation nuclear reactor under
construction at Flamanville ›› the proposed checks to ensure
(European Pressurised water conformity of the facilities and its
Reactor, EPR). This requires maintenance over time;
changes to limit the radiologi-
cal impacts of accidents without ›› the procedure for taking the
core melt, to prevent or mitigate Flamanville 3 EPR reactor
the impacts of accidents with design-basis accidents into
core melt (severe accidents) and account in the safety dem-
to reinforce the safety of stored onstration for the reactors in
spent fuel. service;

IRSN considered To meet these objectives, in late ›› the safety of spent fuel storage
that the guidelines of 2013 EDF presented the guide- in the pools;
the periodic review lines for the periodic review
associated with the associated with the fourth ten- ›› certain assumptions made for
fourth ten-yearly yearly reactor safety review of the the hazard studies (unforeseen
reactor safety reviews 900 MW reactors. event levels, in particular) and
were ambitious and the study of the load collision
unprecedented in Analysis of the guidelines and drop risks in the reactor
magnitude, but that for the periodic review building;
some points needed to associated with the
be improved. 900 MW fourth ›› the taking of human and organi-
ten-yearly reactor sational factors into account in
safety reviews the design of changes in the facil-
ity or in the operation baseline.
IRSN reviewed the guidelines
presented by EDF with regard to IRSN also considered that topics
ASN’s objectives, in particular in related to the design of safety-
terms of ageing control and safety related systems or systems

36
Safety and radiation protection of the French nuclear power plant fleet in 2015
Significant upgrades

1
involved in the control of certain might undergo probabilistic assessment and the implementa- 2
risks would benefit from further assessment necessitates addi- tion of the changes will be carried
analysis, which EDF has under- tional review. out on particularly tight deadlines. 3
taken to conduct as part of the IRSN will assess the report on the
900 MW fourth ten-yearly reactor Conclusion studies conducted by EDF on the 4
safety review. basis of the guidelines defined for
The fourth ten-yearly reactor this review after its assessment.
Lastly, IRSN considered that inves- safety reviews of the 900  MW The roll-out of the measures
tigaton must continue in order to reactors will take place from resulting from these studies will
decide on the adequacy of the 2019 to 2030, with the first be assessed reactor by reactor
guidelines defined for the fire and review scheduled for mid-2019 on conclusion of the fourth ten-
explosion risks. In addition, the (Tricastin  1): the magnitude of yearly reactor safety review of
selection of the external hazards this review is unprecedented. each 900 MW reactor (Figure 4.1).
– other than earthquake – which The associated studies, their

Figure 4.1
Application of the general periodic review procedure
to the fourth ten-yearly reactor safety review

900 MW fourth ten-yearly reactor safety review context: Changes in the safety regulations, objectives,
knowledge and practices. Assimilation of operational experience feedback, etc.

900 MW fourth ten-yearly reactor safety review orientation phase


The fourth ten-yearly
Definition of the programme and the objectives of the safety review reactor safety reviews
Definition of the baseline to be considered for the conformity assessment
of the 900 MW
reactors will take place
from 2019 to 2030,
Generic safety studies and conformity checks on the units
with the first review
scheduled for mid-
2019 at Tricastin 1.
Conformity studies Review studies
Unit conformity assessment, etc.
Demonstration of Demonstration of compliance
Verification that the actual
compliance with the safety with the reassessed safety
condition of the units satisfies the
requirements applicable requirements: new rules,
applicable safety requirements
to nuclear facilities assumptions, etc.

Detection of non-conformities
(equipment, systems, documents, etc.)
Definition of the series change package: taking into account of the conclusions
conformity studies and the associated actual checks and the reassessment studies

Equipment and documentation changes incorporation phase

Implementation of equipment changes Updating of the safety baseline


• design
• operation
©IRSN

37
Safety and radiation protection of the French nuclear power plant fleet in 2015
Significant upgrades

Optimisation of worker radiation


protection in nuclear power plants

For many years, EDF has implemented a radiation protection optimisation scheme
on all its nuclear sites. In the context of the extension of the operating life of its
reactors and the associated increase in the volume of work entailing a rise in the
collective dose over the coming years, EDF has defined a strategy including new
organisational and technical measures for controlling the increase in the collective
dose of the workers over this period. IRSN has assessed the appropriateness and
adequacy of these new measures.

E
DF is going to roll out operational experience feedback.
a number of changes At NPP fleet level, EDF has intro-
The collective dose is the sum of the individual
to the operating reac- duced several promotion actions
exposures to ionising radiation received by the
workers over a given period. tors as part of their contributing to maintaining the
proposed operating impetus behind the ALARA
life extension. Work approach. IRSN considered that
involved in these changes will be these actions taken at national
done in both the conventional part level were satisfactory.
of the facility and the nuclear island,
so some of it will be in contact EDF has also proposed the addi-
with equipment conveying radioac- tional measures described below
tive fluids. for the various phases of the
This project involves an increase in operations.
the volume of the maintenance and
The proposed extension of the other work done during the reactor Preparation phase: successful
operating life of the reactors refuelling outages, with an increase optimisation is based on good
involves an increase in the volume in the collective dose received by coordination and good communi-
of the maintenance and other work, the workers if no optimisation is cation, both between the various
with an increase in the collective implemented. EDF entities and between EDF
dose received by the workers if no and the service providers involved
optimisation is implemented. For many years EDF has imple- in radiation protection from the
mented optimisation measures preparation phase.
specific to each worksite in com- For this purpose, EDF has pro-
pliance with the ALARA approach. posed a new organisation as part
To continue this optimisation over of the preparation of reactor refuel-
The As Low As Reasonably Achievable (ALARA) the coming years, EDF has planned ling outages, consisting of logistics
approach aims to optimise the radiation protection to roll out additional technical and risk prevention reviews. The
of the workers: exposure of persons to ionising measures, tested on some reac- objective of these reviews is ear-
radiation resulting from activity or work must be tors, and organisational measures. liest possible identification of the
maintained at the lowest level that it is reasonably
radiation protection issues and the
possible to achieve, given the state of technical
knowledge and economic and social factors.
IRSN has assessed the measures equipment needs for worker radia-
proposed by EDF to optimise the tion protection.
radiation protection of workers In its assessment, IRSN consid-
in the nuclear power plants, and ered that the contractors must
presented its conclusions in June be informed of the planned work
2015 to the Advisory Committee in advance of the outages for the
for Reactors. ten-yearly safety reviews of the
reactors, to enable early placing of
Organisational measures orders and adequate preparation
for the work (radiological issues,
The radiation protection optimi- work volumes).
The EDF worker radiation sation process is applicable to
protection optimisation strategy all phases of the maintenance or Execution phase: looking forward
is based on organisational and change operations: preparation, to the ten-yearly reactor safety
technical measures. execution, and management of reviews, EDF is introducing a new

38
Safety and radiation protection of the French nuclear power plant fleet in 2015
Significant upgrades

1
2
3
4

post of area manager, at the inter- Technical measures


face between the areas of worksite
logistics and risk prevention. IRSN Preventive actions for
considered that EDF must, how- source term control
ever, make sure that the introduc- EDF has implemented various The effectiveness of the
tion of the post of area manager measures for limiting the source optimisation approach during
effectively improves the control term: maintenance or other work is
of radiological risks. EDF has ›› measures to limit the level of based on good communication
undertaken to obtain operational activated corrosion products and good coordination
experience feedback of the reactor in the reactor coolant system between the various personnel
refuelling outages in 2015 for the water, including zinc injection involved.
post of area manager and the inter- into the reactor coolant system
faces with the radiation protection (RCS) and use of low-cobalt
personnel. EDF has also defined a materials. Injection of small
professional development program quantities of zinc into the RCS
for these employees, who will have water reduces the source term
to assimilate a clarification of their associated with activated cor-
The source term during work operations
interfaces with the radiation pro- rosion products, among other
corresponds to the activity of all the radioactive
tection personnel already in place. effects; products present in the reactor and the systems
after unloading of the fuel. This source term has
Operational experience feedback ›› a change increasing the flow the following main origins:
(OPEX) management phase: rate in the RCS in order to purify ➔ activated corrosion products (corrosion
analysis of OPEX from EDF reac- the RCS water more rapidly in products are released by the internal structures
tor events with regard to radiation the reactor outage phase. This of the reactor coolant system and then
protection shows the existence of change allows the RCS water “activated” by ionising radiation as they pass
through the reactor core);
at-risk situations, whether in cer- activity concentration criterion
tain configurations during reactor which authorises reactor coolant ➔ residual radioactive fission products released
through small defects in the fuel rod cladding.
refuelling outages or during the pump shutdown to be satisfied
work itself. These at-risk situations more rapidly. IRSN noted that,
are included correctly in the prepa- in the context of this change,
ration of each operation. the activity concentration crite-
In contrast, review of the OPEX rion was not revised downward,
shows that such situations would which would have been ben-
benefit from more general consid- eficial for radiation protection.
eration in the preparation of reac- IRSN consequently considered The activity, i.e. the number of atomic nucleus
tor outages. On this point, IRSN that EDF should assess the disintegrations per unit time, is often expressed
stresses that the new organisation dosimetric usefulness of lower- with respect to a volume (activity concentration
introduced by EDF, stipulating a ing this criterion; in Bq/l or Bq/m3).
radiation protection risk analysis
for the refuelling outage project in ›› operations to decontaminate
addition to the risk analyses for the systems of the most contami-
various planned operations, acts nated operating reactors, carried
as a first line of defence for inclu- out before the major work opera-
sion of at-risk situations. tions planned in the coming
In its review, IRSN also noted that years: this is an effective means
differences between the individual of reducing worker exposure;
doses received and the predicted
doses for operations were analysed ›› updating of the good radia-
only if a significant difference in the tion protection practice guides The main technical measures
collective dose was observed. IRSN to limit the formation of hot concern the control of
considered that analysis of OPEX spots, which have an impact the source term and the
from an operation from the radiation on the dose received by work- implementation of the risk
protection angle must include an ers on the worksites: this should prevention supervision
individual dose deviation criterion, favour the eventual elimination station.
independent of the collective dose. of hot spots.

39
Safety and radiation protection of the French nuclear power plant fleet in 2015
Significant upgrades

©NOAK/LE BAR FLORÉAL/IRSN


there is a major risk of contamina- ›› development of an analysis tool
tion transfer from the clothing to for optimising the positioning
the skin of the worker. and the number of the radio-
logical shields (Figure 4.3).
The control and In view of this operational expe- The estimated reductions are
reduction of the rience feedback, EDF has devel- 120  person-mSv for one ten-
source term, at the oped specific training for the yearly reactor safety review.
origin of the doses persons responsible for assis-
received by the tance of workers removing venti- EDF has undertaken to analyse the
workers in normal lated leak-tight suits. This measure operational experience feedback
situations, are should reduce body contamination from their use in order to confirm
a major radiation events such as the events that these estimates.
protection issue. have resulted in doses to the skin
approaching the statutory limits11. Conclusion
Figure 4.2
Contamination check at the EDF must also ensure the quality of
controlled area exit the radiological checks performed The trend over recent years in the
by the workers when exiting from doses received by workers carrying
Improvement worksites with a high contamina- out EDF reactor maintenance and
of work monitoring tion risk (Figure 4.2). change incorporation operations
A hot spot is a localised in controlled areas10 shows the commitment of EDF to
source of ionising radiation Operational experience feedback Cross-functional continuous improvement of radia-
generating a dose rate in has identified non-compliances optimisation tools tion protection.
its immediate proximity
with the radiation protection With a view to the ten-yearly
much higher than the
ambient dose rate. requirements given in the EDF reactor safety reviews, EDF has After review, the EDF strategy
radiation protection guides, poli- planned the development of tools regarding optimisation of radiation
cies and baseline: in particular, they for limiting the individual and col- protection in order to manage the
involve faults affecting the radio- lective doses. increase in collective dose over
logical protection and monitoring the coming years resulting from
devices during work. These tools involve in particular: the substantial increase in the
A radiological shield is a fixed Several contamination events have work to be done during the next
or moveable shield (water, occurred in the EDF reactor fleet ›› establishment of a risk preven- ten-yearly reactor safety reviews
concrete wall, lead sheets,
resulting in skin exposures close tion supervision station ena- was considered generally satisfac-
etc.) intended to reduce
ionising radiation locally.
to or exceeding the statutory limits bling both remote monitoring of tory by IRSN, which nevertheless
(in this report, refer to “Radiation work operations and real-time judged that additional information
protection: main trends” in chap- monitoring of worker exposure must be provided on certain points.
ter 2 and “Worker radioactive con- levels; this results in limitation of IRSN also stressed the importance
tamination  incident at the Blayais the received doses. The fore- of operational experience feedback
10. The controlled area is defined in power plant” in chapter 3); when cast reduction is between 5% for reinforcing this optimisation
chapter 2 of this report. workers remove their protective and 15% of the collective dose, approach.
11. The statutory limit values are given in clothing on exiting from a work- depending on the type of unit
chapter 2 of this report. site with a high contamination risk, outage and reactor shutdown;

The penetrating power of the different radiations

Helium nucleus

Electron = β

Electromagnetic
©GEORGES GOUÉ/IRSN

radiation

Figure 4.3
Types of radiological
Sheet of paper A few millimetres About 1 metre
shielding of aluminium of concrete or lead

40
Safety and radiation protection of the French nuclear power plant fleet in 2015
Significant upgrades

1
2
Control of subcontracted 3
operations in operating reactors 4

During the outages of its reactors, EDF subcontracts about 80% of


the maintenance work on large equipment in the areas of mechanical
engineering, valves and sheet metalwork. Given the significant safety
issues, IRSN has reviewed the measures taken by EDF to control risks
associated with subcontracted maintenance operations on its reactors.
The review, which assessed the entire subcontracting management
process, highlighted the factors that ensure its control by EDF as well
as certain organisational weaknesses.

Background for Subcontracting in the nuclear


the IRSN assessment industry is also the topic of fre-

O
quent public debate. On this
perational expe- point, as part of its review, IRSN
rience feedback- met members of local information
shows that more committees and of environmental
than 30% of the protection associations; this identi-
significant safety fied the topics of concern for these
events reported stakeholders and recurring in pub-
by EDF in recent years involved lic debates, such as the monitoring The subcontracting
maintenance faults and these are of service providers by the project of maintenance work
likely to cause failures of equipment owner or the time constraints to is not without impact
necessary for reactor safety. which the workers are subjected. on risk control.

Each year, EDF uses more than IRSN has reviewed the meas-
22,000 subcontractor employ- ures taken by EDF to control the
ees to perform maintenance on risks associated with the sub-
its reactors alongside the 10,000 contracted maintenance work on
EDF employees assigned to these its reactors, and presented the
tasks. The volume of subcontracted results of its assessment to the
work is set to increase over the Advisory Committee for Reactors
coming years because of the roll- in June 2015.
out of changes resulting from the
additional safety studies following Organisational measures AZF and Challenger accidents: analysis of major
the Fukushima-Daiichi accident in instituted by EDF for accidents such as the AZF chemical plant
March 2011 and from the studies control of risks related explosion in Toulouse in 2001 and the in-flight
associated with the periodic reviews to subcontracting explosion of the space shuttle Challenger in
1986 has identified problems of loss of skills
in the context of the extension of the
and of complexity of interfaces related to
operating life of the 900 MW reac- EDF has instituted measures at subcontracting relationships.
tors beyond 40 years. national level which are applied
at each nuclear power plant; they
In the nuclear sector as in the cover qualification of subcontrac-
other industrial sectors, the sub- tors and contracting of services
contracting of maintenance work up to and including evaluation of
is not without impact on risk con- services and feedback of opera-
trol. This is demonstrated by the tional experience.
Risk control: this term covers all measures for
lessons learned from events that The majority of the maintenance
prevention and limiting the consequences of
have occurred on nuclear sites work is concentrated in the reactor risks related to safety and radiation protection.
and in industrial accidents and by outage periods: these outages are
the conclusions of research on the necessary in order to replace spent
topic. In particular, the relationship fuel and to perform inspection and
between project owner and service maintenance operations on parts
provider is an important factor to of the facility that are not accessible
be considered. during operation.

41
Safety and radiation protection of the French nuclear power plant fleet in 2015
Significant upgrades

The plant operator aims for the EDF and its subcontractors in the controlling the associated risks.
Contracting: this phase
shortest possible outage periods overall control of risks related to In the field, however, IRSN observed
comprises the drafting
of the requirement in order to optimise the availabil- subcontracted operations. that this approach was insufficient
specification, the call for ity of its facilities. This constraint to ensure the actual ability of sub-
bids and the awarding of has necessitated the introduction IRSN also analysed the process of contractors to implement appro-
the contract to the winning of specific work scheduling and acquisition and use of the opera- priate management and to have
subcontractor. preparation measures (Figure 4.4). tional experience feedback of sufficiently competent resources to
the subcontracted work in order carry out the maintenance opera-
IRSN review to determine to what extent EDF tions assigned to them.
of the measures was capable of reviewing its own To take into account the IRSN
instituted by EDF organisation to improve the condi- observations, EDF undertook to
tions of execution of the subcon- study the introduction of a qualifi-
IRSN has reviewed the measures tracted work, conditions that are cation declared after the contractor
prescribed by EDF for carrying out essential for control of the safety has demonstrated its ability dur-
IRSN has reviewed maintenance work and its practi- of such work. ing work done under monitoring
the measures cal effects on the work of persons by EDF.
prescribed by EDF responsible for implementing The IRSN assessment showed that
for carrying out them “in the field”. In particular, EDF had implemented a set of tech- Balance between
maintenance work IRSN analysed the relationship nical and organisational measures workload and
and its practical between EDF and the subcontrac- that make a practical contribution available resources
effects on the work tors in order to assess the extent to controlling the safety of subcon- The ability of subcontractors to
of the personnel to which it favours or hampers the tracted operations. Nevertheless, handle the contracted workload is
in the field. application of the safety require- IRSN has identified several areas a basic condition for ensuring the
ments related to the work. for improvement which it considers quality of maintenance operations.
essential for control of these opera- Compliance with this condition
For this analysis, IRSN conducted tions. These areas for improvement requires the availability of the appro-
more than 160 interviews on three are discussed below. priate resources, both in quantity
nuclear sites during unit outages and skills. In view of this, EDF
and observed some forty mainte- Capacity of contractors recently implemented a number
IRSN has analysed nance operations in situ. For each to perform operations that of measures so that subcontractor
how the relationship measure that it analysed, IRSN have an impact on safety representatives are more involved
between EDF and interviewed employees of EDF IRSN considers that the qualifica- in planning work to be completed
the subcontractors (project managers, monitoring tion and contracting stages enable during unit outages. On this point,
favours or hampers managers, purchasers, etc.) and of EDF to assess in advance whether EDF has committed to assessing
the application of the the subcontractors. This mirrored subcontractors will be able to pro- the effects of these measures.
safety requirements assessment process was useful for vide the management required EDF has also planned contrac-
related to the work. analysing the joint contributions of for carrying out operations while tual measures for dealing with

Unit outage schedule


Figure 4.4: Work preparation (up to start date)
(J0-6 months
Measures to J0-1 month)
implemented Work risk analysis: decide whether to start Ensure quality
of worker
St

by EDF Preparation of joint the work depending on the acceptability of risks,


ar

EDF/contractor determine the countermeasures and ensure the actions (secure


to

schedule. contractor has assimilated the risks communication,


fw

self-checking, cross-
Smoothing of
or

Pre-work meeting: ensure the implemented checking, etc.)


k

the workload
resources conform to the requirements: documents,
with contractor
worker qualifications, file, equipment, etc.
resources. Monitoring
Seminars presenting proportional
the unit outage to to significance
Maintenance of safety
review the main operation
issues with the consequences:
ensure the overall
contractors, etc.
quality of the
work

OPEX Assess the


Qualification/Contracting
quality of the
Acquire and work (resources
Ensure candidate contractors have use operational used, safety
management measures considered necessary experience culture,
for “carrying out activities with the required feedbackof technical quality,
level of safety and quality” and exclude those subcontracted completion
that do not fulfil these conditions. work times, etc.)
©IRSN

42
Safety and radiation protection of the French nuclear power plant fleet in 2015
Significant upgrades

1
2
3
unexpected equipment or sched- Acquisition and use product of the joint contribution of
uling issues. However, IRSN has of operational experience the project owner and the subcon- 4
observed that these measures feedback from subcontracted tractor. For IRSN, this change is a
could weaken the organisation work necessary condition for obtaining
of subcontractors, as they could The IRSN assessment revealed better control of subcontracted
necessitate greater flexibility in gaps in both the collection and the operations.
order to ensure availability of suf- processing of operational experi-
ficient capacity of resources for ence feedback data from the sub- Lastly, IRSN notes that EDF has
unexpected issues. IRSN con- contracted work; this includes the undertaken the first satisfactory
sequently considered that EDF capacity of the subcontractors to measures to deal with the increase
IRSN has analysed
must identify the effects of these transfer certain information, given in the volume of the subcontracted
the process of
measures on the working condi- the contractual relationship that work to come.
acquisition and use
tions of the subcontractors in order binds them to EDF and the overall It nevertheless considers that the
of the operational
to ensure that they do not subject inadequacy of analysis by EDF of definition of these measures to
the subcontractors and the EDF all the available data. In this regard, control the risks of subcontracted
experience feedback
organisation to stresses that might EDF is committed to improving the work must take account of the of the subcontracted
compromise the control of the risks process for acquiring and using lessons learned from the review work in order to
associated with the work. OPEX. conducted by IRSN. Refer to assess the capacity of
the assessment of the Advisory EDF to upgrade its
Risk analysis approach In order to deal with the volume Committee for Reactors on man- organisation to improve
A major measure in the control of of subcontracted work to come, agement of subcontracted work in the conditions for
risks that EDF has implemented is EDF has planned an increase in the PWRs. carrying out the work.
the risk analysis performed prior to the human resources assigned to
each operation. The objective of this the multi-year programming of the
analysis is to “prepare the workers maintenance and change incorpo-
to carry out the operation, knowing ration work on its reactors and a
the risks and how to control them”. reinforcement of the coordination
The IRSN assessment confirmed between the engineering units and
the difficulties encountered by EDF the NPPs.
over many years in the producing EDF, in collaboration with industry
these analyses, which do not take associations, has undertaken an
sufficient account of the actual assessment of the capacity of sub-
risks associated with the operation contractors to handle the increase
to be carried out. Aware of these in the volume of the work. This
difficulties, EDF has undertaken to innovative approach has produced
implement improvement actions in an initial forecast of the capacity
order to produce risk analyses of of the subcontractors to meet the
better quality that are useful to the future needs.
workers, and to assess their effec-
tiveness in the field. Conclusions
EDF must go beyond the
contractual customer-
EDF monitoring of subcon- The IRSN assessment showed
supplier relationship
tracted operations that EDF had implemented a set
by reinforcing the
The monitoring by EDF of subcon- of technical and organisational
tracted work must be sufficiently measures that make a practical
existing subcontractor-
effective to prevent non-compli- contribution to managing the safety involvement measures
ances likely to affect the opera- of subcontracted operations. in order to move
tion of safety-related equipment; However, IRSN noted certain towards joint
this monitoring is conducted by recurring weaknesses in the EDF development of the risk
sampling, and is proportionate measures, necessitating improve- control of subcontracted
to the issues in terms of safety. ments in order to deal with the work.
Facing recurring difficulties related fundamental causes. In particular,
to monitoring of subcontracted IRSN considers that the analysis
work (administrative rather than by EDF of the problems related
technical monitoring, problem with to subcontracting does not suffi-
the legitimacy of those responsible ciently examine these fundamental
for monitoring, etc.), EDF imple- causes related to the organisation
mented a new monitoring manage- of EDF itself.
ment policy in 2014, the effects of More generally, EDF should adopt
which have yet to be assessed in a vision that takes into account the
the field. overall quality of a service as the

43
Safety and radiation protection of the French nuclear power plant fleet in 2015

Glossary

A CP0 series
Includes six reactors of the 900 MW
series commissioned between 1977
Exposure
Physical contact with ionising radia-
tion (“external” exposure if the source
Accident or incident and 1979 (two at Fessenheim and is located outside the organism,
Any unforeseen event occurring dur- four at Bugey) “internal” exposure if the source is
ing normal operation that may have located inside the organism)
consequences for security, safety, CP
public health, nature and the environ- Programme contract (CP0, CP1,
ment; the potential consequences of
an accident are greater than those of
an incident
CP2, CPY) – term used for EDF's
900 MW pressurised water reactors
(cf. definitions of “plant series”)
F
FIS
ALARA CPY series Independent safety review team
The “as low as reasonably achiev- Includes twenty-eight 900 MW responsible for analysing, separately
able” approach optimises radiation reactors commissioned between from the operational safety team
protection for workers 1980 and 1987 (CP1: four at (FOS), the malfunctions, deviations
Tricastin, six at Gravelines, four and incidents involving operating
ASN at Dampierre-en-Burly, four at safety at nuclear power plants
Autorité de Sûreté Nucléaire (French Blayais and CP2: four at Chinon,
civilian nuclear regulator, also four at Cruas-Meysse and two at Fission
known as the French Nuclear Safety Saint-Laurent-des-Eaux) Splitting of an atom's nucleus as a
Authority) result of bombardment by neutrons.
CSS During this reaction, neutrons and
Containment Spray System; this ionising radiation are emitted and a

B safeguard system is activated in acci-


dent situations
great amount of heat is released
FOS
Becquerel (Bq) CVCS Operational safety team responsible
Unit of radioactivity, 1 Bq equals Chemical and Volume Control for the operation of nuclear reactors
1 disintegration per second. The System
unit is very small and measure- FPCPS
ments often use a multiple of the Bq, Fuel Pool Cooling and Purification
the megabecquerel (MBq), which
equals 106 Bq or 1 million Bq.
The Bq replaced the curie (Ci) which
D System
Fuel assembly
is the activity of 1 gramme of radium;
Dose rate Bundle of fuel rods assembled in a
Radiation intensity (energy absorbed metal structure used in nuclear reactors
1 Ci equals 3.7 x 1010 disintegrations
by matter per unit of mass and time).
per second, or 37 billion Bq (or Fuel cycle
It is measured in grays per second
37 billion disintegrations per second) A cycle is the period of reactor opera-
(Gy/s)
BK tion between two outages for partial
Fuel Building fuel reloading. A cycle lasts from

BL
Electrical Building
E 12-18 months, depending on the
reactor and type of fuel management

EDF

G
BR Electricité de France (French national
Reactor Building
electric utility)
EFWS GOR

C The Emergency Feedwater System


supplies emergency water to the
steam generators
General Operating Rules; they govern
the operation of nuclear reactors by
providing operational specifications of
CCWS
assumptions and conclusions of the
Component Cooling Water System EPR design studies and safety report and
Containment European pressurized water reactor by setting limits and conditions for
Keeping radioactive substances inside (1650 MW reactor); one is currently operating the facility
a defined space using a set of meas- under construction at Flamanville
ures to prevent them from spreading Gray (Gy)
Equivalent dose rate Unit expressing the quantity of radia-
in unacceptable quantities beyond Rate of quantity of absorbed dose
the space; by extension, the set of tion absorbed by the human body
weighted for biological effects by in terms of energy deposited by the
measures taken to ensure this state various quality factors depending on particles or radiation in the matter,
Corrective maintenance radiation. It is expressed in millisiev- 1 Gy equals 1 joule per kilogramme
All operations performed in order to erts per hour (mSv/h) of irradiated matter. It is the unit of
restore failing equipment to service ESWS absorbed dose. The Gy has replaced
Essential Service Water System the rad; 1 Gy equals 100 rads

44
Safety and radiation protection of the French nuclear power plant fleet in 2015

H
MeV OPEX
The mega electron volt (= 106 or Operational experience feedback,
one million electron volts) is a unit of performed on a given topic over a
HP turbine energy used in particle physics specific period of time
High pressure turbine cylinder
MFWS OTS
The Main Feedwater System supplies Operating Technical Specifications;

I
water to the steam generators part of the General Operating Rules
(GOR), the OTS define the normal
MNQ and degraded operating domains of
Maintenance non-quality the facility by specifying the permitted
INB
French acronym for basic nuclear MSBa variations in controlled parameters
installation, which includes pressur- Main Steam Bypass to atmosphere and acceptable durations for unavail-
ised water reactors. ability of equipment required in case
MSBc of incident or accident
INES Scale Main Steam Bypass to condenser
International Nuclear Event Scale
designed to help the media and the
general public understand the sig-
nificance of nuclear incidents and
MSB
Main Steam Bypass P
MW Preventive maintenance
accidents from a safety standpoint; it
The megawatt is the unit of energy All actions performed on available
defines seven levels of severity based
used for measuring the amount of equipment to prevent or reduce the
on the consequences of the event:
energy provided to the electric grid probability of subsequent malfunc-
levels 1-3 correspond to “incidents”,
by a nuclear power plant tion. These actions are planned in
levels 4-7 to “accidents” while
“deviations” are classified below advance and integrated into mainte-
nance plans
N
the scale at level “0”

Ionising radiation PS
Electromagnetic waves (gamma) or Protection System of the reactor
N4 series
particles (alpha and beta particles, PWR
Includes four 1450 MW reactors
neutrons) emitted with the decay of Pressurised Water Reactor
commissioned between 2000
radionuclides, which produce ions
and 2002 (two at Chooz and two
when passing through matter
at Civaux)
Irradiation
Exposition, intentional or accidental,
of an organism, substance or body
NAB
Nuclear Auxiliary Building
Q
QSPR
to ionising radiation NERT Quality, Safety and Risk Prevention
Nuclear Emergency Response Team Department (EDF)
IRSN
Institut de Radioprotection et de NPP
Sûreté Nucléaire (French Institute for
R
Nuclear power plant where there
Radiological Protection and Nuclear may be several reactors (for example,
Safety) there are two at Fessenheim and
Civaux, four at Bugey and Cattenom Radioactive contamination
and six at Gravelines) Presence of radioactive substances
L Nuclear fuel
Fissile material (capable of under-
on the surface or inside any environ-
ment. For humans, contamination
may be external (on the skin) or inter-
LP turbine going a fission reaction) used in a
Low pressure turbine cylinder reactor for initiating a nuclear chain nal (by inhalation or ingestion)
reaction. Radiological activity

M
Number of spontaneous disinte-
grations - or decays - occurring in

Maintenance
O atomic nuclei per unit of time. The
unit of activity is the becquerel (Bq)
Set of actions taken to maintain or Operator RCA
restore equipment to a specified state Physical or legal person operating a Radiation-controlled area
or one that is capable of ensuring a regulated nuclear facility and respon-
specified service sible for its safety, for example EDF RCCA
is the operator of pressurised water Rod Control Cluster Assembly
MCR
reactors (PWRs) in France
Main Control Room

45
Safety and radiation protection of the French nuclear power plant fleet in 2015

RCS Spent fuel


Reactor Coolant System Nuclear fuel that has been irradiated
in the core of a reactor from which it
Reactor shutdown is permanently removed
Control operation which consists of
bringing the reactor to a state that is SRPE
safer than the initial state (in which Significant radiation protection event
an anomaly has been detected, for that is likely to harm the health of
example) people by exposure to ionising
radiation
RHRS
Residual Heat Removal System, used SSE
when the water temperature of the Significant safety event that may have
Reactor Coolant System is less than consequences for facility safety
180 °C
System alignment
RWST Configuration of a system to make it
Refuelling Water Storage Tank of the available for operation, e.g., by con-
reactor cavity and spent fuel pit cool- trolling valves and switching electrical
ing and treatment system equipment on or off

S T
SAB Unit outage
Safeguard Auxiliary Building Period during which a reactor is shut
Safety analysis down for refuelling and to perform
All technical reviews that evalu- inspection and maintenance opera-
ate measures for ensuring nuclear tions on the facility
safety in accordance with the risk
assessment
1300 series
Includes twenty 1300 MW reac-
tors commissioned between 1984
and 1993 (eight in the P4 subseries:
four at Paluel, two at Saint-Alban
and two at Flamanville; twelve
in the P’4 subseries: two at
Belleville-sur-Loire, four at Cattenom,
two at Golfech, two at
Nogent-sur-Seine and two at Penly)
SG
Steam generator
Sievert (Sv)
Unit used to estimate the biological
effects of radiation on an exposed
organism (taking into account its
nature and exposed organs). Since
this unit is very large, a submultiple of
the Sv, the millisievert (mSv), which
equals 10-3 Sv or one thousandth of a
sievert is often used. Equivalent dose
rate is also expressed in millisieverts
per hour (mSv/h).
The Sv has replaced the rem; 1 Sv
equals 100 rems

SIS
Safety Injection System; this safe-
guard system is activated in a loss of
coolant accident

46
FOR FURTHER INFORMATION:

IRSN
Nuclear Safety Division
BP 17 - 92262 Fontenay-aux-Roses Cedex FRANCE

Telephone: +33 (0)1 58 35 78 44


Fax: +33 (0)1 58 35 79 73
Email: irsn_rapports_mission_psn@irsn.fr

This report is available


at the following Internet address:
Mhttp://www.irsn.fr/nuclear-safety-reactor-2015
Report no: IRSN/DG/2016-0004
All rights reserved. IRSN
November 2016

Translation:
PROVENCE TRADUCTION
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COVER PHOTO
View of the cooling towers
of the Saint-Laurent-des-Eaux B
power plant
©IRSN
Head office:
31, avenue de la Division Leclerc
92260 Fontenay-aux-Roses
Registered in Nanterre under RCS B 440 546 018
Telephone:
+33 (0)1 58 35 88 88
Mailing address:
BP 17 - 92262 Fontenay-aux-Roses Cedex FRANCE
Website:
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Enhancing Nuclear Safety @IRSNFrance, @suretenucleaire

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