Professional Documents
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Maccaferri SA (Pty) Ltd, formerly known as African Gabions, a subsidiary of the Maccaferri Group founded in Italy in
1879, is an ISO 9001 & ISO 14001 company and specialises in providing products and solutions for the preservation of
the environment. Our traditional double-twist wire mesh products are typically used for flood protection, landslide control,
channel linings, embankment and soil stabilisation and erosion control all over the world. In addition, Maccaferri SA provides
a range of geotextile and erosion control blankets to compliment our existing core products. Other services offered by
Maccaferri SA include technical design assistance, design software, training and on-site assistance.
Maccaferri through the use of products in this Product Guide offers engineered solutions from reinforced soil structures to
pavement reinforcement and from rockfall mitigation to tunnelling systems. Maccaferri works in partnership with its clients,
offering technical expertise to deliver versatile, cost effective and environmentally sound solutions. Maccaferri’s vision is
to become a leading international provider of advanced solutions to the construction market. Implementing a strategy of
vertical integration, Maccaferri researches, designs, supplies and now constructs solutions within its target markets. With
operations in 100 countries and 30 factories across 5 continents, you are never far from Maccaferri’s technical support and
solution services.
For more detailed information on our products, please call the Maccaferri technical teams today, or visit www.maccaferri.co.za.
This Product Guide should be read in conjunction with the Groups's Solutions Guide and Technical Data Sheets.
The Mesh Woven wire mesh is a non-ravelling mesh made by twisting continuous pairs of wires through
three one-half turns (commonly known as double-twist) which are then interconnected to adjacent
wires to form hexagonal openings. Maccaferri SA manufactures woven mesh to comply with the
requirements of SANS 1580.
MESH
MESH TOLERANCE
The tolerance on the opening of the
mesh "b" being the distance between
the axis of two consecutive twists ac-
cording to SANS 1580.
Wire & Coatings Mild steel wire to SANS 675 is used in the manufacture of all our wire mesh products. All wire is
coated to Class A with Zinc Galvanising or Zinc Alloy Galvanising (Galfan Zn 95AI5). Galfan is a
eutectic Zn-Al mischmetal: a combination resulting in a more uniform crystalline microstructure
and improved mechanical characteristics. It consists of a steel wire corrosion protection with
a ±95% Zinc and ±5% Aluminium Alloy. Small additions of Cerium-Lanthanum rare earths is
added to improve the reliability of the coating process. These heavy duty Class A Zinc coating
or Zinc Alloy (Galfan ZN 95AI5), coating are applied by hot-dip galvanising to SANS 675, SANS
10244-2 and EN10244-2 and ASTM A641. Gabions and Mattresses are also coated to meet the
additional requirements of SANS 1580.
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Rockfall Netting Rockfall protection netting is used to prevent rocks and debris from falling
onto roads, railways and where there is a possibility of damage to property
or injury to personnel. Rockfall Netting is made of hexagonal woven wire
mesh Type 60 or 80 commonly referred to as double twist mesh. The
drapery is erected by lacing mesh rolls side by side on the rock surface.
Sufficient wire is supplied for lacing. When used in conjunction with
ROCKFALL erosion control blankets the rockfall netting assists with environmental
NETTING rehabilitation and erosion control.
Gabions Gabions are baskets manufactured to SANS 1580 with hexagonal woven wire Mesh
Type 80, commonly referred to as double twist wire mesh. The steel wire used in
the manufacture of Gabions is 2.7mm in diameter to SANS 675 and is heavily
galvanised to class A with zinc or zinc alloy (Galfan Zn 95Al5) coated wire according
to SANS 1580 and has a tensile strength between 350-575N/mm2. If required, a
Polymer coating is extruded over the galvanised wire to provide added protection
GABIONS for use in aggressive environments where corrosion is present. The two types of
Polymer coatings available are PVC coating to SANS 1580 which is available in
grey or tan and has a nominal thickness of 0,5 mm and PA6 Nylon coating to EN
10245-5 which comes in black and has a nominal thickness of 0,4mm.
m
00
1,0
L
W
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Mattresses Reno® and Castoro® mattresses are manufactured to SANS 1580 from
hexagonal woven steel wire Mesh Type 60, commonly referred to as
double twist wire mesh.
The steel wire used in the manufacture of the mattress is 2.2mm diameter
to SANS 675 and is heavily zinc or zinc alloy (Galfan Zn 95Al5) coated,
CASTORO® RENO® Class A as per SANS 1580 and has a tensile strength between 350-575N/
MATTRESSES MATTRESSES
mm2. If required, a Polymer coating is extruded over the galvanised wire
to provide added protection for use in aggressive environments where
corrosion is present. The two types of Polymer coatings available are PVC
coating to SANS 1580 which is available in grey or tan and has a nominal
thickness of 0,5 mm and PA6 Nylon coating to EN 10245-5 which comes in
black and has a nominal thickness of 0,4mm.
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MacGrid® AR MacGrid® AR.7 and the composite AR G.7 (geogrid in combination with a
non-woven geotextile) are planar structures consisting of glass fibre strands
arranged in a grid shape with squared polymeric coated mesh. On request,
the MacGrid® AR.7 can be supplied with a pressure-sensitive adhesive.
The full range of MacGrid® AR materials has been specially developed for
asphalt reinforcement (i.e. highways and airports) and industrial pavement
MACGRID® AR applications.
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TerraMesh® System Terramesh® System is a versatile modular system used for soil reinforcement
applications such as mechanically stabilised earth walls and slopes. The double
twist Type 80 mesh that provides the soil reinforcement is continuous and is
taken through to the front and bent up to form, together with additional mesh for
diaphragms, sides and the back, a rectangular shaped gabion basket for stone
confinement.
TERRAMESH® The Terramesh® units are manufactured from heavily Class A Galfan (zinc alloy Zn
SYSTEM
95Al5) wire to SANS 675 and SANS 10244-1. A polymer of PVC or PA6 Nylon is
extruded over the galfan coated wire. The PVC coating to SANS 1580 is grey and
has a nominal thickness of 0,5 mm and the PA6 nylon coating to EN 10245-5 is
black and has a nominal thickness of 0,4mm.
H
Terramesh® System units are supplied in standard lengths requiring no cuts on site.
In order to reinforce the structure, all mesh panel edges are selvedged with a wire
W having a diameter greater than the mesh wire diameter. The dimensions are given
in length of tail from the front face x width of the front face x height of the
D front face.
Green TerraMesh® Green Terramesh® units are manufactured from a Type 80 double twist
hexagonal woven wire mesh to SANS 1580. The mesh is continuous and
provides both the reinforcing element as well as, together with a welded
mesh panel, the front sloped face of the unit. The front face is lined with a
biodegradable BioMac geomat which assists with the retention of the topsoil
and greening finish that can be provided.
GREEN The Green Terramesh® units are manufactured from heavily Class A Galfan
TERRAMESH®
(zinc alloy Zn 95Al5) wire to SANS 675 and SANS 10244-1. A polymer of PVC
or PA6 Nylon is extruded over the galfan coated wire. The PVC Coating to
5m
SANS 1580 is grey and has a nominal thickness of 0,5 mm and the PA6 nylon
0.6 coating to EN 10245-5 is black and has a nominal thickness of 0,4mm.
m
The dimensions are given in length of tail from the front face x width of the front
0.61
L
W
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MacGrid® MacGrid® geogrids are ideal for soil reinforcement and ground stabilisation in
pavements, parking areas and container yards.
Macgrid® WG is a geogrid made from high-molecular weight, high-tenacity
polyester, multifilament yarns and is a monodirectional woven geogrid developed
for soil reinforcement applications where it can be used in conjunction with
TerraMesh® and Green TerraMesh® Systems.
MACGRID® WG MACGRID® EG Macgrid® WG S is a high-tenacity polyester bidirectional woven geogrid finished
with a polymeric coating with high resistance to installation damage to relieve
the pressure of the pavement structure on the insitu soil. MacGrid® EG S is a
high-modulus polypropylene bidirectional extruded geogrid, enhancing the
pavement materials through the interlocking with the soil particles ideal for ground
stabilisation in pavements, parking areas and container yards.
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Pre-attached
MacTex
GeoTextile
Double twist
wire mesh
Transverse
reinforcing
steel rod
b = 80mm
Transverse
reinforcing
steel rod
Double twist
wire mesh
b = 80mm
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Rockfall Barriers Rockfall Barriers are able to resist a maximum impact load of between
500kJ and 8600kJ depending on the type of barrier. This system has the
catch net downhill of the posts. The posts act independently from the net.
If a post is hit by a falling rock and damaged, then the remaining posts take
the additional forces, ensuring that the catching performance of the system
is not compromised. During impact, the system ensures that the energy
RMC ROCKFALL of the falling rock is dispiated and the rock is prevented from moving any
BARRIERS
further. The height of the barrier ranges from 3m - 8m, and the optimum
barrier length is between 30m and 70m, with the minimum length being
30m. The barrier has been designed and produced to comply with the UNI
EN ISO 9001 standard.
HEA PanelsTM The HEA (High Energy Absorption) PanelTM is a rectangular panel made of
square meshes manufactured from a single continuous high strength rope
as shown in Figure 1. The rope is tightly fastened at the crossing points
by steel knots (see Figure 2), which are made by two bindings, each one
obtained by looping a pair of steel 3.0mmØ wires. The steel knots are
coated with Galfan Zn 95AI5.
HEA PANEL™
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TABLE 1
TABLE 2
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PARAWEB®
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Sack Gabions Sack Gabion units are manufactured from a Type 80 double twist hexagonal woven
wire mesh consisting of a single mesh panel laced to form a cylindrical unit.
Sack Gabions are filled with rock at the project site to form flexible, permeable,
monolithic structures used for emergency and river training works, where local
conditions require fast installation or the water does not allow easy access to the
site (underwater installations).
SACK GABIONS
D
L
MacTube® MacTube® is constructed of high-strength woven geotextile fabrics that are extremely
strong and durable. MacTube® can be used in the design of coastal protection, offering
minimal impact to the environment, while providing a cost effective alternative to hard
armoured structures. The MacTube® offers maximum versatility and ease of use for all
your de-watering needs. They are a cost-effective alternative to the belt-press method
of de-watering sludge and eliminate the need for expensive capital expenditures for
MACTUBE®
equipment. The MacTube® is filled through a reinforced port using a hydraulic dredge
pump. The porosity of the geotextile fabrics allows excess water to drain from the tube
resulting in an effective and relatively inexpensive method of de-watering.
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Software
MacStARS™ W GawacWin™
The MacStars™ W software assists in the design The GawacWin™ program was developed to provide
of Reinforced Soil Structures (RSS), Mechanically designers with a quick and reliable tool to analyse and
Stabilised Earth Walls (MSEW), Mass Gravity Walls as verify mass-gravity gabion walls in accordance with the
well as natural slopes. A wide library of products assist the mechanical characteristics of gabions manufactured by
user to chose the right products along with the principle the Maccaferri Group. The user-friendly interface allows
stability analysis: global, internal, sliding, overturning, GawacWin to be one of the best software platforms to check
bearing capacity and settlement analysis. MacStars™ mass-gravity gabion walls.
W incorporates the most common design standards with
the equilibrium method.
MACRO STUDIO
Macro Studio is a user friendly software for designing of
rockfall protection nettings that can be customized for
implementing different joint and face geometries. It enables
engineers to rehabilitate an unstable rock slope surface
by simple and secured drapery systems using Maccaferri
products.
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ZAF / Product Guide: Eng - Rev. 03, July 2013 - Maccaferri SA (Pty) Ltd, Durban, South Africa - Designed by: Michelle Neermal