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manual
OVEN PN 8201-11-0000/8201-61-0000
OVEN PN 8201-13-0000/8201-63-0000
OVEN PN 8201-14-0000/8201-64-0000
OVEN PN 8201-17-0000/8201-67-0000
OVEN PN 8201-11-0000A
OVEN PN 8201-11-0000D
OVEN PN 8201-12-0000
OVEN PN 8201-12-0000D
ORIGINAL ISSUE
OCT 16/91 25-36-33 REVISION
MAY
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
LETTER OF TRANSMITTAL
TO: HOLDERS OF COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST 25-36-33.
RECORD OF REVISION
RETAIN THIS RECORD IN THE FRONT OF THE MANUAL ON RECEIPT OF REVISIONS, INSERT REVISED PAGES IN
THE MANUAL AND ENTER REVISION NUMBER, ISSUE DATE, DATE INSERTED AND INITIALS.
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Service Service
Bulletin Incorporated Bulletin Incorporated
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TITLE PAGE MAY 20/03 TESTING AND FAULT 144 MAY 20/03
TITLE PAGE 2 MAY 20/03 ISOLATION 145/146 MAY 20/03
101 MAY 20/03 147 MAY 20/03
RECORD OF REVISION 102 MAY 20/03 148 MAY 20/03
R/R 1 MAY 20/03 103 MAY 20/03 149 MAY 20/03
R/R 2 BLANK 104 MAY 20/03 150 MAY 20/03
105 MAY 20/03 151/152 MAY 20/03
RECORD OF TEMPORARY 106 MAY 20/03 153 MAY 20/03
REVISION 107 MAY 20/03 154 MAY 20/03
RTR 1 MAY 20/03 108 MAY 20/03 155 MAY 20/03
RTR 2 BLANK 109 MAY 20/03 156 MAY 20/03
110 MAY 20/03 157/158 MAY 20/03
SERVICE BULLETIN LIST 111 MAY 20/03 159 MAY 20/03
SBL 1 MAY 20/03 112 MAY 20/03 160 MAY 20/03
SBL 2 BLANK 113 MAY 20/03 161 MAY 20/03
114 MAY 20/03 162 MAY 20/03
LIST OF EFFECTIVE PAGES 115 MAY 20/03 163/164 MAY 20/03
LEP 1 MAY 20/03 116 MAY 20/03 164.1 MAY 20/03
LEP 2 MAY 20/03 117 MAY 20/03 164.2 MAY 20/03
LEP 3 MAY 20/03 118 MAY 20/03 164.3 MAY 20/03
LEP 4 BLANK 119 MAY 20/03 164.4 MAY 20/03
120 MAY 20/03 164.5/164.6 MAY 20/03
TABLE OF CONTENTS 121 MAY 20/03 165 MAY 20/03
T/C 1 MAY 20/03 122 MAY 20/03 166 MAY 20/03
T/C 2 BLANK 123 MAY 20/03 167 MAY 20/03
124 MAY 20/03 168 MAY 20/03
INTRODUCTION 125 MAY 20/03 169/170 MAY 20/03
INTRO 1 MAY 20/03 126 MAY 20/03 171 MAY 20/03
INTRO 2 MAY 20/03 127 MAY 20/03 172 MAY 20/03
128 MAY 20/03 173 MAY 20/03
DESCRIPTION AND 129 MAY 20/03 174 MAY 20/03
OPERATION 130 MAY 20/03 175 MAY 20/03
1 MAY 20/03 131 MAY 20/03 176 MAY 20/03
2 MAY 20/03 132 MAY 20/03 177/178 MAY 20/03
3 MAY 20/03 133/134 MAY 20/03 179 MAY 20/03
4 MAY 20/03 135 MAY 20/03 180 MAY 20/03
5 MAY 20/03 136 MAY 20/03 181 MAY 20/03
6 MAY 20/03 137 MAY 20/03 182 MAY 20/03
7 MAY 20/03 138 MAY 20/03 183 MAY 20/03
8 MAY 20/03 139/140 MAY 20/03 184 MAY 20/03
9 MAY 20/03 141 MAY 20/03 185/186 MAY 20/03
10 MAY 20/03 142 MAY 20/03 187 MAY 20/03
143 MAY 20/03 188 MAY 20/03
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TABLE OF CONTENTS
PAGE
DISASSEMBLY ......................................................................301
CLEANING .........................................................................401
CHECK ............................................................................501
REPAIR ...........................................................................601
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INTRODUCTION
1. GENERAL
A. This manual has been compiled in accordance with the requirements set out in
specification ATA 100. It is intended for provision of such data as in necessary for an
approved repairer to return an unserviceable Oven Assy to a serviceable condition.
B. SHOP VERIFICATION
DISASSEMBLY...................................DATE:_______________
ASSEMBLY......................................DATE:_______________
2. LAYOUT OF MANUAL
A. This manual contains a general description and operation followed by data for
maintenance, repair, disassembly and assembly of the Oven Assy.
3. REVISION SERVICE
B. Service bulletins may be issued separately. Their effect on the manual will, however, be
made evident by reissue of the service bulletin list as appropriate.
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4. MANUFACTURER
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OVEN BASIC PN 8201
1. GENERAL
A. This manual provides descriptive information, specific shops maintenance procedures and
illustrated parts list, applicable to oven basic part number 8201.
B. The ovens are designed to reconstitute frozen food and to maintain it at its desired
temperature.
C. The oven is manufactured to close tolerances and tooled to insure uniformity and
interchangeability between parts and units. Quality control is conforming to health
requirements and inspection essential to airplane equipment specifications.
Stainless steel and high quality materials have been used to provide long service and
ease of cleaning under all inflight conditions.
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E. Control Module
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2. DESCRIPTION
(1) The oven consists of a double walled insulated casing and an oven door.
(2) The electrical heating elements, blower assy, temperature sensor and overheat
cutoff switch are mounted to the oven cavity rearwall.
(3) An airflow insert which is slid into the oven, holds the entree shelves and
provides even distribution of the recirculated air.
(4) Oven connector and wiring are installed to rearwall of oven outer casing.
The electrical components are installed to oven rearwall and in the oven control
module.
(6) Alignment bolts are provided in the lower section of the rearwall, for oven
attachment and correct interfacing with the galley compartment.
B. Principal Features
(a) The oven casing consists of the outer casing, the insulated inner casing and
the front frame.
(c) A recess with handle for carrying is provided on top of the oven.
(d) The inner casing is a formed and spot-welded stainless steel sheet assy
wrapped in insulating material.
1 The front frame forms the structural closure between the inner and outer
casing simultaneously keeping the door seal in position.
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(a) The door assy consists of the insulated outer panel, the inside
plate and the door latch.
(b) The inside plate and latch parts are made of stainless steel except the door
handle which is made of lacquer coated plastic material.
(a) The control module accomodates all major electrical components for the
oven. It is spot-welded assy, made of plastic coated aluminum.
(c) A receptacle interfacing with the oven is located in the rear plate of the
control module.
3 Timer.
(4) The electrical installation of the oven consists of the following details:
(a) Connector for power supply mounted in the middle of the lower section
on the oven rearwall.
(b) Connector for control module mounted in the upper installation area behind
the control module.
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(e) Overheat cutoff switch mounted in the left upper part of the sidewall.
(h) Wiring in compliance with the wiring diagram and grouped in a wire bundle
acordingly.
(c) The blower assy is mounted to the rearwall of the oven cavity and connected
with a wire bundle to the oven wiring.
(d) For further details and illustrated parts list refer to manual 25-35-95 or
25-36-51 or 25-36-62.
(a) Two, three filament heating elements are provided on the cavity rearwall of
the oven. Power is 3 times 610 watts at 115 volts per element.
(b) Power terminal connection for the heating elements passes through the cavity
rearwall and the rearwall of the outer casing to the terminal board.
(a) The overheat cutoff switch is installed on the rearwall of the oven cavity
and cuts off power in case of oven overheating.
(a) The airflow insert is a welded aluminum assy. The cutouts in the insert are
designed, in conjunction with the entree shelf configuration, to provide
uniform distribution of the recirculation air.
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3. OPERATION
A. General
The circulation fan generates an airflow or steam to which the food, to be recon-
stituted is exposed with optimum distribution via the airflow insert.
The funnel at the rear side of the airflow insert collects and directs the
circulated air to the circulation fan. From the circulation fan the air passes
over the nergized heating elements and is directed to the entrees by means of a
specially designed airflow insert.
The cooling air, required for cooling the motor, is circulated by the motor fan
(inner). The cooling air is sucked in, on both sides of the control module,
through holes and slots in the room behind the oven and is exhausted by the
airplane ventilation system.
B. Operating Modes
(b) Upon initiation of the reconstitution cycle, the blower and heating elements
are energized.
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(a) The grill mode is provided, to grill steaks - or other - from a nominal tem-
perature of +2°°C (+35°F).
(b) During the grill mode the heating elements are switched off and on by
thermostat as required to maintain a constant mean temperature.
(a) The door latch is a spring loaded latching linkage which engages into the
strikes in the lower and upper supports. The operating knob is installed on
door front side.
(a) Slam door lightly to close. The linkage will engage into strikes.
The knob must manually be put into vertical position in order to achieve
secure latching.
(1) The overheat cutoff switch installed on oven rearwall, switches off heating
elements at thermostat malfunction. The oven must be removed, the malfunction
be remedied and the overheat cutoff switch be reset.
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1. GENERAL
This section provides procedures based on test point/location method for bench/shop testing
and fault isolation of oven unit.
2. Test Equipment
TEST EQUIPMENT
FIGURE 101
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4 2 A C E B D F
A A A
5 3 CASE
GROUND
A B C AC GROUND
115 / 200 V
3 Phases
400 Hz
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(2) Connect bench power connector (2) with oven unit (1).
(3) Connect test panel (5) with oven unit (1) using test panel connector (4).
C. The setup and oven are now ready for operational test and fault isolation.
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A A A
1. Control module
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(2) Connect bench power supply (4) with test panel (3).
(3) Connect test panel (3) with control module (1) using test panel connector (2).
C. The setup and control module are now ready for operational test and fault isolation.
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1 Connector DPXAMA26-33S
2 thru 7 Indicator 115 V, 400 Hz
8 thru 10 Switch Single pole, single through
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5. OPERATIONAL TEST AND FAULT ISOLATION FOR OVEN WITHOUT CONTROL MODULE
NOTE: Refer To Wiring Diagrams Fig 115, 115A, 115B, 115C, 115D, 115E or 115F.
Refer to test panel items 1 and 7 of fig 103, items 5, 6, 10, 11 of oven wiring
diagram fig 115, 115A, 115B, 115C, 115D, 115E or 115F.
(a) Heating elements (5,6) are switched on and off by heating relay
(3/5 fig 116, 116A, 116B, 116C, 116D, 116E or 116F).
(b) Heating relay (3/5 fig 116, 116A, 116B, 116C, 116D, 116E or 116F)
is switched on and off by thermostat (10, fig 115, 115A, 115B, 115C,
115D, 115E or 115F).
(c) Set temperature setting swotch (1, fig 103) of test panel to 150°C/300°F.
(d) Press down red manual reset button of overheat cutoff switch (11,fig 115,
115A, 115B, 115C, 115D, 115E or 115F).
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YES
AC power on contacts
4, 5 and 6 of terminal
board (13) available
YES NO
NO YES
AC ground available on Replace over-
contacts 11, 21 or 31 heat cutoff
of thermostat (10). switch (11)
NO
YES
Check function of Replace ther-
test panel (control mostat (10).
module simulator,
fig 103)
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B. Blower Circuit
NOTE: Refer to manual 25-35-95 for blower motor PN UM56-12-XX or 25-36-62 for blower
motor PN 00000584 or 25-36-51 for blower motor PN 00000665 for operational test
and fault isolation of blower assy.
(a) Blower motor (8) is energized by 115/200 V, 400 Hz, 3 phases via blower relay
(4/5), fig 116, 116A, 116B, 116C, 116D, 116E or 116F) of control module.
(a) Set test panel switch BLOWER ON (2, fig 103) to ON position.
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Abnormal blower
motor noise is
audible
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CAUTION: HEAT UP OVEN TO OPERATING TEMPERATURE WITH ENERGIZED BLOWER ONLY AND DO NOT
OPERATE OVEN EMPTY.
CAUTION: HEAT UP OVEN TO OPERATING TEMPERATURE WITH ENERGIZED BLOWER ONLY AND DO
NOT OPERATE OVEN EMPTY.
4 Set temperature setting switch (1, fig 103) of test panel to 100°C/210°F.
NOTE Measure the temperature after the thermostat has switched off the
heating elements for three times.
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NOTE: Refer to wiring diagram fig 115, 115A, 115B, 115C, 115D, 115E or 115F.
CAUTION: HEAT UP OVEN TO OPERATING TEMPERATURE WITH ENERGIZED BLOWER ONLY AND DO
NOT OPERATE OVEN EMPTY.
4 Set temperature setting switch (1, fig 103) of test panel to 150°C/300°F.
NOTE Measure the temperature after the thermostat has switched off the
heating elements for three times.
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NOTE: Refer to wiring diagram fig 115, 115A, 115B, 115C, 115D, 115E, 115F.
CAUTION: HEAT UP OVEN TO OPERATING TEMPERATURE WITH ENERGIZED BLOWER ONLY AND DO
NOT OPERATE OVEN EMPTY.
4 Set temperature setting switch (1, fig 103) of test panel to 230°C/450°F.
NOTE Measure the temperature after the thermostat has switched off the
heating elements for three times.
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CAUTION: HEAT UP OVEN TO OPERATING TEMPERATURE WITH ENERGIZED BLOWER ONLY AND DO
NOT OPERATE OVEN EMPTY.
(a) The overheat cutoff switch (11) prevents overheating of oven in case of
thermostat malfunction by switching off the power supply for heating
elements (5, 6). Blower keeps energized to cool down heating elements.
(a) Provide capability of measuring -20°C to 500°F (-4°F to 932°F) in the middle
of the oven cavity.
(c) Set test panel switch (2, fig 103) BLOWER ON to ON position.
(d) Set test panel switch HEATING ON (7, fig 103) to ON position.
(e) Set temperature setting switch (1, fig 103) of test panel to 230°C/450°F.
NOTE: Measure the temperature after the thermostat has switched off the
heating elements for three times.
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CAUTION: HEAT UP OVEN TO OPERATING TEMPERATURE WITH ENERGIZED BLOWER ONLY AND DO
NOT OPERATE OVEN EMPTY.
NO
YES
Replace cutoff switch (11).
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NOTE: Refer To Wiring Diagram Fig 116, 116A, 116B, 116C, 116D, 116E or 116F.
(b) Blower relay contacts are switching power supply for oven blower and for
heating relay coil (3/5, fig 116/116A/116B/116C/116D/116E/116F) on and off.
NO
Indicator deenergized Indicators deener-
YES
(all phases). gized (any phase).
A B
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B
A
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(a) Heating relay coil (contact X1/X2, item 3/5, fig 116/116A/116B/116C/116D/
116D/116E/116F) is in series with temperatures setting switch (15, fig
116/116A/116B/116C/116D/116E/116F) and contact D of blower relay (4/5,fig
116/116A/116B/116C/116D/116E/116F).
(b) Heating relay contacts are switching on and off power supply for oven
heating elements when blower is operating.
NO
Indicators deenergized Indicators
(all phases). deenergized
YES (any phase).
115 V AC available on contact X1
of heating relay coil (3/5). Replace heating
relay (3/5).
NO
Blower relay circuit is de-
YES fective. Test: per A. above.
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B C
A D
Replace heating Replace temperature
relay (3/5). setting switch (15).
YES NO
Replace temperature setting switch (15).
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NO
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NOTE: Refer to wiring diagram fig 116, 116B, 116C, 116D, 116E, 116F only.
(a) Outlet (13) is switched on and off by timer (7) which is connected in series
with oven main switch (9).
YES
NO
Replace timer (7). Replace oven main
switch (9)
Set timer (7) to zero posi-
tion
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NOTE: Refer To Wiring Diagrams Fig 115, 115A, 115B, 115C, 115D, 115E, 115F, 116, 116A
116B, 116C, 116D, 116E And 116F.
CAUTION: DIELECTRIC AND INSULATION TEST CRITERIA VARY FOR INDIVIDUAL COMPONENTS. TO AVOID
COMPONENT DAMAGE, CAREFULLY FOLLOW TEST PROCEDURES AND PRESCRIBED VOLTAGE WHEN
PERFORMING THESE TESTS ON GENERAL WIRING OR INDIVIDUAL COMPONENTS.
DIELECTRIC AND INSULATION RESISTANCE TEST MUST BE PERFORMED AT THE END OF EACH
OVERHAUL.
INSULATION RESISTANCE TEST MUST BE PERFORMED AFTER COMPLETION OF DIELECTRIC TEST.
A. General
CAUTION: MAX. FAULT CURRENT ALLOWED MUST NOT EXCEED 2.0 MILLIAMPERES.
Dielectric test is performed with each wire in each wire bundle against all other
wires in the bundle and against the oven structure.
Max. fault current allowed must not exceed 2.0 milliamperes.
Dielectric test is performed with each wire in each wire bundle against all other
wires in the bundle and against the oven structure.
Max. fault current allowed must not exceed 2.0 milliamperes.
NOTE: The insulation resistance must be a minimum of 200 megohms for each wire.
At maintenance- and modification work it must be taken care that the requirements
of the airplane manufacturer will be fulfilled.
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B. Test Preparation
NOTE: Refer to oven control module wiring diagram fig 116, 116A, 116B, 116C,
116D, 116E or 116F.
(3) Set oven main switch (9) to OVEN (wiring diagram fig 116).
(5) Remove relays (5, fig 116/116A/116B/116C/116D/116E/116F) from relay socket and
shorten contacts A1-A2, B1-B2, C1-C2, D1-D2, X1-X2 on both sockets.
(6) Disconnect filter wires A54A16A, A55A16B, A56A16C and A57A16N from terminal board
(21) and insulate these wires.
(7) Disconnect blower motor from terminal board (14) and insulate these wires.
C. Measuring Procedure
(1) Dielectric and insulation resistance test procedure for oven without control
module.
CAUTION: DO NOT PERFORM TESTS ACROSS PINS BETWEEN CONNECTOR NO. 1 AND CONNECTOR
NO. 3.
Refer to oven wiring diagram fig 115, 115A, 115B, 115C, 115D, 115E or 115F.
(a) Perform pin to pin dielectric and insulation test per paragraphs A.(1) and
A.(3) between the following pins of connector No. 3:
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(b) Perform dielectric and insulation resistance test per paragraphs A.(2) and
A.(3) between pin D of connector No.1 and the following pins of connector
No. 3: Pins 1, 2, 3 and 15.
(2) Dielectric and insulation resistance test procedure for control module.
1. PINS 1, 8, 12.
2. PINS 2, 9, 13.
(a) Perform dielectric and insulation resistance test on connector No. 1 per
paragraphs A.(2) and A.(3) between pins 6 or 16 of connector No. 1 and the
following pins of connector No. 1:
(b) Perform dielectric and insulation resistance test per paragraph A.(2) and
A.(3) between the following pins of connector No. 1:
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(c) Set oven main switch (9) (wiring diagram fig 116/116B/116C/116D/116E/
116F only) to OUTLET and perform dielectric and insulation resistance test
per paragraph A.(2) and A.(3) between pin 3 and the following pins of con
nector No. 1:
(d) Set timer (7)( wiring diagram fig 116A only) to OFF position and perform
dielectric and insulation resistance test per paragraph A.(2) and A.(3) bet
ween pin 3 and the following pins of connector No. 1:
Pins 1, 2, 5, 6.
NOTE: Refer to oven wiring diagram fig 115, 115A, 115B, 115C, 115D, 115E or 115F and
oven control module wiring diagram fig 116, 116A, 116B, 116C, 116D, 116E or
116F.
(a) Insulation resistance and dielectric strength per paragraphs A.(1) and
A.(3).
(a) Insulation resistance and dielectric strength per paragraphs A.(1) and
A.(3).
1 Contacts 11-12
Normally closed below 185°C (365°F) oven cavity temperature.
Circuit opens at 185°C ± 10K (365°F ± 18°F) with increasing temperature.
Circuit closes at 170°C ± 10K (338°F ± 18°F) with decreasing temperature.
2 Contacts 21-22
Normally closed below 235°C (455°F) oven cavity temperature.
Circuit opens at 235°C ± 10K (455°F ± 18°) with increasing temperature.
Circuit closes at 220°C ± 10K (428°F ± 18°) with decreasing temperature.
3 Contacts 31-32
Normally closed below 105°C (221°F) oven cavity temperature.
Circuit opens at 105°C ± 10K (221°F ± 18°) with increasing temperature.
Circuit closes at 90°C ± 10K (194°F ± 18°) with decreasing temperature.
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NOTE: Test temperature in the center of the oven cavity with thermocouple
soldered to copper plate of 20 x 20 0.5 mm (0.79 x 0.79 x 0.02 inch).
(5) Relays (5, fig 116, 116A, 116B, 116C, 116D, 116E or 116F)
(a) Insulation resistance and dielectric strength per paragraphs A:(1) and
A.(3).
(7) Illuminated switch (15, fig 116/116A/116B/116C/116D/116E/116F) and (8, fig 116A)
(a) Insulation resistance and dielectric strength per paragraphs A.(2) and
A.(3).
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WIRE LIST
OVEN PN 8201-11/61/12-0000
FIGURE 115 SH 2 OF 5
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SOLDER CONNECTION
CRIMP CONNECTION
LIST OF TERMINAL LUGS
OVEN PN 8201-11/61/12-0000
FIGURE 115 SH 3 OF 5
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1 Text added.
2 Text deleted.
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
WIRE LIST
OVEN PN 8201-13/63-0000
FIGURE 115A SH 2 OF 5
25-36-33 PAGE
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136
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
SOLDER CONNECTION
CRIMP CONNECTION
LIST OF TERMINAL LUGS
OVEN PN 8201-13/63-0000
FIGURE 115A SH 3 OF 5
25-36-33 PAGE
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
25-36-33 PAGE
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
WIRE LIST
OVEN PN 8201-14/64-0000
FIGURE 115B SH 2 OF 5
25-36-33 PAGE
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142
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
SOLDER CONNECTION
CRIMP CONNECTION
LIST OF TERMINAL LUGS
OVEN PN 8201-14/64-0000
FIGURE 115B SH 3 OF 5
25-36-33 PAGE
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
25-36-33 PAGE
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
WIRE LIST
OVEN PN 8201-17/67-0000
FIGURE 115C SH 2 OF 5
25-36-33 PAGE
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
SOLDER CONNECTION
CRIMP CONNECTION
LIST OF TERMINAL LUGS
OVEN PN 8201-17/67-0000
FIGURE 115C SH 3 OF 5
25-36-33 PAGE
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
25-36-33 PAGE
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
WIRE LIST
OVEN PN 8201-11-0000A
FIGURE 115D SH 2 OF 5
25-36-33 PAGE
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
SOLDER CONNECTION
CRIMP CONNECTION
LIST OF TERMINAL LUGS
OVEN PN 8201-11-0000A
FIGURE 115D SH 3 OF 5
25-36-33 PAGE
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
WIRE LIST
OVEN PN 8201-11-0000D
FIGURE 115E SH 2 OF 5
25-36-33 PAGE
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
SOLDER CONNECTION
CRIMP CONNECTION
LIST OF TERMINAL LUGS
OVEN PN 8201-11-0000D
FIGURE 115E SH 3 OF 5
25-36-33 PAGE
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
25-36-33 PAGE
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OVEN BASIC PN 8201
WIRE LIST
OVEN PN 8201-12-0000D
FIGURE 115F SH 2 OF 5
25-36-33 PAGE
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
SOLDER CONNECTION
CRIMP CONNECTION
LIST OF TERMINAL LUGS
OVEN PN 8201-12-0000D
FIGURE 115F SH 3 OF 5
25-36-33 PAGE
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
25-36-33 PAGE
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
WIRE LIST
CONTROL MODULE PN 8201-01/51/57/04-4000
FIGURE 116 SH 2 OF 5
25-36-33 PAGE
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
SOLDER CONNECTION
CRIMP CONNECTION
LIST OF TERMINAL LUGS
CONTROL MODULE PN 8201-01/51/57/04-4000
FIGURE 116 SH 3 OF 5
25-36-33 PAGE
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
WIRE LIST
CONTROL MODULE PN 8201-03-4000, PN 8201-03-4300
FIGURE 116A SH 2 OF 6
25-36-33 PAGE
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
WIRE LIST
CONTROL MODULE PN 8201-03-4000, PN 8201-03-4300
FIGURE 116A SH 3 OF 6
25-36-33 PAGE
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OVEN BASIC PN 8201
25-36-33 PAGE
MAY
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
SOLDER CONNECTION
CRIMP CONNECTION
LIST OF TERMINAL LUGS
CONTROL MODULE PN 8201-03-4000, PN 8201-03-4300
FIGURE 116A SH 4 OF 6
25-36-33 PAGE
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
WIRE LIST
CONTROL MODULE PN 8201-53-4000
FIGURE 116B SH 2 OF 6
25-36-33 PAGE
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OVEN BASIC PN 8201
WIRE LIST
CONTROL MODULE PN 8201-53-4000
FIGURE 116B SH 3 OF 6
25-36-33 PAGE
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
SOLDER CONNECTION
CRIMP CONNECTION
LIST OF TERMINAL LUGS
CONTROL MODULE PN 8201-53-4000
FIGURE 116B SH 4 OF 6
25-36-33 PAGE
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
WIRE LIST
CONTROL MODULE PN 8201-01/51-4000A
FIGURE 116C SH 2 OF 5
25-36-33 PAGE
MAY
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
SOLDER CONNECTION
CRIMP CONNECTION
LIST OF TERMINAL LUGS
CONTROL MODULE PN 8201-01/51-4000A
FIGURE 116C SH 3 OF 5
25-36-33 PAGE
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
WIRE LIST
CONTROL MODULE PN 8201-01/51-4200A, PN 8201-01/51-4200, PN 8201-04-4200, PN 8201-57-4200
FIGURE 116D SH 2 OF 6
25-36-33 PAGE
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
WIRE LIST
CONTROL MODULE PN 8201-01/51-4200A, PN 8201-01/51-4200, PN 8201-04-4200, PN 8201-57-4200
FIGURE 116D SH 3 OF 6
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
SOLDER CONNECTION
CRIMP CONNECTION
LIST OF TERMINAL LUGS
CONTROL MODULE PN 8201-01/51-4200A, PN 8201-01/51-4200, PN 8201-04-4200, PN 8201-57-4200
FIGURE 116D SH 4 OF 6
25-36-33 PAGE
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
WIRE LIST
CONTROL MODULE PN 8201-01/51-4300A, PN 8201-01/51-4300, PN 8201-51-4300D, PN 8201-57-4300
FIGURE 116E SH 2 OF 5
25-36-33 PAGE
MAY
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
SOLDER CONNECTION
CRIMP CONNECTION
LIST OF TERMINAL LUGS
CONTROL MODULE PN 8201-01/51-4300A, PN 8201-01/51-4300, PN 8201-51-4300D, PN 8201-57-4300
FIGURE 116E SH 3 OF 5
25-36-33 PAGE
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
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20/03
COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
WIRE LIST
CONTROL MODULE PN 8201-51-4000D
FIGURE 116F SH 2 OF 5
25-36-33 PAGE
MAY
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
SOLDER CONNECTION
CRIMP CONNECTION
LIST OF TERMINAL LUGS
CONTROL MODULE PN 8201-51-4000D
FIGURE 116F SH 3 OF 5
25-36-33 PAGE
MAY
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
AMPERE
Blower Motor
PN UM56-12-9 0.78 ± 0.1 0.78 ± 0.1 0.78 ± 0.1
Blower Motor
PN 00000584 0.58 ± 0.1 0.58 ± 0.1 0.58 ± 0.1
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
Oven Control Oven Temp. Temp. Temp. High equipped: modified per
Module Low Med
8201-01-4000 8201-11/61-0000 150°C N/A 230°C
8201-01-4200 8201-11/61-0000 150°C N/A 230°C electronic timer
8201-01-4300 8201-11/61-0000 150°C N/A 230°C new electr.mech. timer
8201-01-4000 8201-11/61-0000 150°C N/A 190°C E33-3-216SB
8201-01-4200 8201-11/61-0000 150°C N/A 190°C electronic timer E33-3-216SB
8201-01-4300 8201-11/61-0000 150°C N/A 190°C new electr.mech. timer E33-3-216SB
8201-01-4000A 8201-11/61-0000A 150°C N/A 210°C E33-3-165SB
8201-01-4200A 8201-11/61-0000A 150°C N/A 210°C electronic timer E33-3-165SB
8201-01-4300A 8201-11/61-0000A 150°C N/A 210°C new electr.mech. timer E33-3-165SB
8201-51-4000 8201-11/61-0000 350°F N/A 450°F
8201-51-4200 8201-11/61-0000 350°F N/A 450°F electronic timer
8201-51-4300 8201-11/61-0000 350°F N/A 450°F new electr.mech. timer
8201-51-4000A 8201-11/61-0000 350°F N/A 410°F
8201-51-4200A 8201-11/61-0000 350°F N/A 410°F electronic timer
8201-51-4300A 8201-11/61-0000 350°F N/A 410°F new electr.mech. timer
8201-51-4000A 8201-11/61-0000A 250°F N/A 350°F E33-3-178SB
8201-51-4200A 8201-11/61-0000A 250°F N/A 350°F electronic timer E33-3-178SB
8201-51-4300A 8201-11/61-0000A 250°F N/A 350°F new electr.mech. timer E33-3-178SB
8201-51-4000C 8201-11/61-0000 275°F N/A 375°F
8201-51-4200C 8201-11/61-0000 275°F N/A 375°F electronic timer
8201-51-4300C 8201-11/61-0000 275°F N/A 375°F new electr.mech. timer
8201-51-4000D 8201-11/12/61-0000 275°F N/A 350°F E33-3-156SB
8201-51-4200D 8201-11/12/61-0000 275°F N/A 350°F electronic timer E33-3-156SB
E33-3-169SB
8201-51-4300D 8201-11/12/61-0000 275°F N/A 350°F new electr.mech. timer E33-3-156SB
8201-03-4000 8201-13/63-0000 100°C 150°C 230°C
8201-03-4300 8201-13/63-0000 100°C 150°C 230°C new electr.mech. timer
8201-53-4000 8201-13/63-0000 210°F 300°F 450°F
8201-04-4000 8201-14/64-0000 150°C N/A 230°C
8201-04-4200 8201-14/64-0000 150°C N/A 230°C electronic timer
8201-04-4300 8201-14/64-0000 150°C N/A 230°C new electr.mech. timer
8201-57-4000 8201-17/67-0000 350°F N/A 450°F
8201-57-4200 8201-17/67-0000 350°F N/A 450°F electronic timer
8201-57-4300 8201-17/67-0000 350°F N/A 450°F new electr.mech. timer
8201-57-4000 8201-17/67-0000 250°F N/A 350°F E33-3-137SB
8201-57-4300 8201-17/67-0000 250°F N/A 350°F new electr.mech. timer
TEMPERATURE RANGES
FIGURE 118
25-36-33 PAGE
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
198.17
20/03
COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
THERMOSTAT
FIGURE 120
25-36-33 PAGE
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
D I S A S S E M B L Y
1. GENERAL
A. Procedures are provided for removal of major subassemblies from the oven casing and for
disassembly and component removal of the oven casing.
NOTE: Refer to TESTING AND FAULT ISOLATION for operational test and fault isolation to
establish most probable cause of malfunction and the extent of disassembly
required.
A. Remove the two screws (1/4-28UNF3B thread) in the front area, work from compartment
below oven or the two screws (NAS604 or NAS564) from the front respectively.
(2) Insert screwdriver into hole in upper door hinge area. Force down
hinge bolt, slightly tilt door from oven and lift out from lower
hinge hole.
(3) Remove washer (45), stops (35, 40) and lock washer (50) from door.
(2) Pull out control module assy (10) from oven casing.
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(1) Loosen fasteners (325) with rings (70) and take off cover assy (55).
(2) Pull off sealing strips (60, 65) from cover assy (55).
(1) Loosen fasteners (25) with rings (20) and take off cover assy (55).
(2) Pull off sealing strips (60, 65, -70, -75) from cover assy.
(1) Remove pan-head screws (365), lock washers (360), washers (370) and baffle
plate (355) from oven cavity.
(2) Remove hexagonal nut (250), spring washer (255), gasket (260) and withdraw
circulating fan (245) from oven interior.
(3) Remove pan-head screws (240), washers (241), washers (225, 235) and shock mounts
(230) and withdraw blower assy (220) from oven rearwall.
(2) Remove hexagonal nut (245), spring washer (250), gasket (255) and withdraw
circulating fan (240) from oven interior.
(3) Remove pan-head screws (235), washers (236) spacers (220, 230) and shock mounts
(225) and withdraw blower assy (215) from oven rearwall.
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
A. Door Assembly
(a) Remove pan-head screw (35B), knob (30B) and washer (150) from door assy
(-1B) and remove ball catches (80) from knob (30B).
(b) Remove bushing (135) and vapour outlet (130) from door assy (-1B).
(c) Remove countersunk screws (15) and inside plate (10) from outer panel
(-5B).
(d) Remove insulating material (20, 125), countersunk screws (45) and insulating
disk (25).
(e) Remove lock washer (160), teflon washer (175), bolt (50) and rods (55) from
outer panel (-5B).
(f) Remove pan-head screws (75), bars (60), washers (70) and springs (65) from
rods (55).
(g) Remove countersunk screws (45), bushing (85) and washer (155) from outer
panel (-5B).
(h) Remove pan-head screw (100), setscrew (90), hinge bolts (95, 110) and
springs (105, 115).
(1) Pull off door seal (170 fig 1, 160 fig 1A).
1 Remove hexagonal nut (95), lock washer (75), washer (90) and wires
from hexagonal screw (70).
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OVEN BASIC PN 8201
2 Remove hexagonal nut (85), washers (80), lock washer (75) and
hexagonal screw (70).
1 Remove hexagonal nut (145), washers (150) and wires from threaded bolt.
(c) Remove pan-head screws (245, 250), washers (235), clamps (255, 260, -260A,
265) and distance sleeve (270).
(d) Remove pan-head screws (170), washers (165) and hexagonal nuts (180,
-180A).
(e) Remove pan-head screws (240), washers (235) and plug (5).
(f) Remove pan-head screws (315), washers (310), bracket (155), sealing pins
(115) and receptacle (10).
(a) Remove pan-head screws (160, 200), hexagonal nuts (180), washers (165,
190) and lock washers (185) from thermostat (40).
(b) Remove temperature sensor, capillary tube and thermostat (40) from oven
inner casing.
(c) Remove pan-head screws (195), washers (190), lock washers (185), distance
sleeves (205) and overheat cutoff switch (45).
(d) Remove pan-head screws (230), heaxgoanl nuts (290), washers (295), lock
washers (175), covers (35), terminal boards (30, 50) and terminal busses
(60, 340).
(e) Remove hexagonal screws (220) and washers (225) from insulation disks (130).
(f) Remove heating elements (15, 20) and insulation disks (130).
(g) Remove hexagonal nuts (325), washers (310B), pan-head screws (305, 320),
holder (330) and hourmeter service (335)(for ovens 8201-14/64-0000 only).
(h) Remove hexagonal nuts (220), washers (225) and filter (280) from oven
interior.
(i) Remove threaded bushings (135), binding cord (125), grommet strips (275) and
shrink hose (285).
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OVEN BASIC PN 8201
(1) Remove pan-head screws (300A) and single revolving catch (330D) from oven
assy (-1).
(a) Remove countersunk screws (300), spacers (165) and front frame assy
(75) from outer casing assy (125).
(b) Drill out countersunk rivets (120) and remove placard (115) from front frame
assy (75).
(c) Remove pan-head screws (95A) and strikes (110) from frame (-85).
(d) Remove countersunk screw (111) and strike (110) from frame (-85).
(e) Drill out countersunk rivets (105) and remove retainer (100) from
frame (-85).
(a) Remove hexagonal nuts (215), washers (210) and pan-head screws (205A) and
withdraw inner casing assy (140) from outer casing assy (125).
(b) Remove pan-head screws (155), washers (160) and holders (-145, 150)
from inner casing assy (140).
(a) Pull off insulating material assy (420) from inner casing assy (140).
(5) Drill out pan-head rivets (135) and remove spring clips (130) from outer casing
assy (125).
(6) Remove guide bolts (285) and caps (290) from outer casing assy (125).
(7) Remove pan-head screws (280), washers (275), air duct (265) and cover (270) from
outer casing assy (125).
(8) Pull off gasket (195) from inner casing assy (140).
(9) Drill out blind rivets (295) and remove placards (320) from outer casing assy
(125).
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
(1) Remove pan-head screw (290) and single revolving catch (295) from oven assy (-1).
(a) Remove countersunk screws (85), spacers (320) and front frame assy (80)
from outer casing assy (120).
(b) Remove pan-head screws (115) and strikes (110) from frame (-90).
(c) Remove pan-head screws (105) and supports (95, 100) from frame (-90).
(a) Remove hexagonal nuts (210), washers (205) and countersunk screws (220) and
withdraw inner casing assy (135) from outer casing assy (120).
(b) Remove pan-head screws (150), washers (155) and holders (140, -145) from
inner casing assy (135).
(a) Pull off insulating material assy (340) from inner casing assy (135).
(5) Drill out pan-head rivets (130) and remove spring clips (125) from outer casing
assy (120).
(6) Remove guide bolts (280) and caps (285) from outer casing assy (120).
(7) Remove pan-head screws (265), washers (270), air duct (260) and cover (275) from
outer casing assy (120).
(8) Pull off gasket (185) from inner casing assy (135).
(9) Drill out blind rivets (305) and remove placard (300) from outer casing assy
(120).
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
1 Remove hexagonal nut (105), lock washer (95), washer (90) and wires from
hexagonal screw (80).
2 Remove hexagonal nut (100), washers (85), lock washer (95) and hexagonal
screw (80).
(b) Remove pan-head screws (210), heaxgonal nuts (70) and washers (215).
(d) Remove wire bundle inclusively receptacle (10) and holder (130).
(f) Remove relays (20), sockets (15, 25) and holder (130).
(g) Remove knob (225A), pan-head screws (175), washers (-176), lock washers
(-177) and timer (30) with washers (-178) from front panel (250).
(i) Remove pan-head screws (165A) and outlet (50) from front panel (250).
(j) Remove toggle switch (35) and illuminated switch (55) with bulbs (60A) and
lens (65) from front panel (250).
(k) Remove countersunk screws (185), washers (195), lock washers (200),
hexagonal nuts (180), distance sleeves (190) and terminal board (40).
(l) Remove pan-head screws (235A), washers (240), hexagonal nuts (245),
securing spring (145) and front panel (250) from housing (230).
(m) Remove sealing pins (135), binding cord (140), terminal lugs (-218, -219),
faston terminals (-221, -223), tie wraps (-222) and shrink hose (160).
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
1 Remove hexagonal nut (105), washer (90), lock washer (95) and wires from
hexagonal screw (80).
2 Remove hexagonal nut (100), washer (85), lock washer (95) and hexagonal
screw (80).
1 Remove hexagonal nut (230), lock washer (240), washer (235) and wires
from pan-head screw (220).
(b) Remove pan-head screws (210), hexagonal nuts (170) and washers (165).
(d) Remove wire bundle inclusively receptacle (10) and relay holder (130).
(f) Remove relays (20), sockets (15, 25) and holder (130).
(g) Remove knob (275A), pan-head screws (175, -247), washers (-251), lock
washers (-252), hexagonal nuts (-253) and timer (30) from front panel
(280).
(h) Remove illuminated switch (35) with bulbs (60A) and lens (50) from
front panel (280).
(i) Remove sequencing switch (65), illuminated switch (55) with bulbs (60) and
lens (70) from front panel (280).
(j) Remove countersunk screws (185), washers (195), lock washers (200),
hexagonal nuts (180), distance sleeves (150) and terminal board (40).
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(k) Remove pan-head screws (260A), washers (265), hexagonal nuts (270),
securing spring (145) and front panel (280) from housing (255).
(l) Remove sealing pins (135), binding cord (140), terminal lugs (-246), faston
terminals (-290, -295), tie wraps (-300) and shrink hose (160).
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
CLEANING
1. GENERAL
A. Thorough cleaning is essential after every flight to meet public health requirements,
prevent corrosion and to ensure satisfactory operation.
Thorough cleaning is also an essential prelude to inspection to determine the existence,
extent and exact location of defects.
B. Clean especially all recessed parts of the oven. Deposits of food, spilled liquids,
etc., are quite likely to be missed in nooks and crevices and thus allowed to build up
and act as cultures for bacteria and mold spores. Therefore, thorough cleaning and ste-
rilization is extremely important also during maintenance.
C. Cleaning is also an extremely important overhaul function for light metal parts that are
exposed to repeated wear, minor nicks, scratches and acids in the form of liquid or
vapors.
D. Cleaning Intervals
(3) During major maintenance After one year or after 4000 flight
hours.
CLEANING INTERVALS
FIGURE 401
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COMPONENT MAINTENANCE MANUAL
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E. Cleaning Materials
CLEANING MATERIALS
FIGURE 402
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
A. Daily Cleaning
(a) Use cloth or sponge, apply cleaning agent (solution of water and AJAX 2000,
or equivalent) according to the MFG instructions and rub the surface, rinse
and wipe dry.
Spray cleaning agent into oven cavity and allow to react about 20 minutes
to 2 hours. Rinse thoroughly with water and wipe dry.
(4) Clean front side of oven control module with a clean, lintfree damp cotton cloth.
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
(1) Remove airflow insert and baffle plate from oven and clean.
(a) Use cloth or sponge, apply cleaning agent (solution of water anf AJAX 2000,
or equivalent) according to the MFG instructions and rub the surface, rinse
and wipe dry.
In case of obstinate pollution use SCOTCH BRITE NO. 449 or apply
LEONTI SCOURING POWDER to wet cloth, rub the surface, rinse well and dry.
Spray cleaning agent into oven cavity and allow to react about 20 minutes
to 2 hours. Rinse thoroughly with water and wipe dry.
(6) Clean the air inlet beside control module with compressed air. Use dry and
filtered air.
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
(1) General
(a) Major maintenance is performed with the oven removed from the airplane. This
gives the opportunity for intensive cleaning of the oven.
(a) Clean electrical parts and wire bundle by means of a soft nonmetallic brush,
cloth or sponge and compressed air. Use dry and filtered air.
(4) Blower
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
C H E C K
1. GENERAL
B. Visually check all parts, minor assemblies and electrical system and water installation
for the following criteria:
(1) Damage.
(4) Wear.
E. All repairs must be performed by skilled personnel, who, if no physical values are
available, can still judge the condition.
G. Inspection and the following maintenance or overhaul must be performed according to the
requirements in figure 501.
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
H. Materials
I. Check Intervals
(2) During major maintenance After one year or 4000 flight hours.
CHECK INTERVALS
FIGURE 501
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
2. CHECK PROCEDURE
A. Minor Maintenance
(2) Check structure in general for evidence of scratches, cracks, holes and va-
rious damages.
(3) Check heating elements, temperature sensor and circulation fan for security
of attachments.
(4) Check airflow insert for deformation, evidence of damage and correct position.
NOTE: Care must be taken that the airflow insert is not replaced upside down.
(5) Check door seal for exsessive wear and continuous contact when closed.
(6) Door
(a) Check that latch bars are positively engaged into strikes when door is
closed.
(b) Check inner cover of door for security of attachment and faultless sealing.
(c) Check door latch for smooth and even operation, latch bars and strikes for
damage.
(d) Check revolving catch for secure attachment, smooth and even operation and
for wear.
NOTE: Use SILICON PASTE P4 or SILICON GREASE 511 to lubricate all moving
parts such as latch bars, hinge bolts etc.
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
B. Major Maintenance
(1) General
(a) Major maintenance is performed with the oven removed from the airplane.
(b) Check power supply receptacle for tightness and proper contacts.
(c) Check wires and electrical components for security of attachments, for
damage and evidence of overheating.
(4) Blower
25-36-33 PAGE
MAY
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
R E P A I R
1. GENERAL
A. Repair Materials
REPAIR MATERIALS
FIGURE 601
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
B. Repair
(1) In case of wear or damage most components will not be repaired but replaced.
(2) Remove minor scratches, nicks, pitting or corrosion from metal parts by polishing
with abrasive cloth 220 grit or finer. Refinish as necessary for surface
protection.
(3) Remove minor defects from thread with small triangular file or thread chaser.
(5) Deformations and/or damages on air baffle must be removed by straightening and/or
welding.
(6) In case of damages on powder coated surfaces, roughen damaged area by grinding and
apply spray PN 553204-452406.
(7) In case of damages on front frame and door, clean and raughen damaged area by
grinding and apply spray PN MCE6.
C. Replacement
(1) Replace all parts found damaged or worn beyond allowable limits or damaged beyond
repairs noted herein.
(3) Broken or frayed wires be replaced according to wiring diagram fig 115, 115A,
115B, 115C, 115D, 115E, 115F, 116, 116A, 116B, 116C, 116D, 116E and 116F.
(4) Worn parts of the door latch and hinges cannot be repaired. Replacement is
necessary.
(5) For repair of wire terminations at bonding areas refer to ASSEMBLY procedures.
25-36-33 PAGE
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
A S S E M B L Y
1. GENERAL
A. Procedures are provided for component assembly and installation into the oven casing and
major assemblies and final assembly of the major subassemblies with the convection
oven structure.
B. Assembly Material
DESIGNATION/
SPECIFICATION PART NUMBER SOURCE
Commercially
(1) Graphite antiseize MOLIKOTE102 available
compound
(2) Solder Commercially
available
(3) Sealing strip 239581
ASSEMBLY MATERIALS
FIGURE 701
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
(1) Install gasket (195) with adhesive (200) to inner casing assy (140).
(b) Install holders (-145, 150) with pan-head screws (155) and washers (160)
to inner casing assy (140).
(c) Slide inner casing assy (140) into outer casing assy (125).
(d) Install pan-head screws (205A), washers (210) and hexagonal nuts (215).
(a) Install strikes (90) with pan-head screws (95A) to frame (-85).
(b) Install strike (110) with countersunk screw (111) to frame (-85).
(c) Install retainer (100) with countersunk rivets (105) to frame (-85).
(d) Install placard (115) with countersunk rivets (120) to front frame assy
(75).
(e) Install front frame assy (75) with countersunk screws (80) and spacers
(165) to outer casing assy (125).
(4) Install air duct (265), cover (270) with pan-head screws (280) and washers (275)
to outer casing assy (125).
(5) Install guide bolts (285) and caps (290) into outer casing assy (125).
(6) Install spring clips (130) with pan-head rivets (135) to outer casing assy (125).
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
(7) Install single revolving catch (330D, -330E) with pan-head screw (300A) to oven
assy (-1).
(8) Install placards (320) with blind rivets (295) to outer casing assy (125).
(1) Install gasket (185) with adhesive (190) to inner casing assy (135).
(b) Install holders (140, -145) with pan-head screws (150) and washers (155)
to inner casing assy (135).
(c) Slide inner casing assy (135) to outer casing assy (120).
(d) Install countersunk screws (200), washers (205) and hexagonal nuts (210).
(a) Install strike (110) with pan-head screws (115) to frame (-90).
(b) Install supports (95, 100) with pan-head screws (105) to frame (-90).
(c) Install front frame assy (80) with countersunk screws (85) and spacers (320)
to outer casing assy (120).
(4) Install air duct (260), cover (275) with pan-head screws (265) and washers (270)
to outer casing assy (120).
(5) Install guide bolts (280) and caps (285) into outer casing assy (120).
(6) Install spring clips (125) with pan-head rivets (130) to outer casing assy (120).
(7) Instal single revolving catch (295) with pan-head screw (290) to oven assy (-1).
(8) Install placards (300) with blind rivets (305) to outer casing assy (120).
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
(1) Slide insulation disks (130) onto heating elements (15, 20).
(2) Place heating elements (15, 20) into appropriate holes in inner casing rearwall
and fasten with hexagonal screws (220) and washers (225).
(3) Install terminal boards (30, 50), terminal busses (60, 340) and covers (35)
with pan-head screws (230), washers (295), lock washers (300) and hexagonal
nuts (290).
(4) Install overheat cutoff switch (45) with pan-head screws (195), lock washer (185),
washers (190) and distance sleeves (205).
(6) Install thermostat (40) with pan-head screws (160, 200), washers (165, 190), lock
washers (185) and hexagonal nuts (180).
(7) Install hourmeter service (335) with washers (310B), pan-head screws (305, 320),
hexagonal nuts (325) and holder (330)(for oven 8210-14/64-0000 only).
(8) Install filter (280) with hexagonal nuts (220) and washers (225).
(9) Install threaded bushings (135), binding cord (125), grommet strips (275) and
shrink hose (285).
(a) Position wire bundle inclusively plugs (5) and receptacle (10) to rearwall
and top.
(b) Fasten receptacle (10), sealing pins (115) and bracket (155) with pan-head
screws (315) and washers (165, -310A).
(c) Fasten plug (5) with screws (240) and washers (235).
(d) Install pan-head screws (170), washers (165) and hexagonal nuts (180).
(e) Install cable clamps (255, 260, 265) and spacers (270) with pan-head
screws (245, 250) and washers (235).
1 Install lock washer (75), washer (80) and hexagonal nut (85) to hexagonal
screw (70).
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
2 Install washer (90), lock washer (75), hexagonal nut (95) and
wires to hexagonal screw (70).
1 Install washer (150), hexagonal nut (145) and wires to threaded bolt.
(h) Connect all electrical lines with electrical components and ground stud
assemblies (65, 140) according to wiring diagram fig 115, 115A, 115B, 115C,
115D, 115E and 115F in chapter TESTING AND FAULT ISOLATION.
(1) Insert door seal (170 fig 1, 160 fig 1A) into gap at front frame.
E. Door Assemblies
(a) Install hinge bolts (95, 110), spring (105), setsrew (90) and pan-head
screw (100) to door assy (-1B).
(c) Install bushing (85) and washer (155) with countersunk screws (45) to door
outer panel (-5B).
(d) Install springs (65), washers (70), bars (60) and rods (55)
with pan-head screws (75) and seal with sealant (165).
(e) Install rods (55) and bolt (50) and teflon washer (175) to bushing
(85) and secure with lock washer (160).
(g) Install washer (150) and knob (30B) with pan-head screw (35B) to door assy
(-1B) by using loctite.
(h) Install insulation disk (25) with countersunk screws (45) and insulation
materials (20, 125) to door assy (-1B).
(i) Install inside plate (10) with countersunk screws (15) to outer panel
(5B) and seal with sealant (140).
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
(j) Install bushing (135) and vapour outlet (130) with silicon disc (180)
to door assy (-1B).
(a) Install front panel (250) with pan-head screws (235A), washers (240),
securing spring (145) and hexagonal nuts (245) to housing (230).
(b) Install terminal board (40) with countersunk screws (185), washers (195),
lock washers (200), distance sleeves (150) and hexagonal nuts (180).
(c) Install toggle switch (35) and illuminated switch (55) with bulbs (60A) and
lens (65) to front panel (250).
(d) Install outlet (50) with pan-head screws (165A) to front panel (250).
(f) Install timer (30) and washers (-178) with pan-head screws (175), washers
(-176) and lock washers (-177) to front panel (250).
Push on knob (225A).
(g) Install sockets (15, 25) to holder (130) and connect wires to sockets
(15, 25) and receptacle (10).
(h) Install holder (130) to housing (230) and relays (20) to sockets (15) with
countersunk screws (190), pan-head screws (210), washers (215) and hexagonal
nuts (70).
(i) Install sealing pins (135), binding cord (140), terminal lugs (-218, -219),
faston terminals (-221. –223), tie wraps (-222) and shrink hose (160).
1 Install lock washer (95), washer (85), hexagonal nut (100) and hexagonal
screw (80).
2 Install washer (90), lock washer (95), hexagonal nut (105) and wires to
hexagonal screw (80).
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
(b) Install wire bundle to control module and make connections with
appropriate components and ground studs (75, 165) according to wiring
diagrams fig 116, 116B, 116C, 116D, 116E and fig 116F in chapter TESTING
AND FAULT ISOLATION.
(a) Install front panel (280) with pan-head screws (260A), washers (265),
securing spring (145) and hexagonal nuts (270) to housing (255).
(b) Install terminal board (40) with countersunk screws (185), washers (195),
lock washers (200), distance sleeves (150) and hexagonal nuts (180, 205).
(c) Install illuminated switch (35) with lens (50, -50A), sequencing switch (65)
with lens (70, -70A), illuminated switch (55) and bulbs (60A) to front panel
(280).
(d) Install timer (30) with pan-head screws (175, -247), washers (-251), lock
washers (-252) and hexagonal nuts (-253) to front panel (280).
Push on knob (275A).
(e) Install sockets (15) to holder (130) and connect wires to sockets (15)
and receptacle (10).
(f) Install holder (130) to housing (230) and relays (20) to sockets (15) with
countersunk screws (190), pan-head screws (210), washers (165) and hexagonal
nuts (170).
(g) Install sealing pins (135), binding cord (140), terminal lugs (-246), faston
terminals (-290, -295), tie wraps (-300) and shrink hose (160).
1 Install lock washer (95), washers (85), hexagonal nut (100) and hexagonal
screw (80).
2 Install lock washer (95), washer (90), hexagonal nut (105) and wires to
hexagonal screw (80).
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
2 Install washer (235), lock washer (240), hexagonal nut (230) and wires
to pan-head screw (220).
(c) Install wire bundle to control module and make connections with appropriate
components and ground studs (75, 165) according to wiring diagram fig 116A
in chapter TESTING AND FAULT ISOLATION.
(1) Install blower assy (220) to oven structure and attach with pan-head screws (240),
washers (241), shock mounts (230) and spacers (225, 235).
(2) Install circulating fan (245) to blower assy (220) and secure with spring washer
(255) and heaxgonal nut (250)(refer to figure 702).
(3) Make electrical connection between blower assy (25) and terminal board
(50) and fasten wire bundle with clamp (255), pan,-head screw (245) and washer
(235)(refer IPL, fig 3).
(1) Install blower assy (215) to oven structure and attach with pan-head screws (235),
washers (236), shock mounts (225) and spacers (220, 230).
(2) Install circulating fan (240) to blower assy (215) and secure with spring washer
(250) and heaxgonal nut (245).
(3) Make electrical connection between blower assy (25) and terminal board
(50) and fasten wire bundle with clamp (255), pan,-head screw (245) and washer
(235)(refer IPL, fig 3).
25-36-33 PAGE
MAY
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
(1) Install fasteners (25) and rings (20) to cover assy (55).
Fix sealing strips (60, -65, -70, -75) to cover assy (55).
(2) Place cover assy (55) to oven and attach with fasteners (25).
(1) Place washer (45), stops (35, 40) and lock washer (50) on upper door hinge bolt.
(2) Place door with lower hinge bolt into appropriate front frame.
Insert screwdriver into hole in upper hinge area, push down hinge bolt, move door
into correct vertical position and let upper hinge bolt engage into appropriate
hole.
(1) Insert control module (10) into oven and attach with fasteners (15).
B. Attach oven with either two screws 1/4-28UNF3B in the front area, work from compartment
below or NAS604 or NAS564 through oven front into galley unit structure.
25-36-33 PAGE
MAY
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
5. STORAGE INSTRUCTIONS
A. Packaging
(1) The oven unit should be packed in an ATA 300 category II container for storage and
handling.
(2) Adequate shock absobing material should be provided perticularly for the oven
door.
B. Storage
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MAY
711/712
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COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
NOT APPLICABLE
25-36-33 PAGE
MAY
801/802
20/03
COMPONENT MAINTENANCE MANUAL
OVEN BASIC PN 8201
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MAY
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ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
1. GENERAL
2. SCOPE OF INFORMATION
A. Assembly Relationship
Look through the illustrations and find the assembly of which the compo-
nent is a part (identify the part by appearance). Note the item number in
the accompanying parts list to find part number, description and quantity
required for that application.
Turn to the Alpha Numerical Index and locate the part number. Figure and
item number of the illustration where that part appears is listed in the
column to the right of the part number. Turn to the figure/item column
in the parts list to locate the item number and find part number, de-
scription and quantity required for that particular application.
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ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
C. Abbreviations
AN Army-Navy Standard
ASSY Assembly
COMPT Compartment
DET Detail
EFF Effectivity
FIG Figure
LG Long
LH Left-hand
MF Made from
MS Military Standard
NO. Number
NP Not Procurable
PN Part Number
25-36-33 PAGE
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ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
D. Nomenclature Column
The nomenclature used for each part is the same as that given for the title
of the manufacturers drawing with any necessary qualifying description.
Nomenclature listed are indented to show relationship of a part with its as-
sembly. Measurements given in nomenclature column are metric and imperial/US
values and only stated to support the mechanics.
E. Vendor's Code
Vendor's parts used in the equipment which are not altered by SELL are lis-
ted by the vendor's part number, vendor's description of the part, and
vendor's code listed in parantheses following the description. Vendor's code
symbols used in this publication are taken from Federal Supply Code of
Manufacturers Cataloging Handbook H4/H8 and consist of the application code
symbol preceded by the letter "V". The absence of a code following a part
description in the illustrated parts catalog means that the item is a SELL
part. Vendor's not having a code listed in H4/H8 have been assigned a five
digit code preceded by a letter, e.g. "D" for Germany, and the letter "V".
Following is a numerically arranged list of vendor codes used in this publi-
cation.
25-36-33 PAGE
MAY
1003
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ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1004
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
SUPPLY CODE ADDRESS
25-36-33 PAGE
MAY
1005
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
SUPPLY CODE ADDRESS
V D0238 EGO
ELECTRO-GERAETEBAU GMBH
POSTFACH 1180
75032 OBERDERDINGEN
GERMANY
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1006
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ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
SUPPLY CODE ADDRESS
25-36-33 PAGE
MAY
1007
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
SUPPLY CODE ADDRESS
25-36-33 PAGE
MAY
1008
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1009
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
AIRLINE TOTAL
PART NUMBER STOCK NO. FIGURE ITEM REQUIRED
AN507C632R5 2 15 16
2 35
AN507C632R8 1 205
AN507C832R8 4 235
4A 260
AN960-10 1 241 3
1A 236 3
3 235 9
AN960-10L 3 90 1
4 90 1
4A 90 1
4A 235 1
AN960-4 3 165 20
3 - 165 A 28
3 175 4
3 310 2
4 - 176 2
4 215 6
4A 165 4
4A - 251 4
AN960-6 3 - 310 A 2
3 310 B 4
AN960-8 1 275 10
1A 270 8
3 295 16
4 - 176 A 2
4 195 6
4 240 4
4A 195 6
4A 265 4
AN960C10 3 150 1
AN960C416 2 70 4
AN960C6 1 160 4
1 210 2
1 370 2
1A 155 4
1A 205 2
3 225 6
AN960D10L 3 80 2
4 85 2
4A 85 2
4A 225 1
AN960D416L 1 45 1
1A 45 1
BUC6-34 3 5 1
25-36-33 PAGE
MAY
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ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
AIRLINE TOTAL
PART NUMBER STOCK NO. FIGURE ITEM REQUIRED
C08 1 130 13
1A 125 13
DIN125A3-7K3 4 - 178 3
DIN125A4-3 3 190 4
DIN127A4 3 185 4
3 - 185 A 7
DIN128A6 1 255 RF
1A 250 RF
DIN137B6X12 1 50 1
1A 50 1
DIN6799-7 2 160 1
DIN7981C2-9X13 4 - 175 A 2
4A - 175 A 2
DIN7985M4X10K3 4 - 175 B 2
DIN85AM3X8 4 175 2
4A 175 2
DIN914M4X8 2 90 1
DIN934M4 3 215
DIN934M6A4 1 250 RF
1A 245 RF
DPXAMA26-33S 3 10 1
DPXAMA26-34P 4 10 1
4A 10 1
DR8-4-5X5 3 205 2
D0803 1 - 325 A 13
1A 25 12
D0804 1 325 13
E43 1 200 AR
1A 190 AR
4A 155 A AR
FP301-00324 4 - 160 A 1
4A - 160 A 1
FP301-00954 3 - 285 A 1
FP301-1NR95 2 40 AR
GC414 3 120
4 155 AR
4A 155
G51TA 3 275 AR
KAD9F005 4 - 20 A 2
4A - 20 A 2
KL44 2 - 145 AR
LN9198-1603G 1 135 30
1A 130 30
LN9199-2407G 1 105 4
LN9317-2432 1 120 2
25-36-33 PAGE
MAY
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ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
AIRLINE TOTAL
PART NUMBER STOCK NO. FIGURE ITEM REQUIRED
MILT43435T4E3 3 125 AR
4 140 AR
4A 140 AR
MPE33-3-137SB2 1 - 395 1
MPE33-3-137SB3 1 - 400 1
MPE33-3-148SB 1 - 385 1
MPE33-3-156SB 1 - 410 1
MPE33-3-165SB 1 - 380 1
MPE33-3-169SB1 1 - 415 1
MPE33-3-169SB2 1 - 415 A 1
MPE33-3-169SB4 1 - 415 B 1
MPE33-3-169SB5 1 - 415 C 1
MPE33-3-169SB6 1 - 415 D 1
MPE33-3-169SB8 1 - 415 E 1
MPE33-3-169SB9 1 - 415 F 1
MPE33-3-178SB1 1 - 405 1
MSC115 4 60 A 4
4A 60 A 8
MSC115-4 4 60
4A 60
MS18029-6S4 3 35 1
MS18029-6S6 3 55
4 45
4A 45
MS20341-10A 3 85 1
4 105 1
4A 105 1
MS20341-4S 4 180 2
4A 180 2
MS21043-04 3 180 14
3 - 180 A 16
4 70 4
4A 170 4
MS21043-06 1 215 2
1A 210 2
3 325 2
MS21043-08 3 290 16
4 205 6
4 245 4
4A 205 6
4A 270 4
MS21043-3 3 95 1
3 145 1
4 100 1
4A 100 1
25-36-33 PAGE
MAY
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ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
AIRLINE TOTAL
PART NUMBER STOCK NO. FIGURE ITEM REQUIRED
MS21043-3 4A 230 1
MS24693C28 1A 200 2
MS25036-106 4 - 218 4
MS25036-152 4A - 246 4
MS25036-53 4 - 219 1
MS25226-10-2 3 340 1
4A - 254 1
MS25226-10-3 3 60 1
MS25281R4 3 255 1
MS25281R5 3 260 1
3 - 260 A 2
MS25281R7 3 265 2
MS27212-6-4 3 30 1
3 - 30 A 2
MS27212-6-6 3 50 2
4 40 1
4A 40 1
MS35059-21 4 35 1
MS35338-136 1 360 2
MS35338-40 3 210 10
3 - 210 A 12
4 - 177 2
4A - 252 2
MS35338-42 3 300 16
4 - 177 A 2
4 200 6
4A 200 6
MS35338-43 3 75 2
4 95 2
4A 95 2
4A 240 1
MS35650-342 4A - 253 2
MS51957-28 1 155 4
1 365 2
2 35 A
NAS1096-3-13 3 70 1
4 80 1
4A 80 1
NAS1802-06-6 1 - 365 A 2
3 220 6
NAS514P440-6 4 185 2
4A 185 2
NAS514P632-4 2 45 4
NAS514P632-6 4 190 2
4 - 217 2
25-36-33 PAGE
MAY
1014
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
AIRLINE TOTAL
PART NUMBER STOCK NO. FIGURE ITEM REQUIRED
NAS514P632-6 4A 190 2
NAS514P632-9 1 80 16
1 95
1 111 1
1A 85 16
NAS514P832-6 4 165
NAS600-5 3 230 6
NAS600-6 3 160 10
3 315 2
4A - 247 2
NAS600-8 3 170 4
4 - 175 C 2
4 210 4
4A - 175 B 2
4A 210 4
NAS601-12 2 100 1
NAS601-3 2 75 2
NAS601-31 1A 150 4
NAS601-5 1 95 A 4
1A 115 4
NAS601-6 1 205 2
1 205 A 2
1A 105 4
3 305 2
3 - 315 A 2
3 320 2
4 165 A 2
4 235 A 4
4A - 260 B 4
NAS602-20 1 240 3
1A 235 3
NAS602-6 1 280 8
1A 265 8
NAS602-7 4A 260 A 4
NAS603-13 3 245 4
NAS603-16 3 250 1
NAS603-7 3 240 4
NAS603-9 4A 220 1
NAS604-16 1 300 A 1
1A 290 1
NAS604-20 1 300
R3208 1 70 13
1A 20 12
SKTF601P2 4 - 30 A 1
4A - 30 B 1
25-36-33 PAGE
MAY
1015
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
AIRLINE TOTAL
PART NUMBER STOCK NO. FIGURE ITEM REQUIRED
S01048-8776 4 - 15 A 2
4A - 15 A 2
S09004 4 15 2
4A 15 2
TPLDBS3 1 - 390 2
TPLDBS321 1 295 4
1A 305 4
TS48-000 4 - 30 B 1
T18RHS 4 - 222 20
4A - 300 20
UM56-12-8B 1 220 1
3 25 RF
UM56-12-9 1 - 220 A 1
1A 215 1
WN112M4X12 3 195 2
WN115M4X8 3 200 2
A 325
25-36-33 PAGE
MAY
1016
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
AIRLINE TOTAL
PART NUMBER STOCK NO. FIGURE ITEM REQUIRED
0-132-001700000 1 330 B
1 - 330 E 1
0-132-001702000 1 330
0-132-001800000 1 - 330 C
1 330 D 1
1A 295 1
0-132-001802000 1 - 330 A
0-5-404-604 4 25 34
4A 25 34
00-1427-1 4 150 2
4A 150 2
00-1427-5 3 270 1
00-1472 4A 215 2
4A - 215 A 1
00-882 3 65 2
4 75 2
4 - 75 A 1
4A 75 2
4A - 75 A 1
00000584 1 - 220 B 1
1A - 215 A 1
3 - 25 B 1
00000665 3 - 25 A RF
0048-2221-12 3 115 10
4 135 10
4A 135 9
0274 1 305 AR
1A 310 AR
2 165 AR
4 170 AR
4A 245 AR
03-2-236-0029 1 245 RF
1A 240 RF
03-4-644-0029 1 - 245 A RF
10-0140-001 4 30
10-0140-005 4A 30 1
10HA1C1F3N11R1 4 55 1
10HA1C1F3N3R1 4A 35 1
10HA1C4N15R1 4A 55 1
160834-2 4A - 295 3
165172-0 4 - 223 5
165536-1 4 - 221 2
4A - 290 3
22759-8-12-9 3 - 350 AR
22759-8-16-9 3 - 355 AR
25-36-33 PAGE
MAY
1017
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
AIRLINE TOTAL
PART NUMBER STOCK NO. FIGURE ITEM REQUIRED
22759-8-16-9 4 - 220 AR
4A - 250 AR
22759-8-22-9 3 - 360 AR
22759-8-8-9 3 - 345 AR
26R6-1BB 1 100 2
26S34-10 1 - 15 B 2
1A - 15 A 2
4 - 255 B RF
26S34-9 1 15 2
1A 15 2
4 255 RF
4A 285 RF
26S39-9 1 - 15 A 2
4 - 255 A RF
265353 2 80 2
2774 1 290 2
1A 285 2
3050 1 310 AR
1A 315 AR
2 140 AR
320565 3 - 105 39
4 - 120 22
4 - 120 A 23
4A - 120 19
320574 3 - 110 10
4 - 125 3
4 - 125 A 4
4A - 125 6
323676 3 - 100 11
3 - 100 A 14
4 - 110 2
4A - 110 6
3448-1 4A 65 1
36158 4 - 115 4
365 1 315
1A 195
5011-02-0014 4A 115 1
5013-02-0015 2 150 1
2 175 1
5015-02-0030 3 45 1
5015-02-0032 3 40 1
5026-02-0019 3 140 1
5030-02-0022 2 130 1
5030-02-0023 2 135 1
5258-1 4 50 1
25-36-33 PAGE
MAY
1018
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
AIRLINE TOTAL
PART NUMBER STOCK NO. FIGURE ITEM REQUIRED
6001-0013-01 1 35 1
1A 35 1
6001-0013-02 1 40 1
1A 40 1
6001-0048 4 225 1
4A 275
6001-0079 1 260 1
1A 255 1
6001-0084 1 230 6
1A 225 6
6001-0085 1 225 3
1A 220 3
6001-0086 1 235 3
1A 230 3
6001-0089 1 110 1
6001-0166 4 - 65 C 1
6001-0180 4 - 225 A 1
4A 275 A 1
6001-0231 1 - 195 A 1
1A 185 1
6001-0233 2 - 130 A 1
6001-0237 1A 160 1
6001-0279 4 - 65 D 1
6001-0296 2 180 1
6001-0324 4 - 225 B 1
4A - 275 B 1
6001-0326 4A - 30 A 1
6001-0418 2 35 B 1
601LK8 4 - 30 C 1
4A - 30 C 1
67-27055-0 3 135 3
8001-06-2102 4 145 1
4A 145 1
8029-02-0000-20 1 165 16
1A 320 16
8029-02-0000-27 1 90 2
1A 110 2
8029-02-1200-04 1 - 145 1
1A - 145 1
8029-02-2000-41 3 130 2
8029-02-5000-03 2 60 2
8029-02-5000-19 2 115
8029-02-5000-20 2 105 1
8029-02-5000-23 2 65 2
8029-02-5100-30 2 25 1
25-36-33 PAGE
MAY
1019
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
AIRLINE TOTAL
PART NUMBER STOCK NO. FIGURE ITEM REQUIRED
8101-01-0000-18 1 180
8101-01-0000-44 1 175
1 - 430 1
1A 165
1A - 350 1
8101-01-2001 3 15 1
8101-01-2002 3 20 1
8101-01-5002 2 55 2
8101-01-5100-13 2 125 1
8101-01-5100-18 2 20 1
8101-01-5200-10 2 110 1
8101-01-5300 1 - 30 B
2 - 1
8101-01-5301 2 5
8101-01-5302 2 - 10 A 1
8101-01-5310 1 - 30 D 1
2 - 1D RF
8101-01-5311 2 5D 1
8101-01-5320 1 30 1
1A 30 1
2 - 1B RF
8101-01-5321 2 - 5B 1
8101-01-7000 1 20 1
8101-01-8000 1 - 25 8
8101-02-5302 2 10 1
8101-21-5200-05 2 85 1
8101-21-5200-08 2 50 1
8101-21-5200-09 2 30
8101-21-5200-28 2 155 1
8101-21-5500 2 30 B 1
8101-21-5600-09 2 30 A
8101-51-5002 2 - 55 A 2
8101-51-5200-28 2 95 1
8101-51-5300 1 - 30 C
2 - 1A
8101-51-5301 2 - 5A
8101-51-5310 1 - 30 E 1
2 - 1E RF
8101-51-5311 2 - 5E 1
8101-51-5320 1 - 30 A 1
2 - 1C RF
8101-51-5321 2 - 5C 1
8101-71-5200-08 2 - 50 A 1
8113-01-1090 1A 80 1
8113-01-1091 1A 95 1
25-36-33 PAGE
MAY
1020
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
AIRLINE TOTAL
PART NUMBER STOCK NO. FIGURE ITEM REQUIRED
8113-01-1093 1A - 90 1
8113-01-1095 1A 100 1
8201-01-0000-08 1 270 1
1A 275 1
8201-01-0000-17 1 185
1A 170
8201-01-0000-18 1A 175
8201-01-0000-20 1 190
8201-01-0000-30 1A 330
8201-01-0000-33 1A 335
8201-01-0000-59 1 285 2
1A 280 2
8201-01-0000D30 1 375
8201-01-0001 1 55 1
8201-01-0001-03 1 60 2
8201-01-0001-04 1 65 1
8201-01-0007 1 - 55 A 1
8201-01-0007-03 1 - 60 A 1
8201-01-0013 1 265 1
1A 260 1
8201-01-1030-07 1 115 1
8201-01-1031 1 - 85 B 1
8201-01-1040 1 75 1
8201-01-1041 1 - 85 1
8201-01-1050 1 - 75 B 1
8201-01-1100 1 125 1
8201-01-1200 1 - 140 A 1
1A 135 1
8201-01-1200-03 1 150 1
1A 140 1
8201-01-2000-48 3 155 1
8201-01-2100 4 - 5 1
8201-01-2100-19 4 65 1
8201-01-2100A 4 - 5C 1
8201-01-2101 4 130 1
4A 130 1
8201-01-2200 4 - 5L 1
8201-01-2200A 4 - 5D 1
8201-01-2201 4 - 216 1
8201-01-2300 4 - 5M 1
8201-01-2300A 4 - 5E 1
8201-01-4000 1 10 1
1A 10 1
4 - 1 RF
8201-01-4000A 1 - 10 F 1
25-36-33 PAGE
MAY
1021
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
AIRLINE TOTAL
PART NUMBER STOCK NO. FIGURE ITEM REQUIRED
8201-01-4000A 4 - 1D RF
8201-01-4010 4 230 1
4A 255 1
8201-01-4013 4 250 1
8201-01-4014 4 - 250 C 1
8201-01-4200 1 - 10 P 1
1A - 10 A 1
4 - 1M RF
8201-01-4200A 1 - 10 G 1
4 - 1E RF
8201-01-4201-01 4 - 250 B 1
8201-01-4201-02 4 - 250 D 1
8201-01-4300 1 - 10 V 1
1A - 10 B 1
4 - 1N RF
8201-01-4300A 1 - 10 H 1
4 - 1F RF
8201-02-0001 1A 55 1
8201-02-0001-03 1A 60 1
8201-02-0001-04 1A 65 1
8201-02-0001-05 1A - 70 1
8201-02-0001-06 1A - 75 1
8201-02-1100 1A 120 1
8201-03-2100 4A - 5 1
8201-03-2100-19 4A 70 1
8201-03-2100-20 4A 50 1
8201-03-2300 4A - 5B 1
8201-03-4000 1 10 B 1
4A - 1 RF
8201-03-4013 4A 280 1
8201-03-4300 1 - 10 W 1
4A - 1B RF
8201-04-0000-15 1 195 1
8201-04-1200 1 140 1
8201-04-4000 1 - 10 D 1
4 - 1B RF
8201-04-4014 4 - 250 A 1
8201-04-4200 1 - 10 S 1
4 - 1R RF
8201-11-0000 1 - 1 RF
8201-11-0000-01 1 - 425 1
1A - 345 1
8201-11-0000-21 1 320 1
8201-11-0000-22 1 170 1
8201-11-0000A 1 - 1H RF
25-36-33 PAGE
MAY
1022
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
AIRLINE TOTAL
PART NUMBER STOCK NO. FIGURE ITEM REQUIRED
8201-11-0000A17 1 345
8201-11-0000A18 1 350
8201-11-0000A21 1 - 320 H 1
8201-11-0000A33 1 335
8201-11-0000A38 1 340
8201-11-0000D 1 - 1J RF
8201-11-0000D17 1 - 345 A
8201-11-0000D18 1 - 350 A
8201-11-0000D21 1 - 320 J 1
8201-11-0000D33 1 - 335 A
8201-11-0000D38 1 - 340 A
8201-11-0004 1 420 1
1A 340 1
8201-11-2000 1 5 1
3 - 1 RF
8201-11-2000-44 3 285 1
8201-11-2000A 1 - 5D 1
3 - 1D RF
8201-11-2000D 1 - 5E 1
3 - 1E RF
8201-12-0000 1A - 1 RF
8201-12-0000-21 1A 300 1
8201-12-0000D 1A - 1A RF
8201-12-2000 1A 5 1
3 - 1F RF
8201-12-2000D 1A - 5A RF
3 - 1G RF
8201-13-0000 1 - 1B RF
8201-13-0000-21 1 320 B 1
8201-13-2000 1 - 5A 1
3 - 1A RF
8201-14-0000 1 - 1D RF
8201-14-0000-21 1 - 320 D 1
8201-14-2000 1 - 5B 1
3 - 1B RF
8201-14-2000-12 3 330 1
8201-17-0000 1 - 1F RF
8201-17-0000-21 1 - 320 F 1
8201-17-2000 1 - 5C 1
3 - 1C RF
8201-21-2102 4 - 130 A 1
4A - 130 A 1
8201-51-1040 1 - 75 A 1
8201-51-1041 1 - 85 A 1
8201-51-2100 4 - 5A 1
25-36-33 PAGE
MAY
1023
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
AIRLINE TOTAL
PART NUMBER STOCK NO. FIGURE ITEM REQUIRED
8201-51-2100-19 4 - 65 A 1
8201-51-2100A 4 - 5F 1
8201-51-2100D 4 - 5J 1
8201-51-2200 4 - 5N 1
8201-51-2200A 4 - 5G 1
8201-51-2200D 4 - 5S 1
8201-51-2300 4 - 5P 1
8201-51-2300A 4 - 5H 1
8201-51-2300D 4 - 5K 1
8201-51-4000 1 - 10 A 1
1A - 10 C 1
4 - 1A RF
8201-51-4000A 1 - 10 J 1
4 - 1G RF
8201-51-4000D 1 - 10 M 1
1A - 10 G 1
4 - 1K RF
8201-51-4200 1 - 10 Q 1
1A - 10 D 1
4 - 1P RF
8201-51-4200A 1 - 10 K 1
4 - 1H RF
8201-51-4200D 1 - 10 R 1
4 - 1U RF
8201-51-4300 1A - 10 E 1
4 - 1Q RF
8201-51-4300A 1 - 10 L 1
4 - 1J RF
8201-51-4300D 1 - 10 N 1
1A - 10 F 1
4 - 1L RF
8201-53-2100 4A - 5A 1
8201-53-2100-19 4A - 70 A 1
8201-53-2100-20 4A - 50 A 1
8201-53-4000 1 - 10 C 1
4A - 1A RF
8201-57-2100 4 - 5B 1
8201-57-2100-19 4 - 65 B 1
8201-57-2100-39 4 160 1
4A 160 1
8201-57-2200 4 - 5R 1
8201-57-2300 4 - 5Q 1
8201-57-4000 1 - 10 E 1
4 - 1C RF
8201-57-4200 1 - 10 T 1
25-36-33 PAGE
MAY
1024
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
AIRLINE TOTAL
PART NUMBER STOCK NO. FIGURE ITEM REQUIRED
8201-57-4200 4 - 1T RF
8201-57-4300 1 - 10 U 1
4 - 1S RF
8201-61-0000 1 - 1A RF
8201-61-0000-21 1 - 320 A 1
8201-63-0000 1 - 1C RF
8201-63-0000-21 1 - 320 C 1
8201-64-0000 1 - 1E RF
8201-64-0000-21 1 - 320 E 1
8201-67-0000 1 - 1G RF
8201-67-0000-21 1 - 320 G 1
8202-01-1207 1 355 1
8202-11-0004-03 1 - 435 2
1A - 355 2
8202-11-0004-04 1 - 440 2
1A - 360 2
8203-02-0000-20 1A 180
8230002 3 - 280 B
8230011 3 280 1
8230050 3 - 280 A 1
9315-75078 2 120 AR
9335-75083 2 170 AR
95C8CE 3 335 1
9524-6507 4 20 2
4A 20 2
25-36-33 PAGE
MAY
1025
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1026
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1027
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1031
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1032
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1033
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1034
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1035
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1036
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1037
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1038
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1039
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1040
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1041
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1044
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1045
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1046
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1047
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1049
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1050
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1051
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1053
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1054
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1055
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1056
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1057
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1059
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1060
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1061
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1062
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1063
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1064
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1065
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1067
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1068
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1069
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1070
20/03
ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
25-36-33 PAGE
MAY
1071/1072
20/03