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In 2008, Ford Motor Company reorganized using what’s known as the 10 strategic
operations areas. It was part of the company’s turnaround and enabled the organization be
more flexible and survive the financial crisis without taking government bailouts. Toyota,
Google and Jet Blue are also known for using the 10 area system in all of their business
activities. It is used across industries as a guide to operations management.
The areas are:
1. Goods and services: This includes looking for ways to implement consistency in costs,
quality, and resources across all business divisions.
2. Quality Management: Be clear on the customer’s demands and then meet those
expectations. Use market research to determine customer needs and batch quality
assurance testing on products and services in production.
3. Process and Capacity Design: Design strategies which support all production goals
including technology and resources. A value stream map can help determine what
processes are necessary and how to keep them running efficiently.
4. Location: In developing a location strategy consider supply chain and how the location will
receive supplies, the movement of goods and services internally and to customers, and the
role of marketing and public relations in the location choice.
5. Layout Design and Strategy: Consider the placement of desks, workstations, and how
materials are delivered and used.
6. Human Resources and Job Design: Implement continuous improvement programs with
regular reviews, provide continuous training for employees, and institute employee
satisfaction programs to achieve success in this area.
7. Supply Chain Management: Determine the best strategies to streamline, be cost effective,
and to develop trusted partners.
8. Inventory: Different markets mean different challenges when it comes to inventory but all
need to strategize and plan their inventory control. Weather, supply shortages, and labor all
influence how an organization maintains its inventory.
9. Scheduling: Consider both production and people. Ask questions such as how much
product is required to be produced for the customer in the required time? How many people
and how many machines are required to do the job effectively and efficiently? This differs
among industries and business departments. For example, emergency rooms need to
maintain different schedules than a hospital’s corporate office.
10. Maintenance: This includes maintaining people and machines, as well as, process. What
do you need to do to maintain quality and keep resources reliable and stable?
These 10 areas can be applied to any size business, not just global giants such as Ford and
Jet Blue. Use them as a guide to analyze your operations. Measure your current
productivity and then implement strategies to operationalize these 10 areas into your
decision making process and watch your productivity become more efficient.
The primary
objective of production and operations management is to effectively manage and
utilize those resources of the firm that are essential for the production of goods
and services. Production management refers to the management of activities
related to the production of goods.
On the other hand, operations management is a step ahead of production
management, or it can be said that the production management is a part of the
operations management. Operations Management, as the name suggests is the
administration of business operations, by the managers of the organization.
The difference between production and operations management is very thin and
blurred, which is simplified in this article in a detailed manner.
Comparison Chart
BASIS FOR
PRODUCTION MANAGEMENT OPERATIONS MANAGEMENT
COMPARISON
Decision Making Related to the aspects of production. Related to the regular business activities.
Objectives To produce right quality goods in right To utilize resources, to the extent
quantity at right time and at least cost. possible so as to satisfy customer wants.
When the principles of management are applied to the production function of the
organisation, it is known as production management. It is a process of planning,
scheduling, supervising and controlling the activities involved in the production
of goods and services, i.e. the transformation of various resources into the value-
added product, in an efficient manner.
In this process, the decision regarding the quality, quantity, price, packaging,
design, etc. are taken by the production manager, so as to ensure that the output
produced confirms the specifications.
Introduction
Definition:
Production and operations management is defined as the process which revamps the inputs
and resources of an organization into final products through a set of defined and controlled
rules that adds value to the final output of an organization.
In short, we can say that the Production and Operations Management (POM) is all about the
metamorphosis of the production and operational inputs into the final outputs when shared
can meet the requirements of the customers.
Production
Production is termed as a scientific process that includes the complete change of raw materials
(input) into the coveted product or services (output) by adding the value. The production
process can be categorized into the following technique:
Production through separation process: The desired output is achieved through the separation
or the extraction process from the raw materials. The primary example of this technique can
be the separation of oil into its various fuel products.
Production using the modification process: This process involves the change in chemical and
mechanical parameters of the raw material without changing the physical characteristics of the
raw material.
Production through Congregation process: The process of getting the final output by
assembling or congregating things together is termed as production through congregation
process. The best example is of the car and computer assembly.
Operations Management
To deliver the appropriate product to the customers, the following essentials are needed to
keep in mind for any organization:
2. Based on product needs, do reverse working to check the available raw materials.
3. Employ internal and external vendors to create a supply chain for raw materials.
Following are the high-level comparison between the Production and Operations Management:
1. Output
2. Usage of Output
The use of products like computers, cars, etc. can be made over a period whereas the services
need to be consumed immediately.
3. Categorization of work
To outturn products like cars or computers more capital and fewer labor services are required
while in the operations department, more workers and less money is needed.
4. Customer communication
There is no participation of clients during the production phase, whereas for services the client
communication is a must.
Hence, we can say that production and operations management work hand-in-hand and are
very significant for meeting the needs and necessities of an organization.
Operations Management
The study of set of activities comprising supervision, planning and designing of business
operations in the field of manufacturing of goods and services is termed as operations
management. The purpose of operations management is to make certain that the
operations of a business are efficient and effective and result in minimum of wastage.
Operations management tries to cut down resources involved in operations while at the
same time making operations more effective and productive. In fact operations
management is more concerned on processes than people or products. Operations
management in a nutshell is using physical resources in an optimum manner, converting
input into output, so as to supply to the market the desired and finished product.
Production Management