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Material
So for this retractable luggage strap to work efficiently the material chosen for this is very important.
There are few materials, yet we choose best two to compare which are nylon and polyester. We
would like to recommend Nylon because we are aware of its benefits.
Polyester resins combine excellent mechanical, electrical and thermal properties with very good
chemical resistance and dimensional stability. Polyesters also offer low moisture absorption and
have good flow properties.
Nylon is a group of synthetic polymers known as thermoplastics or aliphatic polyamides, which are
derived from petroleum. Nylon is made through a chemical reaction in a process known as ring-
opening polymerization. The molecules of the raw materials from which nylon is made are in ring
form. But a chemical reaction, usually between adipoyl chloride and hexamethylene diamine causes
the rings to open and flatten into curly strings that bond to one another. When nylon is stretched,
the fibers become thin and smooth yet retain their strength.
Nylon and polyester are both synthetic fabrics, but nylon production is more expensive, which
results in a higher price for the consumer. Nylon also tends to be more durable and weather-
resistant, which is why it is more likely to be used in outdoor apparel or gear. Both fabrics are flame
retardant, but nylon is stronger, while polyester is more heat-resistant.
Comparison chart:-
Nylon Polyester
Chemical Name Polyamide Polyethylene Naphthalate
Manufacture Created as a liquid, mechanically spun Spun into thread from chemical
and dried into individual fibers. solution.
Uses More common to certain kinds of More widely used in all kinds of
apparel, including lingerie, tights, apparel. Carpets, drapes,
raincoats, and swimwear. Carpets, and bedding. Some industrial use.
drapes, and bedding. More wide range
of industrial uses.
Wearability Low moisture absorbency Wrinkle resistant
Durability Exceptionally strong, abrasion Strong, resistant to stretching and
resistant, resistant to damage from oil shrinking, resistant to most
and many chemicals. chemicals, crisp and resilient wet or
dry, abrasion resistant.
Flammability Melts then burns rapidly Melts and burns at same time
Environmental Most nylon made from unavoidable oil Non-biodegradable, but can be
impact refinery byproducts recycled - possible to purchase 100%
recycled polyester
Comfort Light-weight, warm, smooth, soft, Quick drying, light-weight, smooth.
quick drying.
Styles Blouses, dresses, foundation garments, Every form of clothing
hosiery, lingerie, underwear, raincoats,
ski apparel, windbreakers, swimwear,
cycle wear.
Appearance Lustrous, wide range of colors. Wide range of colors, slightly slick.
Allergic Possible, more likely caused by Possible, more likely caused by
reactions finishing resins, fibers repel typical finishing resins, fibers repel typical
allergens. allergens.
Maintenance Easy to wash, mildew resistant. Easily washed, mildew resistant.
Cleaning Easy to wash, mildew-resistant. Can be Easy to wash, mildew-resistant. Can
dried on low heat cycle, but must be be dried on low heat cycle, but must
removed as soon as finished. Can be be removed as soon as finished. Can
ironed. Cannot be dry-cleaned. be ironed. Can usually be dry-
cleaned.
Materials Polyamide made from petroleum. Polymer production of coal, air,
water, petroleum products.
UV Resistance Somewhat Very
First Made First U.S. Commercial Nylon Fiber First U.S. Commercial Nylon Fiber
Production - 1939, DuPont Company Production – 1953, DuPont Company
Worldwide Around 3.9 million metric tons, 11% of Around 21 million metric tons, 58%
Production synthetic fiber production of synthetic fiber production
General Use
Both nylon and polyester can be used for bags and backpacks. Nylon is more durable and weather-
resistant, so it gets used for outerwear or outdoor gear. Polyester is better for companies with
intricate logos who want to use bags for branding purposes.
Comfort
Comfort wise, both nylon and polyester are light-weight, quick-drying and smooth. Nylon tends to be
warmer than polyester, and can often be sweatier or cling more to the body.
So based on this data, we would like to recommend nylon. Although polyester are still in use but
comparing to the characteristics of both material nylon is better as it has more convenient
properties which is suitable for luggage strap.
Difference between Typical Luggages
With conventional suitcases, you never know quite what to do with your other bags, patented
handbag docking system will ease your journey. The flat top tray and retractable strap will assist in
carrying extra bags. With this docking feature we can carry whatever we want, handbags large or
small, coats, umbrellas, even shopping bags all save and secure with retractable strap. Whether it’s a
puffy down jacket, an oversized handbag or a bulky backpack, the docking system can accommodate
items of various shapes and dimensions. The retractable elastic strap for fastening a second bag to
the handle without having to worry about losing half your luggage as you sprint to a boarding gate.
Design
The retractable strap is made with polyester with an aluminium head which can be locked at the
hook. The strap is long enough to hold almost all bags no matter the size and shapes. The length is
almost same as the height of the bag which is 40cm and the width is 5cm. This is an ergonomic
design which ease the customers to lock their bags by just hooking the strap to the hook.
Material
Laptop stand must be durable and strong enough to hold laptop in position so that laptop don’t
topple off. As laptop stand there are some material which can be chosen as aluminium alloy, acrylic
and polycarbonates. We would recommend to use polycarbonates (PC)/ABS as laptop stand over
aluminium alloy and acrylic.
Transparency, excellent toughness, thermal stability and a very good dimensional stability make
Polycarbonate (PC) one of the most widely used engineering thermoplastics. Compact discs, riot
shields, vandal proof glazing, baby feeding bottles, electrical components, safety helmets and
headlamp lenses are all typical applications for polycarbonates. In recent years Polycarbonate blends
have become increasingly commercially important. Amongst the most significant are those
incorporating ABS (Acrylonitrile Butadiene Styrene).
Characteristics of Polycarbonate/ABS:-
PC/ABS blends exhibit high melt flow, very high toughness at low temperatures and
improved stresscrack resistance compared to PC.
Polycarbonates are strong, stiff, hard, tough, transparent engineering thermoplastics that
can maintain rigidity up to 140°C and toughness down to -20°C or special grades even lower.
The material is amorphous (thereby displaying excellent mechanical properties and high
dimensional stability), is thermally resistant up to 135°C and rated as slow burning.
Special flame retardant grades exist which pass several severe flammability tests.
Constraints to the use of PC include limited chemical and scratch resistance and its tendency
to yellow upon long term exposure to UV light. However these constraints can be readily
overcome by adding the right additives to the compound or processing through a co-
extrusion process.
As compared to aluminium alloy, under impact or stress polycarbonate can dent, and aluminium can
warp or dent. Aluminium can be damaged more easily than plastic. Under extreme impact
Polycarbonate can dent, and if you really go ballistic on it, you can break it. But mostly it just yields
to the stress and returns to its original shape. Like polycarbonate, aluminium can dent on impact.
But unlike polycarbonate it bends and warps under stress. It's usually some warping that cause
permanent deformation. Moreover, polycarbonates are scratch resistance as compared to
aluminium. Aluminium alloy is costly compared to polycarbonate because it is metal.
So for our laptop stand, we choose polycarbonate/ABS as our material as it is unbreakable plastic
and has more advantages than aluminium.
These two polymers are extremely similar in appearance, yet their physical properties are quite
different making them naturally suited to totally different applications.
Acrylic Polycarbonate
Appearance Crystal clear, with clear edge Clear, with darkened edge
Hardness/ scratch resistance Much softer than glass, but Very soft, and therefore
much harder than scratches easily unless scratch
polycarbonate resistant coatings are applied
As we can see, acrylic is more naturally suited to camera domes and other similar applications where
its superior optics and hardness and lower cost are appropriate. Polycarbonate is more naturally
suited to applications such as playground domes where the extreme abuse tolerance is needed,
especially for safety reasons.
Based on comparison between aluminium alloy, acrylic and polycarbonate, polycarbonate which
incarnated with ABS (Acrylonitrile Butadiene Styrene) is suitable material for laptop stand because of
its strength and scratch resistance.
As we see most of the luggages are designed for more space compartment and USB powered battery
for electronic devices to charge. But we added features such as laptop stand to use laptop while its
charging and we don’t have to wait for laptop to be charged every time. Most of us have to place our
laptop on our lap or uneven surface of the luggage to use it at airport. Space is a constraint for us.
We are no longer limited by geographic boundaries. Ergonomic design with a flat top, allowing us to
work. We can place our laptop on the flat surface of the luggage and use the adjustable laptop stand
to hold our laptop in position.
Design
The laptop stand has width of 25cm and height 4cm and thickness of 0.4cm. we just need to press on
it to open the cover as it is adjustable. We can push our laptop screen lower as possible because the
stand as wide angle as its range. It is made up of polycarbonate/ABS and has spring to hold the back
cover of the laptop in position. We designed it to be in black colour and to hold all kind of laptop
with different sizes. The ergonomic design with flat top working surface allows us to use laptop in
any situation as the luggage is design to hold laptop.
WHEEL:
1. What kind of material can make this part?
Market currently use the plastic and rubber made this part. Although both are
polymers, plastic and rubber differ because:
Plastic Rubber
Generic name for certain synthetic or An elastic material obtained from the latex sap of trees
semisynthetic materials that can be molded or (especially trees of the genera Hevea and Ficus) that
Definition
extruded into objects or films or filaments or can be vulcanized and finished into a variety of
used for making e.g. Coatings and adhesives. products.
Cannot be deformed once it is hardened and Can easily be molded in different shapes even once the
Deformation
molded into a shape. shape is formed.
2. After we had chosen the rubber as our wheel material, we need to understand more
information about this material. We will take some rubber material and compare their
properties and chosen the most suitable one as final material we use.
Polyurethane Rubber
Chloroprene Rubber
Chloroprene Rubber
-From the data we had collected, we can see that both of the Isoprene Rubber and
Polyurethane Rubber has high Elongation (%) but Polyurethane Rubber has almost
double value of max tensile strength of that in Isoprene Rubber. Besides that, both
materials are also in same price range. So, after we compare such more information
and we can say that Polyurethane Rubber is most suitable for our wheel material.
Recycling and Disposal Methods for Polyurethane Foam Wastes (PDF Download
Available). Available from:
https://www.researchgate.net/publication/257728834_Recycling_and_Disposal_Meth
ods_for_Polyurethane_Foam_Wastes [accessed Dec 17 2017].
https://polyurethane.americanchemistry.com/Polyurethane-Recycling/
Most rolling luggage are basically boxes on casters. Their little wheels break
more often; they travel badly over bumps, bricks, grates, snow and sand; they
weaken the luggage design with more rivets, screws and reinforcements; they
require more parts to assemble and break; they reduce the available volume;
and they often cause awkward nooks in the interior space.
a. Feel lighter. Because of their large diameter, the wheels support the load
closer to its center of gravity, so your bag balances better and feels
significantly lighter when you pull it.
c. Packs smarter: there's more interior space than other bags of similar weight
and volume;
d. Rolls easier: The glides easily over many types of surfaces—cobblestones,
curbs, steps, gravel, snow, sand.
(from G-RO)
Telescoping handle
Telescoping handle is one of the major part and which most complex part in the luggage is. It can
lengthen the handle when people moving the luggage and shorten it when not in used.
It is made by polymer and we had chosen two different kind of polymer which is polycarbonate (PC)
and polyethylene terephthalate (PET) to compare and analyze the properties of those two material.
both are thermoplastic which is a plastic material, a polymer, that becomes pliable or moldable
above a specific temperature and solidifies upon cooling. It have lower production cost in mass
manufacturing and it is easy to recycle compare with thermosetting polymer.
So based on this data, we would like to recommend polycarbonate. It has higher impact strength,
glass transition temperature, and lower density.
Material selection of the handle arm
The handle arm of the luggage can be expanding when we moving the luggage. It usually made by
metal alloy because it has high Young’s modulus to reduce the deformation under loading. We
choose 1018 carbon steel and 2024 aluminum alloy to compare and choose the material of the
handle rod.
Finally, we choose the aluminum as the handle rod. It has lower density which make the handle
become lighter. It is the vital in the hand carry luggage. It has good corrosion resistance and it no
need paint anymore compare with carbon steel. It can save the cost of painting.
The telescoping handle of the luggage is embedding inside the luggage, we have design the a space
or pocket between two rod of the luggage, it can store some item such as liquid item which need to
take out during inspection and also have one USB port inside the pocket which connect to the USB
port at the outside of the luggage. Passenger can store their own power bank in the luggage and
charging the smart device more convenient during trip.
Add it later…
We add a torus shape handle in the design, it can rotate 360 degrees. This is a great feature as it
minimizes the strain on the wrist and the forearm of the user where the muscle usually tenses
during the mode of transportation of the baggage.
Zipper classification
The zipper is an essential part in making the luggage functional where it keeps everything
intact despite the amount of belongings one fits in it. Therefore, it is the weakest and the
easiest part to malfunction making it extremely important to include better and stronger
material to extend its longevity. With the chosen material, users need not worry on the rough
handling on the luggage.
Currently, the most popular luggage zipper are the coil zippers as there are strong, durable,
smooth to operate and flexible. However, there are other competitive available zipper type
(chain zipper) where the pros’ and cons’ can be seen below.
Coil zipper Chain zipper
Flexible Highly durable
Smooth to operate High security
Durable Expensive
Self-heal easily
We decided to select the coil zipper as it fits the consumer better in terms of material used
and strength. Coil zipper is made with nylon or polyester where it is heat, static and abrasion
resistant making them excellent in terms of durability and sustainability. Next, it is
inexpensive to manufacture and environmentally friendly which encourages many
manufacturer to mass produce such products.
The coil zipper consist of two coil on each side, stitched onto the zipper tape where the zipper
teeth’s are formed by the winding of the coil. The impressive benefit is the fact that it heals
easily where the distorted zipper can be restored to its original condition by pulling the slider
backwards.
For the main body of the luggage, we incorporate zipper with double sliders (arranged in
head to head relation) to accommodate the 3 digit pin lock. For the smaller opening on the
luggage, we have decided to use the closed-end zipper to ease the opening process.
We had found 4 type of the suitable for luggage assembly, which is welding, screw, rivet and
adhesive.
We conclude that welding may not suitable for luggage assembly, the high temperature may
damage other part during assembly. The cost of welding need to consider the electrical usage and
skillful worker is needed, it increases the labor cost.
Screw/bolt and nut suitable for the telescoping handle assembly and the wheel of the luggage, those
part are relative easy to spoil, we can repair and change those part easily. The rivet is suitable for the
part is small, no intension to disassembly and under axial load, it can also reduce the space and
weight compare with screw/ bolt and nut since the stress concentration is lower than screw/ bolt
and nut. Adhesive such as rubber-modified epoxy high strength (20.7–41.4MPa) suitable use to
assembly to inner part and partition in the luggage. Adhesive required minimum space and weight
among all solution and good to withstand the shear load.