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Engine and

generator
controllers
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ENGINE PROTECTION CONTROLLERS STAND ALONE GEN-SET CONTROLLERS


• Starting with or without power key switch • Generator voltage and current control
• Programmable inputs and outputs • Engine protection
• Front LED indicators for engine alarm • Programmable inputs and outputs
conditions and diagnostics. • Programmable alarm properties.

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AUTO MAINS FAILURE (AMF) GEN-SET PARALLELING CONTROLLERS FOR


CONTROLLERS MAINS-GENERATOR AND GENERATOR-GENERATOR
• Automatic starting of generator and load • Mains-generator “closed transition” synchronising
switching to stand-by emergency source in • Mains-generator load sharing with source peak
case of mains failure demand control
• Supervision in “open transition” for contactors, • Generator paralleling supervision (island mode with
motorised circuit breakers and motorised load sharing).
changeover switches
• Engine protection
• Programmable inputs, outputs and alarms.

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REMOTE UNITS SOFTWARE, EXPANSION MODULES AND


• Remote viewing and control panels ACCESSORIES
• Remote annunciator for alarm and status • Communications interfaces
indication • Additional digital and analog inputs and outputs
• Digital outputs for alarm and status • GPRS-GSM module
condition remoting. • Synergy supervision and control software.
Extensive selection of functions to
satisfy all application requirements
Power supply range 12-24VDC for
each single product
Totally programmable inputs,
outputs and alarms
RS232, RS485, USB, Ethernet
communication interface
Engine control by CANbus
Setup and supervision software
Modem control for sending alarm
messages and emails.

PAGE
Engine and generator controllers
Engine protection controllers .......................................................................................................................................... 8
Stand alone gen-set controllers ....................................................................................................................................... 9
Automatic mains failure (AMF) gen-set controllers ......................................................................................................... 10
Paralleling controllers for mains-generator and generator-generator ............................................................................. 11
Remote units .................................................................................................................................................................... 12
Communication devices and expansion modules ........................................................................................................... 13
Software, APP and accessories ........................................................................................................................................ 14

Dimensions ................................................................................................................. 15

E NERGY M ANAGEMENT
Engine and generator controllers

Characteristics

ENGINE PROTECTION CONTROLLERS STAND ALONE GEN-SET CONTROLLERS


RGK30 RGK20 RGK40 RGK600 SA RGK700 SA RGK800 SA
RGK601 SA
Generator voltage control – L-N ❶ L1-L2-L3/N L1-L2-L3-N L1-L2-L3-N L1-L2-L3-N
Current control – – L1 L1-L2-L3 L1-L2-L3 L1-L2-L3-N
Rated frequency – 50/60Hz 50/60Hz 50/60Hz 50/60Hz 50/60/400Hz
Digital inputs n° 4 4 6 5 7 9
Digital outputs n° 2 (Relay) 3 (SSR) 1 (Relay) + 4 (SSR) 6 (SSR) 3 (Relay) + 4 (SSR) 3 (Relay)+6 (SSR)+1(SO)
Engine running inputs “D+” and “AC” “D+” and “AC” “D+” and “AC” “D+” “D+” and “AC” “D+” and “AC”
Ohmic inputs for fuel-pressure-temperature – – –
Remote control – – – –
CANbus interface – – – RGK601SA
Rated battery voltage 12/24VDC 12/24VDC 12/24VDC 12/24VDC 12/24VDC 12/24VDC
Power supply range 9-33VDC 9-35VDC 9-35VDC 7-33VDC 7-33VDC 7-33VDC
Mains voltage control – – – – – –
Rated voltage range – 10-277VAC 100-415VAC 100-480VAC 30-600VAC 30-600VAC
VT programming – –
Rated input current – – 5A 5A/1A 5A/1A 5A/1A
TRMS voltage measurement – –
TRMS current measurement – –
Display – 7 digit LCD 4-digit LCD Graphic backlit Graphic backlit Graphic backlit
LCD, LCD, LCD,
128x80 pixels 128x80 pixels 128x80 pixels
Engine running magnetic pick-up input – – – RGK600SA
Engine speed input “W” “W” or generator “W” or generator “W” or generator “W” or generator “W” or generator
frequency frequency frequency or frequency frequency
“Pick-up” (RGK600SA) or “Pick-up” or “Pick-up”
Auxiliary analog input – – – – –
I/O expansion – – – RGK RR RGK RR 3 x EXP... + RGK RR
USB/Optical port on front – – –
Wi-Fi port on front – – –
USB port at rear – – – – – EXP1010
Ethernet port with Web server function – – – – – EXP1013
GPRS/GSM modem – – – – – EXP1015
RS232 serial port – (TTL) (TTL) – EXP1011
RS485 serial port – – – – –
Event logging – – –
RTC (Real Time Clock) – – – – –
Programmable Inputs/Outputs –
PLC logic function – – – –
Alarms n° 6 13 25 59 60 60
User alarms n° – 1 1 4 8 8
Alarm property customising –
Texts for alarms, events and parameters – – –
Multilanguage (type) n° – – – 5 (GB - I - F - P - E)∑ 5 (GB - I - F - P - E)∑ 5 (GB - I - F - P - E)∑
Upload languages – – –
Load sharing – – – – – –
Generator paralleling – – – – – –
Mains-generator synchronising – – – – – –
(closed transition)
IEC front degree of protection IP41 IP41 IP54 IP54 ∏ IP65 IP65
Certifications cULus, GOST TR-CU cULus, GOST TR-CU cULus, GOST TR-CU cULus pending cULus, GOST TR-CU cULus, GOST TR-CU
❶ Frequency only.
∑ Controller uploading of other mutilanguage sets.
∏ IP65 with optional gasket.

4
Engine and generator controllers

AUTO MAINS (AMF) GEN-SET CONTROLLERS PARALLELING / LOAD SHARING


RGK600 RGK700 RGK800 RGK900 RGK900 SA
RGK601
Generator voltage control L1-L2-L3-N L1-L2-L3-N L1-L2-L3-N L1-L2-L3-N L1-L2-L3-N
Current control L1-L2-L3 L1-L2-L3 L1-L2-L3-N L1-L2-L3-N L1-L2-L3-N
Rated frequency 50/60Hz 50/60Hz 50/60/400Hz 50/60/400Hz 50/60/400Hz
Digital inputs n° 5 7 9 13 13
Digital outputs n° 6 (SSR) 3 (Relay) + 4 (SSR) 3 (Relay) + 6 (SSR) + 1(SO) 3 (Relay) + 6 (SSR) + 1(SO) 3 (Relay) + 6 (SSR) + 1(SO)
Engine running inputs “D+” “D+” and “AC” “D+” and “AC” “D+” and “AC” “D+” and “AC”
Ohmic inputs for fuel-pressure-temperature
Remote control –
CANbus interface RGK601
Rated battery voltage 12/24VDC 12/24VDC 12/24VDC 12/24VDC 12/24VDC
Power supply range 7-33VDC 7-33VDC 7-33VDC 7-36VDC 7-36VDC
Mains voltage control – L1-L2-L3-N L1-L2-L3-N L1-L2-L3-N –
Rated voltage range 100-480VAC 30-600VAC 30-600VAC 30-600VAC 30-600VAC
VT programming
Rated input current 5A/1A 5A/1A 5A/1A 5A/1A 5A/1A
TRMS voltage measurement
TRMS current measurement
Display Graphic backlit Graphic backlit Graphic backlit Graphic backlit Graphic backlit
LCD, LCD, LCD, LCD, LCD,
192x112 pixels 128x80 pixels 128x80 pixels 128x112 pixels 128x112 pixels
Engine running magnetic pick-up input RGK600
Engine speed input “W” or generator “W” or generator “W” or generator “W” or generator “W” or generator
frequency (RGK600) frequency frequency frequency frequency
or “Pick-up” or “Pick-up” or “Pick-up” or “Pick-up” or “Pick-up”
Auxiliary analog input – –
I/O expansion RGK RR RGK RR 3 x EXP... + RGK RR 4 x EXP... + RGK RR 4 x EXP... + RGK RR
USB/Optical port on front
Wi-Fi port on front
USB port at rear – – EXP1010 EXP1010 EXP1010
Ethernet port with Web server function – – EXP1013 EXP1013 EXP1013
GPRS/GSM modem – – EXP1015 EXP1015 EXP1015
RS232 serial port – EXP1011 EXP1011 EXP1011
RS485 serial port – –
Event logging
RTC (Real Time Clock) – –
Programmable Inputs/Outputs
PLC logic function –
Alarms n° 59 60 60 67 67
User alarms n° 4 8 8 16 16
Alarm property customising
Texts for alarms, events and parameters
Multilanguage (type) n° 5 (GB - I - F - P - E)∑ 5 (GB - I - F - P - E)∑ 5 (GB - I - F - P - E)∑ 5 (GB - I - F - P - E)∑ 5 (GB - I - F - P - E)∑
Upload languages –
Load sharing – – –
Generator paralleling – – – –
Mains-generator synchronising – – – –
(closed transition)
IEC front degree of protection IP54 ∏ IP65 IP65 IP65 IP65
Certifications cULus pending cULus, GOST TR-CU cULus, GOST TR-CU cULus pending cULus pending

5
Engine and generator controllers
RGK 600 - 700 - 800 - 900

A SUPERIOR CLASS!

CUSTOMISING OPTION
There is a customising slot available on the front to show
controller brand name, logo, trademark, part number,
brief indication or wording, etc.

PROGRAMMING OPTICAL PORT


The optical port on the panel front, using a standard USB or
Wi-Fi point, allows to communicate with a PC, smartphone
and tablet, to carry out programming, diagnostics and data
download, without removing power to the electric panel.

COMPACT SIZE IP65 DEGREE OF PROTECTION CABLING AND EXPANSION MODULE FIXING SYSTEM
33 The controller front and the rear The controller rear has 4 fitting slots to secure cables connected to the
43 seal have been designed to warrant terminals with cable ties, in an orderly way inside the electric panel. In addition,
an IP65 protection degree (optional a plastic retainer is standard supplied to keep the expansion modules in place
IP65 gasket for RGK 600-RGK 601). when installed in applications with strong vibrations.
This with the UV film also allow
outside installation.

RGK 800
RGK 900

35

RGK 600 RGK 700


RGK 601 RGK 800 EXPANDABILITY
RGK 900 Basic RGK 800 and RGK 900 controller functions can be easily extended using
up to 4 EXP series expansion modules:
- Digital and analog inputs and outputs
Trim frame profile and reduced total INSTALLATION - Opto-isolated static outputs
depth simplify installation of the The fixing with metal screws guarantees - Relay outputs
controllers also in very compact excellent adhesion over time. - Opto-isolated RS232 interface
electric panels. - Opto-isolated RS485 interface
- Opto-isolated Ethernet interface
with Web server function
- Data logging and clock-calendar (RTC)
EXP...
- GPRS/GSM modem
157

RGK 800 (3 modules)


RGK 900 (4 modules)

56
K!
59 12 CLIC
RGK 800
RGK 900

6
Engine and generator controllers
RGK 600 - 700 - 800 - 900

EXPANDABILITY
An extensive selection of modules is available to increase the
controller functionity.

GPRS/GSM MODEM
Among the expansion modules, there is a GPRS/GSM modem,
automatically configured by genset controller.

MAINTENANCE
Maintenance supervision at programmed intervals.

STREAMLINE DESIGN
The controller has an ergonomic design and, at the same
time, particular care has been given to minimum detail
aesthetics.

GPRS/GSM MODEM PLC FUNCTION REMOTE UNITS SUPERVISION SOFTWARE


Remote displays panels is web-based and provides
for an easy and efficient way to
monitor and control electrical
installations as well as field
equipment. It can be used to control
the generator status for:
- Graphic display of all
measurements
- Viewing data and charts
Once a data-enabled SIM card is
- Overall view of alarm status
inserted, RGK 800 - RGK 900
Capability to combine together - Input-output status
controllers can send SMS and email
internal status of controllers with - Remote control
messages with alarm and event
signals incoming from the field to - Capability to simultaneously
conditions as well as the latest logged
activate outputs and generate alarms. There are “mirror” display units supervise more than one generator
events to a FTP server.
available to remotely operate as if in - Automatic function to send emails.
front of the generating set.
OPTO-ISOLATED ETHERNET INTERFACE LOAD MANAGEMENT
There are different methods of Remote annunciator
WITH WEB SERVER FUNCTION
controlling the load conditions; each
controller has special parameters
functions as follows:
- RGK 600 - RGK 700 - RGK800
types: load shedding and dummy
load modes
- RGK 900 types: base-load and With this versatile system, the user
peak shaving modes. can parameterise controllers, get
A remote display can view alarm data-log files and commands
conditions and can be operated for carried out, compile graphic pages
silencing them. and charts and implement access
PARALLELING
Web Browsing of the single controller level management.
RGK 900 and RGK 900SA
connected in Ethernet by EXP10 13 controllers can control the Alarm-state relay unit
expansion module. switching between the mains and The relay unit allows to transmit, on
generators without having to switch volt-free contacts, the status and
off the power supply to the load. alarms of RGK... controllers.
CANBUS COMMUNICATION PORT In addition, they can control the
Most models are standard equipped paralleling connection of two or
with CAN-J1939 communication more generators sharing in this way
port. the load on more than one source.
The RGK 900MC can control and
synchronise mains parallel
Server-multiclient system based on
operation with a power bus
MS SQL RDBMS with web-browser
composed by a series of generating
interface.
sets.
Simultaneous management of
different communication channels
with independent configuration
(protocols, speed rate, RS232,
RS485, Ethernet, modem).

7
Engine and generator controllers

Engine protection Order code Description Qty Wt General characteristics for RGK 30
controllers per OPERATOR INTERFACE
pkg – 2 programming key buttons
n° [kg] – 1 LED indicator for engine status
– 1 LED indicator for glow plug pre-heating
RGK 30 12/24VDC for external 1 0.160 – 5 LED indicators for alarm status
start-stop key switch – Remote starting only.
RGK 20 12/24VDC, built-in power 1 0.270
supply key switch, with INPUTS/OUTPUTS
TTL programming port – Digital inputs: 3 negative and 1 positive
RGK 30 (start/stop by remote key switch)
– Digital outputs: 2 relay (1 programmable).

Certifications and compliance


Certifications obtained: UL Listed, for USA and Canada
(cULus-File E93601), as Auxiliary Devices-Generator
controllers; GOST TR-CU.
Compliant with standards: IEC/EN 61010-1,
IEC/EN 61000-6-2, EN 55011, UL 508, CSA C22.2 n° 14.

RGK 20 General characteristics for RGK 20


OPERATOR INTERFACE
– 1 ON-OFF power supply key selector switch
– 1 semi-automatic engine START button
– 2 programmable key buttons
– 7 digit LCD display (Hours, Hz, VBatt)
– 1 LED indicator for engine status
– 1 LED indicator for glow plug pre-heating
– 5 LED indicators for alarm status
– Local or remote starting.

INPUTS/OUTPUTS
Programmable functions:
– Generator frequency input
– Digital inputs: 3 negative and 1 positive
– Digital outputs: 3 static (1 programmable)
– Inputs, outputs and alarms, all with programmable
properties.

ADDITIONAL FEATURES
– Quick set-up with PC software (TTL/RS232 serial
port).

Certifications and compliance


Certifications obtained: UL Listed, for USA and Canada
(cULus-File E93601), as Auxiliary Devices-Generator
controllers; GOST TR-CU.
Compliant with standards: IEC/EN 61010-1,
IEC/EN 61000-6-2, IEC/EN 61000-6-3, UL 508,
CSA C22.2 n° 14.

Accessories Dimensions
8 page 14 page 15
Engine and generator controllers

Stand alone gen-set Order code Description Qty Wt General characteristics for RGK 40
controllers per OPERATOR INTERFACE
pkg – 1 ON-OFF power supply key selector switch
n° [kg] – 1 semi-automatic engine START button
– 2 programming key buttons
RGK 40 12/24VDC, built-in power 1 0.400 – 4 digit LED display (V, A, kVA, Hours, Vbatt, Hz)
key switch, with TTL – 6 LED indicators for measurements/readings
programming port – 2 LED indicators for genset status indication
RGK 600SA 12/24VDC, graphic LCD, 1 0.540 – 1 LED indicator for glow plug pre-heating
USB/optical and Wi-Fi – 8 LED indicators s for alarm status
point programming port – Local and remote starting.
on front, W/Pick-up speed
input, IP54 INPUTS/OUTPUTS
RGK 40
RGK 601SA 12/24VDC, graphic LCD, 1 0.540 Programmable functions:
USB/optical and Wi-Fi – VAC inputs: Generator L1-L2-L3/N
point programming port – Digital inputs: 5 negative and 1 positive
on front, CANbus port, – Digital outputs: 1 relay and 4 static
IP54 – Programmable properties for inputs, outputs and
RGK 700SA 12/24VDC, graphic LCD, 1 0.900 alarms.
RS232 serial port and
USB/optical and Wi-Fi ADDITIONAL FEATURES
point programming port – Quick set-up with PC software (TTL/RS232 port)
on front, CANbus port, – Certifications: UL Listed, for USA and Canada (cULus-
RGK 600SA - RGK 601SA IP65 File E93601), as Auxiliary Devices - Generator
controller;
RGK 800SA 12/24VDC, graphic LCD, 1 0.980 GOST TR-CU.
RS485 serial port and
USB/optical and Wi-Fi General characteristics for
point programming port RGK 600SA - RGK 601SA - RGK 700SA - RGK 800SA
on front, CANbus port, – VAC inputs: Generator L1-L2-L3-N
IP65. – Single, two and three phase voltage control, with or
Expandible with EXP... without neutral
modules – Rated measurement voltage range:
• 50-576VAC for RGK 600SA and RGK 601SA
• 30-720VAC for RGK 700SA and RGK 800SA
– Frequency measurement range: 45-65Hz
– Programmable VT ratio
– Current measurement range (3 PH): 0.050-6A or
RGK 700SA - RGK 800SA Programmable functions and properties. 0.050-1.2A
Characteristics RGK 6...SA RGK 700SA RGK 800SA – Graphic LCD: 128x80 pixels with backlight
– 1 USB/optical and Wi-Fi port on front for programming
Inputs 5 7 9 – Engine running detection: “D+”, generator voltage and
Relay outputs – 3 3 frequency
Protected static 6 4 7 – 2 engine speed inputs: “W” or Magnetic “Pick-up”
outputs (RGK 601SA excluded)
– 1 CANbus-J1939 port (RGK 600SA excluded)
– 3 analog ohmic inputs for oil pressure, engine
temperature and fuel level control
– 1 built-in alarm remoting port
– Non-volatile memory for event storage
Order code Description – Alarm, event and parameter text in 5 languages
– Alarm text customisable (8 alarms)
EXPANSION MODULES FOR RGK 800SA – Event log
Inputs and outputs. – Modbus®-RTU and Modbus®-ASCII protocols
EXP10 00 4 opto-isolated digital inputs – Setup and remote control software available
– Certifications: UL Listed, for USA and Canada (cULus -
EXP10 01 4 opto-isolated static outputs File E93601), as Auxiliary Devices – Generator
EXP10 02 2 digital inputs and 2 static outputs, opto-isolated controllers (pending for RGK6…SA); GOST TR-CU.
EXP10 03 2 relay outputs rated 5A 250VAC
EXP 10... For RGK 700SA – RGK 800SA only
EXP10 04 2 opto-isolated analog inputs 0/4-20mA or – PLC logic for inputs, outputs and internal status
PT100 or 0-10V or 0...±5V – 1 communication port: RS232 for RGK700SA; RS485
EXP10 05 2 opto-isolated analog outputs 0/4-20mA or for RGK 800SA
0-10V or 0...±5V – Degree of protection: IEC IP65 on front; suitable for
Communications interface. use with UL Type 4X outdoor enclosure installation.
EXP10 11 Opto-isolated RS232 interface For RGK 800SA only
STAND ALONE APPLICATION EXP10 12 Opto-isolated RS485 interface – Neutral current measurement range: 0.050-6A or
EXP10 13 Ethernet interface with Web server function 0.050-1.2A
– 400Hz frequency support
EXP10 15 GPRS/GSM modem
G ACCESSORY FOR RGK 600SA AND RGK 601SA
– 1 programmable analog input
– Modbus®-TCP communication protocol
RGK X00 IP65 gasket for internal display frame – Current leakage control towards earth/ground
– Clock-calendar (RTC).

CONTROL PANEL MAIN FUNCTIONS FOR RGK 600SA-RGK 601SA-


RGK 700SA-RGK 800SA
– Menus for quick selection of rated parameter settings
LOAD – “Autocall” function for automatic sending of emails
and/or SMS at predefined events/alarms
– Generator controls: phase sequence, maximum and
minimum voltage and frequency, voltage asymmetry
– Programmable maintenance.

Communications-expansion Software and accessories Dimensions


pages 12 and 13 page 14 page 15 9
Engine and generator controllers

Automatic mains failure Order code Description Qty Wt General characteristics for
(AMF) gen-set controllers per RGK 600 - RGK 601 - RGK 700 - RGK 800
pkg – VAC inputs: Mains and generator L1-L2-L3-N
n° [kg] – Voltage control for one, two and three phase systems
with or without neutral
RGK 600 12/24VDC, graphic LCD, 1 0.540 – Rated measurement voltage:
USB/optical and Wi-Fi • 480VAC for RGK 600 and RGK 601
point programming port • 600VAC for RGK 700 and RGK 800
on front, W/Pick-up speed – Rated measurement voltage range:
input • 50-576VAC for RGK 600 and RGK 601
RGK 601 12/24VDC, graphic LCD, 1 0.540 • 30-720VAC for RGK 700 and RGK 800
USB/optical and Wi-Fi – Frequency measurement range: 45-65Hz
point programming port – Programmable VT ratio
RGK 600 - RGK 601 on front, CANbus port – Current measurement range (3 PH): 0.050-6A or
RGK 700 12/24VDC, graphic LCD, 1 0.880 0.050-1.2A
with RS232 port and – Graphic LCD: 128x80 pixels with backlight
USB/optical and Wi-Fi – 1 USB/optical and Wi-Fi port on front for programming
point programming port – Engine running detection: “D+”, generator voltage and
on front, CANbus port, frequency
IP65 – 2 engine speed inputs: “W” or Magnetic “Pick-up”
(RGK 601 excluded)
RGK 800 12/24VDC, graphic LCD 1 0.880 – 1 CANbus-J1939 port (RGK 600 excluded)
with RS485 port and – 3 analog ohmic inputs for oil pressure, engine
USB/optical and Wi-Fi temperture and fuel level control
point programming port – 1 built-in alarm remoting port
on front, CANbus port, – Non-volatile memory for event storage
IP65. – Alarm, event and parameter text in 5 languages
Expandible with EXP... – Alarm text customisable (8 alarms)
modules – Event log
RGK 700 - RGK 800
– Modbus®-RTU and Modbus®-ASCII communication
protocols
– Setup and remote control software available.

For RGK 700 – RGK 800 only


Programmable functions and properties. – PLC logic for inputs, outputs and internal status
Characteristic RGK 600 RGK 601 RGK 700 RGK 800 – 1 communication port: RS232 for RGK700; RS485 for
RGK 800
Inputs 5 5 7 9 – Degree of protection: IEC IP65 on front; suitable for
Relay outputs – – 3 3 use with UL Type 4X outdoor enclosure installation.
Protected static 6 6 4 7
outputs For RGK 800 only
– Neutral current measurement range: 0.050-6A or
0.050-1.2A
– 400Hz frequency support
– 1 programmable analog input
– Modbus®-TCP communication protocol
Order code Description – Current leakage control towards earth/ground
– Clock-calendar (RTC).
EXPANSION MODULES FOR RGK 800
Inputs and outputs. MAIN FUNCTIONS FOR RGK 600-RGK 601-RGK 700-
EXP10 00 4 opto-isolated digital inputs RGK 800
– Menus for quick selection of rated parameter settings
EXP10 01 4 opto-isolated static outputs
– “Autocall” function for automatic sending of emails
EXP10 02 2 digital inputs and 2 static outputs, opto-isolated and/or SMS at predefined events/alarms
EXP10 03 2 relay outputs rated 5A 250VAC – Generator controls: Phase sequence, maximum and
EXP 10... minimum voltage and frequency, voltage asymmetry
EXP10 04 2 opto-isolated analog inputs 0/4-20mA or
– Programmable maintenance.
PT100 or 0-10V or 0...±5V
EXP10 05 2 opto-isolated analog outputs 0/4-20mA or Certifications and compliance
0-10V or 0...±5V Certifications obtained: UL Listed, for USA and Canada
Communications interface. (cULus - File E93601), as Auxiliary Devices – Generator
controllers (pending for RGK6…); GOST TR-CU.
EXP10 11 Opto-isolated RS232 interface
Compliant with standards: IEC/EN 61010-1,
EXP10 12 Opto-isolated RS485 interface IEC/EN 61000-6-2, IEC/EN 61000-6-3, UL 508,
EXP10 13 Ethernet interface with Web server function CSA C22.2 n° 14.
EXP10 15 GPRS/GSM modem
ACCESSORY FOR RGK 600SA AND RGK 601SA
AMF (AUTOMATIC MAINS FAILURE) RGK X00 IP65 gasket for internal display frame
APPLICATION

AMF PANEL

LOAD

Communications-expansion Software and accessories Dimensions


10 pages 12 and 13 page 14 page 15
Engine and generator controllers

Paralleling controllers for Order code Description Qty Wt General characteristics


mains-generator and per – VAC inputs: Mains L1-L2-L3-N for RGK 900 only
pkg – VAC inputs: Generator L1-L2-L3-N
generator-generator n° [kg] – Voltage measurement rated value: 600VAC (UL/CSA)
– Voltage measurement range: 30-720VAC
Stand-alone controller. – Frequency measurement range: 45-65Hz or 360-440Hz
RGK 900SA Paralleling control among 1 1.040 – Programmable VT ratio
generating sets. – Current measurement input (3 PH+N): 0.05-6A or
12/24VDC, graphic LCD, 0.05-1.2A
RS485 port and USB/optical – Fourth CT for neutral measurement or earth/ground
and Wi-Fi point programming leakage detection
port on front. – Graphic LCD, 128x112 pixels with backlight
Expandable with EXP... – 13 digital inputs
modules – 3 relay outputs rated 8A 250VAC
AMF (Automatic Mains Failure) controller. – 6 static outputs rated 2A, protected
RGK 900SA - RGK 900 – 1 static output 50mA
RGK 900 Mains-generator paralleling 1 1.040 – Engine running detection: “D+” generating voltage and
control. frequency
12/24VDC, graphic LCD, – 1 engine speed input: “W” or “Magnetic Pick-up”
with RS485 port, USB/optical – 3 analog ohmic inputs for oil pressure, engine
and Wi-Fi point programming temperature and fuel level control
port on front. – 1 programmable analog input
Expandable with EXP... – 2 analog outputs for engine speed control (governor) /
modules voltage regulator (AVR)
Mains-ATS (Automatic Transfer Switching) controller. – Alarm, event and parameter text in 5 languages
RGK 900 MC Control of mains, automatic 1 0.940 (upload by Web)
transfer switching (ATS), – Alarm text customisable (16 alarms)
and paralleling on multiple – Event log
generators controlled by – Modbus®-RTU, Modbus®-ASCII and Modbus®-TCP
RGK 900SA. communication protocols
12/24VDC, graphic LCD, – Boolean logic for inputs, outputs and internal status
with RS485 port and – Setup and remote control software available
USB/optical and Wi-Fi point – IEC degree of protection: IP65 on front
programming port. – Built-in buzzer
Expandable with EXP... – Multi-level passwords
modules – Sleep function (power saving mode)
– Synchronising and load sharing.

MAIN FUNCTIONS
– Menus for quick selection of rated parameter settings
Order code Description – “Autocall” function for automatic sending of emails
and/or SMS at predefined events/alarms
EXPANSION MODULES FOR RGK 900... – Generator controls: Phase sequence, phase loss,
Inputs and outputs. maximum and minimum voltage and frequency,
voltage asymmetry
EXP10 00 4 opto-isolated digital inputs
– Mains controls: Phase sequence, phase loss,
EXP10 01 4 opto-isolated static outputs maximum and minimum voltage and frequency,
EXP10 02 2 digital inputs and 2 static outputs, opto-isolated voltage asymmetry for RGK 900 only
– Programmable maintenance at various intervals
EXP10 03 2 relay outputs rated 5A 250VAC
– Current leakage control towards earth/ground
EXP10 04 2 opto-isolated analog inputs 0/4-20mA or – Mains-generator synchronising (ATS closed transition)
PT100 or 0-10V or 0...±5V – Mains in base-load with generator in peak shaving
EXP 10... EXP10 05 2 opto-isolated static outputs 0/4-20mA or – Paralleling supervision of generators (island mode)
0-10V or 0...±5V – Generating set start scheduling.
Communications interface. Certifications and compliance
EXP10 11 Opto-isolated RS232 interface Certifications obtained: cULus pending completion at the
time of brochure printing.
EXP10 12 Opto-isolated RS485 interface
Compliant with standards: IEC/EN 61010-1,
EXP10 13 Ethernet interface with Web server function IEC/EN 61000-6-2, IEC/EN 61000-6-3, UL 508,
EXP10 15 GPRS/GSM modem CSA C22.2 n° 14.

MAINS-GENERATOR PARALLELING ISLAND MODE ATS AND PARALLELING OF MAINS WITH MULTIPLE GENSETS

G G G G G G G

PANEL WITH PANEL PANEL PANEL PANEL PANEL PANEL


PARALLEL SOURCES

PANEL
LOAD
LOAD
LOAD
RGK 900 is designed for mains-generator synchronising RGK 900SA is designed for applications with load sharing on Combination of RGK 900SA and RGK 900MC units is designed for load govern
applications, such as: an isolated bus, without mains: controls with multiple generators in parallel on power bus and mains.
a) Single generator in maintained parallel with the mains in a) Parallel among generators working together in island In these circumstances, the RGK 900MC unit controls, in base-load or peak-
“base-load” mode (generator power supplied at a steady mode on power bus with load shared among them shaving mode, the mains and power bus composed by multiple generators, each
rate) b) Generators connected together to maintain the power controlled by an RGK 900SA.
b) Single generator in maintained parallel with the mains, in reserve (total power available minus load power) within a
peak-shaving mode (import-export – mains power is preset range, switching on and off generators according to
limited to constant value and load peaks during heavy a priority level.
demand for power are supplied by generator)
c) Single generator in AMF with temporary parallel with the
mains (for emergency, with AMF in closed transition).

Communications-expansion Software and accessories Dimensions


pages 12 and 13 page 14 page 15 11
Engine and generator controllers

Remote access devices Order code Description Qty Wt Remote display panel characteristics
per For remote controller supervision and viewing, the user
pkg operates the remote display panel as if directly in front of
n° [kg] the generating set.
– 12/24VDC battery power supply
RGK 800 RD SA Remote display panel for 1 0.820 – Graphic LCD with backlight:
RGK 800SA, 12/24VDC, • 128x80 pixels for RGK 800
IP65 protection degree • 128x112 pixels for RGK 900
RGK 800 RD Remote display panel for 1 0.820 – 13 function and setting keys
RGK 800, 12/24VDC, – 10 Indication LEDs for operating modes and status
IP65 protection degree – Built-in buzzer
RGK 900 RD SA Remote display panel for 1 0.980 – 4 digital inputs
RGK 900SA, 12/24VDC, – 2 digital outputs
IP65 protection degree – Conductor cross section: 0.2-2.5mm² (24-12 AWG;
18-12 AWG per UL/CSA)
RGK 800 RD RGK 900 RD Remote display panel for 1 0.980 – Tightening torque: 0.56Nm (4.5lbin)
RGK 900, 12/24VDC, – Front degree of protection: IEC IP65; UL Type 4/4X
IP65 protection degree outdoor
RGK RA Remote annunciator, 1 0.360 – Serial interface ports: opto-isolated RS485 (RGK…RD);
graphic LCD, touch screen CANbus-J1979 (RGK…SA).
128x112 pixels, IP54 protection
Remote annunciator characteristics
Alarm conditions can be viewed on the remote display
and alarm silencing can also be activated.
– Dual 100-240VAC / 12-24VDC power supply
– Touch screen 120x112 pixel backlight graphic LCD
RGK RA screen
– Built-in buzzer
– Static (SSR) output for global alarm signalling
Alarm-status relay unit Order code Description Qty Wt – Opto-isolated RS485 interface port
per – Conductor cross section: 0.2-2.5mm² (24-12 AWG;
pkg 18-12 AWG per UL/CSA)
– Tightening torque: 0.56Nm (4.5lbin)
n° [kg] – Front degree of protection: IEC IP54; UL Type 1.
RGK RR Remote unit for alarms/status, 1 0.420
12/24VDC, 12 relay outputs, Alarm-status relay unit characteristics
pulse input, CANbus External relay expansion unit for alarm and status
communication port remoting.
Fixing on 35mm DIN rail (IEC/EN 60715).
Communication with RGK... controllers by CANbus or
pulse inputs:
RGK RR
– 12 relay outputs of which 5 with changeover (SPDT)
contact rated 5A 250VAC / B300 and 7 N/O (SPST)
contact rated 2.5A 250VAC / C300
– 12/24VDC power supply
– Up to 2 RGK RR units can be connected in cascade for
a total of 24 relays
– Maximum installation distance from the RGK 6... and
RGK 700... RGK 900 controllers:
• CANbus: 30m/33yd (high speed)
• Inputs/Outputs: 1,000m/1,094yd (low speed)
– Conductor cross section: 0.2-2.5mm2 (24-12 AWG)
– Tightening torque: 0.56 Nm/4.5lbin.
Certifications and compliance
Certifications obtained: GOST TR-CU; UL Listed, for USA
and Canada (cULus – File E93601), as Auxiliary Devices
under Generator controllers remote and expansion units
for all types, but pending for RGK900….
Comply with standards: IEC/EN 61010-1,
IEC/EN 61000-6-2, IEC 61000-6-3, UL 508,
CSA C22.2 n° 14.

For wiring schemes and technical characteristics, refer to


technical instructions in the websites or consult Customer
Service in your area; see contact details on the rear cover.

Communications Software and accessories Dimensions


12 page 13 page 14 page 15
Engine and generator controllers

Communication devices for Order code Description Qty Wt General characteristics


RGK 600... - RGK 700... per Communication and connection devices for generating
pkg set controllers RGK 600-RGK 700-RGK 800-RGK 900...
RGK 800... - RGK 900... n° [kg] for personal computers, smartphones, tablets, modems,
bus drives.
CX 01 USB/optical dongle with 1 0.090
PC÷controller connecting cable CX 01
for programming, data download, The USB/optical connector, complete with cable, allows
diagonistics and firmware upgrade to connect RGK 600-RGK 700-RGK 800-RGK 900...
CX 02 Wi-Fi dongle for PC ÷ controller 1 0.090 controllers to a PC without having to disconnect the
CX 01 programming, data download, power supply from the electric panel and to carry out
diagnotics and firmware upgrade, parameter programming, data and event download,
project upload/download and diagnostics and firmware upgrade.
controller cloning The PC identifies the connection as a standard USB.
CX 03 GSM/GPRS quad-band antenna 1 0.090 CX 02
(800/900/1800/1900MHz) for By Wi-Fi connection, RGK 600..., RGK 700..., RGK 800...
EXP10 15 expansion module for and RGK 900... controllers can be viewed by PC,
RGK 800... - RGK 900... smartphone and tablet with no need for cabling and to
CX 02 carry out parameter programming, data and event
download, diagnostics project upload/download and
controller cloning.
CX 03
Compatible with the major part of worldwide mobile
networks thanks to the available frequencies at
800/900/1800/1900MHz. IP67 protection degree. Fixing
CX 03 by Ø12mm/0.04” drilling.

Expansion modules Order code Description Qty Wt General characteristics


per EXP series expansion modules can increase the
pkg functionality of the LOVATO Electric controllers, such as:
• Digital inputs
n° [kg] • Relay outputs
EXPANSION MODULES FOR RGK 800... AND RGK 900... • Static outputs
Inputs and outputs. • Analog inputs
EXP10 00 4 opto-isolated digital inputs 1 0.060 • Inputs for PT100 temperature sensor
• Analog outputs
EXP10 01 4 opto-isolated static outputs 1 0.054 • Communication interface
EXP10 02 2 digital inputs and 2 static 1 0.058 • GPRS/GSM modem
outputs, opto-isolated • Data storage.
EXP10 03 2 relay outputs rated 5A 250VAC 1 0.050 – Powered directly by the base product
EXP 10... – Automatic recognition by the base product at power up
EXP10 04 2 opto-isolated analog inputs 1 0.056 – Rear base product mounting with no need of tools.
0/4-20mA or PT100 or 0-10V
or 0...±5V Certifications and compliance
EXP10 05 2 opto-isolated static outputs 1 0.064 Certifications obtained: GOST TR-CU; UL Listed, for USA
0/4-20mA or 0-10V or 0...±5V and Canada (cULus - File E93601), as Listed Accessory
Communications interface. under Auxiliary Devices, pending for EXP10 15 only.
Compliant with standards:
EXP10 11 Opto-isolated RS232 interface 1 0.040 – For EXP1004 and EXP1010: IEC/EN 61010-1,
EXP10 12 Opto-isolated RS485 interface 1 0.050 IEC/EN 61000-6-2, IEC/EN 61000-6-4, UL508,
EXP10 13 Opto-isolated Ethernet interface 1 0.060 CSA C22.2 n°14
with Web server function – For all other EXP… types except for EXP1015:
IEC/EN 61010-1, IEC/EN 61000-6-2, IEC/EN 61000-6-3,
EXP10 15 GPRS/GSM modem 1 0.080 UL508, CSA C22.2 N°14
– For EXP1015: IEC/EN 61010-1, IEC/EN 62311,
ETSI EN 301 489-1, ETSI EN 301 489-7, EN 301511,
USA/FCC 47 CFR part 15 Subpart B, CAN/ICES-003.

For wiring schemes and technical characteristics, refer to


technical instructions in the websites or consult Customer
Service in your area; see contact details on the rear cover.

Software and accessories Dimensions


page 14 page 15 13
Engine and generator controllers

Software and accessories Order code Description Qty Wt Customisation manager software
per Once installed on a personal computer, besides setting up all
pkg functional parameters of the controllers, this software allows
to handle many types of data such as texts, analog sensor
n° [kg]
response definition (for fuel, pressure, temperature), current
Customisation manager software. overload protection, logo or trademark display at power up
RGK SW10 Customisation manager software 1 0.246 and setup exit, custom information pages.
complete with 51 C2 connecting The user can enable and disable alarms along with defining
cable the controller feedback for alarm conditions and saving
projects with the described types of files in single blocks
software. despite the fact that different projects can share certain files.
SYN 1 SW00 Parameter setup and data logger 1 – For instance, two projects can have the same text file but
management software. Includes distinct sensor response files.
60-day trial period of remote software
RGK SW10 control supervision function Supervision and control web-based software designed for
(measurements, monitoring, the monitoring and control of all LOVATO Electric controllers
control and Web server) equipped with communication capabilities via serial ports,
SYN 1 SW11 Enable licence of supervision 1 – Ethernet or modem. For the list of compatible devices,
function (measurements, consult www.LovatoElectric.com.
It is a highly versatile system accessible to a large number of
monitoring, control and Web
users/workstations, via intranet, VPN or Internet. In addition
server). Includes licence for one to electrical quantities, it allows to check all environmental
RGK… controller and process information (operating status, alarms, etc.),
SYN 1 SW21 Enable licence of supervision 1 – acquired from LOVATO Electric products, and thereby to
function for one additional RGK… parameterise and carry out commands. It is capable of:
controller – Managing multiple communication channels at the same
time
SYN 1 SWX00 Enable licence for sending emails 1 –
– Connecting the devices to the various channels
and FTP function – Collecting data from all the devices and storing them in a
Accessories. database
51 C2 PC ÷ controller connecting 1 0.090 – Displaying collected data in graphical pages and tables
cable, 1.8m/2yd long – Allowing access to the devices and their data according
to the rights of the different users.
51 C3 PC ÷ GSM modem connecting 1 0.210 Communication features include:
cable, 1.8/2yd long – Server-multiclient system with Web-browser interface
51 C4 PC ÷ controller RS232/RS485 1 0.147 – Simultaneous management of different communication
connecting cable, 1.8m/2yd long channels with independent configuration (protocols,
51 C4 speed rate, RS232, RS485, Ethernet, modem)
51 C11 PC ÷ TTL/RS232 communication 1 0.090 – Simple, intuitive and guided configuration, multilanguage
port connecting cable, 2.8m/3yd text, not requiring any particular computer knowledge.
long
APP for smartphones and tablets
4 PX1 RS232/RS485 converter drive, 1 0.600 The RGK application lets the user set up controllers, send
galvanically isolated, 220-240VAC commands, read values, download statistics and events,
power supply (110-120VAC on email retrieved data, Wi-Fi connect the CX02 dongle with a
request) ❶ smartphone/tablet/PC. It is compatible with iOS and Anrdroid.
For RGK 600…. and RGK 601… controllers. Consult Customer Service in your area for availability and
link details; refer to contact details on the rear cover.
RGK X00 IP65 gasket for internal dislpay 1 0.100
frame For wiring schemes and technical characteristics, refer to
technical instructions in the websites or consult Customer
❶ RS232/RS485 opto-isolated converter drive, 38,400 Baud rate Service in your area; see contact details on the rear cover.
maximum, automatic or manual TRANSMIT line supervision,
220-240VAC ±10% (110-120VAC supply on request).

APP

SOFTWARE

14
Engine and generator controllers
Dimensions [mm (in)]

ENGINE PROTECTION CONTROLLERS


RGK 20 Cutout RGK 30 Cutout
9
(0.35") 68 (2.68")
9 92 (3.62")
72 (2.83") 10 73.5 (2.89") 16 (0.35")
(0.39") 27 (0.63")
(1.06") 96 (3.78") 81 (3.19")

45 (1.77")
48 (1.89")

44 (1.73")
72 (2.83")

68 (2.68")
STAND-ALONE GEN-SET CONTROLLER RGK 40 Cutout
14 92 (3.62")
6
96 (3.78") (0.55") 62 (2.44") (0.24")

27
(1.06")
96 (3.78")

90 (3.54")

92 (3.62")
GEN-SET CONTROLLERS RGK 600... - RGK 601... Cutout
144 (5.67”) 43.3 (1.70”) 10 138 (5.43”)
(0.39”)
144 (5.67”)

138 (5.43”)

35
(1.38”)

GEN-SET CONTROLLERS RGK 700... - RGK 800... - RGK 900... - REMOTE DISPLAYS PANELS RGK 800RD - RGK 800RDSA - RGK 900RD - RGK 900RDSA
Cutout
220 (8.66")
240 (9.45") 33
(1.30")

160 (6.30")
157 (6.18")
180 (7.09")

RGK 700, RGK 800RD..., RGK 900RD... excluded. 56 (2.20")


59 (2.32") 12
(0.47")

REMOTE DISPLAY RGK RA Cutout ALARM-STATUS RELAY UNIT RGK RR


24
(0.94") 19 92 (3.62")
96 (3.78") (0.75") 19.8 54.2 (2.13")
(0.78")

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
L
H
TR

SG

OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 CAN


90.8 (3.57")

96 (3.78")

92 (3.62")

107 (4.21")
99.6 (3.92")

96 (3.78")

OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 ON


D7 D8 D9 D10 D18 D27 D2

D20 D29 D28 D19 D21 D30 D22

OUT 7 OUT 8 OUT 9 OUT 10 OUT 11 OUT 12 COM

REMOTE RELAYS UNIT


OUT 8 OUT 9 OUT 10 OUT 11 OUT 12 PULSE IN SUPPLY
+COM

__
+
INP

19 20 21 22 23 24 25 26 27 27 29 30 31 32 33 34 35 36

116 (4.57") 46.5 (1.83")

15
Automatic battery chargers

supervision and energy management software

operational data, drawings, diagrams and instructions, etc., do not have any contractual value. In addition, products should be installed and used by qualified
The products described in this publication are subject to be revised or improved at any moment. Catalogue descriptions and details, such as technical and

personnel and in compliance with the regulations in force for electrical systems in order to avoid damages and safety hazards.
series pushbuttons and selector switches

Miniature and residual current circuit breakers

Changeover contactors

www.LovatoElectric.com Follow us

LOVATO ELECTRIC S.P.A.


VIA DON E. MAZZA, 12 - 24020 GORLE (BERGAMO) ITALY
Tel. +39 035 4282111 Fax +39 035 4282200
PD81 GB 10 13

Email: info@LovatoElectric.com Sales Department: Tel. +39 035 4282354 - Fax +39 035 4282400

LOVATO Electric offices in the world


United Kingdom Germany Spain Turkey Poland
LOVATO ELECTRIC LTD LOVATO ELECTRIC GmbH LOVATO ELECTRIC S.L.U. LOVATO ELEKTRİK LTD LOVATO ELECTRIC SP. Z O.O.
Tel. +44 8458 110023 Tel. +49 7243 7669370 Tel. +34 93 7812016 Tel. +90 216 499 86 86 Tel. +48 71 7979010
www.Lovato.co.uk www.LovatoElectric.de www.LovatoElectric.es www.LovatoElectric.com.tr www.LovatoElectric.pl
Czech Republic USA Canada United Arab Emirates China
LOVATO ELECTRIC S.R.O. LOVATO ELECTRIC INC LOVATO ELECTRIC CORP. LOVATO ELECTRIC ME FZE LOVATO ELECTRIC (SHANGHAI) CO LTD
Tel. +420 226 203203 Tel. +1 757 5454700 Tel. +1 450 6819200 Tel. +971 4 3712713 info@lovatoelectric.cn
www.LovatoElectric.cz www.LovatoUsa.com www.Lovato.ca www.LovatoElectric.ae www.lovatoelectric.cn

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