Professional Documents
Culture Documents
Appendix 2
CSWIP 3.1 Training Questions for Plate Butt Weld 1
Weld Face
1 Maximum excess weld metal height (highest individual point measured): Which
answer best matches your assessment and would you accept or reject your
findings to the given acceptance levels?
2 Incomplete fill: Which answer best matches your assessment of the total
accumulative length and would you accept or reject your findings to the given
acceptance levels?
a None observed.
b 50-75mm.
c 10-30mm.
d 80-110mm.
e Accept.
f Reject.
3 Slag inclusions: Which answer best matches your assessment of the total
accumulative length and would you accept or reject your findings to the given
acceptance levels?
a 50-65mm.
b 22-35mm.
c None observed.
d 8-18mm.
e Accept.
f Reject.
A2-1
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Appendix 2
Copyright TWI Ltd 2013
4 Undercut: Which answer best matches your assessment of the imperfection and
would you accept or reject your findings to the given acceptance levels?
a Smooth intermittent.
b Sharp but less than 1mm deep.
c None observed.
d Sharp but more than 1mm deep.
e Accept.
f Reject.
5 Crater pipes in the weld: Which answer best matches your assessment of the
total accumulative area and would you accept or reject your findings to the given
acceptance levels?
6 Cracks: Which answer best matches your assessment of the total accumulative
length and would you accept or reject your findings to the given acceptance
levels?
7 Lack of fusion: Which answer best matches your assessment of the total
accumulative length and would you accept or reject your findings to the given
acceptance levels?
a 70-90mm.
b 30-60mm.
c None observed.
d 5-10mm.
e Accept.
f Reject.
A2-2
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Rev 2 April 2013
Appendix 2
Copyright TWI Ltd 2013
8 Arc strikes: Which answer best matches your assessment of the total number
and would you accept or reject your findings to the given acceptance levels?
a 3 areas.
b 4 areas.
c None observed.
d 1area.
e Accept.
f Reject.
a 4 areas.
b 1 area.
c None observed.
d 3.
e Accept.
f Reject.
Weld Root
a 1-2mm.
b 3-4mm.
c None observed.
d Greater than 5mm.
e Accept.
f Reject.
11 Root penetration height (highest individual point measured): Which answer best
matches your assessment and would you accept or reject your findings to the
given acceptance levels?
a 3-5mm.
b 1-2mm.
c None.
d Greater than 5mm.
e Accept.
f Reject.
A2-3
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Appendix 2
Copyright TWI Ltd 2013
12 Lack of root penetration: Which answer best matches your assessment of the
accumulative total and would you accept or reject your findings to the given
acceptance levels?
a 35-40mm.
b 20-25mm.
c None observed.
d 0-10mm.
e Accept.
f Reject.
13 Lack of root fusion: Which answer best matches your assessment of the
accumulative total length and would you accept or reject your findings to the
given acceptance levels?
a 28-35mm.
b 0-10mm.
c None observed.
d 15-23mm.
e Accept.
f Reject.
14 Root concavity or root shrinkage: Which answer best matches your assessment
of the accumulative total length and would you accept or reject your findings to
the given acceptance levels?
a 31-39mm.
b 18-22mm.
c None observed.
d 40-60mm.
e Accept.
f Reject.
15 Root undercut: Which answer best matches your assessment of the accumulative
total length and would you accept or reject your findings to the given acceptance
levels?
a 15-30mm.
b 5-8mm.
c None observed.
d 0-2mm.
e Accept.
f Reject.
A2-4
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Rev 2 April 2013
Appendix 2
Copyright TWI Ltd 2013
16 Cracks in the root: Which answer best matches your assessment of the
accumulative total length and would you accept or reject your findings to the
given acceptance levels?
a 10-17mm.
b 0-4mm.
c None observed.
d 5-8mm.
e Accept.
f Reject.
17 Sharp indications of mechanical damage in the root area weld and parent
material (excluding hard stamping): Which answer best matches your
assessment of the accumulative total and would you accept or reject you findings
to the given acceptance levels?
18 Crater pipes in the weld root area: Which answer best matches your assessment
of the total number of areas and would you accept or reject your findings to the
given acceptance levels?
19 Burn-through in the root area: Which answer best matches your assessment of
the total number of areas and would you accept or reject your findings to the
given acceptance levels?
a 1area.
b 2 areas.
c None observed.
d 3 areas.
e Accept.
f Reject.
A2-5
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Appendix 2
Copyright TWI Ltd 2013
20 Angular distortion: Which answer best matches your assessment and would you
accept or reject your findings to the given acceptance levels (measure from the
weld centreline to the plate edge).
a 3-5mm.
b 6-8mm.
c None observed.
d 1-2mm.
e Accept.
f Reject.
A2-6
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Appendix 2
Copyright TWI Ltd 2013
A2-7
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Appendix 2
Copyright TWI Ltd 2013
A2-8
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RETEST RETEST 10 YR 10 YR CANDIDATE TO FILL ALL BOXES INDICATED IN BLUE
1 2 3 4 5 6 7 INITIAL
1 2 INITIAL RETEST
WI 3.1 EXAM _
O O O O O O O O O O O O
INVIGILATOR NAME: INVIGILATOR SIGNATURE:
VERSION _
O O O O O O O
EXAM DATE: EVENT CODE
GENERAL THEORY TECHNOLOGY THEORY
A B C D A B C D A B C D CANDIDATE NAME: CANDIDATE SIGNATURE:
1 1 31
I agree with the terms and conditions of Tick Date of Birth
2 2 32 this examination Box D D M M Y Y
3 3 33 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9
MACRO A
_ _
O O O O O O O O O O O O O O O O O O O O A B C D E F
4 4 34 _
O O O O O O O O O O _
O O O O O O O O O O
_
O O O O O O O O O O _
O O O O O O O O O O 1
5 5 35 _
O O O O O O O O O O _
O O O O O O O O O O
_
O O O O O O O O O O _
O O O O O O O O O O 2
6 6 36 _
O O O O O O O O O O _
O O O O O O O O O O
3
7 7 37 BOOKING REFERENCE OFFICE USE ONLY CANDIDATE NUMBER FOR OFFICE USE ONLY
4
8 8 38
5
9 9 39
PLATE PIPE 6
10 10 40 A B C D E F A B C D E F
7
11 11 41 1 1
8
12 12 42 2 2
9
13 13 43 3 3
10
14 14 44 4 4
11
15 15 45 5 5
12
16 16 46 6 6
17 17 47 7 7
MACRO B
18 18 48 8 8 A B C D E F
19 19 49 9 9 1
20 20 50 10 10 2
21 21 51 11 11 3
22 22 52 12 12 4
23 23 53 13 13 5
24 24 54 14 14 6
25 25 55 15 15 7
26 26 56 16 16 8
27 27 57 17 17 9
28 28 58 18 18 10
29 29 59 19 19 11
30 30 60 20 20 12
RETEST RETEST 10 YR 10 YR CANDIDATE TO FILL ALL BOXES INDICATED IN BLUE
1 2 3 4 5 6 7 INITIAL
1 2 INITIAL RETEST
WI 3.1 EXAM _
O O O O O O O O O O O O
INVIGILATOR NAME: INVIGILATOR SIGNATURE:
VERSION _
O O O O O O O
EXAM DATE: EVENT CODE
GENERAL THEORY TECHNOLOGY THEORY
A B C D A B C D A B C D CANDIDATE NAME: CANDIDATE SIGNATURE:
1 1 31
I agree with the terms and conditions of Tick Date of Birth
2 2 32 this examination Box D D M M Y Y
3 3 33 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9
MACRO A
_ _
O O O O O O O O O O O O O O O O O O O O A B C D E F
4 4 34 _
O O O O O O O O O O _
O O O O O O O O O O
_
O O O O O O O O O O _
O O O O O O O O O O 1
5 5 35 _
O O O O O O O O O O _
O O O O O O O O O O
_
O O O O O O O O O O _
O O O O O O O O O O 2
6 6 36 _
O O O O O O O O O O _
O O O O O O O O O O
3
7 7 37 BOOKING REFERENCE OFFICE USE ONLY CANDIDATE NUMBER FOR OFFICE USE ONLY
4
8 8 38
5
9 9 39
PLATE PIPE 6
10 10 40 A B C D E F A B C D E F
7
11 11 41 1 1
8
12 12 42 2 2
9
13 13 43 3 3
10
14 14 44 4 4
11
15 15 45 5 5
12
16 16 46 6 6
17 17 47 7 7
MACRO B
18 18 48 8 8 A B C D E F
19 19 49 9 9 1
20 20 50 10 10 2
21 21 51 11 11 3
22 22 52 12 12 4
23 23 53 13 13 5
24 24 54 14 14 6
25 25 55 15 15 7
26 26 56 16 16 8
27 27 57 17 17 9
28 28 58 18 18 10
29 29 59 19 19 11
30 30 60 20 20 12
Rev 2 April 2013
Appendix 2
Copyright TWI Ltd 2013
Weld Face
1 Maximum excess weld metal height (highest individual point measured): Which
answer best matches your assessment and would you accept or reject your
findings to the given acceptance levels?
2 Incomplete fill: Which answer best matches your assessment of the total
accumulative length and would you accept or reject your findings to the given
acceptance levels?
a None observed.
b 45-80mm.
c 0-40mm.
d 100-120mm.
e Accept.
f Reject.
3 Slag inclusions: Which answer best matches your assessment of the total
accumulative length and would you accept or reject your findings to the given
acceptance levels?
a 60-70mm.
b 20-30mm.
c None observed.
d 5-18mm.
e Accept.
f Reject.
4 Undercut: Which answer best matches your assessment of the imperfection and
would you accept or reject your findings to the given acceptance levels?
a 60mm in length.
b Sharp but less than 1mm deep.
c None observed.
d Sharp but more than 1mm deep.
e Accept.
f Reject.
A2-9
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Appendix 2
Copyright TWI Ltd 2013
5 Porosity in the weld: Which answer best matches your assessment of the total
accumulative area and would you accept or reject your findings to the given
acceptance levels?
6 Cracks: Which answer best matches your assessment of the total accumulative
length and would you accept or reject your findings to the given acceptance
levels?
7 Lack of fusion: Which answer best matches your assessment of the total
accumulative length and would you accept or reject your findings to the given
acceptance levels?
a 35-45mm.
b 15-25mm.
c None observed.
d 5-10mm.
e Accept.
f Reject.
8 Arc strikes: Which answer best matches your assessment of the total number
and would you accept or reject your findings to the given acceptance levels?
a 3.
b 4.
c None observed.
d 1.
e Accept.
f Reject.
A2-10
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Appendix 2
Copyright TWI Ltd 2013
a 4 areas.
b 1 area.
c None observed.
d 3 areas.
e Accept.
f Reject.
Weld Root
a 1-2mm.
b 3-4mm.
c 0-1mm.
d Greater than 5mm.
e Accept.
f Reject.
11 Root penetration height (highest individual point measured): Which answer best
matches your assessment and would you accept or reject your findings to the
given acceptance levels?
a 4-5mm.
b 2-3mm.
c None.
d Greater than 5mm.
e Accept.
f Reject.
12 Lack of root penetration: Which answer best matches your assessment of the
accumulative total length and would you accept or reject your findings to the
given acceptance levels?
a 35-40mm.
b 15-25mm.
c None observed.
d 0-10mm.
e Accept.
f Reject.
A2-11
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Appendix 2
Copyright TWI Ltd 2013
13 Lack of root fusion: Which answer best matches your assessment of the
accumulative total length and would you accept or reject your findings to the
given acceptance levels?
a 28-35mm.
b 0-10mm.
c None observed.
d 13-20mm.
e Accept.
f Reject.
14 Root concavity or root shrinkage: Which answer best matches your assessment
of the accumulative total length and would you accept or reject your findings to
the given acceptance levels.
a 31-39mm.
b 18-22mm.
c None observed.
d 40-60mm.
e Accept.
f Reject.
15 Root undercut: Which answer best matches your assessment of the accumulative
total length and would you accept or reject your findings to the given acceptance
levels?
a 15-30mm.
b 5-8mm.
c None observed.
d 0-2mm.
e Accept.
f Reject.
16 Cracks in the root: Which answer best matches your assessment of the
accumulative total length and would you accept or reject your findings to the
given acceptance levels?
a 10-17mm.
b 0-4mm.
c None observed.
d 5-8mm.
e Accept.
f Reject.
A2-12
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Appendix 2
Copyright TWI Ltd 2013
17 Sharp indications of mechanical damage in the root area weld and parent
material (excluding hard stamping): Which answer best matches your
assessment of the accumulative total number and would you accept or reject
your findings to the given acceptance levels?
18 Porosity in the weld root area: Which answer best matches your assessment of
the accumulative total area and would you accept or reject your findings to the
given acceptance levels?
19 Burn-through in the root area: Which answer best matches your assessment of
the accumulative total and would you accept or reject your findings to the given
acceptance levels?
a 1 area.
b 2 areas.
c None observed.
d 3 areas.
e Accept.
f Reject.
20 Angular distortion: Which answer best matches your assessment and would you
accept or reject your findings to the given acceptance levels, measure from the
weld centreline to the plate edge.
a 3-5mm.
b 6-8mm.
c None observed.
d 1-2mm.
e Accept.
f Reject.
A2-13
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Appendix 2
Copyright TWI Ltd 2013
A2-14
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Appendix 2
Copyright TWI Ltd 2013
A2-15
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RETEST RETEST 10 YR 10 YR CANDIDATE TO FILL ALL BOXES INDICATED IN BLUE
1 2 3 4 5 6 7 INITIAL
1 2 INITIAL RETEST
WI 3.1 EXAM _
O O O O O O O O O O O O
INVIGILATOR NAME: INVIGILATOR SIGNATURE:
VERSION _
O O O O O O O
EXAM DATE: EVENT CODE
GENERAL THEORY TECHNOLOGY THEORY
A B C D A B C D A B C D CANDIDATE NAME: CANDIDATE SIGNATURE:
1 1 31
I agree with the terms and conditions of Tick Date of Birth
2 2 32 this examination Box D D M M Y Y
3 3 33 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9
MACRO A
_ _
O O O O O O O O O O O O O O O O O O O O A B C D E F
4 4 34 _
O O O O O O O O O O _
O O O O O O O O O O
_
O O O O O O O O O O _
O O O O O O O O O O 1
5 5 35 _
O O O O O O O O O O _
O O O O O O O O O O
_
O O O O O O O O O O _
O O O O O O O O O O 2
6 6 36 _
O O O O O O O O O O _
O O O O O O O O O O
3
7 7 37 BOOKING REFERENCE OFFICE USE ONLY CANDIDATE NUMBER FOR OFFICE USE ONLY
4
8 8 38
5
9 9 39
PLATE PIPE 6
10 10 40 A B C D E F A B C D E F
7
11 11 41 1 1
8
12 12 42 2 2
9
13 13 43 3 3
10
14 14 44 4 4
11
15 15 45 5 5
12
16 16 46 6 6
17 17 47 7 7
MACRO B
18 18 48 8 8 A B C D E F
19 19 49 9 9 1
20 20 50 10 10 2
21 21 51 11 11 3
22 22 52 12 12 4
23 23 53 13 13 5
24 24 54 14 14 6
25 25 55 15 15 7
26 26 56 16 16 8
27 27 57 17 17 9
28 28 58 18 18 10
29 29 59 19 19 11
30 30 60 20 20 12
RETEST RETEST 10 YR 10 YR CANDIDATE TO FILL ALL BOXES INDICATED IN BLUE
1 2 3 4 5 6 7 INITIAL
1 2 INITIAL RETEST
WI 3.1 EXAM _
O O O O O O O O O O O O
INVIGILATOR NAME: INVIGILATOR SIGNATURE:
VERSION _
O O O O O O O
EXAM DATE: EVENT CODE
GENERAL THEORY TECHNOLOGY THEORY
A B C D A B C D A B C D CANDIDATE NAME: CANDIDATE SIGNATURE:
1 1 31
I agree with the terms and conditions of Tick Date of Birth
2 2 32 this examination Box D D M M Y Y
3 3 33 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9
MACRO A
_ _
O O O O O O O O O O O O O O O O O O O O A B C D E F
4 4 34 _
O O O O O O O O O O _
O O O O O O O O O O
_
O O O O O O O O O O _
O O O O O O O O O O 1
5 5 35 _
O O O O O O O O O O _
O O O O O O O O O O
_
O O O O O O O O O O _
O O O O O O O O O O 2
6 6 36 _
O O O O O O O O O O _
O O O O O O O O O O
3
7 7 37 BOOKING REFERENCE OFFICE USE ONLY CANDIDATE NUMBER FOR OFFICE USE ONLY
4
8 8 38
5
9 9 39
PLATE PIPE 6
10 10 40 A B C D E F A B C D E F
7
11 11 41 1 1
8
12 12 42 2 2
9
13 13 43 3 3
10
14 14 44 4 4
11
15 15 45 5 5
12
16 16 46 6 6
17 17 47 7 7
MACRO B
18 18 48 8 8 A B C D E F
19 19 49 9 9 1
20 20 50 10 10 2
21 21 51 11 11 3
22 22 52 12 12 4
23 23 53 13 13 5
24 24 54 14 14 6
25 25 55 15 15 7
26 26 56 16 16 8
27 27 57 17 17 9
28 28 58 18 18 10
29 29 59 19 19 11
30 30 60 20 20 12
Rev 2 April 2013
Appendix 2
Copyright TWI Ltd 2013
Weld Face
1 Maximum excess weld metal height (highest individual point measured): Which
answer best matches your assessment and would you accept or reject your
findings to the given acceptance levels?
2 Incomplete fill: Which answer best matches your assessment of the total
accumulative length and would you accept or reject your findings to the given
acceptance levels?
a None observed.
b 40-60mm.
c 0-30mm.
d 75-100mm.
e Accept.
f Reject.
3 Slag inclusions: Which answer best matches your assessment of the total
accumulative length and would you accept or reject your findings to the given
acceptance levels?
a 60-70mm.
b 20-30mm.
c None observed.
d 5-18mm.
e Accept.
f Reject.
4 Undercut: Which answer best matches your assessment of the imperfection and
would you accept or reject your findings to the given acceptance levels?
a 50mm in length.
b Sharp but less than 1mm deep.
c None observed.
d Sharp but more than 1mm deep.
e Accept.
f Reject.
A2-16
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Rev 2 April 2013
Appendix 2
Copyright TWI Ltd 2013
5 Porosity in the weld: Which answer best matches your assessment of the total
accumulative area and would you accept or reject your findings to the given
acceptance levels?
6 Cracks: Which answer best matches your assessment of the total accumulative
length and would you accept or reject your findings to the given acceptance
levels?
7 Lack of fusion: Which answer best matches your assessment of the total
accumulative length and would you accept or reject your findings to the given
acceptance levels?
a 70-90mm.
b 30-60mm.
c None observed.
d 91-100mm.
e Accept.
f Reject.
8 Arc strikes: Which answer best matches your assessment of the total number
and would you accept or reject your findings to the given acceptance levels?
a 3 total.
b 4 total.
c None observed.
d 1 total.
e Accept.
f Reject.
A2-17
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Rev 2 April 2013
Appendix 2
Copyright TWI Ltd 2013
9 Sharp areas of mechanical damage (excluding hard stamping and pop marks):
Which answer best matches your assessment of the total number of areas and
would you accept or reject your findings to the given acceptance levels.
Weld Root
a 2-3mm.
b 4-5mm.
c 0-1.
d Greater than 5mm.
e Accept.
f Reject.
11 Root penetration height (highest individual point measured): Which answer best
matches your assessment and would you accept or reject your findings to the
given acceptance levels?
a 2-3mm.
b 1-2mm.
c None.
d Greater than 5mm.
e Accept.
f Reject.
12 Lack of root penetration: Which answer best matches your assessment of the
accumulative total length and would you accept or reject your findings to the
given acceptance levels?
a 40-55mm.
b 25-35mm.
c None observed.
d 0-10mm.
e Accept.
f Reject.
A2-18
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Rev 2 April 2013
Appendix 2
Copyright TWI Ltd 2013
13 Lack of root fusion: Which answer best matches your assessment of the
accumulative total length and would you accept or reject your findings to the
given acceptance levels?
a 30-45mm.
b 0-15mm.
c None observed.
d 16-29mm.
e Accept.
f Reject.
14 Root concavity or shrinkage: Which answer best matches your assessment of the
accumulative total length and would you accept or reject your findings to the
given acceptance levels.
a 31-39mm.
b 18-22mm.
c None observed.
d 40-60mm.
e Accept.
f Reject.
15 Root undercut: Which answer best matches your assessment of the accumulative
total length and would you accept or reject your findings to the given acceptance
levels?
a 40-60mm.
b 5-8mm.
c None observed.
d 2-4mm.
e Accept.
f Reject.
16 Cracks in the root: Which answer best matches your assessment of the
accumulative total length and would you accept or reject your findings to the
given acceptance levels?
a 10-17mm.
b 0-4mm.
c None observed.
d 5-8mm.
e Accept.
f Reject.
A2-19
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Rev 2 April 2013
Appendix 2
Copyright TWI Ltd 2013
17 Sharp indications of mechanical damage in the root area weld and parent
material (excluding hard stamping): Which answer best matches your
assessment of the total number of items and would you accept or reject your
findings to the given acceptance levels?
a 2 observed.
b 1 item observed.
c None observed.
d 3 or more items observed.
e Accept.
f Reject.
18 Porosity in the weld root area: Which answer best matches your assessment of
the accumulative total area and would you accept or reject your findings to the
given acceptance levels?
19 Burn-through in the root area: Which answer best matches your assessment of
the total number of areas and would you accept or reject your findings to the
given acceptance levels?
a 1.
b 2.
c None observed.
d 3.
e Accept.
f Reject.
20 Angular distortion: Which answer best matches your assessment and would you
accept or reject your findings to the given acceptance levels (measure from the
weld centreline to the plate edge).
a 3-4mm.
b 5-6mm.
c None observed.
d 1-2mm.
e Accept.
f Reject.
A2-20
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Appendix 2
Copyright TWI Ltd 2013
A2-21
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Appendix 2
Copyright TWI Ltd 2013
A2-22
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RETEST RETEST 10 YR 10 YR CANDIDATE TO FILL ALL BOXES INDICATED IN BLUE
1 2 3 4 5 6 7 INITIAL
1 2 INITIAL RETEST
WI 3.1 EXAM _
O O O O O O O O O O O O
INVIGILATOR NAME: INVIGILATOR SIGNATURE:
VERSION _
O O O O O O O
EXAM DATE: EVENT CODE
GENERAL THEORY TECHNOLOGY THEORY
A B C D A B C D A B C D CANDIDATE NAME: CANDIDATE SIGNATURE:
1 1 31
I agree with the terms and conditions of Tick Date of Birth
2 2 32 this examination Box D D M M Y Y
3 3 33 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9
MACRO A
_ _
O O O O O O O O O O O O O O O O O O O O A B C D E F
4 4 34 _
O O O O O O O O O O _
O O O O O O O O O O
_
O O O O O O O O O O _
O O O O O O O O O O 1
5 5 35 _
O O O O O O O O O O _
O O O O O O O O O O
_
O O O O O O O O O O _
O O O O O O O O O O 2
6 6 36 _
O O O O O O O O O O _
O O O O O O O O O O
3
7 7 37 BOOKING REFERENCE OFFICE USE ONLY CANDIDATE NUMBER FOR OFFICE USE ONLY
4
8 8 38
5
9 9 39
PLATE PIPE 6
10 10 40 A B C D E F A B C D E F
7
11 11 41 1 1
8
12 12 42 2 2
9
13 13 43 3 3
10
14 14 44 4 4
11
15 15 45 5 5
12
16 16 46 6 6
17 17 47 7 7
MACRO B
18 18 48 8 8 A B C D E F
19 19 49 9 9 1
20 20 50 10 10 2
21 21 51 11 11 3
22 22 52 12 12 4
23 23 53 13 13 5
24 24 54 14 14 6
25 25 55 15 15 7
26 26 56 16 16 8
27 27 57 17 17 9
28 28 58 18 18 10
29 29 59 19 19 11
30 30 60 20 20 12
RETEST RETEST 10 YR 10 YR CANDIDATE TO FILL ALL BOXES INDICATED IN BLUE
1 2 3 4 5 6 7 INITIAL
1 2 INITIAL RETEST
WI 3.1 EXAM _
O O O O O O O O O O O O
INVIGILATOR NAME: INVIGILATOR SIGNATURE:
VERSION _
O O O O O O O
EXAM DATE: EVENT CODE
GENERAL THEORY TECHNOLOGY THEORY
A B C D A B C D A B C D CANDIDATE NAME: CANDIDATE SIGNATURE:
1 1 31
I agree with the terms and conditions of Tick Date of Birth
2 2 32 this examination Box D D M M Y Y
3 3 33 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9
MACRO A
_ _
O O O O O O O O O O O O O O O O O O O O A B C D E F
4 4 34 _
O O O O O O O O O O _
O O O O O O O O O O
_
O O O O O O O O O O _
O O O O O O O O O O 1
5 5 35 _
O O O O O O O O O O _
O O O O O O O O O O
_
O O O O O O O O O O _
O O O O O O O O O O 2
6 6 36 _
O O O O O O O O O O _
O O O O O O O O O O
3
7 7 37 BOOKING REFERENCE OFFICE USE ONLY CANDIDATE NUMBER FOR OFFICE USE ONLY
4
8 8 38
5
9 9 39
PLATE PIPE 6
10 10 40 A B C D E F A B C D E F
7
11 11 41 1 1
8
12 12 42 2 2
9
13 13 43 3 3
10
14 14 44 4 4
11
15 15 45 5 5
12
16 16 46 6 6
17 17 47 7 7
MACRO B
18 18 48 8 8 A B C D E F
19 19 49 9 9 1
20 20 50 10 10 2
21 21 51 11 11 3
22 22 52 12 12 4
23 23 53 13 13 5
24 24 54 14 14 6
25 25 55 15 15 7
26 26 56 16 16 8
27 27 57 17 17 9
28 28 58 18 18 10
29 29 59 19 19 11
30 30 60 20 20 12
Rev 2 April 2013
Appendix 2
Copyright TWI Ltd 2013
Weld Face
1 Maximum excess weld metal height (highest individual point measured): Which
answer best matches your assessment and would you accept or reject your
findings to the given acceptance levels?
2 Incomplete fill: Which answer best matches your assessment of the total
accumulative length and would you accept or reject your findings to the given
acceptance levels?
a None observed.
b 30-50mm.
c 0-25mm.
d 100-120mm.
e Accept.
f Reject.
3 Slag inclusions: Which answer best matches your assessment of the total
accumulative length and would you accept or reject your findings to the given
acceptance levels?
a 12-18mm.
b 8-10mm.
c None observed.
d 2-6mm.
e Accept.
f Reject.
4 Undercut: Which answer best matches your assessment of the imperfection and
would you accept or reject your findings to the given acceptance levels?
a 10-20mm in length.
b Sharp but less than 1mm deep.
c None observed.
d Sharp but more than 1mm deep.
e Accept.
f Reject.
A2-23
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Rev 2 April 2013
Appendix 2
Copyright TWI Ltd 2013
5 Porosity in the weld: Which answer best matches your assessment of the total
accumulative area and would you accept or reject your findings to the given
acceptance levels?
6 Cracks: Which answer best matches your assessment of the total accumulative
length and would you accept or reject your findings to the given acceptance
levels?
7 Lack of fusion: Which answer best matches your assessment of the total
accumulative total length and would you accept or reject your findings to the
given acceptance levels?
a 30-39mm.
b 40-55mm.
c None observed.
d 5-10mm.
e Accept.
f Reject.
8 Arc strikes: Which answer best matches your assessment of the total number
and would you accept or reject your findings to the given acceptance levels?
a 2.
b 3.
c None observed.
d 1.
e Accept.
f Reject.
A2-24
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Rev 2 April 2013
Appendix 2
Copyright TWI Ltd 2013
9 Sharp areas of mechanical damage (excluding hard stamping and pop marks):
Which answer best matches your assessment of the total number of areas and
would you accept or reject your findings to the given acceptance levels.
a 4 areas.
b 1-2 areas.
c None observed.
d 3 areas.
e Accept.
f Reject.
Weld Root
a 0.5-1mm.
b 1.5-2mm.
c None observed.
d Greater than 5mm.
e Accept.
f Reject.
11 Root penetration height (highest individual point measured): Which answer best
matches your assessment and would you accept or reject your findings to the
given acceptance levels?
a 3-5mm.
b 1-2mm.
c None.
d Greater than 5mm.
e Accept.
f Reject.
12 Lack of root penetration: Which answer best matches your assessment of the
accumulative total length and would you accept or reject your findings to the
given acceptance levels?
a 35-40mm.
b 20-25mm.
c None observed.
d 0-10mm.
e Accept.
f Reject.
A2-25
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Rev 2 April 2013
Appendix 2
Copyright TWI Ltd 2013
13 Lack of root fusion: Which answer best matches your assessment of the
accumulative total length and would you accept or reject your findings to the
given acceptance levels?
a 28-35mm.
b 0-10mm.
c None observed.
d 15-23mm.
e Accept.
f Reject.
14 Root concavity or root shrinkage: Which answer best matches your assessment
of the accumulative total length and would you accept or reject your findings to
the given acceptance levels.
a 31-39mm.
b 18-22mm.
c None observed.
d 40-75mm.
e Accept.
f Reject.
15 Root undercut: Which answer best matches your assessment of the accumulative
total length and would you accept or reject your findings to the given acceptance
levels?
a 15-30mm.
b 5-8mm.
c None observed.
d 40-50mm.
e Accept.
f Reject.
16 Cracks in the root: Which answer best matches your assessment of the
accumulative total length and would you accept or reject your findings to the
given acceptance levels?
a 10-17mm.
b 0-4mm.
c None observed.
d 5-8mm.
e Accept.
f Reject.
A2-26
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Rev 2 April 2013
Appendix 2
Copyright TWI Ltd 2013
17 Sharp indications of mechanical damage in the root area weld and parent
material (excluding hard stamping): Which answer best matches your
assessment of the accumulative total and would you accept or reject your
findings to the given acceptance levels?
18 Porosity in the weld root area: Which answer best matches your assessment of
the accumulative total area and would you accept or reject your findings to the
given acceptance levels?
19 Burn-through in the root area: Which answer best matches your assessment of
the accumulative total number of areas and would you accept or reject your
findings to the given acceptance levels?
a 1.
b 2.
c None observed.
d 3.
e Accept.
f Reject.
20 With refrence to cluster porosity which answer best matches your assessment
and would you accept or reject your findings to the given acceptance levels.
a 20-30mm2.
b 31-40mm2.
c None observed.
d 12-18mm2.
e Accept.
f Reject.
A2-27
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Rev 2 April 2013
Appendix 2
Copyright TWI Ltd 2013
A2-28
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Rev 2 April 2013
Appendix 2
Copyright TWI Ltd 2013
A2-29
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RETEST RETEST 10 YR 10 YR CANDIDATE TO FILL ALL BOXES INDICATED IN BLUE
1 2 3 4 5 6 7 INITIAL
1 2 INITIAL RETEST
WI 3.1 EXAM _
O O O O O O O O O O O O
INVIGILATOR NAME: INVIGILATOR SIGNATURE:
VERSION _
O O O O O O O
EXAM DATE: EVENT CODE
GENERAL THEORY TECHNOLOGY THEORY
A B C D A B C D A B C D CANDIDATE NAME: CANDIDATE SIGNATURE:
1 1 31
I agree with the terms and conditions of Tick Date of Birth
2 2 32 this examination Box D D M M Y Y
3 3 33 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9
MACRO A
_ _
O O O O O O O O O O O O O O O O O O O O A B C D E F
4 4 34 _
O O O O O O O O O O _
O O O O O O O O O O
_
O O O O O O O O O O _
O O O O O O O O O O 1
5 5 35 _
O O O O O O O O O O _
O O O O O O O O O O
_
O O O O O O O O O O _
O O O O O O O O O O 2
6 6 36 _
O O O O O O O O O O _
O O O O O O O O O O
3
7 7 37 BOOKING REFERENCE OFFICE USE ONLY CANDIDATE NUMBER FOR OFFICE USE ONLY
4
8 8 38
5
9 9 39
PLATE PIPE 6
10 10 40 A B C D E F A B C D E F
7
11 11 41 1 1
8
12 12 42 2 2
9
13 13 43 3 3
10
14 14 44 4 4
11
15 15 45 5 5
12
16 16 46 6 6
17 17 47 7 7
MACRO B
18 18 48 8 8 A B C D E F
19 19 49 9 9 1
20 20 50 10 10 2
21 21 51 11 11 3
22 22 52 12 12 4
23 23 53 13 13 5
24 24 54 14 14 6
25 25 55 15 15 7
26 26 56 16 16 8
27 27 57 17 17 9
28 28 58 18 18 10
29 29 59 19 19 11
30 30 60 20 20 12
RETEST RETEST 10 YR 10 YR CANDIDATE TO FILL ALL BOXES INDICATED IN BLUE
1 2 3 4 5 6 7 INITIAL
1 2 INITIAL RETEST
WI 3.1 EXAM _
O O O O O O O O O O O O
INVIGILATOR NAME: INVIGILATOR SIGNATURE:
VERSION _
O O O O O O O
EXAM DATE: EVENT CODE
GENERAL THEORY TECHNOLOGY THEORY
A B C D A B C D A B C D CANDIDATE NAME: CANDIDATE SIGNATURE:
1 1 31
I agree with the terms and conditions of Tick Date of Birth
2 2 32 this examination Box D D M M Y Y
3 3 33 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9
MACRO A
_ _
O O O O O O O O O O O O O O O O O O O O A B C D E F
4 4 34 _
O O O O O O O O O O _
O O O O O O O O O O
_
O O O O O O O O O O _
O O O O O O O O O O 1
5 5 35 _
O O O O O O O O O O _
O O O O O O O O O O
_
O O O O O O O O O O _
O O O O O O O O O O 2
6 6 36 _
O O O O O O O O O O _
O O O O O O O O O O
3
7 7 37 BOOKING REFERENCE OFFICE USE ONLY CANDIDATE NUMBER FOR OFFICE USE ONLY
4
8 8 38
5
9 9 39
PLATE PIPE 6
10 10 40 A B C D E F A B C D E F
7
11 11 41 1 1
8
12 12 42 2 2
9
13 13 43 3 3
10
14 14 44 4 4
11
15 15 45 5 5
12
16 16 46 6 6
17 17 47 7 7
MACRO B
18 18 48 8 8 A B C D E F
19 19 49 9 9 1
20 20 50 10 10 2
21 21 51 11 11 3
22 22 52 12 12 4
23 23 53 13 13 5
24 24 54 14 14 6
25 25 55 15 15 7
26 26 56 16 16 8
27 27 57 17 17 9
28 28 58 18 18 10
29 29 59 19 19 11
30 30 60 20 20 12
Rev 2 April 2013
Appendix 2
Copyright TWI Ltd 2013
Weld Face
1 Excess weld metal height (highest individual point measured): Which answer best
matches your assessment and would you accept or reject your findings to the
given acceptance levels?
2 Incomplete fill: Which answer best matches your assessment of the total
accumulative length and would you accept or reject your findings to the given
acceptance levels?
a None observed.
b 16-29mm.
c 0-15mm.
d 40-50mm.
e Accept.
f Reject.
3 Slag inclusions: Which answer best matches your assessment of the total
accumulative length and would you accept or reject your findings to the given
acceptance levels?
a 60-70mm.
b 20-30mm.
c None observed.
d 5-12mm.
e Accept.
f Reject.
4 Undercut: Which answer best matches your assessment of the imperfection and
would you accept or reject your findings to the given acceptance levels?
a 60-70mm in length.
b Sharp but less than 1mm deep.
c None observed.
d Sharp but more than 1mm deep.
e Accept.
f Reject.
A2-30
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Rev 2 April 2013
Appendix 2
Copyright TWI Ltd 2013
5 Porosity in the weld: Which answer best matches your assessment of the total
accumulative area and would you accept or reject your findings to the given
acceptance levels?
a 0-15mm2.
b Greater than 100mm2.
c None observed.
d The area is between 70-90mm2.
e Accept.
f Reject.
6 Cracks: Which answer best matches your assessment of the total accumulative
length and would you accept or reject your findings to the given acceptance
levels?
7 Lack of fusion: Which answer best matches your assessment of the total
accumulative length and would you accept or reject your findings to the given
acceptance levels?
a 40-60mm.
b 20-39mm.
c None observed.
d 5-10mm.
e Accept.
f Reject.
8 Arc strikes: Which answer best matches your assessment of the total number
and would you accept or reject your findings to the given acceptance levels?
a 3.
b 4.
c None observed.
d 1.
e Accept.
f Reject.
A2-31
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Rev 2 April 2013
Appendix 2
Copyright TWI Ltd 2013
9 Sharp areas of mechanical damage (excluding hard stamping and pop marks):
Which answer best matches your assessment of the total number of areas and
would you accept or reject your findings to the given acceptance levels.
a 4.
b 1-2.
c None observed.
d 3.
e Accept.
f Reject.
Weld Root
a 1-2mm.
b 3-4mm.
c None observed.
d Greater than 5mm.
e Accept.
f Reject.
11 Root penetration height (highest individual point measured): Which answer best
matches your assessment and would you accept or reject your findings to the
given acceptance levels?
a 2-3mm.
b 0-1mm.
c None.
d Greater than 5mm.
e Accept.
f Reject.
12 Lack of root penetration: Which answer best matches your assessment of the
accumulative total length and would you accept or reject your findings to the
given acceptance levels?
a 30-40mm.
b 20-25mm.
c None observed.
d 0-10mm.
e Accept.
f Reject.
A2-32
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Rev 2 April 2013
Appendix 2
Copyright TWI Ltd 2013
13 Lack of root fusion: Which answer best matches your assessment of the
accumulative total length and would you accept or reject your findings to the
given acceptance levels?
a 28-40mm.
b 0-10mm.
c None observed.
d 15-23mm.
e Accept.
f Reject.
14 Root concavity or shrinkage: Which answer best matches your assessment of the
accumulative total length and would you accept or reject your findings to the
given acceptance levels.
a 31-39mm.
b 18-25mm.
c None observed.
d 40-75mm.
e Accept.
f Reject.
15 Root undercut: Which answer best matches your assessment of the accumulative
total length and would you accept or reject your findings to the given acceptance
levels?
a 15-30mm.
b 5-8mm.
c None observed.
d 0-2mm.
e Accept.
f Reject.
16 Cracks in the root: Which answer best matches your assessment of the
accumulative total length and would you accept or reject your findings to the
given acceptance levels?
a 10-17mm.
b 0-4mm.
c None observed.
d 5-8mm.
e Accept
f Reject.
A2-33
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Rev 2 April 2013
Appendix 2
Copyright TWI Ltd 2013
17 Sharp indications of mechanical damage in the root area weld and parent
material (excluding hard stamping): Which answer best matches your
assessment of the total number of items and would you accept or reject your
findings to the given acceptance levels?
a 2 items observed.
b 1 item observed.
c None observed.
d 3 or more items observed.
e Accept.
f Reject.
18 Porosity in the weld root area: Which answer best matches your assessment of
the accumulative total area and would you accept or reject your findings to the
given acceptance levels?
19 Burn-through in the root area: Which answer best matches your assessment of
the total number of areas and would you accept or reject your findings to the
given acceptance levels?
a 1.
b 2.
c None observed.
d 3.
e Accept.
f Reject.
20 Angular distortion: Which answer best matches your assessment and would you
accept or reject your findings to the given acceptance levels (measure from the
weld centreline to the plate edge).
a 2-4mm.
b 6-8mm.
c None observed.
d 0-1mm.
e Accept.
f Reject.
A2-34
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Rev 2 April 2013
Appendix 2
Copyright TWI Ltd 2013
A2-35
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Rev 2 April 2013
Appendix 2
Copyright TWI Ltd 2013
A2-36
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RETEST RETEST 10 YR 10 YR CANDIDATE TO FILL ALL BOXES INDICATED IN BLUE
1 2 3 4 5 6 7 INITIAL
1 2 INITIAL RETEST
WI 3.1 EXAM _
O O O O O O O O O O O O
INVIGILATOR NAME: INVIGILATOR SIGNATURE:
VERSION _
O O O O O O O
EXAM DATE: EVENT CODE
GENERAL THEORY TECHNOLOGY THEORY
A B C D A B C D A B C D CANDIDATE NAME: CANDIDATE SIGNATURE:
1 1 31
I agree with the terms and conditions of Tick Date of Birth
2 2 32 this examination Box D D M M Y Y
3 3 33 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9
MACRO A
_ _
O O O O O O O O O O O O O O O O O O O O A B C D E F
4 4 34 _
O O O O O O O O O O _
O O O O O O O O O O
_
O O O O O O O O O O _
O O O O O O O O O O 1
5 5 35 _
O O O O O O O O O O _
O O O O O O O O O O
_
O O O O O O O O O O _
O O O O O O O O O O 2
6 6 36 _
O O O O O O O O O O _
O O O O O O O O O O
3
7 7 37 BOOKING REFERENCE OFFICE USE ONLY CANDIDATE NUMBER FOR OFFICE USE ONLY
4
8 8 38
5
9 9 39
PLATE PIPE 6
10 10 40 A B C D E F A B C D E F
7
11 11 41 1 1
8
12 12 42 2 2
9
13 13 43 3 3
10
14 14 44 4 4
11
15 15 45 5 5
12
16 16 46 6 6
17 17 47 7 7
MACRO B
18 18 48 8 8 A B C D E F
19 19 49 9 9 1
20 20 50 10 10 2
21 21 51 11 11 3
22 22 52 12 12 4
23 23 53 13 13 5
24 24 54 14 14 6
25 25 55 15 15 7
26 26 56 16 16 8
27 27 57 17 17 9
28 28 58 18 18 10
29 29 59 19 19 11
30 30 60 20 20 12
RETEST RETEST 10 YR 10 YR CANDIDATE TO FILL ALL BOXES INDICATED IN BLUE
1 2 3 4 5 6 7 INITIAL
1 2 INITIAL RETEST
WI 3.1 EXAM _
O O O O O O O O O O O O
INVIGILATOR NAME: INVIGILATOR SIGNATURE:
VERSION _
O O O O O O O
EXAM DATE: EVENT CODE
GENERAL THEORY TECHNOLOGY THEORY
A B C D A B C D A B C D CANDIDATE NAME: CANDIDATE SIGNATURE:
1 1 31
I agree with the terms and conditions of Tick Date of Birth
2 2 32 this examination Box D D M M Y Y
3 3 33 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9
MACRO A
_ _
O O O O O O O O O O O O O O O O O O O O A B C D E F
4 4 34 _
O O O O O O O O O O _
O O O O O O O O O O
_
O O O O O O O O O O _
O O O O O O O O O O 1
5 5 35 _
O O O O O O O O O O _
O O O O O O O O O O
_
O O O O O O O O O O _
O O O O O O O O O O 2
6 6 36 _
O O O O O O O O O O _
O O O O O O O O O O
3
7 7 37 BOOKING REFERENCE OFFICE USE ONLY CANDIDATE NUMBER FOR OFFICE USE ONLY
4
8 8 38
5
9 9 39
PLATE PIPE 6
10 10 40 A B C D E F A B C D E F
7
11 11 41 1 1
8
12 12 42 2 2
9
13 13 43 3 3
10
14 14 44 4 4
11
15 15 45 5 5
12
16 16 46 6 6
17 17 47 7 7
MACRO B
18 18 48 8 8 A B C D E F
19 19 49 9 9 1
20 20 50 10 10 2
21 21 51 11 11 3
22 22 52 12 12 4
23 23 53 13 13 5
24 24 54 14 14 6
25 25 55 15 15 7
26 26 56 16 16 8
27 27 57 17 17 9
28 28 58 18 18 10
29 29 59 19 19 11
30 30 60 20 20 12
Rev 2 April 2013
Appendix 2
Copyright TWI Ltd 2013
Acceptance
Table number
A2-37
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