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Energy Procedia 00 (2017) 000–000
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ScienceDirect
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Energy
EnergyProcedia 138
Procedia 00(2017)
(2017)1048–1054
000–000
www.elsevier.com/locate/procedia
2017 International Conference on Alternative Energy in Developing Countries and Emerging Economies
2017 AEDCEE, 25‐26 May 2017, Bangkok, Thailand
1. Introduction
Thailand is located in the tropical zone between latitudes 5. 37 to 20.27 ON and longitudes 97.22 to 105.37 O E
in which lies in the solar intensity zone of moderate favorable belt. The average sunshine hour for the country that
located in this zone is about 2,500 hours per year. The solar intensity is almost uniform throughout the year
[1].Thailand has the annual average daily solar radiation intensity across the country is 18.2 MJ/m2 /day [2] and
receiving the solar radiation all year long in which the country has high potential to utilize solar energy.
The application use of solar energy for drying process to replace the conventional energy is energy usage
sustainability and also it helps to reduce the environmental problems. The thermal applications of solar energy
especially for drying process of small and micro community enterprises are attractive. In the present, the solar dryer
has been developed and fabricated in different styles depending on the application purpose such as the desired
temperature range, the size of solar dryer, the construction materials, the installed location, the drying product and
etc. Drying process is one step from a number of steps in food production process from pork for small and micro
community enterprise in Thailand.Pound pork production is one of the products produced in food production process
from pork. Small and micro community enterprise is the group of the women which set the group and work together
in community. From the previous study found that there are variety methods for meat products drying process such
as open sun drying and gas oven drying. However, there are a number of obstacle for open sun drying such as
(1) cannot control the drying temperature (2) require a lot of installation space (3) cannot control the hygiene of the
drying products and etc. Generally the solar dryer can be divided into three types such as (1) the drying products
receive the solar radiation directly (2) the drying products receive the solar radiation indirectly and (3) the drying
products receive both direct and indirect solar radiation [3]. For in case of the drying products receive the solar
radiation indirectly, generally the solar collector part mostly installed separate from the solar cabinet in which
requires a lot of installation space and not convenience to use. Thus the aim of this study is to design and develop the
solar dryer that suitable for drying the meat products. There are four steps for design and development of solar dryer
(1) determine the conceptual design (2) selection technology (3) design and construct and (4) performance testing.
To meet the specific requirements of the producers, the participation research was introduced in each step of this
study. Thus the results of this study will be presented both in term of qualitative and quantitative results.
The outcomes of this study will help to promote the use of solar energy in the drying process for small and micro
community enterprises.
The conceptual design is an early stage of the design process [4]. This will be conducted step by step to meet the
requirements of the users. It is very important to have interactions between the users and the researchers to solve the
problem and find the solutions. There are four steps in series to determine the conceptual design in this study,
such as (1) study of the existing drying process (2) interview the users to learn about the specific needs (3) synthesis
the gathering information to find the key concept and (4) determine the conceptual design.
2.1 Studying on the existing drying process
Drying is one step of the production process of the pound pork products. There are many kinds of the meat
products that available in the market. Pound pork is one kind of the favorite one that has already cooked. It is ready
eat pork in which somebody like to eat as a snack.
The detail procedure of pound pork production comprise of five steps in series. The first step, the fresh raw pork
will seasoning with some kind of sauce and other ingredients and then left it in the refrigerator for one night. The
second step, the seasoning raw pork will be dried in the open sun drying and/or gas oven drying. And follow with
the third step, baking pork in the electrical oven. The fourth step, pressing the baked pork in to the plate (pound
pork).
From the studying found that for drying process of the seasoning raw pork mostly uses hybrid process between
open sun drying and gas oven drying. But there are obstacle because of the open sun drying require much work
space thus the drying with open sun will take only one day and continue drying with the gas oven. For in case of
1050 Woranuch Jangsawang / Energy Procedia 138 (2017) 1048–1054
Author name / Energy Procedia 00 (2017) 000–000 3
the days that have low solar intensity may be use only for gas oven drying. The open sun drying of seasoning raw
pork showed in Fig.1.
From the results showed in table 2 found that the external parameters influence directly on the internal
parameter. The external parameter such as solar intensity influence directly on the internal parameters in series such
as preheated ambient air temperature, hot air temperature within solar collector house and drafted hot air
temperature flow through the solar cabinet dryer as obvious. And there are the noticed results that for preheating
ambient air it will help to increase the ambient air temperature in which resulting directly on the hot air temperature
within solar collector house and drafted hot air temperature.
4.2 The temperature distribution on the drying tray
The drying of the seasoning raw pork within solar cabinet dryer of total 10 kilograms will be distributed in to
five trays equally. The pictorial of drying within solar cabinet dryer showed in Fig. 3.
The average temperature of each tray during two days drying using solar cabinet dryer showed the results in
table 3.
Table 3. The average temperature of each tray with solar cabinet dryer
1st day average 2nd day average
number temperature (C ) temperature (C )
tray no 1 48.63 48.6
tray no 2 48.63 47.04
tray no. 3 47,21 47.01
tray no.4 46.91 46.78
tray no. 5 46.42 45.75
average 47.56 47.04
The results showed that the average temperature for each tray is almost uniform. The temperature is in the range
of 45.75-48.63. degree Celsius. The temperature at uppermost tray is highest and the temperature at the upper tray is
higher than the lower tray. The temperature difference among the tray is in the range of 1- 3 degree Celsius. From
this results showed that the characteristic of the temperature distribution is suitable for drying meat production
process that requires the optimum temperature in the range of 47-50 degree Celsius.The graphical of the temperature
distribution of each drying tray showed in Fig. 4.
From the result showed that the graphical of temperature distribution of each tray is almost the same line. These
results showed that the temperature within the solar cabinet dryer is uniform.
4.3 Dehydration rate from drying process within solar cabinet dryer
To evaluate the drying performance of the solar cabinet dryer, the percentage of weight loss was calculated. The
starting weight of the seasoning raw pork that prepared for drying with solar dryer is 10 kilograms. The seasoning
raw pork will lie down on the stainless tray in which each tray the weight is around 2 kilogram.
The dehydration rate of the seasoning raw pork showed in table 4. The results showed that the weight remain
after drying of the fresh pork 10 kg for two days is 5.15 kg in which the weight loss average is in the percentage of
48.5.
Table 4. The weight loss during two day drying of seasoning raw pork by solar cabinet drying
number weight 1st day drying weight loss 2nd day drying weight loss
(kg ) weight remain (%) weight remain (%)
(kg ) (kg )
tray no 1 2 1.3 35 0.9 55
tray no 2 2 1.3 35 0.95 52.5
tray no. 3 2 1.35 32.5 1.0 50
tray no.4 2 1.4 30 1.15 42.5
tray no. 5 2 1.4 30 1.15 42.5
Total 10 6.75 32.5 5.15 48.5
The seasonings raw pork after two days drying showed in Fig 5. From the results found that the drying products
is suitable for making pound pork.
The dehydration rate of the seasoning raw pork with open sun drying showed in table 5. The results showed the
average weight remain after drying of the fresh pork 9.68 kg for two days is 5.16 kg in which the weight loss
average is in the percentage of 46.6.
. Table 5. The weight loss during two day drying of seasoning raw pork by open sun drying
number weight 1st day drying weight loss 2nd day drying weight loss
weight remain
(kg ) (%) weight remain (%)
(kg )
(kg )
The comparison results between the percentage of weight loss for open sun drying and solar cabinet drying the
results showed that under the same environment of drying, using solar cabinet dryer get the weight loss higher than
using open sun dryer.
5. Conclusions
The participation research (PAR) was conducted in this study to meet the specific requirements of the users. The
results from the study found that the developed solar dryer is suitable for specific use of drying meat products.
It is noticed that with the special design of preheating ambient air help to increase the ambient air temperature pass
through the solar collector house.
The results of drying the seasoning raw pork for the duration of two days showed that the average temperature of
each drying tray is in the range of 45.75-48.63 degree Celsius. The temperature at uppermost tray is highest and the
temperature at the upper tray is higher than the lower tray. The temperature difference among the tray is in the range
of 1- 3 degree Celsius. The temperature distribution of each tray is almost uniform throughout the cabinet dryer. The
quality of the drying products was accepted by the users.
From the results can conclude that the characteristic of the temperature distribution is suitable for drying process
in food manufacturing process that require the optimum temperature in the range of 47-50 degree Celsius and the
uniform temperature throughout the solar cabinet dryer will help to control the quality of the drying products.
The comparison results between the percentage of weight loss for open sun drying and solar cabinet drying
showed that under the same environment of drying, using solar cabinet dryer get the weight loss higher than using
open sun dryer.
Acknowledgements
The author would like to express her gratitude to the upper central research administration networks for the fund
support for this study and the women’s group of pound pork production for small and micro community enterprise
to give the information, guidance and support.
References
[1] Duffie J.A., Beckman W.A. Solar engineering of thermal process. New York: John Wiely; 1980.p. 7.
[2] Department of Alternative Energy and efficiency. Solar energy map Thailand. available from http://www2.dede.go.th/solarmap/ retrieve on 15
April 2017.
[3] Macmillan S, Steele J, Austin S, Kirby P, Spence R (1999). Mapping the early stages of the design process - A comparison between
engineering and construction. Proceedings of the 12th International Conference on Engineering Design, August 1999, Munich, Germany, pp.
1175-1178.
[4] Brace Research Institute, 1980, Types of solar agricultural dryers, Sunworld, 4(6), pp. 181- 200.