Professional Documents
Culture Documents
1-800-652-1932
ElufF-Ncr-tcrn
OPERATING& MAINTENANCE COFFING"
INSTRUGTIONS HOTSTS
WITH PARTS LISTS
PUBLICATION
PARTNO.EC.68O-4
ELECTRICCHAIN HOISTS
For ModelNos.
EC-0516 EC-2008
EC-0s32 EC-2012
EC-0564 EC-2016
- EC-l009 EC-4006
EC-l016 EC-4008
EC-l032 EC-6005
IMPORTANT - CAUTION
This manual contains important information for the correct installation,operation and maintenanceof the
equipmentdescribedherein.All persons involvedin such installation,operationand maintenanceshould be
thoroughly familiar with the contents. To safeguard against the possibility of personal injury or property
damage,follow the recommendationsand instructioni of this manuat anci feep it for furthei reference.
1
WARNING
The equipment shown in this manual is intended for industrial use only and should not be used to lift,
support, or otherwise transport people, or to suspend unattended toads over people.
>
"TOUFF-NORTON 1993
g|rlE L_q'!f_E,_NORTH
ALL RIGHTS
CAROL|NA, USA
RESERVED Duft-Nonton
Americrane & Hoist Corp. 1-800-652-1932
rABLEOF CONTENTS
PAGE
SECTIONI INTRODUCTION
t-l
1l
l_3
General Information
S a f e t y S r a n d a r d.s. . . . .
Hoist Construction and Features . . . . . .
l*
3
l-4 Basic Hoist Data . . 5
l-5 Applicarion Information J
t_6 Warranty....... J
SECTION II INSTALLATION
tl
Safety Notes .4
Hanging the Hoist ..4
2-t Power Supply Connection ..4
2-4 Vent Plug .. . ..4
2-5 Chain Lubrication . . . .. .4
2-6 Testing . 4
a1
Trolley lnstallation. . . . +5
2-8 C h a i n C o n t a i n e r l n s t a l l a t i o.n. . . .6
SECTIONIII OPERATION
3-l General 6
t-z Safety Notes 6
J-J Handling The Load 6
3-4 Overload Limiting Prorection . 7
SECTION IV INSPECTION
+l General ...7
+2 Frequent Inspection 7
+t Periodic Inspection ....7
u [.oad Brake Function Check . 9
+5 Chain Inspecrion 9 -l 0
+6 Hook Throal Opening l0
SECTIONVI TROUBLESHOOTING
6-l General l+15
SECTIONVII WIRING
7-l Voltage Conversion l6
11
WiringDiagrams...... l6-18
EC-1009 r000 9 Vt
sonnel;(3) the hoist has been abusedor damagedas a
EC-1016 1000 l6 y2 resultof an accident;(4) repairpartsor accessories other
EC-1032 1000 32 I
thanthosesuppliedby Duff-Nortonareusedon the hoist.
EC-2008 2000 8 Vt
Equipmentandaccessories not of the seller'smanufacture
EC-2012 2000 t2 th
EC-2016 2000 l6 I arewarrantedonly to the extentthat they arewarrantedby
EC4006 4000 6 the manufacturer.EXCEPT AS S]'ATED HEREIN.
EC4008 4000 8 I
D U F F - N O R T O NM A K E S N O O T H E R W A R R A N -
EC-6005 60m ) I TIES, EXPRESS OR IMPLIED, INCLUDING
WARRANTIES OF MERCHANTABILITY AND
1-4.Basic Hoist Data FITNESSFOR A PARTICULARPURPOSE.
Thebasichoistmodelscoveredbv thismanualarelisted
in Tablel-1.
Americrane & Hoist Corp. 1-800-652-1932
sEcroN il
INSTALLATION
2-1.SaletyNotes e. When installing a three-phasehoist, make only tem-
a. Inspectthe hoist for any evidenceof shippingdamage poraryconnectionsat the powerline. Pushthe "UP"
or loose parts. button and observethe direction of the hook. If it
b. The supporting structure and load attachingdevices raises,the phasingis correct and permanent connec-
shouldhave a load rating at leastequalto that of the tions may be madeat the powerline. If the load block
hois1. lowerswhen the "UP" button is pushed,releasethe
button immediatelysincethe limit switcheswill not
c. This hoist is not suitablefor usein uncoveredouldoor operateto protect the hoist from over-travel. Reverse
locationsor areascontainingexplosivedust, vapors the red and black wires at the power line connection
or gases. to correctthe hook direction.
d. The installation area must provide safe operating CAUTION
conditionsfor the operator,includingsufficientroom Do not changeconnectionsin the hoist or the pushbutton
for the operator and other personnelto stand clear assembly.
of the load at all times.
e. In areaswhere slack chain hanging from the hoist 2-4. Vent Plug
may createa hazard,usea chaincontainer(seeFigure This hoist has an oil-bath transmission.For shipping
2-2). purposes,a non-vented fill plug (24, Figure 8-l) was
installedat the factory.A vented plug is locatedin an
2-2. Hanging the Hoist envelopetied to one of the hoist cnd coversand must
Hook mounted hoists can be used with a variety of be installed in place of the non-ventedshipping plug
trollcysor stationaryhangers.It is recommendedthat a beforeoperatingthe hoist.
hand-gearedor motorized trollcy be used when the
pulling effort required to move thc hoist exceeds100 2-5. Chain Lubrication
poundsor when the applicationrcquiresfrequentmove- Thc hoist chain should bc liberallyoiled beforeplacing
mcnt of the hoist. thc hoist inlo operation.For lubricationinstructions,
a. Makc sure thal thc-hook latch closesafter hanging scc paragraph5-6.a.
thc hoist.
2-6. Testing
b. The standardtop hook is restrainedfrom rotationby a. Bcfore placing the hoist into operation, check for
a plate and two screws.Thc hook can be madc lo properlimit switchoperation.Pushthe "UP" butlon
swivel freclyby removingthe plate,or can be rotated and verify that the hook block stopsat least2 inches
90" and fixed in that position. from the botlom of the hoist. Run the hoist down to
c. Sce Figure 2-l for instructions on adjusting lug- ils lowerlimit. At leastl2links ofchainshouldremain
mounted plain trolleys. on the slackend. If eitherswitchis not correcl,adjusl
d. Refer to Coffrng Motorized Trolley Operatingand accordingto the procedureoutlinedin paragraph5-2.
MaintenanceInstructionsmanualfor motorizedtrol- NOTE
lcy installationinstructions. The upperand lower limit switchesare factorysetto
provide the maximum allowablehook travel. This
2-3. Power Supply Connection travel adjustmentshould not be increased.Howcver,
a. Disconnectpower beforemaking connections. the switchesmay be adjustedto stop the hook sooner
b. Voltagesuppliedto the hoist should be within plus at either end of its travel.
or minus 100/o of the voltagespecifiedfor the hoist. b. Attach a light load to the hook and check the hoist
Hoisls are laggedat the factory with a tag indicating for proper operation.The load should slop without
the vohage for which the hoist is wired. Standard noticeable drift when the pushbutton is released.
singlephasehoistsare convertiblefrom ll5 to 230 Increasethe load to nearratedload.The hoist should
volts. Standard single speed.three phase hoists are still lifl the load without hesitationand stop with no
convertible from 460 volts to 230 volts. See the more than one inch drift.
Wiring section(paragraph7-l) for voltageconversion
instructions. 2-7. Trolley Installation
c. National ElectricalCode(ANSI Cl) and localelectri- Cofling'CT Seriestrolleyscanbe mounledon American
cal codesshouldbe consultedand properdisconnects, StandardI Beamsfrom 6 to l8 incheshigh. Adjustment
branch circuit protectors,and wiring provided. for di{Ierentbeamdimensionsis accomplishedwith thft:-
proper placementof spacerwashersas describedbelow
d. Power cablesfurnished with the hoist have a green in paragraph2-7.a.
colored ground wire which must be securely con-
nected to the electricalsystemground.
Americrane & Hoist Corp. 1-800-652-1932
a. "I"-Beam Adjustment.Adjustment for "I" beam sizes The particular beam on which your hoist is to be
and tolerancesis accomplishedby locatingthe spacer installedshould be measuredand trolley spacerwash-
washersas shown in Figure 2-1. Normal placement ers adjustedas required to achievea clearanceof ln"
of washersis given in Table 2-2. Refer to Table 2-l to t/s".
for identification of part names and numbers. b. Periodic Inspection.The trolley should be inspected
BEAM MANUFACTURING TOLERANCES periodically for evidenceof excesswear or overload.
ALLOW WIDE VARIATIONS FROM HAND- Parts should be replacedas required.
BOOK FLANGE WIDTHS, AND SLIGHT
c. Lubrication. Trolley wheelsare equippedwith sealed,
CHANGES TO RECOMMENDED WASHER DIS-
lifetime lubricated, precision ball bearings which
TRIBUTION MAY BE NECESSARY TO SUIT
should not require lubrication for the normal service
SPECIFIC INSTALLATIONS.
of the trolley.
DETAIL
3-TON CT TROLLEY t1
WHEEL ASSEiIBLY I
f I 1a
\
TABLE2-2. TROLLEYI-BEAMADJUSTMENTDATA
Foint A Foint B Acturl hintC
l-Beam' F-lange Wsshers Between Weshers Between
Si"r & Sprcing Cleennce
width Susp. Lug & Sleeve Sideplete & Nut Susp.Lug Wheel to
Weight
.135 Thicli .075 Thick .135Thick .075 Thick to Sleeve Berm
6"-t2.5# 1.330 I 0 8 5 .135 l5
6-t7.25# 3.565 2 0 7 5 .2"1o J)
SLOT FOR
SMALL SCREWDRIVER
CHAIN
CoNTAINER--\
$
CAUTION \ \
Short edgeof chain container\
bodv must be mounted \ HEX HEAO
toward hoist (as shown).
sEcTtoNill
OPERATION
3-1. General anytime it is moving and should be sure that the
This sectionpresentsinformation concerningthe proper load does not contact any obstructions.
operationof the Cofling'Electric Chain Hoist. It is not
h. Read ANSI 830.16 SafetyStandardfor Overhead
intended to serveas a handbook on rigging.Rigging,the
Hoists.
processof moving heavy loads using mechanical
devices,requiresspecialknowledgeand equipment. For
3-3. Handling The Load
information on the safeuseof slingsand similar riggrng
a. Align hoist directly over load. Avoid side pull.
gear, usersare urged to consult a textbook on rigging.
b. The hoist chain should not be wrappedaround the
3-2.SafetyNotes load. Use proper slings.
a. Inspect the hoist for any sign of loose, broken, or c. Be sure there are no twists in the load chain as it
malfunctioningparts(seeSectionIV). Any malfunc- entersthe hoist.
tioning hoist should be taggedas "out oforder" and
removed from serviceuntil the defect is corrected. CAUTION
This conditionshould be constantlycheckedon dou-
b. Before starting the hoist, the operator should be ble or triple chain hoists becauseit is possible for
certain that all personnelare clear. the load block to be "capsized" or flipped over one
c. Do not lift more than the rated load of the hoist. or more times, putting twist in the chain. The pres-
d. Do not lift people or loads over people. enceof twist may not be obviouswhen the hook block
e. Avoid joggrng controls or quick reversalsof sus-
is in the lowered position but can causeserious chain
binding when the hook block is in its fully raised
b"
pended loads. position.
f Do not leave a suspendedload unattended. d. Bring the hook into engagementwith the load and
g. The operator should have a clear view of the load make sure it is well seatedbefore proceedingto lift
Americrane & Hoist Corp. 1-800-652-1932
the load. On multiple reevedhoists,be surethat the run, causing overheating of both the clutch and the
load is equalizedon all supporting chains. motor. This condition should be avoided by immedi-
e. Lift the load just clear of its supports and stop the ately releasingthe "[JP" button and reducing the load
hoist to check for proper brake operation. to within the hoist load rating.
{y f. Avoid letting the hook or load swing excessively CAUTION
while moving a trolley suspendedhoist. The overloadlimiting clutch is an emergencyprotective
deviceand should not be usedto measurethe maximum
3-4.OverloadLimitingProtection load to be lifted, or to sensethe overloadimposed by a
This hoist is equippedwith a factory-calibratedoverload constrainedload. Manufacturing tolerancesrequire that
limiting clutch, which will permit the lifting of loads the clutch be set somewhatabovethe load rating of the
within its load rating, but will prevent the lifting of hoist. The fact that the hoist will pick up loads in excess
damaging overloads while the hoist is being operated. of its load rating does not in any way sanction the use
If the load being lifted exceedsthe lifting capability of of the hoist in an overloadedcondition.
the overload clutch, the hoist motor will continue to
sEcTroN
rv
INSPECTION
4-1. General
A scheduledinspection routine should be established
for this hoist basedupon severityof use and environ- dependon the anticipatedseverityofhoist use.Determi-
mental conditions.Some inspectionsshould be made nation of this period should be based on the user's
frequently (daily to monthly) and others periodically experience.It is recommendedthat the user begin with
(monthly to yearly). It is suggested that an Inspection a monthly inspection and extend the periods to quar-
and MaintenanceCheckList and an Inspector'sReport terly, semi-annually,or annually,basedon his monthly
similar to those shown in Figures4-l and 4-2 be used inspection experience.
and filed for reference.All inspectionsshould be made a. Clean hoist of any dirt or foreign material. Inspect
by a designatedinspector.Specialinspectionsshould be bottom block for accumulationof debns.
4 madeafterany significantrepairsor any situationcaus- b. Perform all frequent inspectionslisted above.
lD ing suspicionthal the hoist may have been damaged.
Any hoist which has been removed from servicefor an c. Check for loose bolts, screwsand nuts.
extendedtime should receivean inspectionasdescribed d. Checkhousings,load block, and other partsfor wear,
under PeriodicInspections.ANSI B30.16,SafetyStan- corrosion,cracksor distortion. Check for abnormal
dard for OverheadHoists,providesguidelinesfor hoist openingsbetweenhousingsections.
operationand inspection. e. Checkmotorbrakeforworn discs,oil contamination
CAUTION or excessiveclearance(seeparagraph5-3).
Any unsafecondition disclosedby any inspectionmust f. Check mechanicalload brake function (see Figure
be corrected before operation of the hoist is resumed. 4_3).
4-2.FrequentInspection g. Inspect the entire length ofchain for gouges,nicks,
a. Checkpushbuttonstation,brake,and limit switches weld spatter, corrosion, distortion and wear. See
for properoperation. CHAIN INSPECTION, paragraph4-5.
b. Check hooks for deformation, chemical damage,or h. Inspect hooks and suspensionparts for cracks,dis-
cracks.Bent hooks or hooks damagedfrom chemi- tortion or extreme wear.
cals,deformation,cracks,or having excessivethroat i. Inspecthooksfor cracksusing magneticparticle,dye
opening (see paragraph 4-6) should be replaced. penetrantor other crack detectingmethods.
Visible deformation of any hook may be evidence
j. Check limit switch set points and resel if necessary
of hoist abuseand overloadingand indicatesthat a
thorough inspectionof the completehoist shouldbe (seeparagraph5-2).
made. k. Inspectall wiring for defectiveinsulation, and check
c. Checkthat bottom hook swivelsfreely. to be sureall electricalconnectionsare tight. Check
motor reversing contactor or relay for burned
d. Checkfor missing,bent or otherwisedamagedhook contacts.
latches.
l. Inspect for oil leaks.Check oil level.
V e. Check pushbutton and power cord for cuts or other
damage. m. Inspect for missing or illegible capacity or warning
labels.
4-3.PeriodicInspection n. Inspect the supporting structure for continued abil-
The exact period for the following inspections will ity to support the hoist rated load.
Americrane & Hoist Corp. 1-800-652-1932
I N S P E C T I O&NM A I N T E N A N CCEH E C KL I S T
ELECTRIC POWERED OVERHEAD CHAINHOIST
u
T y p eo l H o r s l C a p a c r t y( T o n s ;
Localron O r g r n a l l n s t a l l a t r oO
n ate
l v l a n uaf c t ur e r M a n u fa c t u r e rs S e r a l N o
F r e q u e n c vo l l n s D e c l r o n
P o s s r b l eD e l r c r e n o e s Actron
Item Frequent Periodrc ff
Requ red
Darlv MonthlV 1 1 2 M o
O p e r a t r n gC o n t r o l s a a o A n y d e fr c r e n c yc a u s r n qr m p r o p e ro p e r a t r o ' l
L r m rS
t wrtches a a o A n y d e fr c r e n c yc a u s r n g r m p r o p e ro p e r a t r o n
a Pitlinqor delerloralton
D r s c ( M o t o r )B r a k e o a a S l i p p a g e o r e x c e s s i v ew e a r
a G l a z i n o .c o n t a m r n a t r oonr e x c e s s i v ew e a r
Load Brake o F a r l u r et o s u p p o r t l o a d w r t h d r s c b r a k e o p e n
{Mechanrcal) ( s e e p a r a g r a p h4 - 3 f )
Hooks a a a E x c e s s r v et h r o a t o p e n r n g , b e n t o r t w r s t e d. n o r e t h a n
1 Od e g r e e s ,d a m a g e d h o o k l a t c h .w e a r .c h e m r c a l
damage, worn hook bearrng
a C r a c k s( u s e d y e p e n e t r a n t m . a g n e t r cp a n r o l eo r
o t h e r s u r t a b l ed e t e c t r o nm e t h o d )
S u s p e n s r oLnu g a C r a c k s , e x c e s s r v ew e a r o r o t h e r d a m a g e w h r c h m a y
( r fu s e d ) r m p a r rt h e s t r e n g t ho f t h e l u g
a C r a c k s( u s e d y e p e n e t r a n t m , a g n e l r cp a r l r c l eo r
o t h e r s u r t a b l ed e t e c t i o nm e t h o d )
Charn o o a I n a d e q u a t eI u b f l c a t i o n ,e x c e s s r v ew e a r o r s t r e l c h
c r a c k e d ,d a m a g e d o r t w l s t e d l r n k s ,c o r r o s r o no r
f o r e r q ns u b s t a n c e
Hook and Suspensron a C r a c k s ,b e n d r n g ,s t r p p e d l h r e a d s l o o s e m o u n t r n g
Luo Connections screws
Pins,Bearings. o E x c e s s r v ew e a r .c o r r o s o n c r a c k s d i s t o r t r o n
Eushings.Shatts
C o u p l i n g sC,h a r n
Guides
N u t s . B o l t s .R r v e l s a L o o s e n e s s .s l i l p p e d a n d d a m a g e d l h r e a d s
corrosron
Sheaves a D r s t o r t r o nc, r a c k s , a n d e x c e s s r v ew e a r
B u i l d u o o f f o r e r o ns u b s t a n c e s
Housings,Load a C r a c k s d r s t o r t r o ne x c e s s i v ew e a r
Elock I n t e r n a lb u i l d u o o f f o r e i q n s u b s l a n c e s
Wrrrnoand Termrnals a F r a v r n o .d e l e c l r v eI n s u l a t r o n
ContactBlock, o L o o s e c o n n e c l r o n s ,b u r n e d o r p t t t e d c o n t a c t s
MagnelrcHorst
C o n l r o l S w r t c h ,O t h e f
E l e c t r r c aA
l oparatus
SupportingStructure a D a m a g e o r w e a r w h l c h r e s t i l c t sa b l l r t yt o s u p p o r t
(if used)
and TrolleV r m p o s e dl o a d s
N a m e p l a t e s ,D e c a l s , a , a m a g e do r r l l e g i b l e
M i s s r n gd
Warninq Labels
Transmissron a L o w L e v e l ,R e q u r r e sC h a n g i n g
Lubricant
N O T E : R e l e r t o M a r n t e n a n c ea n d I n s p e c t r o nS e c l r o n so f l h e H o r s t M a r n t e n a n c eM a n u a l l o r f u r t h e r d e t a r l s
F R E O U E N C Y O F I N S P E C T I O N:
F r e q u e n t- I n d r c a l e sr t e m s r e q u r r r n gr n s p e c l r o n sd a r l y t o m o n t h l y D a r l y I n s p e c l r o n sm a y b e p e r l o r m e d b y t n e o p e r a l o r r l
p r o p e r l yd e s r g n a t e d
P e r r o d r c- I n d i c a t e si t e m s r e q u r r r n gI n s p e c t r o nm o n t h l y t o y e a r l y I n s p e c t r o n st o b e p e r f o r m e d b y o r u n d e r l h e d r r e c t r o no f a
p r o p e r l yd e s r g n a t e dp e r s o n T h e e x a c t p e n o d o f I n s p e c t r o nw r l l d e p e n d o n f r e q u e n c y a n d t y p e o f u s a g e . D e t e r m r -
n a t i o n o f t h i s p e r i o d w i l l b e b a s e d o n t h e u s e r ' s e x p e n e n c e .l t r s r e c o m m e n d e d t h a t t h e u s e r b e g r n w a t ha m o n t h l y
i n s p e c t i o na n d e x t e n d t h e p e r i o d s t o q u a r t e r l y ,s e m i - a n n u a l l yo r a n n u a l l y b a s e d o n h r s m o n t h l y e x p e r t e n c e .
ITEM REMARKS(L|STDEFTCTENC|ES
AND RECOMMENDED
ACTION)
INSPECTOR'S DATE
SIGNATURE INSPECTED APPROVEOBY DATE
FIGURE4-2.RECOMMENDEDINSPECTOR'SREPORT.
4-5.ChainInspection
Chain inspectionand lubrication are the most important SCREWORIVER
NO.2
aspectsofhoist maintenance.Removal ofthe chain from
the hoisr usually is not necessary,but the chain should
U
be run through the hoist enoughthat every link is made
visible for inspection.
a. Checkeachlink forgouges,nicks,weld spatter,corro-
sion and distortion. FIGURE 4-3. LOAD BRAKE FUNCTION CHECK
Americrane & Hoist Corp. 1-800-652-1932
b. Inspecteachlink for wearto thediameterof thelink chain is worn lessthan l7:0/0,
checkit at severalmore
(seeFigure4-4).The nominallink diameteris 0.250 placesalong its length. If any section is worn more
inch for chainon modelsup to EC-2008and 0.281 than I t/zo/0,
the chain should be replaced.
inch for modelsEC-2012and above.If the diameter
of anylink of 0.250chainis wornto lessthan0.200,
or thediameterof anylink of 0.281chainis wornto
d. The chain used in this hoist is accuratelycalibrated
to operateover the load sprocketand is very carefully
t
lessthan0.225,theentirechainmustbe replaced. heat treated for maximum wear life and streneth.
WARNING
l. Do not weld or join hoist load chain.
2. Do not substituteanother manufacturer'schain in
this hoist.
3. Damageor wear, beyondthe stated limits, to any
WEAR IN
THESEAREAS portion of the chain requiresthat the entire length
be replaced.
4-6.HookThroatOpening
Use Table4-l (below)to checkhook throat opening.
FIGURE 4-4. TYPICAL WEAR ON LINKS
u
t/q, t/t and l'/tt
I l'/rt
increasein lengthof the worn chain. 2 l'/rt I
5/,0
3 lr%: ttln
I
2.) If the lengthof the worn chain is more than l7z0lo rFigu.es gru.n
arc for hok wirh latch. Add
r/ro'
if mcasured withoui h@k latch
longerthan the unusedchain(.015"per inch of chain
measured),then the chain should be replaced.If thc
sEcTtoN
v
MAINTENANCE
AND REPAIR
5-1. General
This sectionprovidesinstructionsfor the most common
routinemaintenanceand adjustments.Major repairsare
not within the scope of this manual and should be
referredto qualified servicefacilities.
SAFETY NOTE
Always remove load and disconnecthoist from power
suppll' before removing end coversor making repairs.
5-2.LimitSwitchAdjustment
Limit switches are provided to protect the hoist
againstdamageresultingfrom overtravel.For easyiden-
tification the upper (No. 2, Figure 5-l) and lower (No.
3, Figure5-l) limit switchadjustingnuts arecoloredred
and green respectively.Each limit switch nut has ten
slots for adjustment,and the incrementof adjustment
FIGURE 5-I. LIMIT SWITCH ADJUSTMENT
10
Americrane & Hoist Corp. 1-800-652-1932
is such that one slot is equivalentto one link of chain
travel. Care should be exercisedwhen adjusting either
limit of travel. When a geared type limit switch is
furnished (long lift hoists) each adjustment is equal to
Adjustto
3 links of chain, or 30 links per revolution. give.015"-.,
iyr oaD t
T-
a. Adjusting Upper Limit (Red Nut).
l.) Carefullyraisethe load block to a point whereits
top is 2" or more from the hoist housing.
2.) DISCONNECT POWER from the hoist and
remove the short end cover.
pry the springguideplate(No.
3.) With a screwdriver,
l, Figure 5-l) out of the slots in the colored limit
FIGURE 5-2. MOTOR BRAKE ADJUSTMENT
switch nuts (Nos. 2 and 3).
4.) Turn the slotted red nut (No. 2) toward its limit a. Remove any load and DISCONNECT POWER
switch until the switch clicks. liom hoist.
5.) Releasethe springguideplateand be sureit snaps b. Remove the short end cover.
back into the slots in both nuts. Do not disturb the
c. Rcferringto Figure4-2,checkthe gapbetweenarrna-
other slotted nut if is has beenpreviouslyset.
ture (A) and frame (B). The correctgap is .015".
6.) Replacethe short end coverand reconnectpower
d. Adjust the gapby turning the threelock nuts (F) and
to the hoist.
check with a feelergaugeto be sure the gap is the
7.) Carefully raise the load block to its upper limit sameon both ends of the solenoid.
and observe10 see if it stops automaticallyat the
CAUTION
desiredpoint. Do not allow the load block to run into
Be sure the bottom of the armature does not touch
the hoist housing.The stoppingpoint should be at
the splined adapter (H). As wear occurs,the origi-
least2" below the hoist housing.
nal clearancewill be reduced.When this clearance
is gone, THE BRAKE DISCS MUST BE RE-
b. Adjusting l,ower Limit (Green Nut) PLACED.
O l.) Carefullylowerthe load block 1oa poinl whereat
leastl2 links of slackchain hanedown from the hoist e. Replaceshort end cover and reconnectpower. Ifthe
housing. brake still chattersor is hesitantto release.refer to
2.) DISCONNECT POWER from the hoist and SectionVI, Troubleshooting.
removethe short end cover.
5-4.TopSuspension
Removaland Replacement
3.) Adjust the green limit switch nut in the same
A number of diflerent top suspensionassembliesare
manner descnbedabovefor the red nut.
availableto accommodatedifferentmethodsof hanging
4.) Replacethe short end coverand reconnectpower the hoist.Ifit shouldbe necessary
to changetop suspen-
to the hoist. sions,proceedas follows:
5.) Carefullylower the load block to its lower limit a. DISCONNECT POWER from hoist and move the
and observeif it stopsautomaticallyat the desired hoist to a safe working area. If necessary,remove
level.Do no1run chain out of hoist or allow the slack trolley and/or rotate suspensionlug to gain access
end loop to becometaut againstthe hoist housing. to the socketheadcap screwsbolting the top suspen-
At least12 links of slackchain should hanefrom the sion yoke to the frame of the hoist.
hoist.
b. Remove socket head screws(1|rc"hex) and lift out
NOTE the suspensionassembly.
If upper and lower limits are not operatingsatisfac- c. Install new suspensionassemblyand tighten socket
torily, repeatadjustment. head screwsto 75 ft-lbs torque.
5-3.MotorBrakeAdiustment NOTE
When properly adjusted,the multiple disc motor brake Due to the off-centerhook or lug hole,the suspension
should release promptly, operate without noticeable yoke can be installed in the hoist in two different
chatter,and stop the load with no more than one inch ways. With the hoist level, the hook or lug must
of drift. If the hoist hesitatesto lift the load promptly always be directly over the bottom hook. Refer to
when the pushbutton is depressed,the brake should be Figure5-4for the proper yoke orientationsfor single,
adjustedper the following procedure. double and triple chain hoists.
11
Americrane & Hoist Corp. 1-800-652-1932
5-5. Chain Replacement (Old chain still in hoist) accomplishedby depressingthe pin againstthe slack
Refer to Figure 5-4,Chaining and SuspensionDiagrams end spring (29) with a small screwdriver.Remove
and proceedas follows: the soft split link (23) from the old chain and attach
the link to the new chain. Depressthe slack end pin
a. Run the load block up to its top limit.
and install the split link observingproperorientation t
b. DISCONNECT POWER from the hoist and remove of the slack end of the chain when secured.Avoid
the short end cover. twists in the chain.
c. With a screwdriver,push the springguideplate (No. k. Adjust the lower limit switch per paragraph5-2.b.
l, Figure 5-l) out of the slots in the plastic limit
switch nuts. Turn the red slotted nut (2) back to L Attach the bottom hook on single-chainedhoists to
about the center of the threaded screw. DO NOT the looseend ofthe chain. On double-chainedhoists,
DISCONNECT THE WIRES FROM THE LIMIT feed the loose end of the chain through the load
SWITCHES. block (welds of the upstanding links will be in
towardsthe sheave)and fasten the end ofthe chain
d. Removethe load hook assemblyfrom the old chain. to the dead end lug (No. 18,Figure 8-6).
NOTE
On triple chainhoists,feedthe looseend ofthe chain
through the load block (welds away from sheave),
around the idler sheavein the hoist. and to the center
of the load block.
m. Adjust the upper limit switch per paragraph5-2.a.
n. Lubricate the new chain per paragraph 5-6.a and
perform an operation test ofthe hoist.
5-6. Lubrication
Proper lubrication is necessaryfor long, trouble-free
hoist operation. Refer to the following and to Table 5-1,
Recommended Lubrication Schedule, for lubrication
points, type of lubricant,and frequencyof lubrication. 'lr.)
12
L
Americrane & Hoist Corp. 1-800-652-1932
POWER NOTEPOSITION
CABLE OF SUSPENSION
ASSEMBLY.
POWERCAELE
ENDVIEW
OOUBLE
CHAIN
A S V I E W E OF R O M
E N DW I T HS H O R T
COVER
for oil replacementis load brake noise. If an erratic greasethrough the greasefitting in the bottom block
tapping sound is made when lowering a load, the oil shaft.Avoid pumping an excessive amount of grease
should be changed. into the bottom block. On triple chain hoists,use a
greasegun to lubncatethe idler sheavein the hoist
c. Limit Switch Shaft To preventrust, the threadedlimit
until freshgreasepumps from the end of the sheave
switch shaft should be given a light coat of greaseor bearing.
sprayedwith a generalpurposelubricant.
e. Hook BearingApply a fewdropsof SAE 30 oil around
d. Idler SheaveBearing(doubleand triple chain models the edgeofthe beanng.
only) Use a greasegun to put about a teaspoon of
TABLE5-1.RECOMMENDED
LUBRICATION MODELEC ELECTRICCHAINHOIST
SCHEDULE-
Type of Service And
Figure And Frequency of Lubrication
Component Type of Lubricanl
Index No.
Heavy Normal Infrequenl
Frgure 8-6, No. 7 Ilad Chain SAE90 GearOil Daily Weekly Monthly
Figure 8-5 ueanng C o f f r n gN o . H - 7 8 1 3t r a n s - At periodic inspection (see Figure {1, paragraph 5-6-2\.
I
mission oil (Kit No. l4J I
contains quantity of oil
suflicient for one oil change).
F i g u r e8 - 8 A , N o . 9 ; 'WD-40"
-imit Switch Shaft or general purpose Monthly Yearly Yearly
Figure 8-8B, No. 7 spray lubricant.
I
I Figure 8-6, No. - -oad Hook Beanng SAE30 Gearor Motor Oil WeekJy Monthly Yearly
l &No.-
Figure8-2,
Nos.t.3.4&5
lop Hook or Sus-
rnsion Lug Bearing
SAE 30 Gear or Motor Oil Monthly Yearly Yearly
iurfaces
Figure 8-7C, No. I I Idler Sheave NLGI #2 multi-purpose At periodic inspection(seeFigure 4-l).
F i g u r e8 - 7 D , N o . I I Bearing (Bushing) lithium basegrease
(Coffrne No. H-7610)
Alt ercpt rdlcr b€ann8s
13
Americrane & Hoist Corp. 1-800-652-1932
VI
SECTION
TROUBLESHOOTING
6-1. General electricianto do your repairwork, we recommendthat I
Use the followingtableas an aid to troubleshootyour you sendyour hoist to an approvedservicecenterfor
hoist.If you do not have an experienced machinist- repairs.
TROUBLE REMEDY
I
l- Three-phasereversal. l. Reverse any two wires(exceptthegreengroundwire)at the power
source(seeparagraph2-3).
2 . Improper connections. 2. Checkall connectionsagainstWiring Diagram.
HookRaisesButWillNot Lower.(Motornotrunning)
l. "Down" circuit open. I l. Checkcircuit for looseconnections.Check "Down" limit switch
for malfunction.
2. Broken conductor in pushbutton cable. | 2. Check eachconductor in the cable.Ifone is broken, replace
entire cable.
3. Faulty magnetichoist control switch. | 3. Check coils for open or short circuit. Check all connectionsrn i
control circuit. Check for burned contacts.Replaceas needed. ( .1
v
14
Americrane & Hoist Corp. 1-800-652-1932
TROUBLE REMEDY
15
Americrane & Hoist Corp. 1-800-652-1932
sEcfloN vll
WIRING
SafetyNotes c . T H R E E P H A S EH O I S T S :T r a n s f e rl e a d sT . 1 .T 5 . T 6 . T 7 .
Disconnectpowerfrom hoist beforeremovingendcovers. T U . T 9 . H 2 . H 3 . S l . a n d S 2 p e r t h e a p p r o p r i a ttee r m i n a l t
b l o c ks c h e m a t i c .
7-1. Voltage Conversion CAUTION
StandardsingJephaseunits are convertible from I l5 to Do not moveany wiresor makeany changesto the
230 volts and standardsinglespeedthree phaseunits wiring exceptat the terminalblock.
are convertiblefrom 460 to 230 volts. Conversionto
d. After converting voltage,checkfor proper phasingof
the alternatevoltagecan be accomplishedwith the fol-
three phaseunits and check for proper limit switch
lowing procedure.
operation.
a. Be sure power is disconnectedfrom hoist. Remove
long end cover. 7-2.Wring Diagrams
The wiring diagrams for standard hoist models are
b . S I N G L IP
TH A S EH O I S T S ) :r a n s - reproducedon the following pages.In addition, every
r w i t hS I N P A Cs' w i t c h T
f'crleads2, Hl. H3. T2. SI. andT3 pcr thc appropriatc hoist should have a wiring diagram locatedinside the
tcrrrrinulhlockschentatrc. lone end cover.
L1 (wxre)
telrcx) L2
NOTE:
H 1 ,C l 2,H2 Hl, C1 Diagramshownfor
6 to 32 FPM chain
H4, C2 H3 H4,C2 hoists.For EC-0564
T5' 1 modelswap locations
c2 2, s1 T2, T3 of motorleadsT5
andT8.
T4 c5 c4 T2,51 c4 t
T1 c4 c5 T3,52 c5 S2
c1
H2, H3
115V 230V
r-l MOTOR
NI DN
L.S.
GREEN
tp+-
E+
S1
S2
c21 BRAKE
r
NUT
H4
f3>L* H3
H2
H1
c20 XFMR
SINPACSWITCH
I 16
Americrane & Hoist Corp. 1-800-652-1932
REVERSING STITCH
L]L2L3
I1 . INO]C
c6 TES SPLICE CONNECTION
c5 TA c2
c5
c6 T9 c6 fIRING HARNESS
cl
cl c
A2
c2 c2
ts3
N2
r5
cr4
s2 cza I
T6. LFI
OOIN L. S
R€O NUT GREI:N NUT
NOTE.
D U A L V O L T A G EO P E R A T I O N .
SHOTN 'IRED FOR 46OV
T O C O N V E R TV O L T A G E . XFXER
f'-"i I
R E C O N N € C T O L € ^ O S M ^ R K E OT 4 , T 5 . T 6 . T 7 . I 8 I
T9.82,HJ,S , & 5 2 P E R ^ P P R O P R l A T EO I A G R ^ M
xx?
REVERS]NG SWITCH
II L2 L3
s] s2
!l Ir.lI
q"\.P
/
I
)<'
MOTOR \
208v l
tl
BRAKE
SOLENOID
?-Ellu"
GR
--r-
\J7 al
c,'{l!
PUSH
oru
EUTTON
STATION
'.
wrRrN.rHARNESS
/-
ll1
TI.-l
cr4 c20 cl5 c?,
E
iFii
*l r mf -f : '{ 1 1 i
. REO GBEEN
NUT NUT
_ 1
,
sl s2
I a l
H] H2
!",!.f
G8
l**r
XFMER
aru-re
soLENoD
].t
ii;; ro
xt 6----?' x2 -l I I
"', ffIlor
PUSts
BUffON
STATION
FIGURE7-4.WIRING DIAGRAM
575V,3 Phase,SingleSpeedHoist
983 EC 45
-
SPEEOCOIJIROT
I
trt"
t EADS
L
it
L+
lr
..i! lLt
h
;lI TT TT1
iJ{
(uo,
ll
I . o *j
l'11 II
,,'
ll
i'"
rf f ll1'l lI I tl Tll
li r i ta\
j1,.'
"i
-t lt 1 I I I f].l fl.' fr4 lir 5l
-l |14 i1t (.r5
?
l--I
f
,' lrl IL (
"" i- ;1 d-j i, -f
.+|-| i--t t*J i ^.J MOTOF
n" , ].a 'r-r
, -a I[].\.'r
r_ XMFR
t
--)
-L.ll.,
:- r..,r j I
.- a
up_ r. -as - '-oorruurrss-
uPrS
/.Yr'f\
It
t ] NEO GREEN L"l
NIjT
,:,
NUI
,'
A r NL r N E
sPLrcE
L__:
j ,{
19
Americrane & Hoist Corp. 1-800-652-1932
I
FIGURE8-I. BASIC HOIST
20
Americrane & Hoist Corp. 1-800-652-1932
PARTSLIST FOR BASICHOIST
INDEX USAGE PART INDEX USAGT PART PART NAME
PART NAME
NO. CODE NO. NO. CODE NO.
I 36Jr Brake Cover l0 6 7 5 J 3 8 Decal,Capacity(l Ton)
2 36J2 ElectricalCover (cont.) 675J48 Decal,Capacity(2 Ton)
J 560J4 Gasket, Brake & 6 7 5 JI r Decal,Capacity(3 Ton)
Electncal Covers ll H-4002-PFlat Washer
4 A&C 33Jl SheaveHousing t2 6 1 1t l Decal,Coffing
(Models EC-2012,
l3 H - 2 9 8 1 Screw
EC-2016,EC-4006 t4 560Js Gasket,Transmission
& EC-4008) l5 616J28 Decal. Duff Norton
B 33JI SheaveHousing
(ModelsEC-2016 l6 A 679J1 Decal, Power
& EC-4008) Requirements
B 33Jl-r SheaveHousing (llsl230v)
(ModelsEC-2012 B 67912 Decal, Power
& EC-4006) Requirements
A,B,C 33J2 SheaveHousing (2301460
v)
(Models EC-0564 A,B,C 67913 Decal, Power
& EC-I032) Requirements
A.B.C 33J2-r SheaveHousing ( 230v)
(ModelsEC-0516, B&C 679J4 Decal, Power
EC-O532. EC-1008. Requirements
EC-1016, EC-2008& (460v)
EC-1009) B&C 619J5 Decal, Power
J 33J19 SheaveHousing Requirements
(Model 6005) ( 575v)
5 34JGI TransmissionCover t7 619J9 Decal. Right
(includes2 oil seals) l8 679JI 0 Decal, trft
34JIK TransmissionCover l9 679Jtl Decal,Bottom
(older hoistsonly, 20 SuspensionAssembly
has fill plug K i t ( R e f .# 1 . 3 , 4
insidecover) & 5, Figure 8-2)
6 E 35JGI TransmissionHousing 2l 703Jl Screw(Includedin all
D 35JG2 TransmissionHousing Suspension
1 A 9 5 l Jl Power Cable AssemblyKits)
B 9 5 3 Jl Power Cable 22 H-4086-P Lock Washer
8 A&B 940JI Wiring Harness (Includedin all
C 940Jl -36 Wiring Harness Suspension
a H-2923-P Screw (slotted AssemblyKrts)
hex head) :J PushbuttonCable
H-2980-P Screw(older hoists (Ref. Figure 8-l0A
only, Phillips head) & 8-l0B)
24 H - 6 2 5 8 Fill Plug
r0 6 7 5 JI B Decal,Capacity 25 H-2910 Screw
(% Ton)
675J28 Decal,Capacity )6 s-25-l 3 lrvel Plug
(7r Ton)
21
Americrane & Hoist Corp. 1-800-652-1932
,d
'/ ./''n
fr"
(J
.J
23
Americrane & Hoist Corp. 1-800-652-1932
PARTSLIST FORTHREEPHASE.SINGLEAND TWO SPEEDMOTOR
INDEX USAGE PART PART NAME TNDEX.]SAGT PART PART NAME
NO. CODE NO. NO. CODE NO.
I B 863J201 Motor(% HP, 208V I C 873J20 l Motor(.25l.08HP
60 Hz) (cont.) 230V, 60 Hz) .{
B 863J208Motor(% HP, 208V C 873J202 M o t o r( . 5 0 / . 1 H
7P
60 Hz) 230V, 60 Hz)
B 863J209Motor(% HP. 208V Ci 873Jr 03 Motor(.75/.25HP
60 Hz) 230V, 60 Hz)
B 863J109 Motor(l HP, 208V, C 873Jl 04 M o t o r( 1 / . 3 3H P ,
60 Hz) 230V, 60 Hz)
C 8 7 3 J 2 t l Motor(.25l.08HP, CI 873J204 Motor(.25l.08HP
460 V, 60 Hz)
208V, 60 Hz)
C 873J209M o t o r( . 5 0 / . 1H 7P. C 873J205 M o t o r( . 5 0 / . 1H7P
460V, 60 Hz)
C
208V. 60 Hz)
8 7 3 Jl16 M o t o r( . 7 5 1 . 2H5P , CI 8 7 3 J1 0 7 Motor(.751.25
460V, 60 Hz)
HP
208V, 60 Hz)
C 8 7 3 J l l 5 Motor(l/.33 HP. cl 873Jl 08 M o t o r( l / . 3 3H P ,
460 V, 60 Hz)
B 863J20
208V, 60 Hz)
l Motor(rAHP,
cl 873J207 Motor(.25l.08HP
575V, 60 Hz)
B
230/460v, 60 Hz)
863J202 Motor(r/:HP,
Ci 873J208 M o t o r( . 5 0 / . 1H7P
575V, 60 Hz)
2301460 V, 60 Hz) C ] 8 7 3 Jl1I Motor(.751.25 HP
B 863J203Motor(% HP, 575V, 60 Hz)
B
2301460
863Jl 04 Motor(l HP,
v, 60 Hz) CI 8 7 3 IJl 2 M o t o r( l / . 3 3H P ,
575V, 60 Hz)
2301460 v, 60 Hz)
Contact fa( 1ory with length
B 863J204Motor(r/.r HP, 575V req urred. Thru Bolt
60 Hz) J
a
Contacl fa<tory. End Shield
B 863J205Motor(h HP, 575V +
A
N o t a v a i l a lrle separately Stator
60 Hz) 5 I500K3 Bearing
B 863J206Motor (r/.rHP, 575V 6 Contact fa<tory with complete
60 Hz)
B 8 6 3 Jr 0 8 M o t o r( l H P . 5 7 5V , Hff,,lli
eplare data for
Rotor Shaft
60 Hz) 7 H-4082-P Lock Washer
I
Americrane & Hoist Corp. 1-800-652-1932
Nrr rratlrblc
I HP. I 15/230Volt I t 6 l J1 0 , 1 t() Stator icfrrfutcl)
,\i
W
11
6/
rJ II 7
13
\
v/ t n
25
Americrane & Hoist Corp. 1-800-652-1932
2 -----+
Capacitor(lndex No. 8)
and SINPACeswitch
(lndex No. 13) are used
on slnglephase
\ units only.
'8
't4'-''
x Not illustrated
FIGURE8-3A.CONTROLLERAREA (SINGLESPEEDHOIST)
26
CoNTROLLERAREA PARTSLIST (TWOSPEED)
INDEX USAGT PART INDEX USAGT PART PART NAME
PART NAME
NO. CODE NO. NO. CODE NO.
J JF-82r- l 5 Transformer(208,
a
I 2 5 7J tA l ControlPanel J C
2 820Jr ReversingContactor 230/460V - 24v)
(Essex,24 V Coil) C JF-82l-l6 Transformer
82012 ReversingContactor ( 5 7 5v - 2 4 v )
(Essex,120V Coil) C J F - 8 2 1I 7- Transformer(208.
820K2 ReversingContactor 2301460 V - l20v)
(Square D, 24 V Coil) C J F - 8 2 1 - 2Transformer
0
820K317 ReversingContactor ( s 7 s v- l 2 0 v )
(Square D, 120V Coil) 4 H-2"751 Screw
2A 820J301 Coil (Essex, 24 V) 5 H-4158 Lock Washer
8201302 Coil (Essex, 120V) 6 C H -1 8 5 3 Screw
820K301Coil (Square D,24 Y) 7 C 820J3 SpeedControl Relay
820K302 Coil (Square D, 120V) (24 V Coil)
2B 820J300 Replacement Contact C 820J4 SpeedControl Relay
Kit (Essex) ( 1 2 0V C o i l )
820K300Replacement Contact 8 H-5157 SpliceConnector
Kit (Square D) 9 H-7906 Grommet
r0 H-2981-P
Screw
,1
FIGURE 8-48. CONTROLLER AREA
(TWO SPEED)
Americrane & Hoist Corp. 1-800-652-1932
'l
Y**<Fi"
l".L!r& x
S/$* >
FIGURE8-5.TRANSMISSION
28
Americrane & Hoist Corp. 1-800-652-1932
PARTSLIST FORTRANSMISSION
INDEX USAGE PART INDEX USAGT PART PART NAME
PART NAME
NO. CODE NO. NO. CODE NO.
J I
2
a
J
34JGI
56rK2
TransmissionCover
Seal
MA-562 Seal
/.J
(cont.)
59lJG3
591JG4
Slip ClutchAssembly
(ModelEC-0564)
Slip ClutchAssembly
4 404J1 Output Pinion (ModelsEC-1016
5 401JG25 OutputGearAssembly & EC-2008)
580J8 BrakeDisc (all models
59lJG5 SlipClutchAssembly
6 (ModelEC-1032)
exceptEC-0564)
7 -5J6 PressurePlate
59rJG6 SlipClutchAssembly
(ModelsEC-2012
8 r30J3 Nut
9 7 J G l 5 - r Ratchet(all models & EC-4006)
59lJG7 SlipClutchAssembly
exceDt0-564) (ModelsEC-2016,
1 Jt 4 Spacer'(8C0564 only)
EC-4008& EC-6005)
l0 H-2255 Screw
59lJG20 SlipClutchAssembly
u H - 4 1 3 3 Lock Washer (ModelEC-1009)
t2 H - 5 3 8 2 Dowel Pin 24 402J1 IntermediatePinion
l3 H-2978-PScrew (ModelsEC-2012,
t4 H-5503 RetainingRing EC-4006& EC-1009)
l5 H-6258 Fill Plug,Vented 402J2 IntermediatePinion
l6 s-25-l 3 Level Plug
(ModelsEC-0516.
l7 560J5 Gasket(Ref.#14, EC-1008, EC-1016,
Figure7-l) EC-2008, EC-2016,
r8 H-6268 Drain Plug EC-4008 & EC-6005)
l9 E 35JGI TransmissionHousing 402J3 IntermediatePinion
D 35JG2 TransmissionHousine (ModelsEC-0532
20 500K7 Beanng & EC-1032)
25 H-5549 RetainingRing
2l 400JI Input Pinion (Models (ModelsEC-0516,
EC-2012, EC-2016, EC-1008, EC-10r6. I
EC-4006.EC-4008 EC-2008. EC-2016.
& EC-6005) EC-4008& EC-600s)
400J2 Input Pinion (Models H-5553 RetainingRing
EC-O516, EC-1008, (ModelsEC-2012,
EC-1016& EC-2008) EC-4006 & EC-1009)
400J3 Input Pinion (Models H-5530 RetainingRing
EC-0532& EC-I032) (ModelsEC-0532
400J4 Input Pinion & EC-1032)
(Model EC-O564)
400J9 Input Pinion
26 t 4 Jl Transmission Oil
Replacement Kit,
(Model EC-1009)
IncludesOil
22 40lJl Input Gear (Models Requiredfor One
EC-2012& EC-4006) Oil Change
40tJ2 Input Gear (Models 2tt D t 3 2 J G 2 2 SheaveShaft
EC-0516,EC-1008, Assembly
EC-1016& EC-2008) tl r 3 2 J G 2 l SheaveShaf't
40rJ3 Input Gear (Models Assembly
EC-0s32
& EC-1032) 29 500K29 Bearing
4 0l J 5 Input Gear(Models 30 H-5539 Retaining Ring
EC-2016,EC-4008 3r H-5493 Dowel Pin,
& EC-6005) Ratchet Ring
401J9 Input Gear 32 t4J2 Seal Kit, Includes
(ModelEC-1009) Three 561K2 Seals,
One MA-562 Seal
ZJ 59lJGl SlipClutchAssembly
(ModelsEC-0516 and One 560J5
Gasket
& EC-1008)
59tJG2 SlipClutchAssembly -l -) 340t7 Spring
at
(ModelEC-0532) J+ 25J2 Pawl
35 t 4 l Jl 4 Spacer
29
Americrane & Hoist Corp. 1-800-652-1932
<s
<x'
V,I
\-
-)^',--/1 8
e-< \
\\v
1s \J/
1Y
/ rr)
22 lS
n)
7*U1
fM
w
,{
44
q5
'{-t" '
:
.\iriJ
z fr.ii hi
U
\I' '2
J\'
.^\' 1
\2
,/
\" \.,
/
a-
//\' ^{"
t"
'
lr' -/ > t( ,
tl,
3.TON MODEL
J 6
7
D
E
D
s00K28
500K5
JLI98
Bearing
Bearing
Load Chain
30 500K29 Bearing (Ref. #29,
Figure 8-5)
23
25
z\- -
\\a
26
rs'o-.
//
17/
16
I 2
I F,H 3JG2OS Hook and latch
F,H H-7540
Assembly
l^atch Kit
ll G,J I6JG6
(cont.)
Sheaveand Bearing
Assembly(Models
EC-4006,EC-4008
3 F JF-20-2 Load Block Frame & EC-6005)
4 F JF-20-3 Load Block Frame t2 G 3012 Frame (Model
5 F JF-700 Screw EC-2008)
6 F 9I3JG4ASBottom Block G 30J4 Frame (Models
Assembly EC-4006& EC-4008)
8 G 9r4JG2 Bottom Block l3 G,J t22IG3 Shaft Assembly
Assembly(Model l4 G,J 255t<2 Washer
EC-2008) l5 G,J H-2403-P Screw
G 9t4IG4 Bottom Block l6 G,J H-4085-PLock Washer
Assembly(Models l7 G,J H-3473-PHex Nut
EC-4006& EC-4008)
l8 J 30J20 Frame
9 G 3KGI Hook and latch l9 J 3JGI45 Hook and latch
Assembly(Models Assembly
EC-4006& EC-4008) 20 J H-7544 Latch Kit
G 3KG6 Hook and latch 2l J l8Jl5 Dead End Pin
Assembly(Model 22 J 9t4JG23 Bottom Block
Assembly
l0 G H-7540 *l$'trflr'df1oJ 23 H 30J14 Frame
ll G I6JG7 Sheaveand Bearing 24 H l 8J8 Dead End Pin
Assembly(Model 25 H s-49-77 Screw
EC-2008) 26 H H - 4 1 3 4 Lock Washer
27 H 9 I 3 J G 3 A SBottom Block
Assembly
PARTSLIST FOR STANDARDLIMIT SWITCH
INDEX PART PART NAME INDEX PART
PART NAME
NO. NO. NO. NO.
I 9 1 8 J G 4 Limit Switch and Shaft 1 H-1402-P Screw
Assembly(Consistsof {
8 H-3944 Nut
Index Nos. 4 thru l2)
9 JF-l I 7-3 Limit Switch Shaft
A
JF900-3 Limit Switch BracketAssembly l0 JF-75r-3-GLimit Switch Nut (Green)
(IncludesIndex No. 5)
ll JF-75r-3-RLimit Switch Nut (Red)
5 JF-53r -4 Limit Switch Bushing t2 H-5520 RetainingRing
6 8l5Jr Microswitch,Limit l3 JF-343-3 Spring
I4 H - 2 9 8 1 - PScrew
h\
u"/'
.)'
'.1
'*-4
,t6
t-
z\l
+\r
M--..
'Dtv i
-.i, 13
i ?/'$
.lo
-"
ii
di\ - l \
-4
7l\
tr/ !
llf'x / 7
(32&lHPMODELS)
)o 13
o B,C
(3/4& I HP. 575 V
Hoists)
854JGl 0 Disc Brake Assembly
(t/n& VzHP, 208 V
l5
r6
34JGI Transmission Cover
(Ref.#5, Figure8-l)
JF-860 ShadingCoil Element
(Must be attachedto
Hoists) framewith H-7812
B,C 854JG5 Disc Brake Assembly Adhesive)
(3/e& | HP, 208 V t1 H-78r2 Adhesive (l Oz.
Hoists) Tube)
2 8 5 7 J G l Plate and Frame l8 616J1 Decal,Load Equalizer
Assembly t9 H-4t34 Lock Washer
J 858JG
l Plate and Armature
Assembly
J
Americrane & Hoist Corp. 1-800-652-1932
,# U
.--w
fi
\-j
"L
FIGURE 8-IOA.PUSHBUTTON
(SINGLE SPEEDHOISTS)
38
\
I
Americrane & Hoist Corp. 1-800-652-1932
PARTS IST FOR PI SHBUTTON (S'N
INDEX PART PART NAME PART NAME
NO. NO.
I Pushbutton & Cable PB-284-2 Pushbutton
T Assembly(Consistsof
Index Nos. 2 thru 25) 9
PB-285
PB-286
Interlock (Single speed,Red)
Boot
PB-299-68 6 ft. cable length l0 PB-287 Spring, Compression
P B - 2 9 9 -llB I I ft. cable length ll PB-288 Spring, Conical
PB-299-l6B l6 ft. cablelength t2 PB-289 Contact Plate
PBS-299*-BSpecialDrop (*Equal to l3 PB-290 Contact Plate, Common
P.B. Drop)
t4 PB-291 Washer,Contact
2 JF-761 Rubber Grommet l5 PB-301 Screw
J Pushbutton Cable l6 PB-293 Washer, Boot
Assembly: tl PB-294-I Grommet
PB-299-6 6 ft. cable length l8 PB-295 Cap, Enclosure
PB-299-ll I I ft. cable length l9 x-6477-l "O" Ring
PB-299-16 l6 ft. cablelength 20 H-7851 Rubber Seal
PBS-299*- SpecialDrop (*Equal to 2l H-2991 Screw
P.B. Drop) 22 H-2992 Screw
4 534K978 PushbuttonAssembly 23 H-2993 Screw
(Consistsof Index Nos.
24 PB-296 Warning Tag
5 thru 25) 25 H-4160 Lock Washer
5 PB-282-4 Enclosure
6 PB-298 Cover
39
Americrane & Hoist Corp. 1-800-652-1932
tb
.h-
,r(
;4'
41
Americrane & Hoist Corp. 1-800-652-1932
CHAINCONTAINERPARTSLIST
INDEX PART PART NAME INDEX PART PART NAME
NO. NO. NO. NO.
I 9 2 7 J G t 1Chain Container Kit (20 feet 2 927Jt7 Container(20 feet chain max.)
chain max.)
921JGt8Chain ContainerKit (25 feet
927Jt8
927J19
Container(25 feet chain max.)
Container(35 feet chain max.)
h
chain max.) 927120 Container(50 feet chain max.)
9 2 t I G t 9 Chain ContainerKit (35 feet J 26tJ3 Mounting Arm
chain max.) ^
.+ 53J4 Chain Section
927JG20Chain ContainerKit (50 feet H-7929
5 Split Link
chain max.)
6 H-2349 Screw
, ---___-
1!
'X-
il \q\ \--\-
i',!l -
\| i I
':r-'l
" I
,;. 1.
lr
I
43
I
DUFF.NORTONHAS ALL YOUNEEDTO
HANDLEA VARIETYOF TOUGHINDUSTRIAL,
MAINTENANCE AND CONSTRUCTION t'
LIFTINGJOBS.
Coffing(-'is America'sfirstnamein quality, productcatalogis availablefrom your localCoffing
industrialhoistingequipment.Nowhereelsecan you hoistdistributor,Duff-NortonDistrictSalesManaqer,
find sucha broadrangeof hoistswith suchconsistent or by writingdirectlyto Duff-Norton.
Ask for
high-qualityconstructionand durability.
A detarled Catalog201,it includes:
CoffingroElectric Chain Colf ing''r Electric Wire Coffing'' Hand Chain Coffingr"'Lever Hoists.
Hoists Rope Hoists. Hoists.
Load ratingsfrom % to 5 Lowheadroomunitswith Designedfor lightweight A varietyof mechanisms
lons. More standard load ratingsfrom % to 3 a n d l o n gl i f ew i t hm i n i m u m and rated loads from % to
featuresthan any tons.Choiceof rigidhookor mainlenance. Ootronal 15tons;in 36 modelslor
comparablehoist-Two- lug suspensions, plusplain. capacitylimiteravailablein bothconventional and
speed optionsavailable;47 gearedor motorizedtrolleys somemodels.99 modelsin specialpurpose
modelsto choose. Singleor two speedoptions ratedfoadstrom:/z lo 25 applicalions.
and varietyof standard[fts. tons.
35 models.
AVAILABLE
FROMYOURLOCAL
DUFFNORTON
LYNX@
COFFING@/DUFF
HOISTDISTRIBUTOR: Duff-Nonton
P . O .B o x 7 0 1 0
Charlotte, NC 28241-7010
CustomerService(800)477-5003
PartsService(800) 477-5004
FAX (704)588-8466
Duff-NortonManufactures: EC 680-4
Duff-NortonActuatorsi!'. MechanicalJacks . RotaryUnions . Coffing'ur
Hoists . Duff Lynxo Hoists Printedln USA
Yale.oHoists,Shop King Hoists . LittleMulec'Productsand AmericanLifts 500 10/93