Annex 2 - Pull Out Test

CLIENT:
NATIONAL WATER SUPPLY & DRAINAGE BOARD
Contractor : Subcontractor :
Identification:
SRI LANKA MBW-CM-000-GC-M-0006-0
MONARAGALA & BUTTALA INTEGRATED

WATER SUPPLY PROJECT
Status:
For information For review
For approval As Built
Site Reference:
GENERAL
Document Title:
FINAL REPORT FOR PULL-OUT TEST
REVISION HISTORY
A.M.A. Jaleel (CML) 29/06/2015 AMJ

0 First Issue Y Kishan Sajith 29/06/2015 SYK N. Thamilvanan 29/06/2015 NTV
D Branco (BESIX) 29/06/2015 DBR
Rev Description Name Date Init. Name Date Init. Name Date Init.
Compiled by Checked by Approved by

Contents
1. Method Statement of Pull Out Test 0Ϯ
2. Calibration Report of Pull Out Test Machine 0ϳ
3. Pull Out Test Report ϭϬ
4. Annexure 1 – Photographs 1Ϯ
5. Annexure 2 – Material Specification 1ϯ
6. Annexure 3 – Material Test Report 3ϰ
7. Annexure 4 – Material Mill Certificate 3ϲ

Hilti Centre,
No. 207, Nawala Road, Nugegoda,
Sri Lanka
Te. 0114713352, 0114542320
Fax. 0114723208
Email. hunterhc@eol.lk
20/06/2015
Method Statement for Pull-Out Test of Hilti Chemical Anchoring HILTI CENTRE
1. Contents of Hydraulic Anchor Testing Box 1 of 2 207, Nawala Road,
Nugegoda.
14/06/2013
1. Cylinder
2. Handpump
3. Connection
Hose
2. Contents of Hydraulic Anchor Testing Box 2 of 2
11. Spare Nuts 12. Displaceme 13. Rebar

and nt Gauge Sleeve
Washers (Large)
4. Nuts and
9. Calibration
Washers
Certificate
10. Rebar Sleeves 5. Threaded

(Small and adapters
Medium)
6. Stand,
extension and
clamp for
displacement
gauge
7. Pressure gauge 8. Rebar Wedges
-1-
3. Installation for Threaded Rod Connectors
Pumping
Action Gauge and Gauge
Block
Pressure Hose
Hand Pump
Pressure release
valve
Threaded Rod
Connector
Nut and Washer
-2-
i. Fix M16 thread rod piece in to the M16 anchor bar to connecting to the correct size threaded rod connector to fit the
anchor to be tested.
ii. Position the cylinder over the rod adapter and using the nut and washer tighten the cylinder down until it is finger
tight. Note: you do not need a spanner to tighten the nut!
iii. Connect the hand pump to the pressure gauge and gauge block using the quick release connectors. Be careful not
to allow the pressure gauge to drop to the floor as impacts could cause damage to the gauge. The gauge on the
gauge block is on a swivel connector that allows you to rotate the gauge in whatever direction you want. Only on
pressurising the system will the gauge stand upright and hold itself in position.
iv. Assemble the pressure hose to the gauge block using the quick release connectors.
v. Connect the pressure hose to the cylinder.
vi. Ensure the pressure release valve at the front of the hand pump is CLOSED!
vii. Check the gauge has the High Load Indicator needle reset to zero.
viii. Using the handle on the pump, pump the hydraulic fluid into the cylinder.
ix. Monitor the load applied on the gauge
x. When the required load has been applied, release the pressure by OPENING the pressure release valve at the
front of the hand pump.
xi. Disassemble the equipment in reverse order of above.
4. Parts List contained in Box 1 and Box 2

Description Application Qty Box
Location
Cylinder Applying load 1 1
Hand Pump Pumping Hydraulic Oil 1 1
Connection Hose (2m)1) Pumping Hydraulic Oil 1 1
M30 Nuts Connecting threaded adapters 4 2
M30 Washers Connecting threaded adapters 4 2
Threaded Adapters Connecting to the anchors 42) 2
Gauge Stand Clamping Dial Gauge to the concrete 1 2
Extension Arm Connecting the Dial Gauge to the stand 1 2
Clamp Connecting the Dial Gauge to the Extension arm 1 2
Pressure Gauge and Displaying loads up to 330kN 1 2
Gauge Block
Rebar Wedges Transferring the load from the cylinder to the rebar 63) 2
Rebar Sleeves Transferring the load from the cylinder to the rebar 34) 2
Displacement Gauge Measuring anchor displacement under load 1 2
Calibration Certificates Quality systems 35) 2
-3-
i) Longer lengths available on request
ii) 1 each of M10, M12, M16, M20,M24
iii) 1 each for Y8, Y10, Y12, Y16, Y20, Y25. Other sizes available on request.
iv) 1 for Y8/Y10, 1 for Y12/Y16/Y20, 1 for Y25. Other sizes available on request.
v) 1 each for the pressure gauge, cylinder and hand pump.
I hope that this information is to your satisfaction, but should you require further technical data on this or any of our
other fixing systems, please contact our Technical Advisory Service or myself immediately.
Assuring you of our best attention at all times.
Thank you,
Yours faithfully
----------------------------------------------
Suminda Hathurusinghe
B. Sc. Eng , MBA(UK)
Engineering Support Manager
Hilti Centre,
207, Nawala Road, Nugegoda.
Tel: 0717 772815, 0114 713 352
Fax: 0114 723 208,
E-mail: hunterhc@eol.lk
-4-
HILTI CENTRE
207, Nawala Road,
Nugegoda.
23/06/2015
Project Director,
Monaragala- Buththala intergrated water supply project
National Water Supply and Drainage Board
Dear Sir,
Installation of 16 mm Threaded bar by using HILTI HIT RE-500 on the Concrete side
wall.
With reference to our recent site testing at the above project we have pleasure in
enclosing our report of the results obtained from said testing.
The client's attention is drawn to the fact that the results of the testing are accurate for
the specific locations described therein. The results of the testing therefore only
provide a guide as to the performance of the anchor system as a whole.
We hope that this information is to your satisfaction, but should you require further
technical data on this or any of our other fixing systems, please contact our Technical
Advisory Service or myself immediately.
Assuring you of our best attention at all times.
Yours faithfully,
----------------------------------
DIMUTHU RANGANA,
B.Sc. Eng
Engineer - Sales Support
Hilti Centre,
Tel: 0710890781, 0114 713 352,Fax: 0114 723 208,
E-mail: hunterhc@eol.lk , dimuthurangana@yahoo.com
Country of origin: Liechtenstein
-1-
TEST REPORT
TEST: THREADED BAR PULLOUT TEST
Project: Installation of 16 mm Threaded bar at the Concrete side wall

(Monaragala- Buththala integrated water supply project)
Contractor Besix Company
Date of fixing: 19/06/2015
Date of testing: 22/06/2015
Base material: Concrete
Test Performed by: Uditha

-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------
TEST 1
Drill hole diameter: 18 mm Threaded bar diameter: 16 mm
Base material: Concrete Drill hole depth: 125 mm
Chemical filled depth: 125 mm Chemical used: HILTI HIT RE-500
Expected load: N/A Tested loads: 17.9 kN
Failure mode: Steel failure

Concrete failure
Bond failure
No Failure X
TEST RESULT
Pass X Fail
-2-
TEST 2
Drill hole diameter: 18 mm Threaded bar diameter: 16 mm
Base material: Concrete Drill hole depth: 125 mm
Chemical filled depth: 125 mm Chemical used: HILTI HIT RE-500
Expected load: N/A Tested loads: 41.8 kN
Failure mode: Steel failure

Concrete failure
Bond failure
No Failure X
TEST RESULT
Pass X Fail
Witnesses: Mr Nandasiri (Project Director/ National Water Supply and Drainage Board)
Mr Kusumsiri (Technical Manager/ Besix Company)
Mr Jaleel (Project Manager/CML-LTD Construction)
Mr Sachive (Material Engineer /CML-LTD Construction)
Mr. D.M. Gunawardena (Senior Technical Officer / RDA)
If you need further clarifications, please do not hesitate to contact under signed.
Thanking you
Yours faithfully,
----------------------------------
DIMUTHU RANGANA,
B.Sc. Eng
Engineer - Sales Support
Hilti Centre,
Tel: 0710890781, 0114 713 352,Fax: 0114 723 208,
E-mail: hunterhc@eol.lk , dimuthurangana@yahoo.com
-3-
Annexure 1
18 mm Dia. 125 mm depth hole Drilled @ Side of the Bridge
Fixing of Stainless Steel Chemical Anchor Applying the Tensile Force

HIT-RE 500 injection adhesive with HAS rod
Features:
- base material: concrete
- good performance in diamond drilled holes
- good performance in wet holes
- suitable for water saturated concrete
- large diameter applications
- long working time at elevated temperatures
- odourless epoxy resin
- no expansion forces in base material
- small edge distance and anchor spacing HIT-RE 500 foil pack, mixer
- clean and easy handling
- special lengths available on request
Material: HAS, HAS-R and HAS-HCR rods
HAS, HAS-E: - grade 5.8 , ISO 898 T1, galvanised to min.5 µm
HAS-R / -ER: - stainless steel; A4-70; 1.4401, 1.4404, 1.4571
HAS-HCR: - stainless steel; 1.4529 HAS-E and HAS-E-R rods
- Foil pack: 330 ml, 550 ml
Cartridge: A4 HCR
- Jumbo cartridge: 1100 ml 316 highMo
- MD2000, BD2000, P3000 F, MD2500, P3500 F,
Dispenser:
P5000 HY, HIT P-8000 D Small edge
Corrosion
High
Hilti Anchor
Concrete distance / corrosion Fatigue
resistance programme
spacing resistance
Basic loading data (for a single anchor): HIT-RE 500 with HAS, HAS-E
All data on this section applies to For detailed method, see pages 229– 234.
• concrete: as specified in the table
• correct setting (See setting operations page 228)
• no edge distance, spacing and other influences
• steel grade 5.8 for M8 – M24 sizes and steel grade 8.8 for M27 – M39
• steel failure
non-cracked concrete
Mean ultimate resistance, Ru,m [kN]: concrete = C20/25

Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39
Tensile, NRu,m 17.7 28.2 41.1 77.9 121.7 175.2 264.3 346.9 407.6 484.5 555.1
Shear, VRu,m 10.7 17.0 24.7 46.7 72.9 105.0 221.4 269.1 335.3 393.5 473.3
Characteristic resistance, Rk [kN]: concrete = C20/25

Tensile, NRk 16.4 26.1 38.1 72.2 112.7 162.0 199.6 262.0 307.8 365.9 419.3
Shear, VRk 9.9 15.8 22.9 43.2 67.5 97.3 205.0 249.1 310.5 364.4 438.3
210
Following values according to the
Concrete Capacity Method
Design resistance, Rd [kN]: concrete, fck,cube = 25 N/mm2

Tensile, NRd 10.9 16.6 23.8 34.7 62.9 90.6 110.9 145.6 171.0 203.3 232.9
Shear, VRd 7.9 12.6 18.3 34.6 54.0 77.8 164.0 199.3 248.4 291.5 350.6
Recommended load, Lrec [kN]: concrete, fck,cube = 25 N/mm2

Tensile, NRec 7.8 11.9 17.0 24.8 44.9 64.7 79.2 104.0 122.1 145.2 166.4
Shear, VRec 5.6 9.0 13.1 24.7 38.6 55.6 117.1 142.4 177.4 208.2 250.4
Basic loading data (for a single anchor): HIT-RE 500 with HAS-R, -E-R, -HCR
All data on this section applies to For detailed method, see pages 229 – 234.
• concrete: as specified in the table
• steel grade A4-70 for M8 – M24; for A4 grade, fuk changes for the sizes M27 to M39 from 700 N/mm2 to
500 N/mm2.
• steel failure

Tensile, NRu,m 24.8 39.6 57.8 109.1 170.3 244.4 230.7 280.2 349.4 410.1 493.0
Shear, VRu,m 14.8 23.8 34.5 65.4 102.1 146.9 138.5 168.3 209.7 246.0 295.9

Tensile, NRk 23.0 36.7 53.5 101.0 157.6 226.3 213.6 259.4 323.5 379.7 456.5
Shear, VRk 13.7 22.0 32.0 60.5 94.5 136.0 128.2 155.8 194.2 227.8 274.0

Tensile, NRd 12.3 16.6 23.8 34.7 62.9 90.6 89.0 108.1 134.8 158.2 190.2
Shear, VRd 8.8 14.1 20.5 38.8 60.6 87.2 64.1 77.9 97.1 113.9 137.0

Tensile, NRec 8.8 11.9 17.0 24.8 44.9 64.7 63.6 77.2 96.3 113.0 135.9
Shear, VRec 6.3 10.1 14.6 27.7 43.3 62.3 45.8 55.6 69.4 81.3 97.9
211
Setting details
hnom
df
d0
h1 t fix
h min
1) M8x80/ M10x90/ M12x110/ M16x125/ M20x170/ M24x210/ M27x240/ M30x270/ M33x300/ M36x330/ M39x360/
Anchor rod HAS /-E/-R/-E-R/-HCR 14 21 28 38 48 54 60 70 80 90 100
d0 Drill bit diameter [mm] 10 12 14 18 24 28 30 35 37 40 42
h1 Hole depth [mm] 85 95 115 130 175 215 250 280 310 340 370
hnom Nom. anch. depth [mm] 80 90 110 125 170 210 240 270 300 330 360
Min. thickness
h (min) [mm] 110 120 140 170 220 270 300 340 380 410 450
of base material
Max. fixture
tfix (max) [mm] 14 21 28 38 48 54 60 70 80 90 100
thickness
Clearance rec. 9 12 14 18 22 26 30 33 36 39 42
df [mm]
hole max. 11 13 15 19 25 29 31 36 38 41 43
Tinst Tightening torque [Nm] 15 30 50 100 160 240 270 300 1200 1500 1800
2)
Filling Volume ml 4 6 10 15 43 65 71 124 140 160 160
Trigger pulls MD/BD 2000 1 1 2 4 9 13 15 25 28 32 32
TE- 1..18M 5..18M 15..35 25..55 55..76 55..76 55..76 55..76 55..76 55..76
Rec. drilling system
Diamond drill. DD EC-1 / DD 100 / DD 130 DD 100 - DD 250
1)
The values for the maximum fixture thickness are only valid for the HAS anchor rods given in this table.
If other HAS rods are used, these values will change. (Example: HAS M12x110/128; tfix = 128 mm)
2)
One trigger pull is approx. 5 ml mortar when using the MD 2000 or BD 2000.
Temperature of the Working time in which anchor Curing time before anchor
basematerial: can be inserted and adjusted, can be fully loaded,
40°C 12 min. 4 hours
10°C 2 hours 24 hours
-5°C 4 hours 72 hours
less than -5°C Contact your Hilti advisory service.
The foil pack temperature must be at least +5°C.
Installation equipment
• appropriate drill bit (diamond core bit)

• dispenser (MD 2000, BD 2000, P3000 F, P5000 HY, HIT-P 8000 D)
• blow-out pump
• set of cleaning brushes
212
Setting operations
Anchor geometry and mechanical properties

dw
Sw
dp
lp l
Anchor rod HAS M8x80/ M10x90/ M12x110/ M16x125/ M20x170/ M24x210/ M27x240/ M30x270/ M33x300/ M36x330/ M39x360/
14 21 28 38 48 54 60 70 80 90 100
l [mm] Anchor length 110 130 160 190 240 290 340 380 420 460 510
2
As [mm ] Stressed cross-section 32.8 52.3 76.2 144 225 324 427 519 647 759 913
HAS 5.8 500 500 500 500 500 500 - - - - -
2
fuk [N/mm ] Nominal tensile HAS 8.8 - - - - - - 800 800 800 800 800
strength HAS-R
700 700 700 700 700 700 500 500 500 500 500
-HCR
HAS 5.8 400 400 400 400 400 400 - - - - -
2 HAS 8.8 - - - - - - 640 640 640 640 640
fyk [N/mm ] Yield strength
HAS-R
450 450 450 450 450 450 250 250 250 250 250
-HCR
3
W [mm ] Moment of resistance 26.5 53.3 93.9 244 477 824 1245 1668 2322 2951 3860
HAS 5.8 12.7 25.6 45.1 117.1 228.8 395.3 - - - - -
Design bending HAS 8.8 - - - - - - 956.1 1280.8 1783.5 2266.5 2987.8
MRd,s [Nm] 1)
resistance HAS-R
14.3 28.7 50.6 131.4 256.7 443.5 478.8 641.5 893.0 1134.9 1484.5
-HCR
Sw [mm] Width across flats 13 17 19 24 30 36 41 46 50 55 59
dw [mm] Washer diameter 16 20 24 30 37 44 50 56 60 66 72
The design bending resistance of the anchor rod is calculated from MRd,s = (1.2 · W · fuk)/γMs,b , where the partial safety factor, γMs,b , for
1)
grade 5.8 and 8.8 rods is 1.25 and for 1.56 for A4-70 and HCR. The final safety check is then MSk · γF ≤ MRd,s
212
Detailed design method - Hilti CC
(The Hilti CC method is a simplified Version of ETAG Annex C.)
Caution: In view of the high loads transferable with the HIT-RE 500, it must be verified by the user that the load
acting on the concrete structure, including the loads introduced by the anchor fastening, do not cause failure,
e.g. cracking, of the concrete structure.
Nrec,c/s
TENSION s
c
The design tensile resistance of a single anchor
h
is the lower of:
NRd,c : concrete cone/pull-out resistance
NRd,s : steel design tensile resistance
NRd,c: Concrete cone/pull-out resistance
NRd,c = NRd,
o
c ⋅ f T ⋅ fB,N ⋅ f A,N ⋅ fR,N ⋅ f Temp ⋅ f W.sat
N0Rd,c: Concrete cone/pull-out resistance
• concrete compressive strength, fck,cube= 25 N/mm2

o 1)
N Rd,c [kN] concrete 12.4 16.6 23.8 34.7 62.9 90.6 110.9 145.6 171.0 203.3 232.9
hnom [mm] Nominal anchorage depth 80 90 110 125 170 210 240 270 300 330 360
1) o o o
The design tensile resistance is calculated from the characteristic tensile resistance N Rk,c by NRd,c =N Rk,c /γMc,N, where the partial safety
factor γMc,N is equal to 1.8.
fT: Influence of anchorage depth
h act
fT = Limits to actual anchorage depth hact: hnom ≤ hact ≤ 2.0 hnom
h nom
fB,N: Influence of concrete strength

Concrete strength Cylinder compressive Cube compressive
designation strength, strength,
(ENV 206) fck,cyl [N/mm²]
fB,N ⎛ fck,cube − 25 ⎞
fck,cube [N/mm²]
f = 1+ ⎜ ⎟
C20/25 20 25 1 B,N ⎝ 100 ⎠
C25/30 25 30 1.05
C30/37 30 37 1.12
C35/45 35 45 1.20 Limits: 25 N/mm² ≤ fck,cube ≤ 60 N/mm²
C40/50 40 50 1.25
C45/55 45 55 1.30
C50/60 50 60 1.35
Concrete cylinder: Concrete cube:
height 30cm, side length 15cm
diameter 15cm
Concrete test specimen geometry
214
fA,N : Influence of anchor spacing
Anchor Anchor size
spacing,
s [mm] M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39
40 0,63
45 0,64 0,63
50 0,66 0,64
55 0,67 0,65 0,63
60 0,69 0,67 0,64
65 0,70 0,68 0,65 0,63
70 0,72 0,69 0,66 0,64
s
80 0,75 0,72 0,68 0,66
f A,N = 0,5 +
90 0,78 0,75 0,70 0,68 0,63 4h nom
100 0,81 0,78 0,73 0,70 0,65
120 0,88 0,83 0,77 0,74 0,68 0,64 0,63
140 0,94 0,89 0,82 0,78 0,71 0,67 0,65 0,63 Limits: smin ≤ s ≤ scr,N
160 1,00 0,94 0,86 0,82 0,74 0,69 0,67 0,65 0,63 smin=0,5⋅hnom
180 1,00 0,91 0,86 0,76 0,71 0,69 0,67 0,65 0,64 0,63 scr,N=2,0⋅hnom
200 0,95 0,90 0,79 0,74 0,71 0,69 0,67 0,65 0,64
220 1,00 0,94 0,82 0,76 0,73 0,70 0,68 0,67 0,65
250 1,00 0,87 0,80 0,76 0,73 0,71 0,69 0,67
280 0,91 0,83 0,79 0,76 0,73 0,71 0,69
310 0,96 0,87 0,82 0,79 0,76 0,73 0,72
340 1,00 0,90 0,85 0,81 0,78 0,76 0,74
390 0,96 0,91 0,86 0,83 0,80 0,77
420 1,00 0,94 0,89 0,85 0,82 0,79
450 0,97 0,92 0,88 0,84 0,81
480 1,00 0,94 0,90 0,86 0,83
540 1,00 0,95 0,91 0,88
600 1,00 0,95 0,92
660 1,00 0,96
720 1,00
fR,N : Influence of edge distance

Edge Anchor size
distance,
c [mm] M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39
40 0,64
45 0,69 0,64
50 0,73 0,68
55 0,78 0,72 0,64
60 0,82 0,76 0,67
65 0,87 0,80 0,71 0,65
70 0,91 0,84 0,74 0,68
80 1,00 0,92 0,80 0,74
c
90 1,00 0,87 0,80 0,66 fR,N = 0,28 + 0,72
100 0,93 0,86 0,70 hnom
110 1,00 0,91 0,75 0,66
120 0,97 0,79 0,69 0,64 Limits: cmin ≤ c ≤ ccr,N
140 1,00 0,87 0,76 0,70 0,65 cmin = 0,5⋅hnom
160 0,96 0,83 0,76 0,71 0,66 ccr,N = 1,0⋅hnom
180 1,00 0,90 0,82 0,76 0,71 0,67 0,64
210 1,00 0,91 0,84 0,78 0,74 0,70
240 1,00 0,92 0,86 0,80 0,76
Note: If more than 3 edges
270 1,00 0,93 0,87 0,82 are smaller than ccr,N , consult
300 1,00 0,93 0,88 your Hilti technical advisory
330 1,00 0,94 service.
360 1,00
215
fTemp: Influence of base material temperature
Anchor setting: The Hilti HIT-RE 500 bond strength reduces when the anchor is set, cures and in service in a
base material temperature range from –5 to +5°C. Hilti HIT-RE 500 adhesive shows a post curing effect. When
the adhesive warms up to above +5°C, the bond will reach its full performance.
Service life: Base material temperatures above 50°C will lead to a decrease in Hilti HIT-RE 500 bond strength.
Base material fTemp

ftemp
temperature anchor
service life
setting
-5 °C 0.8 1.0
0 °C 0.9 1.0
5°C 1.0 1.0
50°C - 1.0
60 °C - 0.85
70 °C - 0.62
80 °C - 0.5
Note:
In case of an anchor fastening, which is made in base material at a temperature below +5°C and in service at a
temperature over 50°C, only one influencing factor of the lower value should be applied.
fW.sat: Influence of water saturated concrete
f W.sat = 0.7
Note:
The reduction shall only be applied, if the anchor is setted into water-saturated concrete, e.g. concrete members
in water, filled water tanks, predrilled holes filled with water for more than 3 days. The reduction does not apply,
if the concrete is subjected to short term water influence, e.g. diamond-cored holes.
NRd,s1): Steel design tensile resistance
2)
HAS grade 5.8 [kN] 10,9 17,4 25,4 48,1 75,1 108,1 142,3 173,0 215,7 253,1 304,3
2)
HAS grade 8.8 [kN] 17,5 27,9 40,7 78,9 120,1 172,9 227,8 276,8 345,2 404,9 486,9
2)3)
HAS-R,HAS-HCR [kN] 12,3 19,6 28,6 54,0 84,3 121,0 89,0 108,1 134,8 158,2 190,2
1)
The design tensile resistance is calculated from the characteristic tensile resistance, NRk,s , using NRd,s= As · fuk/γMs,N, where the partial
safety factor, γMs,N , for grade 5.8 and 8.8 is 1.5; 1.87 for grades A4-70 and HCR of the M8 to M24 sizes and 2.4 for grades A4-70 and
HCR in the sizes M27 – M39.
2)
Data given in italics applies to non-standard rods.
3)
Note: The values for the nominal tensile steel strength, fuk, for grade A4 change for the M27 to M39 sizes from 700 N/mm² to 500 N/mm²
and the yield strength, fyk, changes for the M27 to M39 sizes from 450 N/mm² to 250 N/mm². The partial safety factor, γMs,N, changes with
1)
the steel strengths as stated in note above.
NRd : System design tensile resistance
NRd = lower of NRd,c and NRd,s
Combined loading: Only if tensile load and shear load applied (See page 31 and section 4 “Examples”).
216
(The Hilti CC method is a simplified Version of ETAG Annex C.) c2 >
1 .5 V rec,c/s
c
s
c c2 >
SHEAR h>
1 .5
c
1 .5
c
The design shear resistance of a single
anchor is the lower value of
VRd,c : concrete edge resistance
VRd,s : steel resistance Note: If the conditions for h and c2 are not met,
consult your Hilti technical advisory service.
VRd,c: Concrete edge design resistance
The lowest concrete edge resistance must be calculated. All near edges must be checked (not only the edge in
the direction of shear). The direction of shear is accounted for by the factor fβ,V.
VRd,c = VRd
0
,c ⋅ f BV ⋅ f AR,V ⋅ f β,V
V0Rd,c: Concrete edge design resistance
• concrete compressive strength, fck,cube = 25 N/mm2

• at minimum edge distance c min
o 1)
V Rd,c [kN] 2.6 3.4 5.0 6.7 12.4 18.5 23.6 30.2 36.8 44.3 52.1
cmin [mm] min. edge distance 40 45 55 65 85 105 120 135 150 165 180
1) o o o
The design shear resistance is calculated from the characteristic shear resistance V Rk,s by V Rd,c =V Rk,s /γMs,V, where the partial safety
factor, γMs,V , is 1.5.
fBV: Influence of concrete strength

designation strength, strength, fck,cube
(ENV 206) fck,cyl [N/mm²] fck,cube [N/mm²] fBV fBV =
C20/25 20 25 1 25
C25/30 25 30 1.1
C30/37 30 37 1.22
C35/45 35 45 1.34 Limits:
C40/50 40 50 1.41 25 N/mm2 ≤ fck,cube ≤ 60 N/mm2
C45/55 45 55 1.48
C50/60 50 60 1.55
height 30cm, side length 15cm
diameter 15cm
217
fAR,V: Influence of spacing and edge distance
fAR,V c/cmin
1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0
Single anchor with
edge influence, 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72 6.27 6.83 7.41 8.00
s/cmin 1.0 0.67 0.84 1.03 1.22 1.43 1.65 1.88 2.12 2.36 2.62 2.89 3.16 3.44 3.73 4.03 4.33
1.5 0.75 0.93 1.12 1.33 1.54 1.77 2.00 2.25 2.50 2.76 3.03 3.31 3.60 3.89 4.19 4.50
2.0 0.83 1.02 1.22 1.43 1.65 1.89 2.13 2.38 2.63 2.90 3.18 3.46 3.75 4.05 4.35 4.67
2.5 0.92 1.11 1.32 1.54 1.77 2.00 2.25 2.50 2.77 3.04 3.32 3.61 3.90 4.21 4.52 4.83
3.0 1.00 1.20 1.42 1.64 1.88 2.12 2.37 2.63 2.90 3.18 3.46 3.76 4.06 4.36 4.68 5.00
3.5 1.30 1.52 1.75 1.99 2.24 2.50 2.76 3.04 3.32 3.61 3.91 4.21 4.52 4.84 5.17
4.0 1.62 1.86 2.10 2.36 2.62 2.89 3.17 3.46 3.75 4.05 4.36 4.68 5.00 5.33
4.5 1.96 2.21 2.47 2.74 3.02 3.31 3.60 3.90 4.20 4.52 4.84 5.17 5.50
5.0 2.33 2.59 2.87 3.15 3.44 3.74 4.04 4.35 4.67 5.00 5.33 5.67
5.5 2.71 2.99 3.28 3.57 3.88 4.19 4.50 4.82 5.15 5.49 5.83
6.0 2.83 3.11 3.41 3.71 4.02 4.33 4.65 4.98 5.31 5.65 6.00
6.5 3.24 3.54 3.84 4.16 4.47 4.80 5.13 5.47 5.82 6.17
7.0 3.67 3.98 4.29 4.62 4.95 5.29 5.63 5.98 6.33
7.5 4.11 4.43 4.76 5.10 5.44 5.79 6.14 6.50
8.0 4.57 4.91 5.25 5.59 5.95 6.30 6.67
8.5 These results are for a two- 5.05 5.40 5.75 6.10 6.47 6.83
9.0 anchor fastening. 5.20 5.55 5.90 6.26 6.63 7.00
9.5 For fastenings with more than 5.69 6.05 6.42 6.79 7.17
10.0 two anchors, use the general 6.21 6.58 6.95 7.33
10.5 formulae for n anchors see 6.74 7.12 7.50
11.0 following formulae’s. 7.28 7.67
11.5 7.83
12.0 8.00
fAR,V: Influence of edge distance and spacing
Formula for single-anchor fastening influenced

only by edge
c 2,1
c c
f AR,V = ⋅ s n-1
c min c min results
tabulated s3
Formula for two-anchor fastening (edge plus 1 s2
below. s1
spacing) only valid for s < 3c
c 2 ,2 c
3⋅c + s c
f AR,V = ⋅
6 ⋅ c min c min
h >1,5 c
General formula for n anchors (edge plus n-1 spacing)
only valid where s1 and sn-1 are each < 3c and c2 > 1.5c
3 ⋅ c + s 1 + s 2 + ... + s n−1 c Note: It is assumed that only the row of anchors closest to
f AR,V = ⋅
3 ⋅ n ⋅ c min c min the free concrete edge carries the centric shear load
fβ,V : Influence of loading direction

Angle, ß [°] fβ,V Formulae:
0 to 55 1 fβ, V = 1 for 0° ≤ ß ≤ 55°
60 1.1 V ... applied shear force
70 1.2 fβ, V =
1 for 55° < ß ≤ 90°
80 1.5 cos ß + 0,5 sin ß β
for 90° < ß ≤ 180°
90 to 180 2 fβ, V = 2
218
VRd,s1) : Steel design shear resistance
2)
HAS grade 5.8 [kN] 7,9 12,6 18,3 34,6 54,0 77,8 102,5 124,6 155,3 182,2 219,1
2)
HAS grade 8.8 [kN] 12,6 20,1 29,3 55,3 86,4 124,4 164,0 199,3 248,4 291,5 350,6
2) 3)
HAS-R, HAS-HCR [kN] 8.8 14.1 20.5 38.8 60.6 87.2 64.1 77.9 97.1 113.9 137
1)
The design shear resistance is calculated using VRd,s= (0,6 As fuk)/γMs,V. The values for the stressed cross-section, As , and the nominal
tensile strength of steel, fuk, are given in the table ”Anchor mechanical properties and geometry“. The partial safety factor, γMs,V , is 1.25
for grades 5.8 and 8.8; 1.56 for grade sA4-70 and HCR in the sizes M8 to M24, and 2.0 for grade A4-70 in the sizes M27 to M39.
2)
Data given in italics applies to non-standard rods.
3)
Note: The values for the nominal tensile strength of steel, fuk, for grade A4-70 change for the M27 to M39 sizes from 700 N/mm² to 500
N/mm² and the yield strength, fyk , changes for the M27 to M39 sizes from 450N/mm to 250N/mm . The partial safety factor, γMs,V ,
2 2
1)
changes the steel strengths as stated in note above.
VRd : System design shear resistance
VRd = lower of VRd,c and VRd,s
219
HIT-RE 500 injection adhesive with rebar
Features: - base material: concrete
- injection system with high loading capacity
- good performance in diamond drilled holes
- good performance in wet holes
- suitable for water saturated concrete
- large diameter applications
- long working time at elevated temperatures
- odourless epoxy resin
- no expansion forces in base material
- small edge distance and anchor spacing
HIT-RE 500 foil pack, mixer
- clean and easy handling
Material:
- Type BSt 500 according to DIN 488 (See also
Rebar section
Rebar: Euronorm 82-79.). For differing rebars, consult
your Hilti advisory service.
- Foil pack: 330 ml, 500ml
Cartridge:
- Jumbo cartridge: 1100 ml
- MD2000, BD2000, P3000 F, MD2500, P3500 F, Close edge
Dispenser: Concrete distance /
Fire Hilti Anchor
P5000 HY, HIT P-8000 D resistance programme
spacing
Basic loading data (for a single anchor): HIT-RE 500 with rebar section
All data on this section applies to For detailed method, see page 233– 238.
• concrete: See table below.
Rebar embedment depth [mm]: concrete = C20/25
Rebar diameter [mm] ∅8 ∅ 10 ∅ 12 ∅ 14 ∅ 16 ∅ 20 ∅ 25 ∅ 28 ∅ 32 ∅ 36 ∅ 40

Nominal anch. depth 80 90 110 125 125 170 210 270 300 330 360

Tensile, Concrete: NRu,m 33.4 46.9 68.8 91.3 104.3 177.3 273.8 344.4 407.2 462.2 515.7
Tensile, Steel: NRu,m 29.9 46.7 67.2 91.4 119.4 186.6 291.6 365.8 477.7 604.6 746.4
Shear, VRu,m 17.9 28.1 40.4 55.0 71.8 112.3 175.0 219.2 286.3 384.5 447.9

Tensile, Concrete: NRk 25.1 35.3 51.8 68.7 78.5 133.5 206.2 258.9 304.6 347.1 389.1
Tensile, Steel: NRk 25.1 39.3 56.5 77.0 100.5 157.1 245.4 307.9 402.1 508.9 628.3
Shear, VRk 16.7 26.0 37.4 50.9 66.5 104.0 162.0 203.0 265.1 356.0 414.6
230

Tensile, NRd 13.9 19.7 28.8 38.2 43.7 74.2 114.5 143.9 169.2 192.8 216.1
Shear, VRd 11.1 17.3 24.9 33.9 44.3 69.3 108.0 135.3 176.7 237.3 276.4

Tensile, NRec 9.9 14.1 20.6 27.3 31.2 53.0 81.8 102.8 120.9 137.7 154.4
Shear, VRec 7.9 12.4 17.8 24.2 31.6 49.5 77.1 96.6 126.2 169.5 197.4
Setting details
hnom
d0
/d
0
h1
hmin
Rebar diameter ∅ [mm] ∅8 ∅ 10 ∅ 12 ∅ 14 ∅ 16 ∅ 20 ∅ 25 ∅ 28 ∅ 32 ∅ 36 ∅ 40

d0 [mm] Drill bit diameter 10-12 12-14 16-18 18-20 20-22 25-28 30-32 35-37 40 42 47
h1 [mm] Hole depth 82 93 115 130 130 175 215 275 305 335 365
Min. thickness of base
hmin [mm] 100 120 140 170 170 220 270 340 380 410 450
material
1)
ml 3-6 4-9 13-20 17-25 19-29 40-64 60-84 118-155 162 147 206
Filling volume
trigger pulls 1 1-2 2-4 3-5 4-6 8-13 12-17 24-31 32 30 41
Recommended drilling TE- 1..18M 5..18M 15..35 25..55 35..55 55..76 55..76 55..76 55..76 55..76 55..76
system Diamond drill. DD EC-1, DD 100 DD 100, DD 130, DD 160
1)
Holes must be filled approx. 2/3 rds.
Temprature of the Working time in which rebar Curing time before rebar can
basematerial: can be inserted and adjusted be fully loaded
-5°C 4 hours 72 hours
less than -5°C “not allowed”
The foil pack temperature must be at least +5°C.
Installation equipment
• appropriate drill bit (diamond core bit)
• dispenser (MD 2000, BD 2000, P3000 F, P5000 HY, HIT P-8000 D)
• blow-out pump
• cleaning brushes
230
Setting operations
232
Anchor geometry and mechanical properties
anchorage depth addtional length

according to application
Rebar ∅ [mm] ∅8 ∅ 10 ∅ 12 ∅ 14 ∅ 16 ∅ 20 ∅ 25 ∅ 28 ∅ 32 ∅ 36 ∅ 40
∅ [mm] Nominal rebar diameter 8 10 12 14 16 20 25 28 32 36 40
As [mm²] Stressed cross-section 50.3 78.5 113.1 153.9 201.1 314.2 490.9 615.8 804.2 1017.9 1256.6
Nominal tensile
fuk [N/mm²] 550
strength
fyk [N/mm²] Yield strength 500

(The Hilti CC method is a simplified version of ETAG Annex C.)
Caution: In view of the high loads transferable with HIT-RE 500, it must be verified by the user that the load
acting on the concrete structure, including the loads introduced by the anchor fastening, do not
cause failure, e.g. cracking, of the concrete structure.
TENSION Nrec,c/s
The design tensile resistance of a single anchor c

s
is the lower of
h
NRd,c : concrete cone/pull-out resistance

NRd,s : steel resistance
NRd,c: Concrete cone/pull-out resistance

o
NRd,c = NRd,c ⋅ f T ⋅ f B,N ⋅ f A,N ⋅ f R,N ⋅ f Temp ⋅ f W.sat
N0Rd,c: Concrete cone/pull-out resistance

Rebar ∅ [mm] Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø28 Ø32 Ø36 Ø40
o 1)
N Rd,c [kN] Concrete 13.9 19.7 28.8 38.2 43.7 74.2 114.5 143.9 169.2 192.8 216.1
1) o o o
The design tensile resistance is calculated from the characteristic tensile resistance, N Rk,c , by NRd,c =N Rk,c /γMc,N, where the partial
safety factor, γMc,N , is 1.8.
233
fT: Influence of anchorage depth
hact
fT = Limits to actual anchorage, hact: hnom ≤ hact ≤2.0 hnom
hnom
fB,N: Influence of concrete strength

fB,N
(ENV 206) fck,cyl [N/mm²] fck,cube [N/mm²]
C20/25 20 25 1 f − 25 
fB, N = 1 +  ck, cube 
C25/30 25 30 1.03  200 
C30/37 30 37 1.06  
C35/45 35 45 1.10
C40/50 40 50 1.13 Limits:
C45/55 45 55 1.15 25 N/mm² ≤ fck,cube ≤ 60 N/mm²
C50/60 50 60 1.18
Concrete cylinder:
Concrete cube:
Height 30cm
side length 15 cm
Diameter 15cm
fA,N: Influence of anchor spacing

Anchor Rebar size
spacing,
Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø28 Ø32 Ø36 Ø40
s [mm]
40 0.63
45 0.64 0.63
50 0.66 0.64
55 0.67 0.65 0.63
60 0.69 0.67 0.64
65 0.70 0.68 0.65 0.63 0.63
70 0.72 0.69 0.66 0.64 0.64 s
80 0.75 0.72 0.68 0.66 0.66
fA,N = 0.5 +
4 ⋅ hnom
90 0.78 0.75 0.70 0.68 0.68 0.63
100 0.81 0.78 0.73 0.70 0.70 0.65
120 0.88 0.83 0.77 0.74 0.74 0.68 0.64 Limits: smin ≤ s ≤ scr,N
140 0.94 0.89 0.82 0.78 0.78 0.71 0.67 0.63 smin = 0,5hnom
160 1.00 0.94 0.86 0.82 0.82 0.74 0.69 0.65 0.63
scr,N = 2,0hnom
180 1.00 0.91 0.86 0.86 0.76 0.71 0.67 0.65 0.64 0.63
200 0.95 0.90 0.90 0.79 0.74 0.69 0.67 0.65 0.64
220 1.00 0.94 0.94 0.82 0.76 0.70 0.68 0.67 0.65
250 1.00 1.00 0.87 0.80 0.73 0.71 0.69 0.67
280 0.91 0.83 0.76 0.73 0.71 0.69
310 0.96 0.87 0.79 0.76 0.73 0.72
340 1.00 0.90 0.81 0.78 0.76 0.74
390 0.96 0.86 0.83 0.80 0.77
420 1.00 0.89 0.85 0.82 0.79
450 0.92 0.88 0.84 0.81
480 0.94 0.90 0.86 0.83
540 1.00 0.95 0.91 0.88
600 1.00 0.95 0.92
660 1.00 0.96
720 1.00
234
fR,N: Influence of edge distance

Edge Rebar size
distance,
Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø28 Ø32 Ø36 Ø40
c [mm]
40 0.64
45 0.69 0.64
50 0.73 0.68
55 0.78 0.72 0.64
60 0.82 0.76 0.67
c
65 0.87 0.80 0.71 0.65 0.65 fR,N = 0.28 + 0.72
70 0.91 0.84 0.74 0.68 0.68 hnom
80 1.00 0.92 0.80 0.74 0.74
90 1.00 0.87 0.80 0.80 0.66
100 0.93 0.86 0.86 0.70
Limits cmin ≤ c ≤ ccr,N
110 1.00 0.91 0.91 0.75 0.66 cmin= 0,5 hnom
120 0.97 0.97 0.79 0.69 ccr,N= 1,0 hnom
140 1.00 1.00 0.87 0.76 0.65
160 0.96 0.83 0.71 0.66
Note: If more than 3 edges
180 1.00 0.90 0.76 0.71 0.67 0.64 are smaller than ccr,N , consult
210 1.00 0.84 0.78 0.74 0.70 your Hilti technical advisory
240 0.92 0.86 0.80 0.76 service.
270 1.00 0.93 0.87 0.82
300 1.00 0.93 0.88
330 1.00 0.94
360 1.00
fTemp: Influence of base material temperature
Anchor setting: The Hilti HIT-RE 500 bond strength reduces when the anchor is set, cures and in service in a
base material temperature range from –5 to +5°C. Hilti HIT-RE 500 adhesive shows a post curing effect. When
the adhesive warms up to above +5°C, the bond will reach its full performance.
Service life: Base material temperatures above 50°C will lead to a decrease in Hilti HIT-RE 500 bond strength.
Base material fTemp

ftemp
temperature anchor
service life
setting
-5 °C 0.8 1.0
0 °C 0.9 1.0
5°C 1.0 1.0
50°C - 1.0
60 °C - 0.85
70 °C - 0.62
80 °C - 0.5
Note:
In case of an anchor fastening, which is made in base material at a temperature below +5°C and in service at a
temperature over 50°C, only one influencing factor of the lower value should be applied.
fW.sat: Influence of water saturated concrete
f W.sat = 0.7
Note:
The reduction shall only be applied, if the anchor is setted into water-saturated concrete, e.g. concrete members
in water, filled water tanks, predrilled holes filled with water for more than 3 days. The reduction does not apply,
if the concrete is subjected to short term water influence, e.g. diamond-cored holes.
235
NRd,s: Steel design tensile resistance
1)
NRd,s [kN] 20.9 32.7 47.1 64.1 83.8 130.9 204.5 256.6 335.1 424.1 523.6
1)
The design tensile resistance is calculated from the characteristic tensile resistance, NRk,s , by NRd,s= As ⋅ fuk/γMs,N, where the partial safety
factor, γMs,N , for rebar sections, type BSt 500, is 1.32.
NRd: System design tensile resistance
NRd = lower of NRd,c and NRd,s

c2 >
1.5 V rec,c/s
(The Hilti CC method is a simplified version of ETAG Annex C.) c
s
c c2 >
1.5
c
SHEAR h>
1.5
c
The design shear resistance of a single

anchor is the lower of
VRd,c : concrete edge resistance Note: If the conditions for h and c2 are not met,
consult your Hilti technical advisory service.
VRd,s : steel resistance
VRd,c: Concrete edge design resistance

The lowest concrete edge design resistance must be calculated. All near edges must be checked (not only the
edge in the direction of shear). The direction of shear load is accounted for by the factor fβ,V.
0
VRd,c = VRd,c ⋅ f B,V ⋅ f AR,V ⋅ f β,V
V0Rd,c: Concrete edge design resistance

• at minimum edge distance c min
o 1)
V Rd,c [kN] 2.0 3.6 5.0 7.1 7.3 12.5 18.8 30.2 37.7 45.0 54.0
cmin [mm] Min. edge distance 40 45 55 65 65 85 105 135 150 165 180
1) o o o
The design shear resistance is calculated from the characteristic shear resistance, V Rk,c , by V Rd,c =V Rk,c /γMc,V, where the partial
safety factor, γMc,V , is 1.5.
236
fB,V: Influence of concrete strength
(ENV 206) fck,cyl [N/mm²] fck,cube [N/mm²] fB,V fck,cube
fB,V =
C20/25 20 25 1 25
C25/30 25 30 1.1
C30/37 30 37 1.22
C35/45 35 45 1.34 Limits:
C40/50 40 50 1.41 25 N/mm2 ≤ fck,cube ≤ 60 N/mm2
C45/55 45 55 1.48
C50/60 50 60 1.55
Height 30cm, side length 15 cm
Diameter 15cm

c/cmin
fAR,V
1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0
Single-anchor with
edge influence, 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72 6.27 6.83 7.41 8.00
s/cmin 1.0 0.67 0.84 1.03 1.22 1.43 1.65 1.88 2.12 2.36 2.62 2.89 3.16 3.44 3.73 4.03 4.33
1.5 0.75 0.93 1.12 1.33 1.54 1.77 2.00 2.25 2.50 2.76 3.03 3.31 3.60 3.89 4.19 4.50
2.0 0.83 1.02 1.22 1.43 1.65 1.89 2.13 2.38 2.63 2.90 3.18 3.46 3.75 4.05 4.35 4.67
2.5 0.92 1.11 1.32 1.54 1.77 2.00 2.25 2.50 2.77 3.04 3.32 3.61 3.90 4.21 4.52 4.83
3.0 1.00 1.20 1.42 1.64 1.88 2.12 2.37 2.63 2.90 3.18 3.46 3.76 4.06 4.36 4.68 5.00
3.5 1.30 1.52 1.75 1.99 2.24 2.50 2.76 3.04 3.32 3.61 3.91 4.21 4.52 4.84 5.17
4.0 1.62 1.86 2.10 2.36 2.62 2.89 3.17 3.46 3.75 4.05 4.36 4.68 5.00 5.33
4.5 1.96 2.21 2.47 2.74 3.02 3.31 3.60 3.90 4.20 4.52 4.84 5.17 5.50
5.0 2.33 2.59 2.87 3.15 3.44 3.74 4.04 4.35 4.67 5.00 5.33 5.67
5.5 2.71 2.99 3.28 3.57 3.88 4.19 4.50 4.82 5.15 5.49 5.83
6.0 2.83 3.11 3.41 3.71 4.02 4.33 4.65 4.98 5.31 5.65 6.00
6.5 3.24 3.54 3.84 4.16 4.47 4.80 5.13 5.47 5.82 6.17
7.0 3.67 3.98 4.29 4.62 4.95 5.29 5.63 5.98 6.33
7.5 4.11 4.43 4.76 5.10 5.44 5.79 6.14 6.50
8.0 These results are for a 4.57 4.91 5.25 5.59 5.95 6.30 6.67
8.5 two-anchor fastening. 5.05 5.40 5.75 6.10 6.47 6.83
9.0 For fastenings with two or 5.20 5.55 5.90 6.26 6.63 7.00
9.5 more anchors, use the 5.69 6.05 6.42 6.79 7.17
10.0 general formulae for n 6.21 6.58 6.95 7.33
10.5 anchors. 6.74 7.12 7.50
11.0 7.28 7.67
11.5 7.83
12.0 8.00
237
Formula for single-anchor fastening influenced

only by 1 edge
c c
f AR,V = ⋅
c min c min results c 2,1
tabulated s n-1
Formula for two-anchors fastening (edge plus below
1 spacing) only valid for s < 3c s3
s2
3⋅c + s c s1
f AR,V = ⋅ c 2 ,2 c
6 ⋅ c min c min
General formula for n-anchor fastening (edge plus h >1,5 c

n-1 spacing) only valid when s1 and sn-1 are each < 3c and c2 > 1.5c
3 ⋅ c + s1 + s 2 + ... + sn −1 c
fAR, V = ⋅ Note: It is assumed that only the row of anchors closest to
3 ⋅ n ⋅ c min c min
the free concrete edge carries the centric shear load.
fβ,V : Influence of loading direction

Angle, ß [°] fβ,V Formulae:
V ... applied shear force
0 to 55 1 fβ, V = 1 for 0° ≤ ß ≤ 55°
60 1.1
70 1.2 1 for 55° < ß ≤ 90° β
fβ, V =
80 1.5 cos ß + 0,5 sin ß
for 90° < ß ≤ 180°
90 to 180 2 f β, V = 2
VRd,s : Steel design shear resistance
1)
VRd,s [kN] 11.1 17.3 24.9 33.9 44.3 69.3 108.0 135.3 176.7 237.3 276.4
1)
The steel design shear resistance is calculated from VRd,s= (0,6⋅As⋅fuk)/γMs,V. The partial safety factor, γMs,V , for rebar sections, type BSt
500, is 1.5.
VRd : System design shear resistance
VRd = lower of VRd,c and VRd,s
238
A4 316 STAINLESS STEEL THREAD BARS, NUTS & BOLTS
HILTI RE-500 , HY-150 AND HY 200 WITH REBAR (460 N/mm2 bars with twisted rib)
Rebar Hole Hole Consumption in cm3 (ml)
Dia. Dia. Depth Values in this table includes 15% wastage.
2
mm mm mm Hole diameters are for grade 460N/mm tor steel
6 10 6 7 8 9 9 10 12 13 14 17 20 23 26 29
8 12 80 8 10 10 11 12 13 14 16 18 22 25 29 33 36
10 14 90 9 12 12 13 14 16 17 19 22 26 30 35 39 43
12 16 110 11 12 14 15 16 18 20 22 25 30 35 40 46 51
16 22 150 21 25 29 31 33 37 41 45 52 62 72 82 93 103
20 28 170 35 42 49 52 56 62 69 76 87 104 121 139 156 173
25 32 210 36 43 50 54 58 64 71 78 89 107 124 142 160 178
28 35 270 40 48 56 60 64 72 80 88 100 119 139 158 178 199
32 40 300 52 62 73 78 83 94 104 114 130 156 182 205 230 256
36 42 330 42 51 59 63 68 76 85 93 106 127 148 169 190 211
Hole Depth (mm) 100 120 140 150 160 180 200 220 250 300 350 400 450 500
HILTI RE-500 , HY-150 AND HY-200 WITH HAS ROD

Rod Hole Hole
3
Dia. Dia. Depth Consumption in cm (ml)
mm mm mm Values in this table includes 15% wastage.
8 10 80 4 4 6 6 8 11 11 12 14 15 17
10 12 90 6 7 8 9 12 15 17 20 12 24 26
12 14 110 7 8 10 11 15 18 21 23 26 29 31
16 18 125 9 10 13 14 20 24 28 31 35 38 42
20 24 170 13 14 17 20 27 33 38 43 48 52 57
24 28 210 25 28 34 39 53 65 74 83 92 102 111
27 30 240 23 26 32 37 50 61 70 79 88 97 105
30 35 270 40 45 55 62 84 104 119 134 149 164 178
33 37 300 38 43 52 60 81 100 114 129 143 157 172
36 40 330 42 47 57 65 88 109 125 140 156 172 187
39 42 360 44 49 60 69 93 131 132 148 165 181 198
Hole Depth (mm) 80 90 110 125 170 210 240 270 300 330 360
HILTI RE-500 , HY-150 AND HY-200 WITH REBAR (TMT bars with straight rib)
Rebar Hole Hole Consumption in cm3 (ml)
Dia. Dia. Depth Values in this table includes 15% wastage.
mm mm mm Hole diameters are for grade 500 N/mm2 TMT bars.
8 12 80 7 9 10 11 12 13 14 16 18 22 25 29 33 36
10 14 90 9 10 12 13 14 16 17 19 22 26 30 35 39 43
12 15 110 7 9 10 11 12 13 15 16 18 22 26 29 33 37
16 20 150 13 16 18 20 21 23 26 29 33 39 46 52 59 65
20 25 170 20 24 28 30 33 37 41 45 51 61 71 81 91 101
25 30 210 25 30 35 37 40 45 50 55 62 75 87 99 112 124
32 37 300 31 37 44 47 50 56 62 69 78 93 109 125 140 156
36 42 330 42 51 59 63 68 76 85 93 106 127 148 160 190 211
Hole Depth (mm) 100 120 140 150 160 180 200 220 250 300 350 400 450 500

Annex 2 - Pull Out Test

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Annex 2 - Pull Out Test

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CLIENT:

NATIONAL WATER SUPPLY & DRAINAGE BOARD

SRI LANKA MBW-CM-000-GC-M-0006-0

MONARAGALA & BUTTALA INTEGRATED

A.M.A. Jaleel (CML) 29/06/2015 AMJ

Compiled by Checked by Approved by

1. Method Statement of Pull Out Test 0Ϯ

2. Calibration Report of Pull Out Test Machine 0ϳ

3. Pull Out Test Report ϭϬ

5. Annexure 2 – Material Specification 1ϯ

6. Annexure 3 – Material Test Report 3ϰ

7. Annexure 4 – Material Mill Certificate 3ϲ

2. Contents of Hydraulic Anchor Testing Box 2 of 2

11. Spare Nuts 12. Displaceme 13. Rebar

10. Rebar Sleeves 5. Threaded

4. Parts List contained in Box 1 and Box 2

Assuring you of our best attention at all times.

Assuring you of our best attention at all times.

Country of origin: Liechtenstein

Project: Installation of 16 mm Threaded bar at the Concrete side wall

Contractor Besix Company

Date of fixing: 19/06/2015

Date of testing: 22/06/2015

Base material: Concrete

Test Performed by: Uditha

Drill hole diameter: 18 mm Threaded bar diameter: 16 mm

Base material: Concrete Drill hole depth: 125 mm

Chemical filled depth: 125 mm Chemical used: HILTI HIT RE-500

Expected load: N/A Tested loads: 17.9 kN

Failure mode: Steel failure

Drill hole diameter: 18 mm Threaded bar diameter: 16 mm

Base material: Concrete Drill hole depth: 125 mm

Chemical filled depth: 125 mm Chemical used: HILTI HIT RE-500

Expected load: N/A Tested loads: 41.8 kN

Failure mode: Steel failure

18 mm Dia. 125 mm depth hole Drilled @ Side of the Bridge

Fixing of Stainless Steel Chemical Anchor Applying the Tensile Force

Mean ultimate resistance, Ru,m [kN]: concrete = C20/25

Characteristic resistance, Rk [kN]: concrete = C20/25

Concrete Capacity Method

Design resistance, Rd [kN]: concrete, fck,cube = 25 N/mm2

Recommended load, Lrec [kN]: concrete, fck,cube = 25 N/mm2

Mean ultimate resistance, Ru,m [kN]: concrete = C20/25

Characteristic resistance, Rk [kN]: concrete = C20/25

Following values according to the

Concrete Capacity Method

Design resistance, Rd [kN]: concrete, fck,cube = 25 N/mm2

Recommended load, Lrec [kN]: concrete, fck,cube = 25 N/mm2

Trigger pulls MD/BD 2000 1 1 2 4 9 13 15 25 28 32 32

The foil pack temperature must be at least +5°C.

• appropriate drill bit (diamond core bit)

Anchor geometry and mechanical properties

NRd,c: Concrete cone/pull-out resistance

N0Rd,c: Concrete cone/pull-out resistance

• concrete compressive strength, fck,cube= 25 N/mm2

fT: Influence of anchorage depth

fB,N: Influence of concrete strength

fR,N : Influence of edge distance

Base material fTemp

fW.sat: Influence of water saturated concrete

NRd,s1): Steel design tensile resistance

NRd : System design tensile resistance

NRd = lower of NRd,c and NRd,s