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FEDSM99-6907
ABSTRACT
The influence of bend motion on the transient behaviour of will make the bends move. The bend movements provide
liquid-filled pipe systems is studied numerically. The test elastic storage capability for the contained liquid (Wylie and
problem is a reservoir-pipeline-valve systemsubjectedto rapid Streeter 1993, pp. 356-357), which will affect the passing
valve closure. The three-dimensional pipeline has two pressure waves. It is long recognised that this effect can be
restrained and four unrestrained bends. Pressurewaves in the substantial (e.g. Blade et al. 1962; Wood and Chao 1971;
liquid excite the pipeline at the unrestrained bends (junction Wiggert et al. 1985; Jezequelet al. 1994; Svingen 19961.The
coupling), causing in-plane and out-of-plane bending, and axial “breathing” of the pipes provides a secondary elastic storage
and torsional motion of the pipes. As a result of contraction capability, which also affectsthe pressurewaves (Skalak 1956;
effects (Poisson coupling), axial motion is also causedby the Thorley 1969; Kojima and Shinada 1988; Vardy and Fan
pressure-driven radial motion of the pipe walls. On its turn, the 1989).
vibrating pipeline generatespressurewaves in the liquid. This paper shows by means of 16 numerical FSI
In the numerical analysis, all relevant fluid-structure simulations of an existing reservoir-pipeline-valve test system
interaction (FSI) mechanisms are taken into account. The that the motion of free bends has a profound effect on
influence of each individual bend, and of each possible pressures, stresses and anchor forces when the system is
combination of bends, is examined. Main frequencies,extreme excited by nearly instantaneous valve closures. The paper
pressuresand stresses,and anchor forces are calculated. complements a previous paper (Heinsbroek and Tijsseling
A detailed analysis of a pipeline’s dynamic behaviour is 1994).
presented. The knowledge obtained will be used in the
development of practical guidelines and design rules for TEST PROBLEM
flexibly suspendedpipe systems. Figure 1 shows the pipe system analysed. It is the FSI test
rig of WI-.) Delft Hydraulics which hasbeen describedin detail
INTRODUCTION in previous publications (Kruisbrink and Heinsbroek 1992;
The rupture and collapse of pipes due to waterhammer- Heinsbroek and Tijsseling 1994; Heinsbroek 1997). The 77.5
related events is a well known and reasonably understood m long, 0.11 m diameter, steel pipeline carries water from the
problem. Broken anchors and pipelines coming off their air-vessel 1.5 m upstreamof the fixed point A to the valve at
supports are less known, yet more common, issuesin industry fixed point H. The pipeline contains 6 mitre bends (B-G) and
(Biirmamr and Thielen 1988; de Almeida 1991; Hamilton and is suspendedin wires to give a highly flexible system. In the
Taylor 1996). The main cause of the latter problems is the present paper the bends B and G are fixed and the bendsC-F
subject of this paper: waterhammer-inducedpipe motion. are either free (unrestrained) or fixed (restrained). Table 1
Steeppressure wavefronts passingunrestrained pipe bends gives the pipeline’s geometrical and material properties.
1 Copyright @ZJ
1999 by ASME
D\;;=_, air vessel nose
Steel pipeline
length L = 77.5 m
inner diameter D = 109mm
wall thickness e=3mm
Young’s modulus E = 200 GPa
massdensity p, = 8000 kg/m3
Poisson’s ratio v = 0.3
stiffness of 1 m pipe I%,(lm)-‘= 216 kN/mm
Support stiffness
anchor A, axial kA = 3 17 kN/mm (00 herein)
anchor H, axial kH = 214 kN/mm (co herein)
wire, vertical k,, = 0.3 kN/mm
wire, horizontal (graviv) k, = 0.2 N/mm
Water
r I r U r r U U r
r r U r U r U U U
Table 2. Definition
U
+r
r
of 16 test problems
r
r
U
based on degrees
r
~U
U
~U
of freedom
1U
r ~U
r
of the bends
U
~U
C, D, E and F;
r = restrained (fixed) bend, u = unrestrained (free) bend.
The influence of a single free bend (problems2-5), of two free NUMERICAL SIMULATION
bends (problems 6-1 l), of three free bends (problems 12-15) The 16 test problemshave beensolved with the WL] Delft
and of four free bends (problem 16) on the pipeline’s dynamic Hydraulics computercode FLUSTRIN (Lavooij and Tijsseling
behaviour is investigated. Problem 1, in which all bends are 1991; Heinsbroek 1997). The code is based on extended
fixed, serves as a reference. Table 2 lists the 16 defined test waterhammer and beam theories for liquid and pipes,
problems. respectively. The pipes are allowed to move in longitudinal and
lateral directions andto twist around their axes. The radial pipe
motion is quasi-statically related to the fluid pressure. All FSI
coupling mechanisms(Tijsseling 1996) are taken into account
and pipe flexure is modelled through Bernoulli-Euler beam
prob- [bwd stress force theory. The bendsarepipe junctions with local conservation of
lem [#] (N/mm2) PO mass and momentum. The Method of Characteristics and the
1 12.9 35 6314 4.06 Finite Element Method solve the fluid and structural equations,
2 12.2 41 6153 4.06 respectively. Correct FSI coupling is attained through a fluid-
3 13.2 38 6282 4.07 structure iteration process.
4 12.0 34 6482 4.05
5 11.6 37 7333 4.02 CALCULATED RESULTS
6 12.0 55 4937 4.18 The 16 pressure-headhistories calculated at the valve for
7 12.4 40 6487 4.06 each individual problem are displayed in Fig. 2. The maximum
8 11.8 40 1438 4.01 pressures, maximum Tresca stresses,maximum anchor forces
9 12.5 47 6028 4.54 (largest of ‘force componentsin x1, x2 and x3 directions) and
10 12.7 40 1333 4.04 main waterhammerfrequencies in the first second after valve
11 12.8 42 6336 4.10 closure are given in Table 3.
12 12.2 59 1964 4.84
13 12.6 53 1334 4.14 No free bend
14 12.4 41 6340 4.09 Graph 1 (non) in Fig. 2 is obtained when all bends are
15 11.6 46 3882 4.67 fixed. The signal initially resemblesthe classical waterhammer
16 10.9 59 0 5.01 square wave (with Joukowsky AP = ,ojcrAV = 3.8 bar
derived from p/ = 998.2 kg/m3, cr = 1257 m/s and AV = 0.3
Table 3. Calculated maximum pressures, maximum
m/s), but deviates from it when time proceeds. The deviation
Tresca stresses, maximum support (in bends C, D, E and
is due to the “breathing” of the pipes (FSI Poisson coupling).
F) forces, all including steady-state (static) values, and
Becauseof the long lengths of longitudinally unrestrainedpipes
main waterhammer frequencies.
which are not allowed to move at the (b)ends, a cumulative
effect of pressuredisturbancesdevelops (as a result of coupled
radial/longitudinal pipe vibrations). The increasing high
pressure peakscorrespondto a beat phenomenonpredicted by
DF 10 CDE 12
CEF 14
CDF 13
.d . DEF 15 CDEF 16
Wiggert et al. (1986). measuredby Budny et al. (1991, Fig. (C) is very similar to graph 1 (non). Graph 3 (D), where the
4a) and discussed in more detail by Tijsseling (1997). The remotebend D is free, shows a much larger influence; pressure
fixed bendsprohibit waterhammer-inducedlateral and torsional peaksabout 90% (!) larger than “Joukowsky” occur. In graph
pipe vibrations, and they prevent longitudinal rigid-body pipe 4 (E), bend E which connects the two longest pipes in the
motion. system, is free to move with a notable effect on the pressure
waves. In graph 5 (F), the vibrating near bend F introduces
One free bend high-frequency oscillations around the main waterhammer
Graph 2 (C) shows that the remote bend C has a relatively wave.
small influence on the pressure history at the valve; graph 2
4
Copyright o 1999 by ASME
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--7
Figure 3. Measured and calculated dynamic pressure histories at the valve (location HI
with partly unrestrained bends B and G (Kruisbrink and Heinsbroek 1992).
Horizontal axis: 0 s < time < 1 s; vertical axis: -5 bar < dynamic pressure < +5 bar.