Professional Documents
Culture Documents
c
d Me hanica
lie
Uniyal et al., J Appl Mech Eng 2016, 5:6
p
lE
urnal of Ap
ngin ing
DOI: 10.4172/2168-9873.1000229
eer
Mechanical Engineering
Jo
ISSN: 2168-9873
Research
Research Article
Article Open
OpenAccess
Access
Abstract
In present study a multi scale modeling and failure analysis of laminated composites is performed. for micro level
study Rule of Mixtures and Halphin-Tsai equations are used to determine lamina properties. Off-axis failure strength
of lamina for different volume fractions are calculated using Finite Element software ANSYS. Finite element analysis
results are compared with analytical results and published experimental results. In macro level study of laminates first
ply failure load of laminates is calculated using ANSYS and compared with analytical results. Various failure theories
i.e. maximum stress theory, maximum strain theory, Tsai-Wu, Tsai-Hill and Puck failure criteria are implemented. First
ply failure load for different lamination schemes are calculated for uni-axial and Bi-axial loading conditions.
Keywords: Composites; Macromechanical analysis In present work modeling and failure analysis of laminated
composites is performed using finite element software ANSYS. Finite
Introductıon element results are compared with theoretical results. Theoretical
procedure is coded in MATLAB program.
Laminated composites are made by stacking various layers of
unidirectional lamina at different angles to provide required stiffness Methodology
and strength in particular direction. Each lamina is made up of In present study investigation is carried out at three different scales.
unidirectional fibers arranged in a matrix. Hence study of laminated In micromechanics of lamina Rule of Mixtures and Halphin-Tsai
composites can be performed at different scales. In micromechanical equations are used for to determine elastic properties of lamina. Haug’s
analysis of lamina properties of individual constituents, interaction micromechanics approach is used to determine strength properties of
between fiber and matrix, distribution of fibers in matrix all these factors lamina. For macromechanics of lamina generalized Hook’s law is used
are considered. In macromechanical analysis lamina is considered as to determine stress and strains in local axis and various failure theories
are used to determine failure strength. For macromechanical analysis
a homogenous and orthotropic body. In macromechanical analysis of laminates ANSYS software is used to determine first ply failure load.
of laminates entire stack of lamina is considered as a single body and Various failure theories are coded in MATLAB to determine first ply
integration of individual properties of lamina are used for analysis. failure load of laminates.
Micromechanics of lamina is helpful while developing new fiber matrix
Micromechanics of lamina
system. Macro level analysis of lamina can be used when determine
stress and strains in lamina. Further off axis strengths can be calculated In present investigation semi-empirical method Halphin-Tsai
when loading is not along the direction of fibers. Macromechanical model is used to determine elastic properties of lamina. Halphin-Tsai
proposed following relations to determine elastic properties of lamina-
analysis of laminates is capable to predict behavior of laminates under
different loading conditions. Longitudinal Young’s Modulus-
Experimental study of laminated composites is expensive and E1 E f V f + EmVm
=
time consuming work. Hence so many theoretical models have been
proposed to determine properties of laminated composites. For Transverse Young’s Modulus-
micromechanical analysis of lamina Halphin and Tsai proposed model 1 + ξηV f
to predict elastic properties of lamina. Huang developed a formulae E2 = Em
1 − ηV f
based on micromechanics to predict strength properties of lamina [1].
Off-axis strength of lamina is important when direction of loading
( E f / Em ) − 1
is not along the direction of fibers. Pipes performed a benchmark η=
experimental study on boron-epoxy, aramid-epoxy and graphite ( E f / Em ) + ξ
epoxy lamina to determine off-axis failure strength [2]. First ply failure
load is important parameter while designing laminated composite
structure. Theoretical and finite element analysis procedures have *Corresponding author: Uniyal P, Department of Mechanical Engineering, Gbpuat
Pantnagar, India, Tel: 05944 233 320; E-mail: piyu.uniyal@gmail.com
been developed to determine first ply failure of laminated composites.
Received June 22, 2016; Accepted August 19, 2016; Published August 24, 2016
Reddy et al. performed a benchmark study to determine first ply failure
load of laminated composites using finite element method [3]. Kam Citation: Uniyal P, Gunwant D, Misra A (2016) Multi Scale Modeling and Failure
Analysis of Laminated Composites. J Appl Mech Eng 5: 229. doi: 10.4172/2168-
et al. determined first ply failure load of laminated composites using 9873.1000229
analytical and experimental methods [4]. Rahimi et al. determined first Copyright: © 2016 Uniyal P, et al. This is an open-access article distributed under
ply failure and last ply failure loads for [Ө4/04/-Ө4]s lamination scheme the terms of the Creative Commons Attribution License, which permits unrestricted
use, distribution, and reproduction in any medium, provided the original author and
using finite element software ANSYS [5,6]. source are credited.
Page 2 of 10
1 0 0
1 1
[ R ] = 01 0 , Reuter ' s matrix H2
=
(σ )
T
−
(σ )C
,
1 ult 1 ult
0 0 2 1
H11 =
Above equation can be written as- (σ ) (σ 1C )ult
T
1 ult
1 1
σ x Q11− Q12− Q16− ε x H2
= − ,
(σ )
T
(σ )C
− 2 ult 2 ult
1
H 6 0,=
= H 66
ε x S11− S12− S16− σ x (τ 12 )ult
2
−
ε y = S12 S 22 S 26− σ y
−
ε xy S − S − S 66− τ xy =
− , as per Tsai − Hill failure theory
Or 16 26 12
2( ) ult
Page 3 of 10
Page 4 of 10
250
200
E11(GPa)
Graphite/Epoxy
150
Boron/Epoxy
100 Aramid/Epoxy
50
0
0.3 0.35 0.4 0.45 0.5 0.55 0.6 0.65
Fiber Volume Fraction
Figure 1: Variation of longitudinal Young’s modulus with fiber volume fraction.
25
Transeverse Young's Modulus E2(GPa)
20
15
Graphite/Epoxy
10 Boron/Epoxy
Aramid/Epoxy
5
0
0.3 0.35 0.4 0.45 0.5 0.55 0.6 0.65
Fiber Volume Fraction
Figure 2: Variation of transverse young’s modulus with fiber volume fraction.
coded in MATLAB. Results obtained using ANSYS and MATLAB are Validation of FEA model (ANSYS)
compared with available experimental results. Finally variation of off-axis
strength with fiber orientation angle is plotted for different volume fraction Comparison of FEM results with Experimental Results [7] shown
of boron fiber in epoxy matrix (Figures 2 and 3). in Table 5.
Page 5 of 10
1800
1600
1200
Failure Strength(MPa)
1000
800
600 MATLAB
ANSYS
400
200
0
0 15 30 45 60 75 90
fiber Orientation Angle
1600
1400
Off Axis Strength(MPa)
1200
1000 Vf=0.3
Vf=0.4
800
Vf=0.5
600
Vf=0.6
400
200
0
0 10 20 30 40 50 60 70 80 90
Fiber Orientation Angle
Figure 5: Variation of off axis failure strength with fiber orientation for different volume fractions.
Page 6 of 10
In Figure 4 comparison between FEA (ANSYS) results and Failure strength drastically decreases from 0 ̊ to 15 ̊ which is from
theoretical (MATLAB) results is presented. A very good agreement 1260MPa to 760.75MPa according to maximum stress theory. Results
is found between ANSYS and MATLAB results. Failure strength at obtained using Tsai-Wu and Puck failure criteria are very close whereas
different fiber orientation angles and local stress results are calculated maximum stress theory predicts higher failure load in range of 15 ̊ to 60 .̊
using ANSYS and MATLAB. From above observations it can be
concluded that analysis of lamina can be performed accurately using Case 2: (Ө ̊ /90 ̊-Ө ̊/ Ө ̊ /90 ̊-Ө ̊)s: For (Ө ̊ /90 ̊-Ө ̊/ Ө ̊ /90 ̊-Ө ̊)s
ANSYS. lamination scheme from Figure 7 it can be concluded that results for
failure stress are symmetric about Ө= 45 ̊. Failure strengths predicted
Variation of off-axis strength with fiber orientation angle for using different failure criteria are very close except maximum stress theory
different volume fractions at 45 .̊ Maximum stress theory predicts higher failure load at 45 ̊ compare to
It has been observed from Figure 5 that failure strength decreases other failure theories. (45 ̊ /45 ̊ / 45 ̊ /45 )̊ s lamination scheme shows minimum
with increase in fiber orientation angle. Maximum strength is obtained failure strength as compare to other combinations [9-15].
when loading is along the direction of fibers and minimum when Case 3: (Ө ̊ /-Ө /̊ Ө /̊ -Ө )̊ s: Figure 8 shows variation of failure strength
loading is perpendicular to the direction of fibers. Higher strength with layer orientation angle Ө for angle ply lamination scheme. It can be
values are associated with higher fiber volume fractions. It is also
observed from figure that failure strength decreases drastically as ply angle
noticeable that effect of fiber volume fraction is only significant for
from 15 ̊ to 30 .̊ Beyond 45 ̊ curve become asymptotic to X axis and there
only low fiber orientation angles. Beyond 10 ̊ fiber orientation angles
is no significant variation in failure strength. All failure criteria provide
failure strength of lamina is almost same for all volume fractions. Since
almost same results. Maximum stress theory predicts higher failure loads
cost is directly associated with fiber volume fractions. Higher the fiber
compare to other failure theories (Figure 9).
volume fraction, higher will be cost of lamina. Hence it is suggested to
use lamina with lower fiber volume fraction when off axis angles are Case 4: (Ө ̊ /Ө /̊ Ө ̊ /Ө )̊ s: Failure strength for unidirectional laminate is
higher than 10 ̊. maximum when all layers are oriented along the direction of loading. For
unidirectional laminates failure strength decreases drastically from 0 ̊ to 15
Macro-mechanical Analysis of Laminates
.̊ Beyond 15 ̊ ply angles there is no significant difference in failure strength.
Validation of FEA (ANSYS) model Results obtained using all failure criteria is very close (Figures 10-13).
Comparison of FEA (ANSYS) results with Experimental data [8] Biaxial loading
for (02/90
̊
)̊ laminate shown in Table 6.
2 s
Case 1: (0 /̊ Ө /̊ 0 /̊ Ө )̊ s: Under bi-axial loading condition for (0 /̊ Ө /̊ 0
Comparison of FEA (ANSYS) results with Experimental data [8]
/̊ Ө )̊ failure strength increases as Ө increases. Maximum failure strength is
for (0 /90
̊ ̊
/0 /90
̊ ̊
)s laminate shown in Table 7.
obtained when ply angle Ө is 90 .̊ Failure strength increases rapidly beyond
Uniaxial loading when ply angle Ө is greater than 60 .̊ For lamination scheme (0 /̊ Ө /̊ 0 /̊ Ө )̊
Case 1: (0 ̊/Ө Ө/0 Ө/Ө Ө)s: Shown in Table 8. From Figure 6 it when Ө is 90 ̊ laminate becomes cross ply laminate. Under bi axial loading
can be concluded that failure strength is maximum when all layers are cross ply laminates can take load in both directions. For unidirectional
orientated at 0 ̊ and minimum for (0 ̊/90 ̊/0 ̊/90 ̊)s laminates. First ply laminates under bi axial loading laminates is strong in longitudinal
failure strength decreases as Ө increases for (0 ̊/Ө ̊/0 ̊/Ө ̊) laminates. direction whereas weak in transverse direction.
Page 7 of 10
1400
1200
1000
Failure Stress(MPa)
800
Max. Stress
600 Tsai-Wu
400 Puck
200
0
0 15 30 45 60 75 90
ply angle Ө
Figure 6: Variation of failure stress with ply angle Ө for (0 ̊/Ө ̊/0 ̊/Ө ̊) laminate.
400
350
300
Failure Stress(MPa)
250
200 Max. Stress
150 Tsai-Wu
100 Puck
50
0
0 15 30 45 60 75 90
Ply Angle Ө
Figure 7: Variation of failure stress with ply angle ө for (ө ̊ /90 ̊-ө ̊/ ө ̊ /90 ̊-ө ̊) laminate.
1400
1200
Failure Stress(MPa)
1000
800
Max. Stress
600
Tsai-Wu
400 Puck
200
0
0 15 30 45 60 75 90
Ply Angle Ө
Figure 8: Variation of failure stress with ply angle ө for (ө ̊/ -ө ̊/ ө ̊ /-ө ̊) laminate.
Page 8 of 10
1400
1200
800
Max. Stress
600
Tsai-Wu
400 Puck
200
0
0 15 30 45 60 75 90
Ply Angle Ө
Figure 9: Variation of failure stress with ply angle ө for (ө ̊/ө ̊/ ө ̊/ө ̊) laminate.
350
300
250
Failure Stress(MPa)
200
Max. Stress
150
Tsai-Wu
100 Puck
50
0
0 15 30 45 60 75 90
Ply Angle Ө
Figure 10: Variation of failure stress with ply angle ө for (0 ̊/ө ̊/0 ̊/ө ̊) laminate.
350
300
Failure Stress (MPa)
250
200
Max. Stress
150
Tsai-Wu
100 Puck
50
0
0 15 30 45 60 75 90
Ply Angle Ө
Figure 11: Variation of failure stress with ply angle ө for (ө ̊ /90 ̊-ө ̊/ ө ̊ /90 ̊-ө ̊) laminate.
Page 9 of 10
350
300
250
Failure Stress (MPa)
200
Max. Stress
150
Tsai-Wu
100 Puck
50
0
0 15 30 45 60 75 90
Ply Angle Ө
Figure 12: Variation of failure stress with ply angle ө for (ө ̊ /-ө ̊/ ө ̊ /-ө ̊) laminate.
61.05
61
60.95
Failure Stress (MPa)
60.9
60.8 Tsai-Wu
Puck
60.75
60.7
60.65
0 15 30 45 60 75 90
Ply Angle Ө
Figure 13: Variation of failure stress with ply angle ө for (ө ̊ /ө ̊/ ө ̊ /ө ̊) laminate.
Case 2: (Ө ̊ /90 -̊ Ө /̊ Ө /̊ 90 -̊ Ө )̊ s: Shown in the Figure 11. off axis angle increases. The effect of fiber volume fraction is
significant only up to 10 ̊. Beyond 10 ̊ failure strength is same
Case 3: (Ө ̊ /-Ө /̊ Ө ̊ /-Ө )̊ s: For (Ө ̊ /-Ө /̊ Ө ̊ /-Ө )̊ s laminate scheme
for all volume fractions.
maximum failure strength occurs at 45 ̊ ply angle. The obtained curve is 3. Under uniaxial loading condition (Ө ̊/-Ө ̊/ Ө ̊ /-Ө ̊) Laminate have
symmetric about 45̊ ply angle. Minimum failure strength is obtained when higher failure strength than (Ө ̊/ Ө ̊/ Ө ̊ /Ө ̊) Laminates. Hence it
Ө is 0̊ or 90 .̊ is better to use angle ply instead of unidirectional plies under
uniaxial loading conditions.
Case 4: (Ө ̊/Ө ̊/ Ө ̊/Ө ̊)s: Shown in the Figure 13.
4. For biaxial loading conditions cross ply and angle ply laminates
Conclusions with ply angle 45 e̊ xhibits highest failure strength than all other
1. The Boron-Epoxy composition shows maximum strength combinations.
and stiffness compare to Graphite-Epoxy and Aramid-Epoxy References
compositions for all fiber volume fractions. 1. Huang ZM (1999) Micromechanical strength formulae for unidirectional
2. Off axis failure strength of lamina decreases hyperbolically as composites. Materials Letters. 40: 164-169.
Page 10 of 10
2. Tabiei A, Chen Q (2001) Micromechanics based composite material model for load of thin laminated composite plates via the finite element approach. Int J
crashworthiness explicit finite element simulation. J of Thermoplastic Composite Solids Structure. 33: 375-398.
Materials.14: 264-288.
.
9. Joo SG, Hong CS (2000) Progressive failure analysis of composite laminates
3. Reddy YSN, Reddy JN (1992) Linear and non-linear failure analysis of using 3-D finite element method key engineering materials. 183-187: 535-540.
composite laminates with transverse shear. Composite Science and Technology.
10. Kaw AK (1997) Mechanics of composite materials. CRC Press New York: 149-184.
44: 227-255.
11. Kumar YVS, Srivastava A (2003) First ply failure analysis of laminated stiffened
4. Kam TY, Sher HF, Chao TN (1996) Predictions of deflection and first-ply failure
plates composite structures. 60: 307-315.
load of thin laminated composite plates via the finite element approach. Int J
Solids Structure. 33: 375-398. 12. Liu PF, Zheng JY (2010) Recent development on damage modeling and finite
element analysis for composite laminates: A review material and design. 31:
5. Rahimi N, Hussain AK (2012) Capability assessment of finite element software
3825-3834.
in predicting the last Ply failure of composite laminates. Int Symposium on
Robotics and Intelligent Sensors 2012 (IRIS 2012) Procedia Engineering. 41: 13. Pal P, Bhattacharyya SK (2007) Progressive failure analysis of cross-ply
1647-1653. laminated composite plates by finite element method. J Reinforced Plastic and
Composites 26: 465-477.
.
6. Ramtekkar GS, Desai YM, Shah AH (2004) First ply failure of laminated
composite plates - A mixed finite element approach. J of Reinforced Plastics 14. Rahimi MA, Rahimi N, Hussain AK, Mahmud J, Musa M (2012) Parametric
and composites. study on failure analysis of composite laminate under uniaxial tensile loading.
IEEE Colloquium on Humanities Science and Engineering Research Sabah
7. Pipes RB, Cole BW (1973) On the off axis strength test for anisotropic materials. Malaysia.
J of Composite Materials. 7: 246.
.
15. Tolson S, Zabras N (1991) Finite element analysis of progressive failure in
8. Kam TY, Sher HF, Chao TN (1996) Predictions of deflection and first-ply failure laminated composite plates composite & structures 38: 361-376.
.
Citation: Uniyal P, Gunwant D, Misra A (2016) Multi Scale Modeling and Failure
Analysis of Laminated Composites. J Appl Mech Eng 5: 229. doi: 10.4172/2168-
9873.1000229