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Culture Documents
Safety RoHS
SPECIFICATION FOR
APPROVAL
• CUSTOMER : LG Electronics inc.
• ITEM : Power Supply Unit.
• P/NO
• DATE : 2012.12.11
• Revision : REV 2.3
1
聯昌電子企業股份有限公司
Lien Chang Electronic Enterprise Co., Ltd. LGP42P-12LPB LCD TV Power specification Rev 2.3
Documentation For
Approval
Contents
NO. A table of contents Page
2 Contents 3
3 Revision History 4
4 CTQ Management 5
Specification
1. INTRODUCTION
2. SPECIFICATION
2.1 Input Requirements
2.2 Power Output Characteristics
2.3 Environment Requirement
2.4 Dielectric Strength Voltage and Insulation Resistance
2.5 Burn-in
5 2.6 Interface 6~16
2.7 Product Safety
2.8 Construction
2.9 Function of protection
2.10 Sound Noise Characteristics.
2.11 Connector Specification
2.12 PCB Dimension.
2.13 Apply to Eyelet point.
2.14 Electrical Characteristics
2.15 Mechanical Characteristics
18 * Appendix
A1. POWER Check list
56~69
A2. Warranty letter
Revision History
Date of
Rev No. Contents Checked Remark
Approval
1.MP
- Add UL Mark
2.0 P801 Material of the Header : PA66 (A60G1V25) change to 12.08.11 Dorn
LCP (RX323),
Color : Natural change to white
2.2 After exhausting 22,000pcs finished goods stock, will delete Suscon Cap 12.11.14 Dorn
(C262, SG 100uF 35V M P5 Ф6.3*11).
2.3 Apply to MP (PCB REV 1.0) 12.12.11 Dorn
PCB P/No : EAX64770201(1.8)
1. Delete CHIP-RESISTOR vender is “Samsung”
Dead Line:2013.1.1
CTQ Management
Specification
1. INTRODUCTION
1.1 Scope
This approval is the description related to every electrical and structural specifications
and reliability For Power Supply Unit used on 42 inch LGE LED TV.
2. SPECIFICATION
Nominal Frequency 50 / 60 Hz
Phase Single
Hold-up Time More than 20ms at 100Vac and maximum output load
Voltage
Voltage Rated Current Ripple
Regulati
Output Variable range (Min, Max) Voltage
on
[V] [Amean] [mVp_p]
[V]
0.3W Under(15mA) - -
3.5V
3.3V ~ 3.7V
(STBY) 1.3 (0.1~1.3)(ON condition) ± 5% 250 mVp_p
0.260 *1CH
LED B+ 170.5~203.5 - -
( 0.247~0.273 )
* On Condition : In a moment of Power_ON Signal activated, the current of 3.5V output should be
limited within 40mA(Max) at LCD TV condition for stability.
Do not turn “Power_ON” Signal on at the load condition of 3.5V output, more than 40mA.
* Total regulation for each output circuit includes the results of input voltage variation,
load variation, warm-up drift and temperature change.
* The following instruments shall be used for measuring ripple noise.
1. Probe having impedance ratio of 1:1.
2. Oscilloscope having frequency characteristic of 100MHz or more.
Test Point : power output each pin
700mm
Oscilloscope
Measurement point
※ Ripple and noise are measured at the end of output cable which are added a 0.1uF ceramic
capacitor and 47uF electrolytic capacitor. ( connected parallel )
2.5 Burn-in
2.6 Interface
High : Vcc ON
POWER ON Vcc Circuit ON/OFF Input
Low : Vcc OFF
2.8 Construction
P201 ( SMAW200-H24S2 )
P201
Pin No. Signal Pin No. Signal
1 PWR-ON 2 24V
3 24V 4 24V
5 GND 6 GND
7 GND 8 GND
9 3.5V 10 3.5V
11 3.5V 12 3.5V
13 GND 14 GND
15 GND 16 N.C
17 12V 18 INV-ON
19 12V 20 N.C
21 12V 22 P-DIM
23 N.C 24 N.C
3 Shock On the oak more than 10mm thickness with the flat face, raise
the one side for 50mm, and it carries out each side free fail for
three sides.
There shall be no damage to appearance and construction.
Schematic Diagram
1%
IC252
L4971
FB GND
8 1
COMP C267
SS_INH
7 2
0.15uF
25V
BOOT OSC
R277
1.8K
R276
6 3
20K
1%
L251
VCC OUT 12P-D03 12V
5 4
C110 C111 C112
68uF
450V
68uF
450V
68uF
450V C265 C258
0.6A
0.01uF 0.22uF
C270 R270 50V 50V C259
SMAB36
220pF 10 2012 0.1uF C260
D255
220uF
1KV 1W 50V 35V
R278
Float
C101 C114 D251 20K
R102
T101
47K
2200pF N.C MBRF10200CT Q251
2W
12P-M02 1%
1KV A2 STD10PF06
BD101 24V C257
C
C
D
S
RS1005M 3300pF
R103
A1
AC1
22K
50V
0.8A
1
HER108G
AC2
1W
D101
R252
7
G
47K
ZD251
2
C253
R264
100K
R274
2.2K
16V
D C262
D252
1N4148W
470uF
2W
50V 100uF
C261
4
R260
R263
2.2K
R273
2.2K
6 8 NXB 35V
0.1uF NXB
1K
2W
2W
A
50V
R282
5 9
2.2
R265
100K
R280
18K
ZD105
ZD253
HS1 B+
16B
18V
1%
*HEAT-SINK* 4 10 C272 R262
Q101 330pF
D103 10
CY102 MDF10N65
P6KE33A
CY101 1N4148W
R281
ZD254
ZD252
R107 3216 1KV 1W C
470pF 470pF
18K
3 11
18V
1%
LB103 250V 250V LB102
10 470pF
IC101 22
R283 C266
D256 C B Q253
1KV
D
MUR460
SSC1S311A R108 C102 MUR460 DD KTC3551T
D254
R-TYPE R-TYPE 3216 G 2 12 B Q254
330pF KTC3551T
100 E
1KV
1W
S
R251
100K
ZD104
E
R112
C254 C277
10K
1 13
N.C
LF102 33uF 33uF
4 5
R113
3216
R272
2.4K
LLF-100 ST DRV 250V 250V
2.2
R106 C275 C274
N.C N.C
1%
300
14
3 4 6
OCP C271 R271
D102 220pF
R279
2.2K
10
1%
2 7 C108
BD VCC HER108G 1KV 1W
0.1uF CY110 D253 LB251
R114
0.18
50V
3.5V
2W
1 8
ZD103
C106 C104
2 1
1.3A
R105
16V
470pF 470pF 100uF C251
1K
R250
3216
R266
3216
R267
3216
50V 50V
180
180
180
NXB 10V 470uF 0.1uF
NXB 10V 50V
NXB
LB104 CY111
R104
R109
C
16K
16K
CX102 R269
470
R285
R-TYPE 100pF Q252 B POWER_ON
N.C
R261 C256 KTN2222AS
250V
R253
1.5K
R255
100K
R257
1.2K
R287
R286
0.33uF
680
1%
1%
275V
68
E
0.47uF
0
C252
R268
C26925V
10K
ZD255
0.1uF
N.C
R110 50V
R254
22 IC102 2.2uF
16V
1K
EL817MB-DT
R256
120K
R258
1.2K
2012 C273 C268
4 1
D104
N.C
1%
1%
LF101 0.022uF 2.2uF
LLF-124 3 2 C255 50V 16V
2012
R111
AZ431(1.24V)
Q103 2.2uF
47K
N.C E K 16V
TSA_BC_501M
TSA_BC_501M
ZD102
IC251
4 3 C105 R 2012
16V
C107 470pF
SA101
SA102
R259
B 50V
820
0.1uF A R284
1%
C 50V 330
1%
2 1
C805
L801
CX101 12P-D02 100pF
1KV
0.33uF D801
275V 1 10 HER204G LB801 LED+
CY104 CY103
100pF R-TYPE
LB105 N.C LB101
250V 2
R842
430K
3216
1%
N.C R-TYPE
Q801
3 MDD5N40RH C801 C815 C803
R843
470K
3216
D 33uF N.C N.C
1%
D802 250V
1N4148W R826
62 C802
R844
470K
3216
G
ICL5 5W
N.C
1%
TH101
3216
R829
S
10K
5 6 Q804 D804
E
DD MMBT2907A R831
1N4148W
100
B
R830
0.24
R828
3216
C816
2W
R101 C
47
1.2M 220pF
1/2W 50V
IC801
MAP3202SIRH
R827
VA101
INR14D621K
1K
3
R801 LED+ 2
T3.15A H 250V
1K EN FBN
P201 1 14
DRV_ON
JUMPER
1
TH102
SMAW200-H24S2
F101
R812
100 VCC FBP 1502-65502
2 13
12V
P801
POWER_ON 1 2 24V
GATE COMP
24V 3 4 3 12
5 6
7 8 R807
GND PWMI 1K
4 11
3.5V 9 10 3.5V PDIM
R811 R816
11 12 R808
47K 47K
1%
13 14 CS OVP 5.1K Q803
5 10 MDHT4N20Y D
15 16 D803
R805 1N4148W
12V DRV_ON
1%
17 18 RT PWMO 1K G
19 20 6 9
S
DAC-18D3A
21 22 PDIM R815
R818
SK101
10K
23 24 7 8
R806
25 1K
C817 C811
0.47uF 0.47uF
LIVE NEUTRAL 25V(16V) 25V(16V)
R834
2012
R836
2012
R838
2012
R840
2012
4.3
4.3
4.3
4.3
R810
C813
R814
8.2K
75K
1%
1%
1%
1%
1000pF
R817
4.7K
1%
C806 C807 C808 C804 C809 C812 C810
R802
R803
330K
R809
50V
N.C
1%
10K
1%
0.1uF 0.1uF 470pF 1000pF 1000pF 1000pF 1000pF
R813
7.5K
50V 50V 50V 50V 50V 50V 50V
R835
2012
R837
2012
R839
2012
R841
2012
3.9
4.3
3.9
4.3
R804
6.8K
1%
C814
1%
1%
1%
1%
1%
0.01uF
50V
Block Diagram
Parts List
DIELEC
DAPcsLPcsD
TPI
J11,J13,J21,J23,J24 TZAI YUAN
121 AI 15 EA J26,J33,J34,J36,J41 Φ0.6 JUMPER WIRE UNI-OHM
J42,J43,J5,J7,TH102 ILKWANG
DM
Seungwon
RLC
ICL-5W 5R00MSMT SMART
122 AI 1 EA TH101 NTC THERMISTOR
DSC5D15MSOC DSC
DUCK SUNG
HT CIRCUIT(QINGDAO)
DONGMYUNG CIR
SHANGHAI WANZHENG
Wan Yuan Tong
SHENG KHUANG
EAX64770201(1.8) LGP42P-12LPB 196*155*1.6T 1oz NEW TRIUNION
123 AI 1 EA PCB FR-1 PCB TIANJIN DEA DUCK
BLACK CTI-600 REV 1.0 HUIHO
HSIANG KUO
TIAN FENG
TIS KOREA
Wellbest
Cosmotech
Kyosha
PRC 1.2 MΩ 1/2W J TPA SURGE RESISTOR, FIXED SMART
124 AI 1 EA R101
MSR37 1.2 MΩ 1/2W J TPA SURGE CARBON COMPOSITION PILKOR
MORS 2.2 KΩ 2W J TPA SMALL RESISTOR, ABCO
125 AI 3 EA R263,R273,R274
RSD 2.2 KΩ 2W J TPA SMALL METAL OXIDE FILM SMART
MORS 22 KΩ 1W J TPA SMALL RESISTOR, ABCO
126 AI 1 EA R103
RSD 22 KΩ 1W J TPA SMALL METAL OXIDE FILM SMART
MORS 10 Ω 1W J TPA SMALL RESISTOR, ABCO
127 AI 4 EA R262,R270,R271,R283
RSD 10 Ω 1W J TPA SMALL METAL OXIDE FILM SMART
WNPS 0.24 Ω 2W J TPA SMALL RESISTOR, ABCO
128 AI 1 EA R830
PRN 0.24 Ω 2W J TPA WIRE WOUND SMART
WNPS 0.18 Ω 2W J TPA SMALL RESISTOR, ABCO
129 AI 1 EA R114
PRN 0.18 Ω 2W J TPA WIRE WOUND SMART
130 AI 2 EA SA101,SA102 TSA-BC-501M SURGE ABSORBER SMART
131 SUBSIDIARY MATERIALS
NAEWAY IND
DAESAN.
HANYEONG
JAEIL
QXBW
TAILI PACKING
132 ETC 0.071 EA 630*425*240 8T BOX CARTON HUAXING PACK
SOONGSAN
WUJIANG ZHENLONG
SUZHOU JIADELONG
KUNSHAN KUNHONG
Dongju
Yumi
NAEWAY IND
DAESAN.
HANYEONG
JAEIL
QXBW
TAILI PACKING
133 ETC 0.0571 EA 415*200 8T (Cross Board A) BOX PARTITION HUAXING PACK
SOONGSAN
WUJIANG ZHENLONG
SUZHOU JIADELONG
KUNSHAN KUNHONG
Dongju
Yumi
NAEWAY IND
DAESAN.
HANYEONG
JAEIL
QXBW
TAILI PACKING
134 ETC 0.0357 EA 620*200 8T (Cross Board B) BOX PARTITION HUAXING PACK
SOONGSAN
WUJIANG ZHENLONG
SUZHOU JIADELONG
KUNSHAN KUNHONG
Dongju
Yumi
NAEWAY IND
DAESAN.
HANYEONG
JAEIL
QXBW
TAILI PACKING
135 ETC 0.2140 EA 506*341 8T BOX PAD HUAXING PACK
SOONGSAN
WUJIANG ZHENLONG
SUZHOU JIADELONG
KUNSHAN KUNHONG
Dongju
Yumi
DUCKJIN S&P
JAEIL
QXBW
CHUMDAN
136 ETC 1.000 EA 220*440 BUBBLE SHEET
A-TEK
KUNSHANKUNHONG
LIYUANG
SERVEONE
SUNJIN.
HANA.
AIT
137 ETC 0.0714 EA BOX ART PAPER(150*100) LABEL SERVEONE
WUJIANG SUNGLING
GUNGGAOQI
ZHI XIN
SUNJIN.
AIT
SERVEONE
138 ETC 0.0066 M RIBBON B220A 110mm BLACK RIBBON
WUJIANG SUNGLING
GUNGGAOQI
ZHI XIN
SUNJIN.
HANA.
AIT
139 ETC 1.0000 EA 42*8 NY WHITE 125℃ BAR CODE SERVEONE
WUJIANG SUNGLING
GUNGGAOQI
ZHI XIN
EF-9301(g) ALPHA
140 ETC 30.0 GR ILF-714(kg) FLUX ION ELEC
DF243U DOOSUNG
HSE-11 B20 BAR (SN:99%,AG:0.3%,CU:0.7%) HEESUNG METAL
SN:99%, AG:0.3%, CU:0.7% SEOUL ALLOYMETAL
141 ETC 8.0 GR SAC0307 A+ SN:99%, AG:0.3%, CU:0.7% SOLDER DYFENCO
YW9-0307 SN:99%, AG:0.3%, CU:0.7% YUNNAN TIN
M35E-BAR SN:99%, AG:0.3%, CU:0.7% SOLNET
HSE-11 B20 BAR (SN:99%,AG:0.3%,CU:0.7%) HEESUNG METAL
SN:99%, AG:0.3%, CU:0.7% SEOUL ALLOYMETAL
142 ETC 2.0 GR SAC0307 A+ SN:99%, AG:0.3%, CU:0.7% SOLDER DYFENCO
YW9-0307 SN:99%, AG:0.3%, CU:0.7% YUNNAN TIN
M35E-BAR SN:99%, AG:0.3%, CU:0.7% SOLNET
H-828W OKONG
OKE-410 OKONG
QS9112 RTV KCC
SS7945W KCC
TSE3854DS-W MOMENTIVE
143 ETC 4.0 GR BN707 RTV BOND(RTV) BONIC
KE402RTV SHINETSU
ES 2044H & ES2482W CANADA
UB-5601 U-BOND
EA-4100 DOW CORNING
DS-818 DONGYANG
Process Marking
R
Q
S
T
P
A
FRT
RT : 양산 보증 시험
I
T : 최종 검사 (ATE)
H
H : 수삽 최종
R : 불량 수리
S : SET 검사
Q : QC 검사
F : 1차 성능
P : HI-POT
A : AGING
M
M : SMD
D : 자삽
I : ICT
Min. 3mm
Min. 3mm
PCB Layout
Top Silk
Bottom SilK
Bottom Pattern
Safety Parts
부 품 Marking
Object/part No. Manufacturer / Trademark Type / Model Value / Rating standard m a r k ( s) o f co n f o r mi t y 1 )
(실 물)
AC input connector,
HUAJIE SA-4S 250V/10A/15A IEC 60320-1
(SK101)
FEELUX
Line Filter,
SOOJUNG LLF-124 Rated 130℃ LLF-124 IEC 60065 Test in appliance
(LF101)
TNC
FEELUX
Varis tor,
Am otech Co., Ltd. INR 14D621 620V,Min. INR 14D621 IEC61051-2
(VA101)
IEC 60384-14
Pilkor PCX2 337 PCX2 337
UL1414
IEC 60384-14
SUNGHO CMPP CMPP
UL1414/UL1283
IEC 60384-14
CHENGTUNG CTX CTX
UL1414
E199061/ E311052
EUROPTRONIC MPX MPX
IEC 60384-14-2'nd edition
Therm is tor.
JIANGSU XINGSHUN ELECTRONICS CO., LTD 5D2-15 5ohm at 25 °C 5D2-15 IEC 60065
(TH101)
Switching TR,
MAGNACHIP MDF10N65B Min. 650V/ Min 9.5A MDF10N65 Test in appliance
(Q101)
ST STF11N65K3 STF11N65K3
JYA-NAY Y1 / JN JN471K
TDK Y1 / CD CD471K
JYA-NAY Y1 / JN JN101K
TDK Y1 / CD CD101K
DONG IL Y1 / DA DA102M
Min 250V /
Bridging Cap.,
YINANDON Y1 / CT81 Max 1000pF CT81 102M IEC 60384-14
(CY110)
SAMWHA Y1 / SD SD102M
JYA-NAY Y1 / JN JN102M
TDK Y1 / CD CD102M
DONGYANG TELECOM
Switching
Trans former, Clover hi-tech Co., Ltd. EED4020 Class B 12P-M02 IEC 60065 Test in appliance
(T101)
SOOJUNG
FEELUX
DC-1
TIANJIN DEA DUCK 94V-0
DC-2
GS2-V-0-1
Cos motech CJ2-V-0-1 94V-0
CJ2-V-0-2
Mechanical
Drawing
Packing Drawing
Bar-Code
Label Drawing
EAY62713701
62713701
62713701
:2.3
62713701
(1,2,3,4,5,6,7,8,9,A,B,C,D,E…V)
9=2009,A=2010,B=2011 ......
11:N,12:D)
Manufacturing Date
(Refer to Left Table)
(Jan.:1~9,10:O,
E: Lien Chang
except : I,O
3:Month
9: Year,
Labeling Point
LABELING POINT
LABELING
POINT
Workmanship Point
Manufacturing Process
100%
1. Check the P/N and Spec of sillicone
transfer shift change 1.Self-inspection
23 apply glue Apply RTV bond Yuxing Tang apply glue M/C RTV bond 2.Check the glue quantity which locates on the
model ECN 2. Inspection form of products in process
right place
one time/2 hrs
3. Check if there is miss of applying glue
100%
1. Material's checking
PCBA sampling samping check transfer shift change 1.PCBA inspection form (SEB1R26)
24 Caselin Sun magnifier / 2. Checking the soldering-quality
check appearance model ECN 2.PCBA rejection form (SEB1R30)
3. Checking the quality of PCB-print
one time/2 hrs
100%
Power source
transfer shift change 1.Aging Load:condition meet the SPEC。 1.records of AI/INVERTER aging(SDR9R19)
25 Aging burn in Xian Xu aging tools /
model ECN 2.aging time:2hrs。Temp:45℃+/-5℃。 2.Aging input check form (SDR9D20)
aging load
one time/2 hrs
1. Check if the part was damaged and the
other fails
1. Daily visual inspection form (SEB3R21)
100% 2. Check if there was miss of applying gule
2.Inspection form of PCBA in process
check transfer shift change 3. Do marking on the good products and flow
26 Visual inspection Xian Xu magnifier / (SEB3R19)
appearance model ECN out
LIPS/INVERTER Final test records of
one time/2 hrs 4. Stick the NG label on the NG product and
finished products in process(SEB3R31)
put into the box, at the same time, record the
related information
1. Inspection form (SEB3R23)
100% 1.check HI-POT test condition meet the SPEC 2. Equipment adjust before production
transfer shift change HI-POT test M/C 2. .For ok products, scan and flow to the next (SDS1R03)
27 HI-POT safety test Xian Xu /
model ECN barcode Scanner station. If It is NG, stick NG label and put into 3.Inspection form of finished products
one time/2 hrs NG box (SEB3R19)
4.MES system
1.Daily visual form(SEB3R21)
100% 1.check ATE test condition meet the SPEC 2. Inspection form of PCBA in process
Final test transfer shift change ATE 2. For ok products, scan and flow to the next (SEB3R19)
28 Final function test Xian Xu /
(ATE) model ECN barcode Scanner station. If It is NG, stick NG label and put into 3. Adjust equipment before
one time/2 hrs NG box production(SDS1R03)
4.MES system
100%
1. Check the model of lamp or panel
transfer shift change
29 SET test SET Xian Xu SET /Panel jig / 2. Check if the lamp or PANEL brightness is electrical check form(SEB3R23)
model ECN
the same, and shift B/L to check the brightness
one time/2 hrs
100% 1.Carefully check the solder status, for 1. Visual daily form(SEB3R21)
check transfer shift change example: empty solder、wrap solder、 2. LIPS/INVERTER inspection
30 100% inspection Xian Xu barcode Scanner /
appearance model ECN cold solder、PCB form(SEB3R31)
one time/2 hrs 2. Check the PIN is damaged in connector 3.MES system
# Appendix List
No. Contents
2 Warranty letter
# Appendix 1
NOTE 0 NOTE 1
Creepage CAPACITOR
NOTE 4 NOTE 5
Bypass-Diode Relay
V
1 PL check List PL_280119
# Appendix 2
Warranty letter
Contained
Description Substances Remark
YES NO
Polybrominated biphenyls(PBB)
Polybrominated diphenylethers(PBDE)
Azo compounds
Formaldehydes
Phthalates