Banyu Urip Project

DATASHEET FOR

PRODUCTION FLOWLINE PIG RECEIVER WELLPAD "C"

IDBC-TS-MTTDS-FGR623304

SDR
50 2-Jan-16 As-Built HRS NWP MSW

REV DATE DESCRIPTION Prepared by Checked by Approved by

LPAD "C"

MSW

Approved by
 IDBC-TS-MTTDS-FGR
DATASHEET FOR
02 Jan
BANYU URIP PROJECT PRODUCTION FLOWLINE PIG RECEIVER WELLPAD "C"

MPI : NOT CLASSIFIED Pag

LOCATION : CEPU, JAVA, INDONESIA MANUFACTURER : *
PRODUCTION FLOWLINE PIG RECEIVER
EQUIPMENT NAME :
WELLPAD "C"
MODEL No. : *
ITEM NO. : FGR623304 NO. OF UNIT : 1 (ONE)

REVISION MODIFICATION LOG

REVISION SECTION DESCRIPTION

A All Issued For Internal Review

B All Issued For Approval
C Page 3 of 5 Change hold status at operating temperature & pressure
Page 3 of 5 Diameter (ID/OD) for barrel is defined
Page 3 of 5 Material for drain tray is defined
Page 3 of 5 Quick opening closure data is added
Page 3 of 5 Pig tool data is added
Page 4 of 5 Additional for note 2 regarding inside diameter of minor barrel and eccentric reducer
Page 4 of 5 Additional and change for note 5 regarding quick opening end closure
Page 4 of 5 Additional and change for note 11 regarding gasket definition
Page 4 of 5 Additional for note 18-19 regarding saddle and weight
Page 4 of 5 Additional for note 20 regarding size of pressure gauge and pig signal nozzle
0 All Issued for Use
Page 4 of 5 Insulation type is revised
Page 4 of 5 Purge nozzle number and size are revised
Page 4 of 5 Pig signal nozzle is deleted
Page 4 of 5 Vent Nozzle is added
Page 4 of 5 Update note 17
Page 4 of 5 Note 20 is deleted
Update schematic drawing
1 All Re-Issued for Use
Total length data is added based on client comment on engineering drawing of pig
Page 3 of 5
Launcher and pig receiver dated 16 August 2012
Page 3 of 5 Pig tool data is revised
Page 4 of 5 Update service N8
Page 4 of 5 N9 is added
Page 4 of 5 Update note 11 & 20
Page 5 of 5 Update schematic drawing
50 As-Built
IDBC-TS-MTTDS-FGR623304
02 January 2016
Rev. 50
Page 2 of 5
 IDBC-TS-MTTDS-FGR
BANYU URIP DATASHEET FOR
PRODUCTION FLOWLINE PIG RECEIVER WELLPAD "C"
02 Jan

PROJECT
MPI : NOT CLASSIFIED Pag
LOCATION : CEPU, JAVA, INDONESIA MANUFACTURER : *
PRODUCTION FLOWLINE PIG RECEIVER
EQUIPMENT NAME : SERIAL NO. : *
WELLPAD "C"
ITEM NO. : FGR623304 NO. OF UNIT : 1 (ONE)
1 ORIENTATION HORIZONTAL CONSTRUCTION MATERIAL
2 DESIGN CODE ASME B31.8 PART MATERIAL SPECIFICATION
3 DESIGN SPECIFICATION IDBU-ED-MSPDS-000109 BARREL (MAJOR AND MINOR) API 5L Gr. X65
2 CONSTRUCTION CATEGORY : ECCENTRIC REDUCER SA 860 WPHY 65
3 PIG RECEIVER MIGAS END CLOSURE SA 105 N
4 ENCLOSURE ASME CODE STAMP (NOTE 4) REINFORCING PADS SA 516 Gr. 70
3 DESIGN DATA NOZZLE NECK (PIPE/FORGING) API 5L Gr. X65 / A 694 F65
4 TEMPERATURE : FLANGE / BLIND FLANGE A 694 F65
5 DESIGN °C 140 PIPE FITTINGS N/A
6 OPERATING °C 90-121 SADDLE SUPPORT SA 283 Gr. C
7 PRESSURE : BASE PLATE / SLIDING PLATE SA 283 Gr. C
8 DESIGN (INTERNAL/EXTERNAL) kPag 13,617 GASKETS (NOTE 11)
9 OPERATING kPag N/A INTERNAL :
10 SHOP HYDROTEST PRESSURE kPag AS PER SPEC & CODE BOLTS N/A
11 DENSITY OF LIQUID kg/m³ 811-941 NUTS N/A
12 DIMENSION : EXTERNAL ATTACHMENTS SA 283 Gr. C
13 MINOR BARREL DIAMETER in 20 (NOTE 2) EXTERNAL :
14 MAJOR BARREL DIAMETER in 24 (NOTE 2) BOLTS SA 193 Gr. B7M (NOTE 10)
15 TOTAL LENGTH mm 6,510 NUTS SA 194 Gr. 2HM (NOTE 10)
16 THICKNESS : NAME PLATE / BRACKET SS 316L / SA 516 Gr. 70
17 MINOR BARREL mm * ANCHOR BOLTS / NUTS (BY OTHER) SA 307 Gr. C + HOT DIP GALVANIZED
18 REDUCER mm * LIFTING LUGS SA 283 Gr. C
19 MAJOR BARREL mm * EARTHING LUG SS 316
20 CORROSION ALLOWANCE mm 3 DRAIN TRAY :
21 WELD JOINT EFFICIENCY 1 PLATE SA 283 Gr. C
22 NON DESTRUCTIVE TESTING : PIPE / FORGING SA 106 Gr. B / SA 105
23 RADIOGRAPHY 100% LEG A-36 OR EQUIVALENT
24 ULTRASONIC AS PER SPEC & CODE PLATFORM / LADDER (IF REQUIRED, BY OTHER) A36 OR EQUIVALENT + HDG (NOTE
25 MAGNETIC PARTICLE AS PER SPEC & CODE CONSTRUCTION
26 DYE PENETRANT AS PER SPEC & CODE TYPE OF CLOSURE QUICK OPENING CLOSURE (NOTE
27 POST WELD HEAT TREATMENT YES TYPE OF SUPPORT SADDLE (NOTE 18)
28 INSULATION (BY OTHERS) YES, HOT AS PER SPEC PLATFORM / LADDER (IF REQUIRED, BY OTHER) NO
29 FIRE PROOFING (BY OTHRES) NO PLATFORM / LADDER CLIP NO
30 PAINTING (EXTERNAL) YES (NOTE 12) INSULATION SUPPORTS/CLIP YES
31 COATING (INTERNAL) N/A FIRE PROOFING SUPPORT/CLIP NO
32 MATERIAL IMPACT TEST AS PER SPEC & CODE EARTHING LUGS REQUIRED (2EA)
33 SOUR SERVICE YES LIFTING LUGS / EYES YES
34 CYCLIC SERVICE NO SLIDING PLATE YES
35 SEISMIC DESIGN : ASCE-7, 2005 NAMEPLATE FOR PIG LAUNCHER YES
36 SITE CLASS D NAMEPLATE FOR END CLOSURE YES
37 IMPORTANCE FACTOR (i) 1.25 QUICK OPENING CLOSURE DATA
38 SPECTRAL RESP. ACC AT SHORT PERIODS (Ss) %g 55.51% TYPE NOTE 5
39 SPECTRAL RESP. ACC AT 1 SEC. PERIODS (S1) %g 55.51% MANUFACTURER *
40 RESPONSE MODIFICATION COEF. (R) 3 MATERIAL OF CONSTRUCTION OF SEAL NOTE 11
41 WIND DESIGN : ASCE-7, 2005 PIG TOOL
42 WIND SPEED m/s 32 INTELLIGENT PIG DESIGN OTHER
43 EXPOSURE C SUPPLIED BY OTHER
44 IMPORTANCE FACTOR (I) 1.15 ESTIMATED WEIGHTS (NOTE 6)
45 WIND FORCE COEFFICIENT (Cf) 0.8 EMPTY kg *
46 WIND DIRECTIONALITY FACTOR (Kd) 0.95 OPERATING (NOTE 20) kg *
47 TOPOGRAPHIC FACTOR (Kzt) 1 TEST (NOTE 20) kg *
48 MOMENTS AND SHEAR FORCE AT BASE (AT OPERATING CONFITION) (NOTE 6)
49 MOMENT (Kg.m)
50 WIND *
51 SEISMIC *
52
REFERENCE
53 DOCUMENTS
54
55 IDBC-TS-PDPID-W00563-401 P&ID WELLPAD INTERFACE PRODUCTION FLOWLINE FROM WA AND PIG RECEIVERS FROM WC
56 IDBU-ED-LSPDS-000081 PIPING CLASSIFICATION LINE CLASS E8E
57 IDBU-ED-LSPDS-000103 PROJECT SPECIFICATION FOR UPSTREAM ONSHORE PIPELINE WELDING AND INSPECTION
58 IDBU-ED-LSPDS-000105 PROJECT SPECIFICATION FOR PIPELINE FITTING AND FLANGES
59 IDBU-ED-MSPDS-000109 PROJECT SPECIFICATION PIG TRAP
60 IDBU-ED-RSPDS-000017 PROJECT SPECIFICATION PAINTING GENERAL REQUIREMENTS - ONSHORE
61 IDBU-ED-RSPDS-000018 PROJECT SPECIFICATION UPSTREAM PRESSURE VESSEL WELDING AND INSPECTION
62 IDBU-ED-RSPDS-000027 FLUOROPOLYMER COATING FOR FASTENERS
63 IDBU-ED-QSPDS-000001 PRESERVATION AND PROTECTION DURING SHIPPING AND CONSTRUCTION
64 IDBU-ED-NSPDS-000103 PROJECT SPECIFICATION FOR DESIGN LOAD FOR STRUCTURE
65 IDBU-CW-LSPDS-000037 THERMAL INSULATION FOR HOT SERVICE
66 IDBU-ED-RSPDS-000015 PROJECT SPECIFICATION MATERIAL AND CORROSION FOR SOUR SERVICE
67 IDBC-TS-MDEQL-000-000001 EQUIPMENT STANDARD DRAWING
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 IDBC-TS-MTTDS-FGR623304
02 January 2016
Rev. 50
Page 3 of 5

L
ATERIAL SPECIFICATION
API 5L Gr. X65
SA 860 WPHY 65
SA 105 N
SA 516 Gr. 70
API 5L Gr. X65 / A 694 F65
A 694 F65
N/A
SA 283 Gr. C
SA 283 Gr. C
(NOTE 11)

N/A
N/A
SA 283 Gr. C

A 193 Gr. B7M (NOTE 10)

A 194 Gr. 2HM (NOTE 10)
SS 316L / SA 516 Gr. 70
C + HOT DIP GALVANIZED (HDG)
SA 283 Gr. C
SS 316

SA 283 Gr. C
SA 106 Gr. B / SA 105
A-36 OR EQUIVALENT
EQUIVALENT + HDG (NOTE 12)

OPENING CLOSURE (NOTE 5)

SADDLE (NOTE 18)
NO
NO
YES
NO
REQUIRED (2EA)
YES
YES
YES
YES

NOTE 5
*
NOTE 11

OTHER
OTHER

*
*
*
CONFITION) (NOTE 6)
SHEAR (Kgs)
*
*
 IDBC-TS-MTTDS-FGR62
BANYU URIP DATASHEET FOR
PRODUCTION FLOWLINE PIG RECEIVER WELLPAD "C"
02 Janua

PROJECT
MPI : NOT CLASSIFIED Page 4
LOCATION : CEPU, JAVA, INDONESIA MANUFACTURER : *
PRODUCTION FLOWLINE PIG RECEIVER
EQUIPMENT NAME : SERIAL NO. : *
WELLPAD "C"
ITEM NO. : FGR623304 NO. OF UNIT : 1 (ONE)
1 NOZZLE CONNECTION LIST

2 MARK NO. SIZE SCHEDULE RATING FLANGE PROJ. (mm) SERVICE

3 N1 1 20" 60 900 # WNRTJ * PIG INLET

4 N2 1 8" * 900 # HBRTJ * KICKER LINE / BYPASS LINE
5 N3 A/B 2 2" * 900 # LWNRTJ * EQUALIZING LINE

6 N4 1 2" * 900 # LWNRTJ * PURGE CONNECTION

7 N5 1 2" * 900 # LWNRTJ * PRESSURE GAUGE
8 N7 A/B 2 4" * 900 # HBRTJ * DRAIN CONNECTION

9 N8 1 2" * 900 # LWNRTJ * HIGH POINT VENT

10 N9 1 2" * 900 # LWNRTJ * VENT
11

12 NOTES
13
14
15 1. Vendor shall provide all location data with marked by " * "
16 2. Vendor shall design major barrel dimension and total length of pig receiver consider to intelligent pig type as per IDBU-ED-MSPDS-000109 Para 3.3.2.
17 Internal diameter (ID) of minor barrel shall match the internal diameter of the associate flowline. Internal diameter (ID) of the eccentric reducer shall match with internal diameter of
18 minor and major barrels at respective ends.
19 3. Vendor shall be responsible for detailed engineering of the Pig Receiver including final sizing and Pig Receiver fabrication, inspection & test shall follow
20 specified Standards and Project Specifications.
21 4. Quick opening end closure fitted with mechanical pressure lock device shall be designed comply with ASME Sect. VIII Div. 1 UG-35.2 and also quick opening
22 closure shall be designed comply with specification IDBU-ED-LSPDS-000105 Para. 5.6.
23 5. Quick opening end closure shall be side hinged or davit mounted door equipped with a self-contained mechanism to move the door
24 as mentioned IDBU-ED-MSPDS-000109 Para 3.4.1.
25 6. Vendor shall provide actual weight, shear and moment data by calculation
26 7. Nozzle projection to be measured from the Pig Receiver Center Line / Tangent Line to flange face and insulation if any shall be considered.
27 8. Wind requirements shall refer to Project Specification for Design Load for Structure (Document No. IDBU-ED-NSPDS-000103).
28 Seismic requirement refer to calculation for seismic load (IDBC-TS-GCCAL-C00003 Rev. 2)
29 9. Equipment shall be fabricated in a shop having ASME code stamping authorized.
30 10. Flange bolting shall be protected with coating refer to IDBU-ED-RSPDS-000027.
31 11. Gasket for nozzles shall be ASME B16.5 Ring Type Joint (RTJ) oval ring, type R in accordance with ASME B16.20.
32 Soft iron and low carbon steel RTJ gasket shall be protected with electroplated zinc or a material of similar corrosion resistance.
33 Non metalic seal material for end closure shall suitable for the process condition, any O-ring type O-ring seal shall be fully molded and material selection shall be
34 in accordance with IDBU-ED-RSPDS-000023.
35 12. Painting shall be carried out as per Project Specification No. IBDU-ED-RSPDS-000017.
36 13. MIGAS certificate to be provided. Vendor is responsible to provide all required documents to obtain MIGAS approval.
37 14. Drain tray c/w flange connection shall be provided by vendor
38 15. Guide bar shall be fitted to the kicker line outlet.
39 16. Nozzle orientation and elevation to be indicated on vendor general arrangement drawing during vendor detail engineering
40 17. Material shall comply to NACE MR0175/ISO 15156 and NACE TM-0284 for HIC test. Detail requirement of pipe material shall refer to IDBU-ED-RSPDS-00015
41 18. Saddle shall have adequate stiffnes to accommodate sliding frictional forces generate by pipeline / flowline axial movement
42 19. Test & Operating weight to include intelligent pig weight plus liquid.
43 20. Spacing of saddle supports shall sufficient to support the pig receiver full with water / liquid plus heaviest intelligent pig weight. Vendor to check and confirm.
44 21. Unit dimensions are in milimeter unless otherwise specified.
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IDBC-TS-MTTDS-FGR623304
02 January 2016
Rev. 50
Page 4 of 5

al diameter of
 IDBC-TS-MTTDS-FGR
BANYU URIP DATASHEET FOR
PRODUCTION FLOWLINE PIG RECEIVER WELLPAD "C"
02 Jan

PROJECT
MPI : NOT CLASSIFIED Pag
LOCATION : CEPU, JAVA, INDONESIA MANUFACTURER : *
PRODUCTION FLOWLINE PIG RECEIVER
EQUIPMENT NAME :
WELLPAD "C"
MODEL No. : *
ITEM NO. : FGR623304 NO. OF UNITS : 1 (ONE)

SCHEMATIC DRAWING
DBC-TS-MTTDS-FGR623304
02 January 2016
Rev. 50
Page 5 of 5