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The newest iteration of our high compression prototype masonry block manufacturing
equipment has increased the total applied compressive force to 500,000 pounds - yes, that’s
half a million - and has been equipped with computer controls and improved hydraulics for
faster production. The intense compressive force that this new block machine applies in the
manufacturing process is critical to achieving Watershed Materials’ two guiding principles -
reducing cement in structural masonry and utilizing locally sourced, minimally processed
natural aggregates.
Our new machine is able to reduce - or eliminate - cement by compacting aggregates with
such force that the mineral grains are lithified into a kind of man-made stone, mimicking the
natural forces that create rock deep in the earth under intense geologic pressure. The
difference between our machinery and the earth’s is that what takes eons in nature can be
expressed in seconds on the factory floor, especially with computer controls.
The second big way that compression is key to the Watershed Materials’ masonry manufacture
process is that compression takes advantage of the natural grains present in aggregate -
minerals that are traditionally washed out of the aggregate used in concrete. Traditional
concrete - and concrete block - rely on cement for stabilization, and the minerals and rock
dust naturally present in aggregate interfere with cement’s stabilization process, so those
minerals are washed clean of the virgin mined aggregate. Watershed Material’s process,
however, takes advantage of these minerals and rock dust in the high compression
manufacturing process. We can use a much wider range of locally sourced, often repurposed
or recycled aggregate rather than the dull grey washed virgin mined aggregate used in
concrete, saving a lot of water and repurposing existing material.
Watershed Materials envisions three real-world scenarios for applying the technology: large
scale, permanent high output factory applications like those traditionally used in the
manufacture of concrete block; temporary on-site “pop-up” manufacture of block using on-
site aggregate from off-haul, excavation and demolition on large job sites; and smaller,
distributed hyper-local manufacture of block for disaster relief and other housing needs in
remote areas where cement is imported and expensive.
Next up is a four month
testing regimen where the
new high compression
block manufacturing
platform is tested over
repeated 7 hour production
shifts, highlighting further
room for improvement. Stay
tuned for the next release of
updates - we’re on a quest
to develop technology for
making high performance
masonry using as little
cement as possible and
taking advantage of the
Programmable logic controllers are used to run things like sorting
beautiful, natural aggregates
machines at Amazon and giant earthmoving equipment for construction
found locally all around the
sites. They eliminate guess work, increase efficiency, and reduce errors.
world.
They can tell you that a part is going to need to be replaced before it does.
Hi,
I was just wondering about the cost of compression compared to the cost of
cement.
Regards
Craig
Alex Wright (https://alexwright.net) A year ago · 0 Likes
(https://alexwright net)
Hi Criag -
It's not easy to compare the cost of cement per block with the cost per
block of using Watershed Materials' high compression manufacturing
equipment mostly due to our manufacturing equipment being early in the
design and development process.
It's our hope that we'll be able to seamlessly and efficiently replace
cement with compression in a way that saves both CO2 and money. After
all, that's where real change happens.
Thanks for getting in touch, Marcelo. We're getting a lot of interest in this
machine technology, including people like you writing in from six
continents. We'll be running this machine through a testing regimen over
the next few months, and we'll be releasing the data from that testing
along with information about partnership opportunities. We'll stay in
touch!
G G
Guillermo Garcia 2 years ago · 0 Likes
Hi, a good advance and important solution for construction clean, green and
affordable houses all over the world. I agree with Luis Rosado, multilateral
finance institutios must engage and support these types of projects to helping
solve one of the most important problems particulary in developing countries. I
am interesting in the machine to developing houses in Venezuela. Please send
me more information: finanzasaldia@gmail.com
Is the press designed to be able to easily swap out the molding chamber parts,
allowing for quick changes between different block sizes and designs? If so,
what's the range of block dimensions that the current press can handle?
Do you plan to make the press's design open source and available to anyone
who wants to start making blocks in their region, or do you intend to license the
tech, or have you made plans that far ahead yet?
(https://alexwright net)
Hi Jeff - The machine can make standard 8 inch, 6 inch and 4 inch block
by changing out parts. We're definitely looking to spread the technology
so that as many block are made in as many areas as possible. We'll likely
not open source the technology for the reason that a large amount of
resources went into it's design and development. There are a lot of
opportunities for distributed manufacturing and we're really looking
forward to exploring them. Thanks for the interest!
Is it extrusion?
Alex Wright (https://alexwright.net) 2 years ago · 0 Likes
(https://alexwright net)
This is a realy great contribution for solving two big problems: 1) Climate, and 2)
Access to decent housing in many places around the world. This is real solution
to real problems; This is the kind of project that should get support from
International cooperation institution, including World Bank, IDB, etc.
(https://alexwright net)
Thanks for the kind words, Luis. These are the exact problems we're
looking to solve. You've hit the nail on the head.
Open House
February 1, 2016
(/blog/2016/2/1/open-house)
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