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EOR - 99% PURITY
CASE 2 : Summary Unit
Rating - Horizontal Multipass Flow TEMA BEU Shell With Double-Segmental Baffles
1 Shell Data
2 Service type Generic Shell and Tube
3 TEMA type BEU
4 Run mode Rating
5 Hot fluid location Tubeside
6 Exchanger angle 0,00 deg
7 Number of shells in series 4
8 Number of shells in parallel 2
9 Shell inside diameter 37,4500 inch
10 Flow in 1st tubepass Cocurrent
11 Train flow direction Countercurrent
12
13 Reboiler Data
14 Reboiler type No piping specified
15 Inlet pressure location Inlet nozzle
16
17 Tube Data
18 Tube type Plain
19 Tube outside diameter 1,0000 inch
20 Tube wall thickness 0,0830 inch
21 Tube pitch 1,2500 inch
22 Tube pitch ratio 1,2500
23 Tubepasses per shell 2
24 Tube pattern 90 degrees
25 Number of tubes per shell 580
26 Tube count method Rigorous
27 Tube length 16,000 ft
28 Tube material 316 Stainless steel (17 Cr, 12 Ni)
29
30 Tubepass Arrangement Data
31 Parallel/vertical passlane width 2,0000 inch
32 Force symmetric layout No
33 Force cleaning lanes No
34 Tubepass layout Ribbon
35 First tubepass location Top
36 Tubes to remove for tie rods 4
37 Yes
38 No
39
40 Baffle Data
41 Baffle type Double segmental
42 Baffle orientation Parallel
43 Baffle window area percent 31,5 %
44 Double segmental overlap 5
45 Number of crosspasses 14
46 Central baffle spacing 9,0000 inch
47 Inlet baffle spacing 37,5000 inch
48 Variable baffle spacing No
49 Distance from tangent to last baffle 2,0000 inch
50 Window cut from baffles No
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EOR - 99% PURITY
CASE 2 : Summary Unit
Rating - Horizontal Multipass Flow TEMA BEU Shell With Double-Segmental Baffles
1 Clearance Data
2 Number of seal strip pairs 4
3 Baffle clearance type TEMA
4 Block A stream No
5 Block E stream No
6 Block F stream No
7 Number of passlane seal rods 4
8 Passlane seal rod diameter 1,5000 inch
9 Bundle to shell clearance 0,5299 inch
10 Height under nozzle 2,4754 inch
11 Height under nozzle 2,9750 inch
12
13 Nozzle Data
14 Shellside inlet ID 12,0000 inch
15 Number of shellside inlet nozzles 1
16 Shellside outlet ID 12,0000 inch
17 Number of shellside outlet nozzles 1
18 Tubeside inlet ID 11,3800 inch
19 Number of tubeside inlet nozzles 1
20 Tubeside outlet ID 11,3800 inch
21 Number of tubeside outlet nozzles 1
22 Radial position on shell inlet nozzle Bottom
23 Longitudinal position on shell of inlet nozzle At front head
24 Radial position on shell outlet nozzle Opposite side
25 Location of nozzle at U-bend Before U-bend
26 Tubeside entry type Radial
27 Tubeside inlet position Front head
28 Tubeside exit type Same as inlet
29 Front head location Left
30
31 Impingement Data
32 Impingement device present Yes
33 Impingement type Circular plate
34 Rho-V2 for impingement 1219,00 lb/ft-sec2
35
36 Optional Geometry Data
37 Small exchanger No
38 Total tubesheet thickness 7,0000 inch
39 Tubesheet type Single
40 Shell expansion joint No
41 Floating head support type None
42 Full support at U-Bend Full support
43 Insulated longitudinal baffle No
44 Tubeside design temperature 800,00 F
45 Tubeside design pressure 1300,00 psig
46 Shellside design temperature 715,00 F
47 Shellside design pressure 1490,00 psig
48
49
50
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EOR - 99% PURITY
CASE 2 : Summary Unit
Rating - Horizontal Multipass Flow TEMA BEU Shell With Double-Segmental Baffles
1 Process Conditions Data Hot Fluid Cold Fluid
2 Phase condition Two phase Two phase
3 Flow rate 234,545 225,777 1000-lb/hr
4 Inlet temperature 663,00 414,00 F
5 Outlet temperature 508,00 597,00 F
6 Inlet pressure 1176,00 1320,00 psig
7 Allowable pressure drop 25,000 15,000 psi
8 Duty multiplier 2,2
9
10 Process Fouling Data Hot Fluid Cold Fluid
11 Fouling resistance 0,00200 0,00200 ft2-hr-F/Btu
12
13 Hot Fluid Property Data
14 Fluid name HYDROCARBON & HYDROGEN
15 Physical property method Bulk properties via grid
16 Heat release method User specified via TP grid
17 Flash type Integral
18 Quantity units Moles
19 Temperature interpolation option Program
20 Heat release type Specific enthalpy
21 Hot Fluid Physical Property Data
22 Pressure Set, 1176,00 psig
23 Vapor Vapor Vapor Vapor Liquid
24 Mass Vapor Dynamic Thermal Heat Liquid Dynamic
25 Temp. Enthalpy Fraction Density Viscosity Cond. Capacity Density Viscosity
26 F Btu/lb lb/ft3 cP Btu/hr-ft-F Btu/lb-F lb/ft3 cP
27 663,00 -491,67 0,2164 1,6112 0,0282 0,1286 0,9533 37,6700 0,1173
28 650,00 -503,13 0,1978 1,4995 0,0271 0,1302 0,9767 38,1000 0,1245
29 637,00 -514,44 0,1811 1,3966 0,0259 0,1317 1,0025 38,5100 0,1319
30 624,00 -525,59 0,166 1,3018 0,0249 0,1330 1,0308 38,9200 0,1395
31 611,00 -536,59 0,1523 1,2147 0,0239 0,1341 1,0616 39,3200 0,1475
32 598,00 -547,45 0,1399 1,1345 0,0229 0,1351 1,0952 39,7200 0,1559
33 586,00 -558,16 0,1288 1,0609 0,0220 0,1359 1,1316 40,1200 0,1647
34 573,00 -568,75 0,1187 0,9934 0,0211 0,1366 1,1708 40,5200 0,1739
35 560,00 -579,20 0,1096 0,9316 0,0203 0,1372 1,2130 40,9100 0,1837
36 547,00 -589,54 0,1013 0,8751 0,0195 0,1376 1,2580 41,3100 0,1941
37 534,00 -599,75 0,0939 0,8235 0,0188 0,1378 1,3059 41,7000 0,2051
38 521,00 -609,84 0,0872 0,7765 0,0181 0,1380 1,3566 42,0900 0,2169
39 508,00 -619,81 0,0812 0,7338 0,0175 0,1380 1,4099 42,4800 0,2296
40
41 Pressure Set, 1176,00 psig
42 Liquid Liquid Liquid
43 Thermal Heat Surface
44 Temp. Cond. Capacity Tension
45 F Btu/hr-ft-F Btu/lb-F dyne/cm
46 663,00 0,0373 0,7240 5,3355
47 650,00 0,0390 0,7186 5,6779
48 637,00 0,0403 0,7132 6,0304
49 624,00 0,0415 0,7079 6,3909
50
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EOR - 99% PURITY
CASE 2 : Summary Unit
Rating - Horizontal Multipass Flow TEMA BEU Shell With Double-Segmental Baffles
1 Hot Fluid Physical Property Data
2 Pressure Set, 1176,00 psig
3 Liquid Liquid Liquid
4 Thermal Heat Surface
5 Temp. Cond. Capacity Tension
6 F Btu/hr-ft-F Btu/lb-F dyne/cm
7 611,00 0,0426 0,7025 6,7590
8 598,00 0,0437 0,6972 7,1341
9 586,00 0,0448 0,6919 7,5161
10 573,00 0,0458 0,6866 7,9047
11 560,00 0,0469 0,6813 8,2998
12 547,00 0,0479 0,6759 8,7011
13 534,00 0,0490 0,6706 9,1085
14 521,00 0,0501 0,6652 9,5219
15 508,00 0,0511 0,6598 9,9415
16
17 Pressure Set, 1161,00 psig
18 Vapor Vapor Vapor Vapor Liquid
19 Mass Vapor Dynamic Thermal Heat Liquid Dynamic
20 Temp. Enthalpy Fraction Density Viscosity Cond. Capacity Density Viscosity
21 F Btu/lb lb/ft3 cP Btu/hr-ft-F Btu/lb-F lb/ft3 cP
22 663,00 -491,59 0,2183 1,6031 0,0283 0,1283 0,9508 37,6700 0,1176
23 650,00 -503,07 0,1996 1,4919 0,0271 0,1300 0,9740 38,0900 0,1247
24 637,00 -514,39 0,1826 1,3893 0,0260 0,1314 0,9996 38,5100 0,1321
25 624,00 -525,55 0,1674 1,2949 0,0249 0,1327 1,0277 38,9200 0,1397
26 611,00 -536,56 0,1535 1,2080 0,0239 0,1339 1,0583 39,3200 0,1477
27 598,00 -547,43 0,1411 1,1282 0,0229 0,1349 1,0917 39,7200 0,1561
28 586,00 -558,16 0,1298 1,0548 0,0220 0,1357 1,1279 40,1200 0,1649
29 573,00 -568,75 0,1196 0,9875 0,0211 0,1364 1,1669 40,5200 0,1742
30 560,00 -579,21 0,1104 0,9259 0,0203 0,1370 1,2089 40,9100 0,1840
31 547,00 -589,55 0,102 0,8695 0,0195 0,1374 1,2538 41,3100 0,1944
32 534,00 -599,76 0,0945 0,8181 0,0188 0,1377 1,3015 41,7000 0,2054
33 521,00 -609,86 0,0878 0,7712 0,0182 0,1379 1,3520 42,0900 0,2172
34 508,00 -619,84 0,0817 0,7286 0,0175 0,1379 1,4051 42,4700 0,2298
35
36 Pressure Set, 1161,00 psig
37 Liquid Liquid Liquid
38 Thermal Heat Surface
39 Temp. Cond. Capacity Tension
40 F Btu/hr-ft-F Btu/lb-F dyne/cm
41 663,00 0,0374 0,7240 5,3515
42 650,00 0,0391 0,7186 5,6942
43 637,00 0,0404 0,7132 6,0468
44 624,00 0,0415 0,7079 6,4075
45 611,00 0,0427 0,7026 6,7758
46 598,00 0,0438 0,6972 7,1511
47 586,00 0,0449 0,6919 7,5333
48 573,00 0,0459 0,6866 7,9220
49 560,00 0,0470 0,6813 8,3172
50
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EOR - 99% PURITY
CASE 2 : Summary Unit
Rating - Horizontal Multipass Flow TEMA BEU Shell With Double-Segmental Baffles
1 Hot Fluid Physical Property Data
2 Pressure Set, 1161,00 psig
3 Liquid Liquid Liquid
4 Thermal Heat Surface
5 Temp. Cond. Capacity Tension
6 F Btu/hr-ft-F Btu/lb-F dyne/cm
7 547,00 0,0480 0,6759 8,7187
8 534,00 0,0491 0,6706 9,1262
9 521,00 0,0501 0,6652 9,5397
10 508,00 0,0512 0,6598 9,9595
11
12 Pressure Set, 1146,00 psig
13 Vapor Vapor Vapor Vapor Liquid
14 Mass Vapor Dynamic Thermal Heat Liquid Dynamic
15 Temp. Enthalpy Fraction Density Viscosity Cond. Capacity Density Viscosity
16 F Btu/lb lb/ft3 cP Btu/hr-ft-F Btu/lb-F lb/ft3 cP
17 663,00 -491,52 0,2203 1,5950 0,0283 0,1280 0,9483 37,6600 0,1178
18 650,00 -503,01 0,2013 1,4842 0,0272 0,1297 0,9713 38,0900 0,1250
19 637,00 -514,34 0,1842 1,3820 0,0261 0,1312 0,9967 38,5000 0,1323
20 624,00 -525,51 0,1688 1,2880 0,0250 0,1325 1,0246 38,9100 0,1400
21 611,00 -536,53 0,1548 1,2014 0,0240 0,1337 1,0550 39,3100 0,1480
22 598,00 -547,41 0,1422 1,1218 0,0230 0,1347 1,0882 39,7200 0,1563
23 586,00 -558,15 0,1308 1,0487 0,0221 0,1356 1,1242 40,1100 0,1651
24 573,00 -568,75 0,1205 0,9816 0,0212 0,1363 1,1630 40,5100 0,1744
25 560,00 -579,21 0,1112 0,9202 0,0203 0,1368 1,2048 40,9100 0,1842
26 547,00 -589,56 0,1028 0,8640 0,0196 0,1373 1,2494 41,3000 0,1946
27 534,00 -599,78 0,0952 0,8127 0,0189 0,1376 1,2970 41,7000 0,2056
28 521,00 -609,88 0,0883 0,7660 0,0182 0,1377 1,3473 42,0800 0,2174
29 508,00 -619,87 0,0822 0,7235 0,0176 0,1378 1,4003 42,4700 0,2300
30
31 Pressure Set, 1146,00 psig
32 Liquid Liquid Liquid
33 Thermal Heat Surface
34 Temp. Cond. Capacity Tension
35 F Btu/hr-ft-F Btu/lb-F dyne/cm
36 663,00 0,0375 0,7240 5,3678
37 650,00 0,0392 0,7186 5,7106
38 637,00 0,0405 0,7132 6,0634
39 624,00 0,0416 0,7079 6,4243
40 611,00 0,0428 0,7026 6,7928
41 598,00 0,0439 0,6973 7,1682
42 586,00 0,0450 0,6919 7,5506
43 573,00 0,0459 0,6866 7,9395
44 560,00 0,0470 0,6813 8,3348
45 547,00 0,0481 0,6760 8,7364
46 534,00 0,0492 0,6706 9,1441
47 521,00 0,0502 0,6652 9,5577
48 508,00 0,0513 0,6598 9,9776
49
50
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EOR - 99% PURITY
CASE 2 : Summary Unit
Rating - Horizontal Multipass Flow TEMA BEU Shell With Double-Segmental Baffles
1 Cold Fluid Property Data
2 Fluid name HYDROCARBON & HYDROGEN
3 Physical property method Bulk properties via grid
4 Heat release method User specified via TP grid
5 Flash type Integral
6 Quantity units Moles
7 Temperature interpolation option Program
8 Heat release type Specific enthalpy
9 Cold Fluid Physical Property Data
10 Pressure Set, 1320,00 psig
11 Vapor Vapor Vapor Vapor Liquid
12 Mass Vapor Dynamic Thermal Heat Liquid Dynamic
13 Temp. Enthalpy Fraction Density Viscosity Cond. Capacity Density Viscosity
14 F Btu/lb lb/ft3 cP Btu/hr-ft-F Btu/lb-F lb/ft3 cP
15 414,00 -709,06 0,02792 0,4283 0,0139 0,1426 2,4268 46,2900 0,3738
16 437,00 -693,42 0,0296 0,4551 0,0144 0,1443 2,2731 45,6400 0,3326
17 460,00 -677,51 0,0326 0,4902 0,0150 0,1457 2,1128 44,9800 0,2970
18 483,00 -661,30 0,0365 0,5350 0,0156 0,1468 1,9513 44,3000 0,2660
19 506,00 -644,79 0,0413 0,5907 0,0163 0,1476 1,7943 43,6100 0,2389
20 528,00 -627,98 0,0472 0,6590 0,0172 0,1480 1,6462 42,9200 0,2150
21 551,00 -610,84 0,0544 0,7416 0,0183 0,1479 1,5102 42,2200 0,1938
22 574,00 -593,37 0,0633 0,8407 0,0196 0,1474 1,3883 41,5100 0,1747
23 597,00 -575,56 0,074 0,9583 0,0210 0,1463 1,2811 40,8000 0,1575
24
25 Pressure Set, 1320,00 psig
26 Liquid Liquid Liquid Liquid
27 Thermal Heat Surface Critical
28 Temp. Cond. Capacity Tension Pressure
29 F Btu/hr-ft-F Btu/lb-F dyne/cm psig
30 414,00 0,0609 0,6106 14,1134 208,500
31 437,00 0,0591 0,6206 13,2519 --
32 460,00 0,0574 0,6304 12,4055 --
33 483,00 0,0556 0,6401 11,5750 --
34 506,00 0,0537 0,6497 10,7614 --
35 528,00 0,0519 0,6591 9,9653 --
36 551,00 0,0500 0,6686 9,1875 --
37 574,00 0,0481 0,6779 8,4289 --
38 597,00 0,0462 0,6873 7,6907 --
39
40 Pressure Set, 1315,00 psig
41 Vapor Vapor Vapor Vapor Liquid
42 Mass Vapor Dynamic Thermal Heat Liquid Dynamic
43 Temp. Enthalpy Fraction Density Viscosity Cond. Capacity Density Viscosity
44 F Btu/lb lb/ft3 cP Btu/hr-ft-F Btu/lb-F lb/ft3 cP
45 414,00 -709,08 0,02792 0,4270 0,0139 0,1426 2,4252 46,2900 0,3739
46 437,00 -693,44 0,0296 0,4539 0,0144 0,1443 2,2714 45,6400 0,3326
47 460,00 -677,53 0,0327 0,4890 0,0150 0,1457 2,1109 44,9700 0,2970
48 483,00 -661,32 0,0366 0,5337 0,0156 0,1468 1,9494 44,3000 0,2661
49 506,00 -644,81 0,0414 0,5894 0,0163 0,1476 1,7924 43,6100 0,2390
50
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EOR - 99% PURITY
CASE 2 : Summary Unit
Rating - Horizontal Multipass Flow TEMA BEU Shell With Double-Segmental Baffles
1 Cold Fluid Physical Property Data
2 Pressure Set, 1315,00 psig
3 Vapor Vapor Vapor Vapor Liquid
4 Mass Vapor Dynamic Thermal Heat Liquid Dynamic
5 Temp. Enthalpy Fraction Density Viscosity Cond. Capacity Density Viscosity
6 F Btu/lb lb/ft3 cP Btu/hr-ft-F Btu/lb-F lb/ft3 cP
7 528,00 -627,99 0,0473 0,6577 0,0172 0,1479 1,6443 42,9200 0,2151
8 551,00 -610,85 0,0546 0,7403 0,0183 0,1479 1,5084 42,2100 0,1938
9 574,00 -593,38 0,0634 0,8393 0,0196 0,1473 1,3866 41,5100 0,1748
10 597,00 -575,57 0,0742 0,9569 0,0210 0,1462 1,2796 40,7900 0,1576
11
12 Pressure Set, 1315,00 psig
13 Liquid Liquid Liquid Liquid
14 Thermal Heat Surface Critical
15 Temp. Cond. Capacity Tension Pressure
16 F Btu/hr-ft-F Btu/lb-F dyne/cm psig
17 414,00 0,0609 0,6106 14,1188 208,500
18 437,00 0,0592 0,6206 13,2572 --
19 460,00 0,0574 0,6304 12,4108 --
20 483,00 0,0556 0,6401 11,5802 --
21 506,00 0,0538 0,6497 10,7665 --
22 528,00 0,0519 0,6592 9,9703 --
23 551,00 0,0500 0,6686 9,1924 --
24 574,00 0,0482 0,6780 8,4337 --
25 597,00 0,0462 0,6873 7,6954 --
26
27 Pressure Set, 1310,00 psig
28 Vapor Vapor Vapor Vapor Liquid
29 Mass Vapor Dynamic Thermal Heat Liquid Dynamic
30 Temp. Enthalpy Fraction Density Viscosity Cond. Capacity Density Viscosity
31 F Btu/lb lb/ft3 cP Btu/hr-ft-F Btu/lb-F lb/ft3 cP
32 414,00 -709,10 0,02792 0,4258 0,0139 0,1426 2,4236 46,2900 0,3740
33 437,00 -693,46 0,0296 0,4527 0,0144 0,1443 2,2696 45,6400 0,3327
34 460,00 -677,55 0,0327 0,4878 0,0150 0,1457 2,1090 44,9700 0,2971
35 483,00 -661,34 0,0366 0,5325 0,0156 0,1468 1,9475 44,3000 0,2662
36 506,00 -644,83 0,0414 0,5882 0,0163 0,1475 1,7904 43,6100 0,2391
37 528,00 -628,01 0,0474 0,6564 0,0172 0,1479 1,6424 42,9200 0,2152
38 551,00 -610,87 0,0547 0,7390 0,0183 0,1478 1,5066 42,2100 0,1939
39 574,00 -593,40 0,0636 0,8379 0,0196 0,1473 1,3850 41,5000 0,1749
40 597,00 -575,58 0,0744 0,9555 0,0211 0,1462 1,2781 40,7900 0,1576
41
42 Pressure Set, 1310,00 psig
43 Liquid Liquid Liquid Liquid
44 Thermal Heat Surface Critical
45 Temp. Cond. Capacity Tension Pressure
46 F Btu/hr-ft-F Btu/lb-F dyne/cm psig
47 414,00 0,0609 0,6106 14,1243 208,500
48 437,00 0,0592 0,6206 13,2626 --
49 460,00 0,0574 0,6304 12,4161 --
50
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EOR - 99% PURITY
CASE 2 : Summary Unit
Rating - Horizontal Multipass Flow TEMA BEU Shell With Double-Segmental Baffles
1 Cold Fluid Physical Property Data
2 Pressure Set, 1310,00 psig
3 Liquid Liquid Liquid Liquid
4 Thermal Heat Surface Critical
5 Temp. Cond. Capacity Tension Pressure
6 F Btu/hr-ft-F Btu/lb-F dyne/cm psig
7 483,00 0,0556 0,6401 11,5854 --
8 506,00 0,0538 0,6497 10,7716 --
9 528,00 0,0519 0,6592 9,9753 --
10 551,00 0,0500 0,6686 9,1973 --
11 574,00 0,0482 0,6780 8,4385 --
12 597,00 0,0462 0,6873 7,7001 --
13
14 Control Name Data
15 Case name CASE 2
16 Problem name EOR - 99% PURITY
17 Item Number 108-DHA-E-002 A/H
18 Revision 0
19 Service HOT COMBINED FEED EXCHANGERS (case 2)
20 Customer O.G. INGENIERIA LTDA
21 Plant CARTAGENA, COLOMBIA
22
23 Control Methods Data
24 Shellside friction factor method Commercial
25 Tubeside friction factor method Commercial
26 Pure longitudinal flow No
27 Pure component condensation No
28 Condensing correlation HTRI Proration
29 Mole fraction inerts 0
30 Momentum exclusion 0 %
31 Pure component boiling No
32 Check film boiling Yes
33 Nucleate boiling method Physical property/theoretical boiling range
34 Component boiling method Nucleate and convective
35
36 Control Safety Data
37 Cold fluid/shellside film coefficient multiplier 1
38 Hot fluid/tubeside film coefficient multiplier 1
39
40 Control User-Defined Methods Data
41 Add non-nucleate boiling Yes
42
43 Control Vibration Data
44 Damping factor method HTRI Method
45 Include inlet vibration support No
46 Include outlet vibration support No
47
48
49
50
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EOR - 99% PURITY
CASE 2 : Summary Unit
Rating - Horizontal Multipass Flow TEMA BEU Shell With Double-Segmental Baffles
1 Control Shells-in-Series
2 Maximum shortcut trials 0
3 Maximum rigorous trials 25
4 Overdesign range 2 %
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EOR - 99% PURITY
CASE 2 : Summary Unit
Rating - Horizontal With Double-Segmental Baffles
1 No Data Check Messages.
2 No Runtime Messages.
3 Process Conditions Cold Shellside Hot Tubeside
4 Fluid name HYDROCARBON & HYDROGEN HYDROCARBON & HYDROGEN
5 Flow rate (1000-lb/hr) 496,709 * 515,999 *
6 Inlet/Outlet Y (Wt. frac vap.) 0,028 0,074 0,216 0,081
7 Inlet/Outlet T (Deg F) 414,00 597,00 663,00 508,00
8 Inlet P/Avg (psig) 1320,00 1176,00 1172,77
9 dP/Allow. (psi) 5,985 15,000 6,474 25,000
10 Fouling (ft2-hr-F/Btu) 0,00200 0,00200
11 Exchanger Performance
12 Shell h (Btu/ft2-hr-F) 219,89 Actual U (Btu/ft2-hr-F) 66,49
13 Tube h (Btu/ft2-hr-F) 220,82 Required U (Btu/ft2-hr-F) 47,91
14 Hot regime (--) Duty (MM Btu/hr) 66,2161
15 Cold regime (--) Area (ft2) 18524,9
16 EMTD (Deg F) 74,6 Overdesign (%) 38,78
17 Shell Geometry Baffle Geometry
18 TEMA type (--) BEU Baffle type (--) Double-Seg.
19 Shell ID (inch) 37,4500 Baffle cut (Pct Dia.) 21,03
20 Series (--) 4 Baffle orientation (--) Parallel
21 Parallel (--) 2 Central spacing (inch) 9,0000
22 Orientation (deg) 0,00 Crosspasses (--) 14
23 Tube Geometry Nozzles
24 Tube type (--) Plain Shell inlet (inch) 12,0000
25 Tube OD (inch) 1,0000 Shell outlet (inch) 12,0000
26 Length (ft) 16,000 Inlet height (inch) 2,4754
27 Pitch ratio (--) 1,2500 Outlet height (inch) 2,9750
28 Layout (deg) 90 Tube inlet (inch) 11,3800
29 Tubecount (--) 580 Tube outlet (inch) 11,3800
30 Tube Pass (--) 2
31 Thermal Resistance; % Velocities; ft/sec Flow Fractions
32 Shell 30,27 Shellside 4,71 A 0,108
33 Tube 36,09 Tubeside 9,40 B 0,550
34 Fouling 29,23 Crossflow 5,95 C 0,031
35 Metal 4,42 Window 4,55 E 0,183
36 F 0,129
Series Summary Page 11
Released to the following HTRI Member Company:

Xist E Ver. 6.00 21/05/2017 17:20 SN: Friendsl US_ Units


EOR - 99% PURITY
CASE 2 : Summary Unit
Rating - Horizontal Multipass Flow TEMA BEU Shell With Double-Segmental Baffles
1 Unit # 1 2 3 4
2 Performance
3 Overdesign (%) 39,01 37,97 39,55 38,59
4 Overall U (Btu/ft2-hr-F) 68,39 67,46 65,66 64,43
5 Required U (Btu/ft2-hr-F) 49,20 48,90 47,05 46,49
6 Duty (MM Btu/hr) 14,9113 16,1101 16,9684 18,2263
7 Shellside h (Btu/ft2-hr-F) 238,47 231,83 212,19 199,97
8 Tubeside h (Btu/ft2-hr-F) 222,88 219,95 220,04 220,36
9 Shellside delta P (psi) 1,549 1,503 1,473 1,460
10 Tubeside delta P (psi) 1,814 1,680 1,551 1,429
11 EMTD (F) 65,4 71,1 77,9 84,7
12 Process Conditions
13 Inlet T, Shell (F) 557,91 514,67 467,40 414,00
14 Outlet T, Shell (F) 597,00 557,91 514,67 467,40
15 Inlet T, Tube (F) 663,00 629,92 593,14 553,32
16 Outlet T, Tube (F) 629,92 593,14 553,32 508,00
17 Inlet Y, Shell (Wt. fraction) 0,0570 0,0436 0,0338 0,0279
18 Outlet Y, Shell (Wt. fraction) 0,0742 0,0570 0,0436 0,0338
19 Inlet Y, Tube (Wt. fraction) 0,2164 0,1729 0,1356 0,1055
20 Outlet Y, Tube (Wt. fraction) 0,1729 0,1356 0,1055 0,0814
21 Geometry
22 Shell type (--) E E E E
23 Parallel (--) 2 2 2 2
24 Effective area (ft2) 4631,23 4631,23 4631,23 4631,23
25 Shell orientation (--) Horizontal Horizontal Horizontal Horizontal
26 Shell ID (inch) 37,4500 37,4500 37,4500 37,4500
27 Shellside fluid (--) Cold Cold Cold Cold
28 Baffle type (--) Double-Seg. Double-Seg. Double-Seg. Double-Seg.
29 Baffle cut (Pct Dia.) 21,03 21,03 21,03 21,03
30 Baffle orientation (--) Parallel Parallel Parallel Parallel
31 Central spacing (inch) 9,0000 9,0000 9,0000 9,0000
32 Crosspasses (--) 14 14 14 14
33 Tube type (--) Plain Plain Plain Plain
34 Tube Pass (--) 2 2 2 2
35 Tubecount (--) 580 580 580 580
36 Tube length (ft) 16,000 16,000 16,000 16,000
37 Tube OD (inch) 1,0000 1,0000 1,0000 1,0000
38 Tube layout angle (--) 90 90 90 90
39 Pitch ratio (--) 1,2500 1,2500 1,2500 1,2500
1 HEAT EXCHANGER RATING DATA SHEET Page 12
2 US_ Units
3
4
5 Service of Unit HOT COMBINED FEED EXCHANGERS (case 2) Item No. 108-DHA-E-002 A/H
6 Type BEU Orientation Horizontal Connected In 2 Parallel 4 Series
7 Surf/Unit (Gross/Eff) 19233,5 / 18524,9 ft2 Shell/Unit 8 Surf/Shell (Gross/Eff) 2404,19 / 2315,61 ft2
8 PERFORMANCE OF ONE UNIT
9 Fluid Allocation Shell Side Tube Side
10 Fluid Name HYDROCARBON & HYDROGEN HYDROCARBON & HYDROGEN
11 Fluid Quantity, Total 1000-lb/hr 496,709 515,999
12 Vapor (In/Out) wt% 2,8 7,4 21,6 8,1
13 Liquid wt% 97,2 92,6 78,4 91,9
14 Temperature (In/Out) F 414,00 597,00 663,00 508,00
15 Density lb/ft3 0,4283 V/L 46.29 0,9566 V/L 40.79 1,6112 V/L 37.67 0,7316 V/L 42.476
16 Viscosity cP 0,0139 V/L 0.3738 0,0210 V/L 0.1576 0,0282 V/L 0.1173 0,0175 V/L 0.2297
17 Specific Heat Btu/lb-F 2,4268 V/L 0.6106 1,2793 V/L 0.6873 0,9533 V/L 0.724 1,4078 V/L 0.6598
18 Thermal Conductivity Btu/hr-ft-F 0,1426 V/L 0.0609 0,1462 V/L 0.0462 0,1286 V/L 0.0373 0,1380 V/L 0.0511
19 Critical Pressure psig
20 Inlet Pressure psig 1320,00 1176,00
21 Velocity ft/sec 4,71 9,40
22 Pressure Drop, Allow/Calc psi 15,000 5,985 25,000 6,474
23 Average Film Coefficient Btu/ft2-hr-F 219,89 220,82
24 Fouling Resistance (min) ft2-hr-F/Btu 0,00200 0,00200
25 Heat Exchanged 66,2161 MM Btu/hr MTD (Corrected) 74,6 F Overdesign 38,78 %
26 Transfer Rate, Service 47,91 Btu/ft2-hr-F Calculated 66,49 Btu/ft2-hr-F Clean 93,99 Btu/ft2-hr-F
27 CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation)
28 Shell Side Tube Side
29 Design Pressure psig 1490,00 1300,00
30 Design Temperature F 715,00 800,00
31 No Passes per Shell 1 2
32 Flow Direction Upward Downward
33 Connections In inch 1 @ 12,0000 1 @ 11,3800
34 Size & Out inch 1 @ 12,0000 1 @ 11,3800
35 Rating Liq. Out inch @ @
36 Tube No. 580 OD 1,0000 inch Thk(Avg) 0,0830 inch Length 16,000 ft Pitch 1,2500 inch Layout 90
37 Tube Type Plain Material 316 STAINLESS STEEL (17 CR, 12 NI)Pairs seal strips 4
38 Shell ID 37,4500 inch Kettle ID inch Passlane Seal Rod No. 4
39 Cross Baffle Type PARALLEL DOUBLE-SEG. %Cut (Diam) 21;03 Impingement Plate Circular plate
40 Spacing(c/c) 9,0000 inch Inlet 37,5000 inch No. of Crosspasses 14
41 Rho-V2-Inlet Nozzle lb/ft-sec2 Shell Entrance Shell Exit lb/ft-sec2
42 Bundle Entrance Bundle Exit lb/ft-sec2
43 Weight/Shell Filled with Water Bundle
44 Notes: Thermal Resistance, % Velocities; ft/sec Flow Fractions
45 Shell 30,27 Shellside 4,71 A 0,108
46 Tube 36,09 Tubeside 9,40 B 0,550
47 Fouling 29,23 Crossflow 5,95 C 0,031
48 Reported duty and flow rates include a user- Metal 4,42 Window 4,55 E 0,183
49 specified multiplier of 2,20. F 0,129
1 HEAT EXCHANGER SPECIFICATION SHEET Page 13
2 US_ Units
3
4 Job No.
5 Customer O.G. INGENIERIA LTDA Reference No.
6 Address Proposal No.
7 Plant Location CARTAGENA, COLOMBIA Date 21/05/2017 Rev 0
8 Service of Unit HOT COMBINED FEED EXCHANGERS (case 2) Item No. 108-DHA-E-002 A/H
9 Size 37,4500 x 192,000 inch Type BEU Horz. Connected In 2 Parallel 4 Series
10 Surf/Unit (Gross/Eff) 19233,5 / 18524,9 ft2 Shell/Unit 8 Surf/Shell (Gross/Eff) 2404,19 / 2315,61 ft2
11 PERFORMANCE OF ONE UNIT
12 Fluid Allocation Shell Side Tube Side
13 Fluid Name HYDROCARBON & HYDROGEN HYDROCARBON & HYDROGEN
14 Fluid Quantity, Total 1000-lb/hr 496,709 515,999
15 Vapor (In/Out) 13,8694 36,8754 111,662 42,0104
16 Liquid 482,840 459,834 404,337 473,989
17 Steam
18 Water
19 Noncondensables
20 Temperature (In/Out) F 414,00 597,00 663,00 508,00
21 Specific Gravity 0,7418 0,6537 0,6037 0,6807
22 Viscosity cP 0,0139 V/L 0.3738 0,0210 V/L 0.1576 0,0282 V/L 0.1173 0,0175 V/L 0.2297
23 Molecular Weight, Vapor
24 Molecular Weight, Noncondensables
25 Specific Heat Btu/lb-F 2,4268 V/L 0.611 1,2793 V/L 0.687 0,9533 V/L 0.724 1,4078 V/L 0.660
26 Thermal Conductivity Btu/hr-ft-F 0,1426 V/L 0.061 0,1462 V/L 0.046 0,1286 V/L 0.037 0,1380 V/L 0.051
27 Latent Heat Btu/lb 199,063 100,153 76,7193 94,8001
28 Inlet Pressure psig 1320,00 1176,00
29 Velocity ft/sec 4,71 9,40
30 Pressure Drop, Allow/Calc psi 15,000 5,985 25,000 6,474
31 Fouling Resistance (min) ft2-hr-F/Btu 0,00200 0,00200
32 Heat Exchanged MM Btu/hr 66,2161 MTD (Corrected) 74,6 F
33 Transfer Rate, Service 47,91 Btu/ft2-hr-F Clean 93,99 Btu/ft2-hr-F Actual 66,49 Btu/ft2-hr-F
34 CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation)
35 Shell Side Tube Side
36 Design/Test Pressure psig 1490,00 / 1300,00 /
37 Design Temperature F 715,00 800,00
38 No Passes per Shell 1 2
39 Corrosion Allowance inch
40 Connections In inch 1 @ 12,0000 1 @ 11,3800
41 Size & Out inch 1 @ 12,0000 1 @ 11,3800
42 Rating Intermediate @ @
43 Tube No. 290U OD 1,0000 inch Thk(Avg) 0,0830 inch Length 16,000 ft Pitch 1,2500 inch Layout 90
44 Tube Type Plain Material 316 STAINLESS STEEL (17 CR, 12 NI)
45 Shell ID 37,4500 inch OD inch Shell Cover
46 Channel or Bonnet Channel Cover
47 Tubesheet-Stationary Tubesheet-Floating
48 Floating Head Cover Impingement Plate Circular plate
49 Baffles-Cross Type DOUBLE-SEG. %Cut (Diam) 21;03 Spacing(c/c) 9,0000 Inlet 37,5000 inch
50 Baffles-Long Seal Type
51 Supports-Tube U-Bend Type
52 Bypass Seal Arrangement Tube-Tubesheet Joint
53 Expansion Joint Type
54 Rho-V2-Inlet Nozzle lb/ft-sec2 Bundle Entrance Bundle Exit lb/ft-sec2
55 Gaskets-Shell Side Tube Side
56 -Floating Head
57 Code Requirements TEMA Class
58 lb
59 Remarks:
60
61
62 Note: Reported duty and flow rates include a user-specified multiplier of 2,20. Reprinted with Permission (v6 )

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