Professional Documents
Culture Documents
• The devices must be installed outside the hazardous area! • The EU certificate of conformity, the EC-Type Examination
• For devices with intrinsically safe circuits, the protected Certificate, the EU statement on conformity or the
manufacturer's declaration of conformity should be
04/25/06
194228
04/25/06
Date of issue
Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany
2 Pepperl+Fuchs Group • Tel.: Germany +49 621 776-0 • USA +1 330 4253555 • Singapore +65 67799091 • Internet http://www.pepperl-fuchs.com
Operating instructions/system description
Power supply without Power Rail Power supply with Power Rail
Power 24 V DC Power 24 V DC
The expense on wiring is higher with conventional power Wiring costs are significantly lower when supplying power via
supplies for isolation modules. the Power Rail. It is also possible to take advantage of
centralised error messages and redundant power supply. A
power failure is indicated via the power supply module signal
contacts. The power supply for the Remote Process Interface
is only possible using the Power Rail via a power supply
module.
194228
Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group • Tel.: Germany +49 621 776-0 • USA +1 330 4253555 • Singapore +65 67799091 • Internet http://www.pepperl-fuchs.com 3
Operating instructions/system description
Power Rail (K-system) Standard devices with the type designations KF*-... and KS*-...
The universal Power Rail is an insert for the standard 35 mm have gold plated contacts that provide the connection to the
DIN rail. Power is supplied by a 24 V DC power supply module Power Rail. By snapping onto the rail, the unit is supplied with
via 2 heavy duty conductors. The following variations of the power. Separate wiring for the power supply is not required.
Power Rail are available: Furthermore, any available reserve spaces on the rail are
• Three leads for power supply (UPR-03) and centralised automatically connected to the power supply for future
error messages expansion. Lead breakages and short circuits are also
• Five leads for power supply and serial data transfer for eliminated through the use of a robust Power Rail.
special functions or centralised error messages (UPR-05).
In contrast to the PR-** the new UPR-** does not have a
mounting grid and should be used in new systems.
3 conductors for bus system
3 conductors for bus system Power Rail insert and collective error indication
Power Rail insert and collective error indication
Metal
DIN rail
DIN rail
End cap
2 conductors
2 conductors for power supply PR-05
for power supply UPR-05
194228
Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany
4 Pepperl+Fuchs Group • Tel.: Germany +49 621 776-0 • USA +1 330 4253555 • Singapore +65 67799091 • Internet http://www.pepperl-fuchs.com
Operating instructions/system description
Two power supplies with one power supply module can be A redundant power supply to the Power Rail, with two supply
used as a redundant power supply for a Power Rail. modules, provides increased safety. If the fuse in one power
supply module operates, the power supply is obtained via the
second power supply module. Each power supply circuit is
connected via its own Power Rail contact.
Lead fault
Collective fault indication
(K-system only)
Collective fault indication
enables lead breakage
monitoring to be provided for
many isolator modules
without additional wiring
costs.
In fault conditions, an
interrupt signal from the
isolator module (i. e.
KFD2-SR2.Ex2.2S) is
transferred to the Power
Rail. The power supply
module evaluates the signal
and passes the fault
information to the PLC/
Fault signal
control system using a
potential-free contact.
Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group • Tel.: Germany +49 621 776-0 • USA +1 330 4253555 • Singapore +65 67799091 • Internet http://www.pepperl-fuchs.com 5
Operating instructions/system description
Mounting
1. Screwed fixing (K-system only):
The lugs on the base of the modules must be extended and
used for fixing purposes with 4 mm screws.
2. K-MS mounting base for screw attachment (K-system only).
3. Snap-on 35 mm standard DIN rail to EN 50022. Can be
mounted horizontally or vertically, side by side.
Housing material
Makrolon
Flammability classification
UL 94: V - 0
Connection options
KH*-series:
self-opening connection terminals for max. core diameter of
1 x 2.5 mm2
KF*-series:
removable connector with integrated self opening device
terminals for leads of up to a max. of 1 x 2.5 mm²
Other items
KF-series: coded connectors
Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany
6 Pepperl+Fuchs Group • Tel.: Germany +49 621 776-0 • USA +1 330 4253555 • Singapore +65 67799091 • Internet http://www.pepperl-fuchs.com
Operating instructions/system description
Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group • Tel.: Germany +49 621 776-0 • USA +1 330 4253555 • Singapore +65 67799091 • Internet http://www.pepperl-fuchs.com 7
Operating instructions/system description
Housing type A1
20 115
Height: 93 mm (3.7 in)
(without K1 and K4 terminals) K1
K2
Housing type A2
Height: 100 mm (3.9 in)
100*...107*
(without K1 terminal)
93
Housing type A3
Height: 100 mm (3.9 in)
(without K4 terminal) K3
Housing type A4 K4
Housing type B1
40 115
Height: 93 mm (3.7 in)
(without K1 and K4 terminals) K1
K2
Housing type B2
Height: 100 mm (3.9 in)
100*...107*
(without K1 terminal)
93
Housing type B3
Height: 100 mm (3.9 in)
K3
(without K4 terminal)
K4
Housing type B4
Height: 107 mm (4.2 in)
* The unit is 102.5 mm ... 112 mm (4 in ... 4.4 in) in
height when using the KF-STP-** connector.
Housing type C
20 115
K1
K2
111
118
K3
K4
194228
K5
04/25/06
Date of issue
Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group • Tel.: Germany +49 621 776-0 • USA +1 330 4253555 • Singapore +65 67799091 • Internet http://www.pepperl-fuchs.com 8
Operating instructions/system description
Housing type D
20 115
93
Housing type E
40 115
93
Housing type F
20 115
104
194228
04/25/06
Date of issue
Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany
9 Pepperl+Fuchs Group • Tel.: Germany +49 621 776-0 • USA +1 330 4253555 • Singapore +65 67799091 • Internet http://www.pepperl-fuchs.com
Operating instructions/system description
Housing type W1
40 110
104
Housing type W2
60 110
104
1.3 Housing type (Zener barrier and overvoltage suppressor type K-LB)
The Zener barrier and overvoltage suppressor housing is
12.5 mm (0.5 in) wide and can be snapped easily onto the
standard 35 mm rail in accordance with EN 50022. Leads with
a core cross-section of up to 2 x 2.5 mm² can be connected to
the self opening terminals.
For further information see Zener barrier operating instructions
and overvoltage suppressor operating instruction.
194228
04/25/06
Date of issue
Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany
10 Pepperl+Fuchs Group • Tel.: Germany +49 621 776-0 • USA +1 330 4253555 • Singapore +65 67799091 • Internet http://www.pepperl-fuchs.com
Operating instructions/system description
Motherboard
194228
04/25/06
Date of issue
Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group • Tel.: Germany +49 621 776-0 • USA +1 330 4253555 • Singapore +65 67799091 • Internet http://www.pepperl-fuchs.com 11
Operating instructions/system description
KF module
Wiring trunking
KF-profile
Space for connection cable
(safe area signals)
KF-profile
Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany
12 Pepperl+Fuchs Group • Tel.: Germany +49 621 776-0 • USA +1 330 4253555 • Singapore +65 67799091 • Internet http://www.pepperl-fuchs.com
Operating instructions/system description
Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group • Tel.: Germany +49 621 776-0 • USA +1 330 4253555 • Singapore +65 67799091 • Internet http://www.pepperl-fuchs.com 13
Operating instructions/system description
Label holder
Label holder
Label holder
194228
04/25/06
Date of issue
Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany
14 Pepperl+Fuchs Group • Tel.: Germany +49 621 776-0 • USA +1 330 4253555 • Singapore +65 67799091 • Internet http://www.pepperl-fuchs.com