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TORSIONAL MODEL
5
1500
4
Velocity (RPM)
2 1000
0 500
0 1 2 3 4 5 6
Time (s)
0
Figure 3: Input Torque from the Electric Drive for Cases 1-3. 0 0.5 1 1.5 2 2.5
Time (s)
CASE 1
Figure 4: Velocity of Electric Drive.
Case 1 provides a baseline example where no primary or
4000
auxiliary flywheel is installed and the inertia of the
transmission flywheel is two orders of magnitude higher 3000
Accel (rad/s )
2
1000
Hooke’s joint input is assigned as 30000 Nm/rad, which
0
is approximate for an appropriate steel shaft and rigid
coupling. Table 3 provides the results for the -1000
flywheel. -100
-150
CASE 2
400
300
200
Accel (rad/s )
2
100
-100
-200
-300
-400
0 0.5 1 1.5 2 2.5 3 3.5
Figure 11: Contour Plot of Acceleration (rad/s2) at the Electric Drive for Time (s)
Case 2.
Figure 12: Time History of Acceleration (rad/s2) at the Electric Drive for
CASE 3 Case 3 with 2α=20º.
Figure 16: Contour Plot of Torque across the Hooke’s Joint (Nm) for
Case 3.
Figure 14: Contour Plot of Transmission Input Shaft Torque (Nm) for
Case 3.
Figure 17: Contour Plot of Torque across the Flexible Coupling (Nm)
for Case 3.
APPLICATION OF ANALYSIS
Torque (Nm)
50
-50
Time (s)
Speed (RPM)
1000
500
0
10 15 20 25 30 35 40
Time (s)
CONCLUSION
Figure 18: Rattle Rig Design Assembly.
The rig will be used for measurements of rattle
responses across the operating speed range under the
second order excitation of the joint. The principle aim of
the rig is to perform validation studies to non-linear
response predicted using the RomaxDesigner Gear
Rattle Analysis Module (see Figure 19 for a typical rattle
model). A companion paper [6] details the types of
investigations of rattling gears that may be performed.
Experimental work will include tests intended to increase
knowledge and improve parameters estimations for
impact damping, clutch hysteresis and gear and bearing
drag. The rig will be used for the assessment of rattle
severity of particular transmission prototypes and
accompany transmission NVH development work
performed by engineers using the Gear Rattle Analysis
Module.
Figure 19: RomaxDesigner Manual Transmission Model used for Gear
Rattle Analysis.