Professional Documents
Culture Documents
HDU-24H03/H (AD242AHAAA+AU242AOAAA)
HDU-28H03/H (AD282AHAAA+AU282AOAAA)
HDU-42H03/H (AD142AMBHA+AU142ARBHA)
Features
High static pressure 196Pa
Flexible setting of the air outlet
Super-silence design
Wired Remote Control
Haier Group
2002.9.
1. DESCRIPTION OF PRODUCTS & FEATURES
Flow 10/10
Total area m² 0.62
Temp. scope 43-60
Dimension External mm×mm×mm 948×830×340
L×W×H Package mm×mm×mm 1050×979×440
Drainage pipe (material , I.D./O.D.) PVC 18/20
Refrigerant control method capillary
Defrosting Auto
Noise level H-M-L dB(A) 58/-/-
Four way valve /
Weight (net / gross) kg 74/89
Refrigerant Type R22
Charge kg 2.4
Pipe Liquid mm 9.52
Piping
Gas mm 15.88
Connect method FLARED
Between Drop m MAX :15
I.U. & O.U. Piping length m MAX :30
Item Model HDU-28H03/H
Function Cooling Heating
Capacity BTU/h 28000 30000
Total power input W 3450 3200
EER or COP BTU/W 8.1 9.4
Dehumidifying capacity 10‐³×m³/h 3.0
Power source PH-V-Hz 1PH,220-230V~,50HZ
Running current A 13.0 12.5
Power cable /
Unit model (color) AD282AHAAA / WHITE
Fan Type × Number centrifugal×3
Speed r/min 1230/-/910
Air-flow(H-M-L) m³/h 900~1500
Heat exchanger Type / Diameter TP2M/9.52
Flow 6/6
Total area m² 0.24
Indoor unit
Flow 10/10
Total area m² 0.62
Temp. scope 43-60
Dimension External mm×mm×mm 948×830×340
L×W×H Package mm×mm×mm 1050×979×440
Drainage pipe (material , I.D./O.D.) PVC 18/20
Refrigerant control method capillary
Defrosting Auto
Noise level H-M-L dB(A) 58/-/-
Four way valve /
Weight (net / gross) kg 74/89
Refrigerant Type R22
Charge kg 2.8
Pipe Liquid mm 9.52
Piping
Gas mm 15.88
Connect method FLARED
Between Drop m MAX :15
I.U. & O.U. Piping length m MAX :30
Item Model HDU-42H03/H
Function Cooling Heating
Capacity BTU/h 42000 44000
Total power input W 4800 4700
EER or COP BTU/W 8.75 9.46
Dehumidifying capacity 10‐³×m³/h 5.0
Power source PH-V-Hz 3N,380-400V~,50HZ
Running current A 9.2 9.0
Power cable /
Unit model (color) AD42NAHAAA / WHITE
Fan Type × Number centrifugal×3
Speed r/min 1090/-/930
Air-flow(H-M-L) m³/h 1560~2580
Heat exchanger Type / Diameter TP2M/9.52
Flow 3/3
Total area m² 0.338
Indoor unit
Flow 5/5
Total area m² 0.92
Temp. scope 43-60
Dimension External mm×mm×mm 948×1225×340
L×W×H Package mm×mm×mm 1050×1375×440
Drainage pipe (material , I.D./O.D.) PVC 18/20
Refrigerant control method capillary
Defrosting Auto
Noise level H-M-L dB(A) 64/-/-
Four way valve /
Weight (net / gross) kg 91/111
Refrigerant Type R22
Charge kg 4.0
Pipe Liquid mm 9.52
Piping
Gas mm 19.05
Connect method FLARED
Between Drop m MAX :30
I.U. & O.U. Piping length m MAX :50
3. Mechanical data
Indoor Unit
Air outlet
Duct
Duct
Drainpipe
Air inlet
Outdoor Unit
Connecting piping
and electrical wiring
Air outlet
Air outlet
Compressor
(Inside of unit)
Drain hose
HDU-24H03/H HDU-42H03/H
HDU-28H03/H
indoor unit dimensions
HDU-24H03/H HDU-28H03/H
840 750
205
30
130
HDU-42H03/H
controller introduction
CLOCK MODE
Used to set correct time. Used to select AUTO
RUN, COOL, DRY,
HEAT and FAN
TIMER operation.
Used to select
TIMER ON, FAN SPEED
TIMER OFF,
TIMER ON/OFF. Used to select fan
speed: LO, MED, HI,
MODE FAN SWING
AUTO
AUTO
TEMP
CLOCK SET
TEMP
SET TIMER SLEEP
Used to select your
% ROOM C desired temp.
ON OFF FILTER RESET RESET
AM AM
PM PM
ON/OFF
SET
Used to confirm Timer
TIME and Clock settings.
Used to set clock and
timer setting.
SLEEP
Power ON/OFF Used to select sleep
mode.
Used for unit start and
stop.
Cautions: Note:
On cooling only unit, heating The above information is the explanation of
mode is not available. the displayed information therefore varies
with those displayed in actual operation.
Operation Buttons and display of the wire controller.
DRY
HEAT
AUTO
COOL
Remote control
SLEEP
AUTO
TEMP
CLOCK SET
ON/OFF
FAN SPEED
OPERATING LAMP
TIMER ON
CLOCK TEMP.
Clock
When unit is started for the first time, clock should be adjusted as follows:
Press CLOCK button, "AM"or "PM" flashes.
Press or to set correct time. Each press will increase or decrease 1min. If the
button is kept depressed, time will change quickly.
After time setting is confirmed, press SET, "AM "and "PM" stop flashing, while clock
starts working.
OPERATION
Fan operation
Enjoy yourself by just a gentle press.
Hints
Wire controller can memorize settings in each operation mode. To run it next time just select
the operation mode and it will start with the previous setting.
No reselecting is needed.(TIMER ON/OFF needs reselecting)
In FAN mode, temp. can't be set.
OPERATION
EDO
M NAF G
NW
S
I
OT UA
P
M
ET
2 4
KC
OLC TES
3
TES M
R
EIT PELS
C
RELTFSEIERT TESER
M A
5
O
F
N
/
1
TIMER operation
Set Clock correctly before starting Timer operation.
You can let unit start or stop automatically at following time: Before you wake up in the
morning, or get back from outside or after you fall asleep at night.
TIMER ON/OFF
(1)After unit start, select your desired (3)Timer setting
operation mode. Press TIME button.
Operation mode will be displayed on LCD. Every time the button is pressed, time increases 10min.
Power indicator lights up. If button is kept depressed, time will change quickly.
Every time the button is pressed, time decreases 10min.
(2)TIMER mode selection If button is kept depressed, time will change quickly.
Press TIMER button to change TIMER mode. Time will be shown on LCD. It can be adjusted within
Every time the button is pressed, display changes 24hours.
as follows: (4)Confirming your setting
ON
ON OFF blank After setting correct time, press SET button to confirm
OFF "ON" or "OFF" stops flashing.
Time displayed: Unit starts or stops at x hour x min (ON
Select your desired TIMER mode (ON or OFF) or OFF).
Timer mode indicator lights up.
Hints
Wire controller possesses memory function, when use TIMER mode next time, just
press SET button after mode selecting if timer setting is the same as previous one.
OPERATION
TIMER ON-OFF
(1)After unit start, select your desired (4) Time confirming for TIMER ON
operation mode After time setting, press TIMER button to confirm.
Operation mode will be displayed on LCD. "ON" stops blinking, While "OFF" starts blinking.
Power indicator lights up.
Time displayed: Unit starts at Xhour X min.
(2) Press TIMER button to change TIMER
mode (5)Time setting for TIMER OFF
Follow the same procedures in "Time setting for
Every time the button is pressed, display changes as follows:
TIMER ON".
ON
ON OFF blank
OFF
(6)Time confirming for TIMER OFF
ON After time setting, press SET button to confirm
Select OFF .
"OFF" stops flashing.
(3)Time setting for TIMER ON Time displayed: Unit stops at X hour X min.
Press TIME button.
Every time the button is pressed, time increases 10min.
If button is kept depressed, time will change quickly.
Every time the button is pressed, time decreases 10min.
If button is kept depressed, time will change quickly.
Time will be shown on LCD.
It can be adjusted within 24hours.
AM refers to morning and PM to afternoon.
Press SLEEP button once to make the air conditioner have the previous-set sleep time (first power-
on is "1h"), the sleep symbol will appear. Press time button / , you can choose the time in 1~8
hours. Each press of / , the time increases/reduces 1 hour and "xh" appears in the humidity
setting part, "OFF" appears in "TIMER OFF" display part and timer-off time; press SLEEP button
again to cancel sleep function, the sleep symbol diappears.
In heating mode
One hour after start up, the temp. decrease 2 C lower than the setting one. After another hour
decrease by more 2 C.
The temperature will automatically rise by 1 C after another 3 hrs' operation, and then automatically
close after 3 hrs' continuous operation. The actral temperature is lower than the setting one which
is to prevent from being too hot to your sleep.
Note:
In AUTO mode, unit will run in SLEEP function according to the operation mode.
After setting SLEEP function, it is forbidden to calibrate clock.
If the set sleep-time does not reach 8 hours, the unit will stop operation automatically after set time
is complete.
Set "TIMER-OFF" function first, then set SLEEP, and the sleep-set is performance; set TIMER-ON
function first, the sleep function can only be set before TIMER-ON; if set theSLEEP function first,
the TIMER function can not be set.
1 hr about 6 hrs
decrease 2 C
1 hr increase 1 C
decreases 2 C 1 hr
about 3 hrs
increase 1 C
increase1 C 1 hr
3 hrs
SETTING T SHUT DOWN
SLEEP RUN BEGINS SLEEP RUN STOPS
Note
Try as far as possible a flat surface for installation. Don't use excessive
force when tightening screws, or lower part might got deformed.
INSTALLATION MANUAL FOR WIRE CONTROLLER
3. Indoor unit wiring
Hint
Connect terminals (A,B,C,D) on lower part of When make wiring, please keep
wire controller to terminals (A,B,C,D) on PCB a distance between wires and
power supply cord.
of indoor unit.
Size 0.33mm2
Shielded wire
ground
Hint
Tread surface of the terminal well so that shielding may not contact other part.
Hint
1. Switch box and cord for wiring are not supplied.
2. Don't touch PCB with hand.
4. Mechanical data
model: HDU-42H03/H
1 2 3 4 5 6 7 8
CN12 +5
JEFCUWYC DL3 +12 +5 RA1 33K
+12 R32 R17
10K LN
GND SHY C11 LED R22
+5 103 10K/0.5W
A B C D IC1 S
Q4
R3 +12 CA1
D DL6 10K 9014 TMP87C846 R23 D
R33 +12 +5 10K/0.5W
IC7 10K 1 42 IC4
4 6 R4 VDD D6
CEPKWYG 7 1K 2 41 330 C10
5 R16 D5
LM358 8 R1 3 40 R18 TLP371 103 2.2K N
5.6K 4 39 Q2
DL2 +12 5 38 +12
Q1 6 37 5.6K R12
TKGG DL1 9014 5.6K
FQPV 7 36 R24 R21 R14
R5 1K IC5 JK3
C27 8 35 5.6K
104 10K CN8
9 34
10 33 C19 TLP521 JK2 HF
+5
103
11 32 IC3 MF
R29 +5 2803 LF
10K 12 31 1 18
I8 Q8
+5 2 17 N
I7 Q7 JK1
C7 13 30 3 15
C R2 I6 Q6 C
4 16
I5 Q5
10K 104 14 29 5 14
XT I4 Q4
C13 6 13
I3 Q3 JK5 CN5
15 28 7 12
I2 Q2 PUMP
10UF/16V 8 11
C14 I1 Q1
16 27 9 10
GND VCC
103 17 26
+12 CN4
TEST JK6 FM
18 25
RESET
+5 19 24 R28
XIN CN2
20 23
R8 +5 47 C22
XOUT
10K 1K 21 GND VREF 22 0.01UF/275
R7 C23 +12
104
C9 R25 DL4 DL5
CN11 103 1K
+5 +12
C17 104
4.7UF/50V LM358 1 40
L1 R15 C20
101K 20K L2
OSC R6 39
331K 10K
EX HT
C12 28
4.7UF/50V
CN1
+5
7805 +12
7812 3.15A/250V
3
Vout Vin
1 3
Vout Vin
1 T1 LX
A FUSE L A
D2
GND
GND
D1
C2 C1 VR N
C4
2
2
C6 C5 C25 104 C3 CN3 CN9
104 D4 D3 S
0.1UF/275V 0.1UF/275V
100UF/16V 100UF/16V 2200UF/35V
CN10
SN: 0010400132
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
+5
10K
R9
R8
OSH
FIU
RXJG 1K
D R16 D
C11 T600D C10 10k +5
104 4.7UF/50V
IC5
C19 J9
103 IC2
ULN2003A
1 16 +12
IC1 A1 Q1
2 15
OSC A2 Q2
+5 +5 3 14
A3 Q3
TMP87P808N 4 13
8MHz 5
A4 Q4
12
A5 Q5
6 11
FS A6 Q6
1 28 7 10
A7 Q7
2PIN
RA1 VCC JK4
2 27 +12 H 1
8 9 2
CA1
RESET GND VCC
3 TEST 26 N CN8 OF
4 25
2PIN
5 24 JK3 1
2 C
HEAT 6 23 C15 CN7
C COOL 7 22 103 C
R15
2PIN
+5 8 21 560 JK2 1
R17 2
R21 TEST 9 20 33K CN6 V
10K +5
CN2 10 19
11 18
C18 +5
103 12 17 TLP371
VAREF CS +5 IC4
13 16
DO SK 2.2K
R3 C7 14 VSS DI 15 R20 5.6K R18
EX HT 5.1K R19
10UF/16V 1K IC3 R22
+5 D9
10K/0.5W
CN3 4007
+5 TLP521-1 S
R4 C8 C17 C16
outdoor unit PCB of HDU-24H03/H HDU-28H03/H
D8
4148 R5
DB1 R14 5
R6 1K
CT1 200K C14 25
1K C12 22UF/250V
R7 104 D5
840 4007
RW D2 CN1 CN4 L
D3 4PIN 4PIN FUS2
101 +5 2 VOLTREG +12 1 1
3 1
C13 Vout Vin
C6 2 2
GND
470UF/16V 104 C4 C2 LX C1 VR
D1 D4 N
104
2
C5 C3 0.1UF/275V 0.1UF/275V
2200UF/35V
A 100UF/16V A
R7 560 840
SN: 0010400212
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
+5
10K
R9
R8
OSH
FIU
RXJG 1K
D R16 D
C11 T600D C10 10k +5
104 4.7UF/50V
IC5
C19 J9
103 IC2
ULN2003A
1 16 +12
IC1 A1 Q1
2 15
OSC A2 Q2
+5 +5 3 14
A3 Q3
TMP87P808N 4 13
8MHz 5
A4 Q4
12
A5 Q5
6 11
FS A6 Q6
1 28 7 10
A7 Q7
2PIN
RA1 VCC JK4
2 27 +12 H 1
8 9 2
CA1
RESET GND VCC
3 TEST 26 N CN8 OF
4 25
2PIN
5 24 JK3 1
outdoor PCB of HDU-42H03/H
2 C
HEAT 6 23 C15 CN7
C COOL 7 22 103 C
R15
2PIN
+5 8 21 560 JK2 1
R17 2
R21 TEST 9 20 33K CN6 V
10K +5
CN2 10 19
11 18
C18 +5
103 12 17 TLP371
VAREF CS +5 IC4
13 16
DO SK 2.2K
R3 C7 14 VSS DI 15 R20 5.6K R18
EX HT 5.1K R19
10UF/16V 1K IC3 R22
+5 D9
10K/0.5W
CN3 4007
+5 TLP521-1 S
R4 C8 C17 C16
5.1K R10 103 103 R23
TM TH 10UF/16V 10K 10K/0.5W
D7
B B
C9 R11 R12 R13
+5
104 62K/1W*3 D6
D8
4148 R5
DB1 R14 5
R6 1K
CT1 200K C14 25
1K C12 22UF/250V
R7 104 D5
840 4007
RW D2 CN1 CN4 L
D3 4PIN 4PIN FUS2
101 +5 2 VOLTREG +12 1 1
3 1
C13 Vout Vin
C6 2 2
GND
470UF/16V 104 C4 C2 LX C1 VR
D1 D4 N
104
2
C5 C3 0.1UF/275V 0.1UF/275V
2200UF/35V
A 100UF/16V A
The PCB 0010400212 and 0010400214 are different from the risistance R7, for
R7 560 840
0010400212 the resistance value is 560ohm, for 0010400214 the value is 840ohm.
1 2 3 4 5 6 7 8
SN: 0010400214
5 ELECTRICAL CONTROL FUNCTIONS
This section includes introduction of items and electrical functions of serial machines
5.1 Introduction of electrical control functions
5.1.1 Auto-running
After system is on and turned to auto-running mode, the system shall first choose a suitable
operation mode according to present indoor temperature. Then it shall operate under the
chosen mode. Tr represents indoor temperature and Ts represents set temperature in the
following choices.
a. To both cold and heat producing machine
For the first time when the machine enters auto-running mode, it shall choose operation
mode according to the following listed:
Tr ≥Ts –3oC choose cold producing mode ( set temperature is Ts+3 )
Tr ≤Ts-3oC choose heat producing mode ( set temperature is Ts-3 )
After it enters into auto-running, operating mode shall switch between cold producing and
heat producing according to changes of indoor and outdoor temperature. The switching
mode is as the following chart showing:
high speed
temperature
set temperature+3 oC
drops
high speed
set temperature +2 oC medium speed
low speed
b. During heat producing (suitable for both heat and cold producing machine), when
wind speed is switched from low to high, switching shall not be enabled until operation
under present wind speed exceeds 3 minutes. There is no time lag when switching from
high wind speed to low wind speed.
Switching shall be as the following chart shows:
indoor
section A
temperature Ts+3
section A
drops Ts+1 section B
section B Ts
indoor
Ts-1 section C temperature
section C rises
5.1.4 Overloading and overheating cut-off protection (suitable for cold and heat
producing machine )
Under heat producing mode, if indoor air fan is on and air compressor has been
running for over 2 minutes, whenever temperature of indoor vent pipe is above 64 oC,
outdoor air fan shall stop operating. And whenever temperature of indoor pipe is equal to or
below 54 oC, plus outdoor air fan has stopped for over 45 seconds, outdoor air fan shall get
back to operation. If temperature of indoor vent pipe is over 67 oC for more than 10 seconds,
air compressor shall stop running and indoor air fan shall run in set conditions when set
temperature is reached. When temperature of indoor air vent pipe is lower than 58 oC and
air compressor has been out of operation for more than 3 minutes, air compressor and
outdoor air fan shall get back to normal operation.
After air compressor is on for over 60 seconds, CT current is higher than I1( 13.5A)
and this situation lasts for 5 seconds, outdoor air fan shall stop running. After more than 45
seconds’ stop for outdoor air fan and current in air compressor is lower than I2 (11A),
outdoor air fan shall get back to operation. When CT current is higher than I3 (21A) and
this situation lasts for more than 3 seconds, air compressor, outdoor air fan shall stop
running. After air compressor has been out of operation for 3 minutes and CT current is
lower than 18A, air compressor and outdoor air fan shall get back into operation.
5.1.5 Cold wind preventing in heat producing (suitable for heat and cold producing
machine)
For the first time the machine enters heat-producing mode or when the last defrosting
completes, if indoor vent pipe temperature equals to or above 28 oC and lower than 38 oC,
indoor air fan shall run in low speed. Whenever indoor vent pipe temperature is higher than
38 oC or air compressor has been operating for more than 4 minutes, indoor air fan shall run
in set wind speed.
5.1.6 Blowing of left heat during heat producing (suitable for cold and heat producing
machine)
When air compressor is out of operation during heat producing or heat producing is turned
off, indoor air compressor shall run in low speed for 50 minutes and then stop running.
5.1.7 Auto defrosting control (suitable for cold and heat producing machine)
5.1.7.1 Conditions for defrosting starts:
a. Indoor unit enters over-loading protection and outdoor unit stops running, outdoor air fan
does not enter over-heating protection after it gets back to operation for 10 minutes,
accumulated operation time for air compressor is over 45 minutes, and air compressor has
been running for more than 20 minutes, and indoor vent piper temperature is lower than 43
o
C.
b. Air compressor has been running for more than 20 minutes, indoor vent pipe
temperature drops 1 oC for every 6 minutes and this situation appears continuously for 3
times, inner vent pipe temperature is lower than 40 oC, and after air compressor gets back to
operation for 5 minutes.
c. Accumulated time for air compressor running is over 3 hours, and air compressor
has been running without break for 20 minutes, indoor vent pipe temperature is lower than
40 oC.
5.1.7.3 After defrosting starts, elements shall carry out the following actions:
Air compressor and outdoor air fan stops running, meanwhile indoor air fan stops running.
After 55 seconds, switch valve closes. After another 5 seconds, air compressor starts up.
5.1.7.4 Elements shall carry out the following actions after defrosting completes:
Air compressor stops running and outdoor air fan operates in high speed immediately. After
55 seconds switch valve turns on. And after another 5 second, air compressor gets back to
operation. Indoor air fan operates in cold-protection condition.
Indoor vent pipe temperature shall be tested after air compressor has been running for more
than 9 minutes. Whenever indoor vent pipe temperature is lower than -1 oC, outdoor air fan,
air compressor shall stop operating. After air compressor is stopped, air compressor and
outdoor air vent shall not get back to operation only the following listed two conditions are
both met.
5.1.8.1 Air compressor has been out of operating for more than 3 minutes
5.1.8.2 Indoor vent pipe temperature rises and is above 7 oC
b. After water tanker is full, floater switch shall break. When controller detects this
signal, pump shall get into operating. After floater replaces, water pump shall continue
working for 5 minutes.
c. Whenever water full signal is detected continuously for over 5 minutes, pump
lamp shall blink for alarming. Air compressor shall stop working and pump shall be on for
5 minutes with every 5 seconds break. After floater replaces, there is a time lag of 5
minutes and then the pump stops running.
5.1.10 3 minutes’ protection for air compressor
After air compressor stops running, it shall not be re-operated until 3 minutes later.
Whenever system is out of power during operation for less than 3 minutes, air compressor
shall re-operate at least after 3 minutes when power on again.
When power being cut-off, repaired for faults, or operating stopped for fixing occurs
during operation, the system shall re-operate under previous conditions after power is on.
P.S:
a. Function set: press sleeping key continuously for 10 times within 5 seconds, panel
beeper rings for 4 times.
b. Memory items: operation mode, set wind speed, set temperature, wind swing situation,
electrical heating situation, and health function situation.
c. Function cancellation: press the sleeping key for 10 times using the controller and then
panel beeper rings for two times.
CN11
Computer A-
1
board A+
2
In turning off situation, press and hold compelling key, the beeper shall ring for once and
beep twice after 5 seconds. Loosen the key and enter compelled cold producing, indoor air
fan shall run in high speed, and air compressor, outdoor air fan shall operate. Press
compelling key again and compelled cold producing shall end.
5.2 Defrost operation Flow Chart
5.2.1 Model: HDU-24CA03/M(R1) HDU-28CA03/M(R1) HDU-36CA03/M(R1) HDU-42CA03/M(R1)
Come to defrost
Compressor
Condition off or 55s?
E-Heat off for 30s?
for
compressor Return
OFF Operation indoor
fun motor
Return
4-way value
ON
Turn off compressor
Return
outdoor fun
OFF
compressor
Compressor
ON ?
Turn off for
55s?
Return
Compressor Return
ON
Return
B
6 DIAGNOSTIC INFORMATION (TROUBLE SHOOTING)
6.1 Fault Codes
Flash time of
compressor
No. Code Trouble contents (old) Trouble contents (new)
running
indicate lamp
1 E0 10 drainage system trouble drainage system trouble
indoor temperature sensor indoor temperature sensor
2 E1 1
broken broken
indoor coil temperature sensor indoor coil temperature sensor
3 E2 2
broken broken
outdoor temperature sensor outdoor temperature sensor
4 E3 3
broken broken
outdoor coil temperature outdoor coil temperature sensor
5 E4 4
sensor broken broken
6 E5 5 over current protect limit over current protect limit
7 E6 6 pressure protect pressure protect
communication trouble
8 E7 7 between wired remote three phase protect
controller and indoor unit
communication trouble Communication trouble
9 E8 8 between indoor and outdoor between wired remote controller
unit and indoor unit
communication trouble
10 E9 9 three phase protect
between indoor and outdoor unit
indoor and outdoor Fuse of outdoor board is damaged Change a new fuse
Abnormal power supply of outdoor board
board communication Transformer is not linked well Plug in the transformer
Power supply circuit of outdoor board is
in trouble Return it to the manufacturer for service
start
Compressor does not After the temp.of the indoor coil pipe
Temp. of indoor coil pipe is too low,
increasing to 8 the machine
wlrk in cool mode freeze-proof protection
automatically start
under the normal
Leg 14 of 2003 on outdoor board has no
temperature condition 2003 is damaged Change a new 2003
output
Relay JK2 on outdoor board has no output Relay JK2 on outdoor board is damaged Change a new relay JK2
Relay JK2 on outdoor board has output Socket CN7 on outdoor board and
Link the connection wire well
connection wire are not linked well
Socket CN2 on outdoor board and
connection wire are not linked well Link the connection wire well
Alarm displayed while
pipe pressure is normal Two pins of CN2 on outdoor board are both
Pressure testing circuit is in trouble
low voltage Return it to the manufacturer for service
Symptom Result of examination Possible reason Measures
Safety unit is protecting the machine for 3 After 3 minute the machine automatically
minute. start
Temp. of indoor coil pipe is too high,overheat After the temp. of the indoor coil pipe
Compressor does not protection decreasing to 48 the machine
automatically start.
work in heat mode
under the normal Leg 14 of 2003 on outdoor board has no
2003 is damaged Change a new 2003
output
temperature condition.
Relay JK2 on outdoor board has no output Relay JK2 on outdoor board is damaged Change a new relay JK2
Relay JK2 on outdoor board has output Socket CN7 on outdoor board and connection Link the connection wire well.
wire are not linked well
Temp. of indoor coil pipe is too low, After the temp. of the indoor coil pipe
freeze-proof protection increasing to 8 the machine
In cool mode, automatically start.
compressor works Leg 15 or 16 of 2003 on outdoor board
2003 is damaged Change a new 2003
while outdoor fan does has no output
Relay JK1 or JK5 on outdoor board has Relay JK1 or JK5 on outdoor board is
not work. Change new relays
no output damaged
Relay on outdoor board has output Socket CN9 on outdoor board and connection
wire are not linked well
Link the connection wire well.
Relay on outdoor board has output Socket CN8 on outdor board and connection
wire are not linked well Link the connection wire well.
Symptom Result of examination Possible reason Measures
Drainage pump does No signal of float rising CN11 on indoor board is not linked well Link CN11 well
not discharge water
Main chip of indoor board is damaged Change a new indoor board
when water is full.
Leg 12 of 2803 has no output 2803 is damaged Change a new 2803
CN5 on indoor board has no output Relay JK6 is damaged Change a new relay JK6
Indoor fan does not 2803 on indoor board has no output 2803 is damaged Change a new 2803
work Outputs of relay JK1,JK2 and JK3 are normal CN8 on indoor board is not linked well Link CN8 well
2803 on indoor board has no output 2803 is damaged Change a new 2803
Indoor fan has no low
Terminal COM of relay JK2 on indoor board
Relay JK2 is damaged. Change a new relay JK2
speed has no voltage
Relay JK1 on indoor board has no output Relay JK1 is damaged. Change a new relay JK1
Leg 17 of 2803 on indoor board has no output 2803 is damaged Change a new 2803
Indoor fan has no mid
Terminal COM of relay JK1 on indoor board
Relay JK1 is damaged. Change a new relay JK1
speed has no voltage
Relay JK2 on indoor board has no output Relay JK2 is damaged. Change a new relay JK2
Indoor fan has no high Leg 16 of 2803 on indoor board has no output 2803 is damaged Change a new 2803
speed Relay JK1 on indoor board has no output Relay JK1 is damaged Change a new relay JK1
Symptom Result of examination Possible reason Measures
Power supply input of circuit board has no Power line is not linked well Link power line well
voltage
No response when Parts of filter circuit are damaged Change a new computer board
No voltage after passing fuse
switch on Fuse is damaged Change a new fuse
Transtormer is not linked well or it is Link the transformer well or change a new
The second side of transformer has no output
damaged one
Output of 7805 is abnormal Power supply part of indoor board is damaged Change a new computer board
Connection parts between front controlling
Power supply input of front controlling Link the connection parts well
board and indoor board is not linked well
board has no voltage Filter capacitor C2,C3 on power supply of
Front controlling board Change a new capacitor
display board is damaged
has no response when
7805 and its input output filter capacitor are
switch on damaged
+5V output is abnormal Change a new computer board
Short-circuit of other circuits
Reset voltage is low Reset chip T600D is damaged Change a new rest chip T600D
1. Accessories Edging
"Edging" for protection of electric wires from an
opening edge.
2. Selection of the place of installation
Select the place of installation satisfying the following conditions and, at the same time, obtain a consent
from the client or user.
Place where air circulates.
Place free from heat radiation from other heat sources.
Place where drain water may be discharged.
Place where noise and hot air may not disturb the neighborhood.
Place where there is not heavy snowfall in the winter time.
Place where obstacles do not exist near the air inlet and air outlet .
Place where the air outlet may not be exposed to a strong wind.
Place surrounded at four sides are not suitable for installation. A 1m or more of overhead space is
needed for the unit.
Mount guide-louvers to place where short-circuit is a possibility.
When installing several units, secure sufficient suction space to avoid short circuiting.
(1) Open space requirement around the unit
Unit: mm
Air inlet L3 Case
L2 I II III
500 Distance
L1 open open 500
Air (Servicing
inlet space) L2 300 0 open
Air outlet L3 150 300 150
L1
To fix by bolts
Note (1) Give enough room for the concrete Note (1) Place the concrete foundation deep enough.
foundation to fix by anchor bolts.
Install the unit so that the angle of inclination must be less than 3 degrees.
Flare connection Check joint
4. Refrigerant piping Gas pipe
Service valve
HDU-42H03/H HDU-24H03/H
Model
HDU-28H03/H
Gas piping 19.05(3/4")x1.0mm 15.88(5/8")x1.0mm
90 + 0.5
Liquid piping 9.52(3/8")x0.8mm 9.52(3/8")x0.8mm
(3) Loosen the valve rod of 2-way valve by 90 degrees (use a hexagon
wrench) for about 15 seconds, air will be pushed out from flare nut Flare nut
on gas pipe.
(4) Open 2-way and 3-way valves using specified torque. 90
HDU-42H03/H (v)
3.44 3.52 0 0.06 5m (viii) 50m
Heat
pump HDU-24H03/H (vii)
2.32 2.40 0 0.06 5m (viii) 30m
HDU-28H03/H
Notes (i) Basic refrigerant charge amount means refrigerant amount when refrigerant piping length is 5m.
(ii) When the refrigerant piping length exceeds the length that additional refrigerant charge is not
required, charge additional refrigerant based on to the calculated amount of refrigerant per unit
piping length.
Example of additional charge amount calculation
Calculate the additional charge amount when the piping length is 25 m.
(25 - 5 ) x 0.06 = 1.2
Additional charge amount (kg)
Additional charge amount per 1m (kg/m)
Length that additional refrigerant charge is not required (m)
Total length of the piping (one way) (m)
Additional charge amount of refrigerant =0.70kg(Calculate the amount in any case.)
If air perge with the refrigerant is forbidden at the local, please use the vacuum method
(Please see the below figure)
2-way valve
To use vacuum pump 2-way valve
3-way valve
1 3-way valve
Detach the service port's cap of 3-way valve, the
Gaugemanifold Gaugemanifold
valve rod's cap for 2-way valve and 3-way's, connect
the service port into the projection of charge hose
(low) for gaugemanifold. Then connect the projection
of charge hose (center) for gaugemanifold into
vacuum pump. Vacuum pump Vacuum pump
2
Open the handle at low in gaugemanifold, operate
vacuum pump. If the scale-moves of gause (low) 2 Open
reach vacuum condition in a moment, check 1 again.
7 6
6
6
To prevent the gas leakage, turn the service port's
cap, the valve rod'd cap for 2-way valve and 3-way's
a lottle more than the point where the torque increases 2-way valve
suddenly. 3-way valve
8
After attaching the each caps, check the gas leakage 7 Valve rod cap
around the caps. Valve rod cap
7 Service port cap
WARNING
DANGER OF BODILY INJURY OR DEATH
TURN OFF ELECTRIC POWER AT CIRCUIT BREAKER OR POWER SOURCE BEFORE
MAKING ANY ELECTRIC CONNECTIONS. GROUND CONNECTIONS MUST BE
COMPLETED BEFORE MAKING LINE VOLTAGE CONNECTIONS.
TB1 TB1
TB2 TB
TB2 TB
HDU-24H03/H
HDU-42H03/H
HDU-28H03/H
Interconnecting Interconnecting
wires wires
WARNING
DO NOT CONNECT THE NEUTRAL WIRE N TO R , S OR T PHASE. INTERCONNECT-
ING WIRES MUST BE WIRED WITH SAME SYMBOLS ON THE TERMINALS OF BOTH
INDOOR AND OUTDOOR UNIT.INCORRECT WIRING CAUSE EQUIPMENT DAMAGE OR
A FIRE.
Opening for
electric wiring
6. Test run
Front panel
CAUTION
THIS UNIT WILL BE STARTED INSTANTLY WITHOUT "ON" OPERATION WHEN ELECTRIC
POWER IS SUPPLIED.
BE SURE TO EXECUTE "OFF" OPERATION BEFORE ELECTRIC POWER IS DISCONNECTED
FOR SERVICING.
This unit has a function of automatic restart system after recovering power stoppage.
(1) Before starting test run (for all Heat pump models)
Confirm whether the power source breaker (main switch) of the unit has been turned on for over 12
hrs to energize the crankcase heater in advance of operation.
(2) Test run
Run the unit continuously for about 30 minutes, and check the following.
Suction pressure at check joint of service valve for gas pipe.
Discharge pressure at check joint on the compressor discharge pipe.
Temperature difference between return air and supply air for indoor unit.
7.2 Installation for indoor unit
Safety precautions
Please read these "Safety Precautions" first then accurately execute the installation work.
Though the precautionary points indicated herein are divided under two headings, WARNING
and CAUTION , those points which are related to the strong possibility of an installation done in error
resulting in death or serious injury are listed in the WARNING section. However, there is also a
possibility of serious consequences in relationship to the points listed in the CAUTION section as well.
In either case, important safety related information is indicated, so by all means, properly observe all that is
mentioned.
After completing the installation, along with confirming that no abnormalities were seen from the operation
tests, please explain operating methods as well as maintenance methods to the user (customer) of this equipment,
based on the owner's manual.
Moreover, ask the customer to keep this sheet together with the owner's manual.
WARNING
This system should be applied to places as office, restaurant, residence and the like. Application to inferior
environment such as engineering shop could cause equipment malfunction.
Please entrust installation to either the company which sold you the equipment or to a professional contractor.
Defects from improper installations can be the cause of water leakage, electric shocks and fires.
Execute the installation accurately, based on following the installation manual. Again, improper installations
can result in water leakage, electric shocks and fires.
When a large air-conditioning system is installed to a small room, it is necessary to have a prior planned
countermeasure for the rare case of a refrigerant leakage, to prevent the exceeding of threshold concentration.
In regards to preparing this countermeasure, consult with the company from which you perchased the equipment,
and make the installation accordingly. In the rare event that a refrigerant leakage and exceeding of threshold
concentration does occur, there is the danger of a resultant oxygen deficiency accident.
For installation, confirm that the installation site can sufficiently support heavy weight. When strength is
insufficient, injury can result from a falling of the unit.
Execute the prescribed installation construction to prepare for earthquakes and the strong winds of typhoons
and hurricanes, etc. Improper installations can result in accidents due to a violent falling over of the unit.
For electrical work, please see that a licensed electrician executes the work while following the safety standards
related to electrical equipment, and local regulations as well as the installation instructions, and that only
exclusive use circuits are used.
Insufficient power source circuit capacity and defective installation execution can be the cause of electric
shocks and fires.
Accurately connect wiring using the proper cable, and insure that the external force of the cable is not conducted
to the terminal connection part, through properly securing it. Improper connection or securing can result in
heat generation or fire.
Take care that wiring does not rise upward, and accurately install the lid/service panel. Its improper installation
can also result in heat generation or fire.
When setting up or moving the location of the air conditioner, do not mix air etc. or anything other than the
designated refrigerant (R22) within the refrigeration cycle.
Rupture and injury caused by abnormal high pressure can result from such mixing.
Always use accessory parts and authorized parts for installation construction. Using parts not authorized by
this company can result in water leakage, electric shock, fire and refrigerant leakage.
CAUTION
Execute proper grounding. Do not connect the ground wire to a gas pipe, water pipe, lightning rod or a
telephone ground wire. Improper placement of ground wires can result in electric shock.
The installation of an earth leakage breaker is necessary depending on the established location of the unit.
Not installing an earth leakage breaker may result in electric shock.
Do not install the unit where there is a concern about leakage of combustible gas.
The rare event of leaked gas collecting around the unit could result in an outbreak of fire.
For the drain pipe, follow the installation manual to insure that it allows proper drainage and thermally insulate
it to prevent condensation. Inadequate plumbing can result in water leakage and water damage to interior
items.
NOTICE
All Wiring of this installation must comply with NATIONAL, STATE AND LOCAL REGULATIONS. These
instructions do not cover all variations for every kind of installation circumstance. Should further information be
desired or should particular problems occur, the matter should be referred to your local distributor.
WARNING
BE SURE TO READ THESE INSTRUCTIONS CAREFULLY BEFORE BEGINNING INSTALLATION. FAI-
LURE TO FOLLOW THESE INSTRUCTIONS COULD CAUSE SERIOUS INJURY OR DEATH, EQUIPMENT
MALFUNCTION AND/OR PROPERTY DAMAGE.
1. Before installation [Before finishing installation, do not throw the attached parts installation
needs]
Confirm the way to move the unit to the installation place.
Before moving the unit to the installation place, do not remove their packages.
When have to remove the package, use a soft material or protection board with rope to lift the unit
assembly to avoid unit damage or bumping a scrape.
Checking meatus
Air out (600x600)
Over 200
Air in
Ceiling
3. Preparation before installation
(1) The position relation among hoisting screw (unit: mm)
360 890
250 600
HDU-24H03/H
794
HDU-28H03/H
Down side
Up side 750
360 1270
250
853
HDU-42H03/H
794
Down side
Up side 1103
(2) If necessary, cut the opening installation and checking needed on the ceiling. (If has ceiling)
Before installation, finish the preparation work of all the pipes (refrigerant, drainage) and wire
(wire controller connection wire, indoor and outdoor unit connection wire) of indoor unit, so that
after installation, they can be immediately connected with outdoor unit.
Cut the opening on the ceiling. Maybe it needs to strengthen the ceiling to keep the ceiling even
and flat and prevent the ceiling from vibration. For details, please consult to the builder.
Note
When the dimensions of main unit and ceiling holes does not match, it can be adjusted with the slot
holes of hanging bracket.
5. Drain Piping
(a) Drain piping should always be in a downhill grade (1/50~1/100) and avoid riding across an
elevation or making traps.
(b) When connecting the drain pipe to unit, pay suffcient attention not to apply excess force to the piping
on the unit side. Also, fix the piping at a point as close as possible to the unit.
Stage
difference Drain hose
(c) For drain pipe, use hard PVC general purpose pipe Drain socket part
VP-25(I.D.1") which can be purchased locally. When
Drain socket
connecting, insert a PVC pipe end securely into the VP 25 joint
Pipe cover(large) (field purchased)
drain socket before tightening securely using the [for insulation]
Main unit (accessory)
attached drain hose and clamp. Adhesive must not
be used connection of the drain socket and drain
Drain hose VP 25
hose (accessory). Clamp (accessory)
(field purchased)
(accessory) Adhesion Pipe cover
[for insulation]
Pipe cover(small) (field purchased)
[for insulation]
(accessory)
(d) When constructing drain piping for several units, Secure the elevation as high as possible
position the common pipe about 100 mm below (approx. 100 mm)
(e) The stiff PVC pipe put indoor side should be heat insulated. A downhill grade of VP 30
1/100 or more
(f) Avoid putting the outlet of drain hose in the places with irritant gas generated. Do not insert the drain
hose directly into drainage, where the gas with sulfur may be generated.
(g) Backwater bend
Because the drain spout is at the position, which negative pressure may occur. So with the rise of water
level in the drain pan, water leakage may occur. In order to prevent water leakage, we designed a
backwater bend.
The structure of backwater bend should be able to be cleaned. As the below figure shown, use T type joint.
The backwater bend is set near the air conditioner.
As figure shown, set a backwater bend in the middle of drain hose.
2H 1H
Procedures
1 Supply about 1000 cc of water to the unit through the air outlet using a feed water pump.
2 Check the drain while cooling operation.
Please consult the after-sales service worker of Haier Air Conditioner for the choosing and installation
of suction inlet, suction duct, discharging outlet and discharging duct. Calculating the design drawing
and outer static pressure, and choose the discharging duct with proper length and shape.
The length difference among every duct is limited below 2:1.
Reduce the length of duct as possible as can.
Reduce the amount of bend as possible as can.
Use heat insulation material to bind and seal the part connecting main unit and the flare part of air
discharging duct. Perform duct installation work, before the fitment of ceiling.
(10m3/min)
250x190 (5m3/min) 250x120
B HDU-42H03/H HDU-24H03/H
A
A Static pressure box Equipped with HDU-28H03/H
air filter (bought)
•
•
Paste the refrigerant oil here Middle size seal cushion (accessory)
(Use seal cushion to
bind the pipe joint)
Torque spanner
Clamp
Down side
30
Correct Incorrect
Test run
The following items must be noticed carefully during installation. After finishing installation,
performing checking.
After installing the refrigerant pipe, drain hose and electric wire properly, perform test run to ensure
the system not have trouble.
Test run