Technical Standards

Safety

Approved date: 21-Dec-2009

Created by: TJe
Approved by: JaHo

Doc. No.: 70003792-5.0

 Technical standards
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List of contents:

Page:

1.0 Product/equipment standards .................................................................... 3

2.0 EU Directives and Safety Standards ............................................................ 4
2.1 Machinery safety standards ........................................................................ 5
2.1.1 Important machinery safety standards............................................................... 6
2.1.2 Equivalence between EN and ISO standards ....................................................... 8
2.1.3 Machinery safety standards listed according to content ........................................ 8
2.1.3.1 Risk assessment (and general standards) .............................................. 8
2.1.3.2 Ergonomics........................................................................................ 8
2.1.2.3 Hazards............................................................................................. 9
2.1.3.4 Functions........................................................................................... 9
2.1.3.5 Machines and installations ..................................................................10
2.1.3.6 Lifting gear: ......................................................................................11
2.1.4 Default safety standards linked to the Machinery Directive ..................................11
2.1.4.1 EN standards ....................................................................................11
2.1.4.2 EN ISO standards ..............................................................................12
2.2 Explosive atmosphere safety standards .....................................................13
2.2.1 General standards ..........................................................................................13
2.2.2 Zone classification standards ...........................................................................13
2.2.3 Ignition hazard analysis and fulfilling essential requirements ...............................13
2.2.4 Mitigating explosive effects..............................................................................14
2.2.5 Measuring and control systems ........................................................................14
2.3 Pressure equipment safety standards ........................................................15
2.4 Simple pressure vessels safety standards ..................................................16
2.5 Low-voltage appliances safety standards ...................................................17
2.6 Electromagnetic compatibility safety standards..........................................18

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and may not be duplicated, disclosed or utilized without written consent from FLSmidth.
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1.0 Product/equipment standards

FLSmidth is committed to providing its customers with quality products which meet
customer expectations, contract specifications, industry standards and relevant
statutory requirements.

In fulfilling this commitment on a global level the design and manufacture of

FLSmidth equipment is based primarily on International Standards (ISO, EN),
supplemented as appropriate by national standards (DIN, BS, etc.), and where
applicable, by acknowledged engineering rules and regulations of the industry
concerned. Derogations and reference to mandatory national regulations may be
specified in the Contract.

Reference to International Standards or specified national standards in the Contract

are understood to be references to the edition applicable on the Quotation date,
unless stated otherwise.

If new applicable International Standards come into force after the Quotation Date,
FLSmidth gives notice to the Buyer and (if appropriate) submits a proposal for
compliance. In the event that the Buyer determines that compliance is required and
the proposal for compliance constitutes a variation, FLSmidth shall initiate a Variation
Order.

Reference by FLSmidth to any International Standard does not incur an

obligation on FLSmidth to provide any recipient, reader or user of the
documentation with samples or copies of the said Standard(s).

Hence, any recipient, reader or user of the documentation is expected – at his

own cost – to obtain necessary knowledge of the contents of any of the
International Standards referred to herein.

FLSmidth does not undertake any responsibility or liability for injury, damage or
losses inflicted upon any recipient, reader or user of FLSmidth documentation or
a third party by the failure by any receiver, reader or user of FLSmidth
documentation to obtain any necessary knowledge of the contents of any of the
International Standards referred to herein, nor does FLSmidth waive any right to
hold a receiver, reader or user of FLSmidth documentation responsible for any
injury, damage or loss inflicted upon FLSmidth as a consequence thereof.

The edition of the standards indicated in any documentation is that valid at the time of
publication of the documentation.

The information transmitted by this document is the proprietary and confidential property of FLSmidth
and may not be duplicated, disclosed or utilized without written consent from FLSmidth. 3/18
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2.0 EU Directives and Safety Standards

FLSmidth is committed to the delivery to all customers of products/equipment

that meet the essential health and safety requirements laid down in relevant EU
product/equipment directives (These directives specify EU mandatory essential
requirements, and only products fulfilling these requirements may be placed on
the EU market). FLSmidth equipment must always comply with these essential
requirements.

The following new approach product/equipment directives are observed:

 On Machinery (2006/42)
 On Potential Explosive Atmospheres (ATEX, 94/9)
 On Pressure Equipment (97/23)
 On Low-voltage Appliances (2006/95)
 On Electromagnetic Compatibility (2004/108)
 On Simple Pressure Vessels (87/404)

Directives, as 2002/95 (RoHS) on the restriction of the use of certain hazardous

substances in electrical and electronic equipment (EEE) which restrict marketing
and use of certain dangerous substances in EU, will as far as feasible be complied
with globally.

Safety standards and especially harmonised safety standards contain guidelines

for compliance with the essential requirements. Compliance with the standards is
voluntary, but the application of harmonised standards implies a presumption of
conformity with the corresponding essential requirements.

The following gives a short presentation of how FLSmidth approach and apply
safety standards covering risks related to EU product/equipment directives.

As an exception minor derogations from a default standard may be the case

under certain circumstances due to well-founded reasons. Situations like that will
be dealt with in equipment documentation in order to safeguard the prescribed
level of safety.

Due to market conditions a default standard may be substituted by another

international standard having the same relevant scope and providing at least the
same level of safety.

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2.1 Machinery safety standards

The listed standards are harmonised standards linked to the Machinery Directive
(2006/42) – unless designated “NH” as being a non-harmonised standard.

Equivalent international standards (ISO) are mentioned in brackets.

Section 2.1.1 lists the important machinery safety standards (according to number) of
significance for FLSmidth compliance with the Machinery Directive in general.

Section 2.1.2 lists equivalence between EN and ISO standards.

Section 2.1.3 lists the standards mentioned in section 2.1.1 according to content -
omitting standards that are only of a more general informative character.

Where the level (B1: safety aspects, B2: systems and safeguards or C-standard) is
mentioned, it is repeated here.

When the standards refer to specific parts in annex I of the Machinery Directive (the
essential health and safety requirements), it is repeated here.

The standards are divided in the following principal groups:

1. Risk assessment (and general standards)

2. Ergonomics
3. Hazards
4. Functions
5. Equipment and installations
6. Lifting gear

Some of the groups are further subdivided.

Each standard is mentioned by:

- Number, including draft number if under revision

- Abbreviated title
- Comments (if any)

Section 2.1.4 lists FLSmidth default safety standards applied for being in compliance
with the Machinery Directive.

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2.1.1 Important machinery safety standards

NH: Not a Machinery Directive harmonised standard

Number Subject

EN 349 (ISO 13854) Minimum gaps

EN 547-1, -2, -3 (ISO 15534-1, -2, -3) Access
EN 614-1, -2 Ergonomic design
EN 617 (C-standard) Continuous handling, silos
EN 618 (C-standard) Continuous handling, bulk materials
EN 619 (C-standard) Continuous handling, unit loads
EN 620 (C-standard) Continuous handling, fixed belt
EN 626-1, -2 (ISO 14123-1, -2) Hazardous substances
EN 741 (C-standard) Continuous handling, pneumatic
EN 746-1, -2, -3, prEN 746-2 Thermo processing equipment
EN 809 Pumps
EN 818-1 to -7 Lifting, short link chain
EN 842 (ISO 11428) Visual danger signals
EN 894-1, -2, -3 (ISO 9355-1, -2, -3) Ergonomics, displays, actuators
EN 953 (ISO 14120) Guards
EB 954-1 Control systems
EN 981 (ISO 11429) Signals
EN 982 Hydraulics
EN 983 Pneumatics
EN 1005-1 to -4 Human physical performance
EN 1037 (ISO 14118) Unexpected start-up
EN 1088 (ISO 14119) Guards (interlock devices)
EN 1127-1 Explosion prevention/protection
EN 1299 Vibration isolation
EN 1677-1 to -6 Components for slings
EN 1808 (C-standard) Suspended access equipment
EN 1837 Integral lighting
EN 1838 (NH) Emergency lighting
EN 12385-1 to -4 and -10 Steel wire ropes
EN 12464-1 (NH) Lighting, indoor work places
EN 12464-2 (NH) Lighting. outdoor work places
EN 12514-1,-2 (NH) Oil supply systems for burners
EN 12644-1,-2 (C-standard) Cranes, instructions and marking
EN 12665 (NH) Light and lighting, basic terms
EN 12882 Conveyor belts, general purpose
EN 12999 (C-standard) Loader cranes
EN 13155 (C-standard) Cranes, lifting attachments
EN 13411-1 to -6 Steel wire ropes, terminations
EN 13478 (ISO 19353) Fire prevention/protection
EN 13557 Cranes - Controls
EN 13586 Cranes – Access
EN 13889 Forged steel shackles
EN 60073 (NH) Coding principles – indicators
EN 60204-1 Electrical equip. – gen. req.

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EN 60204-11 Electrical equip. – HV-equip.
EN 60204-32 Electrical equip. – Hoisting m.
EN 60947-5-3, -5-5 Low-voltage switchgear
EN 61140 (NH) Protection – electrical chock
EN 61310-1 Visual, auditory signals
EN 61310-2 Marking requirements
EN 61310-3 Location of actuators
EN 62061 Electronic control systems
EN 62079 (NH) Preparation of instructions

EN ISO 4871 Acoustics – declaration

EN ISO 7250 Human body measurements
EN ISO 7731 Auditory danger signals
EN ISO 12100-1 Safety – Basic terminology
EN ISO 12100-2 Safety – Technical principles
EN ISO 13732-1 Hot surfaces
EN ISO 13849-1 Control systems (Rev. of EN 954-1)
EN ISO 13849-2 Control systems – Validation
EN ISO 13850 Emergency stops
EN ISO 13857 Safety distances
EN ISO 14121-1 Risk assessment
EN ISO 14122-1 Access – between two levels
EN ISO 14122-2 Access – working platforms
EN ISO 14122-3 Access – Stairs, guard rails
EN ISO 14122-4 Access – Fixed ladders
EN ISO 14738 Anthropometrics – Workstations

ISO standards (all NH):

ISO 3864-1, -2 Colours and safety signs

ISO 7000 Graphical symbols – Instruction
ISO 7010 Safety signs in workplaces
ISO 8995 Lighting – indoor workplaces
ISO 9355-1 Displays and control actuators
ISO 13850 Equiv. to EN ISO 13850
ISO 13854 Equiv. to EN 349
ISO 14120 Equiv. to EN 953
ISO 14121 Equiv. to EN ISO 14121-1
ISO 15534-3 Based on EN 547-3
ISO 15667 Enclosures for noise control
ISO 19353 Based on EN 13478

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2.1.2 Equivalence between EN and ISO standards

EN ISO Subject

349 13854 Minimum gaps

547 15534 Access
626 14123 Hazardous substances
842 11428 Visual danger signals
894 9355 Display and control actuators
953 14120 Guards
981 11429 Signals
999 13855 Protective equipment
1037 14118 Unexpected start-up
1088 14119 Guards (interlock devices)
13478 19353 Fire prevention/protection

2.1.3 Machinery safety standards listed according to content

In the following listing standards of a general informative character have been

omitted.

2.1.3.1 Risk assessment (and general standards)

EN ISO 14121-1 Principles of risk assessment

Comment: The basis for FLSmidth risk assessment of machinery

EN ISO 12100-2 Safety of machinery, Basic concepts – Technical principles

Comment: Extends the directive on several points, especially on:
o control systems
o guards and protective devices
o information for use

2.1.3.2 Ergonomics

EN ISO 13857 (B1) Safety distances – upper and lower limps

EN 349 (ISO 13854) (B1) Minimum gaps, avoid crushing of the body
EN 614-1 (B1) Ergonomic design principles, General
EN 614-2 (B1) Ergonomic design principles, Machinery – work tasks
EN 894 (ISO 9355) Displays and control actuators
Comment: Three standards and one draft (See part on Display and control
actuators)

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2.1.2.3 Hazards

Electrical:
En 60204-1 (B2) General requirements

Fire and explosion:

EN 1127-1 (B1) Prevention and protection – Concepts and methodology
EN 13478 (ISO 19353) (B1) Fire prevention and protection

Noise:
EN ISO 4871 (B1) Declaration and verification of noise emission

2.1.3.4 Functions

Lighting:
EN 1837 (B2) Integral lighting of machines

Control systems:
EN 954-1 Safety related parts of control systems
EN ISO 13849-1 (B2) General principles for design (Safety related parts)
EN 62061 Electronic and programmable electronic control systems (Functional safety)

Display and control actuators:

EN 894-2 (ISO 9355-2) (B2) Ergonomic requirements – Displays
EN 894-3 (ISO 9355-3) (B2) Ergonomic requirements – Control actuators

Actuators:
EN 61310-3 (B2) Requirements for location and operation of actuators

Unexpected start-up:
EN 1037 (ISO 14118) (B2) Prevention of unexpected start-up

Emergency stops:
EN ISO 13850 (B2) Design principles

Signals:
EN 981 (ISO 11429) (B2) System of auditory and visual danger signals
ISO 3864-1 (INF, NH) Safety sign in workplaces and public areas

Marking:
ISO 3864-2 (INF, NH) Product safety labels

Guards:
EN 953 (ISO 14120) (B2) General requirements – Fixed and movable guards

Access:
EN 547-1 (ISO 15534-1) (B2) Whole body access – Dimensions of openings
EN 547-2 (ISO 15534-2) (B2) Access – Dimensions of openings

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EN ISO 14122-1 (B2) Choice of fixed means of access between two levels
Comment: Specially linked to 1.6.2 and 1.5.15 of Annex I
EN ISO 14122-2 (B2) Working platforms and walkways
Comment: Specially linked to 1.6.2 and 1.5.15 of Annex I
EN ISO 14122-3 (B2) Stairs, stepladders and guard-rails
Comment: Specially linked to 1.6.2 and 1.5.15 of Annex I
EN ISO 14122-4 (B2, NH) Fixed ladders

Electrical equipment:
EN 60204-1 (B2) General requirements
EN 60204-11 Requirements for HV equipment
EN 60947-5-3 Low-voltage switchgear and controlgear – Proximity devices
EN 60947-5-5 Low-voltage switchgear and controlgear – Emergency stop devices

Instructions:
EN 62079 (NH) Preparation of instructions

2.1.3.5 Machines and installations

Continuous handling and conveyor belts:

EN 617 (C) Storage of bulk material
EN 618 (C) Handling of bulk materials except fixed belt conveyors
EN 619 (C) Mechanical handling of unit loads
EN 620 (C) Fixed conveyors for bulk materials
EN 741 (C) Pneumatic handling of bulk materials
EN 12882 General purpose – Electrical and flammability requirements
Comment: Linked to 1.5.1, 1.5.6 and 1.5.7 of Annex I

Cranes:
EN 12644-1 (C) Information for use and testing – Instructions
EN 12644-2 (C) Information for use and testing – Marking
EN 12999 (C) Loader cranes
EN 13155 (C) Non-fixed load lifting attachments
EN 13557 (C) Controls and control stations
EN 13586 (C) Non-powered access

Oil supply systems for oil burners:

EN 12514-1 (NH) Requirements and test, some equipment
EN 12514-2 (NH) Requirements and test, other equipment

Pumps:
EN 809 Common requirements, liquid pumps

Thermoprocessing equipment:
EN 746-1 (C) Common requirements
EN 746-2, prEN 746-2 (C) Combustion and fuel handling systems

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2.1.3.6 Lifting gear:

EN 818 on short link chain

All linked to part 4 of Annex I:
-1: General conditions of acceptance
-2: Tolerance – Chain slings – Grade 8
-3: Tolerance – Chain slings – Grade 4
-4: Chain slings – Grade 8
-5: Chain slings – Grade 4
-6: Chain slings – Specifications for information
-7: Tolerance hoist chains – Grade T

EN 1570 Lifting tables

EN 1677-1 to -6 Components for slings
EN 1808 Suspended access equipment
EN 12385-1 to -10 (-5 to -9: NH) Steel wire ropes
EN 13411-1 to -6 Terminations for steel wire ropes
EN 13889 Forged steel shackles for general lifting purposes
EN 60204-32 Electrical equipment, requirement for hoisting machines

2.1.4 Default safety standards linked to the Machinery Directive

2.1.4.1 EN standards

349 Minimum gaps, avoid crushing of the body

547-1 and -2 Access openings
614-1 and -2 Ergonomic design principles
617 Continuous handling – Storage of bulk material
618 Handling of bulk material except fixed belt conveyors
619 Mechanical handling of unit loads
620 Fixed conveyors for bulk materials
741 Pneumatic handling of bulk materials
746-1 and -2 Industrial thermoprocessing equipment
818-1 to -7 Short link chain for lifting purposes
894-1 to -3 Ergonomic requirements – Displays and control actuators
953 Fixed and movable guards
981 Auditory and visual danger and information signals
1037 Prevention of unexpected start-up
1088 Interlocking devices associated with guards
1127-1 Explosion prevention and protection
1570 Requirements for lifting tables
1677-1 to -6 Components for slings
1837 Integral lighting of machines
12385-1 to -4 + 10 Steel wire ropes
12644-1 and -2 Cranes – Information for use and testing
12882 Conveyor belts for general purpose use
12999 Loader cranes

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13155 Cranes – Non-fixed load lifting attachments

13557 Cranes – Controls and control stations
13411-1 to -6 Termination for steel wire ropes
13478 Fire prevention and protection
13586 Cranes – Access
13889 Forged steel shackles for general lifting purposes
60204-11 Electrical equipment of machinery – part 11
60947-5-3 and -5-5 Low-voltage switchgear and controlgear

2.1.4.2 EN ISO standards

EN ISO 14121-1 Basis for risk assessment of machinery

EN ISO 12100-2 Basic technical principles for design

And the more specific standards:

EN ISO 13850 Emergency stop

EN ISO 13857 Safety distances – upper and lower limps
EN ISO 14122-1 to -3 Permanent means of access to machinery

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2.2 Explosive atmosphere safety standards

The essential requirements of the Potential Explosive Atmosphere Equipment Directive

(ATEX, 94/9) are primarily focussed on avoiding effective ignition sources (see 2.2.3).

When the possibility of an explosion has to be accepted which for example is normally
the case when handling coal dust, mitigating measures must be implemented in order
to eliminate the health and safety risks (see 2.2.4). In these cases (with normal
operating pressure less than 0.5 bar) FLSmidth design is based on the use of
explosion resistant equipment and explosion venting protective systems according to
ATEX standards as listed in 2.2.4 (EN 14460 on Explosion resistant equipment links to
the EN 13445 series which are harmonised standards according to Directive 97/23 on
Pressure Equipment).

The below listed standards are harmonised standards linked to the ATEX Directive
94/9 – unless designated “NH” as being a non-harmonised standard.

Whenever relevant for equipment, risk and chosen integrated explosion safety
method, FLSmidth applies the listed standards.

Zone classification standards contribute to the estimation of the likelihood of an

explosive atmosphere being present and to the EU customers’ compliance with the
requirement of the ATEX user Directive 1999/92.

2.2.1 General standards

EN 1127-1 (B1) Explosion prevention and protection

2.2.2 Zone classification standards

EN 60079-10-1 (NH) Explosive atmospheres – Classification of areas – Explosive gas

atmospheres
EN 60079-10-2 (NH) Explosive atmospheres – Classification of areas – Combustible
dust atmospheres

2.2.3 Ignition hazard analysis and fulfilling essential requirements

EN 13463-1 Non-electrical equipment for potential explosive atmospheres – Basic

method and requirements
EN 13463-5 Non-electrical equipment intended for use in potentially explosive
atmospheres – Protection by construction safety
EN 60079-0 (NH) Electrical apparatus for explosive gas atmospheres – General
requirements
EN 61241-0 (NH) Electrical apparatus for use in the presence of combustible dust –
General requirements

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2.2.4 Mitigating explosive effects

EN 14460 Explosion resistant equipment

EN 14491 Dust explosion venting protective systems
EN 14797 Explosion venting devices
EN 14994 Gas explosion venting protective systems

2.2.5 Measuring and control systems

EN 954-1 Control Systems (Safety related parts)

EN ISO 13849-1 Control Systems (Safety related parts)

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2.3 Pressure equipment safety standards

The essential safety requirements of Directive 97/23 on Pressure Equipment include

some obligations concerning the equipment manufacturing process which may involve
approval procedures performed by a “competent third party” recognized by an EU
Member State. Conformity assessment procedures like that cannot be fulfilled as a
general rule outside the EU area.

Compliance with the essential technical safety requirements of the directive is based
on the following standards (when relevant):

EN 10028 series: Flat products of steel for pressure purposes

EN 10213 series: Technical delivery conditions for steel castings for pressure purposes

EN 10216 series: Seamless steel tubes for pressure purposes – Technical delivery
conditions

EN 10217 series: Welded steel tubes for pressure purposes – Technical delivery
conditions

EN 13445 series: Unfired pressure vessels

EN 13480 series: Metallic industrial piping

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2.4 Simple pressure vessels safety standards

The essential safety requirements of Directive 87/404 on Simple pressure vessels

comprise welded vessels manufactured in series for more than 0.5 bar overpressure
intended to contain air or nitrogen and not intended to be fired, which is a
manufacture outside FLSmidth activities.

When FLSmidth deliveries include simple pressure vessels the technical content of the
essential requirements will be complied with based on the following standards:

EN 286 series: Simple unfired pressure vessels to contain air or nitrogen

EN 1011 series: Welding – Recommendations for welding of metallic materials

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2.5 Low-voltage appliances safety standards

Directive 2006/95 on Electrical Equipment for use within certain voltage limits (Low-
voltage Appliances Directive) sets out some very general safety objectives for
electrical equipment which have been put into practice through a long list of
harmonised standards.

FLSmidth does not manufacture electrical equipment falling under the scope of the
directive, but such items often form important parts integrated in or connected to
FLSmidth deliveries.

Electrical appliances constituting parts of FLSmidth deliveries comply as a default

option with the following harmonised standards (when applicable):

EN 60034-1, -5, -6, -7, -9, -12 and -14 Rotating electrical machines
EN 60051-1 to -9 Direct acting indicating analogue electrical measuring instrument
and their accessories
EN 60204-1 Safety of machinery – Electrical equipment of machines
EN 60228 Conductors of insulated cables
EN 60439-1 to -5 Low-voltage switchgear and controlgear assemblies
EN 60529 Degree of protection provided by enclosure (IP code)
EN 60931-1 Shunt power capacitors of the non-self-healing type for a.c. systems
having a rated voltage up to and including 1000 V
EN 60947-1 to -3 and -4-1 to -4-3 and -5-1 to -5-5 and -6-1 and -2 and -7-1 and -2
Low-voltage switchgear and controlgear
EN 61140 Protection against electric shock – Common aspects for installation and
equipment
EN 61310-3 Safety of machinery – Indication, marking and actuation
EN 61386-1, -21, -22 and -23 Conduit systems for cable management
EN 62040-1-1 and -1-2 (to be replaced by prEN 62040-1) Uninterruptible power
systems (UPS)
EN 62208 Empty enclosures for low-voltage switchgear and controlgear assemblies

Note:
The above-mentioned EN standards are equivalent to IEC standards having the same
number.

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2.6 Electromagnetic compatibility safety standards

Directive 2004/108 on Electromagnetic Compatibility lays down a few basic essential

requirements regarding the level of electromagnetic disturbance that may be
generated by the equipment and its level of immunity towards electromagnetic
disturbances. Several harmonised standards facilitate the compliance with these
essential requirements.

FLSmidth does not manufacture equipment falling under the scope of the directive but
such components may constitute important parts integrated in or connected to
FLSmidth deliveries.

Equipment falling under the scope of the directive and forming parts of FLSmidth
deliveries will as a default option comply with the following harmonised standards
(when applicable):

EN 60034-1 Rotating electrical machines

EN 60204-31 Safety of machinery – Electrical equipment of machines
EN 60439-1 LOW-voltage switchgear and controlgear assemblies
EN 60947-1 to -3 and -4-1 to -4-3 and -5-1 to -5-3 and -5-6 and -6-1 and -2 Low-
voltage switchgear and controlgear
EN 61000-3-2 and -3 and -6-1 to -6-4 Electromagnetic compatibility (EMC)
EN 62040-2 Uninterruptible power systems (UPS)
EN 62053-21 and -22 Electricity metering equipment (a.c.)

Note:
The above-mentioned EN standards are equivalent to IEC standards having the same
number.

The following standards mentioned in section 2.1 “Machinery safety standards” are
also harmonised according to this directive:

EN 617 Storage of bulk material

EN 618 Handling of bulk materials except fixed belt conveyers
EN 619 Mechanical handling of unit loads
EN 620 Fixed conveyors for bulk materials

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