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MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)
VARIABLILTY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED
VALVES
VALVE ENVELOPES VALVE PORTS
P T P T
NORMAL POSITION SHIFTED POSITION INFINITE POSITION BASIC SYMBOL SPRING LOADED
A A
AA MEASUREMENT ROTATING SHAFTS
BB
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
CC
980G Wheel Loader VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
14 15 17
16 18 19 Hydraulic System COMBINATION CONTROLS
B
DD
B 9CM1-Up
SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
EE
2KR1-Up or MANUAL and PILOT PILOT or MANUAL
20
2SR1-Up MANUAL CONTROL SYMBOLS
21 22
PUSH-PULL LEVER GENERAL MANUAL PUSH BUTTON PEDAL SPRING
30 31
HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
UNIDIRECTIONAL UNIDIRECTIONAL
33
FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
34 35 36
D D
© 2003 Caterpillar Printed in U.S.A.
All Rights Reserved
37 38
JJ
E KK E
Chart B Chart B
980G Hydraulic Component Locations 980G Hydraulic Component Locations
48 Item Schematic Item Schematic
No. Component Location No. Component Location
11 Main Control Valve * 34 Pressure Relief Valve D7
A1
49 2 Auxiliary Head End Relief Valve 35 Transmission Control Module Pressure Switch D8
33 Auxiliary Rod End Relief Valve 36 Parking Brake D9
A2
44 Auxiliary Cylinder 37 Steering Cylinder Port (A) D6
LL
50 51 52 53 54 55 LINE PATTERNS 55 Tilt Cylinder # A3,A4 38 Steering Cylinder Port (B) D7
Pressure Line 66 Lift Cylinder 39 Pilot/Brake Pump
A5 E2
56 77 Ride Control Relief Valve @ 40 Transmission Pump
Pilot / Load Sensing Pressure
8 Ride Control Solenoid Valve @ 41 Cooler Bypass Valve E3 33
SENR5884-01
Drain / Return Lines 9 Ride Control Accumulator @ A6 42 Pilot Valve
F F 11
MM 10 Front Service Brakes 43 Check Valve
Component Group E5 57, 58, 65 42 6 10
11 Rear Service Brakes A7 44 Pilot Port (B)
58 59 60 Service Brake Control Valve 56, 61, 17, 18
57
Attachment
12 A8 45 Steering Valve 37, 38, 44, 45,
13 Ride Control Check Valve @ B5 46 Crossover Relief E6 LL, MM 46, 47, 48,
Air Line 14 Tilt Rod End Relief Valve B3 47 Shuttle Valve 54, 55, 60, 12, 20, 22,
7, 8, 13
20 Page, DGM
E7 39, 40, 50, JJ 24, 35, FF 36
61 62 63 64
15 Tilt Head End Relief Valve B4 48 Load Sensing Pump Port 62, 63, 64
NN 16 Check Valve B5 49 Selector Valve F4
17 Rear Service Brakes Accumulator 50 Steering Pump F2
B7
18 Front Service Brakes Accumulator 51 Hydraulic Oil Cooler
F3
19 Tandem Spool Assembly B9 52 Fan Motor
20 Accumulator Charging Valve 53 Steering Pilot Oil Shuttle Valve F4
THIS SCHEMATIC IS FOR THE 980G B7
21 Inverse Shuttle Check Valve 54 Pilot Port (A) F6
G 66 66 Part #: 108-0135-05 G
22 Parking Brake Control Valve B9 55 Makeup Check Valve F7
Components are shown installed on a fully operable machine with the key and engine 23 Load Sensing Spool C7 56 Implement Pumps
off and transmission shifter in neutral.
F2 37, 38, 44,
24 Service Brake Low Oil Presure Switch 57 Breaker Relief Valve
E95179 C8 45, 46, 47,
25 Manually Operated Parking Brake Spool 58 Filter Element F3 48, 54, 55,
1 2 3 4 5 6 7 8 9 41, 51, 52 56, 61, 17, 18 36 1, 4, 16, 27, 30, 32,
26 Parking Brake Pressure Spool C9 59 Supplemental Steering Pump F4 LL, MM 60, 62, 63, 64 CC, DD, EE, HH, LL
27 Main Relief Valve C1 60 Backup Relief F7 59, 66, NN
28 Ride Control Diverter Valve @ C6 61 Fan Pump F2 KK 39, 40, 42 AA, BB
29 Service Brake Oil Pressure Switch C7
50, JJ
62 Regulated Pressure Port to Pilot Valve
9 28 5
30 Pilot Valve C6 63 Pressure Reducing Valve F7
Chart A
980G Hydraulic Pressure Tap Locations 31 Flow Control Valve Group C7 64 Pump Port
Pressure Schematic
Tap Description 32 Screen C2 65 Hydraulic Oil Tank G3
Location
AA Tilt Rod End 33 Steering Cylinders D6 66 Diverter Valve G5
A4
BB Tilt Head End * The one stem valve is an attachment field conversion. The two stem valve is standard. The three stem valve is the logger attachment.
# Available in standard, logger, or high lift configurations.
CC Lift Head End @ Ride Control Attachment
B5
DD Lift Rod End
EE Brake Pressure B8
FF Implement Relief C1
GG Implement Return C5
HH Pilot Pressure C3
JJ Steering Pressure E1
KK Oil Cooler Return E3
LL Implement Pressure F1
MM Steering Relief F5
GG
NN Fan Relief F1
57, 58
33, 49, 53 6
12, 20, 22,
11 24, 35, FF 65 7, 8, 13 10
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9 10 11 12
51, 52, 57, 45, 59, 64,
61, 62 11 69, 70, MM 65, 66 6 17, 29 1, 4, 13, 14, 15, 16, 32,
33, CC, DD, EE, HH, LL
AA 35
KK 36, GG AA, BB
A A 63 9 5
10
BB
13 14 15 16 17 18 19 20
CC
35 38
21 22 11
DD
56, 58, 67 46, 47
6 10
60, 68, 15, 16
B B 39, 40, 43,
LL, NN
44, 48, 53
EE 12, 18, 19, 20, 22, 7, 8, 21
49, 50, 55, JJ 23, 24, 25, 26, 27,
28, 30, 31, 34, 37, FF
23 24
39, 40, 43,
51, 52, 57,
44, 48, 53
61, 62 60, 68, 18, 19 38 1, 4, 13, 14, 15, 16, 32,
LL, NN 33, CC, DD, FF, HH, LL
69, 70, MM
25 26 27 28 KK 49, 50, 46, 47 AA, BB
55, JJ
FF 9 17, 29 5
29 30 31
GG
HH
C C
32 33 34
35
11
36, GG
56, 58
12, 18, 20, 22, 23, 35, 63 6
36 37 38 24, 25, 26, 27, 28, 45, 59,
30, 31, 34, 37, EE 67 64, 65, 66 7, 8, 21 10
Chart A
980G Hydraulic Pressure Tap Locations
39 40 41 42 Pressure Schematic
D Description
D Tap Location
AA Tilt Rod End
A4
BB Tilt Head End
CC Lift Head End
43 B5
DD Lift Rod End
EE Brake Pressure B8
FF Implement Return C5
GG Implement Relief C1
HH Pilot Pressure C2
JJ Steering Pressure E1
KK Oil Cooler Return E4
44 45 LL Implement Pressure F1
MM Steering Relief F6
NN Fan Relief G3
46 47
JJ
48
E E Chart B Chart B
980G Hydraulic Component Locations 980G Hydraulic Component Locations
Item Schematic Item Schematic
49 50 51 52 53 54 No. Component Location No. Component Location
SENR5884-01
Component Group 28 Parking Brake Pressure Spool B9 63 Steering Pilot Oil Shuttle Valve F6
THIS SCHEMATIC IS FOR THE 980G (UPDATE) 29 Ride Control Diverter Valve @ C6 64 Regulated Pressure Port to Pilot Valve F8
G G
Attachment Part #: 174-9175-01 30 Check Valve 65 Pressure Reducing Valve
C7 F9
Air Line Components are shown installed on a fully operable machine with the key and engine 31 Flow Control Valve 66 Pump Port
off and transmission shifter in neutral.
67 68 69 70 32 Screen C1 67 Hydraulic Oil Tank G2
E95339
33 Pilot Valve C5 68 Fan Pump
G4
1 2 3 4 5 6 7 8 9 34 Pressure Relief Valve 69 Supplemental Steering Pump
C8
35 Steering Cylinders 70 Diverter Valve G5
* The one stem valve is an attachment field conversion. The two stem valve is standard. The three stem valve is the logger attachment.
# Available in standard, logger, or high lift configurations.
@ Ride Control Attachment