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generator
controllers
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Engine and generator controllers
Engine protection controllers .......................................................................................................................................... 8
Stand alone gen-set controllers ....................................................................................................................................... 9
Automatic mains failure (AMF) gen-set controllers ......................................................................................................... 10
Paralleling controllers for mains-generator and generator-generator ............................................................................. 11
Remote units .................................................................................................................................................................... 12
Communication devices and expansion modules ........................................................................................................... 13
Software, APP and accessories ........................................................................................................................................ 14
Dimensions ................................................................................................................. 15
E NERGY M ANAGEMENT
Engine and generator controllers
Characteristics
4
Engine and generator controllers
5
Engine and generator controllers
RGK 600 - 700 - 800 - 900
A SUPERIOR CLASS!
CUSTOMISING OPTION
There is a customising slot available on the front to show
controller brand name, logo, trademark, part number,
brief indication or wording, etc.
COMPACT SIZE IP65 DEGREE OF PROTECTION CABLING AND EXPANSION MODULE FIXING SYSTEM
33 The controller front and the rear The controller rear has 4 fitting slots to secure cables connected to the
43 seal have been designed to warrant terminals with cable ties, in an orderly way inside the electric panel. In addition,
an IP65 protection degree (optional a plastic retainer is standard supplied to keep the expansion modules in place
IP65 gasket for RGK 600-RGK 601). when installed in applications with strong vibrations.
This with the UV film also allow
outside installation.
RGK 800
RGK 900
35
56
K!
59 12 CLIC
RGK 800
RGK 900
6
Engine and generator controllers
RGK 600 - 700 - 800 - 900
EXPANDABILITY
An extensive selection of modules is available to increase the
controller functionity.
GPRS/GSM MODEM
Among the expansion modules, there is a GPRS/GSM modem,
automatically configured by genset controller.
MAINTENANCE
Maintenance supervision at programmed intervals.
STREAMLINE DESIGN
The controller has an ergonomic design and, at the same
time, particular care has been given to minimum detail
aesthetics.
7
Engine and generator controllers
Engine protection Order code Description Qty Wt General characteristics for RGK 30
controllers per OPERATOR INTERFACE
pkg – 2 programming key buttons
n° [kg] – 1 LED indicator for engine status
– 1 LED indicator for glow plug pre-heating
RGK 30 12/24VDC for external 1 0.160 – 5 LED indicators for alarm status
start-stop key switch – Remote starting only.
RGK 20 12/24VDC, built-in power 1 0.270
supply key switch, with INPUTS/OUTPUTS
TTL programming port – Digital inputs: 3 negative and 1 positive
RGK 30 (start/stop by remote key switch)
– Digital outputs: 2 relay (1 programmable).
INPUTS/OUTPUTS
Programmable functions:
– Generator frequency input
– Digital inputs: 3 negative and 1 positive
– Digital outputs: 3 static (1 programmable)
– Inputs, outputs and alarms, all with programmable
properties.
ADDITIONAL FEATURES
– Quick set-up with PC software (TTL/RS232 serial
port).
Accessories Dimensions
8 page 14 page 15
Engine and generator controllers
Stand alone gen-set Order code Description Qty Wt General characteristics for RGK 40
controllers per OPERATOR INTERFACE
pkg – 1 ON-OFF power supply key selector switch
n° [kg] – 1 semi-automatic engine START button
– 2 programming key buttons
RGK 40 12/24VDC, built-in power 1 0.400 – 4 digit LED display (V, A, kVA, Hours, Vbatt, Hz)
key switch, with TTL – 6 LED indicators for measurements/readings
programming port – 2 LED indicators for genset status indication
RGK 600SA 12/24VDC, graphic LCD, 1 0.540 – 1 LED indicator for glow plug pre-heating
USB/optical and Wi-Fi – 8 LED indicators s for alarm status
point programming port – Local and remote starting.
on front, W/Pick-up speed
input, IP54 INPUTS/OUTPUTS
RGK 40
RGK 601SA 12/24VDC, graphic LCD, 1 0.540 Programmable functions:
USB/optical and Wi-Fi – VAC inputs: Generator L1-L2-L3/N
point programming port – Digital inputs: 5 negative and 1 positive
on front, CANbus port, – Digital outputs: 1 relay and 4 static
IP54 – Programmable properties for inputs, outputs and
RGK 700SA 12/24VDC, graphic LCD, 1 0.900 alarms.
RS232 serial port and
USB/optical and Wi-Fi ADDITIONAL FEATURES
point programming port – Quick set-up with PC software (TTL/RS232 port)
on front, CANbus port, – Certifications: UL Listed, for USA and Canada (cULus-
RGK 600SA - RGK 601SA IP65 File E93601), as Auxiliary Devices - Generator
controller;
RGK 800SA 12/24VDC, graphic LCD, 1 0.980 GOST TR-CU.
RS485 serial port and
USB/optical and Wi-Fi General characteristics for
point programming port RGK 600SA - RGK 601SA - RGK 700SA - RGK 800SA
on front, CANbus port, – VAC inputs: Generator L1-L2-L3-N
IP65. – Single, two and three phase voltage control, with or
Expandible with EXP... without neutral
modules – Rated measurement voltage range:
• 50-576VAC for RGK 600SA and RGK 601SA
• 30-720VAC for RGK 700SA and RGK 800SA
– Frequency measurement range: 45-65Hz
– Programmable VT ratio
– Current measurement range (3 PH): 0.050-6A or
RGK 700SA - RGK 800SA Programmable functions and properties. 0.050-1.2A
Characteristics RGK 6...SA RGK 700SA RGK 800SA – Graphic LCD: 128x80 pixels with backlight
– 1 USB/optical and Wi-Fi port on front for programming
Inputs 5 7 9 – Engine running detection: “D+”, generator voltage and
Relay outputs – 3 3 frequency
Protected static 6 4 7 – 2 engine speed inputs: “W” or Magnetic “Pick-up”
outputs (RGK 601SA excluded)
– 1 CANbus-J1939 port (RGK 600SA excluded)
– 3 analog ohmic inputs for oil pressure, engine
temperature and fuel level control
– 1 built-in alarm remoting port
– Non-volatile memory for event storage
Order code Description – Alarm, event and parameter text in 5 languages
– Alarm text customisable (8 alarms)
EXPANSION MODULES FOR RGK 800SA – Event log
Inputs and outputs. – Modbus®-RTU and Modbus®-ASCII protocols
EXP10 00 4 opto-isolated digital inputs – Setup and remote control software available
– Certifications: UL Listed, for USA and Canada (cULus -
EXP10 01 4 opto-isolated static outputs File E93601), as Auxiliary Devices – Generator
EXP10 02 2 digital inputs and 2 static outputs, opto-isolated controllers (pending for RGK6…SA); GOST TR-CU.
EXP10 03 2 relay outputs rated 5A 250VAC
EXP 10... For RGK 700SA – RGK 800SA only
EXP10 04 2 opto-isolated analog inputs 0/4-20mA or – PLC logic for inputs, outputs and internal status
PT100 or 0-10V or 0...±5V – 1 communication port: RS232 for RGK700SA; RS485
EXP10 05 2 opto-isolated analog outputs 0/4-20mA or for RGK 800SA
0-10V or 0...±5V – Degree of protection: IEC IP65 on front; suitable for
Communications interface. use with UL Type 4X outdoor enclosure installation.
EXP10 11 Opto-isolated RS232 interface For RGK 800SA only
STAND ALONE APPLICATION EXP10 12 Opto-isolated RS485 interface – Neutral current measurement range: 0.050-6A or
EXP10 13 Ethernet interface with Web server function 0.050-1.2A
– 400Hz frequency support
EXP10 15 GPRS/GSM modem
G ACCESSORY FOR RGK 600SA AND RGK 601SA
– 1 programmable analog input
– Modbus®-TCP communication protocol
RGK X00 IP65 gasket for internal display frame – Current leakage control towards earth/ground
– Clock-calendar (RTC).
Automatic mains failure Order code Description Qty Wt General characteristics for
(AMF) gen-set controllers per RGK 600 - RGK 601 - RGK 700 - RGK 800
pkg – VAC inputs: Mains and generator L1-L2-L3-N
n° [kg] – Voltage control for one, two and three phase systems
with or without neutral
RGK 600 12/24VDC, graphic LCD, 1 0.540 – Rated measurement voltage:
USB/optical and Wi-Fi • 480VAC for RGK 600 and RGK 601
point programming port • 600VAC for RGK 700 and RGK 800
on front, W/Pick-up speed – Rated measurement voltage range:
input • 50-576VAC for RGK 600 and RGK 601
RGK 601 12/24VDC, graphic LCD, 1 0.540 • 30-720VAC for RGK 700 and RGK 800
USB/optical and Wi-Fi – Frequency measurement range: 45-65Hz
point programming port – Programmable VT ratio
RGK 600 - RGK 601 on front, CANbus port – Current measurement range (3 PH): 0.050-6A or
RGK 700 12/24VDC, graphic LCD, 1 0.880 0.050-1.2A
with RS232 port and – Graphic LCD: 128x80 pixels with backlight
USB/optical and Wi-Fi – 1 USB/optical and Wi-Fi port on front for programming
point programming port – Engine running detection: “D+”, generator voltage and
on front, CANbus port, frequency
IP65 – 2 engine speed inputs: “W” or Magnetic “Pick-up”
(RGK 601 excluded)
RGK 800 12/24VDC, graphic LCD 1 0.880 – 1 CANbus-J1939 port (RGK 600 excluded)
with RS485 port and – 3 analog ohmic inputs for oil pressure, engine
USB/optical and Wi-Fi temperture and fuel level control
point programming port – 1 built-in alarm remoting port
on front, CANbus port, – Non-volatile memory for event storage
IP65. – Alarm, event and parameter text in 5 languages
Expandible with EXP... – Alarm text customisable (8 alarms)
modules – Event log
RGK 700 - RGK 800
– Modbus®-RTU and Modbus®-ASCII communication
protocols
– Setup and remote control software available.
AMF PANEL
LOAD
MAIN FUNCTIONS
– Menus for quick selection of rated parameter settings
Order code Description – “Autocall” function for automatic sending of emails
and/or SMS at predefined events/alarms
EXPANSION MODULES FOR RGK 900... – Generator controls: Phase sequence, phase loss,
Inputs and outputs. maximum and minimum voltage and frequency,
voltage asymmetry
EXP10 00 4 opto-isolated digital inputs
– Mains controls: Phase sequence, phase loss,
EXP10 01 4 opto-isolated static outputs maximum and minimum voltage and frequency,
EXP10 02 2 digital inputs and 2 static outputs, opto-isolated voltage asymmetry for RGK 900 only
– Programmable maintenance at various intervals
EXP10 03 2 relay outputs rated 5A 250VAC
– Current leakage control towards earth/ground
EXP10 04 2 opto-isolated analog inputs 0/4-20mA or – Mains-generator synchronising (ATS closed transition)
PT100 or 0-10V or 0...±5V – Mains in base-load with generator in peak shaving
EXP 10... EXP10 05 2 opto-isolated static outputs 0/4-20mA or – Paralleling supervision of generators (island mode)
0-10V or 0...±5V – Generating set start scheduling.
Communications interface. Certifications and compliance
EXP10 11 Opto-isolated RS232 interface Certifications obtained: cULus pending completion at the
time of brochure printing.
EXP10 12 Opto-isolated RS485 interface
Compliant with standards: IEC/EN 61010-1,
EXP10 13 Ethernet interface with Web server function IEC/EN 61000-6-2, IEC/EN 61000-6-3, UL 508,
EXP10 15 GPRS/GSM modem CSA C22.2 n° 14.
MAINS-GENERATOR PARALLELING ISLAND MODE ATS AND PARALLELING OF MAINS WITH MULTIPLE GENSETS
G G G G G G G
PANEL
LOAD
LOAD
LOAD
RGK 900 is designed for mains-generator synchronising RGK 900SA is designed for applications with load sharing on Combination of RGK 900SA and RGK 900MC units is designed for load govern
applications, such as: an isolated bus, without mains: controls with multiple generators in parallel on power bus and mains.
a) Single generator in maintained parallel with the mains in a) Parallel among generators working together in island In these circumstances, the RGK 900MC unit controls, in base-load or peak-
“base-load” mode (generator power supplied at a steady mode on power bus with load shared among them shaving mode, the mains and power bus composed by multiple generators, each
rate) b) Generators connected together to maintain the power controlled by an RGK 900SA.
b) Single generator in maintained parallel with the mains, in reserve (total power available minus load power) within a
peak-shaving mode (import-export – mains power is preset range, switching on and off generators according to
limited to constant value and load peaks during heavy a priority level.
demand for power are supplied by generator)
c) Single generator in AMF with temporary parallel with the
mains (for emergency, with AMF in closed transition).
Remote access devices Order code Description Qty Wt Remote display panel characteristics
per For remote controller supervision and viewing, the user
pkg operates the remote display panel as if directly in front of
n° [kg] the generating set.
– 12/24VDC battery power supply
RGK 800 RD SA Remote display panel for 1 0.820 – Graphic LCD with backlight:
RGK 800SA, 12/24VDC, • 128x80 pixels for RGK 800
IP65 protection degree • 128x112 pixels for RGK 900
RGK 800 RD Remote display panel for 1 0.820 – 13 function and setting keys
RGK 800, 12/24VDC, – 10 Indication LEDs for operating modes and status
IP65 protection degree – Built-in buzzer
RGK 900 RD SA Remote display panel for 1 0.980 – 4 digital inputs
RGK 900SA, 12/24VDC, – 2 digital outputs
IP65 protection degree – Conductor cross section: 0.2-2.5mm² (24-12 AWG;
18-12 AWG per UL/CSA)
RGK 800 RD RGK 900 RD Remote display panel for 1 0.980 – Tightening torque: 0.56Nm (4.5lbin)
RGK 900, 12/24VDC, – Front degree of protection: IEC IP65; UL Type 4/4X
IP65 protection degree outdoor
RGK RA Remote annunciator, 1 0.360 – Serial interface ports: opto-isolated RS485 (RGK…RD);
graphic LCD, touch screen CANbus-J1979 (RGK…SA).
128x112 pixels, IP54 protection
Remote annunciator characteristics
Alarm conditions can be viewed on the remote display
and alarm silencing can also be activated.
– Dual 100-240VAC / 12-24VDC power supply
– Touch screen 120x112 pixel backlight graphic LCD
RGK RA screen
– Built-in buzzer
– Static (SSR) output for global alarm signalling
Alarm-status relay unit Order code Description Qty Wt – Opto-isolated RS485 interface port
per – Conductor cross section: 0.2-2.5mm² (24-12 AWG;
pkg 18-12 AWG per UL/CSA)
– Tightening torque: 0.56Nm (4.5lbin)
n° [kg] – Front degree of protection: IEC IP54; UL Type 1.
RGK RR Remote unit for alarms/status, 1 0.420
12/24VDC, 12 relay outputs, Alarm-status relay unit characteristics
pulse input, CANbus External relay expansion unit for alarm and status
communication port remoting.
Fixing on 35mm DIN rail (IEC/EN 60715).
Communication with RGK... controllers by CANbus or
pulse inputs:
RGK RR
– 12 relay outputs of which 5 with changeover (SPDT)
contact rated 5A 250VAC / B300 and 7 N/O (SPST)
contact rated 2.5A 250VAC / C300
– 12/24VDC power supply
– Up to 2 RGK RR units can be connected in cascade for
a total of 24 relays
– Maximum installation distance from the RGK 6... and
RGK 700... RGK 900 controllers:
• CANbus: 30m/33yd (high speed)
• Inputs/Outputs: 1,000m/1,094yd (low speed)
– Conductor cross section: 0.2-2.5mm2 (24-12 AWG)
– Tightening torque: 0.56 Nm/4.5lbin.
Certifications and compliance
Certifications obtained: GOST TR-CU; UL Listed, for USA
and Canada (cULus – File E93601), as Auxiliary Devices
under Generator controllers remote and expansion units
for all types, but pending for RGK900….
Comply with standards: IEC/EN 61010-1,
IEC/EN 61000-6-2, IEC 61000-6-3, UL 508,
CSA C22.2 n° 14.
Software and accessories Order code Description Qty Wt Customisation manager software
per Once installed on a personal computer, besides setting up all
pkg functional parameters of the controllers, this software allows
to handle many types of data such as texts, analog sensor
n° [kg]
response definition (for fuel, pressure, temperature), current
Customisation manager software. overload protection, logo or trademark display at power up
RGK SW10 Customisation manager software 1 0.246 and setup exit, custom information pages.
complete with 51 C2 connecting The user can enable and disable alarms along with defining
cable the controller feedback for alarm conditions and saving
projects with the described types of files in single blocks
software. despite the fact that different projects can share certain files.
SYN 1 SW00 Parameter setup and data logger 1 – For instance, two projects can have the same text file but
management software. Includes distinct sensor response files.
60-day trial period of remote software
RGK SW10 control supervision function Supervision and control web-based software designed for
(measurements, monitoring, the monitoring and control of all LOVATO Electric controllers
control and Web server) equipped with communication capabilities via serial ports,
SYN 1 SW11 Enable licence of supervision 1 – Ethernet or modem. For the list of compatible devices,
function (measurements, consult www.LovatoElectric.com.
It is a highly versatile system accessible to a large number of
monitoring, control and Web
users/workstations, via intranet, VPN or Internet. In addition
server). Includes licence for one to electrical quantities, it allows to check all environmental
RGK… controller and process information (operating status, alarms, etc.),
SYN 1 SW21 Enable licence of supervision 1 – acquired from LOVATO Electric products, and thereby to
function for one additional RGK… parameterise and carry out commands. It is capable of:
controller – Managing multiple communication channels at the same
time
SYN 1 SWX00 Enable licence for sending emails 1 –
– Connecting the devices to the various channels
and FTP function – Collecting data from all the devices and storing them in a
Accessories. database
51 C2 PC ÷ controller connecting 1 0.090 – Displaying collected data in graphical pages and tables
cable, 1.8m/2yd long – Allowing access to the devices and their data according
to the rights of the different users.
51 C3 PC ÷ GSM modem connecting 1 0.210 Communication features include:
cable, 1.8/2yd long – Server-multiclient system with Web-browser interface
51 C4 PC ÷ controller RS232/RS485 1 0.147 – Simultaneous management of different communication
connecting cable, 1.8m/2yd long channels with independent configuration (protocols,
51 C4 speed rate, RS232, RS485, Ethernet, modem)
51 C11 PC ÷ TTL/RS232 communication 1 0.090 – Simple, intuitive and guided configuration, multilanguage
port connecting cable, 2.8m/3yd text, not requiring any particular computer knowledge.
long
APP for smartphones and tablets
4 PX1 RS232/RS485 converter drive, 1 0.600 The RGK application lets the user set up controllers, send
galvanically isolated, 220-240VAC commands, read values, download statistics and events,
power supply (110-120VAC on email retrieved data, Wi-Fi connect the CX02 dongle with a
request) ❶ smartphone/tablet/PC. It is compatible with iOS and Anrdroid.
For RGK 600…. and RGK 601… controllers. Consult Customer Service in your area for availability and
link details; refer to contact details on the rear cover.
RGK X00 IP65 gasket for internal dislpay 1 0.100
frame For wiring schemes and technical characteristics, refer to
technical instructions in the websites or consult Customer
❶ RS232/RS485 opto-isolated converter drive, 38,400 Baud rate Service in your area; see contact details on the rear cover.
maximum, automatic or manual TRANSMIT line supervision,
220-240VAC ±10% (110-120VAC supply on request).
APP
SOFTWARE
14
Engine and generator controllers
Dimensions [mm (in)]
45 (1.77")
48 (1.89")
44 (1.73")
72 (2.83")
68 (2.68")
STAND-ALONE GEN-SET CONTROLLER RGK 40 Cutout
14 92 (3.62")
6
96 (3.78") (0.55") 62 (2.44") (0.24")
27
(1.06")
96 (3.78")
90 (3.54")
92 (3.62")
GEN-SET CONTROLLERS RGK 600... - RGK 601... Cutout
144 (5.67”) 43.3 (1.70”) 10 138 (5.43”)
(0.39”)
144 (5.67”)
138 (5.43”)
35
(1.38”)
GEN-SET CONTROLLERS RGK 700... - RGK 800... - RGK 900... - REMOTE DISPLAYS PANELS RGK 800RD - RGK 800RDSA - RGK 900RD - RGK 900RDSA
Cutout
220 (8.66")
240 (9.45") 33
(1.30")
160 (6.30")
157 (6.18")
180 (7.09")
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
L
H
TR
SG
96 (3.78")
92 (3.62")
107 (4.21")
99.6 (3.92")
96 (3.78")
__
+
INP
19 20 21 22 23 24 25 26 27 27 29 30 31 32 33 34 35 36
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Automatic battery chargers
operational data, drawings, diagrams and instructions, etc., do not have any contractual value. In addition, products should be installed and used by qualified
The products described in this publication are subject to be revised or improved at any moment. Catalogue descriptions and details, such as technical and
personnel and in compliance with the regulations in force for electrical systems in order to avoid damages and safety hazards.
series pushbuttons and selector switches
Changeover contactors
www.LovatoElectric.com Follow us
Email: info@LovatoElectric.com Sales Department: Tel. +39 035 4282354 - Fax +39 035 4282400