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0099-2240/93/041155-07$02.00/0
Copyright X 1993, American Society for Microbiology
Plastics developed during the last 5 decades are charac- (13). Recently enacted state-promulgated laws regarding
teristically inert and resistant to microbial attack. Different yard waste disposal have stimulated the use of degradable
degradable plastics, such as polylactides, poly(3-hydroxy- bags as a vehicle for transporting yard waste to a compost
butyrate-3-hydroxy valerate), ethylene-carbon monoxide site. Therefore, a comprehensive evaluation of different
polymers, vinyl ketone copolymers (Guillet process), and degradable plastic bags is necessary to ensure that these
starch-filled polyethylene (Griffin process) (15), have been materials will degrade along with yard waste.
developed. These plastics differ in degradation rate, appli- In this study, we characterized the chemical degradation,
cation, and price. In one development, plastics' inertness photodegradation, and biological degradation of 11 commer-
and resistance to microbial attack was reduced by incorpo- cially produced degradable starch-polyethylene bags. The
rating starch and later prooxidants (transition metals and oil) data illustrate different rates for chemical degradation and
(9). Three types of degradation of polyethylene in these photodegradation within a 20-day or an 8-week period,
degradable starch-polyethylene polymers can occur by dif- respectively. Major reductions in weight-average molecular
ferent molecular mechanisms: chemical degradation, photo- weight of polyethylene were observed for materials from
degradation and biological degradation. Chemical degrada- Archer Daniels Midland Co. (ADM) (Decatur, Ill.) (26 to
tion occurs when the prooxidants catalyze the formation of 54%; Grinnell site) and St. Lawrence Starch Co. Ltd. (SLS)
free radicals in polyethylene, which react with molecular (Mississauga, Ontario, Canada) (20 to 28%; Carroll site)
oxygen to attack the polyethylene matrix (1). Heat and recovered from the interior of a compost row at 12 months.
oxygen accelerate this chain scission of the polyethylene.
Photodegradation also occurs within the polyethylene matrix MATERIALS AND METHODS
whereby UV light catalyzes the autoxidation and generation
of free radicals (5). Biological degradation of these polyeth- Degradable plastics. (i) Film production. Eleven different
ylene films has been reported in pure-culture studies with degradable starch-polyethylene bags were produced by Pe-
Streptomyces species after chemical degradation was initi- toskey Plastics, Inc. (Petoskey, Mich.). Five types were
ated (12) and with their corresponding extracellular enzymes made according to the specifications of ADM, five types
were made according to SLS specifications, and one type
was made according to Fully Compounded Plastics (FCP)
*
Corresponding author. specifications (Decatur, Ill.) (Table 1). The bags were dis-
t Journal paper J-15087 of the Iowa Agriculture and Home tributed to each municipal compost site for community yard
Economics Experiment Station, Ames, Iowa (project no. 2889 and waste collection. Each type of degradable bag was obtained
0178). from each compost site and stored at 4°C.
1155
1156 JOHNSON ET AL. APPL. ENVIRON. MICROBIOL.
TABLE 1. Transition metal composition and starch concentration direction, placed into a steam chamber with continuous
present in each degradable starch-polyethylene plastic steam flow, and harvested after 2, 4, 6, 8, 10, 12, 16, and 20
Level (ppm) of: days. The plastic strips were placed on a vinyl-coated test
Plastic type % Starch tube rack and regularly moved within the chamber to pro-
Copper Iron Manganese vide even exposure. The harvested samples were washed in
ADM 70% ethanol and dried overnight at 45°C. Film mechanical
ADM-3 3 13 140 6 properties and polyethylene molecular weight distributions
ADM-4 2 64 135 6 were determined.
ADM-6 2 14 91 6 (iii) UV light treatment. A long (365-nm)-wave UV lamp
ADM-7 2 230 74 6 was used to evaluate the photosensitivity of each film.
ADM-11 1 300 113 6 Plastic strips (2.54 by 15.24 cm) were cut in machine
direction and placed into a UV box (17.78 by 40.64 cm) at a
EcoStar Inc. distance of 17.78 cm from the lamp for 8 weeks (12). The
SLS-2 51 203 1 9 plastic strips were turned twice a week to ensure even
SLS-5 43 153 1 5
SLS-8 4 19 3 9 exposure to the light. Samples were removed after 1, 2, 3, 4,
SLS-8p 63 3 210 9 and 8 weeks. Film mechanical properties and polyethylene
SLS-10 63 4 214 6 molecular weight distributions were determined.
Seeding of plastic strips at compost sites. (i) Test strip
FCP 2 184 100 6 preparations. Each plastic film was cut in machine direction
(4.5 by 40 cm), color coded with colored tape on one end,
and taped together with strapping tape in a specific order. In
the first-year study, plastic films ADM-3, ADM-4, ADM-6,
(ii) Determination of transition metal content. The transi- SLS-2, SLS-5, and SLS-8 were used. In the second-year
tion metal content for each type of bag was determined by study, all the materials in Table 1 were used except ADM-6.
atomic absorption (11) (Table 1). Samples of each plastic Therefore, in the second-year study, the materials used from
were combusted in an open flame and then in a tube furnace the first-year study had been stored at 4°C for 1 year before
to ensure complete combustion. The ash content of each seeding.
plastic was determined, and a known amount of ash (25 mg) (ii) Seeding the compost rows. Compost rows were main-
was solubilized with 10 ml of American Society for Testing tained at Iowa State University (ISU) (Ames) and in Carroll,
and Materials type II deionized water plus 10 ml of trace- Dubuque, and Grinnell, Iowa. Lawn and garden materials
metal-grade 70% HNO3 in a 125-ml Erlenmeyer flask. The were collected in starch-polyethylene bags from residences.
solution was refluxed gently to boil off the water. Approxi- Upon collection, the material was ground in a tub grinder
mately 40 ml of water was added, and the sample solution and spread into rows, periodically turned by landfill person-
was filtered (Whatman no. 41 filter) and brought to 100 ml in nel. During the grinding process, 800 test strips were ran-
a volumetric flask with water. All treatments were replicated domly added to the shredded material being discharged by
three times, and one reagent blank (no ash) was prepared the grinder. Rows were typically 1.8 to 2.5 m high, 3 to 4.5
along with each set of ashed samples. Before use, all m wide, and 6 to 9 m long. The ISU compost pile in Ames
glassware was rinsed with 70% HNO3 to remove any con- was an exception to this practice and was neither ground nor
taminants. Concentrations of iron, copper, and manganese turned and had a much lower level of biological activity. In
in each sample solution were analyzed with a Smith-Hieftje the first-year study, rows of unground bags were also eval-
12 atomic absorption spectrophotometer (Thermo Jarrel Ash uated at each compost site.
Corp., Franklin, Mass.). (iii) Stapled strips for outdoor light exposure. The same
(iii) Determination of starch content of each plastic. The strips prepared for the second year of seeding were stapled
starch content of each plastic was determined according to to a fence at the ISU compost site in mid-August. Strips
the phenol-sulfuric acid procedure of Fratzke et al. (6) (Table were stapled on both sides of the fence, 1 m above ground.
1). A 60-mg plastic sample was dissolved in 4 ml of Decalin Strips were removed at 1, 5, and 12 months for polyethylene
and heated to 150°C for 40 min. After brief cooling, 5 ml of molecular weight distribution analysis.
1 M HCl was added to solubilize, hydrolyze, and extract the (iv) Evaluation of compost activity and recovery of test
starch at 100°C for 30 min. After heating, the Decalin was strips. At each sampling, the internal temperature of each
removed with a Pasteur pipette, 1 to 2 ml of the aqueous compost row was determined. Test strips on the outer layer
phase was transferred to another tube, and the phenol- of the row (external) were recovered first. A front-end loader
sulfuric acid analysis was performed. The sample aliquot was employed to turn the pile to retrieve internal test strips.
was added to distilled water (total volume, 1 ml) plus 1 ml of Compost rows were turned on sampling days, except at the
6% phenol and 5 ml of concentrated H2SO4. After 30 to 60 Dubuque site, where a compost fluffer tended to destroy our
min, the A490 values of phenol-sulfuric acid samples relative test strips.
to that of distilled water were read. A standard curve was Film evaluations for degradation. (i) Mechanical properties.
prepared with native corn starch. The percentage of elongation was determined at room tem-
Accelerated laboratory degradation assays. (i) Oven treat- perature with an Instron model 4502 Universal Tester (In-
ment. Plastic strips (2.54 by 15.24 cm) were cut in machine stron Corporation, Canton, Mass.), which was operated at
direction (parallel to axis of blown film), placed in a forced- 500 mm/min with a 5-cm initial grip distance. All samples
air oven (70°C), and removed after 2, 4, 6, 8, 10, 12, 16, and were equilibrated to 50% relative humidity for at least 40 h
20 days for evaluation of degradation (12). Film mechanical before analysis (3). Mechanical properties of the plastic
properties and polyethylene molecular weight distributions recovered from the compost sites were not measured be-
were determined. cause nicks or mechanical distortions present in samples
(ii) High-temperature, high-humidity (HT-HH) treatment. skewed the mechanical property analysis.
Plastic strips (2.54 by 15.24 cm) were cut in machine (ii) Polyethylene molecular weight distribution. A Waters
VOL. 59, 1993 DEGRADATION OF STARCH-POLYETHYLENE PLASTICS 1157
& .0 0 L1 z
0
z 300
1510
4
Statistical analysis. Analysis of variance was used to
determine the significant differences between films recov-
ered from the compost sites and their corresponding zero-
time controls by using an SAS program (14). Data from the
HT-GPC were evaluated, and values for which P was <0.05
0 4 a 12 is 20 were considered significantly different.
0 4 8 12 16 20
0 8IS-2
25000 30 &~~~~12-8
80-5 RESULTS AND DISCUSSION
a
z Oven treatment. The rate of oxidative degradation in the
20000DO, 81S-1
I* p
0 70°C oven differed among plastics (Fig. 1). Reduction in
150(0 0o
elongation of each film paralleled reduction in molecular
C,I weight. The most rapid degradation was observed for
10000
0.
ADM-7, ADM-11, SLS-8p, SLS-10, and FCP films, whose
2060 initial MW was reduced to 50,000 after 4 days. The ADM-3
and ADM-4 samples needed 8 days, SLS-2 and SLS-5
0 4 a 12 15 20
4 a 12 15
needed 10 days, and ADM-6 needed 16 days to reach an MW
TIME (DAYS) TIME (DAYS) of 50,000. The slowest degradation was measured for SLS-8
FIG. 1. Weight-average molecular weight and percent elongation films. The degradation profile for each plastic type was not
change of degradable plastics in 70°C-oven treatment for 20 days. always linear but exhibited plateaus, as illustrated by
Each value is the mean of two replicates. ADM-3, ADM-4, ADM-6, SLS-2, SLS-5, and SLS-8. The
undulating pattern for ADM-6 reported by Lee et al. (12) was
observed. The rise in MW for ADM-6 is probably due to
model 150-C (Waters/Millipore Co., Milford, Mass.) high- cross-linking of polyethylene (5). Prooxidant transition metal
temperature gel permeation high-pressure liquid chromato- combinations FR-Mn and Mn-Cu (the underlined metal being
graph (HT-GPC) was used to determine changes in the dominant) demonstrated the greatest effect on thermal deg-
molecular weight distribution of polyethylene. Three Waters radation in the 70°C-oven study (Table 2). The plastic films
pStyragel HT linear GPC columns (7.8 by 300 mm) were containing either transition metal combination required 3 to
used in series. The procedure of Lee et al. (12) was used for 5 days to reach an MW of less than 50,000. The other
sample preparation and for chromatographic evaluation (mo- transition metal combinations, as well as Mn alone, were
bile phase, 1,2,4-trichlorobenzene; flow rate, 1 ml/min; in- less effective in accelerating the degradation. The overall
jection volume, 200 iLI). With each run, a set of polystyrene ranking of the different transition metal combinations based
molecular weight standards (molecular weights of 4,016, on the enhancement of chemical degradation is E-Mn =
53,500, and 610,000) was included. Maxima 820 computer Mn-Cu > Mn-Fe = R-Cu > Mn. The SLS-8 film contained
software (Waters/Millipore Co.) was used to determine no additional transition metals, and its degradation was the
TABLE 2. Comparison of degradation performance under different conditions as related to prooxidant transition
metal composition of the respective materials
% Reduction in M, after
Transition Transition L 12 mo at:
metals' metal ratio Film type Oven HT-HH UV light Carroll Grinnell
O ADM-3
0 ADM-3
ADM-4
.A ADM-4
A
z so6, ADM-8-
*~~~0ADM-6 0 * ADM-7
ADM-7 ADM-.
o 1
C) 0 ADM-11
* u
\ 0 0C
z
LIx
15
0 u
I L
hJ 0 2 4 6 8
0
C,Ir v SLS-2
A SLS-5
z 60)o S SLS-3
0 a SLS-8p
z 45so o
FCP
SLS-10
z 3C6,
CL 156,-
4 6
TIME (WEEKS)
FIG. 2. Weight-average molecular weight and percent elongation
change of degradable plastics in HT-HH treatment for 20 days. Each FIG. 3. Weight-average molecular weight and percent elongation
value is the mean of two replicates. change of degradable plastics exposed to UV light (365 nm) for 8
weeks. Each value is the mean of two replicates.
2000
30 3200000 -
300000
150000-
200000-
Lo 1D 0000
50000
X b v X 0 X
300000
1LJ 50000
100000
250000-
0-
rUr
FIG. 4. Weight-average molecular weight change of degradable FIG. 5. Weight-average molecular weight change of degradable
plastics from first-year municipal compost study. Each value is the plastics from second-year municipal compost study. Each value is
mean of four replicates. Symbols indicate months of degradation as the mean of four replicates. Symbols indicate months of degradation
follows: 0, 0; 0, 2; 4; [II, 6;
E, 0, 8. as follows: 0, 0; 0, 2; U, 5;m, 9; 0, 12.
were seeded immediately after the grinding of collected and Grinnell compost sites (ADM-3, ADM-11, and SLS-10).
compost bags. During the fifth month of composting, degra- These data suggest that the transition metal combination of
dation began to occur in six types of plastic at the Carroll site Fe-Mn, present in ADM-7 and ADM-11, was the best to use
but not at the Grinnell and ISU compost sites (Fig. 5). Two for the municipal compost site (Table 2). The second-year
types of plastic (SLS-8 and SLS-8p) had significant reduc- study rarely demonstrated a significant reduction in MW
tions (P < 0.05) of Mw and MS, and four types of plastic before 9 months of composting, which explains why no
(SLS-2, SLS-10, ADM-3, and ADM-4) had a significant degradation was observed during the 8-month period in the
reduction only of Mn at the Carroll site after 5 months of first-year study.
composting. The ADM-7 and ADM-11 samples were notice- Polyethylene degradation and not starch degradation was
ably brittle after 9 months. During the collection of seeded the main focus of this study. Previous researchers have
strips, ADM-7 and ADM-11 samples were missing from half confirmed starch biodegradation in these degradable starch-
of the recovered test strips; therefore, the analyzed samples polyethylene plastics (4, 7, 8, 17). Sung and Nikolov (17)
represent those not broken off. As a result, our data are reported a 10% enzymatic hydrolysis of the total starch in
probably biased and give more weight to the more slowly untreated ADM-6 films, and they observed a corresponding
degrading samples. The other plastic materials were rarely increase of starch hydrolysis only in heat-treated films
separated from the test strips, and there was no evidence of (70°C-oven treatment). Therefore, properly processed de-
degradation for these samples after 9 months. At 12 months, gradable starch-polyethylene films will have 90% of the
ADM-3, ADM-4, ADM-7, ADM-11, and FCP had significant starch granules covered with polyethylene, which restricts
degradation (P < 0.05) of both MW and M,. The SLS the access of hydrolytic enzyme to starch until the polyeth-
materials had significant reduction of Mn solely. Reductions ylene is degraded.
in M, are considered the best indicators for degradation Degradation patterns observed in the laboratory studies
performance of these materials in a compost site. At the did not necessarily correspond to the field compost patterns.
Grinnell site, the ADM films demonstrated an average loss in Even though composting temperatures were between 65 and
MW of 39%, with their actual values ranging between 26 and 95°C for 12 months, a very low degradation rate was ob-
54%. At the Carroll site, SLS films demonstrated an average served compared with the 20-day 70°C-oven and HT-HH
loss of 23% in Mw, with values ranging from 20 to 28%. Some treatments. Although the HT-HH test was performed at a
differences were observed for the same film at the Carroll higher temperature (100°C) than was the 70°C-oven treat-
1160 JOHNSON ET AL. APPL. ENVIRON. MICROBIOL.
12. Lee, B., A. L. Pometto HI, A. Fratzke, and T. B. Bailey, Jr. 1991. 15. Scott, G. 1990. Photo-biodegradable plastics: their role in the
Biodegradation of degradable plastic polyethylene by Phanero- protection of the environment. Polym. Degrad. Stability 29:135-
chaete and Streptomyces species. Appl. Environ. Microbiol. 154.
57:678-685. 16. Spore, R. L., and R. M. Bethea. 1972. Technique for oxidative
13. Pometto, A. L., Ill, B. Lee, and K. E. Johnson. 1992. Production degradation of polyethylene. Ind. Eng. Chem. Prod. Res. Dev.
of an extracellular polyethylene-degrading enzyme(s) by Strep- 11:36-45.
tomyces species. Appl. Environ. Microbiol. 58:731-733. 17. Sung, W., and Z. Nikolov. 1992. Accelerated degradation stud-
14. SAS Institute Inc. 1985. SAS user's guide: statistics, version 5 ies of starch-filled polyethylene films. Ind. Eng. Chem. Res.
ed. SAS Institute Inc., Cary, N.C. 31:2332-2339.