Sullair 900RH Parts Manual

PARTS LIST MANUAL
Portable Air Compressor

600H, 750, 750H, 750HH,
825, 900, 900H, 1050
Tier 3
Caterpillar
PART NUMBER:
02250197-982 R02
The information in this manual is current as of its
SAFETY WARNING WARRANTY NOTICE publication date and applies to compressors with
serial number:
Users are required to read the Failure to follow the instructions 201509010000
entire User Manual before han- and procedures in this manual, and all subsequent serial numbers.
dling or using the product. or misuse of this equipment, will
void its warranty. Publication date: 10/14/2015
Copyright © 2013 – 2015 Sullair, LLC. All rights reserved.
Subject to EAR, ECCN EAR99 and related export control restrictions.

Air Care Seminar Training
Sullair Air Care Seminars are courses that provide hands-on instruction for the proper operation, maintenance,
and servicing of Sullair products. Individual seminars on Portable compressors are offered at regular intervals
throughout the year at Sullair’s training facility located in Michigan City, Indiana.
Instruction includes training on the function and installation of Sullair service parts, troubleshooting common
faults and malfunctions, and actual equipment operation. These seminars are recommended for maintenance,
contractor maintenance, and service personnel.
For detailed course outlines, schedule, and cost information contact:
Sullair Training Department
1-888-SULLAIR or
219-879-5451 (ext. 5623)
www.sullair.com
training@sullair.com
- Or Write -
Sullair, LLC
3700 E. Michigan Blvd.
Michigan City, IN 46360
Attn: Service Training Department.

600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT Parts List Manual Table of Contents
Table of Contents
1.1 Procedure for ordering parts ............................................. 1 1.20 Air controls manifold, dual pressure................................48
1.2 Recommended spare parts list ......................................... 2 1.21 Control system manifold exploded view..........................50
1.3 Engine and compressor assembly.................................... 4 1.22 Control system components and parts............................52
1.4 Inlet valve parts 6 inch ...................................................... 8 1.23 Discharge system, non-aftercooled.................................56
1.5 Inlet valve parts 8 inch .................................................... 10 1.24 Discharge system, aftercooled-filtered............................58
1.6 Engine assembly and mounting...................................... 12 1.25 Discharge system, aftercooled........................................64
1.7 Air inlet system................................................................ 14 1.26 Discharge system, aftercooled 1050 std .........................68
1.8 Air inlet system 1050 standard........................................ 16 1.27 Discharge system, aftercooled & filtered 1050 std..........72
1.9 Exhaust system............................................................... 18 1.28 Receiver sub assembly ...................................................76
1.10 Exhaust system with spark arrestor (not CE).................. 20 1.29 Discharge air filters .........................................................80
1.11 Cooler assembly, standard ............................................. 22 1.30 Discharge air filters 1050 ................................................82
1.12 Cooler assembly, aftercooled ......................................... 24 1.31 Receiver oil fill sub assembly ..........................................84
1.13 Cooling system, non-aftercooled .................................... 26 1.32 Fuel system.....................................................................86
1.14 Cooling system, aftercooled............................................ 30 1.33 Moisture trap assembly, aftercooled ...............................90
1.15 Cooling system, non-aftercooled 1050 standard ............ 34 1.34 Moisture trap assembly, aftercooled/filtered,
1.16 Cooling system, aftercooled 1050 standard.................... 38 AC 900 CE, AC 1050 ...........................................92
1.17 Drain line routing............................................................. 42 1.35 Control lines ....................................................................94
1.18 Compressor oil filter sub-assembly with thermostat ....... 44 1.36 Frame, running gear and parts, tandem axle,
electric brakes standard .......................................96
1.19 Air controls manifold, single pressure ............................. 46
02250197-982 R02
Subject to EAR, ECCN EAR99 and related export control restrictions. i
600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT Parts List Manual Table of Contents
1.37 Frame, running gear and parts, tandem axle, 1.51 Decal locations, tandem................................................146
hydraulic brakes ................................................. 102 1.52 Decal locations, tandem 825 without running gear .......150
1.38 Frame, running gear and parts, wagon......................... 106 1.53 Decal locations, 4-wheel ...............................................154
1.39 Frame and parts, without running gear ......................... 110 1.54 Decal locations, 4-wheel 825 without running gear.......158
1.40 Canopy and parts.......................................................... 112 1.55 Decal locations, without running gear ...........................162
1.41 Canopy and parts assembly, front panels..................... 118 1.56 Identification tail/clear light, Canadian option................166
1.42 Canopy panel assembly, curbside ................................ 120 2.1 Canopy and parts European (CE) .................................168
1.43 Canopy assembly, street side....................................... 122 2.2 Canopy and parts assembly, front panels (CE) ............174
1.44 Canopy panel assembly, back ...................................... 124 2.3 Canopy assembly, curbside (CE)..................................176
1.45 Canopy panel assembly, roof ....................................... 126 2.4 Canopy panel assembly, street side (CE) .....................178
1.46 Shutters, cold weather—optional .................................. 128 2.5 Canopy panel assembly, back (CE) ..............................180
1.47 Electrical parts (Tier 3).................................................. 130 2.6 Cooling system, aftercooled (CE) .................................182
1.48 Instrument panels and parts, dual pressure.................. 136 2.7 Discharge system, aftercooled 900 standard and
1.49 Instrument panels and parts, single pressure ............... 140 900H (CE) ..........................................................186
1.50 Decal group................................................................... 144 2.8 Exhaust system with spark arrestor and silencer (CE) .190
02250197-982 R02
Subject to EAR, ECCN EAR99 and related export control restrictions. ii
600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT Parts List Manual 1: Parts List
1.1 Procedure for ordering parts

You should order parts from the nearest authorized Sullair representative or the
representative from whom the compressor was purchased. If for any reason you
cannot obtain parts in this manner, contact the factory directly at the address,
phone number, or website listed below.
Sullair North America Operations

3700 East Michigan Boulevard
Michigan City, IN 46360 USA
www.sullair.com
1-800-SULLAIR (USA only)
1-219-879-5451 (non-USA)
When ordering parts, always indicate the serial number of the compressor. You
can get the serial number from the Bill of Lading for the compressor or from the
Serial Number Plate located on the compressor (see Figure 1-1: Serial number
plate location).
The genuine Sullair service parts listed meet or exceed the demands of this
compressor. Use of replacement parts other than those approved by Sullair will
void the Sullair warranties specific to this product and may lead to hazardous
conditions over which Sullair has no control. Such conditions include, but are Figure 1-1: Serial number plate location
not limited to, bodily injury and compressor failure.
02250197-982 R02
Subject to EAR, ECCN EAR99 and related export control restrictions. 1
1.2 Recommended spare parts list

Part Number Qty Description Notes
Elements
048462 2 Element, primary for air filter no. 048456
048463 2 Element, secondary for air filter no. 048456
250025-526 2 Element, fluid filter for dual filter with thermostat sub-assembly 02250073-036
250034-086 1 Element, separator tank
02250153-307 1 Element, aftercooled air filter (primary/coarse filter)
02250153-296 1 Element, aftercooled air filter (secondary/fine filter)
Kits
02250087-682 1 Kit, thermostat replacement
02250073-277 1 Kit, inlet valve repair
040696 1 *Replacement gaskets for inlet valve
Contact Factory 1 Kit, shaft seal repair
250024-294 1 Kit, mini filter adapt 850 to 1315
02250166-771 1 Manifold rebuild kit - dual pressure
02250166-772 1 Manifold rebuild kit - single pressure
02250166-773 1 Recirculation solenoid repair kit
02250166-774 1 Run/Start solenoid repair kit
02250166-775 1 Hi/Low solenoid repair kt
02250176-957 1 Module, air filter monitoring switch
02250087-682 1 Kit, thermostat for dual filter with thermostat sub-assembly 02250178-707
250033-038 1 Kit, repair for moisture separator no. 410144
250018-456 1 Kit, minimum pressure check valve repair no.
Miscellaneous
02250159-102 1 Switch, replacement high temperature shutdown 250°F
02250146-682 4 Controller relay
02250147-476 1 Controller breaker 50A
02250160-014 1 Auxiliary fuel quick coupling female 1/2”
02250197-982 R02
Notes:
Part Number Qty Description Notes
02250160-017 1 Auxiliary fuel quick coupling female 3/8”
02250160-020 1 Auxiliary fuel quick coupling male 1/2”
02250160-023 1 Auxiliary fuel quick coupling male 3/8”
02250181-752 4 Frame drain hole plug
02250141-442 3 Sensor, pressure 225 psig 1-5VDC
02250161-276 1 Sensor, ambient temperature
02250161-277 1 Sensor, discharge temperature
02250163-524 1 Sender, fuel level
Lubrication
250030-757 1 Lubricant, AWF fluid 5 gal. bucket
250030-758 1 Lubricant, AWF fluid 55 gal. drum
02250175-907 1 Oil filter
02250175-908 1 Fuel filter (primary)
02250171-376 1 Fuel filter (secondary)
02250197-982 R02
1.3 Engine and compressor assembly
02250162-747 R09 (sh1)
02250197-982 R02
02250162-747 R09 (sh2)
02250197-982 R02

Key Part number Qty Description Notes
1 02250046-555 1 COUPLING, ASSY 900 CAT
2 02250046-556 1 BUSHING, TAPERLOCK 2"BORE X 1/2"KEY
3 02250049-788 1 SPACER, COUPLING CARBON STEEL
4 02250057-046 1 SUPPORT, UNIT
5 02250117-782 1 FILTER, ASSEMBLY SCREEN FILTER
6 02250126-129 1 SIGHTGLASS, ORF BLOCK SAE
7 02250127-557 1 ADAPTER, DISCHARGE 3"
8 02250129-183 1 ORIFICE,PLUG BRASS 1/8"NPT x 7/64"
9 02250141-182 1 VALVE ASSEMBLY,INLET 6" 350PSI
10 02250161-277 1 SENSOR, TEMP THERMISTOR BRASS
11 040696 1 GASKET, 1/32 X 6 1/4IDX8 1/4OD
12 045244 1 VALVE, INLINE CHECK(1/4"NPT)DC
13 222607 2 WASHER, SNUBBING 1" BOLT
14 250010-330 2 ISOLATOR, VIBRATION 500 LB. CAPACITY
15 250023-495 1 BAIL, LIFTING 600 THRU 1050
16 250041-809 1 HOUSING, ADAPTER DXR 20
17 250042-623 1 PLUG,STR THD 3/4-16 SAE VIT
18 811505-025 1 ADAPTER, FEMALE PIPE 5/8 X 1/4
19 826502-236 1 O-RING,VITON 3 1/4 X 1/8"
20 827910-175 2 CAPSCREW, HEX GR8 5/8-11 X 1 3/4
21 828306-125 4 CAPSCREW, SOC HD 3/8-16 X 1 1/4
22 829107-200 12 CAPSCREW, HEX GR5 7/16-14 X 2
23 829108-125 8 CAPSCREW, HEX GR5 1/2-13 X 1 1/4
24 829108-175 16 CAPSCREW, HEX GR5 1/2-13 X 1 3/4
25 829116-550 2 CAPSCREW, HEX GR5 1-8 X 5 1/2
26 837807-109 12 WASHER, SPR LOCK REG PLTD 7/16
29 837816-250 2 WASHER, SPR LOCK REG PLTD 1
02250197-982 R02

30 838208-112 8 WASHER, PL-B REG PLTD 1/2
32 860104-025 1 CONNECTOR, 37 FL/MPT PLTD 1/4 X 1/4
35 860204-025 1 ELBOW, 37FL 90M 1/4 X 1/4
36 860208-050 1 ELBOW, 37FL 90M 1/2 X 1/2
37 860404-025 1 NIPPLE, PIPE-HEX 1/4 X 1/4
38 860504-025 1 ELBOW, PIPE-90M 1/4 X 1/4
39 867308-125 9 CAPSCREW,FERRY HEAD HD PLTD 1/2-13 X 1 1/4
40 870104-004 1 CONNECTOR, STR X JIC 7/16 X 7/16
41 SEE_CHART_UNIT 1 COMPR&PART
Drawing notes
PART NUMBERS
02250127-557; ADAPTER, DISCHARGE 3"
A1 826502-236; O-RING, VITON 3 1/4 X 1/8
828306-125; CAPSCREW, SOCKET HEAD 3/8-16 X 1 1/4
ARE INCLUDED WITH THE UNIT.
A2 TO BLUE HOSE ON HOSE BUNDLE.
A3 TO RED HOSE ON HOSE BUNDLE.
A4 TO YELLOW HOSE ON HOSE BUNDLE.
A5 TO WHITE HOSE ON HOSE BUNDLE.
A6 TO PURPLE HOSE ON HOSE BUNDLE.
A7 TO SCAVANGE LINE ON TOP OF REC TANK.
Compressor unit
Unit part number Model
02250155-888 600, 600H, & 600HH
02250165-357 750, 750H, & 750HH
02250165-359 825
02250161-769 900 & 900H
02250197-982 R02
1.4 Inlet valve parts 6 inch
02250054-762 R08
02250197-982 R02

1 02250054-750 1 HOUSING, BODY 6.5" INLET VALVE
2 02250054-754 1 PLATE, ASSY 6.5" INLET VALVE
3 02250054-757 1 COVER, INTER 6.50"VALVE
4 02250054-759 1 PISTON, 6.50 INLET VALVE
5 02250054-761 1 SPRING, COMPRESION, 1.50 LBS
6 02250054-868 1 COVER, ASSEMBLY 6.50" INLET VALVE
7 02250139-189 1 SHAFT, 6.50" INLET VALVE
8 250014-060 1 ORIFICE, CTL .094 1/8 FNPT X 1/8 MNPT
9 250042-384 1 SPRING,COM 144#INTER
10 826502-214 1 O-RING,VITON 1 X 1/8"
11 826502-340 1 O-RING,VITON 3 3/8 X 3/16"
12 828406-175 18 CAPSCREW,FERRY HEAD HD 3/8-16 X 1 3/4
13 829104-075 1 CAPSCREW, HEX GR5 1/4-20 X 3/4
15 866900-010 1 PLUG, PIPE 1/4" 3000# STL PLT
Drawing notes
1 SEAL WITH SULLAIR GASKET COMPOUND #5910, COLOR CODE: PURPLE.
2 TORQUE PER SULLAIR SPEC. PE008
3 APPLY ANTI-SEIZE.
4 LOCK WITH SULLAIR ADHESIVE #5910, COLOR CODE: PURPLE.
5 REFERENCE BOM 02250141-182.
02250197-982 R02
02250045-625 R07
02250197-982 R02

1 250042-276 1 HOUSING, BODY 8" INLET VALVE
2 02250048-491 1 COVER, ASSEMBLY 8" INLET VALVE
3 250042-297 1 PLATE, FLOW CONTROL 8" INLET VALVE
4 250042-301 1 COVER, INTER 8" INLET VALVE
5 250042-299 1 PISTON, 8" INLET VALVE
6 250042-384 1 SPRING, COMP. 144 LBS INTER
7 02250139-188 1 SHAFT, 8" INLET VALVE
8 250042-383 1 SPRING, COMP. 109 LBS OUTER
9 250042-656 1 SPRING, COMP. 2.61 LBS
10 829104-075 1 CAPSCREW,HEX GR5 1/4-20 X 3/4"
11 837804-062 1 WASHER, SPRLOCK REG PLTD 1/4"
12 826502-426 1 O-RING,VITON 4 5/8 x 1/4
13 826502-214 1 O-RING,VITON 1 x 1/8
14 828406-175 18 SCREW, FERRY HD, 3/8 -16 x 1 3/4 LG
15 866900-010 1 PLUG, PIPE 1/4" 3000# STL PLT
16 250014-060 1 ORIFICE, .093 x .125M x .125F
17 02250168-612 1 TAG, INLET VLV OIL CHAMBER IND
Drawing notes
1 SEAL WITH SULLAIR GASKET COMPOUND #5910, COLOR CODE: PURPLE.
TORQUE GRADE 5 BOLTS PER SULLAIR SPEC. 005848 (A00-P-8) CONDITION B.
BOLT SIZE TORQUE
1/4 -20 7.0 FT-LBS.
2 3/8 -16 27.0 FT-LBS.
1/2 -13 65.0 FT-LBS.
5/8 -11 130.0 FT-LBS.
3/4 -10 230.0 FT LBS.
3 APPLY ANTI-SEIZE.
4 LOCK WITH SULLAIR ADHESIVE #5910, COLOR CODE: PURPLE.
5 ATTACH TAG 02250168-612 TO VALVE ASSEMBLY.
02250197-982 R02
1.6 Engine assembly and mounting
02250162-748 R06
02250197-982 R02
1.6 Engine assembly and mounting

1 02250160-274 1 FAN, 38" 1.50" SHFT 900 HAF 11 BLD CAT C9 T3
2 02250177-149 1 SUPPORT,BRACKET CIRCUIT BREAKER 750B
3 02250177-151 1 HARNESS,WRG AIR INLET HEATER 750B
4 222607 2 WASHER, SNUBBING 1" BOLT
5 250010-330 2 ISOLATOR, VIBRATION 500 LB. CAPACITY
6 250030-568 1 SUPPORT, FRT ENG MNT 3408 DITA
7 250040-097 6 WASHER, .375 HARDENED
8 825510-329 2 NUT, HEX LOCKING 5/8-11
9 827906-125 6 CAPSCREW, HEX GR8 3/8-16 X 1 1/4
10 827910-200 2 CAPSCREW, HEX GR8 5/8-11 X 2
11 829106-075 2 CAPSCREW, HEX GR5 3/8-16 X 3/4
12 829116-550 2 CAPSCREW, HEX GR5 1-8 X 5 1/2
13 829704-075 2 SCREW, HEX SER WASHER 1/4-20 X 3/4
14 837816-250 2 WASHER, SPR LOCK REG PLTD 1
17 SEE_CHART_ENG 1 ENGINE,DIESEL CA C9 T3
Drawing notes
A3 MOUNT TO OUTSIDE OF ECM.
A5 TO INLET HEATER RELAY ON ENGINE.
Engine
Type Engine part number
EPA 02250192-816
LRC 02250192-818
CE 02250192-819
LRC (350HP) 02250192-820
02250197-982 R02
1.7 Air inlet system
02250162-752 R05
02250197-982 R02
1.7 Air inlet system

1 02250046-891 2 CHANNEL, FILTER/MUFFLER SUPPORT
2 02250054-861 2 TUBE, NYLON .25”OD X .04W BLACK (FT)
3 02250115-907 1 HOSE, HUMP 7” SHORT
4 02250129-495 2 DUCT, ALUM 7” OD X 065W X 7”
5 02250141-305 1 INDICATOR,SWT FLR ELEM CMACS RIGHT
6 02250143-881 1 INDICATOR,SWT FLR ELEM CMACS LEFT
7 02250148-504 1 REDUCER, RUB 6” TO 4” W/INSERT
8 02250165-979 1 SUPPORT, FILTER ELEMENT INDICATOR
9 02250170-535 1 TUBE, ALUM 6.00”OD X 10.00 LG
10 02250173-758 1 ENGINE,DIESEL CAT C9 300BHP
11 040303 1 ELBOW, RUBBER 6” ID X 45 DEG
12 041992 7 CLAMP, HOSE 7”
13 044248 4 BAND, MOUNTING 16”
14 046078 2 RUBBER ELBOW 7 I.D. X 90 DEG.
15 406307 2 CAP, AIR INLET 7”
16 048456 2 FILTER,INL OPTIMALAIR 16”ODX7”INLT
17 232590 1 DUCT, 6” OD X 16GA X 13”
18 241526 1 ELBOW, RUBBER RED 7” X 6” 45DEG
19 250020-159 4 CLAMP, HOSE 6-9/16” TO 6-1/4”
20 250028-404 1 CLAMP, HOSE 5 1/2”
21 250041-286 2 ELBOW, 90D 1/4” TUBE X 1/8”FNPT
22 825206-337 9 NUT, HEX PLTD 3/8-16
23 829106-100 9 CAPSCREW, HEX GR5 3/8-16 X 1
24 829106-150 6 CAPSCREW, HEX GR5 3/8-16 X 1 1/2
27 884302-050 4 SCREW, HEX SER WASHER #10-24 X 1/2
Drawing notes
A1 ATTACHED TO CANOPY ROOF
02250197-982 R02
1.8 Air inlet system 1050 standard
02250179-554 R01
02250197-982 R02
1.8 Air inlet system 1050 standard

1 02250046-891 2 CHANNEL, FILTER/MUFFLER SUPPORT
2 02250054-861 2 TUBE, NYLON .25"OD X .04W BLACK (FT)
3 02250115-907 1 HOSE, HUMP 7" SHORT
4 02250129-495 2 DUCT, ALUM 7" OD X 065W X 7"
5 02250141-305 1 INDICATOR,SWT FLR ELEM CMACS RIGHT
6 02250143-881 1 INDICATOR,SWT FLR ELEM CMACS LEFT
7 02250148-504 1 REDUCER, RUB 6" TO 4" W/INSERT
8 02250165-979 1 SUPPORT, FILTER ELEMENT INDICATOR
9 02250170-535 1 TUBE, ALUM 6.00"OD X 10.00 LG
10 040303 1 ELBOW, RUBBER 6" ID X 45 DEG
11 041992 6 CLAMP, HOSE 7"
12 043598 1 CLAMP, T-BOLT SS BAND 8.75"ID
13 044248 4 BAND, MOUNTING 16"
14 046078 1 RUBBER ELBOW 7 I.D. X 90 DEG.
15 046307 2 CAP, AIR INLET 7"
16 048456 2 FILTER,INL OPTIMALAIR 16"ODX7"INLT
17 232590 1 DUCT, 6" OD X 16GA X 13"
18 241526 1 ELBOW, RUBBER RED 7" X 6" 45DEG
19 245796 1 ELBOW, RUBBER 90DEG RED. 8 X 7"
20 250020-159 4 CLAMP, HOSE 6-9/16" TO 6-1/4"
21 250028-404 1 CLAMP, HOSE 5 1/2"
22 250041-286 2 ELBOW, 90D 1/4" TUBE X 1/8"FNPT
23 825206-337 9 NUT, HEX PLTD 3/8-16
24 829106-100 9 CAPSCREW, HEX GR5 3/8-16 X 1
25 829106-150 6 CAPSCREW, HEX GR5 3/8-16 X 1 1/2
28 884302-050 4 SCREW, HEX SER WASHER #10-24 X 1/2
Drawing notes
A1 ATTACHED TO CANOPY ROOF
02250197-982 R02
1.9 Exhaust system
02250162-753 R05
02250197-982 R02
1.9 Exhaust system

1 02250094-230 1 SHIELD, HEAT EXH SIL 600H-1050
2 02250139-226 1 MUFF, AIR EXH 16.69 DIA 4 OD X 5 OD
3 02250162-449 1 MUFFLER,9.00 OD 4.00 ID 900HAF T3
4 02250162-651 1 SUPPORT, MUFFLER 750-900 T3
5 02250164-596 1 TUBE,EXH CAT C9 TIER 3 INTERM
8 047559 1 RAINCAP, 5"
9 241415 3 CLAMP, SEAL 4" OD TUBING
10 825206-337 2 NUT, HEX PLTD 3/8-16
11 825305-283 2 NUT, HEX FLGD PLTD 5/16-18
12 827908-200 4 CAPSCREW,HEX GR8 1/2-13 X 2"
13 829106-100 6 CAPSCREW,HEX GR5 3/8-16 X 1"
14 829106-450 2 CAPSCREW,HEX GR5 3/8 X 4 1/2"
15 829705-100 2 SCREW, HX SER WASH 5/16 X 1"
18 838206-071 2 WASHER, PL-B REG PLTD 3/8"
Drawing notes
A1 CANOPY TOP.
A2 LIFTING BAIL.
A3 GUARD MOUNTING VIEWED FROM THE BOTTOM.
A4 CLAMP PROVIDED WITH ENGINE (EQUIV. TO SULLAIR P/N 02250149-912).
02250197-982 R02
1.10 Exhaust system with spark arrestor (not CE)
02250175-508 R02
02250197-982 R02
1.10 Exhaust system with spark arrestor (not CE)

1 02250094-230 1 SHIELD, HEAT EXH SIL 600H-1050
2 02250139-226 1 MUFFLER, AIR EXH 16.69 DIA 4 OD X 5 OD
3 02250162-651 1 SUPPORT, MUFFLER 750-900 T3
5 02250168-659 1 ARRESTOR, SPK 4.00 750B T3
6 02250178-514 1 TUBE,EXH 750B FAM CE CAT C9 T3
8 047559 1 RAINCAP, 5"
10 825206-337 2 NUT, HEX PLTD 3/8-16
11 825305-283 2 NUT, HEX FLGD PLTD 5/16-18
12 827908-200 4 CAPSCREW,HEX GR8 1/2-13 X 2"
13 829106-100 6 CAPSCREW,HEX GR5 3/8-16 X 1"
14 829106-450 2 CAPSCREW,HEX GR5 3/8 X 4 1/2"
Drawing notes
A1 CANOPY TOP.
A2 LIFTING BAIL.
A3 GUARD MOUNTING VIEWED FROM THE BOTTOM.
A5 ENGINE & FAN
02250197-982 R02
1.11 Cooler assembly, standard
02250165-334 R05
02250197-982 R02
1.11 Cooler assembly, standard

1 02250164-015 1 COOLER,ASSEMBLY 750-900 T3
2 02250164-583 1 PANEL,SHRD FAN 900HAF T3 INTERM
3 02250164-612 1 VENTURI,CONE INLET T3 INTERM
4 825305-283 6 NUT, HEX FLGD PLTD 5/16-18
5 829106-125 10 CAPSCREW,HEX GR5 3/8-16 X 1 1/4"
02250197-982 R02
1.12 Cooler assembly, aftercooled
02250162-757 R05
02250197-982 R02
1.12 Cooler assembly, aftercooled

1 02250163-831 1 SUPPORT,BRACKET LWR A/C T3
2 02250164-015 1 COOLER,ASSEMBLY 750-900 T3
3 02250164-583 1 PANEL,SHRD FAN 900HAF T3 INTERM
4 02250164-612 1 VENTURI,CONE INLET T3 INTERM
5 825305-283 6 NUT, HEX FLGD PLTD 5/16-18
6 829106-125 10 CAPSCREW,HEX GR5 3/8-16 X 1 1/4"
7 829706-125 10 SCREW, HX SER WASH 3/8X1 1/4"
10 SEE CHART 1 AFTERCOOLER
Aftercooler
Aftercooler Part number Description
STANDARD 02250165-306 COOLER,AFTERCOOLER 750-900
CE 02250172-402 COOLER,AFTER 750B (CE)
02250197-982 R02
1.13 Cooling system, non-aftercooled
02250191-643 R01 (sh1)
02250197-982 R02
02250191-643 R01 (sh2)
02250197-982 R02

1 02250051-448 1 HOSE, MED PRESS 1.50 X 54" LG
2 02250099-415 2 FLANGE, KIT SAE SPLT 2" - VITON
3 02250108-230 1 CONTAINER, RAD FLUID RECOVERY 5QT
4 02250129-233 2 HOSE, BELLOW CHRG AIR 3" ID C9
5 02250138-969 12 CLAMP, HOSE CONST TORQUE 70-92
6 02250144-471 1 BAFFLE,REAR FILLER SS CAT C9
7 02250144-485 1 BAFFLE,REAR FILLER CS CAT C9
8 02250160-095 2 WEATHERSTRIP, EPDM 65 SHORE/SPGE RUBBER BLACK (FT)
9 02250161-140 1 BAFFLE, REAR CS CAT C9 750-900 T3
10 02250161-141 1 BAFFLE, REAR SS CAT C9 750-900 T3
11 02250161-276 1 SENSOR,TEMP RTD 3/4 O-RING
12 02250161-421 1 HOSE, ENG RAD UPR 750-900 C9
13 02250161-475 1 PIPE, ENG RAD LWR 750-900 C9 T3
14 02250161-948 1 PIPE, ALUMINUM 3.00 OD SS LWR 900HAF
15 02250163-966 2 HOSE, MP 1.50 X 42.00 750-900 T3
16 02250163-974 1 ELBOW,RUB 45 3.00 CHRG AIR CLR
17 02250165-338 1 SUB ASSEMBLY,MODULAR,FLUID CLR/RAD W/O A/C 900 T3
18 02250165-350 2 HOSE,RAD 2 X 6" 900 T3
19 02250165-355 4 CLAMP,HOSE 1 13/16 - 2 3/4
20 02250165-362 2 PANEL, CVR REAR BAF 750-900 T3
21 02250166-027 1 SUPPORT, LOWER CAC PIPE
22 02250166-191 1 GUARD, BELT RH CAT C9 T3
23 02250166-192 1 GUARD, BELT LH CAT C9 T3
24 02250167-738 1 ELBOW, TUBE 90° 1-7/8 M/F SAE
25 02250167-739 1 FITTING, TUBE STRAIGHT 1-1/2
27 02250168-203 1 SUPPORT, ANL FRMD AMB TEMP SENDOR
28 02250168-698 1 GUARD, BELT ALTERNATOR 750B C9 T3
29 02250168-939 1 HOSE, RAD 3" X 2 1/2" X 5"
30 02250169-057 1 GUARD, FAN LH CAT C9 750B T3
31 02250169-058 1 GUARD, FAN RH CAT C9 750B T3
02250197-982 R02

32 02250178-707 1 SUB ASSEMBLY,MODULAR, DUAL OIL FLTR 750B T3
33 02250180-505 1 TUBE,ALUMINUM 3" OD SS 900HAF
34 02250180-507 1 HOSE,CHRG AIR 3" ID C9
35 02250191-962 1 SUB ASSEMBLY,MODULAR, OVERFLOW BOTTLE BRKT 750B
36 040162 2 GROMMET, RUBBER 1" HOLE
37 047235 3 CLAMP, HOSE 3/8"
38 250041-174 10 WEATHERSTRIP, 1"THICK X 1"WIDE (FT)
39 407749 1 HOSE, RAD UPPER 2 1/2 X 6"
40 408300-001 1 CLAMP, HOSE 9/16"ID
41 825305-283 10 NUT, HEX F PLTD 5/16-18
42 825506-198 2 NUT, HEX LOCKING 3/8-16
43 829106-125 2 CAPSCREW, HEX GR5 3/8-16 X 1 1/4
44 829108-150 4 CAPSCREW, HEX GR5 1/2-13 X 1 1/2
46 829706-100 6 SCREW, HEX SER WASHER 3/8-16 X 1
47 834504-050 8 SCREW, SELF-DRILL 1/4 X 1/2
51 842315-038 2 HOSE, FUEL LINE 3/8 (FT)
52 868306-250 1 U-BOLT, 3/8 X 2 1/2 PIPE PLTD
Drawing notes
A1 DIRECT THIS END OF HOSE INTO CONTAINMENT FRAME.
A2 TO COOLANT OUTLET ON ENGINE.
A3 TO COOLANT INLET ON ENGINE.
A4 TO AIR INLET OF ENGINE.
A5 TO ENGINE TURBO.
A6 TO AIR END.
A7 TO STR FTG ON THERMAL VALVE.
A8 TO ELBOW FTG ON THERMAL VALVE.
A9 ENGINE COOLANT SENSOR 02250165-908
02250197-982 R02
1.14 Cooling system, aftercooled
02250191-645 R01 (sh1)
02250197-982 R02
02250191-645 R01 (sh2)
02250197-982 R02

8 02250160-095 2 WEATHERSTRIP, EPDM 65 SHORE/SPGE RUBBER BLACK(FT)
11 02250161-421 1 HOSE, ENG RAD UPR 750-900 C9
14 02250163-966 2 HOSE, MP 1.50 X 42.00 750-900 T3
16 02250165-336 4 PLATE, BAF HALF CAT C9 750-900 T3
17 02250165-337 1 SUB ASSEMBLY,FLUID CLR/RAD W/A/C 900 T3
18 02250165-350 2 HOSE,RAD 2 X 6" 900 T3
19 02250165-355 4 CLAMP,HOSE 1 13/16 - 2 3/4
23 02250167-738 1 ELBOW, TUBE 90° 1-7/8 M/F SAE
27 02250168-939 1 HOSE, RAD 3" X 2 1/2" X 5"
28 02250169-057 1 GRD, FAN LH CAT C9 750B T3
29 02250169-058 1 GRD, FAN RH CAT C9 750B T3
30 02250178-707 1 SUB ASSEMBLY, DUAL OIL FLTR 750B T3
02250197-982 R02

32 02250180-507 1 HOSE,CHRG AIR 3" ID C9
33 02250191-962 1 SUB ASSEMBLY,OVERFLOW BOTTLE BRKT
34 040162 2 GROMMET, RUBBER 1" HOLE
35 047235 3 CLAMP, HOSE 3/8"
37 407749 1 HOSE, RAD UPPER 2 1/2 X 6"
38 408300-001 1 CLAMP, HOSE 9/16"ID
39 825305-283 10 NUT, HEX F PLTD 5/16-18
40 825506-198 2 NUT, HEX LOCKING 3/8-16
41 829106-125 2 CAPSCREW, HEX GR5 3/8-16 X 1 1/4
42 829108-150 4 CAPSCREW, HEX GR5 1/2-13 X 1 1/2
49 842315-038 10 HOSE, FUEL LINE 3/8 (FT)
50 868306-250 1 U-BOLT, 3/8 X 2 1/2 PIPE PLTD
Drawing notes
A4 TO AIR INLET ON ENGINE.
A5 TO ENGINE TURBO.
A6 TO AIR END.
A7 TO STRAIGHT FTG ON THERMAL VALVE.
02250197-982 R02
1.15 Cooling system, non-aftercooled 1050 standard
02250185-701 R02 (sh1)
02250197-982 R02
02250185-701 R02 (sh2)
02250197-982 R02

8 02250160-095 2 WEATHERSTRIP, EPDM 65 SHORE/SPGE RUBBER BLACK(FT)
11 02250161-421 1 HOSE, ENG RAD UPR 750-900 C9
14 02250163-966 2 HOSE, MP 1.50 X 42.00 750-900 T3
17 02250165-337 1 SUB ASSEMBLY,MODULAR,FLUID CLR/RAD W/A/C 900 T3
18 02250165-350 2 HOSE,RAD 2 X 6" 900 T3
19 02250165-355 4 CLAMP,HOSE 1 13/16 - 2 3/4
23 02250167-738 1 ELBOW, TUBE 90°1-7/8 M/F SAE
26 02250168-939 1 HOSE, RAD 3" X 2 1/2" X 5"
02250197-982 R02

31 02250180-507 1 HOSE,CHRG AIR 3" ID C9
32 02250185-699 1 HOSE,MP 1.38ID X 49OAL
33 02250191-962 1 SUB ASSEMBLY,MODULAR,OVERFLOW BRKT 750B
34 040162 2 GROMMET, 11/16IDX1 5/16ODX7/16
35 047235 3 CLAMP, HOSE 3/8"
37 407749 1 HOSE, RAD UPPER 2 1/2 X 6"
38 408300-001 1 CLAMP, HOSE 9/16"ID
39 825305-283 10 NUT, HEX F PLTD 5/16-18
40 825506-198 2 NUT, HEX LOCKING 3/8-16
41 829106-125 2 CAPSCREW, HEX GR5 3/8-16 X 1 1/4
42 829108-150 4 CAPSCREW, HEX GR5 1/2-13 X 1 1/2
49 842315-038 1 HOSE, FUEL LINE 3/8 (FT)
50 868306-250 1 U-BOLT, 3/8 X 2 1/2 PIPE PLTD
Drawing notes
A5 TO ENGINE TURBO.
A6 TO AIR END.
A9 ENGINE COOLANT SENSOR 02250165-908.
02250197-982 R02
1.16 Cooling system, aftercooled 1050 standard
02250185-700 R01 (sh1)
02250197-982 R02
02250185-700 R01 (sh2)
02250197-982 R02

8 02250160-095 3 WEATHERSTRIP, EPDM 65 SHORE/SPGE RUBBER BLACK
12 02250161-421 1 HOSE, ENG RAD UPR 750-900 C9
15 02250163-966 2 HOSE, MP 1.50 X 42.00 750-900 T3
17 02250165-338 1 SUB ASSEMBLY,MODULAR,FLUID CLR/RAD W/O A/C 900 T3
18 02250165-350 2 HOSE,RAD 2 X 6" 900 T3
19 02250165-355 4 CLAMP,HOSE 1 13/16 - 2 3/4
20 02250165-362 2 PANEL, CVR REAR BAF 750-900 T3
24 02250167-738 1 ELBOW, TUBE 90° 1-7/8 M/F SAE
26 02250168-203 1 SUPPORT, ANL FRMD AMB TEMP SENDOR
28 02250168-939 1 HOSE, RAD 3" X 2 1/2" X 5"
02250197-982 R02

33 02250180-507 1 HOSE,CHRG AIR 3" ID C9
34 02250185-699 1 HOSE,MP 1.38ID X 49OAL
36 040162 2 GROMMET, 11/16IDX1 5/16ODX7/16
37 047235 3 CLAMP, HOSE 3/8"
39 407749 1 HOSE, RAD UPPER 2 1/2 X 6"
40 408300-001 1 CLAMP, HOSE 9/16"ID
41 825305-283 10 NUT, HEX F PLTD 5/16-18
42 825506-198 2 NUT, HEX LOCKING 3/8-16
43 829106-125 2 CAPSCREW, HEX GR5 3/8-16 X 1 1/4
44 829108-150 4 CAPSCREW, HEX GR5 1/2-13 X 1 1/2
51 842315-038 14 HOSE, FUEL LINE 3/8 (FT)
52 868306-250 1 U-BOLT, 3/8 X 2 1/2 PIPE PLTD
Drawing notes
A4 TO AIR INLET OF ENGINE.
A5 TO ENGINE TURBO.
A6 TO AIR END.
A7 TO STR FTG ON THERMAL VALVE.
A9 ENGINE COOLANT SENSOR 02250165-908.
02250197-982 R02
1.17 Drain line routing
02250162-756 R04
02250197-982 R02
1.17 Drain line routing

1 02250052-841 3 INSERT, NYLON TUBING 1/4"OD
2 02250054-861 6 TUBE,NYL .25 OD X 040W BLK(FT)
3 02250081-219 1 CONNECTOR, 5/16"TUBE X 1/4"NPT
4 02250162-252 1 HOSE,BALL VLV DRN-ENG OIL DRN
5 02250165-555 1 HOSE, BALL VLV DRAIN TO SEP TNK
6 02250165-557 1 HOSE, BALL VLV DRAIN TO RAD
7 02250165-558 1 HOSE, BALL VLV DRAIN TO TEE
8 02250165-559 1 HOSE, MSTR TRAP TEE TO FLTR TEE
9 02250165-560 2 HOSE, MOISTURE TRAP TO TEE
10 02250215-214 1 ELBOW, 3/8"HOSE X 1/4"NPT
11 040513 4 CLAMP, HOSE 13/16" TO 1-1/2"
12 047117 3 VALVE,BALL 1/2"NPT
13 250018-430 1 ELBOW, 1/4" TUBE X 1/4" NPT
14 860108-050 4 CONNECTOR, 37FL/MPT 1/2 X 1/2"
15 861708-050 1 TEE, 37FL M BR 1/2X 1/2"
16 866215-020 1 ELBOW, PIPE 90DG 1/2" 150# PLT
17 866408-000 4 NIPPLE,PIPE XS 1/2 X CLOSE PLT
18 866408-060 1 NIPPLE, PIPE XH 1/2 X 6" PLT
19 866900-020 1 PLUG, PIPE 1/2" 3000# STL PLT
20 873204-002 1 COUPLING, RED 1/2X1/4 300 PLT
21 873308-008 1 TEE, 37 FL UNION 1/2"
Drawing notes
A1 PARTS NEEDED FOR AFTER-COOLED MODELS ONLY.
A2 FOR NON-AFTER-COOLED MODELS ONLY.
02250197-982 R02
1.18 Compressor oil filter sub-assembly with thermostat
02250163-526 R00
02250197-982 R02
1.18 Compressor oil filter sub-assembly with thermostat

1 02250048-384 1 SUPPORT, FILTERSTAT MOUNT
2 02250049-934 1 FILTERSTAT, FPE 1-1/2 NPT
3 250025-526 2 ELEMENT, FLUID FILTER (REF 250025-523 TAB)
4 250040-099 4 WASHER, .500 HARDENED -
5 829106-125 4 CAPSCREW, HEX GR5 3/8-16 X 1 1/4
8 860024-150 1 ELBOW, 37FL 45M 1 1/2 X 1 1/2
9 860124-150 2 CONNECTOR, 37 FL/MPT PLTD 1 1/2 X 1 1/2
10 860224-150 1 ELBOW, 37FL 90M 1 1/2 X 1 1/2
11 866424-000 1 NIPPLE, PIPE-XS PLT 1 1/2 X CL
12 867030-060 1 ELBOW, PIPE 90 DEG 300# PLT 1 1/2"
Drawing notes
1 REPAIR KIT P/N 02250087-682
02250197-982 R02
1.19 Air controls manifold, single pressure
02250162-843 R06
02250197-982 R02
1.19 Air controls manifold, single pressure

1 825204-226 1 NUT, HEX PLTD 1/4-20
2 825205-273 1 NUT, HEX PLTD 5/16-18
3 828604-125 1 CAPSCREW, HEX GR5 1/4-20 X 1 1/4
4 828605-175 1 CAPSCREW, HEX GR5 5/16-18 X 1 3/4
5 842910-125 2 CONNECTOR, HOSE #10 X 1/8
8 860204-025 1 ELBOW, 37FL 90M 1/4 X 1/4
9 860204-050 1 ELBOW, 37FL 90M 1/4 X 1/2
10 860208-050 2 ELBOW, 37FL 90M 1/2 X 1/2
11 860212-075 1 ELBOW, 37FL 90M 3/4 X 3/4
12 860404-025 1 NIPPLE, PIPE-HEX 1/4 X 1/4
13 867700-010 1 TEE, PIPE 1/4 3000# PLT
14 868900-005 1 BUSHING, RED HEX PLTD 1/4 X 1/8
Drawing notes
A1 1/4"NPT(PRESSURE GAUGE)
A2 3/8-16 TAPPED .50 DEEP MOUNTING HOLES(4-PLACES)
INFORMATION PLATE TO INCLUDE THE FOLLOWING:
SULLAIR NAME AND LOGO;
SULLAIR P/N;
SET PRESSURE(S);
A3 PRESSURE RANGE;
MAX. INLET PRESSURE;
DATE CODE;
(NO VENDOR INFO)
A4 REFERENCE: .062" ORFICE LOCATED BELOW THIS ELBOW
THE REDUCING REGULATOR THREADS AND THE MATING THREADS IN THE MANIFOLD ARE TO HAVE LOCTITE 7649 PRIMER N APPLIED PER MANUFACTURES
A5 INSTRUCTIONS PRIOR TO APPLYING LOCTITE 271 HIGH STRENGTH THREADLOCKER TO THE REDUCING REGULATOR HOUSING THREADS AND INSTALLING
INTO THE BLOCK. TIGHTEN THE REGULATOR HOUSING TO 65 LB-FT OF TORQUE.
02250197-982 R02
1.20 Air controls manifold, dual pressure
02250144-497 R06
02250197-982 R02
1.20 Air controls manifold, dual pressure

1 02250212-820 1 BUSHING,RED 1600 AIR CTRL MAN
2 825204-226 1 NUT, HEX PLTD 1/4-20
3 825205-273 2 NUT, HEX PLTD 5/16-18
4 828604-125 1 CAPSCREW,HEX GR5 1/4-20 X 1 1/4"
5 828605-175 2 CAPSCREW,HEX GR5 5/16-18 X 1 3/4
6 842910-125 2 CONNECTOR, HOSE #10 X 1/8"
9 860204-025 1 ELBOW, 37FL 90M 1/4 X 1/4"
10 860204-050 1 ELBOW, 37FL 90M 1/4 X 3/8"
11 860208-050 2 ELBOW, 37FL 90M 1/2 X 1/2"
12 860212-075 1 ELBOW, 37FL 90M 3/4 X 3/4"
13 860404-025 1 NIPPLE, PIPE HX 1/4"
14 867700-010 1 TEE, PIPE 1/4" 3000# PLT
15 868900-005 1 BUSHING, RED HEX 1/4 X 1/8 PLT
Drawing notes
A1 1/4"NPT(PRESSURE GAUGE)
A2 3/8-16 TAPPED .50 DEEP MOUNTING HOLES(4-PLACES)
INFORMATION PLATE TO INCLUDE THE FOLLOWING:
SULLAIR NAME AND LOGO;
SULLAIR P/N;
SET PRESSURE(S);
A3 PRESSURE RANGE;
MAX. INLET PRESSURE;
DATE CODE;
(NO VENDOR INFO)
A4 REFERENCE: .062" ORFICE LOCATED BELOW THIS ELBOW
THE REDUCING REGULATOR THREADS AND THE MATING THREADS IN THE MANIFOLD ARE TO HAVE LOCTITE 7649 PRIMER N APPLIED PER MANUFACTURES
A5 INSTRUCTIONS PRIOR TO APPLYING LOCTITE 271 HIGH STRENGTH THREADLOCKER TO THE REDUCING REGULATOR HOUSING THREADS AND INSTALLING
INTO THE BLOCK. TIGHTEN THE REGULATOR HOUSING TO 65 LB-FT OF TORQUE.
02250197-982 R02
1.21 Control system manifold exploded view
02250159-190 R02
02250197-982 R02
1.21 Control system manifold exploded view

1 02250166-773 1 KIT, REPAIR RECIRCULATION SOLENOID
2 02250166-774 1 KIT, REPAIR RUN/START SOLENOID
3 02250166-775 1 KIT, REPAIR HI/LO SOELNOID
4 02250166-777 1 KIT, REPAIR SOLENOID COIL (FITS ALL)
5 02250166-779 1 KIT, REPAIR PRESSURE REDUCING VALVE
6 02250166-781 1 KIT, REPAIR BLOWDOWN VALVE
7 02250166-782 1 KIT, REPAIR CHECK VALVE
8 02250166-783 1 KIT, REPAIR CP VALVE (LOW PRESSURE)
9 02250166-784 1 KIT, REPAIR CP VALVE (HIGH PRESSURE)
Drawing notes
A1 NOT REQ'D FOR SINGLE PRESSURE MACHINES.
A2 NOT REQ'D FOR XH & XHH MACHINES.
REF 02250166-783 KIT IS FOR MACHINES UNDER 300PSI (HH&H).

02250166-784 KIT IS FOR MACHINES OVER 300PSI (XH&XHH).
REF SULLAIR TAB DRAWING FOR KITS - 02250166-769.
02250197-982 R02
1.22 Control system components and parts
02250160-092 R13
02250197-982 R02

1 02250141-442 1 SENSOR, PRESS 225PSIG 1-5VDC
2 02250157-351 1 COMPASS & MANF BLK 1600
3 02250157-696 1 SUPPORT, COMPASS ENCLOSURE 1600 T3
5 02250162-204 1 HARNESS, MANIFOLD-BLOCK
6 02250162-222 1 SUPPORT, MANIFOLD 900HAF & 1600 T3
7 02250162-243 1 HOSE, MANF-BLW DN VLV SUPPLY
8 02250162-244 1 HOSE,MANF-BLWDWNVLVDISCH 1600
9 02250162-245 1 HOSE,MANF-RECIRC VALVE
10 02250162-246 1 HOSE,MANF-RUN/START
11 02250162-247 1 HOSE,MANF-CTL SYS VENT
12 02250162-248 1 HOSE, CONTROL SYS
13 02250162-255 1 BOLT, SHOULDER 5/16-18 X .75
14 02250162-703 3 FITTING, HOSE BLKHD ELBOW 1/4 37 FLR
15 02250163-467 1 DECAL, HOSE CTL LINE LOC-ENCL
16 02250166-766 1 BUSHING, OPEN/CLOSED 1.250
17 02250168-419 1 PLUG, ELECT COMPASS AUX CONNECTOR
18 043258 1 CONNECTOR, HOSE 5/16"HOSE X 1/4"NPT
19 047235 1 CLAMP, HOSE 3/8"
20 048448 1 GAUGE, CTL AIR PRESS 0-200 PSI
21 825305-283 2 NUT, HEX FLGD PLTD 5/16-18
22 829705-050 4 SCREW, HX SER WASH 5/16 X 1/2"
26 837807-112 3 WASHER, SPRLOCK REG PLTD 7/16
02250197-982 R02

29 842315-031 1 HOSE, FUEL LINE 5/16" (FT)
30 842910-125 2 CONNECTOR, HOSE #10 X 1/8"
31 843102-025 1 RIVET, POP 1/8 X 1/4"
32 862108-050 3 UNION, 37FL BHD 1/2"
33 879611-081 4 NUT, HX LOCKING SS 4-40
34 880511-050 4 SCREW, PAN HD PH #4-40 X 1/2 SS
35 886702-062 2 HOSE,VITON 1/4OD X 1/8ID
36 SEE_CHART_CNTL 1 CONTROLLER, COMPASS L.P.
37 SEE_CHART_MANF 1 MANIFOLD, AIR CONTROLS L.P.
Drawing notes
A1 REAR VIEW.
A2 WIRING HARNESS CONNECTOR.
A3 USE ON OPEN FRAMES MACHINES ONLY.
A4 MOUNT TO PEM NUTS IN 02250157-351.
A5 START/RUN
A6 RECIRC
A7 HI/LOW
A8 WIRING HARNESS DETAILS.
A9 DECAL LOCATION.
A10 P2
A11 REMOVED FOR MACHINES WITH FILTERED AIR.
02250197-982 R02

Controller
Controller part number Model
02250165-490 SINGLE PRESSURE
02250159-203 DUAL PRESSURE
Manifold
Manifold part number Model
02250162-843 SINGLE PRESSURE
02250144-497 DUAL PRESSURE
02250197-982 R02
1.23 Discharge system, non-aftercooled
02250165-250 R05
02250197-982 R02
1.23 Discharge system, non-aftercooled

1 02250046-371 1 SUPPORT, DISCH PIPE 750
2 02250086-337 1 VALVE, BALL 2" FNPT W/O DRAIN
4 02250105-534 2 FLANGE, 3" SAE J518 CODE 61
5 02250162-448 1 HOSE ASSEMBLY, 3.00 DISCH 900HAF T3
6 02250165-253 1 PIPE ASSEMBLY, DISCH 750-900 T3
7 250028-266 1 BRACKET, RECEIVER SUPPORT
8 250040-100 10 WASHER, .625 HARDENED
9 825510-329 4 NUT, HEX LOCKING 5/8-11
10 827910-175 6 CAPSCREW, HEX GR8 5/8-11 X 1 3/4
11 829106-100 2 CAPSCREW, HEX GR5 3/8-16 X 1
14 868306-250 1 U-BOLT, 3/8 X 2 1/2 PIPE PLTD
15 SEE_CHART_TNK 1 MODULAR,RECEIVER SA 900HAF TIER III
Drawing notes
A1 TO FRAME.
A3 AIR DISCHARGE.
Receiver tank
Receiver tank part number Model number
02250163-586 600, 750, 825, 900, & 1050
02250165-389 600HH-750HH
02250165-390 600CE, 750CE, 825CE, 900CE, 1050CE, & 600HHCE-750HHCE
02250197-982 R02
1.24 Discharge system, aftercooled-filtered
02250162-755 R10 (sh1)
02250197-982 R02
02250162-755 R10 (sh2)
02250197-982 R02

2 02250087-093 1 SUPPORT, FILTER
4 02250105-534 2 FLANGE, 3" SAE J518 CODE 61
5 02250131-977 2 ADAPTER, 2" TUBE ASSY W/4-BOLT FLG
7 02250161-786 1 PIPE ASS'Y, 2.00 900HAF T3
8 02250161-787 1 PIPE ASSEMBLY, DISCH 2.00 900HAF T3
9 02250161-839 1 PIPE ASSEMBLY, WTR TRAP/FILTERS
10 02250161-928 1 PIPE ASSEMBLY, 4-BOLT 2.00 900HAF
11 02250162-091 1 PIPE ASS'Y, DISCH 2.00 900HAF T3
12 02250162-093 1 VALVE, BALL 2.00 NPT LCKG 900HAF T3
13 02250162-094 1 PIPE ASSEMBLY, UPPER AC 4-BOLT 900HAF T3
14 02250162-095 1 PIPE ASSEMBLY, 90 DEG 4-BOLT 900HAF T3
15 02250162-097 1 PIPE ASSEMBLY, LONG 900HAF T3
16 02250162-098 1 PIPE ASSEMBLY, LOWER AC 2.0 4-BOLT
17 02250162-448 1 HOSE ASS'Y, 3.00 DISCH 900HAF T3
18 02250163-584 1 MODULAR,FILTERS 900HAF TIER III
19 02250165-184 1 SUPPORT, DISCH PIPE T3 INTERIM
20 02250165-185 1 SUPPORT,SEP WTR TRAP T3 INTERIM
21 02250165-989 1 SUPPORT, DISCHARGE PIPING
22 02250168-047 1 SUPPORT,BRACKET A/C UPPER LINE 2.00
23 02250168-055 1 SUPPORT,BRACKET A/C LOWER LINE 2.00
24 02250176-957 1 SWITCH, DIFF PRESS 750B/1600C AF
25 02250177-071 1 HARNESS, WRG 750B FILTERED
26 02250177-867 1 TUBE,1/4"OD SS 750B AF FILTERS
02250197-982 R02

28 02250179-944 2 SPACER, AF 750B 1.00OD X .75LG
29 02250179-945 1 SUPPORT,BRACKET 750B PRESS DIFF SW
31 250040-100 10 WASHER, .625 HARDENED
32 810504-012 2 ELBOW, TUBE 90 DEG M 1/4 X 1/8
33 810504-025 1 ELBOW, TUBE 90 DEG M 1/4 X 1/4
34 812204-025 1 CONNECTOR, TUBE-MALE 1/4 X 1/4
35 825506-198 5 NUT, HEX LOCKING 3/8-16
36 825510-329 4 NUT, HEX LOCKING 5/8-11
37 827908-300 2 CAPSCREW, HEX GR8 1/2-13 X 3
38 827910-175 6 CAPSCREW, HEX GR8 5/8-11 X 1 3/4
39 829106-100 6 CAPSCREW, HEX GR5 3/8-16 X 1
40 829106-125 3 CAPSCREW, HEX GR5 3/8-16 X 1 1/4
44 868306-250 9 U-BOLT, 3/8 X 2 1/2 PIPE PLTD
45 SEE_CHART_SEP 1 SUB ASSEMBLY,MOISTURE TRAP TIER 3
Drawing notes
A1 TO AFTER-COOLER.
A2 MOUNTED TO FUEL TANK.
A3 TO BALL VALVE.
A4 TO FLEX TUBE.
A5 TO LOWER AC COOLER.
A6 AC AIR OUTLET.
A7 TO FRAME.
02250197-982 R02

Moisture trap
Moisture trap part number Model
02250163-585 NON CE MACHINES
02250183-824 CE MACHINES
Receiver tank
Receiver tank part number Model
02250163-586 600, 750, 825, & 900
02250165-389 600HH-750HH
02250165-390 600CE, 750CE, 825CE, 900CE, 600HHCE-750HHCE
02250197-982 R02
Notes:
02250197-982 R02
1.25 Discharge system, aftercooled
02250192-424 R01 (sh1)
02250197-982 R02
02250192-424 R01 (sh2)
02250197-982 R02

4 02250105-534 2 FLANGE, 3" SAE J518 CODE 61
7 02250161-786 1 PIPE ASSEMBLY, 2.00 900HAF T3
21 02250192-425 1 PIPE ASSEMBLY,WTR SEP AC 2" 750B
23 250040-100 10 WASHER, .625 HARDENED -
24 825506-198 5 NUT, HEX LOCKING 3/8-16
25 825510-329 4 NUT, HEX LOCKING 5/8-11
26 827910-175 6 CAPSCREW, HEX GR8 5/8-11 X 1 3/4
27 829106-100 4 CAPSCREW, HEX GR5 3/8-16 X 1
02250197-982 R02

28 829106-125 3 CAPSCREW, HEX GR5 3/8-16 X 1 1/4
31 866900-005 1 PLUG, PIPE 1/8" 3000# STL PLT
32 868306-250 8 U-BOLT, 3/8 X 2 1/2 PIPE PLTD
33 SEE_CHART_SEP 1 SUB ASSEMBLY,MODULAR,MOISTURE TRAP 750B
Drawing notes
A1 TO AFTER-COOLER.
A3 TO BALL VALVE.
A4 TO FLEX TUBE.
A6 AC AIR OUTLET.
A7 TO FRAME.
Moisture trap
Receiver tank
02250163-586 600, 750, 825, & 900
02250165-389 600HH-750HH
02250197-982 R02
1.26 Discharge system, aftercooled 1050 std
02250170-787 R02 (sh1)
02250197-982 R02
02250170-787 R02 (sh2)
02250197-982 R02

4 02250105-534 2 FLANGE, 3" SAE J518 CODE 61
18 02250165-254 1 PIPE ASSEMBLY, DISCH SYS 750-900 T3
22 02250169-658 1 PIPE ASSEMBLY, DISCH 750B (1050) T3
24 250040-100 10 WASHER, .625 HARDENED
25 825506-198 5 NUT, HEX LOCKING 3/8-16
26 825510-329 4 NUT, HEX LOCKING 5/8-11
27 827910-175 6 CAPSCREW, HEX GR8 5/8-11 X 1 3/4
28 829106-100 6 CAPSCREW, HEX GR5 3/8-16 X 1
02250197-982 R02

29 829106-125 3 CAPSCREW, HEX GR5 3/8-16 X 1 1/4
32 866900-005 1 PLUG, PIPE 1/8" 3000# STL PLT
33 866900-010 1 PLUG, PIPE 1/4" 3000# STL PLT
34 868306-250 9 U-BOLT, 3/8 X 2 1/2 PIPE PLTD
35 SEE CHART 1 MODULAR,RECEIVER SA 900HAF TIER III
36 SEE_CHART_SEP 1 SUB ASSEMBLY,MODULAR,MOISTURE TRAP TIER 3
Drawing notes
A1 TO AFTER-COOLER.
A2 TO BALL VALVE.
A3 FLEX TUBE.
A5 AC AIR OUTLET.
A6 TO FRAME.
Q1 FOR RECEIVER TANK SEE DRAWING 02250162-760
Q2 TO FUEL TANK.
Receiver tank
Receiver tank part number Model
02250163-586 NON-CE MACHINES
Moisture trap
02250163-585 NON-CE MACHINES
02250197-982 R02
1.27 Discharge system, aftercooled & filtered 1050 std
02250180-290 R01 (sh1)
02250197-982 R02
02250180-290 R01 (sh2)
02250197-982 R02

4 02250105-534 2 FLANGE, 3" SAE J518 CODE 61
9 02250161-839 1 PIPE ASSEMBLY, WTR TRAP/FILTERS
17 02250163-585 1 MODULAR,MOISTURE TRAP 900HAF TIER III
18 02250163-586 1 SUB ASSEMBLY,MODULAR,RECEIVER 100/150 T3
24 02250169-658 1 PIPE ASSEMBLY, DISCH 750B (1050) T3
25 02250176-957 1 SWITCH, DIFF PRESS 750B/1600C AF
26 02250177-071 1 HARNESS, WRG 750B FILTERED
02250197-982 R02

29 02250179-944 2 SPACER, AF 750B 1.00OD X .75LG
30 02250179-945 1 SUPPORT,BRACKET 750B PRESS DIFF SW
31 02250180-289 1 SUB ASSEMBLY,MODULAR,FILTERS AC 1050 T3
33 250040-100 10 WASHER, .625 HARDENED
34 810504-012 2 ELBOW, TUBE 90 DEG M 1/4 X 1/8
35 810504-025 1 ELBOW, TUBE 90 DEG M 1/4 X 1/4
36 812204-025 1 CONNECTOR, TUBE-MALE 1/4 X 1/4
37 825506-198 5 NUT, HEX LOCKING 3/8-16
38 825510-329 4 NUT, HEX LOCKING 5/8-11
39 827908-300 2 CAPSCREW, HEX GR8 1/2-13 X 3
40 827910-175 6 CAPSCREW, HEX GR8 5/8-11 X 1 3/4
41 829106-100 6 CAPSCREW, HEX GR5 3/8-16 X 1
42 829106-125 3 CAPSCREW, HEX GR5 3/8-16 X 1 1/4
47 868306-250 9 U-BOLT, 3/8 X 2 1/2 PIPE PLTD
Drawing notes
A1 TO AFTER-COOLER.
A4 AC AIR OUTLET.
A5 TO FRAME.
A6 TO 02250165-184.
02250197-982 R02
1.28 Receiver sub assembly
02250162-760 R14
02250197-982 R02

1 02250085-729 1 SUB ASSEMBLY,MODULAR, RECEIVER OIL FILL
2 02250118-809 1 CONNECTOR,TUBE OIL RETURN 5/16X1/4
4 02250141-442 2 SENSOR, PRESS 225PSIG 1-5VDC
5 02250159-102 1 SWITCH,HTM 250 DEG F - 3/4"-16 SAE
6 02250169-341 1 ADAPTER,MALE PIPE 1/2 X 3/4-16
7 242405 1 VALVE, MIN PRESS 2"NPT
8 250028-909 1 TUBE, 5/16 OD X .032 X 23"
9 250034-086 1 ELEMENT, FLUID SEPARATOR
10 250034-587 1 NUT, CAP 37F X .25
11 406480 1 STRAINER, 1/2" "Y"
12 810205-025 1 CONNECTOR, TUBE-M 5/16 X 1/4"
13 860012-050 1 ELBOW, 37FL 45M 3/4 X 1/2
15 860124-150 1 CONNECTOR, 37FL/MPT 1 1/2 X 1 1/2"
16 860204-025 1 ELBOW, 37FL 90M 1/4 X 1/4"
17 860208-075 1 ELBOW,37FL 90M 1/2 X 3/4
18 860304-025 1 ELBOW, 37FL 90F 1/4 X 1/4"
19 866408-020 4 NIPPLE, PIPE XS 1/2 X 2" PLT
20 866424-000 1 NIPPLE,PIPE XS 1 1/2 X CLOSE
21 866432-030 1 NIPPLE, PIPE XS 2 X 3" PLT
22 866900-005 1 PLUG, PIPE 1/8" 3000# STL PLT
23 866900-060 1 PLUG,PIPE 1 1/2" 3000# STL PLT
24 867100-005 1 BUSHING,RED 1/4 X 1/8" STL PLT
25 867102-005 1 BUSHING,RED 1/2 X 1/8 STL PLT
28 868030-020 1 UNION,PIPE BRS SEAT1/2" 300PLT
29 868430-020 1 TEE, PIPE 1/2" 300# PLT
02250197-982 R02

30 868430-060 1 TEE, PIPE 1 1/2" 300# PLT
31 874808-008 1 CROSS, FEMALE PIPE NPTF 1/2"
32 SEE_CHART_TNK 1 TANK, OIL RECEIVER
33 SEE_CHART_VLV 1 VALVE, RELIEF
Drawing notes
A1 12 X 5/8-11 X 2.25 HEX HEAD CAP SCREWS SUPPLIED W/TANK.
A2 12 X 5/8 HARDNED WASHERS SUPPLIED W/TANK.
A3 TO DISCHARGE PIPE ASSY.
A4 TO AIR END DISCHARGE.
A5 TO OIL SUMP.
A6 P1 (DRY) SUMP TRANSDUCER.
A7 P3 (WET) SUMP TRANSDUCER.
A8 RTT (RECEIVER TANK TEMPERATURE) TO COMPASS CONTROLLER.
A9 TO SCAVANGE LINE.
A10 TO BLOW DOWN VALVE.
A11 TO SUPPLY MANIFOLD BLOCK.
A12 REMOVE FOR OPTIONAL LOUVERS ONLY.
Receiver tank
02250064-526 600, 750, 825, 900, & 1050
250030-800 600HH & 750HH
02250051-225 600CE, 750CE, 825CE, 750CE, 900CE, & 1050CE
Relief valve
Relief valve part number Model number
250006-448 600, 750, 825, 900, & 1050
02250182-011 600HH & 750HH
02250175-929 600CE, 750CE, 825CE, 900CE, & 1050CE
02250197-982 R02
Notes:
02250197-982 R02
1.29 Discharge air filters
02250162-758 R03
02250197-982 R02
1.29 Discharge air filters

2 02250153-042 1 SCF-910N 3"NPT W/AUTO DRAINS
3 02250153-066 1 SCH-910N 3"NPT W/AUTO DRAINS
4 02250153-287 1 KIT,SC HEAD CLAMP 910-1315
5 02250169-977 1 HOSE,ASSY DRAINS FILTERS 750B T3
6 867112-080 2 BUSHING, RED PLTD 3 X 2
Drawing notes
A1 INLET
A2 OUTLET
02250197-982 R02
1.30 Discharge air filters 1050
02250180-288 R00
02250197-982 R02
1.30 Discharge air filters 1050

2 02250153-044 1 SCF-1315N 3"NPT W/AUTO DRAINS
3 02250153-068 1 SCH-1315N 3"NPT W/AUTO DRAINS
4 02250153-287 2 KIT,SC HEAD CLAMP 910-1315
5 02250169-977 1 HOSE,ASSY DRAINS FILTERS 750B T3
6 867112-080 2 BUSHING, RED PLTD 3 X 2
Drawing notes
A1 INLET
A2 OUTLET
02250197-982 R02
1.31 Receiver oil fill sub assembly
02250085-191 R02
02250197-982 R02
1.31 Receiver oil fill sub assembly

1 02250064-595 1 ADAPTER, RECEIVER OIL FILL 185DPQ
2 02250081-779 1 GLASS, SIGHT OIL LEVEL 1-1/2" PLTD
3 040029 1 PLUG, O-RING BOSS SAE 1 1/4
4 868430-060 1 TEE, PIPE PLTD 1 1/2
02250197-982 R02
1.32 Fuel system
02250162-774 R10 (sh1)
02250197-982 R02
1.32 Fuel system
02250162-774 R10 (sh2)
02250197-982 R02
1.32 Fuel system

1 02250152-375 2 CLAMP, T-BOLT SS BAND 2.75"ID
2 02250157-011 1 FILLER, FUEL W/SCREEN 2.6" DIA
3 02250158-104 1 VALVE, FUEL DIVERSION 3-WAY
4 02250158-112 1 HOSE, FUEL FILLER NECK 1600 T3
5 02250160-014 1 COUPLING, QIK DISC FM 1/2"
6 02250160-017 1 COUPLING, QIK DISC FM 3/8"
7 02250160-020 1 COUPLING, QIK DISC MALE X 1/2"
8 02250160-023 1 COUPLING, QIK DISC MALE 3/8"
9 02250161-886 1 FLANGE, FUEL PICK-UP/RET W/O GUAGE
10 02250163-356 1 HOSE,BALL VLV 3 WAY - AUX CONN
11 02250163-357 2 HOSE,BALL VLV 3 WAY - TNK
12 02250163-358 1 HOSE,BALL VLV 3 WAY - MAIN TNK
13 02250163-359 1 HOSE, FEMALE JIC 37 DEG 9/16-18
14 02250163-360 1 HOSE, FEMALE JIC 37 DEG 3/4-16
15 02250163-524 1 SENDER,FUEL LEVEL 900HAF T3
16 02250169-267 2 INSULATION,O-CELL FOAM 2.00 THICK
17 02250185-262 1 FILTER,FUEL TANK VENT 1/2NPT
18 02250190-661 1 TANK, FUEL 115 GAL 750B T3
19 250004-752 1 GASKET, FUEL GAUGE NEOPRENE
20 408300-001 1 CLAMP, HOSE 9/16"ID
21 825305-283 2 NUT, HEX FLGD PLTD 5/16-18
22 825510-329 8 NUT, HEX LOCKING PLTD 5/8-11
23 829110-175 8 CAPSCREW,HX GR5 5/8-11 X 1 3/4
02250197-982 R02
1.32 Fuel system

28 860206-038 2 ELBOW, 37FL 90M 3/8 X 3/8"
29 866215-020 1 ELBOW, PIPE 90DG 1/2" 150# PLT
30 866308-160 1 NIPPLE, PIPE PLTD 1/2 X 16
31 870608-006 1 CONNECTOR,90D STR X JIC 3/4 X 9/16"
32 876106-056 1 ADAPTER PLTD 3/8 X 9/16-18"
33 876108-075 1 ADAPTER PLTD 1/2 X 3/4-16"
34 885406-038 1 UNION, 37FL NPTF BHD 1/2"
35 885408-050 1 UNION, 37FL/ NPTF BHD 1/2"
36 887502-150 5 SCREW,SEAL PHILLIP 10-32 X 1.50
Drawing notes
A1 FUEL LINE FROM EXTERNAL TANK.
A2 FUEL LINE FROM ENGINE.
A3 FUEL LINE TO EXTERNAL TANK.
A4 HANDLE SHOWN AT EXTERNAL POSITION.
A5 FUEL LINE TO ENGINE.
A6 FUEL LINE TO INTERNAL TANK.
A7 FUEL LINE FROM INTERNAL TANK.
A8 CENTER DECAL AS SHOWN AROUND FUEL SELECTOR SWITCH AND HOLES ON LIFTING BAIL.
A9 GASKET INCLUDED W/FUEL SENDER
Q1 FUEL FILLER CAP-02250166-195, REFERENCE DWG: 02250157-011
02250197-982 R02
1.33 Moisture trap assembly, aftercooled
02250192-418 R02
02250197-982 R02
1.33 Moisture trap assembly, aftercooled

2 044408 2 FITTING, HOSE END M 5/8 X 1/2
3 044912 1 VALVE, 2-WAY PNEUMATIC N.C.
4 250025-294 1 ORIFICE, .187 .50M X .50M
5 250041-064 2 ELBOW,90 M COMPR/PLSTC T/TAB
6 866406-080 1 NIPPLE, PIPE XS 3/8 X 8 PLT
7 866408-000 1 NIPPLE,PIPE XS 1/2 X CLOSE
9 866900-020 1 PLUG, PIPE 1/2" 3000# STL PLT
10 867030-020 1 ELBOW,PIPE 90DEG 1/2" 300# PLT
13 868430-020 1 TEE, PIPE 1/2" 300# PLT
14 868910-080 2 BUSHING,RED HEX PLTD 2 1/2 X 2
15 877806-004 1 COUPLING,RED 3/4X1/2 3000# PLT
16 SEE CHART 1 SEPARATOR,WTR W/TRAP 2-1/2"
Water separator
Part number Application
02250183-814 CE
410144 NON-CE (STD)
02250197-982 R02
1.34 Moisture trap assembly, aftercooled/filtered, AC 900 CE, AC 1050
02250162-759 R08
02250197-982 R02
1.34 Moisture trap assembly, aftercooled/filtered, AC 900 CE, AC 1050

1 02250054-861 5 TUBE, NYLON .25"OD X .04W BLACK (FT)
3 044408 2 FITTING, HOSE END M 5/8 X 1/2
4 044912 1 VALVE, 2-WAY PNEUMATIC N.C.
5 250018-430 3 ELBOW, 1/4" TUBE X 1/4" NPT
6 250025-294 1 ORIFICE, .187 .50M X .50M
7 866406-080 1 NIPPLE, PIPE XS 3/8 X 8 PLT
9 866440-060 1 NIPPLE, PIPE XS 2 1/2 X 6" PLT
10 866900-020 1 PLUG, PIPE 1/2" 3000# STL PLT
11 867030-100 1 ELBOW,PIPE 90DG 2 1/2"300# PLT
14 867110-080 2 BUSHING,RED 2 1/2 X 2" STL PLT
15 868430-020 1 TEE, PIPE 1/2" 300# PLT
16 869203-020 1 ELBOW, 3/4 X 1/2" 150# PLT
17 SEE-CHART-SEP 1 SEPARATOR,WTR W/TRAP 2-1/2"
Water separator
Part number Application
02250183-814 CE
410144 NON-CE (STD)
02250197-982 R02
1.35 Control lines
02250165-659 R04
02250197-982 R02
1.35 Control lines

1 02250163-355 1 HOSE,MANF BHD - REC TNK
2 02250165-664 1 HOSE, ASSY CONTROL LINE BUNDLE
3 249604-027 1 HOSE, MED PRESS
4 408300-010 1 CLAMP, HOSE 2 3/8” I.D.
Control line routes

Key Description
02250165-664
A1 GREEN HOSE—AIR CONTROL MANIFOLD BLOCK TO DRY PRESSURE RECEIVER TANK
A2 BLUE HOSE—AIR CONTROL MANIFOLD BLOCK TO VALVE BODY TOP PORT
A3 PURPLE HOSE—AIR CONTROL MANIFOLD BLOCK TO FRONT OF FLOW CONTROL PLATE
A4 RED HOSE—AIR CONTROL MANIFOLD BLOCK TO SPRING CHAMBER
A5 WHITE HOSE—AIR CONTROL MANIFOLD BLOCK TO VALVE BODY BOTTOM PORT
A6 YELLOW HOSE—AIR CONTROL MANIFOLD BLOCK TO CONTROL SIGNAL PORT
02250197-982 R02
1.36 Frame, running gear and parts, tandem axle, electric brakes standard
02250162-749 R11 (sh1)
02250197-982 R02
02250162-749 R11 (sh2)
02250197-982 R02
02250162-749 R11 (sh3)
02250197-982 R02
1 016604 1 BRACKET, SPRING HANGER MTG CS
2 016605 1 BRACKET, SPRING HANGER MTG SS
3 02250044-090 1 DRAWBAR, A-FRAME 750-1050
4 02250054-443 2 AXLE,ELEC BK 77" TRCK X 62"S.C
5 02250058-263 4 NUT, SHACKLE (DEXTER 6-7)
6 02250058-267 4 BOLT, SHACKLE (DEXTER 7-17)
7 02250095-866 2 CHAIN, ASSY 3/8 X 48" W/HOOK
8 02250095-867 2 COUPLING LINK, SAFETY CHAIN
9 02250120-356 2 CABLE, BRK 54" LG 600H-1900
10 02250152-265 4 TIRE, WHEEL ASSY 16.00*6
11 02250160-044 1 SUPPORT, ENCL COMPASS & MANF BLK
12 02250161-785 1 FRAME ASSEMBLY, 4-WHEEL 750B
13 02250164-422 1 JACK,ASSY RECTR 750-1600
14 02250167-737 1 GROMMET,RUB 2.00GD X .18GW
15 02250167-767 4 CHAIN, TETHER FRAME DRAIN PLUG
16 02250168-796 1 FENDER, TANDEM LH GALV
17 02250168-797 2 SUPPORT, FENDER SIDE GALV
19 02250168-800 1 FENDER, TANDEM RH 750 GALV
20 02250181-752 4 PLUG, 2-1/2 X 1-3/16 SS/NITRIL
21 02250186-711 2 EQUALIZER, RUNNING GEAR
22 02250189-645 1 SWITCH,BRK AWAY CABLE ACTUATED
23 02250189-686 2 SUPPORT,BRACKET BATT BREAKAWAY
24 02250201-360 1 COUPLING,CHAIN SAFETY
25 02250207-027 1 ROD,THREADED 5/16-24 X 9.0
26 040116 4 BOLT, KEEPER (DEXTER 07-007-00)
27 040117 4 NUT, KEEPER (DEXTER 06-011-00)
02250197-982 R02
28 041795 1 LEVER, HANDBRAKE
29 046260 3 PIN, YOKE
30 046261 1 EQUALIZER, 5 X 1-1/2 X 1/4
31 046262 2 YOKE, 5/16-24 THRD
32 046264 2 SPACER, LEVER ASSEMBLY
33 250002-221 1 EYE, 3" LUNETTE
34 250028-681 2 SPACER, BRAKE LEVER 250P
35 250031-400 1 BRACKET, LUNETTE EYE 750
36 408300-001 13 CLAMP, HOSE 9/16"ID
37 825305-283 31 NUT, HEX FLGD PLTD 5/16-18
41 825906-100 4 NUT, HEX METRIC M6 X 1.0
42 829106-250 2 CAPSCREW,HEX GR5 3/8-16 X 2 1/2"
43 829108-150 4 CAPSCREW,HEX GR5 1/2-13 X 1 1/2"
44 829110-200 6 CAPSCREW,HEX GR5 5/8-11 X 2"
45 829110-475 2 CAPSCREW,HX GR5 5/8-11 X 4 3/4
46 829306-025 4 SCREW,SOCKET ISO 4762 M6X25MM
50 837010-150 2 WASHER, BEVEL 5/8"
52 838205-071 36 WASHER,PL-B REG PLTD 5/16
02250197-982 R02
56 838806-160 4 WASHER, SPRLOCK METRIC M6
57 868205-195 2 HEX, JAM RH 5/16-24 PLT
58 875608-125 20 CAPSCREW, HEX 1/2-13 X 1 1/4
Drawing notes
A1 INCLUDED WITH 02250189-645
02250197-982 R02
1.37 Frame, running gear and parts, tandem axle, hydraulic brakes
02250162-750 R10 (sh1)
02250197-982 R02
02250162-750 R10 (sh2)
02250197-982 R02
1 016604 1 BRACKET, SPRING HANGER MTG CS
2 016605 1 BRACKET, SPRING HANGER MTG SS
3 02250044-090 1 DRAWBAR, A-FRAME 750-1050
4 02250058-263 3 NUT, SHACKLE (DEXTER 6-7)
5 02250058-267 3 BOLT, SHACKLE (DEXTER 7-17)
6 02250095-866 2 CHAIN, ASSY 3/8 X 48" W/HOOK
7 02250095-867 2 COUPLING LINK, SAFETY CHAIN
8 02250111-261 2 AXLE, HYD BRAKE 77 TR X 62 SC
9 02250152-265 4 TIRE, WHEEL ASSY 16.00*6
10 02250153-412 3 HOSE,HYD BRAKE 1/8" X 25"
13 02250164-422 1 JACK, SCREW 750-1050
14 02250167-737 1 GROMMET,RUB 2.00GD X .18GW
16 02250168-181 2 CABLE, BRK HYD 600-1050 T3
17 02250168-796 1 FENDER, TANDEM LH 750 GALV
18 02250168-797 2 SUPPORT,FENDER SIDE 750 GALV
19 02250168-798 4 SUPPORT,FENDER SIDE 750 GALV
20 02250168-800 1 FENDER, TANDEM RH 750 GALV
21 02250181-752 4 PLUG, 2-1/2 X 1-3/16 SS/NITRIL
22 02250186-711 2 EQUALIZER, RUNNING GEAR
23 02250201-360 1 COUPLING,CHAIN SAFETY
24 02250207-027 1 ROD,THREADED 5/16-24 X 9.0
25 040116 5 BOLT, KEEPER (DEXTER 07-007-00)
26 040117 5 NUT, KEEPER (DEXTER 06-011-00)
28 043357 1 CLAMP, SPEED TUBE 1/4"
29 045567 1 ADAPTER, WEATHERHEAD 7827
30 046260 3 PIN, YOKE
31 046261 1 EQUALIZER, 5 X 1-1/2 X 1/4
32 046262 2 YOKE, 5/16-24 THRD
02250197-982 R02
33 046264 2 SPACER, LEVER ASSEMBLY
34 242258 2 UNION, INVRT 45 FLR 1/4" TUBE
35 249021 2 LINE, BRAKE 1/4 X 60" LG
36 250009-593 3 TEE, BRAKE LINE 1/4 INVERT FLR
37 250009-595 4 BUSHING,RED 3/16 X 1/4 INVERT SEAT
38 250011-149 1 SUB ASSEMBLY,MODULAR, ACTUATOR BRAKE SURGE HYD
40 405032 2 LINE, BRAKE 3/16 X 20" LG
41 405033 2 LINE, BRAKE 3/16 X 51" LG
42 408300-001 8 CLAMP, HOSE O.D. .562
43 408300-004 1 CLAMP, HOSE 7/8"I.D.
44 825305-283 31 NUT, HEX FLGD PLTD 5/16-18
47 829106-250 2 CAPSCREW,HEX GR5 3/8-16 X 2 1/2"
48 829108-150 25 CAPSCREW,HEX GR5 1/2-13 X 1 1/2"
49 829110-200 6 CAPSCREW,HEX GR5 5/8-11 X 2"
55 834504-075 1 SCREW, SELF DRILL 1/4 X 3/4"
56 834504-125 1 SCREW, SELF DRILL 1/4 X 1 1/4"
57 837010-150 2 WASHER, BEVEL 5/8"
59 838205-071 36 WASHER,PL-B REG PLTD 5/16
62 843200-027 2 WRAP, TIE NYLON TY27M
63 868205-195 2 HEX, JAM RH 5/16-24 PLT
02250197-982 R02
1.38 Frame, running gear and parts, wagon
02250162-751 R07
02250197-982 R02

1 02250104-948 1 AXLE,ASSEMBLY FRONT 750 4-W
2 02250143-876 8 CLAMP, HOSE 3/8 OD
3 02250152-265 4 TIRE, WHEEL ASSY 16.00*6
7 02250168-712 1 PLUG,HOLE 2.00 BLACK NYLON
9 02250168-799 2 FENDER, 4-WHL 750 DPQ GALV
10 02250175-930 2 CABLE, BRK HYD 600-1050 T3
11 02250181-752 4 PLUG, 2-1/2 X 1-3/16 SS/NITRIL
12 02250182-698 2 SUPPORT,BRACKET BRAKE LINES 750B DWQ
13 02250207-027 1 ROD,THREADED 5/16-24 X 9.0
15 046260 3 PIN, YOKE
16 046261 1 EQUALIZER, 5 X 1-1/2 X 1/4
17 046262 2 YOKE, 5/16-24 THRD
18 250008-350 1 AXLE,ASSEMBLY REAR 600 Q-4W W/PARK BRAKE
19 250010-403 1 DRAWBAR, ASSY 48" 4W 1300H-1600Q
20 250027-009 4 HANGER, SPRING ASSY 750 JD 4-W
22 825305-283 12 NUT, HEX FLGD PLTD 5/16-18
24 829106-100 4 CAPSCREW,HEX GR5 3/8-16 X 1"
25 829106-150 2 CAPSCREW,HX GR5 3/8-16 X 1 1/2
26 829108-125 12 CAPSCREW,HEX GR5 1/2-13 X 1 1/4"
27 829112-450 8 CAPSCREW,HEX GR5 3/4-10 X 4 1/2"
02250197-982 R02

33 868205-195 2 HEX, JAM RH 5/16-24 PLT
02250197-982 R02
Notes:
02250197-982 R02
1.39 Frame and parts, without running gear
02250163-621 R05
02250197-982 R02
1.39 Frame and parts, without running gear

1 02250051-172 2 CHANNEL, UTILITY MTG 750-1050
5 02250168-712 1 PLUG,HOLE 2.00 BLACK NYLON
6 02250181-752 4 PLUG, 2-1/2 X 1-3/16 SS/NITRIL
7 829106-100 4 CAPSCREW,HEX GR5 3/8-16 X 1"
11 875608-125 16 CAPSCREW, HEX 1/2-13 X 1 1/4
02250197-982 R02
1.40 Canopy and parts
02250182-579 R01 (sh1)
02250197-982 R02
02250182-579 R01 (sh2)
02250197-982 R02
02250182-579 R01 (sh3)
02250197-982 R02
02250182-579 R01 (sh4)
02250197-982 R02

Green White Yellow
Key Part number galvanneal P/N galvanneal P/N galvanneal P/N Stainless P/N Qty Description Notes
1 02250046-727 2 PANEL, ACST FOAM 4.5 X 48 X 1.5 X 1
2 02250050-952 2 PANEL, ACST FOAM 25 X 48 X 1
3 02250091-543 8 CAPSCREW, BUTTON HEAD 5/16-18 X 3/4
4 02250164-160 1 BAFFLE, FRT CS 750-900 T3
5 02250164-161 1 BAFFLE,FRT SS 900HAF T3
6 02250164-246 02250164-251 02250168-830 02250168-831 02250164-250 1 CAP,RAIN RADATOR 900HAF T3 TAB
7 02250165-447 1 PANEL, ACST FOAM 7 X 38 X 3.63 X 1
8 02250165-448 1 PANEL, ACST FOAM 7 X 38 X 3.63 X 1
9 02250165-449 2 PANEL, ACST FOAM 2.50 X 48 X 1
10 02250165-450 1 PANEL, ACST FOAM 4 X 38 X 1
11 02250165-466 1 PANEL,ACST FOAM 1.00 T3
12 02250165-468 1 PANEL, ACST FOAM 9.5 X 26.5 X 1
15 02250165-477 1 PANEL, ACST FOAM 4 X 32.5 X 1
16 02250165-543 2 PANEL,ACST FOAM 2 750-900 T3
17 02250180-977 02250180-979 02250180-980 02250180-981 02250180-978 1 CANOPY,ASSY SS 750B T3 TAB
18 02250180-982 02250180-984 02250180-985 02250180-986 02250180-983 1 CANOPY, ASSY CS 750B T3 TAB
19 02250180-987 02250180-989 02250180-990 02250180-991 02250180-988 1 CANOPY,ASSY FRONT 750B T3 TAB
20 02250180-992 02250180-994 02250180-995 02250180-996 02250180-993 1 CANOPY,ASSY REAR 750B T3 TAB
21 02250180-997 02250181-000 02250180-999 02250181-001 02250180-998 1 CANOPY,ASSY ROOF 750B T3 TAB
22 02250202-018 02250202-020 02250202-021 02250202-022 02250202-019 1 PLATE,UREA FILL CVR 750C (TAB)
23 250022-436 51 WEATHERSTRIP, 3/16 X 3/8 FT
24 829107-125 4 CAPSCREW, HEX GR5 7/16-14 X 1 1/4
02250197-982 R02

Green White Yellow
28 838307-112 4 WASHER, PL-B WIDE PLTD 7/16
29 879905-075 58 SCREW, HX SER WSHR 5/16 X 3/4"
Drawing notes
A1 TO FRONT PANEL ASSY
A2 TO REAR PANEL ASSY
A3 TO ROOF RANEL ASSY
A4 TO FRAME ASSY
A5 TO LIFTING BAIL
A6 COMPONENTS SHOWN FOR REF ONLY—THEY ARE INCLUDED ON OTHER DWGS
A7 USE ON 750C (VOLVO T4) ONLY
A8 USE ON 750B (CAT T3) ONLY
Assembly reference chart

Green White Yellow
Stainless steel galvanneal galvanneal galvanneal
MODULE/BOM NO. 02250182-584 02250182-581 02250182-582 02250182-583
02250197-982 R02
1.41 Canopy and parts assembly, front panels
02250180-987 R01
02250197-982 R02
1.41 Canopy and parts assembly, front panels

Green White Yellow
1 02250131-747 2 CATCH, PAD-LOCKABLE
2 02250157-882 02250157-886 02250157-883 02250157-884 02250157-885 1 DOOR, CTRL PANEL 1600 T3
3 02250158-314 15 GASKET, SPONGE-RUBBER BLACK
4 02250158-992 4 HINGE, CANOPY DOOR 16 IN-LBS BLACK
5 02250162-223 02250162-228 02250162-225 02250162-226 02250162-227 1 DOOR, CTRL LWR PANEL 750-900 & 1600 T3
6 02250180-780 3 HINGE,DR CANOPY 750B/1600C
7 02250180-862 02250180-864 02250180-865 02250180-866 02250180-863 1 PANEL,CAN FRNT R CORN 750 T3 TAB
8 02250180-867 02250180-869 02250180-870 02250180-871 02250180-868 1 PANEL,CAN FRNT L CORN 750 T3 TAB
9 02250180-872 02250180-874 02250180-875 02250180-876 02250180-873 1 PANEL,CAN BOT FRONT 750 T3 TAB
10 02250180-877 02250180-879 02250180-880 02250180-881 02250180-878 1 PANEL,CAN TOP FRONT 750 T3 TAB
11 02250180-927 2 SUPPORT,CAN DOOR 750 T3
12 02250180-930 1 ROD,DOOR PROP 3/8"
13 02250181-007 02250181-009 02250181-010 02250181-011 02250181-008 1 DOOR,CAN 750B FRONT T3 TAB
14 02250184-022 1 PLATE,DOOR WEAR CANOPY
15 250025-692 16 SCREW, MACH PHILL #10-24 X 1/2
16 825305-283 8 NUT, HEX F PLTD 5/16-18
17 831202-075 2 SCREW, MACH-FLAT HD #10-24 X 3/4
18 860905-098 2 NUT, RETAINER J 5/16-18 .098
20 890508-020 12 SCR, FL M8 X 20 SS T BLK

Green White Yellow
Bare-SST galvanneal galvanneal galvanneal
Assembly part number 02250180-988 02250180-989 02250180-990 02250180-991
Revision 01 01 01 01
02250197-982 R02
1.42 Canopy panel assembly, curbside
02250180-982 R04
02250197-982 R02
1.42 Canopy panel assembly, curbside

Green White Yellow
2 02250166-898 14 PLUG, HOLE 750-900 T3
4 02250180-897 02250180-899 02250180-900 02250180-901 02250180-898 1 PANEL, CANOPY CURB SIDE FRONT T3 (TAB)
5 02250180-902 02250180-904 02250180-905 02250180-906 02250180-903 1 PANEL,CANOPY BOTTOM SIDES T3 TAB
6 02250180-907 02250180-909 02250180-910 02250180-911 02250180-908 1 PANEL,CAN TOP SIDES T3 TAB
8 02250181-002 02250181-004 02250181-005 02250181-006 02250181-003 1 DOOR,CAN 750B SIDES T3 PURCH
9 02250181-274 2 HOLDER, DOOR RUBBER
11 02250202-010 02250202-012 02250202-013 02250202-014 02250202-011 1 PANEL,CANOPY CS REAR (TAB)
12 02250204-495 2 SPACER, CANOPY DOOR HOLDER
13 825305-283 8 NUT, HEX F PLTD 5/16-18
14 828006-012 2 CAPSCREW, HEX 8.8 M6 X 12MM
18 890508-020 12 SCR, FL M8 X 20 SS T BLK

Green White Yellow
02250197-982 R02
1.43 Canopy assembly, street side
02250180-977 R03
02250197-982 R02
1.43 Canopy assembly, street side

Green White Yellow
2 02250166-898 7 PLUG, HOLE 750-900 T3
4 02250180-902 02250180-904 02250180-905 02250180-906 02250180-903 1 PANEL,CANOPY BOTTOM SIDES T3 TAB
5 02250180-907 02250180-909 02250180-910 02250180-911 02250180-908 1 PANEL,CAN TOP SIDES T3 TAB
6 02250180-917 02250180-919 02250180-920 02250180-921 02250180-918 1 PANEL, CANOPY STREET SIDE FRONT T3 (TAB)
7 02250180-922 02250180-924 02250180-925 02250180-926 02250180-923 1 PANEL,CANOPY STREET 5100 REAR T3 (TAB)
9 02250181-002 02250181-004 02250181-005 02250181-006 02250181-003 1 DOOR,CAN 750B SIDES T3 PURCH
10 02250181-274 2 HOLDER, DOOR RUBBER
12 02250204-495 2 SPACER, CANOPY DOOR HOLDER
13 825305-283 8 NUT, HEX F PLTD 5/16-18
18 890508-020 12 SCR, FL M8 X 20 SS T BLK

Green White Yellow
02250197-982 R02
1.44 Canopy panel assembly, back
02250180-992 R02
02250197-982 R02
1.44 Canopy panel assembly, back

Green White Yellow
3 02250180-832 02250180-834 02250180-835 02250180-836 02250180-833 1 PANEL,CAN RR CORN 750 T3 TAB
4 02250180-837 02250180-839 02250180-840 02250180-841 02250180-838 1 PANEL,CAN BOT END 750 T3 TAB
5 02250180-844 02250180-846 02250180-847 02250180-848 02250180-845 1 PANEL,CAN REAR TOP 750 T3 TAB
6 02250180-854 02250180-856 02250180-857 02250180-858 02250180-855 1 PANEL,CAN RL CORN 750 T3 TAB
8 02250180-930 1 ROD,DOOR PROP 3/8"
9 02250183-943 4 PLUG,HOLE .875" DIA BLK
11 02250202-026 02250202-028 02250202-029 02250202-030 02250202-027 1 DOOR,CAN 750C REAR (TAB)
12 825305-283 8 NUT, HEX F PLTD 5/16-18
15 890508-020 12 SCR, FL M8 X 20 SS T BLK

Green White Yellow
02250197-982 R02
1.45 Canopy panel assembly, roof
02250180-997 R03
02250197-982 R02
1.45 Canopy panel assembly, roof

Green White Yellow
1 02250095-552 1 PANEL, ACST FOAM 17.5 X 17.5 X 2
2 02250142-362 02250150-411 02250168-773 02250168-774 02250138-471 1 COVER,SEP ACS PNL 600-1050
4 02250180-882 02250180-884 02250180-885 02250180-886 02250180-883 1 PANEL,CAN ROOF FRONT 750 T3 TAB
5 02250180-892 02250180-894 02250180-895 02250180-896 02250180-893 1 PANEL,CAN RF 750 T3 US TAB
6 02250187-848 4 RETAINER, PIN 2" ACST FOAM
7 02250201-967 02250201-969 02250201-970 02250201-971 02250201-968 1 PANEL,CAN ROOF CENTER 750 T3 TAB

Green White Yellow
02250197-982 R02
1.46 Shutters, cold weather—optional
02250195-990 R00
02250197-982 R02
1.46 Shutters, cold weather—optional

1 02250052-841 7 INSERT, NYLON TUBING 1/4"OD
2 02250054-861 12 TUBE,NYL .25 OD X 040W BLK(FT)
4 02250145-912 1 ORIFICE,.040".25 FNPT *.25 MNPT
5 02250162-229 1 VENTILATOR, FUEL TANK
6 02250166-438 1 SHUTTER, COLD WEATHER CS 750-9O0 T3
7 02250166-680 1 SHUTTER, COLD WEATHER SS 750-900 T3
8 02250166-767 1 SHUTTER, COLD WEATHER REAR DOOR
9 02250169-038 1 HOSE, FM 37 JIC 1/4" X 150"LG
10 02250170-679 1 HARNESS,WRG COLD WEATHER 750B
11 02250172-577 1 VALVE, SOL 3-WAY W/VENT 1600D
12 02250196-242 3 GROMMET,RUBBER .50 X .625 X .25
13 250024-684 3 CONNECTOR,TUBE-STRT 1/8MNPT X1/4"T
14 408300-001 3 CLAMP, HOSE 9/16"ID
15 811404-025 2 TEE,TUBE UNION 1/4
20 867100-005 1 BUSHING, RED PLTD 1/4 X 1/8
21 870204-025 1 CONNECTOR, TUBE MALE BHD 1/4 X 1/4
Drawing notes
A1 TO RECEIVER TANK
A2 TO CURB SIDE SHUTTER
A3 TO BACKDOOR SHUTTER
A4 TO STREET SIDE SHUTTER
A5 TO MAIN HARNESS
02250197-982 R02
1.47 Electrical parts (Tier 3)
02250191-659 R01 (sh1)
02250197-982 R02
02250191-659 R01 (sh2)
02250197-982 R02
02250191-659 R01 (sh3)
02250197-982 R02

1 02250051-629 1 SOLENOID, SPNO 24VDC CONT-DUTY
2 02250071-380 1 GRIP,CORD N4 .187-.250 X 1/2"
3 02250092-169 1 WASHER,EXTERNAL SERRATED M10
4 02250114-233 2 CHANNEL, BATT HOLD DWN 300-475Q
5 02250140-848 1 SUPPORT, RELAY C9
6 02250142-101 4 WASHER, FLAT 5/16 X 11/16 SS BLACK
7 02250157-353 1 ENCLOSURE, MANUAL-PAK
8 02250160-837 1 SWITCH, BATTERY DISCONNECT 6-36V; 175 AMPS CONTINUOUS
9 02250160-986 1 TRAY, BATTERY 900HAF T3
10 02250163-561 1 CABLE,BATY 2/0 24" LG C RED
11 02250163-563 1 CABLE,BATY 2/0 12" LG "C" BLK
12 02250163-819 1 GASKET, E-STOP LARGE PORTABLE MACH
13 02250163-820 1 ENCLOSURE, LARGE PORTABLE E-STOP
14 02250163-821 1 PLATE, COVER LARGE PORTABLE E-STOP
15 02250165-472 1 LOCK, BATT DISCONNECT SWITCH
16 02250165-982 1 SUPPORT, PLATE ADAPTER MANUAL
17 02250167-954 1 CABLE,BATY 2/0 16" L
18 02250181-136 1 HARNESS,MAIN 750-900 TIER 3 C-9
19 02250181-430 1 HARNESS, BATY CABLE 750B
20 02250191-144 2 BATTERY,GRP 31 - EXTREME DUTY
21 02250191-592 1 SWITCH, LED ESTOP
22 02250191-870 2 MAT,ANTI-SLIP_GRP 31 BAT
23 040091 2 ISOLATOR, VIBRATION 1"OD X 3/4"TALL
24 408300-005 1 CLAMP, HOSE 5/8" I.D.
25 825304-236 4 NUT, HEX FLGD PLTD 1/4-20
26 825305-283 10 NUT, HEX FLGD PLTD 5/16-18
27 825306-347 5 NUT, HEX FLGD PLTD 3/8-16
02250197-982 R02

28 825502-083 2 NUT, HEX LOCKING PLTD 10-24
31 828016-025 2 CAPSCREW,HEX 8.8 M16 X 25MM PLT
32 829106-125 4 CAPSCREW,HEX GR5 3/8-16 X 1 1/4"
33 829110-100 2 CAPSCREW,HEX GR5 5/8 X 1"
38 838306-112 2 WASHER, PL-B WIDE PLTD 3/8"
39 843505-100 4 ROD,THREADED PLTD 5/16-18 X 10
40 876002-050 2 SCREW RND PHILLIPS 10-24 X 1/2"
41 882304-016 4 CAPSCREW, SOC BTN HD M4 X 16MM
42 884302-050 4 SCREW,HEX SER WASH 10-24 X 1/2
Drawing notes
A1 NCLUDE WITH WIRE HARNESS.
A2 CONTROLLER (REF: DWG,ASSY ELEC & AIR PARTS)
02250197-982 R02
Notes:
02250197-982 R02
1.48 Instrument panels and parts, dual pressure
02250159-203 R06 (sh1)
02250197-982 R02
02250159-203 R06 (sh2)
02250197-982 R02

1 02250130-488 1 CONNECTOR, ELECTRICAL ECM MODULE
2 02250130-489 1 CAP, RECEPTACLE ECM MODULE
3 02250131-087 1 GASKET, ELECT. CONN. ECM MODULE
4 02250140-537 1 GAUGE,TEMP/TACH/FUEL
5 02250140-539 1 INSTRUMENT,WARNING BANK MOD CMACS
6 02250140-692 1 GAUGE,PRESS 0-300 PSI W/LCD
7 02250141-139 1 SWITCH,START-ON-OFF CMACS CNTRLS
8 02250141-140 1 SWITCH,RESET CMACS CNTRLS
9 02250141-141 1 SWITCH,HI/LO CMACS CONTROLS
10 02250141-630 1 HEATER,24V W/MNTG PLT & THERMOSTAT
11 02250144-332 1 CONNECTOR,DEUTSCH 29 PIN RECEPTACLE
12 02250144-333 1 CONNECTOR,DEUTSCH HDP24-18-14PN
13 02250145-274 1 PANEL, SUB ELECTRICAL CMACS CONTROLS
14 02250146-623 1 DECAL,OVERLAY CMACS 14X14 ENCL
15 02250146-682 4 RELAY,75VDC CMACS
16 02250146-683 4 SOCKET, RELAY 18-20GA WIRE CMACS
17 02250147-476 3 BREAKER,CIR,15A AUTO RESTART CMACS CONTROLS
18 02250147-531 2 GASKET, NEOPRENE CL CELL CMACS
19 02250157-350 1 ENCLOSURE, COMPASS 14 X 14 X 6 N4X
20 02250159-425 1 KEY, COMPASS REPLACEMENT
Drawing notes
2 REFER TO ID DRAWING 02250159-189 FOR ASSEMBLY OF REPLACEMENT PARTS.
02250197-982 R02
Notes:
02250197-982 R02
1.49 Instrument panels and parts, single pressure
02250165-490 R03 (sh1)
02250197-982 R02
02250165-490 R03 (sh2)
02250197-982 R02

1 02250130-488 1 CONNECTOR, ELECTRICAL ECM MODULE
2 02250130-489 1 CAP, RECEPTACLE ECM MODULE
3 02250131-087 1 GASKET, ELECT. CONN. ECM MODULE
4 02250140-537 1 GAUGE,TEMP/TACH/FUEL
5 02250140-539 1 INSTRUMENT,WARNING BANK MOD CMACS
6 02250140-692 1 GAUGE,PRESS 0-300 PSI W/LCD
7 02250141-139 1 SWITCH,START-ON-OFF CMACS CNTRLS
8 02250141-140 1 SWITCH,RESET CMACS CNTRLS
9 02250141-630 1 HEATER,24V W/MNTG PLT & THERMOSTAT
12 02250145-274 1 PANEL, SUB ELECTRICAL CMACS CONTROLS
13 02250146-623 1 DECAL,OVERLAY CMACS 14X14 ENCL
14 02250146-682 3 RELAY,75VDC CMACS
15 02250146-683 4 SOCKET, RELAY 18-20GA WIRE CMACS
16 02250147-476 3 BREAKER,CIR,15A AUTO RESTART CMACS CONTROLS
17 02250147-531 2 GASKET, NEOPRENE CL CELL CMACS
18 02250157-350 1 ENCLOSURE, COMPASS N4X
19 02250166-194 1 PLUG,SWITCH SINGLE PRESS MACH
Drawing notes
2 REFER TO ID DRAWING 02250159-189 FOR ASSEMBLY OF REPLACEMENT PARTS
02250197-982 R02
Notes:
02250197-982 R02
1.50 Decal group
02250197-982 R02
1.50 Decal group

02250121-367 1 DECAL, 600H, SULLAIR
32
02250121-368 1 *DECAL, 600H, SULLAIR
02250121-369 1 DECAL, 750, SULLAIR
33
02250121-370 1 *DECAL, 750, SULLAIR
02250121-371 1 DECAL, 750H, SULLAIR
34
02250121-372 1 *DECAL, 750H, SULLAIR
02250121-373 1 DECAL, 900, SULLAIR
35
02250121-374 1 *DECAL, 900, SULLAIR
02250121-375 1 DECAL, 750HH, SULLAIR
36
02250121-376 1 *DECAL, 750HH, SULLAIR
02250121-377 1 DECAL, 900H, SULLAIR
37
02250121-378 1 *DECAL, 900H, SULLAIR
02250121-379 1 DECAL, 825, SULLAIR
38
02250121-396 1 *DECAL, 825, SULLAIR
02250121-398 1 DECAL, 1050, SULLAIR
39
02250121-399 1 *DECAL, 1050, SULLAIR
* INDICATES: WHITE
02250197-982 R02
1.51 Decal locations, tandem
02250172-879 R03 (sh1)
02250197-982 R02
02250172-879 R03 (sh2)
02250197-982 R02

1 02250057-624 1 DECAL,ISO 9001 BLK 3.44X5.75
2 02250097-455 1 DECAL, 5 YEAR WARRANTY
3 02250101-442 2 DECAL, CONSPICUITY TAPE 2" WHITE
4 02250109-529 1 DECAL, CAT DIESEL POWER CAT
5 02250118-638 1 DECAL,LEAD WARN. PROP. 65
6 02250121-329 3 DECAL, SULLAIR 5.75 X 34.5 BLACK
7 02250144-427 1 DECAL, GENERAL MAINT 600H-1050 C9
8 02250155-495 1 DECAL,BLACK WWW.SULLAIR.COM
9 02250166-255 1 DECAL, COMPASS START-UP
10 02250166-385 3 DECAL, CONTAINMENT DRAIN
11 02250166-747 1 DECAL, WD 750-900 T3
12 02250171-285 1 DECAL, SULLAIR COMPASS CONTROL
13 02250171-788 2 DECAL, DO NOT OPER W/O GRD #2
14 02250171-789 2 DECAL, DO NOT OPER W/O GRD #3
15 02250171-790 1 DECAL, PROP STAND,HAND BRAKE, & WHL CHOCKS
16 02250171-794 6 DECAL, TIE DOWN
17 02250171-795 1 DECAL, DIESEL FUEL
18 02250171-800 4 DECAL, DO NOT OPER W/DOORS OPE
19 02250171-807 6 DECAL, WARNING HOT SURFACES
20 02250171-808 2 DECAL, PRESSURIZED VESSEL
21 02250171-813 1 DECAL, WARNING REMOTELY CONTROLLED
22 02250171-814 1 DECAL, CORROSIVE
23 02250171-815 3 DECAL, READ INSTRUCTION MANUAL
24 02250171-818 1 DECAL, WARNING
25 02250171-821 1 DECAL, TOW BAR/COMMENCING
26 02250172-064 2 DECAL, AXLE LUBRICATION INSTR
27 02250172-069 4 DECAL, WARNING CRUSH/PINCH POINT
28 02250172-088 1 DECAL, MANUAL CONTAINER
29 02250172-089 1 DECAL, ENGINE COOLANT
02250197-982 R02

30 02250172-091 1 DECAL, STANDARD AIR
31 02250172-092 1 DECAL, AFTERCOOLED AIR
32 02250172-097 1 DECAL, PRESSURE CONTROL HIGH
33 02250172-098 1 DECAL, PRESSURE CONTROL LOW
34 02250172-275 1 DECAL, BATTERY DISCONNECT
35 02250172-276 1 DECAL, RAD FILL/HOT/SEE MANUAL
37 02250172-282 1 DECAL, COMPR OIL SULLAIR AWF
38 02250172-283 1 TAG, INLET VALVE OIL CHAMBER FILL IND.
39 02250172-284 1 DECAL, INTERNAL FUEL
40 02250172-285 1 DECAL, EXTERNAL FUEL
41 02250172-303 3 DECAL, INTAKE AIR
42 02250172-304 2 DECAL, EXHAUST GAS
43 02250172-389 1 DECAL, DRAIN DESCRIPTION W/AC T3
44 02250172-453 1 DECAL, WARNING ELECTRICAL SHOCK
45 02250172-457 2 DECAL, WARNING EXHAUST GASES
47 02250172-803 1 DECAL,CAUTION BELOW 0 READ MANUAL
48 02250172-828 1 DECAL,DO NOT GROUP 185-375 T3
49 02250173-353 1 DECAL,CAUTION DO NOT MIX
50 02250179-647 1 DECAL,COMPR FIL W/MOBIL DELVAC
51 02250181-498 1 DECAL, DRAIN WATER CONDENSATE
52 02250202-105 1 DECAL, TIRE AND LOADING 750B/750C
53 040103 4 REFLECTOR, RED 1.68 X 4.25
54 049463 1 DECAL, NOISE EMISSION CONTROL
55 250034-319 4 REFLECTOR, AMBER 1.68 X 4.25
56 843102-038 4 RIVET, POP 1/8 X 3/8
57 SEE TAB 1 DECAL, MODEL NUMBER W/SULLAIR TAB
02250197-982 R02
1.52 Decal locations, tandem 825 without running gear
02250172-881 R02 (sh1)
02250197-982 R02
02250172-881 R02 (sh2)
02250197-982 R02

1 02250057-624 1 DECAL,ISO 9001 BLK 3.44X5.75
5 02250118-638 1 DECAL, LEAD WARNING PROPOSITION 65
11 02250166-747 1 DECAL, WD 750-900 T3
13 02250171-788 2 DECAL, DO NOT OPERATE W/O GUARD
15 02250171-794 6 DECAL, TIE DOWN
17 02250171-800 4 DECAL, DO NOT OPERATE W/DOORS OPEN
19 02250171-808 2 DECAL, WARNING PRESURISED VESSEL
22 02250171-815 2 DECAL, READ THE INSTRUCTION MANUAL
02250197-982 R02

45 02250173-353 1 DECAL,WARNING DO NOT MIX ENGINE COOLANT
48 040103 4 REFLECTOR, RED 1.68 X 4.25
51 843102-038 4 RIVET, POP 1/8 X 3/8
02250197-982 R02
1.53 Decal locations, 4-wheel
02250170-609 R01
02250197-982 R02

1 02250051-826 1 DECAL, WARNING COOLING SYSTEM
2 02250057-624 1 DECAL,ISO 9001 BLK 3.44X5.75
3 02250081-513 1 DECAL, WARNING PARKING BRAKE
6 02250108-078 1 NAMEPLATE, SULLAIR SERIAL NO. 185Q-8F
10 02250121-395 1 DECAL,MODEL W/SULLAIR TAB (SEE BOM)
13 02250165-369 1 PLATE, DRAIN DESCRIPTION 1600 T3
15 02250166-382 1 DECAL, CAUTION AUTO START/STOP
17 02250166-747 1 DECAL, WD 750-900 T3
18 040103 4 REFLECTOR, RED 1.68 X 4.25
19 040248 1 DECAL, DIESEL FUEL
20 049211 1 DECAL, SLOW MOVING VEHICLE
22 049685 1 DECAL, WARNING COMPR OIL FLTR CAP
23 049964 1 SIGN, WARNING-SEVER-BELT DRIVE
24 049965 2 SIGN, WARNING-SEVER-FAN-PORT.
25 250003-292 1 SIGN-CAUTION-TOWING 2.50" VERTICAL FORMAT
26 250023-695 1 DECAL, RATED 1800 IDLE 1400 RPM
27 250028-258 1 DECAL WARNING GROUP 100/1600
02250197-982 R02

28 250032-902 1 DECAL, (SULLAIR AWF) INSTRUCTIONS
30 250038-030 4 DECAL, CAUTION DOORS CLOSED 750-1050
31 407408 2 SIGN, WARNING-HOT SURFACES
32 843102-038 4 RIVET, POP 1/8 X 3/8
Drawing notes
A1 INSIDE OF TOP DOOR
A2 LIFTING BAIL STREET SIDE
A3 LIFTING BAIL CURB SIDE
Decal group 600 – 1050 (P/N 250021-833)

Part number Description
040345 DECAL, WATER DRAIN
040248 DECAL, DIESEL FUEL
250038-030 DECAL, CAUTION DOORS CLOSED 750-1050
407408 SIGN, WARNING-HOT SURFACES
049964 SIGN, WARNING-SEVER-BELT DRIVE
02250051-826 DECAL, WARNING COOLING SYSTEM
049685 DECAL, WARNING COMPR OIL FLTR CAP
250032-902 DECAL, (SULLAIR AWF) INSTRUCTIONS
250028-258 DECAL WARNING GROUP 100/1600
02250197-982 R02
Notes:
02250197-982 R02
1.54 Decal locations, 4-wheel 825 without running gear
02250172-880 R02 (sh1)
02250197-982 R02
02250172-880 R02 (sh2)
02250197-982 R02

1 02250057-624 1 DECAL,ISO 9001 BLK 3.44X5.75
11 02250166-747 1 DECAL, WD 750-900 T3
15 02250171-790 1 DECAL, PROP STAND,HAND BRAKE, & WHL CHOCKS
16 02250171-794 6 DECAL, TIE DOWN
18 02250171-800 4 DECAL, DO NOT OPERATE W/DOORS OPEN
20 02250171-808 2 DECAL, WARNING PRESURISED VESSEL
23 02250171-815 3 DECAL, READ THE INSTRUCTION MANUAL
24 02250171-818 1 DECAL, WARNING
25 02250171-821 1 DECAL, TOW BAR/COMMENCING
02250197-982 R02

48 02250173-353 1 DECAL,WARNING DO NOT MIX ENGINE COOLANT
51 040103 4 REFLECTOR, RED 1.68 X 4.25
54 843102-038 4 RIVET, POP 1/8 X 3/8
02250197-982 R02
1.55 Decal locations, without running gear
02250170-610 R01
02250197-982 R02

1 02250051-826 1 DECAL, WARNING COOLING SYSTEM
2 02250057-624 1 DECAL,ISO 9001 BLK 3.44X5.75
3 02250081-513 1 DECAL, WARNING PARKING BRAKE
6 02250108-078 1 NAMEPLATE, SULLAIR SERIAL NO. 185Q-8F
10 02250121-395 1 DECAL,MODEL W/SULLAIR TAB (SEE BOM)
13 02250165-369 1 PLATE, DRAIN DESCRIPTION 1600 T3
15 02250166-382 1 DECAL, CAUTION AUTO START/STOP
17 02250166-747 1 DECAL, WD 750-900 T3
18 040103 4 REFLECTOR, RED 1.68 X 4.25
19 040248 1 DECAL, DIESEL FUEL
21 049685 1 DECAL, WARNING COMPR OIL FLTR CAP
22 049964 1 SIGN, WARNING-SEVER-BELT DRIVE
23 049965 2 SIGN, WARNING-SEVER-FAN-PORT.
24 250003-292 1 SIGN-CAUTION-TOWING 2.50" VERTICAL FORMAT
25 250023-695 1 DECAL, RATED 1800 IDLE 1400 RPM
26 250028-258 1 DECAL WARNING GROUP 100/1600
27 250032-902 1 DECAL, (SULLAIR AWF) INSTRUCTIONS
02250197-982 R02

29 250038-030 4 DECAL, CAUTION DOORS CLOSED 750-1050
30 407408 2 SIGN, WARNING-HOT SURFACES
31 843102-038 4 RIVET, POP 1/8 X 3/8
Drawing notes
A1 INSIDE OF TOP DOOR
A2 LIFTING BAIL STREET SIDE
A3 LIFTING BAIL CURB SIDE
Decal group 600 – 1050 (P/N 250021-833)
Part number Description

040345 DECAL, WATER DRAIN
040248 DECAL, DIESEL FUEL
250038-030 DECAL, CAUTION DOORS CLOSED 750-1050
407408 SIGN, WARNING-HOT SURFACES
049964 SIGN, WARNING-SEVER-BELT DRIVE
02250051-826 DECAL, WARNING COOLING SYSTEM
049685 DECAL, WARNING COMPR OIL FLTR CAP
250032-902 DECAL, (SULLAIR AWF) INSTRUCTIONS
250028-258 DECAL WARNING GROUP 100/1600
02250197-982 R02
Notes:
02250197-982 R02
1.56 Identification tail/clear light, Canadian option
02250101-293 R05
02250197-982 R02
1.56 Identification tail/clear light, Canadian option

1 02250101-442 4 STRIP, CONSPICUITY TAPE WHITE 2 INCH (FT)
2 02250101-375 25 STRIP, CONSPICUITY TAPE RED/WHITE 2 INCH (FT)
3 02250101-371 1 NAMEPLATE, VIN CANADA DUAL LANGUAGE
4 02250122-246 4 LAMP, CLEARANCE YELLOW
5 02250125-280 1 LAMP, TRI-ID TRUCK LIGHT 15741R
6 02250101-285 1 LAMP, LICENSE PLATE WITH BRACKET
7 250028-415 4 LAMP, TAIL RED SHOCK MOUNT
8 02250122-244 4 LAMP, CLEARANCE RED
9 02250101-403 1 COVER, VIN CANADA
10 02250122-247 8 MOUNT, CLEARANCE LAMP, GRAY
Drawing notes
A1 LOCATIONS AND TYPE OF LIGHTS AND REFLECTORS PER CANADIAN TRANSPORT DIRECTIVE CMVSS108
A2 ALL LIGHTS MUST HAVE S.A.E. MARKING
A3 ALL REFLEX REFLECTORS MUST HAVE D.O.T. AND S.A.E. APPROVAL
A4 ALL CONSPICUITY TAPE MUST MEET D.O.T. & S.A.E. SPECIFICATIONS
A5 ALL DIMENSIONS POSITION/LOCATION TOLERANCE ±.25(6.4)
02250197-982 R02
600H, 750, 750H, 750HH, 825, 900, 900H, 1050 T3 CAT Parts List Manual 2: Parts List—European (CE)
2.1 Canopy and parts European (CE)
02250170-678 R05 (sh1)
02250197-982 R02
02250170-678 R05 (sh2)
02250197-982 R02
02250170-678 R05 (sh3)
02250197-982 R02
02250170-678 R05 (sh4)
02250197-982 R02

Part numbers (paint/finish)
Green White Yellow
Key Part number galvanneal galvanneal galvanneal Stainless steel Qty Description Notes
1 02250078-744 4 LATCH, FLUSH FLDNG, LOCKABLE 2P
3 02250131-747 2 CATCH, PAD-LOCKABLE
4 02250142-642 02250150-425 02250168-777 02250168-778 02250138-476 2 DOOR, T-LATCH SS & CS EUR
5 02250143-345 02250150-426 02250168-779 02250168-780 02250143-348 4 PLATE, CVR 4.5" LT HOLES FRONT
6 02250157-882 02250157-886 02250157-883 02250157-884 02250157-885 1 DOOR, CTRL PANEL 1600 T3
8 02250158-992 9 HINGE, CANOPY DOOR 16 IN-LBS BLACK
9 02250159-939 02250159-944 02250168-781 02250168-782 02250159-943 1 PANEL, HSG ASSY 750-900 T3 TAB
10 02250162-223 02250162-228 02250162-225 02250162-226 02250162-227 1 DOOR, CTRL LWR PANEL 750-900 & 1600 T3
11 02250163-294 02250163-300 02250168-824 02250168-825 02250163-299 1 DOOR, T-LATCH SS & CS EUR
12 02250164-056 02250164-061 02250168-826 02250168-827 02250164-060 1 PANEL, ASSY RR END 900HAF T3 TAB
14 02250166-898 12 PLUG, HOLE 750-900 T3
15 02250167-557 02250167-562 02250168-832 02250168-833 02250167-561 1 DOOR, CAN/RAD T-LATCH SS & CS EUR
16 02250170-011 02250170-012 02250170-013 02250170-014 02250170-015 1 PANEL,ROOF COOLERS 750B T3 TAB
17 02250170-022 02250170-023 02250170-024 02250170-025 02250170-026 1 PANEL,ROOF CENTER 750B T3 TAB
18 02250170-028 02250170-029 02250170-030 02250170-031 02250170-033 1 PANEL,ROOF FRONT 750B T3 TAB
19 02250170-184 1 PANEL,INL/EXH FRT 750B EURO T3
20 02250170-303 2 CAP,AIR INL 7" W/EXPNDED META
21 02250170-564 02250170-565 02250170-566 02250170-567 02250170-568 1 PANEL, HSG ASSY CS 750B T3 TAB
22 02250170-569 02250170-570 02250170-571 02250170-572 02250170-573 1 PANEL, HSG ASSY SS 750B T3
23 02250171-050 02250171-051 02250169-881 02250171-052 02250171-053 2 PANEL, AIR DIVERTER 750B T3 EURO
24 02250185-882 1 DECAL, GUARANTEED SOUND POWER
25 250011-537 12 WASHER, NYLON 5/16"
02250197-982 R02

Part numbers (paint/finish)
Green White Yellow
Key Part number galvanneal galvanneal galvanneal Stainless steel Qty Description Notes
26 250016-268 8 ROD, DOOR LATCH
27 250016-269 4 PIN, COTTER DOOR LATCH
28 250016-271 4 WASHER, SPRING DOOR LATCH
29 250022-436 3 WEATHERSTRIP, 3/16 X 3/8 FT
30 250023-917 4 HINGE, DOOR 750/100
31 250025-692 16 SCREW, MACH PHILL #10-24 X 1/2
32 250033-828 4 HOOK, DOOR LATCH MALE SS
33 250033-829 4 CATCH, DOOR LATCH FEMALE SS
34 825302-219 10 NUT, HEX F PLTD #10-24
35 825305-283 879505-283 23 NUT, HEX F PLTD 5/16-18
36 825504-145 879604-145 10 NUT, HEX LOCKING 1/4-20
37 829104-075 881804-075 16 CAPSCREW, HEX GR5 1/4-20 X 3/4
38 829107-125 879807-125 4 CAPSCREW, HEX GR5 7/16-14 X 1 1/4
40 829705-075 879905-075 24 SCREW, HEX SER WASHER 5/16-18 X 3/4
41 829705-100 879905-100 33 SCREW, HEX SER WASHER 5/16-18 X 1
42 837807-112 880207-112 4 WASHER, SPR LOCK REG PLTD 7/16
43 838307-112 881907-112 4 WASHER, PL-B WIDE PLTD 7/16
44 843103-050 41 RIVET, POP 3/16 X 1/2 AD68
45 861405-092 32 NUT, RETAINER 5/16-18 .092
46 876002-050 10 SCREW,RND PHILLIPS 10-24 X 1/2"
Drawing notes
A1 TO SIDE PANEL(SEE PAGE 3 OF 4).
A2 TO TOP PANEL(SEE PAGE 3 OF 4).
A3 IF COLUMN PART NUMBER LEFT BLANK FOR COLORED ASSEMBLY. REFER TO THE BASE PART NUMBER IN FIRST COLUMN.
02250197-982 R02
2.2 Canopy and parts assembly, front panels (CE)
02250159-939 R03
02250197-982 R02
2.2 Canopy and parts assembly, front panels (CE)

Part number (paint/finish)
Part Green White Yellow Bare Green White Yellow
Key number H.R.S. H.R.S. H.R.S. stainless galvanneal galvanneal galvanneal Qty Description Notes
02250159- 02250159- 02250159- 02250159- 02250159- 02250159- 02250168- 02250168-
1 1 PANEL, CORNER FRT CS 900 HAF
927 928 929 930 931 932 868 869
02250159- 02250159- 02250159- 02250159- 02250159- 02250159- 02250168- 02250168-
2 1 PANEL, CORNER FRT SS 900 HAF
933 934 935 936 937 938 870 871
02250159- 02250159- 02250159- 02250159- 02250159- 02250159- 02250168- 02250168-
3 1 PANEL, END TOP 900 HAF T3 TAB
951 952 953 954 955 956 864 865
02250159- 02250159- 02250159- 02250159- 02250159- 02250159- 02250168- 02250168-
4 1 PANEL, END BOTTOM 900 HAF T3 TAB
957 958 959 960 961 962 866 867
Drawing notes
1 USE ONLY PLATED HARDWARE IN ASSEMBLY
2 MARK OR TAG ITEM #1 OF THE ASSEMBLY WITH SULLAIR ASSEMBLY P/N.
Paint color assembly part numbers

Green White Yellow
Green H.R.S. White H.R.S. Yellow H.R.S. Bare stainless galvanneal galvanneal galvanneal
ASSEMBLY P/N 02250159-940 02250159-941 02250159-942 02250159-943 02250159-944 02250168-781 02250168-782
REV. LEVEL 02 02 02 02 02 00 00
02250197-982 R02
2.3 Canopy assembly, curbside (CE)
02250170-564 R01
02250197-982 R02
2.3 Canopy assembly, curbside (CE)

Green White Yellow
Key Part number galvanneal galvanneal galvanneal Bare stainless Qty Description Notes
2 02250169-978 02250169-979 02250169-980 02250169-981 02250169-982 1 PANEL, HSG SIDE FRT CS 750B T3
3 02250161-255 02250161-260 02250168-873 02250168-874 02250161-259 1 PANEL, HSG SIDE CS 900HAF T3 TAB
4 02250142-857 02250150-418 02250168-842 02250168-843 02250142-860 1 PANEL, HSG SIDE TOP 600-1050
5 02250142-838 02250150-417 02250168-844 02250168-845 02250142-831 1 PANEL, HSG SIDE BOTTOM 600-1050
Drawing notes
2 MARK OR TAG PART WITH SULLAIR P/N

Green White Yellow
galvanneal galvanneal galvanneal Bare stainless
ASSEMBLY P/N 02250170-565 02250170-566 02250170-567 02250170-568
REV. LEVEL 01 01 01 00
02250197-982 R02
2.4 Canopy panel assembly, street side (CE)
02250170-569 R01
02250197-982 R02
2.4 Canopy panel assembly, street side (CE)

Green White Yellow
Key Part number galvanneal galvanneal galvanneal Bare stainless Qty Description Notes
1 02250169-983 02250169-984 02250169-985 02250169-986 02250169-987 1 PANEL, HSG SIDE FRT SS 750B T3
2 02250166-428 02250166-433 02250168-838 02250168-839 02250166-432 1 PANEL, HSG BACK SS 750-900 T3
3 02250142-857 02250150-418 02250168-842 02250168-843 02250142-860 1 PANEL, HSG SIDE TOP 600-1050
4 02250142-838 02250150-417 02250168-844 02250168-845 02250142-831 1 PANEL, HSG SIDE BOTTOM 600-1050
5 - 8 BOLT, BODY 5/16-18 X 3/4 PLT
Drawing notes
2 MARK OR TAG PART WITH SULLAIR P/N

Green White Yellow
galvanneal galvanneal galvanneal Bare stainless
ASSEMBLY P/N 02250170-570 02250170-571 02250170-572 02250170-573
REV. LEVEL 01 01 01 00
02250197-982 R02
2.5 Canopy panel assembly, back (CE)
02250164-056 R01
02250197-982 R02
2.5 Canopy panel assembly, back (CE)

Part Green White Yellow Bare Green White Yellow
Key number H.R.S. H.R.S. H.R.S. stainless galvanneal galvanneal galvanneal Qty Description Notes
02250142- 02250046- 02250142- 02250142- 02250142- 02250150- 02250168- 02250168-
1 1 PANEL, END TOP/BOT 600-1050
830 204 832 833 834 431 855 856
02250142- 02250126- 02250142- 02250142- 02250142- 02250150- 02250168- 02250168-
2 1 PANEL, END TOP 600-1050
891 175 892 893 894 432 857 858
02250142- 02250125- 02250142- 02250142- 02250142- 02250150- 02250168- 02250168-
3 1 PANEL, COR REAR SS 600-1050 W/LT
895 049 896 897 898 434 859 860
02250164- 02250164- 02250164- 02250164- 02250164- 02250164- 02250168- 02250168- PANEL, CAN RR CORN CS 750-900 T3
4 1
050 051 052 053 054 055 861 862 TAB

Green White Yellow
Green H.R.S. White H.R.S. Yellow H.R.S. Bare stainless galvanneal galvanneal galvanneal
ASS'Y P/N 02250164-057 02250164-058 02250164-059 02250164-060 02250164-061 02250168-826 02250168-827
REV. 00 00 00 00 00 00 00
02250197-982 R02
2.6 Cooling system, aftercooled (CE)
02250162-754 R10 (sh1)
02250197-982 R02
02250162-754 R10 (sh2)
02250197-982 R02

11 02250161-421 1 HOSE, ENG RAD UPR 750-900 C9
14 02250163-966 2 HOSE, MP 1.50 X 42.00 750-900 T3
17 02250165-337 1 SUB ASSEMBLY,MODULAR,FLUID CLR/RAD W/A/C 900 T3
18 02250165-350 2 HOSE,RAD 2 X 6" 900 T3
19 02250165-355 4 CLAMP,HOSE 1 13/16 - 2 3/4
23 02250167-738 1 ELBOW, TUBE 90°1-7/8 M/F SAE
27 02250168-939 1 HOSE, RAD 3" X 2 1/2" X 5"
02250197-982 R02

32 02250180-507 1 HOSE,CHRG AIR 3" ID C9
34 040162 2 GROMMET, 11/16IDX1 5/16ODX7/16
35 047235 3 CLAMP, HOSE 3/8"
37 407749 1 HOSE, RAD UPPER 2 1/2 X 6"
38 408300-001 1 CLAMP, HOSE 9/16"ID
39 825305-283 10 NUT, HEX F PLTD 5/16-18
40 825506-198 2 NUT, HEX LOCKING 3/8-16
41 829106-125 2 CAPSCREW, HEX GR5 3/8-16 X 1 1/4
42 829108-150 4 CAPSCREW, HEX GR5 1/2-13 X 1 1/2
49 842315-038 14 HOSE, FUEL LINE 3/8 (FT)
50 868306-250 1 U-BOLT, 3/8 X 2 1/2 PIPE PLTD
Drawing notes
A5 TO ENGINE TURBO.
A6 TO AIR END.
02250197-982 R02
2.7 Discharge system, aftercooled 900 standard and 900H (CE)
02250165-249 R09 (sh1)
02250197-982 R02
02250165-249 R09 (sh2)
02250197-982 R02

4 02250105-534 2 FLANGE, 3" SAE J518 CODE 61
5 02250127-557 1 ADAPTER, DISCHARGE 3"
20 02250165-254 1 PIPE ASSEMBLY, DISCH SYS 750-900 T3
25 250040-100 10 WASHER, .625 HARDENED
28 827910-175 6 CAPSCREW,HEX GR8 5/8-11 X 1 3/4"
02250197-982 R02

29 829106-100 6 CAPSCREW,HEX GR5 3/8-16 X 1"
30 829106-125 3 CAPSCREW,HEX GR5 3/8-16 X 1 1/4"
33 866900-005 1 PLUG, PIPE 1/8" 3000# STL PLT
34 868306-200 1 U-BOLT, 3/8 X 2 1/2 PIPE PLTD
35 868306-250 8 U-BOLT, 3/8 X 2 1/2 PIPE PLTD
36 SEE_CHART_SEP 1 SUB ASSEMBLY,MODULAR,MOISTURE TRAP TIER 3
Drawing notes
A1 TO AFTER-COOLER.
A3 TO BALL VALVE.
A4 TO FLEX TUBE.
A6 AC AIR OUTLET.
A7 TO FRAME.
Moisture trap
Receiver tank
02250163-586 600, 750, 825, & 900
02250165-389 600HH-750HH
02250197-982 R02
2.8 Exhaust system with spark arrestor and silencer (CE)
02250178-509 R01
02250197-982 R02
2.8 Exhaust system with spark arrestor and silencer (CE)

1 02250051-589 1 RAIN-CAP, EXHAUST 5.75" TO 6.35" DIA PIPE
2 02250125-473 4 MOUNT, VIBRATION ISOLATOR 375
3 02250125-604 4 WASHER, SNUBBING 375 VIBRATION MOUNT
4 02250168-177 1 SILENCER, EXH DISK DHK 06 HOSPITAL GRADE
5 02250168-659 1 ARRESTOR, SPK 4.00 750B T3
6 02250169-088 1 ELBOW,EXH 90DEG 4" OD X 4" ID
7 02250171-158 1 TUBE,EXH 4.00 OD 750B T3
8 02250178-514 1 TUBE,EXH 750B FAM CE CAT C9 T3
10 829106-250 4 CAPSCREW, HEX GR5 3/8-16 X 2 1/2
Drawing notes
A1 CANOPY TOP.
A3 ASSEMBLY MOUNTING VIEWED FROM THE BOTTOM.
02250197-982 R02
Notes:
02250197-982 R02
Sullair, LLC
3700 East Michigan Boulevard
Michigan City, IN 46360 USA
www.sullair.com
1-800-SULLAIR (USA only)
1-219-879-5451 (non-USA)
Information and specifications are subject to change without prior notice.


Sullair 900RH Parts Manual

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Sullair 900RH Parts Manual

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PARTS LIST MANUAL

Portable Air Compressor

Subject to EAR, ECCN EAR99 and related export control restrictions.

For detailed course outlines, schedule, and cost information contact:

Sullair Training Department

Subject to EAR, ECCN EAR99 and related export control restrictions.

1.1 Procedure for ordering parts

Sullair North America Operations

1.2 Recommended spare parts list

1.3 Engine and compressor assembly

02250162-747 R09 (sh1)

1.3 Engine and compressor assembly

02250162-747 R09 (sh2)

1.3 Engine and compressor assembly

1.3 Engine and compressor assembly

1.4 Inlet valve parts 6 inch

1.4 Inlet valve parts 6 inch

1.5 Inlet valve parts 8 inch

1.5 Inlet valve parts 8 inch

1.6 Engine assembly and mounting

1.6 Engine assembly and mounting

1.7 Air inlet system

1.7 Air inlet system

1.8 Air inlet system 1050 standard

1.8 Air inlet system 1050 standard

1.9 Exhaust system

1.9 Exhaust system

1.10 Exhaust system with spark arrestor (not CE)

1.10 Exhaust system with spark arrestor (not CE)

1.11 Cooler assembly, standard

1.11 Cooler assembly, standard

1.12 Cooler assembly, aftercooled

1.12 Cooler assembly, aftercooled

1.13 Cooling system, non-aftercooled

02250191-643 R01 (sh1)

1.13 Cooling system, non-aftercooled

02250191-643 R01 (sh2)

1.13 Cooling system, non-aftercooled

1.13 Cooling system, non-aftercooled

1.14 Cooling system, aftercooled

02250191-645 R01 (sh1)

1.14 Cooling system, aftercooled

02250191-645 R01 (sh2)

1.14 Cooling system, aftercooled

1.14 Cooling system, aftercooled

1.15 Cooling system, non-aftercooled 1050 standard

02250185-701 R02 (sh1)

1.15 Cooling system, non-aftercooled 1050 standard

02250185-701 R02 (sh2)

1.15 Cooling system, non-aftercooled 1050 standard

1.15 Cooling system, non-aftercooled 1050 standard

1.16 Cooling system, aftercooled 1050 standard

02250185-700 R01 (sh1)

1.16 Cooling system, aftercooled 1050 standard

02250185-700 R01 (sh2)

1.16 Cooling system, aftercooled 1050 standard

1.16 Cooling system, aftercooled 1050 standard

1.17 Drain line routing

1.17 Drain line routing

1.18 Compressor oil filter sub-assembly with thermostat

1.18 Compressor oil filter sub-assembly with thermostat

1.19 Air controls manifold, single pressure

1.19 Air controls manifold, single pressure

1.20 Air controls manifold, dual pressure