ZXDU58 B900

DC Power System
Technical Manual

Version 4.5R04M01

ZTE CORPORATION
NO. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: (86) 755 26771900
Fax: (86) 755 26770801
URL: http://ensupport.zte.com.cn
E-mail: support@zte.com.cn
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DOCUMENT INFORMATION
Serial No. SJ-20101104160219-001

Publishing Date: 2010-11-05 (R1.0)

Contents
1 Overview ........................................................................................ 1
System Introduction.............................................................................. 1
System Configuration............................................................................ 1
2 System Structure and Components ............................................... 3
Overall System Structure........................................................................ 3
Power Distribution Unit .......................................................................... 3
ZXD030 S480 Rectifier .......................................................................... 4
Monitoring Unit ................................................................................... 5
3 Interface Description...................................................................... 6
Electrical Connection Terminals ................................................................ 6
Signal Interfaces ................................................................................. 6
IP Board Interfaces Description ................................................................ 8
4 Work Mode and Save Management ................................................ 11
Work Modes ...................................................................................... 11
Save Mode........................................................................................ 11
Safe Mode ........................................................................................ 12
Free Mode ........................................................................................ 13
Automatic LVD Control .......................................................................... 13
5 Characteristics and Specifications ................................................ 14
System Features ................................................................................. 14
Technical Specifications ......................................................................... 14
Compliant Standards ............................................................................ 17
A Dimensions and Weight ................................................................ 18
B Term List ....................................................................................... 19

i
 1 Overview

System Introduction
The ZXDU58 B900 is an embedded power supply equipment. The system can provide –53.5 V
power for mobile base stations, access network equipment, remote switch offices, transmission
equipment, ground satellite transceiver stations, and microwave communication devices.

� AC input mode: three-phase five-wire (L1/L2/L3/N/PE).

� The ZXDU58 B900 system consists of the power distribution unit, rectifiers and monitoring
unit . Figure 1 shows the appearance.

� In full configuration, the ZXDU58 B900 system is equipped with three ZXD030 S480 rec-
tifiers, which form a power system with a maximum of 5400W output.

Figure 1 ZXDU58 B900 Appearance

System Configuration
Table 1 describes the system configuration.

1
Table 1 System Configuration

Item Configuration

AC Power AC input � three-phase five-wire (L1/L2/L3/N/PE)

Distribution � one AC input: 3*32A MCBs

AC output None

AC surge arrester None

DC Power Battery input 2*125A MCBs

Distribution
DC output � DC output : 1800 W
� LLVD1 : 4*32A+2*20A+2*10A+2*6A MCBs

Emergency light None

DC surge arrester None

Chassis One embedded chassis

Rectifier ZXD030 S480 rectifiers; three sets (maximum)

Monitoring unit One set

Other components � IP board, Modem

� one battery temperature sensor and cable

• The customized product may be different from this table.

2
2 System Structure and Components

Overall System Structure

The ZXDU58 B900 system consists of the ZXD030 S480 rectifiers, monitoring unit, and AC &
DC distribution units.

The components of the ZXDU58 B900 system are shown in Figure 2.

Figure 2 ZXDU58 B900 Structure

Power Distribution Unit

Figure 3 shows the structure of the AC & DC distribution unit. Table 2 describes components
of the power distribution unit.

3
Figure 3 Power Distribution Unit

• Load 6A – 6E share one detection line.

Table 2 Components of Power Distribution Unit

Component Description

AC input breaker To turn ON/OFF the AC input power of the rectifier.

Battery input breaker To turn ON/OFF battery supply.

DC output breaker To turn on/off various DC loads with overload protection function.

ZXD030 S480 Rectifier

In the ZXDU58 B900 system, the rectifiers convert AC to DC.

Appearance and Structure

Figure 4 shows the appearance and structure of the ZXD030 S480 rectifier.

Figure 4 ZXD030 S480 Rectifier

Electrical Specifications

Table 3 describes the specifications of ZXD030 S480 (V1.0) rectifier.

4
Table 3 Electrical Specifications of the ZXD030 S480 Rectifier

Item Specifications

AC input mode Single-phase three-wire (L/N/PE)

AC input voltage Rated input voltage: 220 V, range: 85 V to 295 V

DC output voltage Rated output voltage: 53.5 V, range: 42 V to 58 V

Output current limit 3 A ~ 35 A (adjustable)

After current limited occurred, flyback proceeds when the output voltage
falls below 40 VDC.

Output power Rated output power: 1800 W; maximum output power: 1915 W

Monitoring Unit
The monitoring unit manages the power distribution unit, rectifiers and batteries of the ZXDU58
B900 system.

Figure 5 shows the appearance and structure of the monitoring unit.

Figure 5 Monitoring Unit

• PWR: power indicator

• RUN: running indicator
• EQU: equalized charge (boost charge)
indicator
• COMM1: communication indicator 1
• COMM2: communication indicator 2
• ALM: alarm indicator
• RST: reset button

5
 3 Interface Description

Electrical Connection Terminals

The AC and DC connection terminals of the ZXDU58 B900 are terminals, as shown in Figure
6. Table 4 describes the terminals.

Figure 6 Electrical Connection Terminals

• The customized product might be different

from this terminal diagram.

Table 4 Electrical Connection Terminals

Item Description

AC input L1/L2/L3 3*32A MCBs

N 1*UK10

PE 1*UK10

Battery input � -48V : 2*125A MCBs

� +(GND): 2*UIK35

DC output � -48V : 4*32A+2*20A+2*10A+2*6A MCBs

� +(GND): 10*UK10

Signal Interfaces
The Signal Interface Board (SIB) provides external communication interfaces and monitoring
unit signals interfaces. The SIB board is shown in Figure 7. Table 5 describes the interfaces.

6
Note:
¡ Eight relay output signals; Output relay configuration in the software: X9, X13 - X15 cor-
respond to A1 - A8.

¡ With the IP board configured, X16 can be connected to a network cable for TCP/IP net-
working.

¡ With MODEM configured, X17 can be connected to a telephone cable for MODEM net-
working.
Figure 7 SIB Board

Table 5 Signal Interfaces Description

Interface Interface Name Interface Interface Name

X1 Battery 1 temperature X7 Input relays 1, 2

X2 Battery 2 temperature X8 Input relays 3, 4

X3 Environment temperature X9 Output relays 1, 2

X4 Intrusion alarm X13 Output relays 3, 4

X5 Flood alarm X14 Output relays 5, 6

X6 Smoke alarm X15 Output relays 7, 8

X10 RS485/RS422 interface X16 Network Interface

X11 RS232 interface X17 Telephone Interface

X21 Battery discharge alarm - -

7
IP Board Interfaces Description
The IP board interface is used for remote monitoring purpose in IP networks. It is provided with
RS232 interface and a standard network interface.

Note:
The IP board is an optional component that is installed according to the user requirement.

The IP board interfaces are shown in Figure 8.

Figure 8 IP Board Interfaces

Please refer to Table 6 for the IP board interfaces description.

Table 6 Interfaces Description

Interface Pin No Signal Definition Interface Description

X1 1 GND Power socket with 12 VDC input voltage

2 +12V

X2 _ _ Standard JATG interface, used for

downloading applications.

X3 _ _ Standard network interface.

X4 1 RS485_B � In RS485 communication mode, x4

and the RS485 interface of the SIB
2 RS485_A
board are interconnected
� Uses 2 standard RS485 interface
signals (RS485_A and RS485_B).

8
 Interface Pin No Signal Definition Interface Description

X6 2 RS232_RXD � Standard DB9 signal of the RS 232

interface.
3 RS232_TXD
� In RS232 communication mode, X6
5 RS232_GND and the RS232 interface of the SIB
board are interconnected. The RS
232 interface and S2[4] DIP switch
are interconnected.

IP board Dual In-line Package (DIP) switches are described in Table 7.

Table 7 IP Board-DIP Switches Description

DIP Switch Description

S1 Jumper for reset (RST) signal.

use the S1[1] switch when downloading programs, as described below:

� OFF: When burning programs onto the MCU chip.

� ON: After finishing burning in programs.

The S1[1] should be turned off before downloading programs. Turn it on after
the burning process is successful.

S2 1. S2[1,2,3] is used to set the baud rate for communication between the IP board
and the monitoring unit, as shown in Table 8.
2. The S2[4] switch is used to set the communication mode between the IP board
and the monitoring unit: RS485 or RS232.

� ON: RS485 communication mode.

� OFF: RS232 communication mode.

S3 Used to set working mode of the RS232 port, as shown in Table 9.

Table 8 IP Board-DIP Switch Baud Rate

S2[1] S2[2] S2[3] Baud rate

OFF ON OFF 9600 bps

ON ON OFF 4800 bps

OFF OFF ON 2400 bps

ON OFF ON 1200 bps

� The baud rate of two communication terminals should be consistent, otherwise the communi
cation will fail.
� The maximum baud rate supported by the monitoring unit is 9600 bps.

9
Table 9 RS232 Port-DIP Switch Configuration

S3[1] S3[2] S3[3] S3[4] Description

ON ON OFF OFF When the RS232 interface and the SIB board
are interconnected, used in IP board in normal
communication working mode, making the
communication between the IP board and the
SIB board more reliable.

OFF OFF ON ON Used in IP board parameters setting when the

RS232 interface and a PC are interconnected.

10
 4 Work Mode and Save Management

Work Modes
The ZXDU58 B900 system supports three work modes, Save Mode, Safe Mode and Free
Mode. The default word mode is Save Mode.

� Save Mode

In Save Mode, five work modes are available: Auto Save Mode, Auto NonSave Mode,
Temp NonSave Mode, Perm NonSave Mode, and Manual Detect.

� Safe Mode

� Free Mode

Note:
In any work mode, current limit occurs to the rectifiers and the output voltage of the rectifiers
falls if the load current is larger than the sum of the rated current of all working rectifiers. As a
result, the batteries will be discharged.

Save Mode
Save Mode is a high-efficiency mode. It can guarantee that the rectifier efficiency is always at
the peak to save more power.

In Save Mode, four work modes are available: Auto Save Mode, Temp NonSave Mode, Perm
NonSave Mode, and Manual Detect.

Auto Save Mode

In Auto Save Mode, the monitoring unit enables the system to switch to Auto Save Mode or
Auto NonSave Mode according to the system configuration and real-time operation data.

� Auto Save Mode

� The parameters related to Auto Save Mode are Smr Limit Num. (2, by default) and
Rotate Period (7 days, by default)

� In Auto Save Mode, the system makes the number of normally working rectifiers
equal to that of the required rectifiers. The system adjusts according to the real-time
load current and battery charging current so that the rectifiers can work with their
highest efficiency. In addition, the number of the required rectifiers should be ≥ Smr
Limit Num..
11
 � In Auto Save Mode, the system rotates the rectifiers according to Rotate Period.

The process for the system to rotate rectifiers is: The monitoring unit automatically
turns on/off rectifiers; the monitoring unit turns on the rectifier that is shut down for
the longest time and turns off the one that has worked for the longest time. In the
process, the monitoring unit guarantee three-phase balance; in addition, the number
of normally working rectifiers is equal to that of the required rectifiers.

� Auto NonSave Mode

When failing to satisfy the saving conditions, the system enters Auto NonSave Mode and
turns on all the rectifiers.

Temp NonSave Mode

In Temp NonSave Mode, the system:

1. Turns on all the rectifiers first;

2. Switches to Auto Save Mode after a period of NonSave Delay.

The NonSave Delay can be set and its default is 24 hours.

Perm NonSave Mode

In Perm NonSave Mode, the system turns on all the rectifiers and stays in this mode unless
it is manually set to another work mode.

Safe Mode
Safe Mode is a redundancy work mode based on reliability.

In Safe Mode, the system calculates the number (N) of the required rectifiers based on the
total load current and the maximum battery charging current, and performs the “N+1” backup.
The formula is as follows. The number of required rectifiers should be an integer that is equal
to or larger than the result. For example, the number of required rectifiers should be 4 if the
result is 3.6.

For example, the total load current is 10 A, the battery capacity is 300 Ah, and the rated output
current of the rectifier is 30 A. If Cur. Limited is set to 0.15 C, the number (N) of the required
rectifiers in Safe Mode is: (10+300×0.15) / (30×0.7) + 1 ≈ 4.

Note:
In Safe Mode, the number of required rectifiers is limited by Smr Limit Num.. If the result of
the above formula is less than Smr Limit Num., the number of required rectifiers should be
equal to Smr Limit Num. (2, by default).

In Safe Mode, the system turns on the rectifiers by the following rules.
12
� When the system runs normally, if the number of normally working rectifiers is less than
the number of the required rectifiers, the system automatically turns on the rectifiers that
are not working until both of the numbers are the same.

� If the number of normally working rectifiers is greater than or equal to the number of the
required rectifiers, the system does not turn off the working rectifiers, which means when
in Safe Mode, the system can only turn on rather than turn off the rectifiers automatically.

Free Mode
In Free Mode, the monitoring unit does not control on/off of the rectifier. In this mode, mainte-
nance personnel can turn on or off rectifiers in the monitoring unit, without restrictions of Smr
Limit Num.

Caution:
Free mode is for system debugging. Only professional maintenance personnel can use this
mode.

Automatic LVD Control

Introduction to LLVD Control

The ZXDU58 B900 system has Load Low Voltage Disconnect (LLVD) function.

When the battery voltage falls to 1-Shut Vol., the system disconnects all the loads to protect the
batteries from over-discharge. At the same time, the monitoring unit gives the 1st Shut-Down
alarm.

Note:
The ZXDU58 B900 system can immediately power the loads with mains recovery after failure.

Related Parameter

Table 10 lists the default and range of the related parameter, 1-Shut Vol..

In the monitoring unit, users can access Ctrl > 1. Setup Para > 2. Batt Para > 1-Shut Vol. to
modify the value of the parameter.

Table 10 LLVD Parameter

Parameter Default Range and Constraints

1-Shut Vol. 45.0 V 38.0 V to 49.0 V

� 1-Shut Vol. ≤ Test Vol. – 1
� 1-Shut Vol. ≤ BatVol Min. - 1
� 1-Shut Vol. ≥ 2-Shut Vol.

13
 5 Characteristics and Specifications

System Features
The ZXDU58 B900 system has the following features:

� A wide range of input phase voltage (85 VAC - 295 VAC) makes the system suitable for
areas with unstable voltage.

� The ZXDU58 B900 chassis contains the AC distribution unit, DC distribution unit, rectifiers
and monitoring unit.

� The ZXDU58 B900 system supports multiple networking modes, such as RS232, RS485,
IP, and MODEM.

� Hot-pluggable rectifiers.

� Intelligent monitoring unit.

� High reliability with MTBF ≥ 2 × 105 h.

� Compact structure design. The ZXDU58 B900 chassis is 6U in height and 19 inches in
width. It can be installed into a main equipment.

� There are signal interfaces on the front panel for background monitoring.

� Cable connection and system maintenance in front.

Technical Specifications
Item Specification

Working Environment

Operating temperature -5 ℃ to +55 ℃; +15 ℃ to +25 ℃ recommended

Storage temperature -30 ℃ to +70 ℃

Relative humidity 10% to 90% (non-condensing); 40% to 60%

recommended

Air pressure 70 kPa to 106 kPa

Other requirements No conductive dusts or corrosive gases

No explosion hazard, no shake or jolt

Ground slope is no more than 5°

14
Item Specification

AC Power Distribution

AC input mode Three-phase five-wire (L1/L2/L3/N/PE)

AC input voltage � Rated input phase voltage: 220 VAC

� Range: 85 VAC - 295 VAC

AC input frequency 50/60 Hz

Maximum AC input current 27 A

AC input power factor ≥ 0.99 (with full load)

DC Power Distribution

DC output voltage � Rated output voltage: -53.5 VDC

� Range: -42 VDC to -58 VDC

Rated DC output po w er 5400W(in full configuration with three ZXD030 S480

rectifiers)

Maximum output power 5745 W

Source effect ≤ 0.1%

Load effect ≤ 0.5%

Regulated voltage precision ≤ 0.6%

Weighted noise voltage < 1 mV

Peak-peak noise voltage ≤ 100 mV

Broad frequency noise voltage ≤ 30 mV (3.4 kHz~150 kHz)

≤ 20 mV (0.15 MHz~30 MHz)

Discrete frequency noise voltage ≤ 5 mV (3.4 kHz~150 kHz)

≤ 3 mV (150 kHz~200 kHz)
≤ 2 mV (200 kHz~500 kHz)

≤ 1 mV (0.5 MHz~30 MHz)

DC voltage drop < 500 mV

Rated output power of the rectifier 1800 W

Maximum output power of the rectifier 1915 W

Rectifier efficiency ≥ 93%

Load sharing quality of the rectifiers The difference between the maximum current and
minimum current is less than 1.5 A (with 10% of
rated load or above)

Alarm Threshold and Precision of the Monitoring Unit

15
Item Specification

AC Vol. Max. Default: (286±5) V

Threshold of recovery from AC Default: (276±5) V

over-voltage alarm

AC Vol.Min. Default: (154±5) V

Threshold of recovery from AC Default: (164±5) V

under-voltage alarm

DC Vol.Max. Default: (58±0.2) V

Threshold of recovery from DC Default: (57.5±0.2) V

over-voltage alarm

DC Vol.Min. Default: (48.0±0.2) V

Threshold of recovery from DC Default: (48.5±0.2) V

under-voltage alarm

BatVol Min. Default: (47.0±0.2) V

Precision of AC voltage ±1%

Precision of the battery current and ±1%

the output current of the system

Precision of the battery voltage and ±0.5%

the output voltage of the system

Temperature precision ±3℃

Humidity precision ± 5%

Dimensions and Weight

Chassis dimensions 267 mm × 483 mm × 317 mm (H × W × D)

Chassis weight Approximately 15 kg (excluding the rectifiers and

the monitoring unit)

Rectifier weight 1.6 kg/set, three sets (maximum)

Monitoring unit weight 1.6 kg

Battery weight Refer to the user manual from the battery provider

Others

Noise ≤ 55 dB(A)

Mean Time Between Failures (MTBF) ≥ 2 × 105 h

Safety standard IEC 60950

16
 Item Specification

EMC standard EN55022; IEC61000

Conductive disturbance and EN55022 level A

radioactive disturbance

The rectifier in this table is the ZXD030 S480 (V1.0) rectifier.

Compliant Standards
EMC Standards

In compliance with the following electromagnetic compatibility standards:

� EN55022

� IEC61000-3-3; IEC61000-3-2; IEC61000-4-2;IEC61000-4-3 IEC61000-4-4; IEC61000-

4-6; IEC61000-4-8; IEC61000-4-11

Safety Standards

In compliance with the safety standard: UL/IEC/EN 60950-2005

Other Standards

Also in compliance with the following standards:

� The RoHS directive (2002/95/EC) of the European Union (RoHS = Restriction of Haz-
ardous Substances)

� This device complies with Part 15 of the FCC Rules. Operation is subject to the following
two conditions: (1) this device may not cause harmful interference, and (2) this device
must accept any interference received, including interference that may cause undesired
operation.

17
 A Dimensions and Weight
Dimensions

The dimensions of the ZXDU58 B900 chassis are: 267 mm × 483 mm × 317 mm (H × W × D),
as shown in Figure 9.

Figure 9 ZXDU58 B900 Dimensions

Weight

Table 11 describes the weight of the components.

Table 11 ZXDU58 B900 Weight

Item Specification

Chassis Weight Approximately 15 kg (excluding monitoring unit and rectifiers)

Monitoring unit 1.6 kg

ZXD030 S480 rectifier 1.6 kg kg/set, three sets (maximum)

18
 B Term List
Table 12 Term List

Abbreviation Full Name

AC Alternating Current

ACMU AC Monitoring Unit

ALM Alarm

CL Current Limit

CSU Centralized Supervision Unit

DC Direct Current

EMC Electromagnetic Compatibility

LCD Liquid Crystal Display

LED Light Emitting Diode

LLVD Load Low Voltage Disconnect

MODEM Modulator-Demodulator

NC Normally Closed

NO Normally Open

PE Protection Earth

PFC Power Factor Correction

PWR Power

RLY Relay

SIB Signal Interface Board

SMR Switching Mode Rectifier

19